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DC INVERTER SERIES

Service Manual 2012

LIS-B-1201
Contents

Part 1 General Information .......................................................................... 1

Part 2 Indoor Units ....................................................................................... 6

Part 3 Outdoor Units .................................................................................. 82

Part 4 Installation...................................................................................... 120

Part 5 Control ............................................................................................ 131

※The specifications, designs, and information in this book are subject to change without notice for
product improvement.

Contents i
General Information

Part 1
General Information
1. Model Lists .................................................................................................... 2
2. External Appearance .................................................................................... 3
2.1 Indoor Units ........................................................................................... 3
2.2 Outdoor Units ........................................................................................ 3
3. Nomenclature ................................................................................................ 4
4. Features ......................................................................................................... 5

General Information 1
Model Lists

1. Model Lists
1.1 Indoor Units
R410A Capacity multiplied by 1000Btu/h

Type Function 12 18 24 30 36 48 60
New Four-way cassette
(compact)
Cooling and heating ● ●
Four-way cassette Cooling and heating ● ● ● ● ●
Ceiling & floor Cooling and heating ● ● ● ● ● ● ●
Duct Cooling and heating ● ● ● ● ● ● ●
Console Cooling and heating ● ●
High static pressure duct Cooling and heating ● ● ●

1.2 Outdoor Units


Universal Outdoor unit Model Compressor type Compressor Brand Matched indoor units
MCA2-12HRDN1-Q
MFA-12HRDN1-Q
MOU-12HDN1-Q Rotary DC Inverter GMCC
MUB-12HRDN1-Q
MTB1-12HWDN1-Q
MCA2-18HRDN1-Q
MFA-18HRDN1-Q
MOU-18HDN1-Q Scroll DC Inverter GMCC
MUB-18HRDN1-Q
MTB-18HWDN1-Q
MCC-24HRDN1-Q
MOU-24HDN1-Q Rotary DC Inverter GMCC MUB-24HRDN1-Q
MTB-24HWDN1-Q
MCC-30HRDN1-Q
MOU-30HDN1-Q Rotary DC Inverter MITSUBISHI MUB-30HRDN1-Q
MTB-30HWDN1-Q
MCC-36HRDN1-Q
MOU-36HDN1-Q Rotary DC Inverter MITSUBISHI
MUB-36HRDN1-Q
GUANGZHOU MTB-36HWDN1-Q
MOU-36HDN1-Q Rotary DC Inverter MHD-36HRDN1-Q
MITSUBISHI
MCC-36HRDN1-Q
GUANGZHOU MUB-36HRDN1-Q
MOU-36HDN1-R Rotary DC Inverter
MITSUBISHI MTB-36HWDN1-Q
MHD-36HRDN1-Q
MCC-48HRDN1-Q
GUANGZHOU MUB-48HRDN1-Q
MOU-48HDN1-Q Rotary DC Inverter
MITSUBISHI MTB-48HWDN1-Q
MHD-48HRDN1-Q
MCC-48HRDN1-Q
GUANGZHOU MUB-48HRDN1-Q
MOU-48HDN1-R Rotary DC Inverter
MITSUBISHI MTB-48HWDN1-Q
MHD-48HRDN1-Q
MCC-60HRDN1-R
GUANGZHOU MUB-60HRDN1-R
MOU-60HDN1-R Rotary DC Inverter
MITSUBISHI MTB-60HWDN1-R
MHD-60HRDN1-R

2 General Information
External Appearance

2. External Appearance
2.1 Indoor Units

Duct Ceiling & Floor

Four-way Cassette Compact Four-way cassette

Console High static pressure duct

2.2 Outdoor Units

Single fan outdoor unit Double fan outdoor unit

General Information 3
Nomenclature

3. Nomenclature
3.1 Indoor Unit
M U B T- 36 H R D N1- R
Power Supply
Q 220~240V,1N, 50Hz
R 380~420V, 3N, 50Hz
N 220~230V, 1N, 60Hz
D 220V~, 3N, 60Hz
C 380~420V,3N,60Hz

Refrigerant
N1 R410A -- R22

D DC Inverter -- On-Off
F Full DC

Control Mode
W Wired Control E Electric Control
M Mechanical Control R Remote Control

Function Code
C Cooling Only H Cooling & Heating
A Cooling & Heating+PTC

Capacity (× 1000Btu/h)

T Tropical Condition
-- T1 Condition

Designed Time
A Time A Designed B Time B Designed
C Time C Designed D Time D Designed

Product Category
C Cassette Type V AHU Type
T Duct Type F Console Type
U Ceiling & Floor Type
H High Static Pressure Duct Type

Midea

3.2 Outdoor Unit


M O U T- 36 H D N1- R
Power Supply
Q 220~240V,1N, 50HZ
R 380~420V, 3N, 50Hz
N 220~230V, 1N, 60Hz
D 220V~, 3N, 60Hz
C 380~420v,3N,60HZ

Refrigerant
N1 R410A -- R22

D DC Inverter -- On-Off
F Full DC

Function Code
C Cooling Only H Cooling & Heating
A Cooling & Heating+PTC

Capacity (× 1000Btu/h)

T Tropical Condition
-- T1 Condition

U Side Discharge Outdoor Unit


V Top Discharge Outdoor Unit
S Centrifugal Fan Outdoor Unit

O Outdoor unit

Midea

4 General Information
Features

4. Features
4.1 Universal outdoor unit design
Indoor unit with the same capacity can match with the same outdoor unit.
4.2 High efficiency and energy saving.
Thanks to the DC inverter technology and optimized piping system, the EER and COP of whole
series can easily reach A-class.
4.3 Full range of products from 12K to 60K, including Med duct(A5), cassette, console, ceiling and floor,
more choice for you
4.4 Low ambient kit is standard for outdoor units (except 12K)
4.5 Network control function is standard for the indoor units (except 12K)
4.6 Standard auto restart function and follow me function
4.7 Cassette, ceiling & floor, console and compact cassette with standard remote controller, wire controller
and CCM for optional. Med Duct with standard wired controller, remote controller and CCM for
optional.
4.8 Standard anti-cold air function
4.9 Standard auto defrosting function
4.10 Standard self-diagnose function.
4.11 Standard timer function and sleep mode function controlled by controller.

General Information 5
Indoor Units
Part 2
Indoor Units

New Four-way Cassette Type (Compact) ........................................ 7

Four-way Cassette Type ................................................................ 18

Duct Type........................................................................................ 27

Ceiling & Floor Type....................................................................... 43

Console Type.................................................................................. 57

High Static Pressure Duct.............................................................. 71

6 Indoor Units
New Four-way Cassette Type

New Four-way Cassette Type (Compact)


1. Features ........................................................................................................... 8

2. Dimensions .................................................................................................... 10

3. Service Space ................................................................................................ 11

4. Wiring Diagrams ............................................................................................ 12

5. Air Velocity and Temperature Distributions ............................................... 13

6. Electric Characteristics ................................................................................ 14

7. Sound Levels ................................................................................................. 14

8. Accessories ................................................................................................... 15

9. The Specification of Power .......................................................................... 15

10. Field Wiring .................................................................................................. 16

New Four-way Cassette 7


Features

1. Features
1.1 New panel
Ø 360°surrounding air outlet design, affords comfortable feeling

1.2 Compact design


Ø The body size is 570×260×570mm, it’s just smaller than the ceiling board, so it’s very easy for
installation and will not damage the decoration. The panel size is 647×50×647mm.
Ø The hooks are designed in the four corners of the body, which can save installation space.

1.3 Electric control box built-in design


Ø The E-box is simply and safely built inside the indoor unit. It’s convenient for installation and
maintenance. Can check the control part easily, you only need to open the air return grille.

1.4 Fresh air intake function:


Ø Fresh air fulfills air quality more healthy and comfortable.

8 New Four-way Cassette (Compact)


Features

Fresh
Air

Dimension:Φ75mm

1.5 Air passage function


Ø Reserves the space for air outlet from the side of indoor unit; It’s availed to connect air duct
from the two sides to the nearby small rooms.

New Four-way Cassette (Compact) 9


Dimensions

2. Dimensions

10 New Four-way Cassette (Compact)


Service Space

3. Service Space

New Four-way Cassette (Compact) 11


Wiring Diagrams

4. Wiring Diagrams
MCA2-12HRDN1-Q

MCA2-18HRDN1-Q

12 New Four-way Cassette (Compact)


Air Velocity and Temperature Distributions

5. Air Velocity and Temperature Distributions

Airflow velocity

Temperature

New Four-way Cassette (Compact) 13


Electric Characteristics

6. Electric Characteristics
Power
Indoor Units
Model Supply
Hz MFA Min. Max. MFA
MCA2-12HRDN1-Q 50 220-240V 198V 254V 20
MCA2-18HRDN1-Q 50 220-240V 198V 254V 15
Notes:
MFA: Max. Fuse Amps. (A)

7. Sound Levels
FOUR-WAY CASSETTE TYPE

1.0m

Microphone

Noise level dB(A)


Model
H M L
MCA2-12HRDN1-Q 42 41 38
MCA2-18HRDN1-Q 42 41 38

14 New Four-way Cassette (Compact)


Accessories

8. Accessories
Name Shape Quantity
1. Expansible hook 4
Installation fittings 2. Installation hook 4

3. Installation paper board 1

4. Out-let pipe sheath 1

5. Out-let pipe clasp 1


Drainpipe Fittings
6. Tightening band 20

7. Drain joint 1

8. Remote controller 1

Remote controller & Its


holder 9. Remote controller holder 1

10. Mounting screw(ST2.9×10-C-H) 2

11. Alkaline dry batteries (AM4) 2

12. Owner's manual 1


Others
13. Installation manual 1

9. The Specification of Power


Model 12000Btu/h 18000 Btu/h
Phase 1-phase 1-phase
Frequency and Voltage 220-240V, 50Hz 220-240V, 50Hz
INDOOR UNIT POWER
POWER WIRING (mm2) 3×2.5 3×1.0
CIRCUIT BREAKER (A) 20 15
Phase 1-phase
Frequency and Voltage 220-240V, 50Hz
OUTDOOR UNIT POWER
POWER WIRING (mm2) 3×2.5
CIRCUIT BREAKER (A) 30
Indoor/Outdoor Connecting Wiring
2 3×0.5
(Weak Electric Signal) (mm )
Indoor/Outdoor Connecting Wiring
4×2.5
(Strong Electric Signal) (mm2)

New Four-way Cassette (Compact) 15


Field Wiring

10. Field Wiring


MCA2-12HRDN1-Q

MCA2-18HRDN1-Q

16 New Four-way Cassette (Compact)


Field Wiring

MCA2-12HRDN1-Q

MCA2-18HRDN1-Q

New Four-way Cassette (Compact) 17


Features

Four-way Cassette Type


1. Features ......................................................................................................... 22

2. Dimensions .................................................................................................... 25

3. Service Space ................................................................................................ 26

4. Wiring Diagrams ............................................................................................ 27

5. Air Velocity and Temperature Distributions ............................................... 22

6. Electric Characteristics ................................................................................ 23

7. Sound Levels ................................................................................................. 23

8. Accessories ................................................................................................... 24

9. The Specification of Power .......................................................................... 25

10. Field Wiring .................................................................................................. 26

18 Indoor Unit
Features

1. Features
1.1 New panel (60k standard)
Ø New panel with 360° airflow supply
Ø Air intake grille lift function for supper thin cassette, convenient for maintenance.

1.2 3D screw fan technology


Ø 3D screw indoor fan technology reduces the air resistance, increases the air volume and improves the
heat exchange efficiency. Operate quietly.

22 Four-way Cassette Type


Features

1.3 Fresh air intake function


Ø Fresh air fulfills air quality more healthy and comfortable.

Fresh
Air

Dimension:Φ75mm

1.4 Air passage function


Ø Reserves the space for air outlet from the side of indoor unit; It’s availed to connect air duct from side to
nearby small rooms.
For duct connecting

Four-way Cassette Type 23


Features

1.5 Drainage pump


Ø Build-in water pump which pumping head is 750mm upmost. It’s convenient to install drainage piping
under most space condition.

