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Ahmed Hassan*1
* PhD candidate, Department of mechanical engineering, Engineering faculty, Ondokuz Mayıs Üniversite.
Abstract:
Concentrated Solar Power CSP plants are now under heavy research worldwide due to its potential of
large capacities of power with the ability to store power efficiently in large amounts, which makes it
able to run even after the sunset. Once installed it costs almost nothing to run because no fuel is used.
However, the main problem is the large initial investment and land required to install them. If major
clean energy is going to be real, it has to be cheap; here comes the researchers’ role to design and
optimize the cost and the output power of these technologies. This review article shows basic
information about the concentrated power plants and researchers’ recent studies done in the field of
solar tower power plants. It is noticed through the research the great potential of these technologies;
but in the same time the rare or absence studies from countries with the most benefits of developing
these technologies.
Keywords:
Concentrated solar power plants, Solar towers power plant, solar towers receivers, Thermal energy storage, Optimization,
Plant simulation, Heliostats field, Thermodynamics analysis
Contents
1. Introduction .................................................................................................................................................................... 2
1.1 Brief History .................................................................................................................................................................... 2
1.2 The basic schematic ......................................................................................................................................................... 2
1.3 Basic description of the concentrated solar thermal power technologies ......................................................................... 3
1.3.1 Parabolic trough ....................................................................................................................................................... 3
1.3.2 Fresnel Mirror System ............................................................................................................................................. 3
1.3.3 Parabolic dishes ....................................................................................................................................................... 4
1.3.4 Central receiver tower .............................................................................................................................................. 4
1.4 Current and future Status of CSP..................................................................................................................................... 4
2. Solar Thermal Tower Power Plants .............................................................................................................................. 5
2.1 Heliostats ......................................................................................................................................................................... 5
2.2 Tower .............................................................................................................................................................................. 6
2.3 Receiver ........................................................................................................................................................................... 6
2.4 Heliostat field .................................................................................................................................................................. 7
2.5 Heat transfer fluid (HTF) ................................................................................................................................................. 9
2.6 Thermal energy storage (TES) ........................................................................................................................................ 10
2.7 Thermodynamics and combinations analysis ................................................................................................................ 11
3. Studies on opportunities in various countries ............................................................................................................ 12
4. Conclusion ..................................................................................................................................................................... 13
5. References ..................................................................................................................................................................... 13
1
Ahmed Hassan, ahah432@yahoo.com, +905388652306
Page 2 of 16
Largest
Approx. Cap.
Installed Single Plant
No. of Under
Technology Cap. Capacity
plants construction
MW MW -
MW
Location
Parabolic 280
73 4.115 719
Trough USA
Figure 11 Large scale heliostat arrays [8] Central 392
10 497 410
Receiver USA
125
Fresnel 8 179 180
India
Page 5 of 16
Different expectations expressed by [12], who claimed an Heliostats are characterized by two groups of properties;
uncertain future of CSP plants. They claimed that in namely: geometrical and optical properties. The geometrical
industrialized countries the major development will be in properties are height, width, ratio of the reflective surface
solar PV and wind like technology, their aim will be and the height of the pedestal (base). Height and width are
reducing the usage of fossil fuels; in the other countries typically around 10 m; ratio of the reflective surface is very
(developing countries) the CSP will develop well because close to 1.0; the height of the base is slightly more than the
major capacities are needed. half of the mirror height, typically more than 5.5 m. The
optical properties are reflectivity, cleanliness, slope error
2. Solar Thermal Tower Power Plants and tracking error.
In solar thermal tower power plants, hundreds or even The field of heliostats has many proposed different
thousands of large two-axis tracked mirrors are installed arrangements. The main two categories of heliostat fields
around a tower. These slightly curved mirrors are also called are the north-south arrangement, in which the heliostats
heliostats; a computer calculates the ideal position for each field is at one side of the tower and the surrounding field
of these, and a motor drive moves them into the sun. The arrangement. See Figure 13.
system must be very precise in order to ensure that sunlight
is really focused on the top of the tower. It is there that the
absorber is located, and this is heated up to temperatures of
1000°C or more. Hot air or molten salt then transports the
heat from the absorber to a gas turbine or to steam generator
produces superheated water steam which drives a turbine
and electrical generator [13].
their tips pointing to the heliostats [21]. As shown in Figure methods, in order to ensure the molten salt to obtain the
15. maximum available energy, an objective function is
proposed to convert the task into a constrained optimization
problem. The gravitational search (GS) algorithm is
employed to search for the optimal solution of the proposed
objective function.
