Sector : METALS AND ENGINEERING

Qualification Title: SHIELDED METAL ARC WELDING NC II

Unit of Competency: WELD CARBON STEEL PIPES USING SMAW
Module: WELDING ON CARBON STEEL PIPES USING SMAW
Learning Outcomes
1. 1. Perform root pass
2. Clean root pass
3. Weld subsequent/filling passes
4. Perform capping

A. Introduction:
ule covers This module covers the knowledge, skills and attitude in performing groove welding on carbon steel to perform root
pass, clean root pass, weld subsequent/filling passes and perform capping.

B. LEARNING ACTIVITIES
L.O. 1 Perform root pass
Learning Method Presentation Practice Feedback Resources Time
Content
1. 1. Essentials  Discussion ReadInformati Answer Self - Compare to 1.
of  Modular Self- on Sheet No. Check No. 1.1- Answers Key Informatio
welding paced Instruction 1.1-1 1 No. 1.1-1 n Sheet
Essentials of No.1.1 – 1
welding 2. Self –
check 1.1 -
1

 Discussion Read Answer Self – Compare to 1.Informati

2. Welding  Modular Self- Information Check No.1.1- Answer Key on Sheet
Personal paced Instruction Sheet No.1.1-2 2. No. 1.1-2. No.1.1-2
Protective on theWelding 2. Self –
Equipment Personal Check No.
(PPE) Protective 1.1-2
Equipment
(PPE)
3.  Discussion Read Answer Self Compare to 1.Informati
Identifying  Modular Self- Information Check No. 1.1- Answer Key on Sheet
Weld paced Instruction Sheet No.1.1-3 3 No. 1.1-3 No.1.1-3
defects, Identifying
causes and Weld defects,
remedies causes and
remedies
4. Welding  Discussion Read Answer Self- Compare to 1.Informati
Procedure  Modular Self- Information Check No.1.1- Answer Key onSheet
Specification paced Instruction Sheet No.1.1-4 4 No.1.1-4 No.1.1-4
s ( WPS ) Welding 2. Self-
Procedures Check No.
Specifications 1.1-4
(WPS )
5.Internatio  Discussion Read Answer Self- Compare to 1.Informati
nal Welding  Modular Self- Information Check No. 1.1- Answer Key on Sheet
Codes and paced Instruction Sheet No. 1.1- 5 No. 1.1-5 No. 1.1-5
Standards 5International 2. Self-
welding codes Check
and standards No.1.1-5
6.Weld  Discussion Read Answer Self - Compare to 1.Informati
Profiles  Modular Self- Information Check No. 1.1- Answer Key on Sheet
paced Instruction Sheet No.1 1- 6 No.1.1-6 No.1.1-6
6Weld Profiles 2. Self –
Check
No.1 1 -6
7.Welding  Discussion Guided by Perform Job Trainer 1.Job
technique  Modular Self- Information Sheet No. 1.1- evaluates Sheet
and paced Instruction Sheet No. 1.1- 7 on different performance 2.Welding
procedure 7, observe the welding and work machine
  Observation trainer as he techniques outputs and with
 Demonstration demonstrates and makes complete
the different procedures. recommendati accessories
welding ons based on 3.Supplies
techniques Performance and
and CriteriaNo. materials
procedures 1.1-7 5.Performa
correctly and nce criteria
properly evaluation
sheet
L.O. 2. Clean root pass
2. 1. Essentials  Discussion ReadInformati Answer Self - Compare to 1. 3. 1.
of  Modular Self- on Sheet No. Check No. 1.1- Answers Key Informatio Essen
welding paced Instruction 1.1-1 1 No. 1.1-1 n Sheet tials
Essentials of No.1.1 – 1 of
welding 2. Self – weldin
check 1.1 - g
1

 Discussion Read Answer Self – Compare to 1.Informati

2. Welding  Modular Self- Information Check No.1.1- Answer Key on Sheet
Personal paced Instruction Sheet No.1.1-2 2. No. 1.1-2. No.1.1-2
Protective on theWelding 2. Self –
Equipment Personal Check No.
(PPE) Protective 1.1-2
Equipment
(PPE)