1.6 LED display


Ø Digital LED interface, makes the unit more elegant.
Ø Normally display the setting temperature
Ø LED can display the Error Code to make the malfunction checking easier.

24 Four-way Cassette Type


Dimensions

2. Dimensions

Unit: mm
MODEL(Btu/h) A B C H
24000 230 Ф15.9 Ф9.5 >260
30000 300 Ф15.9 Ф9.5 >330
36000 300 Ф15.9 Ф9.5 >330
48000 300 Ф15.9 Ф9.5 >330
60000 300 Ф15.9 Ф9.5 >330

Four-way Cassette Type 25


Service Space

3. Service Space

>1000mm
>1000mm

> 1000mm

>1000mm

Chart 3

26 Four-way Cassette Type


Wiring Diagrams

4. Wiring Diagrams
MCC-24HRDN1-Q

MCC-30HRDN1-Q

Four-way Cassette Type 27


Wiring Diagrams

MCC-36HRDN1-Q MCC-48HRDN1-Q MCC-60HRDN1-R

Four-way Cassette Type 21


Air Velocity and Temperature Distributions

5. Air Velocity and Temperature Distributions

Airflow velocity

Condenser
Evaporator
Electronic
Condenser temp. sensor expansion valve Evaporator temp. sensor
High pressure switch T3 T2
Filter Capillary Filter T1

Roomtemp. sensor
T5 T4
Discharge temp. sensor
Oil separator Ambient temp. sensor
4-way valve
Filter
Oil return
Capillary
Compressor

Filter

Low pressure liquid


Low pressure
accumulator
switch Outdoor unit
Indoor unit

22 Four-way Cassette Type


Electric Characteristics

6. Electric Characteristics
Power
Indoor Unit
Model Supply
Hz Voltage Min Max MFA
MCC-24HRDN1-Q 50 220-240 198 254 15
MCC-30HRDN1-Q 50 220-240 198 254 15
MCC-36HRDN1-Q 50 220-240 198 254 15
MCC-48HRDN1-Q 50 220-240 198 254 15
MCC-60HRDN1-R 50 220-240 198 254 15
Notes:
MFA: Max. Fuse Amps. (A)

7. Sound Levels

Noise level dB(A)


Model
H M L
MCC-24HRDN1-Q 42 41 39
MCC-30HRDN1-Q 44 42 41
MCC-36HRDN1-Q 44 42 41
MCC-48HRDN1-Q 44 42.5 41
MCC-60HRDN1-R 47 44 43

Four-way Cassette Type 23


Accessories

8. Accessories
Name Shape Quantity
INSTALLATION FITTINGS
Installation paper board 1

Soundproof / insulation sheath 2


Tubing & Fittings
Connecting pipe group 1

Out-let pipe sheath 1

Out-let pipe clasp 1


Drainpipe Fittings
Drain joint 1

Seal ring 1

Remote controller & Its Frame 1

Remote controller & Its


Frame Remote controller holder 1

Mounting screw(ST2.9×10-C-H) 2
Alkaline dry batteries (AM4) 2
Owner's manual 1
Others
Installation manual 1

Installation accessory Expansible hook 4


(The product you have
might not be provided the Installation hook 4
following accessories
Orifice 1

24 Four-way Cassette Type


The Specification of Power

9. The Specification of Power


Model 18000-30000Btu/h 36000-60000 Btu/h 30000-60000 Btu/h
Phase 1-phase 1-phase 1-phase
Frequency and Voltage 220-240V, 50Hz 220-240V, 50Hz 220-240V, 50Hz
INDOOR UNIT POWER
POWER WIRING (mm2) 3×1.0 3×1.0 3×1.0
CIRCUIT BREAKER (A) 15 15 15
Phase 1-phase 1-phase 3-phase
Frequency and Voltage 220-240V, 50Hz 220-240V, 50Hz 380-420V, 50Hz
OUTDOOR UNIT POWER 2
POWER WIRING (mm ) 3×2.5 3×4.0 5×2.5
CIRCUIT BREAKER (A) 30 40 30
Indoor/Outdoor Connecting Wiring
3×0.5 3×0.5 3×0.5
(Weak Electric Signal) (mm2)
Indoor/Outdoor Connecting Wiring
(Strong Electric Signal) (mm2)

Four-way Cassette Type 25


Field Wiring

10. Field Wiring


Wiring chart

26 Four-way Cassette Type


Duct Type

Duct Type
1. Features ......................................................................................................... 28

2. Dimensions .................................................................................................... 31

3. Service Space ................................................................................................ 32

4. Wiring Diagrams ............................................................................................ 33

5. Static Pressure .............................................................................................. 35

6. Electric Characteristics ................................................................................ 37

7. Sound Levels ................................................................................................. 38

8. Accessories ................................................................................................... 39

9. The Specification of Power .......................................................................... 40

10. Field Wiring .................................................................................................. 41

Duct Type 27
Features

1. Features
1.1 Installation accessories: (Optional)
Ø Front Board, Canvas Air Passage, Filter, Panel, for easy installation

Front Board

Canvas Air Passage Filter Panel


1.2 Easy Installation: Two air inlet styles (Bottom side or Rear side)
Ø Air inlet from rear is standard for all capacity; air inlet from bottom is optional.
Ø The size of air inlet frame from rear and bottom is same, it’s very easy to move the cover from bottom to
rear side, or from rear to the bottom, in order to matching the installation condition.

Air intake from rear (Standard) Air intake from bottom (Optional)

1.3 Fresh air intake function


Ø Install one duct from the reserved fresh-air intake to outdoor.
Continually inhale the fresh air to improve the quality of the indoor air, fulfills air quality more healthy and
comfortable.

1.4 Easy maintenance


Ø Clean the filter (Optional, standard product without filter)
It is easy to draw out the filter from the indoor unit for cleaning, even the filter is installed in rear side or
bottom side.

28 Duct Type
Features

Ø Replace the motor or centrifugal fan


Remove the ventilated panel firstly. Remove a half of blower housing and take out the motor with
centrifugal fan. Directly remove two bolts, and then replace the motor or centrifugal fan easily.

Motor

Blower Housing

Ventilated Panel

1.5 Reserved remote on-off and central control ports


Ø Reserved remote on-off ports and central control ports, can connect the cable of an on-off controller or a
central controller to realize remote on-off control function or group control function.

Remote on-off ports Central control ports


1.6 Built-in drain pump (Optional):
Ø Built-in drain pump can lift the water to 750mm upmost. It’s convenient to install drainage piping under
most space condition.

Duct Type 29
Features

750mm upmost
1.7 Built-in display board
Ø The standard indoor unit can be controlled by wired controller.
Ø There is a display board with a receiver in the E-box. Move out the display, and fix it in other place, even
in the distance of 10m. The unit will realized remoter control.
Ø The wired controller and the display board can display the error code or production code when the chips
detect some failure.

Wired Controller (Standard) Remote Controller (Optional)

Display

30 Duct Type
Dimensions

2. Dimensions
G
H

B
D
E F
A C

Size of outline
Capacity Outline dimension(mm) Air outlet opening size Air return opening size dimension mounted
(KBtu) plug
A B C D E F G H I J K L M
12 700 210 635 570 65 493 35 119 595 200 80 740 350
18 920 210 635 570 65 713 35 119 815 200 80 960 350
24 920 270 635 570 65 713 35 179 815 260 20 960 350
30/36 1140 270 775 710 65 933 35 179 1035 260 20 1180 490
48/60 1200 300 865 800 80 968 40 204 1094 288 45 1240 500

Duct Type 31
Service Space

3. Service Space
Ensure enough space required for installation and maintenance.

All the indoor units reserve the hole to joint the fresh air pipe. The hole size as following:

32 Duct Type
Wiring Diagrams

4. Wiring Diagrams
MTB1-12HWDN1-Q

MTB-18HWDN1-Q 、MTB-24HWDN1-Q、MTB-30HWDN1-Q

Duct Type 33
Wiring Diagrams

MTB-36HWDN1-Q MTB-48HWDN1-Q MTB-60HWDN1-R

34 Duct Type
Static Pressure

5. Static Pressure
12,000Btu/h 18,000Btu/h

Pa Pa

90 90

80 80
External static pressure (Pa)

External static pressure (Pa)


Super high speed
70 70

60 60
High speed
50 50

40 40
Super high speed Mid speed
30 30
High speed
Mid speed Low speed
20 20
Low speed

10 10

0
300 400 500 600 700 800 900 200 300 400 500 600 700 800 900 1000 1100 1200
Air volume(m3 /h) Air volume(m3/h)

24,000Btu/h 36,000Btu/h
36K
Pa
Pa

90 90

80 80
External static pressure (Pa)
External static pressure (Pa)

70 70
Super high speed
Super high speed
60 60
High speed

50 50
High speed
Mid speed
40 40
Mid speed
Low speed
30 30
Low speed

20 20

10 10

700 800 900 1000 1100 1200 1300 1400 1500 1100 1200 1400 1600 1800 2000 2200 2400
Air volume(m3/h) Air volume(m3/h)

Duct Type 35
Static Pressure

48,000Btu/h 60,000Btu/h
48K Pa
Pa 120
120
110
110
100
100
90
90
80
Super high speed
80

External static pressure (Pa)


Super high speed
70
External static pressure (Pa)

70
High speed High speed
60
60
Mid speed
Low speed 50
50 Mid speed

40 Low speed
40

30
30

20
20

10
10

1000 1300 1600 1900 2200 2500 2800 3100 1000 1300 1600 1900 2200 2500 2800 3100 3400
Air volume(m3 /h) Air volume(m3/h)

36 Duct Type
Electric Characteristics

6. Electric Characteristics
Indoor Unit Power Supply
Model
Hz Voltage Min. Max. MFA
MTB1-12HWDN1-Q 50 220-240 198 254 15
MTB-18HWDN1-Q 50 220-240 198 254 15
MTB-24HWDN1-Q 50 220-240 198 254 15
MTB-30HWDN1-Q 50 220-240 198 254 15
MTB-36HWDN1-Q 50 220-240 198 254 15
MTB-48HWDN1-Q 50 220-240 198 254 15
MTB-60HWDN1-R 50 220-240 198 254 15
Notes:
MFA: Max. Fuse Amps. (A)

Duct Type 37
Sound Levels

7. Sound Levels

Concealed Duct Type

Discharge Suction

Duct Duct

1.4m

Microphone

Noise level dB(A)


Model
H M L
MTB1-12HWDN1-Q 37 30 26
MTB-18HWDN1-Q 44 36 33
MTB-24HWDN1-Q 45 43 41
MTB-30HWDN1-Q 46 44 42
MTB-36HWDN1-Q 46 44 42
MTB-48HWDN1-Q 47 41 37
MTB-60HWDN1-R 47 45 43

38 Duct Type
Accessories

8. Accessories
Name Shape Quantity

Soundproof / insulation sheath 2


Tubing & Fittings
Binding tape 1

Seal sponge 1

Drain joint 1
Drainpipe Fittings
(for cooling & heating)
Seal ring 1

Wired controller & Its Frame Wired controller 1

Owner,s manual 1
Others
Installation manual 1

Magnetic ring (twist the electric wires L


EMS & It’s fitting 1
and N around it to five circles)

Duct Type 39
The Specification of Power

9. The Specification of Power


36000-60000 30000-60000
Model 12000Btu/h 18000-30000Btu/h
Btu/h Btu/h
Phase 1-phase 1-phase 1-phase 1-phase
Frequency and
220-240V, 50Hz 220-240V, 50Hz 220-240V, 50Hz 220-240V, 50Hz
INDOOR UNIT Voltage
POWER POWER WIRING
3×1.5 3×1.0 3×1.0 3×1.0
(mm2)
CIRCUIT BREAKER
15 15 15 15
(A)
Phase 1-phase 1-phase 3-phase
Frequency and
220-240V, 50Hz 220-240V, 50Hz 380-420V, 50Hz
OUTDOOR UNIT Voltage
POWER POWER WIRING
3×2.5 3×4.0 5×2.5
(mm2)
CIRCUIT BREAKER
30 40 40
(A)
Indoor/Outdoor Connecting Wiring
4×1.5 3×0.5 3×0.5 3×0.5
(Weak Electric Signal) (mm2)
Indoor/Outdoor Connecting Wiring
(Strong Electric Signal) (mm2)

40 Duct Type
Field Wiring

10. Field Wiring

Duct Type 41
Field Wiring

Air-conditioner link-circuit.
For model 12

For model 18-60

42 Duct Type
Ceiling & Floor Type

Ceiling & Floor Type


1. Features ......................................................................................................... 44

2. Dimensions .................................................................................................... 46

3. Service Space ................................................................................................ 47

4. Wiring Diagrams ............................................................................................ 47

5. Air Velocity and Temperature Distributions ............................................... 50

6. Electric Characteristics ................................................................................ 52

7. Sound Levels ................................................................................................. 52

8. Accessories ................................................................................................... 53

9. The Specification of Power .......................................................................... 54

10. Field Wiring .................................................................................................. 55

Ceiling & Floor Type 43


Features

1. Features
1.1 Two-way installation
Ø The rounded design of the ceiling and floor type air conditioner allows either ceiling or floor-level
installation. Ceiling installation saves room space, while floor installation helps prevent the loss of warm
air.

