SUBSECTION 6G: REPAIR KITS

Assembly Description Drawing Rev

AY11701 KIT, O-RING, TOP DRIVE NONE 0

AY12048 KIT, PUMP OFF, 761/752 NONE A
H16-8001-010 KIT, HOSE & FITTINGS NONE A
H17-1000-010 SPLICE KIT, HYDRAULIC SERVICE LOOP NONE 0
M15-1001-01C BEARING KIT - TORQUE BOOST GEARBOX NONE 0
M15-1002-01C KIT, BEARING - 301 GEARBOX NONE 0
M20-1030-010 KIT, BOLT, SPARES NONE 0
M20-1031-010 KIT, BOLT - INST & REMOV TOOL NONE A
M23-1003-010 KIT, REPAIR, ACTUATOR ASSEMBLY, BRAKE NONE 0
M23-1004-010 KIT, REPAIR, GRIPPER CYL, BUW NONE 0
M23-1005-010 KIT, REPAIR, ROTARY MANIFOLD, 1050 NONE 0
S08-1005-010 SEAL KIT, CYL, BORE 1 1/2, ROD 5/8 NONE 0

Thursday, December 14, 2006 Serial Number 440

 Engineering
Bill of Material
Part: AY11701
Description: KIT, O-RING, TOP DRIVE
Eng ID: 0
Drawing ID: NONE Rev No: 0
Item Qty Units Part ID Description

01 12.00 EA S01-1011-01N O-RING (ORS-4)

02 24.00 EA S01-1014-01N O-RING (ORS-8)
03 12.00 EA S01-1018-01N O-RING (ORS-12)
04 16.00 EA S01-1904-01N O-RING
05 6.00 EA S01-1906-01N O-RING
06 12.00 EA S01-1908-01N O-RING (ORB-8)
07 6.00 EA S01-1910-01N O-RING
08 6.00 EA S01-1912-01N O-RING
09 26.00 EA S01-1013-01V O-RING
10 26.00 EA S01-1111-01VS O-RING
11 2.00 EA S01-1019-01V O-RING
12 48.00 EA S01-1012-01V O-RING

Printed: 12/14/2006
 Engineering
Bill of Material
Part: AY12048
Description: KIT, PUMP OFF, 761/752
Eng ID: 0
Drawing ID: NONE Rev No: A
Item Qty Units Part ID Description

01 1.00 EA 600-16-1 ADAPTER, PUMP OFF, 5.50 OAL

02 1.00 EA H10261 GAUGE, TEST SYSTEM
03 1.00 EA H10262 PUMP, HAND, 2-SPEED
04 1.00 EA H10265 TUBING, HIGH PRESSURE, 100 MM
05 2.00 EA H10145 GLAND NUT WITH SLEEVE
06 1.00 EA H10264 GAUGE ADAPTOR

Printed: 12/14/2006
 Engineering
Bill of Material
Part: H16-8001-010
Description: KIT, HOSE & FITTINGS
Eng ID: 0
Drawing ID: NONE Rev No: A
Item Qty Units Part ID Description

