Professional Documents
Culture Documents
Specification For SCADA of Electrical System
Specification For SCADA of Electrical System
Electrical System
This document is the property of Petroleum Development Oman, LLC. Neither the whole nor any
part of this document may be disclosed to others or reproduced, stored in a retrieval system, or
transmitted in any form by any means (electronic, mechanical, reprographic recording or otherwise)
without prior written consent of the owner.
Version 2.0 S
Contents
1. INTRODUCTION..........................................................................................................................................5
1.1 PURPOSE................................................................................................................................................5
1.2 APPLICABLE STANDARDS, SPECIFICATIONS AND CODES........................................................5
1.2.1 PDO Standards................................................................................................................................5
1.2.2 SIOP/SIEP Standards......................................................................................................................5
1.2.3 International Standards...................................................................................................................5
1.3 COMPLIANCE WITH STANDARDS....................................................................................................6
1.3.1 Language and Units of Measurement.............................................................................................6
1.4 PRODUCT/ASSET WARRANTY...........................................................................................................6
1.4.1 Description of SCADA system.........................................................................................................7
1.4.1.1 Existing SCADA System Information........................................................................................................7
1.4.2 Design and Construction.................................................................................................................7
1.4.3 Service Conditions...........................................................................................................................8
1.4.4 SCADA System Philosophy..............................................................................................................8
1.4.4.1 Remote SCADA System.............................................................................................................................8
1.4.4.2 Alarms and Indications..............................................................................................................................8
1.4.4.3 Analogue Measurement.............................................................................................................................8
1.4.4.4 Energy Measurement.................................................................................................................................9
1.4.4.5 Control Outputs.........................................................................................................................................9
2. SCOPE...........................................................................................................................................................10
2.1 SCADA SYSTEM EQUIPMENT..........................................................................................................10
2.1.1 SCADA Remote Terminal Unit (RTU) and Isolation Panel..........................................................10
2.1.1.1 RTU Design.............................................................................................................................................10
2.1.1.2 RTU Start-up............................................................................................................................................11
2.1.1.3 RTU Diagnostics......................................................................................................................................12
2.1.1.4 Status / Data Check..................................................................................................................................12
2.1.1.5 Time Synchronisation...............................................................................................................................12
2.1.1.6 Construction Of RTU and Isolation Panels..............................................................................................12
2.1.2 RTU Communication with Master Station....................................................................................13
2.1.2.1 General.....................................................................................................................................................13
2.1.2.2 RTU Master and Station Link..................................................................................................................13
2.1.2.3 RTU Communication Protocol.................................................................................................................14
2.1.3 Changes Required At Master Station For Expansion of SCADA.................................................14
2.1.3.1 Software Changes....................................................................................................................................14
2.1.3.2 Hardware Additions.................................................................................................................................14
2.1.4 SCADA Marshalling Cubicle........................................................................................................14
2.1.4.1 General.....................................................................................................................................................14
2.1.4.2 Construction.............................................................................................................................................14
2.1.4.3 Interposing Relays for Commands...........................................................................................................15
2.1.4.4 Transducers..............................................................................................................................................15
2.1.5 Panel Construction For SCADA System.......................................................................................16
2.1.6 Cables............................................................................................................................................17
2.1.6.1 General.....................................................................................................................................................17
2.1.6.2 Control Cabling for SCADA....................................................................................................................17
2.1.7 DC UPS System.............................................................................................................................17
2.2 SCADA ALARM....................................................................................................................................17
2.3 COMMUNICATION SYSTEM.............................................................................................................17
2.4 FACTORY TESTING............................................................................................................................18
2.4.1 Type Tests.......................................................................................................................................18
2.4.2 Routine Tests..................................................................................................................................18
2.5 FIELD WORKS.....................................................................................................................................18
2.5.1 Site Testing and Commissioning( By EPC Contractor/SCADA System Vendor)..........................18
2.5.1.1 General.....................................................................................................................................................18
Tests to be conduced by manufacturer of SCADA systems.....................................................................................18
SP USER-COMMENT FORM...........................................................................................................................39
1. Introduction
1.1 PURPOSE
Design, engineering, supply, installation, testing and commissioning of SCADA equipment and the
associated interface work for the Electrical System in PDO network shall be governed by this SP.
The SCADA system shall be governed by, but not be limited to, the provisions specified, and shall be
undertaken to the highest standards of engineering, material supply and workmanship to give the
most reliable system.
This Standard shall be utilised with one or more of the referenced SPs and international standards to
complete the PDO requirement.