1.2 Brief design


Ø Brief design that is suitable for any interior will not only give you cooling and heating performance but
also upgrade your lifestyle.

1.3 3D airflow
Ø Vertical air flow and horizontal airflow can be adjusted by remote controller, the cooperation of the two
airflow ways help to spread air comfortably throughout even a large room. With these functions, the
whole room can be evenly air-conditioned for both floor-level and ceiling installation.

44 Ceiling & Floor Type


Features

1.4 Optional drainage pipe connection


Ø Both right side and left side drainage holes are available to avoid the space limitation for drainage pipe
installation. Make you more convenient during installation.

1.5 Five panels for optional

Standard Panel A Panel B Panel (LED display)

C Panel (LED display) D Panel

1.6 Convenience operating and easy maintenance


Ø Remote controller as standard, wired controller for optional.
Ø The filter without screw fixed, can be took out easily.

1.7 Easy installation, save working time


Ø The pipes can be connected from bottom, back and right side, makes the installation more easily.
Ø The wiring works can be finished before installation.

1.8 Outside water pump for optional when ceiling installation.

Ceiling & Floor Type 45


Dimensions

2. Dimensions
a. Wall mounting installation

A C

B
D

b. Ceiling installation
>20mm

F G

Capacity (Btu/h) A B C D E F G
12000-24000 990 660 203 505 506 907 200
36000 1280 660 203 795 506 1195 200
48000-60000 1670 680 240 1070 450 1542 200
Notes:
The dimension of 12000Btu/h and 24000Btu/h are the same
The dimension of 48000Btu/h and 60000Btu/h are the same

46 Ceiling & Floor Type


Service Space

3. Service Space

C
≥35mm
≥35mm

≥35mm
≥1000mm

4. Wiring Diagrams
MUB-12HRDN1-Q

Ceiling & Floor Type 47


Wiring Diagrams
MUB-18HRDN1-Q、MUB-24HRDN1-Q

MUB-30HRDN1-Q

48 Ceiling & Floor Type


Wiring Diagrams

MUB-36HRDN1-Q MUB-48HRDN1-Q MUB-60HRDN1-R

Ceiling & Floor Type 49


Air Velocity and Temperature Distributions

5. Air Velocity and Temperature Distributions


Discharge angle 60° (CEILING)
Airflow velocity

Condenser
Evaporator
Electronic
Condenser temp. sensor expansion valve
Evaporator temp. sensor
High pressure switch T3 T2
Filter Capillary Filter T1

Room temp. sensor


T5 T4
Discharge temp. sensor
Oil separator Ambient temp. sensor
4-way valve
Filter
Oil return
Capillary
Compres sor

Filter

Low pressure liquid


Low pressure
accumulator
switch Outdoor unit
Indoor unit

50 Ceiling & Floor Type


Air Velocity and Temperature Distributions

Discharge angle 60°(FLOOR)

Airflow velocity

Temperature

Ceiling & Floor Type 51


Electric Characteristics

6. Electric Characteristics
Indoor Unit Power Supply
Model
Hz Voltage Min Max MFA
MUB-12HRDN1-Q 50 220~240 198 254 20
MUB-18HRDN1-Q 50 220~240 198 254 15
MUB-24HRDN1-Q 50 220~240 198 254 15
MUB-30HRDN1-Q 50 220~240 198 254 15
MUB-36HRDN1-Q 50 220~240 198 254 15
MUB-48HRDN1-Q 50 220~240 198 254 15
MUB-60HRDN1-R 50 220~240 198 254 15
Notes:
MFA: Max. Fuse Amps. (A)

7. Sound Levels

1m Microphone

1m 1.5m
Air outlet side
1m

Microphone

Ceiling Floor

Noise level dB(A)


Model
H M L
MUB-12HRDN1-Q 40 37 33
MUB-18HRDN1-Q 43 41 38
MUB-24HRDN1-Q 45 43 40
MUB-30HRDN1-Q 45 43 40
MUB-36HRDN1-Q 45 43 40
MUB-48HRDN1-Q 49 47 46
MUB-60HRDN1-R 47 46 44

52 Ceiling & Floor Type


Accessories

8. Accessories
Name Shape Quantity

1.Hook 2
Installation fittings

2.Hanging arm 2

3. Remote controller 1

Remote controller & Its


holder 4. Remote controller holder 1

5. Mounting screw (ST2.9×10-C-H) 2

6. Alkaline dry batteries (AM4) 2

7. Owner's manual 1
Others 8. Installation manual 1
9. Remote controller manual 1

Ceiling & Floor Type 53


The Specification of Power

9. The Specification of Power


36000-60000 30000-60000
Model 12000Btu/h 18000-30000Btu/h
Btu/h Btu/h
Phase 1-phase 1-phase 1-phase 1-phase
Frequency and
220-240V, 50Hz 220-240V, 50Hz 220-240V, 50Hz 220-240V, 50Hz
INDOOR UNIT Voltage
POWER POWER WIRING
3×1.5 3×1.0 3×1.0 3×1.0
(mm2)
CIRCUIT BREAKER
20 15 15 15
(A)
Phase 1-phase 1-phase 3-phase
Frequency and
220-240V, 50Hz 220-240V, 50Hz 380-420V, 50Hz
OUTDOOR UNIT Voltage
POWER POWER WIRING
3×2.5 3×4.0 5×2.5
(mm2)
CIRCUIT BREAKER
30 40 40
(A)
Indoor/Outdoor Connecting Wiring
4×1.5 3×0.5 3×0.5 3×0.5
(Weak Electric Signal) (mm2)
Indoor/Outdoor Connecting Wiring
(Strong Electric Signal) (mm2)

54 Ceiling & Floor Type


Field Wiring

10. Field Wiring

Ceiling & Floor Type 55


Field Wiring
For model 12

For model 18~60

56 Ceiling & Floor Type


Console Type

Console Type

1. Features ......................................................................................................... 59

2. Dimensions .................................................................................................... 62

3. Service Space ................................................................................................ 63

4. Wiring Diagrams ............................................................................................ 64

5. Air Velocity and Temperature Distributions ............................................... 65

6. Electric Characteristics ................................................................................ 66

7. Sound Levels ................................................................................................. 67

8. Accessories ................................................................................................... 68

9. The Specification of Power .......................................................................... 68

10. Field Wiring .................................................................................................. 69

Console Type 57
Features

1. Features
1.1. Modern and elegant appearance
Ø The simple and stylish designs can nicely harmonies with your living space.

1.2. Four panels optional

1.3. Two air-outlet ways


Cooling mode

Quick Cooling To maintain room temp

Ø Air outlet from top and bottom to make quick cooling ------When the A/C is just switched on, or room
temp. is still high, cold air will be blown out from top and bottom air outlet to cool down the room quickly
Ø Air outlet from top to maintain room temp. ----When the room has been cooled down, or the A/C has
been opened over 1 hour, cold air only from the top outlet to keep constant room temp
Heating mode
Ø Anti-cold air ------When the AC is just turn on, temperature of evaporator is very low, in this case, in
order to prevent cold air direct blowing, only the upper louver is opened in a high position, the lower
louver closed.
Console Type 59
Features

1.4. Four air inlets

1.5. Low noise


Ø DC indoor fan motor, which has five speeds.
Ø Low noise and energy saving.

Ø Advanced centrifugal fan technology makes a fast airflow and reduces the indoor noise lower to 28dB.

1.6. Golden fin is optional.

1.7. Active carbon filter is standard

1.8. Product with quick connector


Ø Optional quick connector of refrigerant pipe is very easy to install.

60 Console Type
Features

Console Type 61
Dimensions

2. Dimensions
MFA-12HRDN1-Q/ MFA-18HRDN1-Q

62 Console Type
Service Space

3. Service Space

Console Type 63
Wiring Diagrams

4. Wiring Diagrams
MFA-12HRDN1-Q

MFA-18HRDN1-Q

64 Console Type
Air Velocity and Temperature Distributions

5. Air Velocity and Temperature Distributions


Discharge angle 60

Airflow velocity

Temperature

Console Type 65
Electric Characteristics

6. Electric Characteristics
Indoor Unit Power Supply
Model
Hz Voltage Min Max MFA
MFA-12HRDN1-Q 50 220~240V 198V 254V 16
MFA-18HRDN1-Q 50 220~240V 198V 254V 16
Notes:
MFA: Max. Fuse Amps. (A)

66 Console Type
Sound Levels

7. Sound Levels

Noise level dB(A)


Model
Highest Higher H M L
MFA-12HRDN1-Q 38 35 33 31 28
MFA-18HRDN1-Q 44 41 39 37 34

Console Type 67
Accessories

8. Accessories
Name Shape Quantity

Installation fittings Hook 2

Remote controller 1

Remote controller & Its Frame Frame 1

Mounting screw(ST2.9×10-C-H) 2

Alkaline dry batteries (AM4) 2


Installation manual / 1
Others
Owner's manual / 1

9. The Specification of Power


Model 12000Btu/h 18000
Phase 1-phase 1-phase
Power Frequency and
220-240V, 50Hz 220-240V, 50Hz
Voltage
Circuit breaker (A) 20/16 20/16
Indoor power wiring (mm2) 3×1.5
Ground wiring 1.5 2.5
Indoor/Outdoor Outdoor power wiring(mm )
2
3×2.5
connecting wiring
(mm2) Strong electric signal (mm2) 4×1.5 3×1.5
2
Weak electric signal(mm ) 3×0.5

68 Console Type
Field Wiring

10. Field Wiring

Console Type 69
Field Wiring

70 Console Type
High Static Pressure Duct

High Static Pressure Duct


1. Features ......................................................................................................... 72

2. Dimensions .................................................................................................... 74

3. Service Space ................................................................................................ 75

4. Wiring Diagrams ............................................................................................ 76

5. Fan Performances ......................................................................................... 77

6. Electric Characteristics ................................................................................ 78

7. Sound Levels ................................................................................................. 78

8. Accessories ................................................................................................... 79

9. The Specification of Power .......................................................................... 80

10. Field Wiring .................................................................................................. 81

High Static Pressure Duct 71


Features

1. Features
1.1 High static pressure design
Ø Max static pressure of indoor unit is 160Pa.
Ø The longest distance of air supply is 14m, the max height of air supply is 6.5m.
Ø Specially recommended for spacious and large rooms like large stores and factories.

High static pressure design enables long duct.

