Daikin Wall Mounted

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System & Control

Prepared by
Yeoh Hooi Ling
Technical Engineer
Global UP Marketing Department
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Topic Page
1) Refrigerant Circuit Diagram 3
2) Control Module 10
3) Wired and Wireless Handset 11
4) Control Algorithm 23
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1. Refrigerant Circuit Diagram
FTV15/20/25/35/50/60AXV14 - RV15/20/25/35/50/60AXV14 (Cooling)
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1.1 Compressor
FTV15 FTV20 FTV25 FTV35 FTV50 FTV60

Type ROTARY
Power 220-240V/1 phase/50Hz
Source
Oil type RM-LP56EG FW68DA RM-LP56EG FW50S FW50S FW50S
Capacitor 8 µF 20 µF 25 µF 25 µF 50 µF 50 µF
Description
Port 1 = C= White wire= compressor relay
Port 2 = S= Red wire= compressor capacitor (live)
Rotary
Port 3= R= Blue wire= compressor capacitor (neutral) Page 4
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1.2 Expansion Device
• Type: Capillary tube
• Function: Creates a considerable pressure drop in liquid line
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1.3 Heat Exchanger
1.3.1 Evaporator coil
• Evaporator coils are manufactured from seamless inner grooved copper

tubes mechanically bonded to hydrophilic coated aluminium fins to
ensure optimum heat transfer.
• Coil is either single (FTV15/20) or 2 rows (FTV25/35/50/60) and consists
of 7mm copper tubes.
• All coils are tested against by Nitrogen holding at 609 psig and highly
precise Helium leak test at 235 psig.
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1.3.2 Condensor coil
• Evaporator coils are manufactured from seamless inner grooved copper

tubes mechanically bonded to aluminium fins to ensure optimum heat
transfer.
• All condenser coil consists of single row except for FTV35 which is 2
rows coil
• Consists of 7mm copper tubes.
• All coils are tested against by Nitrogen holding at 609 psig and highly
precise Helium leak test at 235 psig.
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1.4 Motor
Motor
Direct Current (DC) Alternating Current (AC)
Stepping Induction
Eg: Swing motor in Wall Mounted
Permanent split Silicon Controlled Rectifier

Eg: Outdoor motor Eg: Indoor motor in Wall Mounted
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1.4.1 Indoor Fan Motor
• Type: Silicon Controlled Rectifier
Model Specification Connection

FTV15/20/25/35 4P 1PH 230V
Capacitor 1.5uF/440V
Index of protection: IP20
FTV50/60 4P 1PH 230V

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Silicon Controlled Rectifier (SCR) Motor
A silicon-controlled rectifier (or semiconductor-controlled rectifier) is used
to control the voltage peak along with time.
An example is illustrated as below to show the chopping of AC sine wave with

SCR control to achieve the set fan speed.
High fan speed
Medium fan speed

Feedback wire Power Supply
(Black-Brown- wire
White) (Black-Red-White)
Low fan speed
There is a Hall Sensor in the control circuit to detect the RPM of motor rotor and
feedback to main control module PCB
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1.4.2 Indoor Stepping Motor
Model Type Specification Connection

FTV25AXV14 DC Resistance for each 1 RED (Common)
phase is 200Ω ±7% 2 ORANGE
Insulation class: E 3 YELLOW
4 PINK
5 BLUE
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1.4.3 Outdoor Fan Motor
• Type: Permanent Split
Model Type Connection
RV15/20/25 6P 1PH 230V
RV35 6P 1PH 230V

RV50/60 6P 1PH 230V

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2. Control Module
2.1 Indoor Printed circuit board ( PCB)
• Type: WMJ01B ( applicable for FTV15/20/25/35)
Fan motor power supply

Fan motor hall sensor
Air swing motor
ID coil sensor
LED display board +

Room Sensor (RTH201)
IR receiver
Cool/Heat
Timer
Sleep
Tact Switch
PCB software version for manual
On/Off Unit
PCB hardware version Wired controller (optional)
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2. Control Module
• Type: WMJ02B ( applicable for FTV50/60)
Fan power supply

Fan hall sensor
Air swing motor
ID coil sensor
OD coil sensor
LED display board +

Room Sensor (RTH201)
Cool/Heat
Timer
Sleep
Tact Switch
for manual
On/Off Unit
PCB software version
PCB hardware version Wired controller (optional)

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3. Handset
Transmission source
3. 1 Wireless Handset
Real Time Clock
ON/OFF
Swing Fan motor Speed
Mode Selection
Turbo Function
Sleep mode Temperature Setting : Up or Down
Quiet mode
ON Timer Setting OFF Timer Setting
BRC52A62
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3. Handset
3. 2 Wired Handset (optional)
Swing Control
Quiet Mode
Turbo Mode
Mode Selection
Temperature selection
Delay Timer*
On/Off Timer** Sleep Mode
On/Off Button
Fan speed selection
Real Time Clock, RTC
(Enable/disable)
*Delay Timer: up to 2hours

**On/Off Timer: up to 2sets of 7days programmable timer settings
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3. Handset
3.2 Wired Handset (Optional) Indoor
 Well Designed Keypad for User Comfort

 Interaction with wireless controller
Outdoor
 Comprehensive Error Code Display
 Key Lock and fan lock features Signal sent from
wireless handset
 7-Days Programmable Timer (2 sets)
 Real Time clock and day display
IR receiver on wired
 Batteries backup and retain setting during power failure handset received the
 Last state memory (Memory backup setting from main board) signal
 Built-in room sensor

Dual Control
 Handset setting 20-30 ⁰C ( Optional)
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3. Handset
3.2.1 Comprehensive Error Code Display

• Error code is displayed by using RTC segments (blink),
which mean whenever there is an error occured.
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3. Handset
3.2.2 Key Lock Function

• Key lock function inhibits any setting change
• Press and hold both TURBO and QUIET keys for 5 seconds will
activate/deactivate the key lock function
• “KEYLOCK” will be shown/disappear on LCD
• Upon all the keys are locked, only ON/OFF, TURBO and QUIET (to unlock)
can be pressed
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3. Handset
3.2.3 Timer Setting
Press and hold Timer ON/OFF key for 3 seconds to go into timer setting mode.
(Icon ON 1 or OFF 1 will blink)
Press UP or DOWN to select Timer 1 or Timer 2 to set.

