Download as docx, pdf, or txt
Download as docx, pdf, or txt
You are on page 1of 4

CALCULATION WELDING PARAMETER ( SHD 160 MACHINE )

OD = 160 ID = 141 SDR = 17 PN = 10 Thk / e = 9.4 mm


Note : OD hydraulic Conecting rod = 25 mm ID hydraulic = 35 mm

1. Heating Range 210 – 220 ° C


A1 = ( 𝜋 ( OD2 - ID2 ) / 4
= ( 3.142 ( 1602 – 1412 ) / 4
= 4492 mm
A2 = ( 2 𝑥 𝜋 ( ID2 - OD2 ) / 4
= ( 3.142 ( 352 – 252 ) / 4
= 942 mm
( A1 / A2 x 1.5 ) = 11 bar ............................................................. ( P1 )

2. 0.5 + ( 0.1 x e )
0.5 + ( 0.1 x 9.4 )
= 1.5 mm – 2 mm ...................................................................... ( T1 )

3. A1 / A2 x 0.2
4492 / 942 x 0.2 = 1 – 2 bar ...................................................... ( P2 )

4. 10 x e
10 x 9.4 = 1.6 – 2 minute .......................................................... ( T2 )

5. A1 / A2 x 1.5
= 11 x 2 = 22 bar ....................................................................... ( P3 )

6. 3 + e
3 + 9.4 = 12.4 minute ............................................................... ( T5 )

7. 3 + ( 0.50 x 9.4 ) = 8 mm

8. 3 + ( 0.75 x 9.4 ) = 10 mm
D = 160 ID = 131 SDR = 11 PN = 16 Thk / e = 14.5 mm
Note : OD hydraulic Conecting rod = 25 mm ID hydraulic = 35 mm

1. Heating Range 210 – 220 ° C


A1 = ( 𝜋 ( OD2 - ID2 ) / 4
= ( 3.142 ( 1602 – 1312 ) / 4
= 6628 mm
A2 = ( 2 𝑥 𝜋 ( ID2 - OD2 ) / 4
= ( 3.142 ( 352 – 252 ) / 4
= 942 mm
( A1 / A2 x 1.5 ) = 16 bar ............................................................. ( P1 )

2. 0.5 + ( 0.1 x e )
0.5 + ( 0.1 x 14.5 )
= 2 mm ...................................................................................... ( T1 )

3. A1 / A2 x 0.2
6628 / 942 x 0.2 = 1 – 2 bar ...................................................... ( P2 )

4. 10 x e
10 x 14.5 = 2.5 minute .............................................................. ( T2 )

5. A1 / A2 x 1.5x2
= 16 x 2 = 32 bar ....................................................................... ( P3 )

6. 3 + e
3 + 14.5 = 17.5 minute .............................................................. ( T5 )

7. 3 + ( 0.50 x 14.5 ) = 10 mm

8. 3 + ( 0.75 x 14.5 ) = 13 mm
OD = 90 ID = 69 SDR = 17 PN = 10 Thk / e = 5.25 mm
Note : OD hydraulic Conecting rod = 25 mm ID hydraulic = 35 mm

1. Heating Range 210 – 220 ° C


A1 = ( 𝜋 ( OD2 - ID2 ) / 4
= ( 3.142 ( 902 – 692 ) / 4
= 2622 mm
A2 = ( 2 𝑥 𝜋 ( ID2 - OD2 ) / 4
= ( 3.142 ( 352 – 252 ) / 4
= 942 mm
( A1 / A2 x 1.5 ) = 4 bar ............................................................. ( P1 )

2. 0.5 + ( 0.1 x e )
0.5 + ( 0.1 x 5.25 )
= 1 - 2 mm .............................................................................. ( T1 )

3. A1 / A2 x 0.2
2622 / 942 x 0.2 = 1 – 2 bar ..................................................... ( P2 )

4. 10 x e
10 x 5.25 = 1 minute ............................................................... ( T2 )

5. A1 / A2 x 1.5x2
= 4 x 2 = 8 bar ........................................................................ ( P3 )

6. 3 + e
3 + 5.25 = 8.25 minute ........................................................... ( T5 )

7. 3 + ( 0.50 x 5.25 ) = 6 mm

8. 3 + ( 0.75 x 5.25 ) = 7 mm

You might also like