IEEE POSIX Operating System Interface for the portability across hardware platforms
OSF- Open Software Foundation / Motif for the user interface
X- Windows for user interface communication
SQL – Structured Query Language , interfaces to real time and maintenance data bases
Communication Standards as per ISO/OSI model together with ITu-T recommendations for 4
wire and PLC systems
Ethernet ISO 8802.3 (IEEE 802.3) for LAN – Communication
TCP/IP for LAN and WAN communication
X.25 / 3 for WAN communication
ELCOM(IEC 870-6) for Inter-Center communication
RP 570/571 protocol based on IEC 870-5 using format class FT 1.2 for communication
between RTU Communication Server (RCS) and the RTU.
2. Scope
The SCADA system equipment shall fully comply with the international standards listed in section
1.2.3 and the requirements of this SP.
2.1.1.1.5 Calculations
The RTU shall be capable of performing a host of calculations and generate alarms on calculated
values. The parameters to be calculated shall be but not limited to the list furnished below:
Current every 20 seconds
Total generated Output (TGO) every 20 seconds for both MW and MVAR
Digital state change totalisation to be accumulated for the periods 0000 to 1200 and 1200 to
2400 hours.
Half hourly pulse change accumulations
kWH input from each feeder, generator, interconnector with export & import.
MWH and MVARH inputs from each generator, transformer, motor feeder and interconnectors
with export & import .
Apparent Power MVA every 20 seconds
2.1.1.1.9 Additional Serial Interface On RTU and with fibre optic patch panels.
For future applications, the RTU shall have the capability of being fitted with a Special
Communication card 23LK 22 Or Equivalent to enable communication with “intelligent protection
devices” like Micom relays from Alstom (Areva) and similar relays from ABB / Reyrolle/Siemens
etc.
2.1.2.1 General
The hardware servers should be provided with application data hard disk and an operating system
hard disk, two LAN routes to the PDO network.
The RTU shall communicate with the Master Station as a minimum for the operations defined
below:
i) Status Check
As the first message after a system start up or restart.
When the RTU is inoperable
Request for all data from the RTU by the Master Station.
ii) Function Command
RTU cold start
Pulse counter freeze
iii) Function Table Loading
iv) Time Synchronisation
v) Polling request
vi) Data Output
Control
Set point
General data output
vii) Primary data input
Indication
Measured values
Pulse counter values
viii) Event recording
Indication
Measured values
ix) Terminal status/events
x) Acknowledgements(positive and negative)
xi) Communication route (PLCC/Fibre Optic/Microwave) detection and indications.
xii) Hardware and Software errors.
xiii) Hardware update to main centre when corresponding database is changed.
xiv) RTU Status(In service/Not in service)
2.1.4.1 General
The SCADA marshalling cubicle (SMC) shall serve as an interface point between the SCADA
signals and the field signals / voltages. These cubicles shall have all the SCADA inputs from the
field and SCADA output signals cabled into them and the cubicles shall have adequate space for all
the circuits present and those which are indicated as future plus 30% spare capacity.
2.1.4.2 Construction
The SMC shall be made of sheet steel as per details in Section 2.1.5.
Cabling from CTs shall terminate at the SMC on isolating links of shorting type. Cabling from VTs
shall terminate at the SMC on fused isolating links. Terminals of CT and VT circuits shall be
suitably shrouded.
All control cabling from field shall terminate on isolation type links to allow all field control circuits
to be isolated for testing purposes.
The SMC shall have a set of disconnecting type terminal blocks for wiring the circuits from the
SMC to the SCADA Isolation panel by multi-pair cables. Shorting of terminals shall be done only in
the SMC and not in the Isolation panel. Shorting of interposing relay wiring shall be carried out on
the positive side. The terminal 17 shall be the common terminal.
Refer to Appendix 4 for the details of the wiring arrangement and presentation of the I/O schedules.
Separate terminal blocks shall be provided for digital indications/alarms, energy pulses, output
commands, analogue telemetry signals and control signals, and cable terminations shall be made to
the respective blocks.
The cabling between SCADA isolation panel and SMC shall be twisted pair telephone type cable.
Refer standard drawing for block schematic no STD-4-6511-001-0 for SCADA system under
Appendix-4.
2.1.4.4 Transducers
2.1.4.4.1 General
For measurement of Current, Voltage, MW and MVAR, transducers shall be provided in the SMC.
The transducers shall be driven from the field CTs and VTs and shall comply with the requirements
of IEC publications 688-1. Transducers shall be of static type, mounted on DIN rails within the
SMC.. The auxiliary supply required for the operation of the transducers shall be derived from same
DC supply used for the field equipment in the station namely, 110V or 24V DC UPS system.
2.1.4.4.3 kV Transducers
The transducers shall provide a 4-20mA DC output proportional to the AC input voltage range
typically nominal kV + / - 10%. The burden of the transducers on the VT shall not be more than 2
VA. The response time shall be approximately 300 milliseconds to reach 90% of the rated output.