(‘1’ blinking indicate that Timer 1 is currently selected, ‘2’ blinking indicate that
Timer 2 is currently selected)
Press Timer ON/OFF key again to confirm.
Day will blink next. Press UP or DOWN to select the day

Similar steps applied to hour and minute setting.
NOTE : Each timer (Timer 1 ON or Timer 1 OFF or Timer 2 ON or Timer 2 OFF) will only be set
separately after all 7 steps, if there is no key operation for 5 seconds during setting the timer, it will
automatically exits from setting mode and no changes will be made.
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3. Handset
3.2.4 Delay Timer Setting

• Press the DELAY TIMER key once will activate the delay timer function for 1
hour. An indicator “OVERRIDE” will show on the LCD.
• Press the same key again will increase the setting to 2 hours.
• Subsequent press will deactivate the delay timer function.
• After the delay timer is completed, the delay timer function is deactivated
and the logo is OFF. All other timers will be resumed.
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3. Handset
3.2.5 Real Time Clock (RTC) Setting
Press RTC key one time will activate RTC setting mode. Day will blink.
Press UP or DOWN to select the day.
Press RTC again to confirm the day.
Hour will blink next.

Press UP or DOWN to change the hour.
Press RTC again to confirm the hour.
Similar steps applied to hour and minute setting.
NOTE : RTC will only be set after all 7 steps, if there is no key operation for 5 seconds during setting
the RTC, it will automatically exits from setting mode and no changes will be made on the setting.
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3. Handset
3.2.6 Battery Backup

• Battery backup is used to retain the RTC and 7-days programmable timer
settings during power down for a minimum of 1 month continuous for every
new set of battery installed.
• For unit without battery backup, the default setting will be 12:00am on
Monday and timer will be cleared during power up.
• Battery : AAA Battery x2

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3. Handset
3.2.7 Optional Settings
• The unit has 2 jumpers option to control the board function.
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4. Control Algorithm
4.1 Cool Mode

4.2 Cold Start
4.3 Dry Mode
4.4 Sleep Function
4.5 Quiet Function
4.6 Turbo Function
4.7 Indoor Fan Control
4.8 Outdoor Fan Speed Control
4.9 Louver Control
4.10 Power Up Settings
4.11 Fan Lock
4.12 Compressor Protection
4.13 Indoor Anti Freeze
4.14 Gas Leak
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4.1 Cool Mode
• Compressor will cut in if Tr – Ts > 0.5˚C
• Compressor will cut out if Tr < Ts – 1.0˚C
• For manual speed, the indoor fan will run as per user set speed.
• For Auto Fan speed, the indoor fan speed will run as follows:
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4.2 Cold Start
• Cold start if: Unit restart 2 hours after it has stopped OR during power-on reset
start
• In cooling mode, offset temperature is -2 ˚C
• After 20 minutes running or compressor cut-off (whichever earlier), cold start

will be terminated and resume to user setting
4.3 Dry Mode
• For the first 12 minutes of DRY mode, unit will run under COOL mode with Auto
Fan Speed for 12 minutes OR run Until Tr < Ts – 1°C
• After the first 12 minutes, DRY mode will run either Zone A, B, C or D depending
on temperature condition.
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4.3 Dry Mode
ZONE A : if Tr - Ts > 2 o C
ON
Compressor
OFF
ON
Low Fan
OFF
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4.3 Dry Mode
ZONE B : if 0°C < Tr - Ts < 1°C
ON
Compressor
OFF
8 min 4 min
ON
Low Fan
OFF
12 Minutes
30 sec 30 sec
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4.3 Dry Mode
ZONE C : if 1°C > Tr - Ts > 2°C
ON
Compressor
OFF
6 min 6 min
ON
Low Fan
OFF
12 Minutes
30 sec 30 sec
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4.3 Dry Mode
ZONE D : if Tr - Ts < 3°C
ON
Compressor
OFF
12 Minutes
ON
Low Fan
OFF
30 sec
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4.4 Sleep Function
• SLEEP function is only available for COOL, HEAT, and AUTO modes.
• Pressing ON/OFF will deactivate/clear the sleep function.
• Function can be set from wired or wireless controller.
• Under SLEEP function, temperature will increase or decrease from the set
temperature with time depending on the mode.
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4.4 Sleep Function
• Under COOLING mode, temperature will be increased to Tset + 2˚C over time.
Tr 0 1/2 1 2
Hours since sleep set
Ts+2
Ts+1
Ts+1/2
Ts t (hr)
SLEEP set on SLEEP set off
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4.4 Sleep Function
• Under HEATING mode, temperature will be reduced progressively until
Tset – 3˚C over time.
SLEEP set on SLEEP set off

Tr
Ts 1/2 1 2 t (hr)
Ts-1
Ts-2
Ts-3
0 1/2 1 2 Hours since sleep set
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4.5 Quiet Function
• When Quiet function is activate, indoor fan will force to run at low fan speed.
• Any change of fan speed will deactivate this function.
4.6 Turbo Function

• Available in COOL and DRY mode only.
• When Turbo function is set, indoor fan will force to run at maximum fan
speed for 20 minutes.
• Compressor cut out will deactivate Turbo Function
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4.7 Indoor Fan Control
• Indoor fan speeds are LOW, MEDIUM, HIGH, QUIET, TURBO or AUTO FAN in
COOL mode.
• In FAN mode, only LOW , MEDIUM, QUIET, TURBO and HIGH speed are
available.
4.8 Outdoor Fan Speed Control
Cooling Mode
- Outdoor fan will run when compressor has cut in
4.9 Louver Control

• Louver will run when the indoor fan is running.
• If unit switches from OFF mode to ON mode, the louver will stop at the last position
when it goes from ON to OFF mode.
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• Auto Random Restart

 Auto Random Restart from the last state memory settings
 Shorted at JLST jumper at main board
 Remove the jumper to disable the function
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ON/OFF status
Key lock
(for wired control)
User Set Temperature