3.  Discussion Read Answer Self Compare to 1.Informati

Identifying  Modular Self- Information Check No. 1.1- Answer Key on Sheet
Weld paced Instruction Sheet No.1.1-3 3 No. 1.1-3 No.1.1-3
defects, Identifying
causes and Weld defects,
remedies causes and
remedies

4. Welding  Discussion Read Answer Self- Compare to 1.Informati

Procedure  Modular Self- Information Check No.1.1- Answer Key onSheet
Specification paced Instruction Sheet No.1.1-4 4 No.1.1-4 No.1.1-4
s ( WPS ) Welding 2. Self-
Procedures Check No.
Specifications 1.1-4
(WPS )

5.Internatio  Discussion Read Answer Self- Compare to 1.Informati

nal Welding  Modular Self- Information Check No. 1.1- Answer Key on Sheet
Codes and paced Instruction Sheet No. 1.1- 5 No. 1.1-5 No. 1.1-5
Standards 5International 2. Self-
welding codes Check
and standards No.1.1-5

6.Weld  Discussion Read Answer Self - Compare to 1.Informati

Profiles  Modular Self- Information Check No. 1.1- Answer Key on Sheet
paced Instruction Sheet No.1 1-6 6 No.1.1-6 No.1.1-6
Weld Profiles 2. Self –
Check
No.1 1 -6

7.Welding  Discussion Guided by Perform Job Trainer 1.Job

technique  Modular Self- Information Sheet No. 1.1- evaluates Sheet
and paced Instruction Sheet No. 1.1- 7 on different performance 2.Welding
procedure  Observation 7, observe the welding and work machine
  Demonstration trainer as he techniques outputs and with
demonstrates and makes complete
the different procedures. recommendati accessories
welding ons based on 3.Supplies
techniques Performance and
and Criteria No. materials
procedures 1.1-7 5.Performa
correctly and nce criteria
properly evaluation
sheet
3. Weld subsequent/filling passes
4. 1. Essentials  Discussion ReadInformati Answer Self - Compare to 1. 5. 1.
of  Modular Self- on Sheet No. Check No. 1.1- Answers Key Informatio Essen
welding paced Instruction 1.1-1 1 No. 1.1-1 n Sheet tials
Essentials of No.1.1 – 1 of
welding 2. Self – weldin
check 1.1 - g
1

 Discussion Read Answer Self – Compare to 1.Informati

2. Welding  Modular Self- Information Check No.1.1- Answer Key on Sheet
Personal paced Instruction Sheet No.1.1-2 2. No. 1.1-2. No.1.1-2
Protective on theWelding 2. Self –
Equipment Personal Check No.
(PPE) Protective 1.1-2
Equipment
(PPE)

3.  Discussion Read Answer Self Compare to 1.Informati

Identifying  Modular Self- Information Check No. 1.1- Answer Key on Sheet
Weld paced Instruction Sheet No.1.1-3 3 No. 1.1-3 No.1.1-3
defects, Identifying
causes and Weld defects,
remedies causes and
remedies
4. Welding  Discussion Read Answer Self- Compare to 1.Informati
Procedure  Modular Self- Information Check No.1.1- Answer Key onSheet
Specification paced Instruction Sheet No.1.1-4 4 No.1.1-4 No.1.1-4
s ( WPS ) Welding 2. Self-
Procedures Check No.
Specifications 1.1-4
(WPS )
5.Internatio  Discussion Read Answer Self- Compare to 1.Informati
nal Welding  Modular Self- Information Check No. 1.1- Answer Key on Sheet
Codes and paced Instruction Sheet No. 1.1- 5 No. 1.1-5 No. 1.1-5
Standards 5International 2. Self-
welding codes Check
and standards No.1.1-5
6.Weld  Discussion Read Answer Self - Compare to 1.Informati
Profiles  Modular Self- Information Check No. 1.1- Answer Key on Sheet
paced Instruction Sheet No.1 1-6 6 No.1.1-6 No.1.1-6
Weld Profiles 2. Self –
Check
No.1 1 -6