The accuracy class shall be Class 0.5.
2.1.5.1 Construction
The SCADA system panels shall be made of sheet steel with a minimum thickness of 2mm and shall
have a degree of protection of IP 54. The RTU panels shall be constructed from standard 19’’ rack
mounting frames of sufficient strength to accommodate the hardware. Panels shall have a maximum
depth of 800mm to facilitate maintenance access to internal equipment. Isolation panel & SMC
cabinets shall either have front or front and rear access. Side access is not acceptable. Doors shall be
lift-off type, complete with 3 point locking mechanism, locks and identical keys. Doors and swing
frames shall be electrically bonded to the panel structure if conductive.
When needed at installation/Commissioning of the RTU, any special tools & tackles, including test
programmes in PC, shall be made available by the supplier.
Each panel shall be provided with a 100mm plinth constructed from steel channel, and removable,
fully gasketed, bottom entry gland plates. Gland plates shall be un-drilled suitable for drilling at site
and sized for 30% extra cables. The panel colour shall match with the other equipment in the
station.
All panels shall be designed for and fitted with accessories, power supplies, racks, wiring trunking
etc., to cater for 30% increase in the Inputs / Outputs.
2.1.5.2 Wiring
The cubicle shall be completely factory wired and ready for external connections. Wiring shall be
carried out with PVC insulated, 600/1000V grade, multi stranded copper conductor.
The following minimum copper areas are required:
For external Power Supply : 2.5 Sqmm
For signals between the RTU and the Isolation cabinet: 0.5 Sqmm
Both ends of all wires shall be fitted with identification ferrules which shall be shown in the wiring
diagrams.
Signal wiring shall be run in PVC trunking and shall be segregated from power wiring.
Colour coding of the wires shall be as follows:
Power - V AC : Line Brown, Neutral Blue
- V DC : +ve Red, -VE Black
Signal: -As per Manufacturer’s standard
Earth: Dirty earth : Green/Yellow
2.1.5.3 Terminal blocks
Terminal blocks shall be arranged and suitably labelled to allow easy identification of individual
circuits. All terminal strips shall be identified and terminals numbered. All incoming and outgoing
cables except system cables shall be glanded at the gland plate. Incoming and outgoing signal
cables shall be wired from system cable sockets only between Isolation panel and RTU.
Each panel shall be provided with earth bars each made of minimum 25mm x 6 mm solid copper
and rigidly supported. The earth bars shall be connected to the common earth of the Station.
Sensitive electronic equipment shall be earthed as per Shell standard drawing number S68.030-0
and DEP 32.37.20.10.
While working, inside the Cabinets, measures shall be taken in order to prevent ESD damages on
the equipment.
2.1.6 Cables
2.1.6.1 General
The cables and other accessories shall be as specified in DEP-33-64-10-10-Gen and as amended by
SP-1103.
Screening and cable segregation shall be as per the requirements of DEP's 33.64.10.10-Gen, DEP-
32-37.00.31-Gen, & DEP.33.71.00-31-Gen and as amended by relevant SP's to prevent spurious
signals being induced into the cables.
2.5.1.1 General
This section defines the minimum requirements of pre-commissioning tests and commissioning tests
that are to be carried out for the SCADA system equipment. The tests shall be conducted from the
SCADA Master Station after complete installation.
Functional checks for all alarm and indication points
Functional checks for all the communication alarms by simulation/switching off the
equipment.
Functional checks for control outputs by simulation
SCADA
Master Station
at
Yibal or Marmul
PLCC/F.O.P.P./ PLCC/F.O.P.P./
MICROWAVE MICROWAVE
RTU Panel
SCADA
Isolation Panel
Plant Remarks
Description Indication (Digital) Control (Digital) Telemetry (Analogue) Alarm (Digital)
Mnemonic
Plant
Description Indication (Digital) Control Digital) Telemetry (Analogue) Alarm (Digital) Remarks
Mnemonic
Plant
Description Indication(Digital) Control (Digital) Telemetry(Analogue) Alarm (Digital) Remarks
Mnemonic
Plant
Description Indication (Digital) Control (Digital) Telemetry (Analogue) Alarm (Digital) Remarks
Mnemonic
Plant
Description Indication(Digital) Control (Digital) Telemetry(Analogue) Alarm(Digital) Remarks
Mnemonic
1 For TRF
feeder(Energy pulses
require a dedicated
Energy input(KWH) digital input board
and shall not be
mixed with other
digital input
signals).