User Set Swing Control
User Set Mode

User Set Fan Speed
If JLST not shorted,

default set follows:
Timer is not a) Unit: Off

memorized! b) Mode: Cool
c) Set temp: 24 ˚C
d) Indoor fan speed: High
e) Swing: Off
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4.11 Fan Lock
• When there is no feedback from ID fan, unit will wait for 10 sec
• After 10 sec, counter in the software will increase by one
• Then LED will start blinking to indicate error of the unit while the compressor and
OD fan are allowed to on depend on thermostat cycle
• If there is no fan speed feedback error continue for another 30 sec, compressor
and OD fan will be forced off
• LED will continue blinking and louver is allowed to operate
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4.12 Compressor Protection
(a) 3 minutes Minimum OFF time
• Compressor can only cut in after a minimum period of 3 minutes from
the time it cuts off
(b) Compressor Random Restart
• With memory backup selection, compressor cut in 0-64 seconds
randomly after power up again
• Compressor cut in is subjected to thermostat cut in mode
(c) Compressor Minimum Run Time
• Compressor can only cut out after minimum 150 seconds of running in
current mode
•
Compressor can cut out at any time if system is switched to other
modes or other protection sequences
(d) Compressor Internal Overload Protector
• Compressor will cut off when temperature is over certain limit

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4.13 Indoor Anti Freeze
• Available in COOL mode only
• If ID Coil Temp reaches 1˚C and below for at least 1 min AND compressor has
run for at least 10 minutes
ON
Comp & OD Fan OFF
1oC for 1 minute
&
Compressor run > 10 minutes
• Once ID Coil Temp reached 10˚C and above for at least 1 min.
Comp & OD Fan ON
OFF
10oC for 1 minute
• ID = Indoor
• OD = Outdoor
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4.14 Gas Leak
• Gas leak is declared if ID coil temperature is ≥ 24°C in cooling cycle
• System will check the gas leak mode if compressor run time of 30 minutes is
achieved
• If these condition is met, the system will reconfirm ID coil temperature for 5
minutes in cool mode before declaring gas leak mode
ID coil temp ≥24°C

+
Compressor run time > 5mins
30 minutes
Gas Leak Error Triggered (E5)

• ID = Indoor
• OD = Outdoor
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Question?
Next Topic: Installation
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Installation
Prepared by
Yeoh Hooi Ling
Technical Engineer
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Topic Page
1) Outline and Dimensions
1.1 R32 Refrigerant 46
1.2 Indoor 48
1.3 Outdoor 50
2) Installation
2.1 Indoor 58
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2. Installation
Special care for R32 refrigerant
Handling of Vessels ( for R32)

• Avoid vessels from dropping, being knocked down, impacts, and rolling.
Storage
• R32 is, according to the General High Pressure Gas Safety Regulation, not a
flammable gas. Likewise other high-pressure gases, R32 should be preserved and
stored in accordance with the standards established by laws and regulations.
(Cool, dark place that is well-ventilated, with a temperature of 40ºC or lower;
Implementation of fall-prevention devices, etc.)
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2. Installation
Tools compatibility between R22, R410A and R32 system
*1: When using an R22 type for R32 & R410A, use with a reverse flow preventive adapter.
*2: CFC recovery systems can be shared if they have been certified by the manufacturers to be supporting the relevant CFCs.
*3: R22 recovery cylinder’s pressure capacity: FC1 to FC3 can be used. R32 & R410A recovery cylinder’s pressure capacity:
Only FC3 can be used and shared, but not to be used to recover (charged with) a mixture of R32 & R410A.
*4: Even if a detector supports R22, if the detector does not support HFC (R32, R410A), it cannot be shared.
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1.Outline and Dimensions
1.1 Indoor
1.1.1 Wall Mounted
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1.1.2 Wall Mounted
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1.1.3 Wall Mounted
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1.2 Outdoor
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1.2 Outdoor
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1.2 Outdoor
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2. Installation
Special care for R32 refrigerant
Handling of Vessels ( for R32)

• Avoid vessels from dropping, being knocked down, impacts, and rolling.
Storage
• R32 is, according to the General High Pressure Gas Safety Regulation, not a
flammable gas. Likewise other high-pressure gases, R32 should be preserved and
stored in accordance with the standards established by laws and regulations.
(Cool, dark place that is well-ventilated, with a temperature of 40ºC or lower;
Implementation of fall-prevention devices, etc.)
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2. Installation
2.1 General Clearance
2.1.1 Wall Mounted
• Key highlights for Indoor Installation:
a) Sufficient clearance should be taken into consideration before installation
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2. Installation
2.1.3 Outdoor
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2. Installation
2.1.3 Outdoor
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2. Installation
2.2 Procedure
2.2.1 Wall Mounted
2.2.1.1 Mounting Bracket Installation
• Recommended Mounting Plate Retention Spot:

FTV15/20/25/35AXV14 – 5 spots
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2. Installation
2.2 Procedure
2.2.1 Wall Mounted
2.2.1.1 Mounting Bracket Installation
• Recommended Mounting Plate Retention Spot:

FTV50/60AXV14 – 7 spots
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2. Installation
2.2.1.2 Refrigerant piping routing
Bend the piping to the preferred installation direction
• Confirm the piping route and bend the pipe accordingly to the correct direction
- Right/Left side piping
- Right/Left bottom piping
- Right/Left back piping
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2. Installation
2.2.1.3 Wall mounted hanging
Hook the unit to the mounting plate installed
• Ensure that the unit is hooked at the top of the mounting plate.
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2. Installation
2.2.2 Refrigerant Piping Installation
2.2.2.1 Piping insulation
• Both gas and liquid pipe must be insulated.
• It will be necessary to increase the thickness of the insulation if the

temperature & humidity level around the indoor refrigerant pipe exceed 30°C
& RH 80%.
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2. Installation
2.2.2 Refrigerant Piping Installation
2.2.2.1 Flare joint connection
• Field supplied piping to be installed to the flare nut provided by factory.
Flare Nut
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2. Installation
2.2.2.1 Flare joint connection
Model Liquid pipe (mm) Gas pipe (mm)

FTV15 6.35 9.52
FTV20 6.35 9.52
FTV25 6.35 9.52
FTV35 6.35 9.52
FTV50 6.35 12.7
FTV60 6.35 12.7
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2. Installation
• If back piping is installed, it is recommended to install a wall embedded pipe and

caulk the hole to prevent air leakage.
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2. Installation
2.2.2.2 Purging process
• Before installing the piping to the flare nut, purging is necessary.
• Purging removes foreign particles from the inside of pipes by means of

gas pressure.
• It is advisable to purge the refrigerant piping with nitrogen gas.
Step 1 Step 2
(70psi)
Close the pipe end with the palm of the hand.

