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Guideline For TSP FM200 Systems Rev8
Guideline For TSP FM200 Systems Rev8
Guideline For TSP FM200 Systems Rev8
: LC18102700
DOCUMENT TITLE:
CONTENTS
1. GENERAL
1.1 INTRODUCTION
Qatar Petroleum has awarded the contract LC18102700, Front-End Engineering Design
(FEED) and related services for upgrading and replacement of fire protection system at
Berth 6 in Mesaieed port to Gulf Engineering and Industrial Consultancy.
1.2 BACKGROUND
Berth#6 facilities including fire protection systems were constructed to cater for import and
export operations of bulk raw and refined hydrocarbon products such as gasoline, jet fuel,
gas oil and decant oil. As such, reliable operability of the Fire Protection System is
provided in a state of continuous readiness to ensure adequate fire protection on
continuous basis.
The berth 6 was commissioned by QP Refinery in 1988 to serve importing & exporting of
finished Petroleum products. The loading/unloading area comprises of 5 ship
loading/unloading arms with pipelines from berth to refinery. The berth facility includes
Operations control room, Pig launching/receiving areas, substations, and Fire protection
facilities.
The Fire Protection System at Berth#6 was commissioned in 1988. As a result of an
extended period of service and various mechanical defects due to ageing and severe
corrosive environment, the fire protection system reliability has been significantly
degraded leading to frequent breakdown of various critical components of the system for
prolonged periods. Therefore, QP intends to upgrade and replace the existing fire
protection system with the latest compliant system and ensure business continuity.
1.3 PROJECT OBJECTIVES
The objective of this project is to provide the FEED to upgrade and replacement of
Mesaieed Port Berth # 6 Fire Protection System on priority basis considering following
main aspects:
a) Upgrade of Fire Protection System on Berth#6 to meet latest QP fire and safety
Philosophy (QP-PHL-S-001) and QP standard for fire protection system for marine
berth terminals(QP-STD-S-028), Shell DEP,NFPA design standards and Qatar
Civil Defence requirements (i.e. FW flow rate, FW pumps types, Jockey pump
spare philosophy, fire control room, foam/water monitor remote control, etc.).
b) Improvement of firefighting system’s operability and reliability.
c) As per industry standard practice, to ensure continuous /uninterrupted Berth
operation, a complete and fully independent new Fire Protection system shall be
installed with proper interconnection to the existing system for smooth changeover
without affecting berth operations
1.4 DOCUMENT OBJECTIVE
The main objective of this document is to ensure that the fire and life safety design of
proposed QP facilities reduces the risk to plant personnel, third parties, the environment,
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production revenue and capital investment during operation of the facilities, to as low as
reasonably practicable.
1.5 SCOPE OF THIS DOCUMENT
The scope of this document is to specify the fire and life safety requirements considered
for the new Control building in this project. The Fire and Safety Philosophy shall provide
the framework for building construction, required fire separation, means of egress design,
fire protection system, fire alarm system, emergency lighting system etc. in line with QP
Corporate Philosophy for Fire and Safety QP-PHL-S-001 and applicable NFPA codes.
1.6 ABBREVIATIONS
Abbreviations Descriptions
DEP Design Engineering Practice
F&G Fire and Gas
FEED Front End and Engineering Design
FW Fire water
GEIC Gulf Engineering and Industrial Consultancy
HC Hydro Carbon
MIC Mesaieed Industrial City
MOE Ministry of Environment
NFPA National Fire Protection Association
P&ID Piping and Instrumentation Diagram
QP Qatar Petroleum
1.7 USE OF LANGUAGE
Throughout this document, the words, “will”, “may”, “should”, “shall” and “must”, when
used in context of actions by the CONTRACTOR or the CONTRACTOR’s Agents such as
suppliers, subcontractors, and others where such works/services have been assigned,
have specific meanings as follows:
“Will” Signifies a feature which the CONTRACTOR/SUPPLIER may assume to be already
present.
“May” Signifies a feature, which is discretionary in the context in which it is applied.
“Should” is used where a provision is preferred.
“Shall” is used where a provision is mandatory by the specification.