Indoor Unit

Max. 14m long distance Fresh


Air Intake

Intak
e
Outle
t The height of air
supply is 6.5m

1.2 Easy maintenance


Ø Reduce time and cost, easily removable fan motor design.

1. Control box
2. Fan casing
3. Motor assembly
4. Bottom panel
1.3 Flexible Installation
Ø Different solutions for any shape room by using kinds of air distribution ducts.

72 High Static Pressure Duct


Features

L-shaped Areas far Y-shaped

High Static Pressure Duct 73


Dimensions

2. Dimensions
MHD-36HRDN1-Q MHD-48HRDN1-Q MHD-60HRDN1-R

74 High Static Pressure Duct


Service Space

3. Service Space
Ensure enough space required for installation and maintenance

500mm or more 600mm or more

Indoor unit

Maintenance and repair space


600mmx600mm

High Static Pressure Duct 75


Wiring Diagrams

4. Wiring Diagrams
MHD-36HRDN1-Q

MHD-48HRDN1-Q MHD-60HRDN1-R

76 High Static Pressure Duct


Fan Performances

5. Fan Performances
MHD-36HRDN1-Q MHD-48HRDN1-Q

MHD-60HRDN1-R

High Static Pressure Duct 77


Electric Characteristics

6. Electric Characteristics
Indoor Units Power Supply
Model
Hz Voltage Min. Max. MFA
MHD-36HRDN1-Q 50 220-240V 198V 254V
MHD-48HRDN1-Q 50 220-240V 198V 254V
MHD-60HRDN1-R 50 220-240V 198V 254V
Note:
MFA: Max. Fuse Amps. (A)

7. Sound Levels

Concealed Duct Type

Discharge Suction

Duct Duct

1.4m

Microphone

Noise level dB(A)


Model
H M L
MHD-36HRDN1-Q 52 47 45
MHD-48HRDN1-Q 55 52 48
MHD-60HRDN1-R 55 52 45

78 High Static Pressure Duct


Accessories

8. Accessories
Name Shape Quantity

Tubing & Fittings 1. Soundproof/ insulation sheath 2

2. Binding tape 1

3. Drain joint 1
Drainpipe Fittings
4. Seal ring 1

5. Wireless Remote controller 1

Wireless 6. Frame 1
Remote controller
& Its Frame
7. Mounting screw(ST2.9×10-C-H) 2

8. Alkaline dry batteries (AM4) 2

9. Install spring 2

10. Installation manual 1


Others
11. User’s manual 1

12. Wireless Remote controller manual 1

High Static Pressure Duct 79


The Specification of Power

9. The Specification of Power


Model 36000-48000 Btu/h 30000-60000 Btu/h
Phase 1-phase 1-phase
Frequency and Voltage 220-240V, 50Hz 220-240V, 50Hz
INDOOR UNIT POWER
POWER WIRING (mm2) 3×1.0 3×1.0
CIRCUIT BREAKER (A) 15 15
Phase 1-phase 3-phase
Frequency and Voltage 220-240V, 50Hz 380-420V, 50Hz
OUTDOOR UNIT POWER
POWER WIRING (mm2) 3×4.0 5×2.5
CIRCUIT BREAKER (A) 40 40
Indoor/Outdoor Connecting Wiring
3×0.5 3×0.5
(Weak Electric Signal) (mm2)
Indoor/Outdoor Connecting Wiring
(Strong Electric Signal) (mm2)

80 High Static Pressure Duct


Field Wiring

10. Field Wiring

High Static Pressure Duct 81


错误!未找到引用源。

Part 3
Outdoor Units

1. Dimensions .................................................................................................... 83

2. Service Space ................................................................................................ 85

3. Piping Diagrams ............................................................................................ 86

4. Wiring Diagrams ............................................................................................ 88

5. Electric Characteristics ................................................................................ 94

6. Operation Limits ............................................................................................ 95

7. Sound Levels ................................................................................................. 96

8. Point Check Function ................................................................................... 97

9. Troubleshooting ............................................................................................ 98

82 Outdoor Unit
Dimensions

1. Dimensions

Unit:mm
Model
A B C D E F H
MOU-12HDN1-Q 761 530 290 315 270 279 593
MOU-18HDN1-Q 762 530 290 315 270 282 593
MOU-24HDN1-Q 842 560 335 360 312 324 695
MOU-30HDN1-Q 895 590 333 355 302 313 862
MOU-36HDN1-Q
990 624 366 396 340 354 966
MOU-36HDN1-R

错 误 ! 未 找 到 引 用 源 。
83
Dimensions

Unit:mm
Model
A B C D E F H
MOU-48HDN1-Q
MOU-48HDN1-R 940 600 376 400 340 360 1245
MOU-60HDN1-R

84 错误!未找到引
用源。
Service Space

2. Service Space
(Wall or obstacle)

Air inlet More than 30cm More than 60cm


More than 30cm
Maintain channel
Air inlet
More than 60cm

Air outlet
More than 200cm

错 误 ! 未 找 到 引 用 源 。
85
Piping Diagrams

3. Piping Diagrams
MOU-12HDN1-Q MOU-24HDN1-Q(220075301401)
INDOOR OUTDOOR

CHECK VALVE
LIQUID SIDE (Heating Model only)

2-WAY VALVE T3 Condenser


temp. sensor

CAPILIARY TUBE

HEAT
EXCHANGE
(EVAPORATOR) HEAT
T1 Room temp. T4 Ambient EXCHANGE
sensor temp. sensor (CONDENSER)

T2 Evaporator
temp. sensor
GAS SIDE
4-WAY VALVE

3-WAY VALVE Accumulator


Compressor T5 Discharge temp. sensor

COOLING
HEATING

For MOU-24HDN1-Q, the accumulator is not included.


MOU-18HDN1-Q MOU-24HDN1-Q(220075301400)
INDOOR OUTDOOR

Electronic
LIQUID SIDE CAPILIARY TUBE expansion valve

2-WAY VALVE T3 Condenser


temp. sensor

HEAT
EXCHANGE
(EVAPORATOR) HEAT
T1 Room temp. T4 Ambient EXCHANGE
sensor temp. sensor (CONDENSER)

T2 Evaporator
temp. sensor
GAS SIDE
4-WAY VALVE

3-WAY VALVE Accumulator

T5 Discharge
temp. sensor
COOLING
Compressor
HEATING

86 错误!未找到引
用源。
Piping Diagrams

For MOU-24HDN1-Q, the accumulator is not included.


MOU-30HDN1-Q
INDOOR OUTDOOR

Electronic
LIQUID SIDE CAPILIARY TUBE expansion valve

2-WAY VALVE T3 Condenser


temp. sensor

HEAT
EXCHANGE
(EVAPORATOR) HEAT
T1 Room temp. T4 Ambient EXCHANGE
sensor temp. sensor (CONDENSER)

T2 Evaporator
temp. sensor
GAS SIDE
4-WAY VALVE

3-WAY VALVE Accumulator High pressure


switch
T5 Discharge
Low pressure temp. sensor
switch COOLING
Compressor
HEATING

MOU-36HDN1-Q MOU-36HDN1-R MOU-48HDN1-Q MOU-48HDN1-R MOU-60HDN1-R


INDOOR OUTDOOR

Electronic
LIQUID SIDE CAPILIARY TUBE expansion valve

2-WAY VALVE T3 Condenser


temp. sensor

HEAT
EXCHANGE
(EVAPORATOR) HEAT
T1 Room temp. T4 Ambient EXCHANGE
sensor temp. sensor (CONDENSER)

T2 Evaporator
temp. sensor
GAS SIDE
4-WAY VALVE

3-WAY VALVE Accumulator High pressure switch


Compressor T5 Discharge temp. sensor
Oil separator
Low pressure
switch COOLING

Oil return Capillary HEATING

错 误 ! 未 找 到 引 用 源 。
87
Piping Diagrams

For MOU-48HDN1-Q, MOU-48HDN1-R and MOU-60HDN1-R, the accumulator is not included.

88 错误!未找到引
用源。
Wiring Diagrams

4. Wiring Diagrams
MOU-12HDN1-Q

MOU-18HDN1-Q

错 误 ! 未 找 到 引 用 源 。
89
Wiring Diagrams

MOU-24HDN1-Q(220075301400)

90 错误!未找到引
用源。
Wiring Diagrams

MOU-30HDN1-Q

MOU-36HDN1-Q(220075501600)

错 误 ! 未 找 到 引 用 源 。
91
Wiring Diagrams

MOU-36HDN1-Q(220075501990)

92 错误!未找到引
用源。
Wiring Diagrams

MOU-48HDN1-Q

MOU-36HDN1-R

错 误 ! 未 找 到 引 用 源 。
93
Wiring Diagrams

MOU-48HDN1-R MOU-60HDN1-R

94 错误!未找到引
用源。
Electric Characteristics

5. Electric Characteristics
Outdoor Unit
Model
Hz Voltage Min. Max.
MOU-12HDN1-Q 50 220-240 198 254
MOU-18HDN1-Q 50 220-240 198 254
MOU-24HDN1-Q 50 220-240 198 254
MOU-30HDN1-Q 50 220-240 198 254
MOU-36HDN1-Q 50 220-240 198 254
MOU-36HDN1-R 50 380-415 342 440
MOU-48HDN1-Q 50 220-240 198 254
MOU-48HDN1-R 50 380-415 342 440
MOU-60HDN1-R 50 380-415 342 440

错 误 ! 未 找 到 引 用 源 。
95
Operation Limits

6. Operation Limits
Temperature
Cooling operation Heating operation
Mode
Room temperature ≥17℃ ≤30℃

0℃~50℃

Outdoor temperature (-15℃~50℃:For -15℃~24℃


the models with low
temperature cooling
system)

CAUTION:
1. If the air conditioner is used beyond the above conditions, certain safety protection features may
come into operation and cause the unit to operate abnormally.
2. The room relative humidity should be less than 80%. If the air conditioner operates beyond this figure,
the surface of the air conditioner may attract condensation. Please set the vertical air flow louver to its
maximum angle (vertically to the floor), and set HIGH fan mode.
3. The optimum performance will be achieved during this operating temperature zone.

96 错误!未找到引
用源。
Sound Levels

7. Sound Levels

Noise level dB(A)


Model
H
MOU-12HDN1-Q 48
MOU-18HDN1-Q 51
MOU-24HDN1-Q(220075301400) 54
MOU-24HDN1-Q(220075301401) 59
MOU-30HDN1-Q 55
MOU-36HDN1-Q 55
MOU-36HDN1-R 63
MOU-48HDN1-Q 59/54
MOU-48HDN1-R 62
MOU-60HDN1-R 63

错 误 ! 未 找 到 引 用 源 。
97
Point Check Function

8. Point Check Function


There is a check switch in outdoor PCB.
Push the switch SW1 to check the states of unit when the unit is running. The digital display tube will display
the follow procedure when push SW1 each time.
For units except model MOU-12HDN1-Q:
Display Remark
00 Normal display Display running frequency, running state or malfunction code
Actual data*HP*10
If capacity demand code is higher than 99, the digital display
tube will show single digit and tens digit. (For example, the
01 Indoor unit capacity demand code
digital display tube show “5.0”,it means the capacity demand
is 15. the digital display tube show “60”,it means the capacity
demand is 6.0)
02 Amendatory capacity demand code
The frequency after the capacity requirement
03
transfer
04 The frequency after the frequency limit
05 The frequency of sending to 341
If the temp. is lower than 0 degree, the digital display tube will
06 Indoor unit evaporator outlet temp.(T2) show “0”.If the temp. is higher than 70 degree, the digital
display tube will show “70”.
07 Condenser pipe temp.(T3) If the temp. is lower than -9 degree, the digital display tube will
show “-9”.If the temp. is higher than 70 degree, the digital
08 Outdoor ambient temp.(T4) display tube will show “70”. If the indoor unit is not connected,
the digital display tube will show: “――”
The display value is between 30~120 degree. If the temp. is
lower than 30 degree, the digital display tube will show “30”.If
the temp. is higher than 99 degree, the digital display tube will
09 Compressor discharge temp.(Tp) show single digit and tens digit. (For example, the digital
display tube show “0.5”,it means the compressor discharge
temp. is 105 degree. the digital display tube show “1.6”,it
means the compressor discharge temp. is 116 degree)
10 AD value of current
The display value is hex number.
11 AD value of voltage
12 Indoor unit running mode code
Off:0, Fan only 1,Cooling:2, Heating:3, Forced cooling:4
13 Outdoor unit running mode code
Actual data/4.
If the value is higher than 99, the digital display tube will show
14 EXV open angle single digit and tens digit.
For example ,the digital display tube show “2.0”,it means the
EXV open angle is 120×4=480p.)
Bit7 0
Bit6 0
Frequency limit
Bit5 The display value is hex
caused by T4.
Frequency limit number. For example,
Bit4 the digital display tube
caused by T2.
show 2A,then Bit5=1,
15 Frequency limit symbol Frequency limit
Bit3 Bit3=1, Bit1=1.
caused by T3.
It means frequency limit
Frequency limit
Bit2 caused by T4,T3 and
caused by Tp.
current.
Frequency limit
Bit1
caused by current
Frequency limit
Bit0
caused by voltage