01 10.00 EA H15-3007-08-08 HOSE FTG, STR, 1/2, FEM SWV 1/2 ORFS
02 6.00 EA H15-3009-08-08 HOSE FTG, ELL 90°, 1/2, FEM SWV 1/2 ORFS
03 4.00 EA H15-3007-04-04 HOSE FTG, STR, 1/4, FEM SWV 1/4 ORFS
04 12.00 EA H15-3007-12-12 HOSE FTG, STR, 3/4, FEM SWV 3/4 ORFS
05 50.00 FT H16-1301-08 HOSE, HP SAE 100R2, 1/2, 3500 psi
06 25.00 FT H16-1301-04 HOSE, HP SAE 100R2, 1/4, 5000 psi
07 100.00 FT H16-1471-12 HOSE, HP, 3/4, 3125 psi
08 8.00 EA H15-520120-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB
09 4.00 EA H15-520120-04-04 CONNECTOR, MALE 1/4 ORFS, MALE 1/4 ORB
10 8.00 EA H15-520220-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 ORB
11 2.00 EA H15-520220-04-04 ELL 90°, MALE 1/4 ORFS, MALE 1/4 ORB
12 2.00 EA H15-520428-08 TEE, MALE 1/2 ORB RUN, MALE 1/2 ORFS
13 1.00 EA H15-520428-04 TEE, MALE 1/4 ORB RUN, MALE 1/4 ORFS
14 12.00 EA H15-520112-08 CAP, 1/2 ORFS
15 6.00 EA H15-520112-04 CAP, 1/4 ORFS
16 12.00 EA H15-520109-08 PLUG, HEX HD, 1/2 ORFS
17 6.00 EA H15-520109-04 PLUG, HEX HD, 1/4 ORFS
18 8.00 EA H15-2001-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 NPT
19 2.00 EA H15-2001-04-04 ADAPTER, MALE 1/4 ORFS, MALE 1/4 NPT
20 4.00 EA H15-2000-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 NPT
21 2.00 EA H15-2008-12-08 REDUCER, FEM SWV 3/4 ORFS, MALE 1/2 ORFS
22 2.00 EA H15-520123-08-04 REDUCER, MALE 1/4 ORFS, FEM SWV 1/2 ORFS
23 2.00 EA H15-520432-08 TEE, FEM SWV RUN 1/2 ORFS, MALE 1/2 ORFS
24 1.00 EA H15-520432-04 TEE, FEM SWV RUN 1/4 ORFS, MALE 1/4 ORFS
25 2.00 EA H15-520601-08 UNION, BULKHEAD, MALE 1/2 ORFS
26 12.00 EA S01-1908-01N O-RING (ORB-8)
27 3.00 EA S01-1904-01N O-RING
28 24.00 EA S01-1014-01N O-RING (ORS-8)
29 6.00 EA S01-1011-01N O-RING (ORS-4)
30 6.00 EA S01-1018-01N O-RING (ORS-12)
31 8.00 EA H15-3001-04-04 HOSE FTG, STR LG, 1/4, FEM SWV 1/4 ORFS
32 4.00 EA H15-3001-08-04 HOSE FTG, STR LG, 1/4, FEM SWV 1/2 ORFS
33 8.00 EA H15-3001-08-08 HOSE FTG, STR LG, 1/2, FEM SWV 1/2 ORFS
34 4.00 EA H15-3001-12-12 HOSE FTG, STR LG, 3/4, FEM SWV 3/4 ORFS
35 8.00 EA H15-3003-04-04 HOSE FTG, ELL 45°, 1/4, FEM SWV 1/4 ORFS
36 8.00 EA H15-3003-08-08 HOSE FTG, ELL 45°, 1/2, FEM SWV 1/2 ORFS
37 4.00 EA H15-3003-12-12 HOSE FTG, ELL 45°, 3/4, FEM SWV 3/4 ORFS
38 8.00 EA H15-3004-04-04 HOSE FTG, ELL 90°, 1/4, FEM SWV 1/4 ORFS
39 8.00 EA H15-3004-08-08 HOSE FTG, ELL 90°, 1/2, FEM SWV 1/2 ORFS
40 2.00 EA H15-3004-12-08 HOSE FTG, ELL 90°, 1/2, FEM SWV 3/4 ORFS