Line voltage(kV) 1 For Line feeder
Plant
Description Indication(Digital) Control(Digital) Telemetry (Analogue) Alarm (Digital) Remarks
Mnemonic
Plant
Description Indication(Digital) Control(Digital) Telemetry(Analogue) Alarm (Digital) Remarks
Mnemonic
Plant
Description Indication(Digital) Control (Digital) Telemetry(Analogue) Alarm(Digital) Remarks
Mnemonic
Emergency Stop 1 1
Turbine Start 1 1 1
Turbine Stop 1 1 1
Fast Load Start 1 1 1
Base mode IN 1 1 1
Peak mode IN 1 1 1
Preselected load IN/OUT 1 1
Droop mode IN/OUT 1 1
Isochronous mode in/out 1 1
Auto synchronising in 1 1
Energy Consumption(KWH) 1
Active Power Flow(MW) 1
Reactive Power Flow(MVAR) 1
Power Factor 1
Voltage(kV) 1
Frequency(Hz) 1
Exhaust temperature(Deg.C) 1
Fuel gas pressure 1
Station air pressure 1
Fuel gas cumulative gas consumption Pulse
AVR in remote 1
AVR in auto 1
AVR power factor control selector 1
AVR Voltage control selector 1
Exciter limiter in operation 1
Generator ready to start 1
Unit available 1
Unit running 1
AVR tripped to manual 1
GT unit trip Class A 1
GT unit trip Class B 1
GT unit trip Class C 1
Unit fire 1
Gas turbine alarm 1
Generator faulty 1
Generator trip 1
Electrical protection operated 1
Unit battery fault 1
Unit fire protection operated 1
Unit auxiliary transformer alarm 1
Generator capacity with respect to 1
temperature
Plant
Description Indication (Digital) Control (Digital) Telemetry (Analogue) Alarm(Digital) Remarks
Mnemonic
Plant
Description Indication (Digital) Control (Digital) Telemetry(Analogue) Alarm (Digital) Remarks
Mnemonic
Equipment: 33 kV Isolator.
Plant
Description Indication (Digital) Control (Digital) Telemetry (Analogue) Alarm (Digital) Remarks
Mnemonic
Marshalling Isolation
Plant Reference Active Status Plant Mnemonic
Cubicle Cubicle
B1.1 A203 LINE DISCONNECTOR CLOSED A203P
B1.2 A203 LINE DISCONNECTOR OPEN
Eg: B1.3 A201 LINE EARTH SWITCH CLOSED A201
B1.4 A201 LINE EARTH SWITCH OPEN
B1.5 A204 BUSBAR DISCONNECTOR CLOSED A204
B1.6 A204 BUSBAR DISCONNECTOR OPEN
B1.7 A203 POWER LINE CARRIER FAULTY A203.PC
B1.8
B1.9 T4 FAN STARTED DOUBLE INDICATION=ODD CHANNEL
B1.10 T4 FAN STOPPED
Marshalling Isolation
Plant Reference Active Status Plant Mnemonic
Cubicle Cubicle
C1.1 A210 CIRCUIT BREAKER CLOSE A210
C1.2 A210 CIRCUIT BREAKER OPEN
Eg: C1.3 T2 TAP CHANGER RAISE
C1.4 T2 TAP CHANGER LOWER
C1.5 132 TRIP RELAY RESET TR 132
C1.6 Not to be used
C1.7 132 A210 CHECK SYNCH RELAY IN
C1.8 Not to be used
Marshalling Isolation
Plant Reference Plant Mnemonic Scaling, 1 pulse
Cubicle Cubicle
D1.1 E180 KILOWATTHOUR E180.WH 10kWh
D1.2 E280 KILOWATTHOUR E280.WH 20kWh
Eg: D1.3 D350 KILOWATTHOUR D350WH 10kWh
D1.4 A300 MEGAWATTHOUR; REACTIVE A300.R 10kWh
APPENDIX-4
SP USER-COMMENT FORM
SP User-Comment Form
If you find something that is incorrect, ambiguous or could be better in an SP, write your comments
and suggestions on this form. Send the form to the Document Control Section (DCS). They make a
record of your comment and send the form to the correct CFDH. The form has spaces for your
personal details. This lets DCS or the CFDH ask you about your comments and tell you about the
decision.
Comments:
Suggestions:
Comments:
The Consultant - The party to the contract with the Company who is responsible for
providing the design, engineering and other related consultancy services
under the contract.
The Contractor - The party to the Contract with the Company who is responsible for the
construction and other related works specified in the contract. On
occasion, for example in 'turnkey contracts' the contractor may be
responsible for design, engineering, manufacture, shipment, supply,
installation, testing, commissioning and performance guarantee up to
the defects liability period as defined in the individual contract.
Manufacturer - The party responsible for the manufacture of equipment and services to
perform the duties specified by the Consultant or Company.
Worksite - A defined place designated by the Company where at all Works and
services shall be executed by a Contractor under a Contract.
Abbreviation