98 错误!未找到引
用源。
Troubleshooting

9. Troubleshooting
10.1 Indoor unit malfunction
10.1.1 Display board
Compact 4-way cassette& High pressure static duct Console

Ceiling & Floor Normal 4-way cassette

Duct
PRE-DEF indicator(cooling and heating type)
or fan only indicator(cooling only type)
Timer indicator Alarm indicator
Operation lamp Infrared signal receiver
Temporary button Display digital tube

MANUAL OPERATION TIMER DEF./FAN ALARM

错 误 ! 未 找 到 引 用 源 。
99
Troubleshooting

10.1.2 Troubleshooting
For compact 4-way cassette(12K),
NO. Malfunction Running lamp Timer lamp Defrosting lamp Alarm lamp
Communication malfunction between indoor and
1 X ☆ X X
outdoor units.
2 Open or short circuit of T1 temperature sensor ☆ X X X
3 Open or short circuit of T2 temperature sensor X X ☆ X
4 Full-water malfunction X X X ☆
5 EEPROM malfunction ☆ ☆ X X
6 IPM module protection ☆ X X O
7 Open or short circuit of T3 or T4 temperature sensor ☆ O X X
8 Outdoor unit voltage protection ☆ O X O
9 Outdoor unit over-current protection ☆ ☆ X ☆
10 Top temperature protection of compressor ☆ ☆ ☆ ☆
11 Compressor position protection ☆ ◎ X X
12 Discharge temperature protection of compressor ☆ X O X
O(light) X(off) ☆(flash at 2.5Hz) ◎(flash at 0.5Hz)

For ceiling & floor(12K),


NO. Malfunction Running lamp Timer lamp Defrosting lamp Alarm lamp
Communication malfunction between indoor and
1 X ☆ X X
outdoor units.
2 Open or short circuit of T1 temperature sensor ☆ X X X
3 Open or short circuit of T2 temperature sensor X X ☆ X
4 Full-water malfunction X X X ☆
5 EEPROM malfunction ☆ ☆ X X
6 IPM module protection ☆ X X O
7 Open or short circuit of T3 or T4 temperature sensor ☆ O X X
8 Outdoor unit voltage protection ☆ O X O
9 Outdoor unit over-current protection ☆ ☆ X ☆
10 Top temperature protection of compressor ☆ X O X
O(light) X(off) ☆(flash at 5Hz) ◎(flash at 0.5Hz)

For Duct type(12K)


Running Timer Defrosting Alarm Display(nixie
NO. Malfunction
lamp lamp lamp lamp tube)
Open or short circuit of T1 temperature
1 ☆ X X X E0
sensor
Open or short circuit of T2 temperature
2 X X ☆ X E1
sensor
Communication malfunction between indoor
3 X ☆ X X E2
and outdoor units.
4 Full-water malfunction X X X ☆ E3
5 EEPROM malfunction ☆ ☆ X X E4
6 IPM module protection ☆ X X O E5
Open or short circuit of T3 or T4 temperature
7 ☆ O X X E6
sensor
8 Outdoor unit voltage protection ☆ O X O P0

100 错误!未找到
引用源。
Troubleshooting

9 Compressor temperature protection ☆ X O X P1


10 Outdoor unit over-current protection ☆ ☆ X ☆ P2
O(light) X(off) ☆(flash)

For console type(12K)


NO. Malfunction Running lamp Timer lamp Defrosting lamp
Communication malfunction between indoor and outdoor
1 X ☆ X
units.
2 Open or short circuit of T1 temperature sensor ☆ X X
3 Open or short circuit of T2 temperature sensor X O ☆
5 EEPROM malfunction ☆ ☆ X
6 IPM module protection ☆ X ☆
7 Open or short circuit of T3 or T4 temperature sensor ☆ ☆ ☆
8 Outdoor unit voltage protection ☆ ☆ O
9 Outdoor unit over-current protection ☆ O O
10 Top temperature protection of compressor ☆ O X
11 Compressor position protection ☆ ◎ X
12 Fan Speed is out of control. ☆ O ☆
O(light) X(off) ☆(flash at 5Hz) ◎(flash at 0.5Hz)

For console type(18K)


NO. Malfunction Running lamp Timer lamp Defrosting lamp
Communication malfunction between indoor and outdoor
1 X ☆ X
units.
2 Open or short circuit of T1 or T2 temperature sensor ☆ ☆ X
3 Fan motor malfunction. ☆ X ☆
4 Outdoor unit malfunction X X ◎
5 EEPROM malfunction ☆ ☆ ☆
X(off) ☆(flash at 5Hz) ◎(flash at 0.5Hz)

For compact 4-way cassette(18K)&ceiling & floor(18-30K)


NO. Malfunction Running lamp Timer lamp Defrosting lamp Alarm lamp
Communication malfunction between indoor and
1 X ☆ X X
outdoor units.
2 Open or short circuit of T1 or T2 temperature sensor ☆ X X X
4 Full-water malfunction X X X ☆
5 Outdoor unit malfunction X X X ◎
X(off) ☆(flash at 5Hz) ◎(flash at 0.5Hz)

For Normal 4-way cassette(24K-30K), For Duct type(18-30K)


Running Timer Defrosting Alarm Display(nixie
NO. Malfunction
lamp lamp lamp lamp tube)
Communication malfunction between indoor
1 X ☆ X X E1
and outdoor units.
Open or short circuit of T1 temperature
2 ☆ X X X E2
sensor
Open or short circuit of T2 temperature
3 ☆ X X X E3
sensor

错 误 ! 未 找 到 引 用 源 。
101
Troubleshooting

Open or short circuit of T2B temperature


4 ☆ X X X E4
sensor
5 Full-water malfunction X X X ☆ EE
6 EEPROM malfunction ◎ X X X E7
7 Outdoor unit malfunction X X X ◎ Ed
X(off) ☆(flash at 5Hz) ◎(flash at 0.5Hz)

For Normal 4-way cassette(36K-60K), ceiling & floor(36K-60K), Duct type(36K-60K), High pressure static duct
Running Timer Defrosting Alarm Display(nixie
NO. Malfunction
lamp lamp lamp lamp tube)
Communication malfunction between indoor
1 X ☆ X X E1
and outdoor units.
Open or short circuit of T1 temperature
2 ☆ X X X E2
sensor
Open or short circuit of T2 temperature
3 ☆ X X X E3
sensor
Open or short circuit of T2B temperature
4 ☆ X X X E4
sensor
5 Full-water malfunction X X X ☆ EE
6 EEPROM malfunction X X ☆ X E7
7 Outdoor unit malfunction X X X ◎ Ed
X(off) ☆(flash at 5Hz) ◎(flash at 0.5Hz)
Note: Digital display is only available for normal 4-way cassette & duct type.

10.2 Outdoor unit malfunction


Display Malfunction or Protection

E0 EEPROM malfunction

E2 Communication malfunction between indoor IC and outdoor IC

E3 Communication malfunction in outdoor IC and DSP

E4 Open or short circuit of T3 or T4 temperature sensor

E5 Voltage protection of compressor

E6 PFC module protection (Only for 36K, 48K with 1 phase)

P0 Top temperature protection of compressor

P1 High pressure protection

P2 Low pressure protection

P3 Current protection of compressor

P4 Discharge temperature protection of compressor

P5 High temperature protection of condenser

P6 Module protection

P7 High temperature protection of evaporator

102 错误!未找到
引用源。
Troubleshooting

10.3 Solving steps for typical malfunction


10.3.1 For the indoor unit
10.3.1.1 Open or short circuit of T1 temperature sensor

Indoor room temperature sensor is abnormal

No
Whether the resistance of the room temp. sensor is 10K Replace room temp. sensor

Yes

Replace indoor PCB

10.3.1.2. Open or short circuit of T2 temperature sensor

Evaporator temperature sensor is abnormal

No
Whether the resistance of the evaporator temp. sensor is 10K Replace evaporator temp. sensor

Yes

Replace indoor PCB

10.3.1.3. Open or short circuit of T3 temperature sensor

Condenser temperature sensor is abnormal

No
Whether the resistance of the condenser temp. sensor is 10K Replace condenser temp. sensor

Yes

Replace indoor PCB

错 误 ! 未 找 到 引 用 源 。
103
Troubleshooting

10.3.1.4. Outdoor unit malfunction

Outdoor unit malfunction

No
Whether the outdoor unit is power on Check when the power is on

Yes

No
Measure whether the voltage of the communication line’s red and black end Replace the outdoor unit
between the indoor and outdoor unit is +5V board

Yes

Check the indoor unit main board CN5 or replace the main control board

Yes

Replace indoor PCB

10.3.1.5. EEPROM malfunction


EEPROM malfunction

Yes
EEPROM chip is broken Replace EEPROM

No

Yes
Check whether the main control chip 9177 is broken Replace 9177 chip

No

Check PCB board or replace the main control board

104 错误!未找到
引用源。
Troubleshooting

10.3.1.6. Full-water malfunction


Full-water malfunction

No
Check whether the water-level switch is inserted well Insert the water-level switch
well
Yes

Yes
Check whether the water-level switch is broken Replace the water-level switch

No
No

Check whether the water pump is normal Replace the water pump

Yes

Check PCB board or replace the main control board

10.3.2 For the outdoor unit


10.3.2.1. E0 malfunction

E0 display

EEPROM malfunction

No
Judge: Check whether the EEPROM is inserted well Insert the EEPROM well

Yes

Replace outdoor main board

错 误 ! 未 找 到 引 用 源 。
105
Troubleshooting

10.3.2.2. E2 malfunction

E2 display

Communication malfunction between indoor IC and outdoor IC

No
Judge 1: Check whether the indoor unit power is on Turn on the indoor unit power

Yes

Judge 2: Check whether the signal wiring is shield cable or whether No


the shield cable is earthed Adopt the shield cable/ let shield cable earthed

Yes
No

Yes
Judge 3: Check whether the signal wiring between the indoor and
outdoor units is wrong polarity? Connect the signal wiring correctly

Yes
Judge 4: Check whether the signal wiring between the indoor and
outdoor units is broken? Replace the broken wiring

No

Indoor or outdoor main board is broken. Replace the main


board until the malfunction disappears.