Printed: 12/14/2006
 Engineering
Bill of Material
41 2.00 EA H15-3004-12-12 HOSE FTG, ELL 90°, 3/4, FEM SWV 3/4 ORFS
42 4.00 EA H15-3006-04-04 HOSE FTG, ELL 90°, 1/4, FEM SWV 1/4 ORFS
43 8.00 EA H15-3006-08-08 HOSE FTG, ELL 90°, 1/2, FEM SWV 1/2 ORFS
44 2.00 EA H15-3006-12-12 HOSE FTG, ELL 90°, 3/4, FEM SWV 3/4 ORFS
45 2.00 EA H15-520112-12 CAP, 3/4 ORFS
46 2.00 EA H15-520109-12 PLUG, HEX HD, 3/4 ORFS
47 8.00 EA H15-520320-08 ELL 45°, MALE 1/2 ORFS, MALE 1/2 ORB
48 8.00 EA H15-520320-08-06 ELL 45°, MALE 1/2 ORFS, MALE 3/8 ORB
49 8.00 EA H15-520401-08 TEE, MALE 1/2 ORFS
50 8.00 EA H15-520101-08 UNION, MALE 1/2 ORFS
51 8.00 EA H15-520101-04 UNION, MALE 1/4 ORFS

Printed: 12/14/2006
 Engineering
Bill of Material
Part: H17-1000-010
Description: SPLICE KIT, HYDRAULIC SERVICE LOOP
Eng ID: 0
Drawing ID: NONE Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA H15-070101-32-32 UNION, 2 JIC

02 2.00 EA H15-20630-32-32 FEM JIC, REUSABLE
03 1.00 EA H15-2009-12-12 UNION, 3/4 ORB
04 2.00 EA H15-3007-12-12 HOSE FTG, STR, 3/4, FEM SWV 3/4 ORFS

Printed: 12/14/2006
 Engineering
Bill of Material
Part: M15-1001-01C
Description: BEARING KIT - TORQUE BOOST GEARBOX
Eng ID: 0
Drawing ID: NONE Rev No: 0
Item Qty Units Part ID Description

2.00 EA M10103 BRG, BALL, S ROW, 100x150x24, 2 SHIELD

1.00 EA M10012 BRG, BALL, S ROW, 55 x 90 x 18, 2 SHIELD

Printed: 12/14/2006
 Engineering
Bill of Material
Part: M15-1002-01C
Description: KIT, BEARING - 301 GEARBOX
Eng ID: 0
Drawing ID: NONE Rev No: 0
Item Qty Units Part ID Description

1.00 EA M10012 BRG, BALL, S ROW, 55 x 90 x 18, 2 SHIELD

1.00 EA M10104 BRG, BALL, D ROW, 40x80x30, 2 SHIELD

Printed: 12/14/2006
 Engineering
Bill of Material
Part: M20-1030-010
Description: KIT, BOLT, SPARES
Eng ID: 0
Drawing ID: NONE Rev No: 0
Item Qty Units Part ID Description