- When the pressure becomes high, move the hand quickly (1st purging).
- Close the pipe end with the palm of the hand again. (Conduct the 2nd purging).
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2. Installation
2.2.2.2 Brazing process
Brazing: In the event if brazing is required between field piping;

N2 replacement method is to supply low pressure N2 gas continuously during brazing of
the copper pipes. This is to prevent formation of oxidation bubbles inside the copper pipe
during brazing. This is a standard work practice for all brazing work!
Nitrogen gas pressure is about 0.02MPa (0.2Kg/cm2 or 2.8psi)
Remark: Do not conduct brazing by supplying other gas such as oxygen and etc
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2. Installation
Method of connection
N2 gas pressure adjust to 0.02MPa

(0.2Kg/cm2 or 2.8psi)
Copper tube
adaptor for N2
replacement
Pressure
regulator
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2. Installation
Piping with
Piping without N2
N2 replacement
replacement
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2. Installation
Brazing work should be carried out such that the final result is either downwards or
sideways. Upwards direction should be avoided. N2 replacement method is a MUST.
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2. Installation
The IMPORTANT POINTS about Brazing work is the pre-heating of the copper pipes. 80%
of the work is for pre-heating & 20% is for brazing.
Supply timing : Supply timing :

Supply timing : Late
Early Good (standard)
Color of the flame : light blue Color of the flame : light red Color of the flame : light pink
copper pipes : reddish black copper pipes: reddish black copper pipes: orange yellow
Temp. of the copper pipes : Temp. of the copper pipes : Temp. of the copper pipes :
around 600～700℃ around 750～850℃ around 850～1000℃
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2. Installation
Case study 1 : Pipe burst during brazing when oxygen is supplied
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2. Installation
Brazing equipment
The temperature is not

high enough. The
longer the brazing
time, the more
oxidation bubbles
formed.
After brazing the connection joint, purging is necessary for;

• Removal of leftover brazing residues formed inside the copper pipes when N2
replacement is insufficient during brazing works.
• Removal of extraneous material & moisture from pipes
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Installation Procedure
2.2.2.3 Piping length
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Installation Procedure
Special cautions dealing with R32 unit
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2. Installation
• First, determine the equivalent piping length by taking into consideration

L joint and trap bend.
Example:
FTV25AXV14 & RV25AXV14 with 19.0m piping length, is installed with 4 L-joint and
1 trap bend.
Equivalent liquid piping length = 19.0m + (4 x 0.18)m + (1 x 1.3)m = 21.02 m
Note : FTV25AXV14 & RV25AXV14 has a gas pipe size of 9.52 mm
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2. Installation
2.2.2.4 Piping condition
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2. Installation
Pipe Storage
• Ensure copper pipes are stored

in the correct manner with the ends sealed
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2. Installation
Example: Pipes stored on the ground without seal plugs
• Problem :
– Moisture, dust, sand ect…
can enter the pipe
– Pipes can be crushed by stepping
onto them
• Recommendation :
– Seal the pipes
– Store pipes on a stand
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2. Installation
2.2.2.5 Drain Hose Installation
Ensure proper installation of drainage system to prevent water leaking or water

retention inside the drainage pipe.
• The indoor drain pipe must be in a downward gradient as indicated below:
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2. Installation
2.2.2.5 Drain Hose Installation
a) The drain pipe slope shall be kept at least 1:100.
Gradient of 1:100 or more
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2. Installation
2.2.2.6 Power Supply Connection
• Interconnecting wires from outdoor will be connected to the indoor terminal

block located behind the service lid.
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2. Installation
• The interconnecting wires are routed as indicated below:
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2. Installation
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2. Installation
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2. Installation
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2. Installation
Incorrect power supply wiring connection at terminal block
Example 1: Wall mounted burnt due to joint wire
Example 2: Wall mounted burnt due to twisted wire
Evaporator
Coil
Assembly
Control Box
Joint
Page 87
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2. Installation
2.2.2.7 Unit and mounting plate installation
• Unit is clipped at the bottom to the mounting plate to ensure the unit is
mounted properly.
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2. Installation
2.2.2.8 Vacuuming
• Except for the outdoor unit which is pre-charged with refrigerant, the
indoor unit and the refrigerant connection pipes must be vacuumed to
remove moisture that remains in the refrigerant piping.
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2. Installation
2.2.2.9 Charging
For charging R32, following equipment is required:
• Necessary caution marks
Flammable gas Gas under pressure No smoking Wear gloves Wear eye
protection
• Leak detector for R32
• Manifold for R32
• Weighing Scale
• Ventilation if working inside
Remark: Practice by other Daikin affiliates Page 90

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2. Installation
 Leak detector must be permanently ON to indicate the presence of the gas and
alert when LFL (lowest flammable limit) is reached to give the installer the
chance to act.
Remark: Leak detector is not considered liable after some time. Also, leak detector should be placed
on the ground because this is were R32 will accumulate.
Under ASHRAE 34 and draft ISO 817, R32 is a slightly flammable gas
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2. Installation
• Before starting the charging, the hoses from the manifold must be vacuumed to
prevent moisture or non-condensables from entering the unit.
• To make sure the correct amount of R32 is charged, a weighing scale is required.
F-gas regulation: for all
refrigerants, a logging should
be done. We need to indicate
how much refrigerant we
removed from the cylinder
and in which unit it was
charged.
• Provide sufficient space for ventilation purpose.