106 错误!未找到
引用源。
Troubleshooting

10.3.2.3. E3 malfunction (For 18K & 24K & 30K)

E3 display

Communication malfunction in outdoor IC and DSP

Yes
Check whether the indicator lights LED1 on the main board is flashing Replace the outdoor main board

No

Check whether the connecting wiring between the IPM module and the CN4 Yes Insert the connecting wiring well over
on the main board is broken off again

No

Disconnect the connecting wiring between the IPM module and the CN4 on the
main board, use the multimeter to measure the voltage between the IPM module Yes
CN1 port’s 3 and 4 pillar, check whether it is 5V, (the third pillar on the main board Replace outdoor main board
labels +5V)

No

Check whether the connecting wiring between the IPM module positive Yes
pole and the CN12 on the power board is broken off Insert the connecting wiring well over again

No

Check whether the connecting wiring between the IPM module negative Yes
pole and the CN13 on the power board is broken off Insert the connecting wiring well over again

No

Use the multimeter to measure whether the voltage between the CN12 and Yes
the CN13 on the power board is between +(277V~345)V Replace the IPM module

No

Replace the power board

错 误 ! 未 找 到 引 用 源 。
107
Troubleshooting

10.3.2.4. E3 malfunction (For 36K & 48K & 60K)

E3 display

Communication malfunction in outdoor IC and DSP

Yes
Check whether the indicator lights LED1 or LED2 on the main control
board are flashing Replace PCB

No

Yes
Install the IC-U3 chip of the PCB over again, check whether the system
can run normally Trouble is solved

No
Yes

Check whether the output of the transformer to CN4 socket is well Replace PCB

No

Replace the transformer

108 错误!未找到
引用源。
Troubleshooting

10.3.2.5. E4 malfunction

E4 display

Judge 1: Outdoor condenser temp. sensor (T3) is malfunction

Yes

Check whether the wiring of the condenser temp. sensor is broken off Connect the wiring well

No

Check whether the resistance of condenser temp. sensor is wrong Yes


refer to the Annex 1 Replace condenser temp. sensor

No

Judge 2: Outdoor ambient temp. sensor (T4) is malfunction

Yes
Check whether the wiring of the outdoor ambient temperature sensor (T4) is
broken off Connect the wiring well

No

Check whether the resistance of outdoor ambient temperature sensor Yes Replace outdoor ambient temperature sensor
(T4) is wrong refer to the Annex 1 (T4)

No

Replace PCB

错 误 ! 未 找 到 引 用 源 。
109
Troubleshooting

10.3.2.6. E5 malfunction

E5 display

Voltage protection of compressor

Check the voltage of outdoor unit power supply, whether the voltage No Check the power supply
between L(1) and N is about 172-265V

Yes

Yes
Replace the power board, then check whether the system can run normally Trouble is solved

No

Replace outdoor main board

10.3.2.7. E6 malfunction (Only for 36K, 48K with 1 phase)

E6 display

PFC module protection

Check whether the connecting line between main No


board and the PFC module is connected tightly
Connect it tightly, check normal or not

No
Yes

Yes
Check whether the voltage between P
and N of IPM module is 380-390V Replace the outdoor main board

No

Replace the PFC module


110 错误!未找到
引用源。
Troubleshooting

10.3.2.8. P0 malfunction

P0 display

Top temperature protection of compressor

No No
Judge 1: Whether compressor operates? Whether the Reconnect and
connection is good? retest.

Yes
Yes

Judge 2: Whether refrigerant circulation volume is Whether protector is No Replace the protector.
normal? normal?

No Yes

Yes
Method: Charge refrigerant Check the outdoor Replace the protector.
main PCB. Is there
some problem?

Whether abnormality is the same after gas charging?

No

Check refrigerant system (such as clogging of capillary etc.)

错 误 ! 未 找 到 引 用 源 。
111
Troubleshooting

10.3.2.9. P1 malfunction

P1 display

High pressure protection

Judge 1: Whether the wiring between the high pressure switch and main No
control board is connected well or correctly Connect it well

Yes

Judge 2: Whether the high pressure switch is broken

Yes
Method: Short connect the high pressure switch socket, check Replace high pressure switch
whether the system can run normally

No

Check whether the refrigerant system is ok

Yes
Judge 3: Check whether the outdoor ambient temperature is too high Stop the unit

No
Yes

Judge 4: Check whether the outdoor unit is bad ventilation Make the outdoor unit ventilate well

No
Yes

Judge 5: Check whether the heat exchanger is dirty Clean the heat exchanger

No

Yes Let the refrigerant out, then use the high pressure
nitrogen or refrigerant to blow pipe, vacuumize and
Judge 6: Check whether the refrigerant pipe is blocked
charge the refrigerant again

No

Replace outdoor main board

112 错误!未找到
引用源。
Troubleshooting

10.3.2.10. P2 malfunction

P2 display

Low pressure protection

Judge 1: The wiring between the low pressure switch and main control No
board is connected well or correctly
Connect it well

Yes

Judge 2: Whether the low pressure switch is broken

Method: Short connect the low pressure switch socket, check Yes
whether the system can run normally Replace low pressure switch

No

Check whether the refrigerant system is ok

Yes
Judge 3: Check whether the outdoor ambient temperature is too low Stop the unit

No

Judge 4: The refrigerant of the system is leakage


Leak hunting: Charge nitrogen or refrigerant to
the system, if the leakage is serious, there will
be distinct gas leakage “cici” sound; if the
leakage is slight, use the suds (mixture of water
Yes and abluent is also ok if it can make bubble) or
Method: Connect the pressure gauge to the gauge joint of the system,
electronic leak detector.
check whether the pressure is lower than 0.14MPa

No
Yes Let the refrigerant out, then use the high pressure
nitrogen or refrigerant to blow pipe, vacuumize and
Judge 5: The refrigerant pipe is blocked
charge the refrigerant again

No

Replace outdoor main board


错 误 ! 未 找 到 引 用 源 。
113
Troubleshooting

10.3.2.11. P3 malfunction

P3 display

Current protection of compressor

Judge 1: Check whether the input current of the power supply wire is more
than 20A (For 36K & 48K with 1 phase, it is 30A)

Yes

Check whether the refrigerant system is ok

Yes
Judge 2: Check whether the outdoor ambient temperature is too high Stop the unit

No
Yes

Judge 3: Check whether the outdoor unit is bad ventilation Make the outdoor unit ventilate well

No
Yes

Clean the heat exchanger


Judge 4: Check whether the heat exchanger is dirty

No
Yes Let the refrigerant out, then use the high pressure
Judge 5: The refrigerant pipe is blocked nitrogen or refrigerant to blow pipe, vacuumize and
charge the refrigerant again

No

Replace outdoor main board

114 错误!未找到
引用源。
Troubleshooting

10.3.2.12. P4 malfunction
When compressor discharge temperature is higher than 115°C, the unit will stop, and unit runs again when
compressor discharge temperature is lower than 90°C.

P4 display

Discharge temperature protection of compressor

Yes
Check whether the compressor discharge temp. is more than 115°C ?

No

Check whether the wiring connection is right No


between compressor discharge temp. sensor and Correct the wiring connection
PCB according to wiring diagrams

Check whether the refrigerant is leak


Yes
Yes

Judge: The discharge temp. sensor is broken Stop leaking and add refrigerant

No
Method: Check whether the resistance of compressor discharge Replace the compressor
temp. sensor is right refer to the Annex 2 discharge temp. sensor

Yes

Replace outdoor main board

错 误 ! 未 找 到 引 用 源 。
115
Troubleshooting

10.3.2.13. P5 malfunction
When condenser high temp. is more than 65°C, the unit will stop, and unit runs again when outdoor pipe
temp. less than 52°C.

P5 display

High temperature protection of condenser

Check whether the condenser temperature is more than 65°C Yes

No

Check whether the resistance of condenser temp. No


sensor is correct refer to the Annex 1 Replace the temperature sensor

Yes

Replace outdoor main board

Yes
Stop the unit Judge1: The outdoor temp. is too high

No
Yes
Clean the heat exchanger Judge 2: Check whether the heat exchanger is dirty

No
Let the refrigerant out, then use the high pressure Yes
nitrogen or refrigerant to blow pipe, vacuumize and
Judge 3: The refrigerant pipe is blocked
charge the refrigerant again

No

Replace outdoor main board

116 错误!未找到
引用源。
Troubleshooting

10.3.2.14. P6 malfunction (For single phase units)

P6 display

Module protection

Check whether the voltage range of P-N on


IPM module is normal? DC277-356V for
Regulate it to correct,
18K/24K/30KBtu/h; DC277-410V for
No then check whether the
36K/48KBtu/h Check whether the input power supply No
system can work
is correct? 220-240V, 1N, 50Hz
normally?

Yes Yes
No

Check whether the connecting line Check whether the power


No Connect it tightly, No
between main board and the IPM supply line is connected Connect it correctly and
module is connected tightly check ok or not? correctly and tightly tightly, check ok or not?

No
Yes No Yes

Check whether the lines in No Connect it tightly,


Check whether the connecting E-part box are connected tightly check ok or not?
line of the compressor is No Connect it well,
connected correctly or tightly check ok or not?

Yes No
No
Yes Check whether the single-phase bridge is
normal? Use the multimeter to measure the
resistance between each two terminals, check Yes
Replace the IPM module, check Yes whether there is the condition that value of Replace the
whether the system can work resistance is 0 single-phase bridge
normally?

No Trouble is solved
No
Replace the main board, check
whether the system can work
Check whether the connecting line
normally? Yes
Trouble is solved of every reactor is normal? If the
No
line is broken, the resistance of the Replace the
two ports is ∞ connecting line
No

Replace the compressor, check Yes


Yes
whether the system can work Trouble is solved
normally?
Check whether the fuse on Replace with
No the same model
the power board is normal?
fuse

Yes

Replace the power board


错 误 ! 未 找 到 引 用 源 。
117
Troubleshooting

10.3.2.15. P6 malfunction (For three phases units)


P6 display

Module protection

Regulate it to correct,
No then check whether the
Check whether the voltage range of P-N on Check whether the input power supply No
system can work
IPM module is normal? DC 350-650V is correct? 380-415V, 3N, 50Hz
normally?

Yes Yes
No

Check whether the connecting line Check whether the power


between main board and the IPM Connect it tightly, supply line is connected No Connect it correctly and
module is connected tightly check ok or not? correctly and tightly tightly, check ok or not?

No
Yes No Yes

Check whether the lines in No Connect it tightly,


E-part box are connected tightly check ok or not?
Check whether the connecting Connect it tightly,
line of the compressor is check ok or not?
connected tightly
Yes No

No
Yes Check whether the three phase bridge No Replace the three phase
is normal? bridge

Replace the IPM module, check


whether the system can work Yes
Trouble is solved Yes
normally?

Check whether the 3300µF/400V No Replace this electrolytic


electrolytic capacitor is normal? capacitor
No

Replace the main board, check whether the


Yes
system can work normally? Trouble is solved

No

Replace the compressor , check whether Yes


Trouble is solved
the system can work normally?

118 错误!未找到
引用源。
Troubleshooting

10.3.2.16. P7 malfunction

P7 display

High temperature protection of evaporator

No No
Whether compressor operates? Whether the Reconnect and
connection is good? retest.

Yes Yes

Check whether the heat exchanger is dirty, the Whether the No Replace the
air-outlet is blocked and the indoor fan is normal? temperature sensor temperature sensor
is normal?

Yes Yes

Whether the indoor No Replace the indoor


PCB is normal? PCB
Clean the heat exchanger and the air-outlet

Check whether the indoor fan is normal

No

Check refrigerant system (such as clogging of


capillary etc.)