01 2.00 EA SH-0312NC-0100-W CAPSCR, HEX SOC HD, 5/16-18UNC x 1.00

02 4.00 EA SH-0375NC-0075-W CAPSCR, HEX SOC HD, 3/8-16UNC x 0.75
03 4.00 EA SH-0375NC-0125-W CAPSCR, HEX SOC HD, 3/8-16UNC x 1.25
04 4.00 EA SH-0500NC-0125-W CAPSCR, HEX SOC HD, 1/2-13UNC x 1.25
05 4.00 EA SH-0500NC-0150-W CAPSCR, HEX SOC HD, 1/2-13UNC x 1.50
06 4.00 EA SH-0500NC-0200-W CAPSCR, HEX SOC HD, 1/2-13UNC x 2.00, W
07 4.00 EA SH-0500NC-0175-W CAPSCR, HEX SOC HD, 1/2-13UNC x 1.75
08 20.00 EA SH-0500NC-0300-W CAPSCR, HEX SOC HD, 1/2-13UNC x 3.00, W
09 4.00 EA SH-0625NC-0100-W CAPSCR, HEX SOC HD, 5/8-11UNC x 1.00
10 7.00 EA SH-0625NC-0150-W CAPSCR, HEX SOC HD, 5/8-11UNC x 1.50
11 4.00 EA SH-0625NC-0200-W CAPSCR, HEX SOC HD, 5/8-11UNC x 2.00
12 25.00 EA SH-0625NC-0250-W CAPSCR, HEX SOC HD, 5/8-11UNC x 2.50
13 4.00 EA SH-0625NC-0300-W CAPSCR, HEX SOC HD, 5/8-11UNC x 3.00
14 4.00 EA SH-0750NC-0150-W CAPSCR, HEX SOC HD, 3/4-10UNC x 1.50
15 4.00 EA SH-0750NC-0175-W CAPSCR, HEX SOC HD, 3/4-10UNC x 1.75
16 16.00 EA SH-0750NC-0200-W CAPSCR, HEX SOC HD, 3/4-10UNC x 2.00
17 8.00 EA SH-0750NC-0250-W CAPSCR, HEX SOC HD, 3/4-10UNC x 2.50
18 4.00 EA SH-1000NC-0200-W CAPSCR, HEX SOC HD, 1-8UNC x 2.00
19 4.00 EA SH-1000NC-0250-W CAPSCR, HEX SOC HD, 1-8UNC x 2.50
20 4.00 EA SH-1000NC-0350-W CAPSCR, HEX SOC HD, 1-8UNC x 3.50
21 4.00 EA HH-0625NF-0200-GR8-W CAPSCR, HEX HD, 5/8-18UNF x 2.00, GR8
22 4.00 EA HH-0625NC-0250-GR8-W CAPSCR, HEX HD, 5/8-11UNC x 2.50, GR8
24 1.00 EA HH-0375NC-0075-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 0.75, GR8
25 4.00 EA HH-0500NC-0075-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 0.75, GR8
26 4.00 EA HH-0500NC-0100-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.00, GR8
27 4.00 EA HH-0500NC-0175-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.75, GR8
28 4.00 EA HH-0500NC-0200-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 2.00, GR8, W
29 4.00 EA HH-0750NC-0150-GR8-W CAPSCR, HEX HD, 3/4-10UNC x 1.50, GR8
30 2.00 EA HH-0750NC-0350-GR8-W CAPSCR, HEX HD, 3/4-10UNC x 3.50, GR8
31 4.00 EA HH-0875NC-0200-GR8-W CAPSCR, HEX HD, 7/8-9UNC x 2.00, GR8
32 4.00 EA HH-1000NC-0200-GR8-W CAPSCR, HEX HD, 1-8UNC x 2.00, GR8
33 2.00 EA HH-12MM-35MM-GR8-W CAPSCR, HEX HD, M12 x 35, GR8.8
34 1.00 EA SH-12MM-40MM-GR10-W CAPSCR, HEX SOC HD, M12 x 40, GR10.9
35 4.00 EA FS-10-24-0050 CAPSCR, FLAT HD SOC, #10-24UNC x 0.50
36 4.00 EA FS-0500NC-0100 CAPSCR, FLAT HD SOC, 1/2-13UNC x 1.00
37 4.00 EA FS-0500NC-0125 CAPSCR, FLAT HD SOC, 1/2-13UNC x 1.25
38 4.00 EA FS-0500NC-0150 CAPSCR, FLAT HD SOC, 1/2-13UNC x 1.50
39 4.00 EA FS-0625NC-0350 CAPSCR, FLAT HD SOC, 5/8-11UNC x 3.50
40 4.00 EA BH-0500NC-0100 CAPSCR, BUTTON HD SOC, 1/2-13UNC x 1.00
41 4.00 EA BH-0500NC-0125 CAPSCR, BUTTON HD SOC, 1/2-13UNC x 1.25

