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Important Information:: Ingersoll-Rand Winch or Hoist. The Manual Form Numbers Are As Follows
Important Information:: Ingersoll-Rand Winch or Hoist. The Manual Form Numbers Are As Follows
IMPORTANT INFORMATION:
• A copy of our “Safe Operating Practices” Manuals are always available free of charge either by downloading it from our
Technical Publications website @ www.airwinch.com or by contacting the Factory at (800) 866-5457 for North America and
(206) 624-0466 for International. The Safe Operating Practices manual must be read prior to anyone operating a
Ingersoll-Rand winch or hoist. The manual form numbers are as follows:
“Safe Operating Practices Non-Man Rider™ Winches” Manual, Form No. MHD56250
“Safe Operating Practices for Man Rider™ Winches” Manual, Form No. MHD56251
“Safe Operating Practices for Pneumatic, Hydraulic and Electric Hoists” Manual, Form No. MHD56295
• Available winch options may require additional supplements to the basic winch manual.
• For Man Rider™ winches ensure a copy of the Man Rider™ supplement is made available to the operator prior to winch
operation.
Winch Man Rider™ Supplements:
Model: Publication No. Model: Publication No.
FA2, FA2.5, LS500RLP SAM0011
MHD56046
FH2, FH2.5 LS1000RLP SAM0012
MHD56042 and LS150RLP SAM0082
FA5
MHD56220 LS150RLP/500/
SAM0115
FA10 MHD56252 1000
FA2.5A MHD56236 LS150RLP and
SAM0120
LS150PLP-PH
FA2B and
MHD56207
HU40A LS500RLP-E SAM0122
FH10MR MHD56212 LS150RLP-
SAM0184
Fulcrum Electric MHD56277 DP5M-F
• We strongly recommend that ALL maintenance on Ingersoll-Rand equipment be carried out by personnel certified by
Ingersoll-Rand, or by Ingersoll-Rand Authorized Service Centers.
• Contact the Factory if in doubt about installation, operation, inspection and maintenance instructions.
• Use only Genuine Ingersoll-Rand parts when maintaining or repairing a winch, hoist or any component of a winch or hoist.
• ANSI / ASME recommends that a winch or hoist (or any components of a winch or hoist) that has been repaired be tested
prior to being placed into service:
* Winches - ANSI / ASME B30.7 (BASE MOUNTED DRUM HOISTS) Refer to section 7.2.2 - Testing.
* Hoists - ANSI / ASME B30.16 (OVERHEAD HOISTS - UNDERHUNG) Refer to section 16.2.2 - Testing.
Form MHD56298
Edition 2
November 2004
71441844
© 2004 Ingersoll-Rand Company
Form MHD56236
MANUAL SUPPLEMENT*
* This supplement should be used in conjunction with the Model FA2.5A Winch Parts,
Operation and Maintenance Manual Form MHD56114.
These instructions apply only to Ingersoll-Rand winches that are identified for
personnel-lifting by a permanent nameplate attached to the winch at the factory.
READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual
contains important safety, installation, and maintenance information. Make
this manual available to all persons responsible for the operation,
installation and maintenance of these products.
Always operate, inspect and maintain this winch in accordance with American National
Standards Institute Safety Code (ASME B30.7) and all other applicable safety codes and
regulations.
Form MHD56236
Edition 2
March 2001
71388524
© 2001 Ingersoll-Rand Company
GENERAL
2 MHD56236 - Edition 2
LABELS
Each winch is shipped from the factory with the labels shown. If
the labels are not attached to your winch, order new labels and
install. Refer to the parts list for the part numbers. Labels may be
shown smaller than actual size.
(Dwg. 71108856)
(Dwg. 71270813)
(Dwg. 71124887)
MHD56236 - Edition 2 3
GUIDELINES
With reference to the ABS, LRS, DNV, HSE, DEn, NMD and NPD, Ingersoll-Rand has developed the following requirements for its
Man Rider Winches. It is the responsibility of owners and operators to comply with rules and guidelines required by other local regulatory
agencies.