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2. Installation
• Additional charge is topped-up into the outdoor unit using the suction
valve via the service port.
• It is recommended to charge the refrigerant by weight.
• The refrigerant is pre-charge in the outdoor unit. If the piping length is

less than 7.5m, then additional charge after vacuuming is not necessary.
If the piping length is more than 7.5m then use the additional charge
value as indicated in the table.
Example: FTV25AXV14 & RV25AXV14 with 10.5m piping length, additional

piping length is 3.0m. Thus,
Additional charge = 3.0[m] x 17[g/m]

= 51 [g]
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2. Installation
Step 1: Remove the service port cap.
Step 2: Connect low pressure side of charging gauge to the suction

service port and close the high pressure side of the gauge.
Step 3: Start the air conditioner unit.
Step 4: Open the gas cylinder and low pressure charging valve.
Step 5: When the required refrigerant quantity is pumped into the unit, close
the low pressure side and the gas cylinder valve.
Step 6: Disconnect the service hose from service port. Put back the service
port cap.
• As for R32, it can be charge either in gas form or liquid form as R32 comes
from one component property.
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2. Installation
2.2.2.10 Piping Insulation
• Both gas and liquid pipe must be insulated.
• It will be necessary to increase the thickness of the insulation if the

temperature & humidity level around the indoor refrigerant pipe
exceed 30°C & RH 80%.
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2. Installation
2.2.2.11 Leak Test
Leak detection methods:
• Check by leak detector -------------Indication when there is a minor leak

• Check by listening ------------- Listen attentively for major leaks.
• Check by touching ------------- Touch pipe joints to check for major leaks.
• Check with soap water ------- Apply soap water on pipes. Leaks will cause
soap water to form bubbles.
• However, the use of detergents containing chlorine shall be avoided as the

chlorine may react with the refrigerant and corrode the copper pipe-work.
• If a leak is suspected, all naked flames shall be removed/extinguished.

Ensure place is well ventilated.
• If a leakage of refrigerant is found which requires brazing, all of the refrigerant
shall be recovered from the system, or isolated in a part of the system remote
from the leak.
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Question?
Next Topic: Troubleshooting &

Servicing.
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Troubleshooting & Service

Prepared by
Yeoh Hooi Ling
Technical Engineer
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Topic Page
1) Fault Diagnosis
1.1 Error Code 3
1.2 Components 18
2) Servicing
2.1 Indoor 28
2.1.1 Floor Standing 30
2.1.2 Wall Mounted 71
2.2 Outdoor 98
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1. Fault Diagnosis
1.1 Error Code
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1. Fault Diagnosis
1.2 Error Code
Blink N times vs Blink Continuously
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1. Fault Diagnosis
1.1 Error Code
E1 : Room Sensor Open or Short E2 : Indoor Coil Sensor Open or Short
E3 : Outdoor Coil Sensor Open
Check the Room Sensor
connector/Indoor Coil Sensor connector
Yes
Disconnected or loose? Reconnect
No
Check sensor wire
condition
Yes
Broken/Loose out Repair or replace wire
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1. Fault Diagnosis
1.1 Error Code
E1 : Room Sensor Open or Short
E2 : Indoor Coil Sensor Open or Short
E3 : Outdoor Coil Sensor Open
No
Check resistance value
*refer to resistance-
temperature table
No
Within specification? Replace Room
Sensor/ID/OD Coil
Sensor
Yes
Replace PCB
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1) Fault Diagnosis
1.1 Error Code
Resistance – Temperature Characteristics (spec 10kΩat 25 ⁰C)
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1. Fault Diagnosis
1.1 Error Code
E4 : Compressor Overload Protection/Indoor Coil Sensor
Short/Outdoor coil sensor short
Check the compressor
Running ampere
normal? No
Refer to technical Replace compressor
manual or sticker serial
no.
Yes
Check coil sensor Remark: Refer to resistance- temperature

resistance value table in page 96
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1. Fault Diagnosis
1.1 Error Code
No
Within acceptable Replace ID Coil Sensor
range?
Yes
Check Outdoor condition
No
Fan motor running? Further inspection on
fan motor fault
Yes
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1. Fault Diagnosis
1.1 Error Code
Yes
Yes
Any obstacles? Remove obstacles
No
Check Compressor resistance
Within acceptable No
range? Replace compressor
Remark: Refer to compressor winding

resistance table
Yes
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1. Fault Diagnosis
1.1 Error Code
Yes
Check Compressor short body
If the reading is OL, it No

represents OPEN Replace compressor
meaning the
compressor is not
shorted. Refer to component (compressor)
troubleshooting for details.
Yes
Replace PCB
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1. Fault Diagnosis
Model Winding resistance Main/Aux),Ω

RV15 9.48/11.4Ω at 20°C
RV20 4.24/4.77Ω at 20°C
RV25 4.79/4.23Ω at 20°C
RV35 2.647/4.721Ω at 20°C
RV50 1.869/2.188Ω at 20°C
RV60 1.805/2.717Ω at 20°C
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1. Fault Diagnosis
1.1 Error Code
E5 : Gas Leak
Check indoor coil temperature
No Check indoor coil

≥24 ⁰C? sensor
Yes
No
Check system pressure Within acceptable Change indoor
range? coil sensor
Remark: Refer to resistance- temperature
table in page 96
Yes
Within acceptable Yes
range? (low side: 100- Change PCB
130psig)
No
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1. Fault Diagnosis
1.1 Error Code
E5 : Gas Leak
No
Perform leak test
Yes
Leaking? Repair leak spot and
top up refrigerant
No Remark: Refer to Leak test under Installation
Replace PCB
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1. Fault Diagnosis
1.1 Error Code
E8 : Hardware Error (Tact Switch Pin Short):
Check tact switch pin

condition
Yes
Jam? (unable to press) Replace tact switch
pin
No
Replace PCB
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1. Fault Diagnosis
1.1 Error Code
E9 : No feedback from Indoor fan
Check the feedback fan cable and fan
motor cable condition
Yes
Disconnected or loose? Reconnect
No
Check fan motor condition Remark: Refer SCR fan motor troubleshooting
steps
No
Okay? Replace fan motor
Yes
Replace PCB
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1. Fault Diagnosis
1.2 Component Troubleshooting
1.2.1 Compressor
Check Compressor Wiring Connection
Wiring connection is No
Reconnect the wiring
correct?
Yes
Check the terminal wire
No
Burnt?
Yes
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1. Fault Diagnosis
Yes No
Check on Compressor short body. On the unit to check on compressor

Using a multimeter, touch the black running ampere.
probe to any terminal and red probe to *Observe whether the compressor is
the body of compressor. jammed.
Is the compressor
shorted?
Is the running ampere No
Yes If the reading is OL, it
value tally with the
represents OPEN
running ampere value
meaning the
in the technical
compressor is not
manual?
shorted.
Replace Replace
compressor compressor
No Yes
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1. Fault Diagnosis
No Yes
Check on compressor winding.

