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Design and Fabrication of Glow Engine RC Plane
Design and Fabrication of Glow Engine RC Plane
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International Conference on Recent Trends in Engineering, Technology and Management (ICRTETM - 2019)
Abstract may contain research apparatus to find the 2002). He also mentions
Glow-engine value, and use for unknown of parameters about 1933 the first
powered UAVs are reconnaissance purpose in and detail analysis of gasoline powered engines
gaining much more military operation. UAV propulsion system were developed for model
acceptance worldwide. However, for a specific by using mathematical airplanes. Although this
Small engines with less UAV mission, the equation. 2. Performance made the model more
masses are attractive for powerplant choices are testing of UAV propulsion realistic it also created the
use in low cost UAVs not fully deployed and system can be executed problem of preventing
because they are mass thus limiting the by calibration for Force model with its expensive
produced and selection. In this study, (N), Available Power engine simply flying off
inexpensive. This project testing of a type and size (ẆA), Shaft Brake Power over the horizon. It was
deals with the study of a of nitro engine that are (ẆB), Propulsive Clinton DeSoto who first
glow engine UAV, its normally used for radio Efficiency (%) and envisaged radio as the
design and performance control (RC) aircraft will Specific Fuel solution to this problem.
characteristics. The be conducted as a Consumption (µg/ (W.s)). Two other names must be
objective is to use the preparation for it to power 3. The instruments such mentioned in conjunction
model ASP S46 Engine to an UAV. Model aircraft as tachometer to measure with the origins of RC
collect data that provides are often dismissed as the engine speed were whose is the twin brothers
insight into the `toys' and their potential used to evaluate Bill and Walter Good.
processes/loss for teaching many aspects corresponding The nitro engine
mechanisms governing of engineering is often performance parameters was used in this project
small engine performance ignored. This is rather at various RPM setting. was the Max-46LA OS
so that it may be unfortunate because the engine. As state by
improved and to develop technology in modern II. SMALL / (Hobbico, 2000), the
the beginner’s interest by radio-controlled model UAV PROPULSION engine has been
meeting their aircraft is leading edge SYSTEMS developed to meet the
requirements at a lower and has considerable There are different requirements of beginners
cost and leading them to potential for productive views about the precise and sport flyers which is
the different pace of sport and interesting projects in definition of UAVs modern design and having
flying. This type comes a number of areas less. (Newcome, 2004). For the a separate needle valve
under the category of The method that has been purpose of this study, the unit mounted at rear,
engines in the 7.5 cc chosen for this project is definition provided by where manual adjustment
range that may be used by doing experiment to ASTM International was is safely remote from the
by designers of low-cost predict the engine adopted. UAVs are here rotating propeller, they
UAVs. Until a few years performance parameters. defined as an airplane, offer the advantages of
before it was nearly the This is because by using airship, powered lift, or reliability and easy
only method to fly a this method the rotorcraft that operates handling, at lower cost.
model with enough power. measurement of engine with the pilot in command Nevertheless, the four-
The material used for the performance parameters off-board, for purposes stroke engines also enjoy
fabrication of this model will be more accurate. other than sport or some popularity, mainly
is Balsa Wood, due to its recreation (ASTM, 2005). because they produce a
lightweight, high For a specific UAV The UAVs are designed to lower, more scale-like
buoyancy and flexibility. mission, the powerplant be recovered and reused sound and consume less
Keywords — Glow choices are not fully (ASTM, 2005). fuel. They have lower
engine, RC plane, UAV deployed (in term of Electronic power/ weight ratio and
operational and Fuel intake manifold to lower RPM, but provide
I. INTRODUC performance sizing) and regulate how much gas is more torque (use larger
TION thus limiting the needed to produce a propellers) than theirs
The use of Unmanned selection. In this study, perfect mixture. Radio two-stroke counter-parts.