DESCRIPTION GUIDELINE
Wire rope to drum ratio Minimum of 18:1
Wire rope design factor at Man Rider rating Minimum of 8:1
Winch design factor at Man Rider rating Minimum of 8:1
Throttle control Spring return to neutral
One automatic brake required
Brakes (two)
One manual or second automatic brake also required
Special Man Rider label Required
Wire rope fleet angle Not to exceed 1-1/2° (1-1/2 degrees)
Disengaging clutch Not Allowed
Drum guard Required
Overload protection Optional, required to meet CE (Community Europe) directives
Travel limit switch Optional (owner’s responsibility)
Emergency lowering Not required (Refer to “EMERGENCY LOWERING” section)
Design approval by regulatory or certifying authority Required
Witness tests at time of manufacture Required for some applications
Minimum clear drum flange 2.5 times wire rope diameter
Emergency stop device Optional, required to meet CE (Community Europe) directives
Wire rope winding device Owner’s responsibility
Data book Provided on request
Records and Reports 2. A test lift shall be made for each work location and at the
beginning of each shift to ensure that all systems and controls
An approved test and inspection record should be maintained for are functioning properly.
each winch, listing all points requiring test and inspection. These 3. The winch shall not be used for hoisting personnel if the test
reports should be dated, signed by the person who performed the shows instability, erratic operation or causes permanent
test or inspection, and kept on file where they are readily available deformation of any component.
to authorized personnel. 4. A visual inspection of the winch, personnel platform and
rigging shall be conducted immediately after the test lift.
1. Winches that are used to raise, lower or suspend personnel
platforms shall be inspected by a qualified person at the
beginning of each shift and prior to hoisting employees on
the personnel platform after the winch has been used for any
material handling operation.
4 MHD56236 - Edition 2
SPECIFICATION
15. Wire rope must be spooled off drum from the top, away from
Man Rider Operating Instructions
the operator.
MHD56236 - Edition 2 5
10. Do not “side pull” or “yard”. 15. Never operate a winch with twisted, kinked or damaged wire
11. Always ensure that you, and all other people, are clear of the rope.
path of the load. Do not lift a load over people. 16. Pay attention to the load at all times when operating the
12. Ease the slack out of the wire rope when starting to lift or winch.
pull. Do not jerk the load. 17. Never use the wire rope as a sling.
13. Do not swing a suspended load. 18. After use, or when in a non-operational mode, the winch
14. Do not leave a suspended load unattended. should be secured against unauthorized and unwarranted use.
6 MHD56236 - Edition 2
WINCH LABEL/TAG LOCATION AND PART NUMBER REFERENCE DRAWING
Drawing MHP1500 below is only provided as a guide to where each label appears on a winch. Label positions may vary slightly depending
on winch configuration.
(Dwg. MHP1500)
MHD56236 - Edition 2 7
CERTIFIED WINCHES
For cold weather certified winches adding a “CH” to the part number (example; item 138, pin 4303-S will be 4303-SCH) of the following
parts will ensure certification is retained. Refer to appropriate parts section in the Model FA2.5A Winch Parts, Operation and Maintenance
Manual Form MHD56114.
It is recommended to use only genuine Ingersoll-Rand replacement parts for unit repairs.
Item Description Item Description
No. of Part No. of Part
10 Inner Race 72 Cover
12 Outer Race 134 Pivot Nut
25 Brake Shaft 135 Brake Handle
26 Outboard, Upright 136 Rear Brake Pad
28 Output Shaft 137 Front Brake Pad
62 Drum 138 Pin
64 Side Rail (Rear) 141 Brake Link Stud
65 Side Rail (Front) 145 Adapter Plate
68 Inboard, Upright
OPERATION
It is recommended that the user and owner check all appropriate 3. If the personnel platform is not landed on a solid surface, it
and applicable regulations before placing this product into use. shall be tied to the structure before personnel get off or on.
4. Tag lines shall be used where practical.
The four most important aspects of winch operation are: 5. The winch operator shall remain at the controls at all times
1. Follow all safety instructions when operating the winch. when handling peronnel.
2. Only allow people trained in safety and the operation of the 6. Handling of personnel shall be discontinued upon indication
winch to operate this equipment. of any impending danger.
3. Subject each winch to a regular inspection and maintenance
procedure.
4. Be aware of the winch capacity and weight of load at all
times. • Maintain at least 3 wraps of wire rope on the drum at all
times.