Using a multimeter, touch the black
and red probes to two terminals
simultaneously.
For single phase compressor, note the
resistance for terminal C-R, C-S, R-S.
For three phase compressor, note the
resistance for terminal R-S, R-T, S-T
For 1ph motor,

rank these resistances in
No
order, from smallest to largest 1, 2, 3. Replace
1+2=3 compressor
For 3ph motor, resistance between
R-S, R-T, S-T ~same
Yes
Return compressor to OYLM for further analysis

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PUBLIC 1. Fault Diagnosis
Compressor Oil Colour Analysis
Oil color ≤ 2.00 ASTM = OK

Oil color > 2.00 ASTM = NG
Oil color (3.00 ASTM – 4.00 ASTM)  Compressor overload
Oil color (5.00 ASTM – 6.00 ASTM)  Refrigerant leakage, oil become tar/have stench smell
Oil color (7.00 ASTM – 10.00 ASTM) Moisture present in compressor, air bubbles can be
observed in the oil
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1. Fault Diagnosis
1.2.2 Fan Motor
Check Fan Motor Wiring Connection
correct?
Yes
Check on the physical appearance
Any part Dented? Yes

Burnt? Rusty? Shaft Replace fan motor
misaligned?
No
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1. Fault Diagnosis
Silicon Controlled
Permanent Split motor No No Rectified motor
Check on fan motor short body. Check fan motor continuity. Using
Using a multimeter, touch the black multimeter, use the probe to touch
probe to any connection terminal and Live(L) & Neutral(N)
red probe to the body of fan motor.
Yes
Any ‘peep’ sound?
Is the fan motor No

shorted?
Yes If the reading is OL, it Replace fan
represents OPEN motor
meaning the fan motor
is not shorted.
Replace fan
motor
No
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1. Fault Diagnosis
No
No
Check on fan motor winding. Check on fan motor winding.
Using a multimeter, touch the black
and red probes to two terminals
simultaneously.
For three phase fan motor, note the
resistance for terminal R-S, R-T, S-T
should be close to one another. No
Within specification?
Remark: Refer to fan Replace Fan

motor winding table in Yes Motor
next page
Return fan motor to OYLM for further analysis
Is the reading showing Yes

OL (OPEN)?
Replace Fan
Motor
No
Return fan motor to OYLM for further analysis

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1. Fault Diagnosis
Indoor fan motor winding resistance
Winding
Model Supplier
Resistance Condition
447 Ω ± 8% Main @ 25°C
BOM
297 Ω ± 8% Aux @ 25°C
435 Ω Main
FTV15/20/25/35 ZWL
336 Ω Aux
435 Ω ± 15% Main @ 20°C
WL
336 Ω ± 15% Aux @ 20°C
264 Ω ± 8% Main @ 25°C
BOM
222 Ω ± 8% Aux @ 25°C
271 Ω ± 13% Main @ 20°C
FTV50/60 ZWL
194.7 Ω ± 13% Aux @ 20°C
297 Ω ± 15% Main @ 20°C
WL
247.4 Ω ± 15% Aux @ 20°C
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1. Fault Diagnosis
Outdoor fan motor winding resistance
Model Winding Resistance Condition Supplier
433.6 Ω ± 13% Main @ 25°C ZWL
RV15/20/25 221.6 Ω ± 13% Aux @ 25°C
365.2 Ω ± 15% Main @ 20°C
WL
172.3 Ω ± 15% Aux @ 20°C
447.5 Ω ± 10% Main @ 25°C
BOM
276 Ω ± 10% Aux @ 25°C
RV35
417.2 Ω ± 15% Main @ 20°C WL
274.5 Ω ± 15% Aux @ 20°C
257.5 Ω ± 10% Main @ 25°C BOM
176.5 Ω ± 10% Aux @ 25°C
252.8 Ω ± 10% Main @ 20°C
RV50/60 WL
148.0 Ω ± 10% Aux @ 20°C
190 Ω ± 15% Main @ 25°C
KB
121 Ω ± 15% Aux @ 25°C
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1. Fault Diagnosis
1.2.3 Swing Motor
Check Swing Motor Wiring Connection
correct?
Yes
Check on the physical appearance
Any part Dented? Yes

Burnt? Rusty? Replace swing motor
No
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1. Fault Diagnosis
No
Check Swing motor resistance
Is the winding No
resistance for each Replace swing motor
phase 200Ω ±7% ?
Yes
Return swing motor to OYLM for further analysis
1 RED (Common)
2 ORANGE
3 YELLOW
4 PINK
5 BLUE
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1. Fault Diagnosis
1.2.3 Control Module PCB
Items which can be inspected at site:
Item Inspection Action Photo
Physical Check if there is any Replace component on
Appearance component lifted, PCB and reconnect the
broken, burnt, or cable
cable loosen
Capacitor Measure the Compare value to
capacitance using a capacitor specification. If
multimeter out of range, replace
capacitor
Fuse Check on continuity If no continuity, replace
fuse
Coil Sensor Measure sensor Compare value to

resistance using a Resistance-Temperature
multimeter Table
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2. Servicing
2.1.2 Wall Mounted Exploded View
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2. Servicing
2.1.2 Wall Mounted Exploded View
No Item No Item
1 Assy. Chasis 19 Fan Motor
2 Assy Air Discharge Housing 20 Blower
3 Assy Louver 21 Fan Bush
4 Assy Mounting Plate 22 Motor Mounting Plate 1
5 Drain Hose 23 Motor Mounting Plate 2
6 Drain Pan 24 Motor Cover
7 Service Cover 25 Air Swing Motor
8 Shield Plate
9 Assy Front Grille
10 Front Panel
11 Front Grille
12 Air Filter
13 Air Filter, Photocatalyst
14 Air Filter, Bio
15 Dust Collecting Element Frame
16 Assy Indoor Coil
17 Assy Control Box
18 Control Box Cover
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2. Servicing
Note : For all the actions below, kindly ensure the electrical power is turned OFF
2.1.2.1 Air Filter
Step 1: Pull out the front panel cover
Step 2: Filter is slotted onto the front grille. Lift up the filter to remove it.
Note : It is advisable to clean the filter regularly (recommended every two weeks
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2. Servicing
2.1.2.2 Unit Casing / Front Grille
FTV 50/60
FTV 15/20/25/35
Step 1: Pull out the front panel cover and the louver.
Step 2: Remove 3 screws indicated. (FTV 15/20/25/35)

Remove 5 screws indicated. (FTV 50/60) Page 129
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2. Servicing
Screw
Step 3: Remove the service cover screw.
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2. Servicing
Step 4: Detach the 3 clip hooked at the return air grille.
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2. Servicing
Step 5: Pull out the unit casing / front grille.