Printed: 12/14/2006
 Engineering
Bill of Material
42 4.00 EA BH-0500NC-0150 CAPSCR, BUTTON HD SOC, 1/2-13UNC x 1.50
43 4.00 EA BH-0500NC-0200 CAPSCR, BUTTON HD SOC, 1/2-13UNC x 2.00
44 2.00 EA BH-0500NC-0400 CAPSCR, BUTTON HD SOC, 1/2-13UNC x 4.00
45 1.00 EA SS-0625NC-0050 SETSCREW 5/8-11UNC x 0.50 FLAT POINT
46 10.00 EA LW-0375-IT LOCKWASHER, 3/8 INT TOOTH
47 10.00 EA LW-0375-ET LOCKWASHER, 3/8 EXTERNAL TOOTH
48 5.00 EA LW-0375-HS LOCKWASHER, 3/8 HELICAL SPRING
49 10.00 EA LW-0500-IT LOCKWASHER, 1/2 INT TOOTH
50 5.00 EA LW-0500-HS LOCKWASHER, 1/2 HELICAL SPRING
51 10.00 EA LW-0500-ET LOCKWASHER, 1/2 EXTERNAL TOOTH
52 10.00 EA LW-0625-IT LOCKWASHER, 5/8 INT TOOTH
53 10.00 EA LW-0625-ET LOCKWASHER, 5/8 EXTERNAL TOOTH
54 5.00 EA LW-0625-HS LOCKWASHER, 5/8 HELICAL SPRING
55 10.00 EA LW-0750-IT LOCKWASHER, 3/4 INT TOOTH
56 5.00 EA LW-0750-HS LOCKWASHER, 3/4 HELICAL SPRING
57 10.00 EA LW-0750-ET LOCKWASHER, 3/4 EXTERNAL TOOTH
58 10.00 EA LW-1000-ET LOCKWASHER, 1 EXTERNAL TOOTH
59 10.00 EA LW-1000-IT LOCKWASHER, 1 INT TOOTH
60 5.00 EA LW-1000-HS LOCKWASHER, 1 HELICAL SPR
61 10.00 EA LN-0250NC-GR8 LOCKNUT, 1/4-20UNC, GR8, STOVER
62 10.00 EA LN-0312NC-GR8 LOCKNUT, 5/16-18UNC, GR8, STOVER
63 10.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
64 10.00 EA LN-04375NC-GR8 LOCKNUT, 7/16-14UNC, GR8, STOVER
65 10.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
66 10.00 EA LN-0625NC-GR8 LOCKNUT, 5/8-11UNC, GR8, STOVER
67 10.00 EA LN-0750NC-GR8 LOCKNUT, 3/4-10UNC, GR8, STOVER
68 10.00 EA LN-0875NC-GR8 LOCKNUT, 7/8-9UNC, GR8, STOVER
69 10.00 EA LN-1000NC-GR8 LOCKNUT, 1-8UNC, GR8, STOVER
70 2.00 EA H13-1036-010 THREADED ROD, 10-24 x 36 in Lg
71 1.00 EA TR-0375NC-01900-B7 THRDED ROD, 3/8-16UNC x 19.00, B7
72 6.00 FT TR-0625NC THRDED ROD, 5/8-11UNC, GR8
73 6.00 FT TR-1000ACME-5TPI THRDED ROD, 1-5 ACME, B7

Printed: 12/14/2006
 Engineering
Bill of Material
Part: M20-1031-010
Description: KIT, BOLT - INST & REMOV TOOL
Eng ID: 1
Drawing ID: NONE Rev No: A
Item Qty Units Part ID Description

01 4.00 EA TR-0625NC-01200-B7 THRDED ROD, 5/8-11UNC x 12.00, B7

02 12.00 EA TR-0500NC-01900-B7 THRDED ROD, 1/2-13UNC x 19.00, B7
03 14.00 EA TR-0375NC-01900-B7 THRDED ROD, 3/8-16UNC x 19.00, B7
04 8.00 EA HN-0625NC-GR8 HEX NUT, 5/8-11UNC, GR8
05 12.00 EA HN-0500NC-GR8 HEX NUT, 1/2-13UNC, GR8
06 14.00 EA HN-0375NC-GR8 HEX NUT, 3/8-16UNC GR8
07 8.00 EA TR-0438NC-01900-B7 THRDED ROD, 7/16-14UNC x 19.00
08 12.00 EA HN-0437NC-GR8 HEX NUT, 7/16-14UNC, GR8
09 12.00 EA FW-0437-A WASHER, F, 7/16, PLAIN, TYPE A
10 12.00 EA FW-0375-A WASHER, F, 3/8, PLAIN, TYPE A
11 12.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A
12 8.00 EA FW-0625-A WASHER, F, 5/8, PLAIN, TYPE A