Mohammedi concluded the existence of an optimal receiver Sanchez developed a procedure based on yearly-normalized
efficiency value for each steam mass flow, receiver surface energy surfaces to optimize heliostat field layout of central
temperature and receiver surface area in the published paper receiver solar system. The proposed Heliostat Growth
[22]. Method (HGM) approach makes use of the Yearly
Normalized Energy Surface (YNES) that represents the
Xin-Li developed a model that calculates allowable flux yearly energy usable at each point in our site for a given
density on the central tower receiver. The author also tower height. The proposed procedure divides losses like
compared between the different types of receivers according shadowing, blocking, atmospheric attenuation, cosine effect
to the allowable flux [23]. and spillage into two groups, those depending only on the
Jin-Soo published a paper named “Simplified heat loss location coordinates (X,Y) of the field with regard to the
model for central tower solar receiver”[24] This study tower, and losses which also affected by heliostat positions
and geometry[30].
presents a numerical simulation calculating convection and
radiation heat losses from four different receiver shapes Simulation and optimization of thermo-economic model for
including external and cavity type receivers with different a normal tower and multi tower of large solar plants is done
opening ratios (ratio of cavity aperture area to receiver area). by Augsburger [13].
The simulation was carried out using Fluent CFD
(computational fluid dynamics) software. The simulation More detailed results obtained by Zheng [31] who studied
results were then used for deriving a simplified correlation the thermodynamics analysis of idealized solar tower
model which gives the fraction of convection heat loss by a thermal power plant. The objective of the study is to analyze
function of opening ratio, receiver temperature, and wind the influence of various parameters on thermal and exergy
velocity. The calculated fraction can be easily converted to efficiencies. It is found that the solar receiver working
convection heat loss, total heat loss, or receiver efficiency. temperature, concentration ratio and endoreversible heat
engine efficiency are three main factors influencing the
Wei simulated the effect of the windy conditions on the system thermal-power conversion efficiency.
thermal performance of a solar cavity receiver [25]. Wang
simulated and studied the cavity receiver with a model that An optimization procedure for design of heliostat field
couples the radiation–heat conversion process, the layout of a 1MWe solar tower thermal power plant had been
determination of convective heat transfer coefficient. The developed by Xiudong. In this work the mathematical
study contains the effects of sudden radiation disturbance theory of calculation is derived. The developed procedure
and the effect of winds[16]. Also Samanes modeled the has been named HFLD. The parametric search algorithm,
cavity receiver and studied the transient performance of which allows variation of the field parameters within a
it[26]. Abbasi-Shavazia experimentally investigated the specified range, is used for the optimization of field. The ray
heat loss of cylindrical cavity receiver[27]. More complex tracing is used for the calculation of the optical efficiency.
study done by Zhang-Jing and presented in [28]. Aiming to Four modes of layout including North-South cornfield,
enhancement for convection heat transfer of the solar central North-South stagger, Radial cornfield and Radial stagger
receiver, thermal analysis of receiver tube with porous were experimented and optimized respectively. Author also
inserts and non-uniform heat flux had been analyzed. compared the field efficiency for the four optimized results
was made. [32]. The same corresponding author, Xiudong,
In a paper named “Optimal energy use of the collector tube with a different team had improved their procedure HFLD.