1.8 DEFINITIONS
For the purpose of this specification the following definitions shall apply: “QP”, denotes
Qatar Petroleum
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“CONTRACTOR/CONSULTANT”, the organization which shall carry out FEED for the
project.
“VENDOR/SUPPLIER”, Means the party, which manufactures and/or supplies materials,
equipment and services to perform the duties as specified by the
CONTRACTOR/CONSULTANT.
“SUBCONTRACTOR”, Means the party which shall perform assigned works or services
as specified by the CONTRACTOR/CONSULTANT.
“OEM”, means Original Equipment Manufacturer, i.e. the party that has manufactured the
equipment to VENDOR/SUPPLIER.
“CERTIFYING AGENCY”, Agency or agencies appointed or nominated by the
CONTRACTOR/CONSULTANT to certify the project or parts thereof by reference to
standard given, all relevant designs, specification and procedural documents.
“INSPECTOR” CONTRACTOR/CONSULTANT Representatives/member from
CONTRACTOR/CONSULTANT nominated Agencies duly appointed in writing by
CONTRACTOR/CONSULTANT to act on its behalf and authorized to carry out inspection
activities.
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Below is a list of New Control Building drawings that were used to compile this Fire
Strategy & Life Safety Report.
Drawings Used
New Control building under the project scope shall be designed as per the requirements of
QP Corporate Philosophy for Fire & Safety: Doc. No. QP-PHL-S-001, 4075-QPR-3-03-
0001 Projects HSE/Fire Safety Philosophy, NFPA 101: Life Safety Code and NFPA 5000:
Building construction and Safety code.
It’s a G+1 story control room building, floor area and space usage details of same are as
follows.
- Ground Story: 114.7 square meters consists Instrument and TER room, Battery room,
Electrical room, Cylinder room etc.
- First Story: 114.7 square meters consists Store room, Fire control room, Pantry, Male
Toilet etc.
- Roof space contains PACU Unit, Electrical riser, Utility Water Tank etc.
Following table highlights the room in each story of the building and occupancy
classification as per NFPA 101.
As per section 6.2.2 of NFPA 101, contents of the proposed buildings are grouped into
following hazard class.
Low Hazard Contents: As per 6.2.2.2 of NFPA 101, Low hazard contents shall be
classified as those of such low combustibility that no self-propagating fire therein can
occur.
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In proposed building, Toilets, staircases can be classified as area containing low hazard
contents.
Ordinary Hazard Contents: As per 6.2.2.3 of NFPA 101, Ordinary hazard contents shall
be classified as those that are likely to burn with moderate rapidity or to give off a
considerable volume of smoke.
In proposed building, following rooms can be classified as occupancy with ordinary hazard
contents.
- Store room
- Pantry/Dining
- Instrument and TER room
- Electrical Room
- Cylinder room
High Hazard Contents: As per 6.2.2.4 of NFPA 101, High hazard contents shall be
classified as those that are likely to burn with extreme rapidity or from which explosions are
likely.
4. CONSTRUCTION REQUIREMENTS
4.1 CONSTRUCTION TYPE AND RELEVANT FIRE RATING REQUIREMENTS
Construction requirements will be in accordance with NFPA 5000, which bases required
ratings on building height, number of stories, occupancy and building area.
As per table 7.4.1 of NFPA 5000, for the proposed project the construction type for the
building shall be:
Construction Requirement
Note 1:
Entire building, except instrument & electrical room, shall not be provided with any
automatic fire suppression system. Hence, maximum allowable height and number of
stores are considered for non-sprinkler building column given in reference Table 7.4.1
Allowable Building Height and Area of NFPA 5000. For this proposed building with multiple
occupancies, Industrial ordinary hazard occupancy column is considered since it has
stringent requirements than business occupancy in terms of maximum allowable area and
number of story.
The fire rating of structural elements for the type II (000) building shall be:
Columns
1
- Supporting more than one floor, columns, or other bearing walls
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Note 1: Higher of the fire rating determined based on table above and one given in section
4.2 assessment shall be applicable.