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2. Servicing
2.1.2.3 Control Box

Step 1: Pull out the front panel cover.
Step 2: Remove no. screws indicated.
Step 3: Remove the service cover.

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2. Servicing
2.1.2.3 Control Box
Control box is slotted in at the end of the chassis or bottom frame and only
attached by a screw.
Step 6: Detach the 3 clip to remove the control box

cover.
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2. Servicing
2.1.2.3 Control Box
Step 7: Remove the quick connectors for coil sensor, fan feedback cable, fan
motor cable, and swing motor cable from the PCB. PCB able to slot
out as shown in below figure.
Fan Motor
Swing Motor
Fan feedback
Coil sensor
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2. Servicing
2.1.2.3 Control Box
Step 8: Remove the earth cable attached to the coil surface by a screw.
Step 9: Remove the screw indicated below to detach the entire control box.
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2. Servicing
2.1.2.4 Coil Sensor


cover.
Step 7: Remove the quick connectors for coil sensor from the PCB.
Coil sensor
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2. Servicing
2.1.2.4 Coil Sensor
Step 8: Remove the coil sensor from the u-bend indicated.
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2. Servicing
2.1.2.5 Swing Motor


cover.
Step 7: Remove the quick connectors for swing motor from the PCB.
Swing Motor
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2. Servicing
2.1.2.5 Swing Motor
Step 8: Swing motor can be removed by removing the screw indicated below.
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2. Servicing
2.1.2.6 Drain Pan

Step 6: Detach the 3 clip to remove the control box cover.
motor cable, and swing motor cable from the PCB.
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2. Servicing
2.1.2.6 Drain Pan
Drain Pan is attached to the unit using two hook.
Step 10: Remove both hook on the left and right of the unit to remove the drain pan.
Unit - LEFT
Unit - RIGHT
Detached drain pan

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2. Servicing
2.1.2.7 Coil

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2. Servicing
2.1.2.7 Coil
Step 10: Remove both hook on the left and right of the unit to remove the drain pan.
Step 11: Unscrew the two screws on the fan motor cover.
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2. Servicing
2.1.2.7 Coil
Step 12: Unscrew the screw located at the left hand side of the coil
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2. Servicing
2.1.2.7 Coil
Step 13: Slot out the coil from the chassis/bottom frame and clip before removing it.
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2. Servicing
2.1.2.7 Coil
After removing the coil, we can access the fan motor and the blower.
Blower
Fan Motor
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2. Servicing
2.1.2.8 Fan Motor and Blower

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2. Servicing
Step 10: Remove both hook on the left and right of the unit to remove the drain
pan.
Step 11: Unscrew the two screws on the fan motor cover.
Step 12: Unscrew the screw located at the left hand side of the coil
Step 13: Slot out the coil from the chassis/bottom frame and clip before removing it.
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2. Servicing
Fan Motor and Blower can be removed simultaneously by removing a screw.
Step 14: Remove the screw that attach the fan motor shaft to the blower
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2. Servicing
2.1.2.9 Louver
Step 1: Open up the louver.
Louver is hooked to the drain pan at two parts indicated below.
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2. Servicing
2.1.2.9 Louver
Step 2: Slightly bend the louver to detach the louver from the hook.
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2. Servicing
2.2 Outdoor
RV50/60
RV15/20/25
RV35
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2. Servicing
2.2.1 Electrical Components (Control Box)
Step 1: Remove 2 screw from terminal cover. Terminal cover can be remove by slot up
from service panel. Wiring can be carried out to terminal block.
RV15/20/25
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2. Servicing
Step 1: Remove 1 screw from terminal cover . Terminal cover can be remove by slot up
from service panel. Wiring can be carried out to terminal block.
RV35
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2. Servicing
Step 1: Remove 1 screw from terminal cover and slot up from service panel. Wiring can be
carried out to terminal block.
RV50/60
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2. Servicing
Step 2: Remove 2 screws from left side top panel, 3 screws from right side top
panel and 1 screw from back side top panel. Remove top panel.
Fan motor
capacitor
Compressor
capacitor
RV15/20/25 Page 157

TOP SECRET DAIKIN
SECRET
INTERNAL USE
PUBLIC
2. Servicing
Step 2: Remove 2 screws from left side top panel and 1 screws from right side
top. Remove top panel.
Fan motor
capacitor
Compressor
capacitor
RV35 Page 158