错 误 ! 未 找 到 引 用 源 。
119
Troubleshooting

Appendix Indoor Temp. and Pipe Temp. Sensor Resistance Value Table (℃--K)
℃ K Ohm ℃ K Ohm ℃ K Ohm ℃ K Ohm
-20 115.266 20 12.6431 60 2.35774 100 0.62973
-19 108.146 21 12.0561 61 2.27249 101 0.61148
-18 101.517 22 11.5000 62 2.19073 102 0.59386
-17 96.3423 23 10.9731 63 2.11241 103 0.57683
-16 89.5865 24 10.4736 64 2.03732 104 0.56038
-15 84.2190 25 10.000 65 1.96532 105 0.54448
-14 79.3110 26 9.55074 66 1.89627 106 0.52912
-13 74.5360 27 9.12445 67 1.83003 107 0.51426
-12 70.1698 28 8.71983 68 1.76647 108 0.49989
-11 66.0898 29 8.33566 69 1.70547 109 0.48600
-10 62.2756 30 7.97078 70 1.64691 110 0.47256
-9 58.7079 31 7.62411 71 1.59068 111 0.45957
-8 56.3694 32 7.29464 72 1.53668 112 0.44699
-7 52.2438 33 6.98142 73 1.48481 113 0.43482
-6 49.3161 34 6.68355 74 1.43498 114 0.42304
-5 46.5725 35 6.40021 75 1.38703 115 0.41164
-4 44.0000 36 6.13059 76 1.34105 116 0.40060
-3 41.5878 37 5.87359 77 1.29078 117 0.38991
-2 39.8239 38 5.62961 78 1.25423 118 0.37956
-1 37.1988 39 5.39689 79 1.21330 119 0.36954
0 35.2024 40 5.17519 80 1.17393 120 0.35982
1 33.3269 41 4.96392 81 1.13604 121 0.35042
2 31.5635 42 4.76253 82 1.09958 122 0.3413
3 29.9058 43 4.57050 83 1.06448 123 0.33246
4 28.3459 44 4.38736 84 1.03069 124 0.32390
5 26.8778 45 4.21263 85 0.99815 125 0.31559
6 25.4954 46 4.04589 86 0.96681 126 0.30754
7 24.1932 47 3.88673 87 0.93662 127 0.29974
8 22.5662 48 3.73476 88 0.90753 128 0.29216
9 21.8094 49 3.58962 89 0.87950 129 0.28482
10 20.7184 50 3.45097 90 0.85248 130 0.27770
11 19.6891 51 3.31847 91 0.82643 131 0.27078
12 18.7177 52 3.19183 92 0.80132 132 0.26408
13 17.8005 53 3.07075 93 0.77709 133 0.25757
14 16.9341 54 2.95896 94 0.75373 134 0.25125
15 16.1156 55 2.84421 95 0.73119 135 0.24512
16 15.3418 56 2.73823 96 0.70944 136 0.23916
17 14.6181 57 2.63682 97 0.68844 137 0.23338
18 13.9180 58 2.53973 98 0.66818 138 0.22776
19 13.2631 59 2.44677 99 0.64862 139 0.22231

120 错误!未找到
引用源。
Installation

Part 4
Installation
1.Precaution on Installation ........................................................................... 121

2.Vacuum Dry and Leakage Checking .......................................................... 122

3.Additional Refrigerant Charge .................................................................... 124

4.Water Drainage ............................................................................................. 125

5.Insulation Work ............................................................................................ 128

6.Wiring ............................................................................................................ 129

7.Test Operation .............................................................................................. 130

Installation 121
Precaution on Installation

1. Precaution on Installation
1). Measure the necessary length of the connecting pipe, and make it by the following way.
a. Connect the indoor unit at first, then the outdoor unit.
Bend the tubing in proper way. Do not harm them.
Specially Notice the pipe length/height/dimension of each capacity.

Maximum pipe length


Model Max. Length Max. Elevation
12,000Btu/h 10m 5m
18,000Btu/h ~24,000Btu/h 25m 12m
30,000Btu/h 25m 15m
36,000Btu/h 30m 20m
48,000Btu/h ~60,000Btu/h 50m 25m
Piping sizes
Model Liquid(mm) Gas(mm)
12,000Btu/h~18,000Btu/h 6.4 12.7
24,000Btu/h~60,000Btu/h 9.5 15.9
CAUTIONS
l Daub the surfaces of the flare pipe and the joint nuts with frozen oil, and wrench it for 3~4 rounds
l With hands before fasten the flare nuts.
l Be sure to use two wrenches simultaneously when you connect or disconnect the pipes.
Flare dimension A
Pipe gauge Tightening torque Flare shape
Min (mm) Max
14.2~17.2N.m
Φ6.4 8.3 8.7
(144~176 kgf.cm)
32.7~39.9N.m
Φ9.5 12.0 12.4
(333~407kgf.cm)
49.5~60.3N.m
Φ12.7 15.4 15.8
(504~616kgf.cm)
61.8~75.4N.m
Φ15.9 18.6 19.1
(630~770 kgf.cm)
97.2~118.6N.m
Φ19 22.9 23.3
(990~1210kgf.cm)
b. The stop value of the outdoor unit should be closed absolutely (as original state). Every time you connect it, first loosen the nuts at the part
of stop value, then connect the flare pipe immediately (in 5 minutes). If the nuts have been loosened for a long time, dusts and other
impurities may enter the pipe system and may cause malfunction later. So please expel the air out of the pipe with refrigerant before
connection.
c. Expel the air after connecting the refrigerant pipe with the indoor unit and the outdoor unit. Then fasten the nuts at the repair-points.
2) Locate The Pipe
a. Drill a hole in the wall (suitable just for the size of the wall conduit), then set on the fittings such as the wall conduit and its cover.
b. Bind the connecting pipe and the cables together tightly with binding tapes. Do not let air in, which will cause water leakage by
condensation.
c. Pass the bound connecting pipe through the wall conduit from outside. Be careful of the pipe allocation to do no damage to the tubing.
3) Connect the pipes.
4) Then, open the stem of stop values of the outdoor unit to make the refrigerant pipe connecting the indoor unit with the outdoor unit in
fluent flow.
5) Be sure of no leakage by checking it with leak detector or soap water.
6) Cover the joint of the connecting pipe to the indoor unit with the soundproof / insulating sheath (fittings), and bind it well with the tapes to
prevent leakage.

122 Installation
Vacuum Dry and Leakage Checking

2. Vacuum Dry and Leakage Checking


1) Vacuum Dry: use vacuum pump to change the moisture (liquid) into steam (gas) in the pipe and discharge it out of the pipe to make the
pipe dry. Under one atmospheric pressure, the boiling point of water(steam temperature) is 100℃. Use vacuum pump to make the
pressure in the pipe near vacuum state, the boiling point of water falls relatively. When it falls under outdoor temperature, the moisture in
the pipe will be vaporized.

N ece ssa ry
va cu u m
d e g re e

2) Vacuum dry procedure


There are two methods of vacuum dry due to different construction environment: common vacuum dry, special vacuum dry.
①. Common vacuum dry procedure
l Vacuum dry (for the first time)---connect the all-purpose detector to the inlet of liquid pipe and gas pipe, and run the vacuum pump more
than two hours (the vacuum pump should be below -755mmHg)
l If the pump can’t achieve below -755mmHg after pumping 2 hours, moisture or leakage point will still exist in the pipe. At this time, it
should be pumped 1 hour more.
l If the pump can’t achieve -755mmHg after pumping 3 hours, please check if there are some leakage points.
l Vacuum placement test: place 1 hour when it achieves -755mmHg, pass if the vacuum watch shows no rising. If it rises, it shows there’s
moisture or leakage point.
l Vacuuming from liquid pipe and gas pipe at the same time.
l Sketch map of common vacuum dry procedure.

Installation 123
Vacuum Dry and Leakage Checking

②. Special vacuum dry procedure


l This vacuum dry method is used in the following conditions:
l There’s moisture when flushing the refrigerant pipe.
l Rainwater may enter into the pipe.
l Vacuum dry for the first time ······ 2h pumping

③. Vacuum destroy for the second time ······ Fill nitrogen to 0.5Kgf/cm 2
Because nitrogen is for drying gas, it has vacuum drying effect during vacuum destroy. But if the moisture is
too much, this method can’t dry thoroughly. So, please pay more attention to prevent water entering and
forming condensation water.
④. Vacuum dry for the second time······1h pumping

Determinant: Pass if achieving below -755mmHg. If -755mmHg can’t be achieved in 2h, repeat procedure ③
and ④.
⑤. Vacuum placing test ······ 1h
⑥. Sketch map of special vacuum dry procedure

124 Installation
Additional Refrigerant Charge

3. Additional Refrigerant Charge


Caution
a) Refrigerant cannot be charged until field wiring has been completed.
b) Refrigerant may only be charged after performing the leak test and the vacuum pumping.
c) When charging a system, care shall be taken that its maximum permissible charge is never exceeded,
in view of the danger of liquid hammer.
d) Charging with an unsuitable substance may cause explosions and accidents, so always ensure that the
appropriate refrigerant is charged.
e) Refrigerant containers shall be opened slowly.
f) Always use protective gloves and protect your eyes when charging refrigerant.
The outdoor unit is factory charged with refrigerant. Calculate the added refrigerant according to the
diameter and the length of the liquid side pipe of the outdoor unit/indoor unit.
R(g) D(mm)
φ6.4 Φ9.5 Φ12.7
L(m)
Less than 5m (One-way) — — —
Added Refrigerant When
11g/m×(L-5) 30g/m×(L-5) 60g/m×(L-5)
Over 5m(One-way)
Remark:
R (g): Additional refrigerant to be charged
L (m): The length of the refrigerant pipe (one-way)
D (mm): Liquid side piping diameter

Installation 125
Water Drainage

4. Water Drainage
4.1 Gradient and Supporting
1). Keep the drainpipe sloping downwards at a gradient of at least 1/50. Keep the drainpipe as short as possible and eliminate the air bubble.
2). The horizontal drainpipe should be short. When the pipe is too long, a prop stand must be installed to keep the gradient of 1/50 and
prevent bending. Refer to the following table for the specification of the prop stand.

Diameter Distance between the prop stands


Hard PVC pipe 25~40mm 1.5~2m

3). Precautions
① The diameter of drainpipe should meet the drainage requirement at least.
② the drainpipe should be heat-insulated to prevent atomization.
③ Drainpipe should be installed before installing indoor unit. After powering on, there is some water in water-receiver plate. Please check if the
drain pump can operate correctly.
④ All connection should be firm.
⑤ Wipe color on PVC pipe to note connection.
⑥ Climbing, horizontal and bending conditions are prohibited.
⑦ The dimension of drainpipe can’t less than the connecting dimension of indoor drainpipe.
⑧ Heat-insulation should be done well to prevent condensation.
⑨ Indoor units with different drainage type can’t share one convergent drainpipe.

4.2 Drainpipe Trap


1). If the pressure at the connection of the drainpipe is negative, it needs to design drainpipe trap.
2). Every indoor unit needs one drainpipe trap.
3). A plug should be designed to do cleaning. 50cm 50cm

Plug

4.3 Upwards drainage (drain pump)


For Four-way cassette(compact)

126 Installation
Water Drainage
For Four-way cassette

4.4 Convergent drainage


1). The number of indoor units should be as small as possible to prevent the traverse main pipe overlong.
2). Indoor unit with drain pump and indoor unit without drain pump should be in different drainage system.

3). Selecting the diameter


Number of connecting indoor units → Calculate drainage volume → Select the diameter
Calculate allowed volume =Total cooling capacity of indoor units (HP)×2 (l/ hr)

Allowed volume(lean 1/50) (l/ hr) I.D. (mm) Thick


Hard PVC ∽ ≤14 ¢25 3.0
Hard PVC 14<∽ ≤88 ¢30 3.5
Hard PVC 88<∽ ≤334 ¢40 4.0
Hard PVC 175<∽ ≤334 ¢50 4.5
Hard PVC 334<∽ ¢80 6.0

4.5 Drainage test


1). Drainage without drain pump
After finishing drainpipe installation, pour some water into the water receiver plate to check if the water flows smoothly.
2). Drainage with drain pump
① Poke the Water Level Switch, remove the cover, use water pipe to pour 2000ml water into the water receipt plate through the water
inlet.

② Turn on the power to Cooling operation. Check the pump’s operation and switch on the Water Level Switch. Check the pump’s sound
and look into the transparent hard pipe in the outlet at the same time to check if the water can discharge normally.