Aerial Vehicle (UAV) for testing of a type and size controlled flight, usually
civil purposes is getting of nitro engines that are referred to as RC, was III. EFFECT OF
wider from day to day. normally used for RC largely developed by PERFORMANCE
The main advantages of airplanes will be people with interests in PARAMETERS ON
UAV include the conducted as a both flying and amateur TEST BED DESIGN
elimination of the need of preparation for it to power radio, like two early The parameters of this
air crews onboard, and its UAV. pioneers named Clinton study are to measure the
versatility in performing DeSoto and Ross Hull, engine performance such
various operations such as A. Project Scope who flew gliders in the as available power, shaft
to help researcher to reach Design test bed first public exhibition of brake power, brake
inaccessible places that according to appropriate RC flight (Raine et. all, specific fuel consumption,
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International Conference on Recent Trends in Engineering, Technology and Management (ICRTETM - 2019)
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International Conference on Recent Trends in Engineering, Technology and Management (ICRTETM - 2019)
top of it that allows access cost and availability as our project. That is, with
to the components the O.S. 61FX is respect to design of a
contained inside of it. The discontinued in relatively slow flight
floor of the fuselage is production and the group small scale craft intended
made of balsa hardwood wanted a brand-new to lift a maximum amount
where two bolts extend engine to work with. of weight. To do this,
upward to secure the certain information which
payload plates during B. Airfoil Selection defines the operational
flight. The engine mount flow must be known.
on the nose of the After the initial Given the size of the
fuselage is also organization of the engine selected, and well-
constructed out of project, as well as known typical speeds of
hardwood balsa and is familiarization with the large models, airspeed
designed in a way the Fig 2: Transmitter and rules, the tentative design was expected to range
engine is completely Receiver process leads to the from just a few feet per
exposed. characterization of the second, up to perhaps 100
Like the rest of the wing. each component of feet per second, although
F. Landing Gear / the aircraft is of great
aircraft, the fuselage was Externals the latter would be rather
constructed with a rib and importance and intended extraordinary.
The landing gear of to accomplish a specific
spar technique with a the aircraft consists of a Another issue to
single boom extending task. however, one must contend with was the fact
fixed set of two wheels always keep in mind one
back to the empennage. A that are attached to the that atmospheric
PVC pipe runs from the essential rule of aircraft conditions are less than
underside of the fuselage, design – a process of
fuselage back to the close to the centre of stable and uniform at sea
empennage that contains trade-offs and level. It is not difficult to
gravity. A single wheel is optimization is inevitable.
all of the wiring also located under the imagine an aircraft of
controlling the surfaces there are as many aircraft small size being forced
empennage. As the configurations as there are
on the horizontal and aircraft sits on the ground, off-kilter by a burst of
vertical stabilizer. tasks for an aircraft to wind, or encountering
the landing gear is complete, and the goal of
Two plates mounted on oriented so as to give the slight variations in density
the sides of the fuselage the engineer should be to and temperature over a
aircraft a positive angle of arrange for a design that
are made of balsa attack to assist in single flight. This meant
hardwood with a square is tailored to the specific that our choice had to
producing lift during take- goals at hand. Along with
hole cut into the side off. provide desirable
where the two wings the thrust available from characteristics over a
mount into 1x1 aluminum the engine and propeller decent range of angles of
tubing sheathes contained V. DESIGN system, it is one of the attack. Clearly the goal
in the fuselage. CONCEPT primary limiting factors was to find and use an
PROCESS for the overall aircraft airfoil section that
E. Wireless Systems performance. So, provided the high
The wireless system A. Engine Selection naturally, it was decided coefficients needed in a
consists of a Spectrum There was virtually no to focus the early part of lifting competition over a
DX6i 6 channel 2.4GHz design choice to be made the project on the wing range of angles of attack,
transmitter and an for the power plant of the design. It was thought that and was efficient at lift
AR6210 2.4 GHz aircraft. The SAE Aero obtaining desirable and production in the low
receiver. See Figure 2 Rules and Restrictions workable performance Reynolds number regime.
below. required anyone from the wing was
competing in the regular deserving of time and D. Resources Utilized
class to choose between attention and that due to Several books
two similar engines. The the logic above, many published on home-built
choices are the other decisions would aircraft design were found
Magnum XLS .61A follow from the final and perused for
and the O.S. 61 FX. Both choices made with regard information. Often times,
engines are the same size to the wing. such references come
bore and there are with comprehensive lists
negligible differences in C. Operating of airfoils which
the performances of each Conditions designers commonly use.
