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Ion-Exchange Membrane Electrodialysis For Saline Water Desalination and Its Application To Seawater Concentration
Ion-Exchange Membrane Electrodialysis For Saline Water Desalination and Its Application To Seawater Concentration
pubs.acs.org/IECR
ABSTRACT: Membrane pair characteristics of commercially available ion-exchange membranes are measured by changing current
density and seawater temperature supplied to the electrodialyzer. The hydraulic permeabilities (leading parameter) for three types of
commercially available membranes are almost the same, and their averages are expressed by the empirical function of temperature.
Hydraulic osmosis is predominant at lower current density and electro-osmosis is predominant at larger current density. The
influence of temperature and salt concentration on the physical properties of saline water, such as solution density, specific
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conductance, and NaCl activity coefficient, is expressed by empirical equations. Ionic constituents in a concentrated solution are
expressed by empirical equations. Electric current screening ratio of a spacer is defined and calculated. Direct current electric
resistance of a membrane pair is calculated, and it is predominant over that of a desalting cell and a concentrating cell. It is necessary
to decrease electric resistance of an ion-exchange membrane for reducing energy consumption in a salt manufacturing process.
from https://pubs.acs.org/doi/10.1021/ie102386d.
1. INTRODUCTION addition, such conditions as wind, rain, and length of the dry
Industrial application of ion-exchange membranes started season raise the cost to rather higher levels, compared to the price
from saline water desalination1 and the membranes are now of imported salt.16 With the circumstances described above,
applied in many fields, such as drinking water treatment, waste- research on seawater concentration by means of ion-exchange
water treatment, demineralization of amino acid, demineraliza- membranes has been progressed.1720 In 1971, all salt field
tion of whey, demineralization of sugar liquor, treatment of methods were converted to ion-exchange membrane methods,
organic substances, etc. Among these applications, saline water which presently enable the production of ∼1 000 000 tons of
desalination is the most important fundamental technology, and edible salt per year. The largest problem in ion-exchange mem-
it is applied widely.211 brane methods is that the cost is still higher, compared to the price
Ion-exchange membranes have the functions of desalting and of imported salt. This problem has become more acute recently,
of concentrating saline water. The targets (products) of both because of rising energy prices. Therefore, cost reduction is the
functions are different from each other. However, the principles most important target in ion-exchange membrane technology. In
of both functions are fundamentally the same. In the previous this manuscript, we discuss also the fundamental performance of
investigation, a computer simulation program for evaluating the an electrodialyzer for seawater concentration, taking energy con-
performance of saline water desalination was developed.1214 sumption reduction into consideration.
The overall mass-transport equation15 is the fundamental principle
in this program, and it was established from seawater concentra- 2. EXPERIMENTAL SECTION
tion. The equation makes it possible to evaluate the membrane Three types of commercially available ion-exchange mem-
pair characteristics, which are discussed initially in this article. branes were integrated in the electrodialyzers: Aciplex K172/
Furthermore, in order to improve the precision of the computer A172 (Asahi Chemical Co.), Selemion CMR/ASR (Asahi Glass
simulation program, the following phenomena are also discussed: Co.), and Neocepta CIMS/ACS3 (Tokuyama Corp.). Tables 1
(1) Relationship between temperature and the overall hy- and 221 respectively show electrodialyzer/ion-exchange mem-
draulic permeability F (leading parameter), brane specifications and electrodialysis conditions. Seawater was
(2) Influence of temperature and salt concentration on the supplied to the electrodialyzer, keeping a flow velocity of 5 cm/s
physical properties of saline water, at the inlets of desalting cells. By passing an electric current, a
(3) Ionic constituent in a concentrated solution, concentrated solution was extracted from concentrating cells.
(4) Electric current screening ratio of a spacer, and After the electrolyte concentration of the concentrated solution
(5) Direct current electric resistance of an ion-exchange became constant, the solution was sampled, its volume velocity
membrane. was measured, and the concentrations of Naþ, Kþ, Mg2þ, Ca2þ,
In Japan, there are no rock salt deposits and, because of its Cl, and SO42þ ions were analyzed. In seawater electrodialysis,
climate, is not suitable to manufacture salt; thus, salt require-
ments have been largely met by imported salt. Only table salt has Received: November 26, 2010
been produced by a method in which seawater is introduced into Accepted: April 29, 2011
a salt field and then thickened by solar energy. However, this Revised: April 20, 2011
method requires a wide area of land and is labor-intensive. In Published: April 29, 2011
r 2011 American Chemical Society 7494 dx.doi.org/10.1021/ie102386d | Ind. Eng. Chem. Res. 2011, 50, 7494–7503
Industrial & Engineering Chemistry Research ARTICLE
The cell voltage (Vcell) was measured from the voltage difference
observed with Pt electrodes included in the concentrating cells
that were integrated into both ends of the stack. The experiments
were repeated by the changing seawater temperature and current
density incrementally, via electrodialysis.
Figure 8. Electro-osmosis (φi) and hydraulic osmosis (FΔC) for Neo- Figure 10. Relationship between rNa and rK.
cepta CIMS/ACS3.
and
B ¼ 1:001 1:101 104 T 3:356 106 T 2 ð15Þ
Solving eq 13 yields
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
B2 þ 4AC2 B
C3 ¼ ð16Þ
2A
Figure 11. Relationship between rNa and rMg. Figure 13. Relationship between i and rCl.