in solar power tower plant”[29] heat transfer and exergy In the new method, the heliostat boundary is constrained by
transfer methods are used to model the energy transfer the receiver geometrical aperture and the efficiency factor,
process in a collector tube. Different from common analysis which is the product of the annual cosine efficiency and the
Page 8 of 16
annual atmospheric transmission efficiency of heliostat. Carrizosa [37]. Carrizosa furthermore in later work used the
With the new method, the annual interception efficiency same general procedure but for multiple receivers solar
does not need to be calculated when places the heliostats, power towers. The variables related to the receivers (height,
therefore the total time of design and optimization is saved aperture tilt angle, azimuth angle and aperture size) as well
significantly. Based on the new method, a new code for as the heliostat field layout are optimized seeking to
heliostat field layout design (HFLD) has been developed minimize the levelized cost of thermal energy. This is a high
and a new heliostat field layout for a typical plant has been dimensional optimization problem with highly discontinues
designed by using the new code. Compared with current objective function. The proposed strategy alternatively
plant layout, the new designed heliostats have the same optimizes the receivers and the heliostat field. A separate
optical efficiency but with a faster response speed [33]. aiming region is considered for each receiver. For the field
pattern, the author obtained the heliostat positions through a
Plaza developed UEGO, which is a mimetic evolutionary
pattern-free greedy-based location method [38].
and multimodal global optimization algorithm, which can
solve the optimization of the heliostat layout in a solar tower Multiple receiver solar system is also studied by Dongsheng
power plant and finds good design of the heliostat field at the paper of “Novel design of central dual-receiver for
layout to maximize the collected solar energy or to minimize solar power tower” where he proposed a dual-receiver with
the cost of that energy. Due to the high computational cost a surrounding solar field to improve the efficiency of a solar
of the problem a parallelized version of UEGO was power tower (SPT). The proposed design combined an
developed [34]. A. Ramos and F. Ramos also used external and a cavity receiver [39].
evolutionary algorithm in addition to three other algorithms
Atif and Al-Sulaiman also used evolutionary algorithm to
to optimize the heliostat field using their model in which
solve their developed mathematical model of the heliostat
they parameterized the plant design as a function of eleven
field on annual basis. They based their optimization of
design variables and reduce the problem of finding optimal
heliostat field layout on the calculation of five optical
designs to the numerical problem of finding the minimum
performance parameters: the mirror or the heliostat
of a function of several variables. This minimization
reflectivity, the cosine factor, the atmospheric attenuation
problem is solved with different algorithms both local and
factor, the shadowing and blocking factor, and the intercept
global in nature. The variables proposed as collector
factor. This model calculates all the performance parameters
variables and receiver variables. The heliostat
at every stage of the optimization, until the best heliostat
characteristics and geographic characteristics are considered
field layout based on annual performance is obtained [40].
as given or constants (called parameters in the paper). The
first algorithm is a variant of Powell’s algorithm, which is a Farges proposed “Particle swarm optimization of solar
line search algorithm, repeated many times until no better central receiver systems from a monte_carlo direct
solution found. The second and third algorithms are from model”[41] which presents an optimization approach
MINUT library, which has been widely used in high-energy coupling a Particle Swarm Optimization algorithm with a
physics field. The used algorithms are MINUT-SEEK Monte Carlo algorithm applied to the design of Central
optimizer, which is a Monte Carlo search algorithm; and Receiver Solar systems. After the validation of the direct
MINUT-MIGRAD, which is quasi-Newton algorithm, and model from experimental data, several PSO algorithms are
is considered as the best local optimizer in the MINUT tested to pick out efficient parameters.
