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Date: 29 May,2017

Dear Mr. Narsinghji,

Subject: Quotation for Mini Automatic Potato Chips Line 50 Kg/hr

Dear Sir,
Please refer to your enquiry about Automatic Continuous Potato chips mini plant.
We are pleased to quote our lowest rates as under.

1. 50 Kg/hr Mini Automatic continuous potato chips line SS(AISI304)


model for Potato chips based on indirect edible oil heating by edible oil
based heat exchanger ,

PRICE IN INR 20, 65,000/-

POWER MOTOR SPACE REQ


SNO ITEM PRICE 50 KG IN HP MAKE (LXWXH)
POTATO PEELER 14 3 FT X 3 FT
1 INCH MODEL 45000 0.5 GODREJ X 3 FT
POTATO SLICER 3 FT X 3 FT
2 PS250 MODEL 45000 0.5 GODREJ X 3FT
CENTRIFUGE 1/2 HP
MODEL,14X12 INCH 3 FT X 3 FT
3 DRUM 25000 0.5 GODREJ X 3FT
6 FT X 3
4 INFEED SHAKER 150000 1 HINDUSTAN FT X 4 FT
CONTINUOUS FRYER
WITH PANEL
,FILTER,PUMP,DAY ROTOMOTIVE 17 FT X 10
5 TANK 1400000 5.5 & CROMPTON FT X 4 FT
7 ELEVATOR 10 FT 150000 0.5 ROTOMOTIVE 10 FT X 3
FACTORY:37,B SANWER ROAD INDUSTRIAL AREA, SECTOR C , INDORE, MP,INDIA
OFFICE:214 ,PALSIKAR COLONY,INDORE,MP,INDIA 452007
SINGLE MACHINE FT X 4 FT
2 FT X 3 FT
8 SPICE FEEDER 50000 0.5 ROTOMOTIVE X 5 FT
6 FT X 3 FT
9 SPICE DRUM 200000 0.5 ROTOMOTIVE X 4 FT
GRAND TOTAL 2,065,000 9.5

SNO ITEMS CAPACITY


1 POTATO 50 kg / hr
CHIPS/SULLY/LACCHA/STICKS/
SHREDDINGS READY

SNO EQUIPMENTS SUPPLIED WITH THIS QUOTE


POTATO PEELER,POTATO SLICER, CENTRIFUGAL
1 DRYER SS MODEL

2 INFEED SHAKER FOR FEEDING CHIPS IN THE FRYER

CONTINUOUS FRYER FOR POTATO CHIPS HEAT


3 EXCHANGER BASED

DIESEL BASED EDIBLE OILHEAT EXCHANGER


4 SYSTEM WITH JHONSON PUMP,MAX 15 BURNER

5 DAY TANK
GEARED HOOD LIFTING SYSTEM FOR EASY
6 CLEANING OF FRYER
7 BATCH FILTER
8 MAIN ELECTRIC PANEL FOR THE FRYER

FACTORY:37,B SANWER ROAD INDUSTRIAL AREA, SECTOR C , INDORE, MP,INDIA


OFFICE:214 ,PALSIKAR COLONY,INDORE,MP,INDIA 452007
9 CHIPS COOLING ELEVATOR CONVEYOR
10 CHIPS INSPECTION VIBRATING TABLE
11 FLAVOURING DRUM WITH SPICES DISPENSER

FACTORY:37,B SANWER ROAD INDUSTRIAL AREA, SECTOR C , INDORE, MP,INDIA


OFFICE:214 ,PALSIKAR COLONY,INDORE,MP,INDIA 452007
TERMS & CONDITIONS

Ex Factory , Ex Packaging,
VAT tax (2 % against
advance C Form or 12 %
security deposit of the billing
amount )& Excise Extra as
per billing date, No taxes on
1 PRICE Export
90-120 days weeks from the
receipt of your clear order &
2 DELIVERY advance payment.
PAYMENT Advance 40%, Rest before
3 TERMS delivery,
4 WARRANTY The standard warranty period
for the machines begins from
the date of commissioning of
the plant
• This warranty does not
include any damage to the
goods sold, caused by
electrical break down due to
short circuit, explosion,due to
faulty wiring, violent voltage
fluctuation,Tempering with
the equipment
• This warranty includes all or
any part manufactured by our
company , electrical parts
such as motors,MCB, their
warranty is covered by the
respective suppliers
• Warranty is void if the

FACTORY:37,B SANWER ROAD INDUSTRIAL AREA, SECTOR C , INDORE, MP,INDIA


OFFICE:214 ,PALSIKAR COLONY,INDORE,MP,INDIA 452007
machine is subject to any
modification, repair or
replacement which is
unauthorized

