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FINAL Chapter 6 Conical Dryer 1
FINAL Chapter 6 Conical Dryer 1
IDENTIFICATION
Name of Equipment Conical Dryer
Code D-3
Type Vacuum Conical Dryer
Mode of Operation Batch
Number of units 1 unit
Materials handle Kojic Acid Crystals, Water
Function To reduce the amount of moisture in the
Kojic Acid Crystals
OPERATING CONDITIONS
Initial Moisture Content 10-15%
Final Moisture Content 2-3%
Maximum Temperature 80°C
Maximum Pressure 49.39psi
Drying Time 198.87 mins
Rate of Drying kg
3.4128
ℎ𝑟 − m2
Batch Per Day 1
Total Feed 389.65kg
Total Product 248.72kg
CONSTRUCTION DETAILS
Shell Design Double Conical
Orientation Vertical
Material of Construction SS-316L
Insulation Material Rock wool
Rotation Speed 3.75 rpm
HEATING SYSTEM
Drying Medium Hot air
Temperature of Hot Air 95°C
Temperature of the Product 80°C
Heat Required 230213.85 𝑘𝐽
Power required by the Dryer 15 HP
Power of the Blower 1/6 HP
Power of the Exhaust Fan 1/8 HP
DRYING SHELL DESIGN
Swing Radius 2.13 m
Overall Height 2.60 m
Shell Thickness 44 mm
Insulation Thickness 10 mm
Heating Area 9.43 m2
Illustration:
A = 102.25 in
B = 204.25 in
C = 83.75 in
D = 57 in
E = 36 in
F = 18 in
SUMMARY OF ASSUMPTIONS:
𝑑𝑊 ℎ (𝐴)
= (𝑇 − 𝑇𝑤 )
𝑑Ɵ λ
Where:
𝑑𝑊
= rate of water loss (rate of drying), kg/ m2-s
𝑑Ɵ
𝑄 𝑋𝐶
Ѳ𝐷 = ((𝑋1 − 𝑋𝐶 ) + (𝑋𝐶 𝑙𝑛 ))
𝐴R 𝐶 𝑋2
Where:
Ѳ𝐷 = time of drying, s
Q = mass of bone dry solid, kg
𝑅𝐶 = rate of drying, kg/s−m2
𝑋1 = initial moisture content
𝑋2 = final moisture content
𝑋𝐶 = critical moisture content
Where:
V = volume of dryer, m3
r = swing radius of dryer, m
h = overall height of dryer, m
𝐴 = 𝜋(𝑟1 𝑟2 ) (√(𝑟1 − 𝑟2 )2 + ℎ2 )
Where:
A = cross-sectional area of dryer or lateral area, m2
r1 = larger radius, m
r2 = smaller radius, m
h = height
(𝑃)(𝑅)
𝑡= + 𝐶𝑟
(2𝑐𝑜𝑠𝑎)(𝑆𝐸 + 0.4𝑃)
Where:
t = shell thickness, in
P = pressure, psi
R = larger diameter, in
a = slant degrees
S = allowable material stress, psi
E = seam efficiency
Cr = corrosion allowance factor
𝑃𝑇ℎ𝑒𝑜
𝜂=
𝑃𝑎𝑐𝑡𝑢𝑎𝑙
Where:
PTHEO = theoretical power, KW
𝜂 = efficiency
PACTUAL= actual power, KW
DETAILED COMPUTATIONS
Materials Handled
TF = 10oC
T = 80oC
TW= 74.16oC
Average Density:
𝑚𝑡𝑜𝑡𝑎𝑙
ρ𝑎𝑣𝑒 =
𝑉𝑡𝑜𝑡𝑎𝑙
525.01
ρ𝑎𝑣𝑒 =
0.45
𝒌𝒈
𝛒𝒂𝒗𝒆 = 𝟏𝟏𝟔𝟔. 𝟔𝟕
𝒎𝟑
Calculation for drying rate and heating area
𝑑𝑊
Solving for Drying Rate ( 𝑑Ɵ )
W
h=40 m2 K (Force Convection)
(Ref:http://www.engineersedge.com/heat_transfer/convective_heat_transfer_coefficients__13
378.htm)
TW = 74.16oC
A = heating area = 9.43 m2 (Reference: VCD-105 from brochure McGill Air Pressure LLC)
𝑑𝑊 ℎ (𝐴)
= (𝑇 − 𝑇𝑤 )
𝑑Ɵ λ
J 1kJ 2
𝑑𝑊 40 m2 K s (1000J) (9.43m )
= (80 − 74.16 )K
𝑑Ɵ kJ
2323.555
kg
𝒅𝑾 𝐤𝐠 𝐤𝐠
=0.000948 𝒔−𝐦𝟐 ≈ 3.4128 𝒉𝒓−𝐦𝟐
𝒅Ɵ
210𝑘𝑔 0.10
Ѳ𝐷 = ((0.55 − 0.10) + (0.10 𝑙𝑛 ))
kg 0.056
9.43m2 (0.000948 )
𝑠 − m2
The area of the dryer will be approximately 9.43 𝐦𝟐 and the approximate size of the dryer shell
will be 2127.25mm for the swing radius and 2597.15mm for the height of the dryer. (Reference:
VCD-105 from brochure McGill Air Pressure LLC)
9.43m2 ≤ 46m2
Therefore, 2127.25mm for the swing radius and 2597.15mm for the height of the dryer is valid.