8 MHD56236 - Edition 2
specifically assigned the task of warning of the approach of a Planning Meeting
“two-block” condition.
A meeting attended by the winch operator, signal man, persons to
Training be lifted and the person in charge of the task to be performed shall
be held to plan and review the procedures to be followed,
including procedures for entering and leaving the personnel
Program
platform, the points at which personnel will enter and leave the
The employer shall provide and implement a training program for platform, the use of safety equipment, signals and the lift chart
all supervisors and employees engaged in the operation of raising, information.
lowering or suspending personnel platforms from a winch load
line so that they are familiar with the requirements of the hoisting
system and are able to recognize the associated hazards and take • This meeting shall be held prior to the beginning of
appropriate measures. Records of training programs shall be personnel-hoisting operations at each new work location and
maintained. thereafter for any new employees assigned to the operation.
EMERGENCY LOWERING
MHD56236 - Edition 2 9
SERVICE NOTES
10 MHD56236 - Edition 2
SERVICE NOTES
MHD56236 - Edition 2 11
United States Office Locations International Office Locations
Technical Support Regional Sales Offices Offices and distributors in Latin America Operations
principal cities throughout the Ingersoll-Rand
Ingersoll-Rand Chicago, IL world. Contact the nearest Production Equipment Group
P.O. Box 24046 131W. Diversey Avenue Ingersoll-Rand office for the 730 N.W. 107 Avenue
2724 Sixth Avenue South Elmhurst, IL 60126-1102 name and address of the Suite 300, Miami, FL
Seattle, WA 98134 Phone: (630) 530-3800 distributor in your country or 33172-3107
Phone: (206) 624-0466 Fax: (630) 530-3891 write/fax to: Phone: (305) 559-0500
Fax: (206) 447-0755 Fax: (305) 222-0864
Detroit, MI Canada
For Order Entry, 1872 Enterprise Drive National Sales Office Europe, Middle East and
Order Status Rochester Hills, MI 48309 Regional Warehouse Africa
Phone: (248) 293-5700 Toronto, Ontario Ingersoll-Rand
Ingersoll-Rand Fax: (248) 293-5800 51 Worcester Road Douai Operations
Distribution Center Rexdale, Ontario 111, Avenue Roger Salengro
P.O. Box 618 Houston, TX M9W 4K2 59450 Sin Le Noble, France
510 Hester Drive 450 Gears Road Phone: (416) 213-4500 Phone: (33) 3-27-93-08-08
White House, TN 37188 Suite 210 Fax: (416) 213-4510 Fax: (33) 3-27-93-08-00
Phone: (615) 672-0321 Houston, TX 77067-4516 Order Desk
Fax: (615) 672-0801 Phone: (281) 872-6800 Fax: (416) 213-4506 Asia Pacific Operations
Fax: (281) 872-6807 Ingersoll-Rand Asia Pacific
Web Site: Regional Sales Offices Inc.
www.irco.com Los Angeles, CA 23/F., 625 King’s Road
13107 Lakeland Road Edmonton, Alberta North Point,
Santa Fe Springs, CA 90670 Phone: (780) 438-5039 Hong Kong
Phone: (562) 777-0808 Fax: (780) 430-4300 Phone: (852) 2527 0183
Fax: (562) 777-0818 Fax: (852) 2529 5976
Montreal, Quebec
Philadelphia, PA 3501 St. Charles Blvd. Russia
P.O. Box 425 Suite 104 Ingersoll-Rand
900 E. 8th Ave., Suite 103 Kirkland, Quebec Kuznetsky Most 21/5
King of Prussia, PA 19406 H9H 4S3 Entrance 3
Phone: (610) 337-5930 Phone: (514) 695-9040 Moscow 103895 Russia
Fax: (610) 337-5912 Fax: (514) 695-0963 Phone: (7) 501-923-9134
Fax: (7) 501-924-4625
British Columbia
1200 Cliveden Avenue Australia
Delta, B.C. Ingersoll-Rand Aust
V3M 6G4 1 Hartnett Drive
Phone: (604) 523-0803 Seaford, Vic 3198
Fax: (604) 523-0801 Australia
Phone: (61) 3 99541642
Fax: (61) 3 95541607
Printed in USA