library. The forth algorithm is Genetic Algorithm which is a
stochastic global optimization evolutionary algorithm [35]. Another optimization research on the heliostat field is done
Using the algorithm previously proposed by A. Ramos and by Francisco J. Collad, who proposed a two-staged thermo-
F. Ramos optimization algorithms are proposed for more economic optimized design for the heliostats field. First,
complex solar power tower system by Carmen-Ana. They energy optimization, which is independent of the cost
are heuristic optimization algorithms with two optimization models, and Second, economic optimization. The energy
objectives, the total construction cost and the collected optimization seeks a heliostat layout supplying the
annual energy. The optimization problem had been divided maximum annual incident energy for all the explored
into two repeating parts, the first is optimizing the tower and combinations of receiver sizes and tower heights. The
receiver designs with fixed heliostat field, and the second annual electric output is then calculated as the combination
part is to optimize the heliostat field with the previously of the incident energy and the simplified (annual averaged)
obtained tower-receiver design as fixed. The output of each receiver thermal losses and power efficiencies. Finally, the
part is the input to the other part until no improvement in figure of merit of the main optimization is the levelised cost
objective value obtained, which considered the optimal of electric energy (LCOE) where the capital cost models
design. The multiple receivers problem is presented as the used for the LCOE calculation are reported by the System
study case [36]. The exactly same procedure is done by Advisor Model (SAM)-NREL and Sandia [42].
Page 9 of 16
Variable geometry is a ground breaking concept that is only heat transfer fluid is the Solugas plant, which produces 4.6
recently been researched, and existing optimization MWe in Spain [48]. Which shown in Figure 16.
software for conventional heliostat fields perform poorly
when applied to this new concept. Cádiz presented a code
which consider the variable geometry heliostat fields. [43].
A paper named “Effect of heliostat design wind speed on the
levelised cost of electricity from concentrating solar thermal
power tower plants”[44] published by Emes, assesses the
influence on the levelised cost of electricity (LCOE) of the
design wind speed at which heliostats in concentrating solar
thermal (CST) power tower (PT) plants are installed.
Segal present a method of optimization for design
parameters, such as the receiver working temperature and
the heliostat field density. This method aims at maximizing
the overall efficiency of the three major subsystems that
constitute the entire plant, namely, the heliostat field and the Figure 16 Tower solar plant with pressurized air HTF
tower, the receiver and its accompanying secondary optics,
In solar tower power systems with atmospheric air heat
and the power block. The results of this optimization process
transfer fluid, air enters the receiver from atmosphere
are shown and analyzed. The principal result demonstrates
without additional pressure, gets hot at the receiver and exits
that the operating temperature has an optimal value and its
the tower with high temperature, at last it enters a steam
further increase can lower the overall efficiency of the
generator which produces steam runs steam turbine that runs
system [45].
the electricity generator. Typical example for solar tower
L. Avila-Marin published a review of volumetric receivers with atmospheric air heat transfer fluid is Jülich Solar Power
in Solar Thermal Power Plants with Central Receiver Tower plant in Germany, which produces 1.5 MWe
System technology that covers the research work done since [49],which shown in Figure 17.
1990 up to 2011.[46]
The size of the heat storage is determined by the load 2.7 Thermodynamics and combinations analysis
requirement, ranging from small heat storages, which is Another way of optimization of concentrated solar power
needed to act as a regulator in the heat system when energy plants is by combining them with other technologies. Here
is needed only during the day, and the large heat storage are some of the work done in this area.
which enables the plants to produce energy continuously.
[60] In this paper, a review of the previous studies and
The thermal energy storage system is a dynamic system. papers for integrating solar thermal energy with
Therefore, it is usually studied by simulation models as a conventional and non-conventional power plants was
part of the dynamic simulation of the whole plant. The carried out.
design problem of the heat storage is the control plan.
D. Iverson studied the applicability of high-efficiency
Studies on storage: thermodynamic cycles to concentrated solar power
A review done by Goswami about Thermal energy storage plants.[61]
technologies and systems for concentrating solar power Augsburger conducted a PhD thesis in which a detailed
plants. In this paper author presents a review of thermal Thermo-economic simulation and optimization of large
energy storage system design methodologies and the factors solar tower power plants is performed. The simulation and
to be considered at different hierarchical levels for optimization applied for a normal tower, multi tower, and
concentrating solar power (CSP) plants [53]. Cirecco also tower-trough combined systems, in which the trough solar
published a review article about energy storage of system is used to preheat the flowing material that used in
concentrated solar power plants. It reviews the energy the tower system [13]. The aim of tower solar plant
storage technologies and optimization techniques to combination with trough solar collectors is reduce the total
determine optimal operation and size of storage of a system cost. The heat transfer fluid is heated first at the parabolic
to operate in the Australian National Energy Market (NEM) trough collectors to mid temperatures, only the remaining
[54]. heating is done at the solar tower. Proposed combined plant
An evaluation plant built by Abengoa, has a huge heat is shown in Figure 22.