Our engineer(s)/ Technicians


would be
available for the Installation
free of cost
for a period of 1 week.
However their traveling,
lodging/ boarding and local
conveyance
Expenses to born and paid by
you.
5 INSTALLATION

We hope you shall find this in order, hope you shall favor us, by placing your
valuable order with us.
Thanking you
Sincerely
For DYNAMECH ENGINEERS

R. Mirchandani

FACTORY:37,B SANWER ROAD INDUSTRIAL AREA, SECTOR C , INDORE, MP,INDIA


OFFICE:214 ,PALSIKAR COLONY,INDORE,MP,INDIA 452007
FLOW CHART

READY
RAW POTATOES FLAVOURING DRUM SHREDDINGS/
CHIPS

CLEANED
CHIPS

PEELING IN POTATO PEELER POTATO


CHIPS/SULLY
/LACCHA AUTO INSPECTION TABLE
PEELED POTATOES FRYING
PROCESS
FRIED
POTATO
CHIPS

SLICING IN POTATO
SLICER VARIOUS
SIZES OF STICKS CHIPS
AUTOMATIC CONTINUOUS
RIPPLED CHIPS
FRYER FOR
POTATO CHIPS

SHREDDINGS/ DE WATERING IN
Juliennes/CHIPS CENTRIFUGAL FEEDING ON INFEED CLEANED
DRYER SHAKER CHIPS
WITHOUT
BROKEN
AND SMALL CHIPS

FEATURES POTATO PEELER

• Standard SS peeler with inner drum coated with emery powder

FACTORY:37,B SANWER ROAD INDUSTRIAL AREA, SECTOR C , INDORE, MP,INDIA


OFFICE:214 ,PALSIKAR COLONY,INDORE,MP,INDIA 452007
• Washed potatoes are poured into the drum of the potato peeler from the top,
the inner of the drum is coated with abrasive carborundum, as the base of the
drum rotates the potatoes strike against the abrasive inner wall which
removes the skin, this processing requires minor flow of water through a pipe
to remove the skin from the walls,

• The peeled potatoes are removed from the side of the drum through a gate,

• The Peeler is a heavy duty model, it is made from a SS Pipe 5 mm thickness,


than grooves are done inside the Pipe so that emery (abrasive ) stick to the
pipe properly

FEATURES POTATO SLICER

• Peeled potatoes are fed in to the SS model slicer from the top ,
• The rotor pushes the potatoes against the wall of the cutter , the slices are
cut according to the cutter fitted
• The slices slide down with flow of water into a trough

FEATURES CENTRIFUGAL DRYER

• Sliced chips have to be dewatered so that at the stage of frying the fuel
consumption is less and the quality of chips is better
• To remove the excess water the sliced chips are fed in to a basket which
rotates at high RPM (1200)
• Excess water is removed by a pipe
• The basket is removed after dewatering and the slices are emptied on a
shaker

FEATURES INFEED SHAKER

• The sliced chips have some small pieces which have to be removed as they
can burn in the hot oil and oxidize the oil , also they choke the filter.

FACTORY:37,B SANWER ROAD INDUSTRIAL AREA, SECTOR C , INDORE, MP,INDIA


OFFICE:214 ,PALSIKAR COLONY,INDORE,MP,INDIA 452007
• The shaker machine consist of wire mesh sieve with square holes , on this
sieve the chips travel forward due to the shaking movement of rubber
elements
• As the chips move forward the smaller pieces fall into the bin , the rest of
the slices move in to the fryer

FEATURES CONTINUOUS FRYER

• Low total oil volume results in low oil turnover per minute and lower FFA
(Free Fatty Acids) values. Protecting the oil from light and oxygen is an
essential criteria for the quality of your final product.
• The frying system consists of five main parts:
1. Fryer pan
2. Continuous oil filter system
3. Oil circulation pump
4. Heat exchanger (for thermo oil or high pressure steam)
5. Oil storage tank
• The fryer pan has multiple oil in and outlets. The temperature profile along
the pan is easily set and adjusted. In the fryer hood, a paddle belt and a
submerged belt are mounted. The paddle belt maintains accurate frying
time in the first section. The submerged belt conveys the product bed with
accurately regulated speed.

• All the oil in the frying system is filtered every 30 – 45 seconds through
the continuous mesh belt filter. Particles are scraped off and removed by a
scraper.