Printed: 12/14/2006
 Engineering
Bill of Material
Part: M23-1003-010
Description: KIT, REPAIR, ACTUATOR ASSEMBLY, BRAKE
Eng ID: 0
Drawing ID: NONE Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA S08-1005-010 CYLINDER SEAL KIT

02 1.00 EA M16-1001-01A KIT, REPAIR, ACTUATOR
03 1.00 EA H15-140139-04-02 ADAPTER, FEM 1/4 NPT, MALE 1/8 NPT
04 1.00 EA H15-140237-04-04 ELL 90°, MALE 1/4 NPT
05 1.00 EA M16-1002-010 RESERVOIR, FLUID
06 1.00 EA S01-1220-01N O-RING
07 1.00 EA 587-52-3 GASKET, BRAKE ACTUATOR
08 1.00 EA P08-1000-010 BREATHER
09 1.00 EA M16-1001-01B TEE, 1/8 NPT, STREET
10 1.00 EA M16-1001-01C BLEEDER, 1/8 NPT
11 1.00 EA H15-2001-04-02 ADAPTER, MALE 1/4 ORFS, MALE 1/8 NPT

Printed: 12/14/2006
 Engineering
Bill of Material
Part: M23-1004-010
Description: KIT, REPAIR, GRIPPER CYL, BUW
Eng ID: 1
Drawing ID: NONE Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA S04-1002-020 BRG RING, OUTSIDE

02 1.00 EA S05-1000-030 PISTON SEAL
03 1.00 EA S04-1006-020 BEARING RING, INSIDE
04 1.00 EA S05-1001-010 GLAND SEAL
05 1.00 EA S04-1003-020 WIPER RING
06 1.00 EA S01-1345-01N O-RING
07 1.00 EA S01-1367-01N O-RING
08 1.00 EA S05-1003-010 SEAL
09 1.00 EA 738-12-0 VALVE, PO CHECK, ALUMINUM
10 3.00 EA S01-1023-01N O-RING
11 1.00 EA M14-1000-010 SPRING
12 2.00 EA M12-1000-010 GREASE NIPPLE, 1/8 NPT, STRAIGHT

Printed: 12/14/2006
 Engineering
Bill of Material
Part: M23-1005-010
Description: KIT, REPAIR, ROTARY MANIFOLD, 1050
Eng ID: 0
Drawing ID: NONE Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA 682-28-0 BRG RING, OUTSIDE

02A 14.00 EA S01-1111-01VS O-RING
02B 14.00 EA S01-1013-01V O-RING
03 2.00 EA S01-1279-01N O-RING
04 1.00 EA S03-1019-010 POLYPAK
05 15.00 EA S05-1033-010 SEAL
06 1.00 EA 742-14-0 BRG RING, OUTSIDE
07 1.00 EA S01-1275-01N O-RING
08 1.00 EA S01-5074-01N O-RING
09 3.00 EA S05-1035-010 SEAL
10 1.00 EA M01-1036-010 BEARING, NEEDLE ROLLER

Printed: 12/14/2006
 Engineering
Bill of Material
Part: S08-1005-010
Description: SEAL KIT, CYL, BORE 1 1/2, ROD 5/8
Eng ID: 0
Drawing ID: NONE Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA S01-1025-01N O-RING

02 2.00 EA S01-1029-01N O-RING
03 2.00 EA S03-1005-010 POLYPAK
04 1.00 EA S10010 POLYPAK, 5/8, 7/8, 1/8
05 1.00 EA S10013 WIPER, 0.623 x 0.891 x 0.104

Printed: 12/14/2006