storage in MW scale. Prieto described and discussed plant
and stating how to reflect its data for larger plants [55].
Powell [56] and Manenti [57] studied the dynamic
simulation and control of the two-tank direct thermal energy
storage systems. Powell focused on the storage component,
its interaction with the other components of the system, and
how it can be leveraged to control power output in addition
to collector outlet temperature [56]. Manenti aimed to define
simplified layout of the whole plant as well as to highlight
the main issues to characterize the process dynamics of
these energy systems and their related energy storages.
Detailed first-principles mathematical models of key unit Figure 22 solar tower plant combined with parabolic trough field [13]
operations are developed, implemented, and integrated into
commercial codes to improve the reliability of the plant A comparative study, done by S.Ravelly, compares between
dynamic simulation as well as the prevision accuracy. The solar tower and parabolic trough solar systems when
case of Archimede concentrating solar power plant with the combined with other cycles. That is, comparison between
related two tanks direct thermal energy storage technology solar tower combined with Integrated Solar Combined
is investigated [57]. Cycle (ISCC - ST), solar tower combined with solar
Rankine cycle (SRC-ST), parabolic trough collector
Casati stated that from the point of view of investment cost combined with Integrated Solar Combined Cycle (ISCC -
reduction, the same yearly revenue could be harvested with PTC), parabolic trough collector combined with solar
using smaller energy storage, if optimally operated. That Rankine cycle (SRC-PTC). The author concluded that the
was a result of a study included the economical complexity best combination is the (ISCC-ST) on the annual solar-to-
to the control problem using high level modelling language, electricity efficiency [62].
namely Modelica modelling language, and the optimization
done by Optimica extension to Modelica. [58]. J. Spelling had done a study of thermo-economic
optimization of a combined cycle solar tower power plant
Suresh discussed the use of thermal energy storage and [63] Figure 23. A dynamic model of a pure-solar combined-
hybridization to enhance the utility of a solar plant [59]. cycle power plant has been developed in order to allow
Page 12 of 16
Evaluation of the potential of central receiver solar power When comparing Figure 25 and Figure 26 we can notice
plants done by L. Avila-Marin. This study was done that countries with intense solar energy are the least of
considering the size and location analysis of the plant, using it. According to Figure 26 planned capacities at
technology analysis, storage analysis and materials cost Africa and Latin America are huge; with no such huge
analysis. It is a procedure that can be repeated to evaluate capacity planned anywhere else.
solar tower power plants.[70]
T. Hinkley presented an overview of the costs of 4. Conclusion
concentrating solar power (CSP) deployed internationally This work is done to emphasize concentrated solar power
and an estimate of what these costs are expected to be in plants technologies. Noticed among researches the
Australia, both for trough and tower technologies [71]. The competition between solar tower and parabolic trough
author concluded that solar tower system has a greater collectors systems. Also noticed that at the level of
published researches, some countries with intense solar
potential to reduce cost in higher temperature.
radiation has no contribution to this field at all. Despite the
It is encouraged to install concentrated solar power plants in fact these countries would be the main winner from these
Serbia according to a study done by M. Pavlovic [72]. technology. One of the main problems in the field of
concentrated power plants is the mirrors cleaning problem;
but no research found solving this problem. This work
focuses on the power plant level of the thermal solar system;
although that is the global trend intending to cover the high
initial cost, smaller plants like aggregation plants seems to
be an interesting area of research.
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