engine. The group chose It was then time to Perhaps the most well-
the Magnum XLS .61A study airfoil geometry known resource examined
for the engine based on from the perspective of was “Theory of Wing
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International Conference on Recent Trends in Engineering, Technology and Management (ICRTETM - 2019)
Sections” by Von SolidWorks model of the amount of HHO gas A. Horizontal Stabilizer
Doenhoff and Abbott, fuselage. generated. Moreover, we Airfoil Selection
although this book is not need to add an EFIE to Based on advice given
intended for model the car’s ECU to make by experienced remote-
building. Several suitable sure the mixture of air, control aircraft hobbyists,
sections were found in gas, and HHO are well the choices of airfoils
“Model Aircraft balanced as well as the were narrowed down to
Aerodynamics” by Martin use of a PWM (pulse symmetrical airfoils.
Simons. Another valuable width modulator) to These airfoils are called
resource for finding adjust the frequency of “symmetrical” because of
airfoil data was the the current in order to their symmetry along the
University of Illinois decrease the number of chord line. There are
maintained database, run amperes needed for the several airfoils in the
by Professor Michael water breakdown. NACA 4-digit series that
Selig (the designer of Fig 3: CAD Model The final major are symmetrical and have
many of his own Fuselage component of our design aerodynamic data readily
sections). This resource is is a vessel that’s big and available. The
of particular note, given sturdy enough in which to NACA0012 was chosen
that one of its main conduct electrolysis in. It because it had just enough
focuses is the low The main component has to be able to maintain thickness to house the
Reynolds number regime. in a Hydrogen-on- high enough pressure of elevator and rudder servos
Demand system is the HHO gas to the able to with a 10-inch chord.
E. CAD Model HHO or Hydroxy gas send it through hoses and
In the design process, generator. This device can into the engine’s B. Horizontal and
some modelling was be a simple one-cell unit combustion chamber. Vertical Stabilizer
needed to get an idea of or have as many cells as Furthermore, some Sizing
how things fit together needed to produce the machining is need for the The horizontal
and how things looked, quantity of HHO gas vessel. Holes are drilled stabilizer was chosen to
space-wise. Preliminary desired. Electric current is on the bottom of the have a 10-inch chord
SolidWorks was done for the driving force that vessel to allow for screw. length, which make its
one-half of the wing to creates electrolysis in thickness enough to hold
help determine how large such generator. It VI. TAIL our servos, as mentioned
and how complicated the separates chemically CONFIGURATION above. The width of the
wing would be to bonded compounds in SELECTION horizontal stabilizer was
fabricate. The preliminary water by passing an The twin-tail chosen to be 36 inches
model incorporated the electric current through configuration was simply for convenience of
twist, the taper, and the them. By adding an selected as the tail construction. The balsa
rib/spar technique that electrolyte to the water, configuration for the leading edges come in 36-
was used in the the electrolysis process advantages it offered for inch lengths, so no
construction process. can be enhanced. An our particular aircraft. modifications would need
This model was then used electrolyte is any This configuration to be made to its width
to build a mock-up of the substance containing free eliminates the effect of with a 36-inch horizontal
half wing and to guide the ions that behaves as an the prop wash (a helical stabilizer.
construction of the mock- electrically conductive wind around the fuselage With the chord length
up. The model helped the medium. Catalyst, would caused by the propeller) and width of the
group determine how long be the correct term on the yaw of the plane. horizontal stabilizer
the construction would because of the function it Furthermore, it allows for known, the distance
take for at least the wing performs to speed up the a horizontal stabilizer that known as the tail moment
of the aircraft. production of HHO gas. is wide and, consequently, arm was to be selected.