1 γ C
rmemb ¼ Vcell 2λRT ln 0 0 ðr 0 þ r 00 Þ
i γC
ð26Þ
1
¼ ðVcell Vmemb Þ ðr 0 þ r 00 Þ
i
r0 and r00 represent the electric resistance of a desalting cell and a
concentrating cell:
a0
r0 ¼ ð27Þ
ð1 ε0 Þk0
a00
r 00 ¼ ð28Þ
ð1 ε00 Þk00
in which k is computed using eq 8, ε = 0.2887 (eq 23), and Figure 16. Electric resistance of a desalting cell, a concentrating cell,
and an ion-exchange membrane pair for Selemion CMR/ASR.
a = 0.075 cm.
The parameters rmemb, r0 , and r00 are computed by substituting
experimental data and electrodialyzer specifications into eqs 2628. decreases with increasing current density, because of the
Figures 1517 represent i vs r0 , r00 , and rmemb for the three ion- increased concentration in the membrane.
exchange membranes, showing that rmemb is predominant over 3.7. Concentration of a Concentrated Solution and En-
r0 and r00 . rmemb is influenced by concentration polarization, so ergy Consumption in an Electrodialysis Process for Sea-
it must increase with current density. On the other hand, rmemb is water Concentration. In order to enhance the performance of
influenced by ion concentration in the membrane, which is the electrodialyzer, one is expected to increase the NaCl con-
equivalent to ion concentration in the solution passing through centration in a concentrated solution (C00NaCl (g NaCl/L)) and
the membrane and it is equal to the value in the concentrating cell decrease the energy consumption necessary to produce one ton
(C00 ) at steady state. So, rmemb must decrease with increasing of NaCl (ENaCl (kWh/(t NaCl))). The current technical target
current density. Inspecting Figures 1517, the influence of for strengthening the competitive position of an electrodialysis
concentration polarization is assumed to be minor and rmemb system in the salt market is assumed to be C00NaCl > 200 g NaCl/L
7500 dx.doi.org/10.1021/ie102386d |Ind. Eng. Chem. Res. 2011, 50, 7494–7503
Industrial & Engineering Chemistry Research ARTICLE
’ ACKNOWLEDGMENT
We are grateful to Mr. M. Akiyama (Sea Water Science
Research Laboratory, Japan Tobacco & Salt Public Corporation)
for offering the experimental data obtained by electrodialysis. We
thank Mr. G. Takahashi and Miss A. Shinohara (Department of
Chemistry, School of Hygienic Science, Kitasato University) for
assistance in the fundamental investigation.
’ NOMENCLATURE
a = flow-pass thickness in a cell (cm)
C = electrolyte concentration (equiv cm3)
d = diameter of a spacer rod (cm)
D = solution density (kg dm3)
ENaCl = energy consumption to produce one ton of NaCl (kWh/t
NaCl)
F = Faraday constant (C equiv1)
i = current density (A cm2)
I = electric current (A)
JS = flux of ions across a membrane pair (equiv cm2 s1)
JV = flux of a solution across a membrane pair (cm3 cm2 s1)
r = electric resistance (Ω cm2)
R = correlation coefficient
Figure 21. Relationship between the NaCl concentration in a concen- r = distance between spacer rods (cm)
trated solution (C00NaCl) and the energy consumption necessary to ri = concentration ratio of ion i to total ions in a concentrated
produce one ton of NaCl (ENaCl) for all three ion-exchange membranes. solution (equiv equiv1)
t = transport number of ions in a membrane
thickness of the membrane and (2) form a double-layered T = temperature (°C)
Vcell = cell voltage (V pair1)
membrane consisting of a fine porous thinner functional layer
and porous reinforced layer. Another approach to be discussed is Greek Letters
(3) apply an electrodialysis process in which the optimal operat- R = crossing angle of spacer rods (degrees)
ing condition is applied. γ = activity coefficient of electrolyte (NaCl)
ε = electric current screening ratio of a spacer
k = specific electric resistance (S cm1)
4. CONCLUSION λ = overall transport number of a membrane pair (equiv C1)
Electrodialysis was performed using an electrodialyzer inte- μ = overall solute permeability of a membrane pair (cm s1)
grated with commercially available ion-exchange membranes, ΔC = C00 C0 (equiv cm3)
and the overall membrane pair characteristics (λ, μ, φ, and F) of F = overall hydraulic permeability of a membrane pair (cm4
commercially available membranes are measured. equiv1 s1)
In order to improve the computer simulation program devel- φ = overall electro-osmotic permeability of a membrane pair
oped in the previous investigation,1214 the following phenom- (cm3 A1 s1)
ena are discussed:
Subscripts
(1) Relationship between temperature and the overall hy-
A = anion exchange membrane
draulic permeability F (leading parameter),
K = cation exchange membrane
(2) Influence of temperature and salt concentration on the
physical properties of saline water, Superscripts/Accents
(3) Ionic constituent in a concentrated solution, 0
= desalting cell
(4) Electric current screening ratio of a spacer, and 00
= concentrating cell
(5) Direct electric current resistance of an ion exchange
membrane.
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