• The heat exchanger, placed close to the fryer can be heated by thermal oil
or diesel or Gas

SNO PARTICULARS DETAILS


1 Model 15” POTATO CHIPS FRYER EDIBLE OIL
FACTORY:37,B SANWER ROAD INDUSTRIAL AREA, SECTOR C , INDORE, MP,INDIA
OFFICE:214 ,PALSIKAR COLONY,INDORE,MP,INDIA 452007
HEAT EXCHANGER BASED
2 Capacity 50 KG / HR

3 Products Potato chips , Sully


,Pellets,Kurkure,Namkeen(besan based)
4 Heat Load 150,000 kcal/hr
5 Oil in system 250 LTRS
6 Fryer size 4500 mm long x width 673 mm x Height
920 mm
Frying area Belt width – 381 mm
Length – 4500 mm
FRYER – PROCESS CONTROLS
1 Frying Time AC DRIVE Based
control
2 Oil Filtration Batch filter
3 Oil Level Included
control
Fryer Cleaning
1 Hood Lifting Geared based 4 screw cylinders ,with
limit switch
2 Hot oil 20 cu mtr per hr 3 HP power load
circulation
pump
3 Access Easy access for daily cleaning
4 Day tank Included – for make-up oil & storage.
Oil Heating System
1 Heating External diesel to edible oil heating by1
system pass based heat exchanger ,with burner
and chimney and complete pipelines
2 All SS Pipe Included with fryer
lines
FACTORY:37,B SANWER ROAD INDUSTRIAL AREA, SECTOR C , INDORE, MP,INDIA
OFFICE:214 ,PALSIKAR COLONY,INDORE,MP,INDIA 452007
3 Control Panel Included, AC Drive based

4 Installation 2 days
time

Technical specifications for 15” Fryer

MODE OF HEATING > Indirect by heat exchanger

CONVEYER>SS(AISI304) wire knitting type 15” upper conveyor is for pressing


the Product & middle conveyer is for carrying & take off, middle conveyer is fine
woven While upper is coarse woven.

TANK> SS(AISI304) Bottom 5 mm thick side 3mm thick with oil capacity 250 ltr
for 15” model. Jacketed by glass wool

FILTER UNIT> On line continuous mesh belt filter is provided.

CONTROL PANEL> A good quality control panel will be provided with machine
this shall have contactor, push button operation all type of protection i.e.,
overload , single Phasing, short circuit, this panel will have AC drive and
temperature indicator.

MAIN MOTOR> conveyor drive AC motor ½ HP ‘ROTOMOTIVE’ make variable


speed type 3 motors total ½ HP each

HIGH PRESSURE PUMP FOR OIL HEATER>3 HP crompton 3 phase

INFEED SHAKER > 1 HP MARATHON 3 phase

INSPECTION & COOLING BELT > ½ HP ROTOMOTIVE 3 phase

FACTORY:37,B SANWER ROAD INDUSTRIAL AREA, SECTOR C , INDORE, MP,INDIA


OFFICE:214 ,PALSIKAR COLONY,INDORE,MP,INDIA 452007
INSPECTION SHAKER > 1 HP MARATHON 3 phase

SPICE DISPENSER > ½ HP ROTOMOTIVE GEARED MOTOR 3 Phase

SPICE DRUM > ½ HP ROTOMOTIVE GEARED MOTOR 3 Phase

DIMENSION

CONVEYER>Width 15” for 15” model.

OVERALL DIMENSION>40 long, 40” high , 40” wide

Not in scope of supply- electrical cable/wire.

FEATURES COOLING CONVEYOR & INSPECTION SHAKER

• The cooling conveyor is a inclined elevator system , with a coarse SS belt ,


the purpose of this conveyor is to let the oil drip from the potato chips ,
and to bring down the temperature of chips, the conveyor is speed
controlled
• The fried chips than move to inspection shaker, this machine served dual
purposes allows easy access to remove the rejected chips , and also to
remove the fine particles that come along with the chips

FEATURES FLAVORING DRUM AND SPICES DISPENSER

• Fried chips are coated with seasoning in this machine , it consist of spices
dispensing unit which has a storage hopper and a screw feeder for feeding
spices on a vibratory tray, the fried chips are tumbled in the SS drum
which has internal fins to turn the chips over
• Both the Drum motor and spices screw motor are speed controlled

FACTORY:37,B SANWER ROAD INDUSTRIAL AREA, SECTOR C , INDORE, MP,INDIA


OFFICE:214 ,PALSIKAR COLONY,INDORE,MP,INDIA 452007
Technical specifications for Inspection Belt

• Electric motor 1 HP
• SS Mesh Conveyor VFD controlled

Technical specifications for Inspection Shaker

• Electric motor 1 HP
• SS sheet with holes to remove fine powder
• Rubber elements fitted beneath the tray

Technical specifications for Flavoring Drum

• SS hopper, Screw Feeder for Spices storage and dispensing.


• Both Screw feeder and drum controlled by VFD
• Inbuilt SS fins inside the Drum

TOTAL POWER REQUIREMENT 15.5 HP or 13.1 KW

FACTORY:37,B SANWER ROAD INDUSTRIAL AREA, SECTOR C , INDORE, MP,INDIA


OFFICE:214 ,PALSIKAR COLONY,INDORE,MP,INDIA 452007

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