Preliminary modelling Another important has a lot of surface area. This is the distance
was also done on component for regulation The more surface area the between the quarter-chord
SolidWorks of the is the Amp Meter, this is a horizontal stabilizer has, points of the wing and
fuselage. The group tool used to measure the the less distance there horizontal stabilizer. The
needed to know that the amperage flowing needs to be between the choice of tail moment arm
design of the fuselage was through a wire or other tail and the wings. was made so that another
large enough to fit all of conductive material. It is Shortening that distance is parameter, called the
the components. Below, a very important tool for advantageous since it horizontal tail volume
Figure 3 shows the this project, because the reduces the length, width, coefficient, falls within a
original spacing number of amps sent to and height constraint. range typical of
the cell determines the successful existing
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International Conference on Recent Trends in Engineering, Technology and Management (ICRTETM - 2019)
aircraft. The horizontal That is to say, choosing a a perfectly balanced no payload in it took off
tail volume coefficient is good incidence angle for aircraft in regards to the in less than 40ft. With the
defined in equation 1 the aircraft without any pitch axis. The centre of crooked empennage and a
below: payload might make the gravity of the aircraft is heavy tail, the aircraft was
plane very difficult to fly slightly aft of the quarter difficult to control in the
with payload added. It is chord line of the wings air. Of course, the high
complicated further by the which causes the aircraft winds did not help this
fact that the location of to be tail heavy. A situation any. But as
the CG is difficult, at best, perfectly balanced aircraft competition required, a
C. Empennage Position to know with certainty could be held up at the full 360º turn was made
Relative to Wings before the entire plane is quarter chord point and be and the landing approach
The position of the tail designed assembled. perfectly balanced. But began. While trying to
assembly is partially the final design as built land the aircraft, the wind
described by the tail tends to have more weight picked up and blew the
moment arm, which is toward the tail. This aircraft of course and
described above. The caused the aircraft’s pitch spun the tail end around,
height of the tail assembly to be difficult to control. causing a very rough
above or below the plane landing which upon
of the wings is chosen so impact, broke off the
that the tail is not landing gear from under
shadowed by the flow the fuselage.
behind the wings. Since However, the landing
the velocity of the flow in gear was still attached to
the wake of the wings is Fig 4: Tail Angle the plane by some
slower, the surfaces in the Adjustability Monokote, so by
tail will have less of an competition standards,
effect if placed there. So, that would have been a
the height of the VII. TESTING successful landing. As
empennage is bumped up AND long as nothing on the
so that it is well out of the EVALUATION plane becomes
wake of the wings. A Brian Barainca, completely disconnected
height of 3 inches was President and Founder of Fig 5: Emergency from the aircraft, it is
found to be sufficient the Black Bearons Flying Repairs considered a successful
based on the method Club on campus was the landing. Needless to say,
outlined for estimating the test pilot of the team’s flight testing ended
position of the wake. aircraft. He has been abruptly due to no landing
flying for a number of gear for the plane to take
D. Incidence Angle years and is more than off or land on. There was
The incidence angle of qualified. No member of no chance to load the
the horizontal stabilizer is the group had even aircraft with payload and
the angle between the remotely enough attempt flight with extra
chord line of the experience with flying RC weight.
horizontal stabilizer and aircraft to be comfortable
the roll axis of the body. trying to fly. Our testing A. Engine
The tail boom is parallel plan included the The engine had plenty
to this axis and may be following: of power had more than
considered the roll axis Test the aircraft with Fig 6: Off-kilter enough power for the
for all intents and no payload added. purposes of getting the
purposes. Incidence empennage
Take off, complete a aircraft off the ground.
angle affects the pitch-up 360° circuit, and land
or pitch down force on the successfully. VIII. RESULTS AND B. Wings
empennage the same way Adjust the aircraft as EVALUATION The wings were by far
the angle of attack of the needed and repeat the the most thoroughly and
wing affects the lift on the circuit. With the wind best designed components
wing. The best angle of Load the aircraft with blowing into the face of of the aircraft. They held
incidence to have is very payload in increments the aircraft, the aircraft together well and
sensitive to the weight of of 1lb until take off is had no problem taking connected to the fuselage
the aircraft and the unachievable. off. The competition with ease and sturdiness.
position of the aircraft’s Let it be noted that the requires take off within Every aspect of the wings
centre of gravity (CG). final aircraft as built is not 200ft and our aircraft with was designed well.
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International Conference on Recent Trends in Engineering, Technology and Management (ICRTETM - 2019)
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International Conference on Recent Trends in Engineering, Technology and Management (ICRTETM - 2019)
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