TOP SECRET DAIKIN
SECRET
INTERNAL USE
PUBLIC
2. Servicing
Step 2: Remove 2 screws from front side top panel, 3 screws from right side top panel, 3
screws from back top panel and 2 screws from left side top panel. Remove top
panel
Fan motor
capacitor
Compressor
capacitor
RV50/60 Page 159
TOP SECRET DAIKIN
SECRET
INTERNAL USE
PUBLIC
2. Servicing
2.2.2 Compressor
Step 1: Remove 2 screw from terminal cover and pull it out from service panel.
Wiring can be carried out to terminal block.
Step 2: Remove 2 screws from left side top panel, 3 screws from right side top panel
and 1 screw from back side top panel.
Step 3: Remove 10 screws from front panel and service panel as indicated below.
RV15/20/25
Page 160
TOP SECRET DAIKIN
SECRET
INTERNAL USE
PUBLIC
2. Servicing
2.2.2 Compressor
Step 4: Pump down the system/recover refrigerant.
Step 5: Remove power wiring connection from the compressor terminal.
Step 6: Unbraze the compressor suction and discharge copper pipe.
Step 7: Remove 3 compressor nut and washer.
Discharge pipe
Suction pipe
Compressor nut
and washer
RV15/20/25
Page 161
TOP SECRET DAIKIN
SECRET
INTERNAL USE
PUBLIC
2. Servicing
2.2.2 Compressor
Step 2: Remove 2 screws from left side top panel and 1 screws from right side top
RV35
Page 162
TOP SECRET DAIKIN
SECRET
INTERNAL USE
PUBLIC
2. Servicing
2.2.2 Compressor
Discharge pipe
Suction pipe
Compressor nut
and washer
RV35
Page 163
TOP SECRET DAIKIN
SECRET
INTERNAL USE
PUBLIC
2. Servicing
2.2.2 Compressor
Step 2: Remove 2 screws from front side top panel, 3 screws from right side top
panel, 3 screws from back top panel and 2 screws from left side top panel.
RV50/60
Page 164
TOP SECRET DAIKIN
SECRET
INTERNAL USE
PUBLIC
2. Servicing
2.2.2 Compressor
Suction pipe
Discharge pipe
Compressor nut
and washer
RV50/60
Page 165
TOP SECRET DAIKIN
SECRET
INTERNAL USE
PUBLIC
2. Servicing
2.2.3 Capillary Tube
Step 1: Remove 2 screw from terminal cover and pull it out from service panel. Wiring
can be carried out to terminal block.
(refer model RV15/20/25)
Step 5: Unbraze capillary tube
Capillary tube
RV15/20/25
Page 166
TOP SECRET DAIKIN
SECRET
INTERNAL USE
PUBLIC
2. Servicing
(refer model 35)
Capillary tube
RV35
Page 167
TOP SECRET DAIKIN
SECRET
INTERNAL USE
PUBLIC
2. Servicing
(refer model 50/60)
Capillary tube
RV50/60
Page 168
TOP SECRET DAIKIN
SECRET
INTERNAL USE
PUBLIC
2. Servicing
2.2.4 Coil
Step 2: Remove 2 screws from left side top panel, 3 screws from right side top panel and
1 screw from back side top panel.
(refer model RV15/20/25)
Step 5: Unbraze the condenser coil inlet and coil outlet copper pipe to remove the coil
Condenser Coil Inlet
Condenser Coil Outlet
RV15/20/25 Page 169

TOP SECRET DAIKIN
SECRET
INTERNAL USE
PUBLIC
2. Servicing
2.2.4 Coil
(refer model 35)
RV35
Page 170
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SECRET
INTERNAL USE
PUBLIC
2. Servicing
2.2.4 Coil
(refer model 50/60)
RV50/60
Page 171
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SECRET
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PUBLIC
2. Servicing
2.2.6 Fan Guard
Step 1: Remove 4 screws which attach the coil guard to the front panel.
RV15/20/25 RV35 RV50/60
Page 172
TOP SECRET DAIKIN
SECRET
INTERNAL USE
PUBLIC
2. Servicing
2.2.7 Propeller Fan
Step 2 : Remove the nut attached to the body of the fan.
Step 3 : Fan can be removed by pulling the fan horizontally out.
Remark: Same method applicable for all models

Page 173
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SECRET
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PUBLIC
2. Servicing
2.2.8 Fan Motor
Step 2 : Remove the nut attached to the body of the fan.
Step 3 : Fan can be removed by pulling the fan horizontally out.
Step 4 : Disconnect capacitor, OD Fan, earth, live and neutral cable connection of the
motor.
Fan motor
capacitor
Fan motor
(purple color=live)
Fan motor capacitor

(blue wire=neutral)

Page 174
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SECRET
INTERNAL USE
PUBLIC
2. Servicing
2.2.8 Fan Motor
Step 5 : Remove 4 screws indicated below to remove the fan motor from the bracket.

Page 175
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SECRET
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PUBLIC
Question?
Next : Practical activity
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TOP SECRET DAIKIN

System & Control

3) Wired and Wireless Handset 11

FTV15 FTV20 FTV25 FTV35 FTV50 FTV60

• Type: Capillary tube

• Function: Creates a considerable pressure drop in liquid line

1.3.1 Evaporator coil

• Evaporator coils are manufactured from seamless inner grooved copper

• Evaporator coils are manufactured from seamless inner grooved copper

• Consists of 7mm copper tubes.

Direct Current (DC) Alternating Current (AC)

Permanent split Silicon Controlled Rectifier

• Type: Silicon Controlled Rectifier

Model Specification Connection

FTV50/60 4P 1PH 230V

An example is illustrated as below to show the chopping of AC sine wave with

High fan speed

Medium fan speed

Low fan speed

Model Type Specification Connection

RV35 6P 1PH 230V

RV50/60 6P 1PH 230V

Fan motor power supply

LED display board +

Fan power supply

LED display board +

PCB hardware version Wired controller (optional)

Real Time Clock

ON Timer Setting OFF Timer Setting

*Delay Timer: up to 2hours

 Well Designed Keypad for User Comfort

 Built-in room sensor

3.2.1 Comprehensive Error Code Display

3.2.2 Key Lock Function

3.2.3 Timer Setting

Press UP or DOWN to select Timer 1 or Timer 2 to set.

Day will blink next. Press UP or DOWN to select the day

3.2.4 Delay Timer Setting

3.2.5 Real Time Clock (RTC) Setting

Hour will blink next.

3.2.6 Battery Backup

• Battery : AAA Battery x2

4.1 Cool Mode

• In cooling mode, offset temperature is -2 ˚C

• After 20 minutes running or compressor cut-off (whichever earlier), cold start

4.3 Dry Mode

ZONE B : if 0°C < Tr - Ts < 1°C

ZONE C : if 1°C > Tr - Ts > 2°C

ZONE D : if Tr - Ts < 3°C

SLEEP set on SLEEP set off

SLEEP set on SLEEP set off

0 1/2 1 2 Hours since sleep set

4.5 Quiet Function

4.6 Turbo Function

4.8 Outdoor Fan Speed Control

4.9 Louver Control

• Auto Random Restart

User Set Temperature

User Set Mode

If JLST not shorted,

Timer is not a) Unit: Off

4.11 Fan Lock

• Compressor will cut off when temperature is over certain limit