Installation 127
Water Drainage
③ Stop the air conditioner running, turn off the power, and put back the cover.
l Stop the air conditioner. After 3 minutes, check if it has abnormity. If the collocation of drainpipes is illogical, the water will flow back
overfull, which will cause the alarm lamp flashes, even overflow from the water receipt plate.
l Keep on pouring water until it gives an alarm signal for high water level, check if the pump drains water at once. If the water level can’t fall
below the alarmed water level after 3 minutes, the air conditioner will stop. Turn off the power and drain the remained water, and then turn
on the air conditioner.
Note: the drain stuff in the main water receipt plate is for maintenance. Stuff up the drain stuff to prevent water leakage.

128 Installation
Insulation Work

5. Insulation Work
5.1 Insulation material and thickness
1). Insulation material
Insulation material should adopt the material which is able to endure the pipe’s temperature: no less than 70℃ in the high-pressure side, no
less than 120℃ in the low-pressure side(For the cooling type machine, no requirements at the low-pressure side.)
Example: Heat pump type----Heat-resistant Polyethylene foam (withstand above 120℃)
Cooling only type---- Polyethylene foam (withstand above 100℃)
2). Thickness choice for insulation material
Insulation material thickness is as follows:

Pipe diameter (mm) Adiabatic material thickness


Φ6.4—Φ25.4 10mm
Refrigerant pipe
Φ28.6—Φ38.1 15mm
Drainage pipe Inner diameterΦ20—Φ32 6mm
5.2 Refrigerant pipe insulation
1). Work Procedure
① Before laying the pipes, the non-jointing parts and non-connection parts should be heat insulated.
② When the gas proof test is eligible, the jointing area, expanding area and the flange area should be heat insulated
2). Insulation for non-jointing parts and non-connection parts

wrong right

Gas pipe and liquid pipe should Insulate the gas pipe Insulate the gas pipe and
not be put together to insulate (cooling only) liquid pipe

Installation 129
Wiring MLCAC-UTSM-2010-06
For construction convenience, before laying pipes, use insulation material to insulate the pipes to be deal with, at the same time, at two ends
of the pipe, remain some length not to be insulated, in order to be welded and check the leakage after laying the pipes.
3). Insulate for the jointing area, expanding area and the flange area
① Insulate for the jointing area, expanding area and the flange area should be done after checking leakage of the pipes
② Make sure there’s no clearance in the joining part of the accessorial insulation material and local preparative insulation material.

5.3 Drainage pipe insulation


1) The connection part should be insulated, or else water will be condensing at the non-insulation part.

5.4 Note
1) The jointing area, expanding area and the flange area should be heat insulated after passing the pressure test
2) The gas and liquid pipe should be heat insulated individually, the connecting part should be heat insulated individually.
3) Use the attached heat-insulation material to insulate the pipe connections (pipes’ tie-in ,expand nut ) of the indoor unit.

6. Wiring
Please refer to the Wiring Diagram.

130 Installation
Test Operation

7. Test Operation
(1) The test operation must be carried out after the entire installation has been completed.
(2) Please confirm the following points before the test operation.
l The indoor unit and outdoor unit are installed properly.
l Tubing and wiring are correctly completed.
l The refrigerant pipe system is leakage-checked.
l The drainage is unimpeded.
l The ground wiring is connected correctly.
l The length of the tubing and the added stow capacity of the refrigerant have been recorded.
l The power voltage fits the rated voltage of the air conditioner.
l There is no obstacle at the outlet and inlet of the outdoor and indoor units.
l The gas-side and liquid-side stop values are both opened.
l The air conditioner is pre-heated by turning on the power.
(3) According to the user's requirement, install the remote controller when the remote controller's
signal can reach the indoor unit smoothly.
(4) Test operation
Set the air conditioner under the mode of "COOLING" with the remote controller, and check the following
points.
Indoor unit
l Whether the switch on the remote controller works well.
l Whether the buttons on the remote controller works well.
l Whether the air flow louver moves normally.
l Whether the room temperature is adjusted well.
l Whether the indicator lights normally.
l Whether the temporary buttons works well.
l Whether the drainage is normal.
l Whether there is vibration or abnormal noise during operation.
Outdoor unit
l Whether there is vibration or abnormal noise during operation.
l Whether the generated wind, noise, or condensed of by the air conditioner have influenced your
neighborhood.
l Whether any of the refrigerant is leaked.

Installation 131
Control

Part 5
Control

1. Controller ....................................................................................................... 132

132 Control
Controller

1. Controller
1.1 RG51Q1/BG(C)E

SET TEMPERATURE( C)

AUTO FAN
COOL HIGH
DRY MED
HEAT LOW

ADJUST

Adjust 2 1 Adjust

7 ON/OFF
MODE ON/OFF FAN SPEED
Mode setting 3 8 Fanspeedsetting

SWING ECO TIMER ON


Vert Swing 4 9 TIMER ON

SWING RESET C/ H TIMER OFF 10 Economic operation


Horiz Swing 5 11 TIMER OFF
AIR
DIRECTION 12 Lock
AIRDIRECTION 6
13 Reset

General Function for wireless remote controller:


Model and Specification
Model RG51Q1/BG(C)E
Rated voltage 3.0V(Dry batteries R03/LR03×2)
Min voltage for sending signal of CPU 2.0V
8m(when using 3.0 voltage,
Effective receiving distance
it Gets 11m)
Operation condition -5~60℃

Control 133
Controller

Buttons and functions


1. Adjust : Decrease the set temp. Keeping pressing will decrease the temp with 1℃ per 0.5s.
2. Adjust : Increase the set temp. Keeping pressing will increase the temp with 1℃ per 0.5s.
3. MODE: Once pressing, running mode will be selected in the following sequence:
AUTO COOL DRY HEAT FAN

NOTE: No heating mode for cool only type unit.


4. VERT SWING: Used to stop or start horizontal louver movement or set the desired up/down air flow
direction. The louver changes 6 degree in angle for each press. If keep pushing more than 2 seconds, the
louver will swing up and down automatically.
5. HORIZ SWING: Used to stop or start vertical louver movement.
6. AIR DIRECTION: Used to set the desired up/down air flow direction. The louver changes 6 degree in
angle for each press.
7. ON/OFF: For turning on or turning off the air conditioner.
8. FAN SPEED: Fan speed will be selected in following sequence once pressing this button:
AUTO LOW MED HIGH

9. TIME ON: For time ON setting. Once pressing this button, the time will increase by 0.5 hour. When the set
time exceeds 10 hours, pressing the button will increase the time by 1 hour. Adjusting the figure to 0.00 will
cancel time ON setting.
10. ECO: Activate or turn off economic operation mode. It is suggested to turn on this function when sleeping.
(Only available when remote controller is used with corresponding unit.)
11. TIME OFF: For time OFF setting. Once pressing this button, the time will increase by 0.5 hour. When the
set time exceeds 10 hours, pressing the button will increase the time by 1 hour.
Adjust the figure to 0.00 will cancel time ON setting.
12. C/H (inner located): Press this button with a needle of 1mm to shift the mode between Cooling only and
Cooling & Heating according to the feature of the machine.
13.RESET (inner located): Press this button with a needle of 1mm to cancel the current setting and reset
remote controller.

134 Control
Controller

1.2 R51/E
Remote Controller Specifications
Model R51/E
Rated Voltage 3.0V
Lowest Voltage of CPU Emitting Signal 2.0V
Reaching Distance 8m (when using 3.0 voltage, it can get 11m)
Environment Temperature Range -5℃~60℃

Introduction of Function Buttons on the Remote Controller

1. TEMP DOWN Button: Push the TEMP DOWN button to decrease the indoor temperature setting or to
adjust the timer in a counter-clockwise direction.
2. MODLE SELECT Button: Each time you push the button, a mode is selected in a sequence that goes
from AUTO, COOL, DRY, HEAT and FAN as the following figure indicates:

3. SWING Button: Push this switch button to change the louver angle.
4. RESET Button: When the RESET button is pushed, all of the current settings are cancelled and the
control will return to the initial settings.
5. ECONOMIC RUNNING Button: Push this button to go into the Energy-Saving operation mode.
6. LOCK Button: Push this button to lock in all the current settings. To release settings, push again.
7. CANCEL Button: Push this button to cancel the TIMER settings.
8. TIMER Button: This button is used to preset the time ON (start to operate) and the time OFF (turn off the
operation)
9. ON/OFF Button: Push this button to start the unit operation. Push the button again to stop the unit
operation.

Control 135
Controller

10. FAN SPEED Button: This button is used for setting fan speed in the sequence that goes from AUTO,
LOW, MED to HIGH, and then back to Auto.

11. TEMP UP Button: Push this button to increase the indoor temperature setting or to adjust the timer in a
counter-clockwise direction.
12. VENT Button: Push this button to set the ventilating mode. The ventilating mode will operate in the
following sequence:

1.3 KJR-10B
Name and functions of buttons on the wire controller

1 mode selection button:


It is used to select mode, push the button one time, then the operation modes will change
In turn as follows:
AUTO COOL DRY HEAT FAN

Remark: no heating mode if wire controller is set as the cool only.


2 Timer on button:
Push the button to set TIMER ON, each time you push the button the time moves forward by o.5 hours.
When the set time is over 10 hours, each time you push the button the time moves forward by 1 hour. If
want to cancel the TIMER ON, then adjust the time of TIMER ON as 0.0
3 Timer off button:
Push the button to set TIMER OFF, each time you push the button the time moves forward by o.5 hours.
When the set time is over 10 hours, each time you push the button the time moves forward by 1 hour. If
want to cancel the TIMER OFF, then adjust the time of TIMER OFF as 0.0
4 CLOCK button:
136 Control
Controller

Normally display the clock set currently (display 12:00 for the first electrifying or resetting). When push
the button for 4 seconds, the hour part on the clock display flashes every 0.5 seconds, then push button
and to adjust hour; push the button CLOCK again, the minute part flashes every 0.5 seconds, then push
and button to adjust minute. When set clock or alter clock setting, must push the confirm button to
complete the setting

Name and function of LCD on the wire controller

1 Mode select button (MODE):


Press MODE button to select “COOL”, “DRY” , "HEAT", or "FAN ONLY" mode.(HEAT is invalid for
COOL ONLY wire controller.)
AUTO COOL DRY HEAT FAN

2 Fan speed button (FAN SPEED)


Press FAN SPEED to select fan speed from "AUTO", "LOW"," MED" , and "HIGH”. NOTE: some air
conditioners have no MED fan speed, and then the MED is regarded as HIGH.
3 Economical operation displays:
Press ECONOMICAL to display economical operation, if press ECONOMICAL again then the display
disappears
4 Lock display
Press LOCK to display the icon of LOCK. Press the button again then the icon of LOCK disappears. In
the mode of LOCK, all the buttons are invalid except for LOCK button.
5 CLOCK display.
Usually display the clock set currently. Press the button CLOCK for 4 seconds, the HOUR part will flash,
press button ▲ and ▼ to adjust HOUR. Press the button CLOCK again, the minute part flash, press
button▲ or▼ to adjust MINUTE. After clock set or clock operation, it must press CONFIRM to complete
the set.

Control 137
Controller

6 TIMER ON/OFF display:


Display ON at the state of TIMER ON adjustment or after only set the TIMER ON; Display OFF at the
state of TIMER OFF adjustment or after only set the TIMER OFF; Display ON/OFF if simultaneously set
the mode of TIMER ON and TIMER OFF.
7 Temperature display area:
Usually display the set temperature. Press the buttons of and to set temperature, at the mode of FAN,
there is no figure display in the area.

Installation

Installation Notice:
When the air conditioner needs the constant frequency wire Controller, be sure adding a Wire Joint with 5
terminal named A, B, C, D, E in indoor unit, and fixing a infrared emitter whose anode and cathode
connecting with A and B near the receiver in the Indoor Unit Switch Board, then connecting the terminal +5v,
GND, Run in the Switch Board to C,D,E respectively.

138 Control
Controller

NOTE
Never turn screws too tightly, or else the cover would be dented or the Liquid Crystal breaks.
Please leave enough long cable for maintenance of the Wire Controller Board.

Control 139

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