7.Welding  Discussion Guided by Perform Job Trainer 1.Job

technique  Modular Self- Information Sheet No. 1.1- evaluates Sheet
and paced Instruction Sheet No. 1.1- 7 on different performance 2.Welding
procedure  Observation 7, observe the welding and work machine
  Demonstration trainer as he techniques outputs and with
demonstrates and makes complete
the different procedures. recommendati accessories
welding ons based on 3.Supplies
techniques Performance and
and Criteria No. materials
procedures 1.1-7 5.Performa
correctly and nce criteria
properly evaluation
sheet
4. Perform capping
6. 1. Essentials  Discussion ReadInformati Answer Self - Compare to 1.
of  Modular Self- on Sheet No. Check No. 1.1- Answers Key Informatio
welding paced Instruction 1.1-1 1 No. 1.1-1 n Sheet
Essentials of No.1.1 – 1
welding 2. Self –
check 1.1 -
1

 Discussion Read Answer Self – Compare to 1.Informati

2. Welding  Modular Self- Information Check No.1.1- Answer Key on Sheet
Personal paced Instruction Sheet No.1.1-2 2. No. 1.1-2. No.1.1-2
Protective on theWelding 2. Self –
Equipment Personal Check No.
(PPE) Protective 1.1-2
Equipment
(PPE)

3.  Discussion Read Answer Self Compare to 1.Informati

Identifying  Modular Self- Information Check No. 1.1- Answer Key on Sheet
Weld paced Instruction Sheet No.1.1-3 3 No. 1.1-3 No.1.1-3
defects, Identifying
causes and Weld defects,
remedies causes and
remedies

4. Welding  Discussion Read Answer Self- Compare to 1.Informati

Procedure  Modular Self- Information Check No.1.1- Answer Key onSheet
Specification paced Instruction Sheet No.1.1-4 4 No.1.1-4 No.1.1-4
s ( WPS ) Welding 2. Self-
Procedures Check No.
Specifications 1.1-4
(WPS )

5.Internatio  Discussion Read Answer Self- Compare to 1.Informati

nal Welding  Modular Self- Information Check No. 1.1- Answer Key on Sheet
Codes and paced Instruction Sheet No. 1.1- 5 No. 1.1-5 No. 1.1-5
Standards 5International 2. Self-
welding codes Check
and standards No.1.1-5.

6.Weld  Discussion Read Answer Self - Compare to 1.Informati

Profiles  Modular Self- Information Check No. 1.1- Answer Key on Sheet
paced Instruction Sheet No.1 1-6 6 No.1.1-6 No.1.1-6
Weld Profiles 2. Self –
Check
No.1 1 -6

7.Welding  Discussion Guided by Perform Job Trainer 1.Job

technique  Modular Self- Information Sheet No. 1.1- evaluates Sheet
and paced Instruction Sheet No. 1.1- 7 on different performance 2.Welding
procedure  Observation 7, observe the welding and work machine
  Demonstration trainer as he techniques outputs and with
demonstrates and makes complete
the different procedures. recommendati accessories
welding ons based on 3.Supplies
techniques Performance and
and Criteria No. materials
procedures 1.1-7 5.Performa
correctly and nce criteria
properly evaluation
sheet

C. Assessment Plan:

a.Written Test: Question on knowledge such as:

 Essentials of welding, Safe welding practices, Weld defects, causes
and remedies, Welding procedure and specifications, International
welding codes and standards, and weld profiles.
b. Actual / Performance Test:
 Perform procedural demonstration on root pass.
D. Teachers Self- Reflection of the Session.
Preparation and development of session plan is a very vital role of a trainer in the CBT training, so therefore there
is a need to continuously improve and enhance. As I prepare and develop such the system and procedure also
improved more.

Prepared by: WILMER J. DIRECTO

Trainer