SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)

SATR NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO TEST REPORT
Internal Cleanliness Inspection of Heat Exchangers SAIC-E-2009 25-May-05 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Shell & Tube Heat Exchangers:

NOTES:
A Visual internal inspections shall be performed by the following:
a. Through the openings at the flange nozzles.
b. Opening low point drains or nozzles.
The inside surfaces of the exchanger is thoroughly cleaned of all slag, 32-SAMSS-007,
A1
scale, dirt, grit, weld spatter, paint, oil, etc. Para. 7.1.24

The exchanger shall be completely drained and thoroughly dried. Low 32-SAMSS-007,
A2
point drains or nozzles showed no signs of moisture or free water. Para. 7.3.17

G.I.-2.710-6,
A3 Desicants used are confirmed to be removed.
Sec. 5.11-b & e

Double Pipe Heat Exchangers:

NOTES:
B Visual internal inspections shall be performed by the following:
a. Through the openings at the flange nozzles.
b. Opening low point drains or nozzles.
The inside of exchangers shall be thoroughly cleaned of all slag, scale, 32-SAMSS-028,
B1
dirt, grit, weld spatter, paint, oil, etc. Para. 16.1.6
The internal surfaces of exchanger are completely drained and
32-SAMSS-028,
B2 thoroughly dried. All low point drains or nozzles showed no signs of
Para. 10.3.7
moisture or free water.
Desicants used during shipment and storage are confirmed to be G.I.-2.710-6,
B3
removed. Sec. 5.11-b & e

Air-Cooled Heat Exchangers:

NOTES:
A) Visual internal inspections shall be performed by the
following:
a. Through the openings at the flange nozzles.
C b. Opening low point drains or nozzles.
c. Opening header plugs for internal inspection of tube
sheets by random selection.
B) Internal inspection of tube sheets may be aided by the
use of boroscope. Random selection of tubesheet inspection
shall be concurred to by the Proponent's Engineering/Inspection
Group.

The internals of the header boxes are cleaned of all slag, scale, dirt, grit, 32-SAMSS-011,
C1
weld spatter, paint, oil, etc. Para. 9.1.19
The tube sheets are cleaned of all slag, scale, dirt, grit, weld spatter, oil, 32-SAMSS-011,
C2
etc. Para. 9.1.19
The internal surfaces of the header boxes and tube sheets are
32-SAMSS-011,
C3 completely drained and thoroughly dried. All low point drains and nozzles
Para. 9.3.10
showed no signs of moisture or free water.

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SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Internal Cleanliness Inspection of Heat Exchangers SAIC-E-2009 25-May-05 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
Lube-oil and seal-oil exchangers are cleaned and meet the cleanliness
SAEP-1028,
C4 requirements per cleaning procedure approved by SAPMTand the
Sec. 4
Facility Operating Dept.
Desicants used during shipment and storage are confirmed to be G.I.-2.710-6,
C5
removed. Sec. 5.11-b & e
REMARKS:

NOTES:
a. This Checklist shall be used in conjunction with the Final Closure Authorization Form, SATR-D-2003.

REFERENCE DOCUMENTS:
1. 32-SAMSS-007 -- Manufacture of Shell and Tube Heat Exchangers, 31 May 2003
2. 32-SAMSS-011 -- Manufacture of Air-Cooled Heat Exchangers, 31 May 2003
3. 32-SAMSS-028 -- Manufacture of Double Pipe Heat Exchangers, 30 July 2003

Contractor / Third-Party Saudi Aramco

Technician Performing Test*
Name, Title, Department,
Company, Initials and
Date:
QC Inspector
Name, Initials and Date:
PMT Representative
Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
PID Representative
Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

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