Speed of Rotation:
𝑃𝑒𝑟𝑖𝑝ℎ𝑒𝑟𝑎𝑙 𝑠𝑝𝑒𝑒𝑑
𝑅𝑃𝑀 =
𝑑𝑖𝑎𝑚𝑒𝑡𝑒𝑟
The speed of rotation for the vacuum conical dryer is already given from the brochure of McGill
Air Pressure LLC
1
𝑉= (𝜋)(2.12725𝑚)2 (2.59715𝑚) = 12.31𝑚3
3
𝑉 = 12.31𝑚3
Vacuum conical dryers have a working capacity of 70% according to the standard specifications
for McGill air pressure vacuum conical dryer. (Reference: Vacuum Drying Systems Brochure
McGill Air Pressure LLC)
From brochure:
Capacity = 347.9 𝒇𝒕𝟑 or 9.85 𝒎𝟑
𝑘𝑔
ρ𝑓𝑒𝑒𝑑 = 1166.67
𝑚3
𝑘𝑔 𝑚
(ρgh)𝑓𝑒𝑒𝑑 = 1166.67 3
x 9.81 2 x 2.59715m = 29724.47Pa = 4.31 psi
𝑚 𝑠
𝑙𝑏
62.43 3
𝑘𝑔 𝑓𝑡 𝑙𝑏 𝑝𝑠𝑖 − 𝑓𝑡 3
0.9996 3 ( ) (2.2 ) (10.73 ) (176 + 460)𝑅
𝑚 𝑘𝑔 𝑘𝑔 𝑙𝑏𝑚𝑜𝑙𝑒 − 𝑅
1000 3
𝑚
𝑃𝑎𝑖𝑟 = = 32.31𝑝𝑠𝑖
𝑙𝑏
29
𝑙𝑏𝑚𝑜𝑙𝑒
Shell Thickness:
For conical shell thickness under pressure of 49.39 psi, the following formula is applied to a conical
section based on VIII-1 and UG-32 from ASME Boiler and Pressure Vessel Code where UG-16(b)
minimum thickness requirement has not been taken into consideration.
(𝑃)(𝑅)
𝑡= + 𝐶𝑟
(2𝑐𝑜𝑠𝑎)(𝑆𝐸 + 0.4𝑃)
Where:
t = shell thickness, in
P = pressure, psi
R = larger diameter, in
a = slant degrees
S = allowable material stress, psi
E = seam efficiency
Cr = corrosion allowance factor
(49.39𝑝𝑠𝑖)(83.75𝑖𝑛)
𝑡= +0
(2𝑐𝑜𝑠45°)[(16,700𝑝𝑠𝑖)(0.10) + 0.4(49.39𝑝𝑠𝑖)]
t = 1.73 in or 43.942mm
The shell Thickness will be approximately 44mm. For SS-316L, the allowable material stress is
16,700 psi.
Insulation Design:
2πL (𝑇𝑜 − 𝑇𝑖 )
Q=
𝑅 𝑅
ln( 𝑅𝑜 ) ln( 𝑅𝑖𝑛𝑠 )
𝑖 𝑜
+
𝑘𝑠𝑡𝑒𝑒𝑙 𝑘𝑖𝑛𝑠
Q = 694283.85W
𝑊
Krock wool = 0.038𝑚−𝑘
𝑊
𝐾𝑣𝑒𝑠𝑠𝑒𝑙 (𝑆𝑆−304) = 16. 3 𝑚−𝑘
(Reference:http://www.engineeringtoolbox.com/heat-exchanger-material-thermal-conductivities-
d_1488.html)
𝑅𝑜 = 2.127𝑚
𝑅𝑖 = 2.083𝑚
𝑅𝑖𝑛𝑠 = 2.128𝑚
𝑡𝑖𝑛𝑠 = 𝑅𝑖𝑛𝑠 − 𝑅𝑂
𝑘𝑔 𝑚3
𝑃𝑡ℎ𝑒𝑜 = 2.72𝑥10−5 (532.83 )( )( 5.5 𝑐𝑚H2O)
ℎ𝑟 0.9996𝑘𝑔
𝑘𝑔 𝑚3
𝑃𝑡ℎ𝑒𝑜 = 2.72𝑥10−5 (532.83 )( )( 5.5 𝑐𝑚H2O)
ℎ𝑟 1.164𝑘𝑔
𝑃𝑡ℎ𝑒𝑜 = 0.0685𝐾𝑊 ≈ 0.09𝐻𝑃