Based on the NFPA 5000, building will be required to maintain a minimum horizontal
distance from each other. If the minimum distance is not met, any exterior wall within that
distance will be required to be fire rated and any openings in that building face will be
required to be protected. Where two or more buildings are located on the same plot, the
horizontal separation will be measured from the building face to an imaginary line drawn
between the exterior walls of the adjacent buildings.
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As per the NFPA 5000, Table 7.3.2.1 “The Fire Resistance Ratings for External Walls”, the
building is required to have a fire resistance rating of 1 hour where the horizontal
separation is ≤3 meters and where the horizontal separation exceeds 3 meters, no fire
resistance will be required. For the proposed Control building no fire resistance ratings for
external walls will be required as there is no adjacent building around the Control building
within 3 m.
Assessment:
Exterior wall and roof of the proposed Control building shall be 1-hour fire rated since QP
requirements are stringent than NFPA 5000. As confirmed by COMPANY, exterior wall
need not to be blast resistant.
In accordance with Chapter 8, Section 8.3.5, NFPA 101, penetrations for cables, cable
trays, conduits, pipes, tubes, combustion vents and exhaust vents, wires, and similar items
to accommodate electrical, mechanical, plumbing, and communications systems that pass
through a wall, floor, or floor-ceiling assembly constructed as a fire separation, should be
protected by a fire-stop system or device. The fire-stop system or device should be
protected by a UL listed system or equivalent approval with material capable of restricting
the transfer of smoke.
Where a smoke barrier is also constructed as a fire barrier the penetrations should be
protected to limit the spread of fire for a time period equal to the resistance rating of the
assembly, and should also restrict the transfer of smoke.
Where the penetration item uses a sleeve to penetrate the smoke barrier, the sleeve
should be securely set in the smoke barrier and the space between the item and the sleeve
filled with a listed system or a material capable of restricting the transfer of smoke.
Provision of opening protective such as fire damper, smoke damper in HVAC system shall
be in accordance with NFPA 90A.
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In accordance with Chapter 10 Section 10.2.3.4 NFPA 101, Products required to be tested
in accordance with ASTM E84, Standard Test Method for Surface Burning Characteristics
of Building Materials, or ANSI/ UL 723, Standard for Test for Surface Burning
Characteristics of Building Materials should be classified as follows in accordance with their
flame spread and smoke development:
1 Class A interior wall and ceiling finish are characterized by the following:
Flame spread, 0–25
Smoke development, 0–450
No continued propagation of fire in any element thereof when so tested
This includes any material classified at 25 or less on the flame spread test scale and 450 or
less on the smoke test scale.
2 Class B interior wall and ceiling finish are characterized by the following:
Flame spread, 26–75
Smoke development, 0–450
This includes any material classified at more than 25 but not more than 75 on the flame
spread test scale and 450 or less on the smoke test scale.
3 Class C interior wall and ceiling finish are characterized by the following:
Flame spread, 76–200
Smoke development, 0–450
This includes any material classified at more than 75 but not more than 200 on the flame
spread test scale and 450 or less on the smoke test scale.
Business A or B A or B A, B, or C
Storage A or B A, B, or C A, B, or C
Industrial A or B A, B, or C A, B, or C
Business I or II I or II NA
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Storage I or II I or II NA
Industrial I or II I or II NA
Class I interior floor finish should be characterized by a critical radiant flux not less than
0.45 W/cm2.
Class II interior floor finish should be characterized by a critical radiant flux not less than
0.22 W/cm2 but less than 0.45 W/cm2.
Interior floor finishes should be classified based on test results from NFPA 253, Standard
Method of Tests for Critical Radiant Flux of Floor Covering Systems Using a Radiant Heat
Source or ASTM E 648 Standard Test Method for Critical Radiant Flux of Floor Covering
Systems Using a Radiant Heat Energy Source.
4.5.1 General
The required equipment’s shall be selected based on the desired operating conditions and
the required capacity. Equipment shall be in accordance with the applicable Codes and
Standards. All the selected equipment’s shall be suitable for the installation and operation
in highly corrosive marine climate and in petrochemical environments and for the specified
electrical area classification.
The working refrigerant acceptable for all PACU or Hi-wall split AC Units shall have zero
ozone depletion potential, such as R-134a, R-410a or R-407c.
Hence, to achieve robust means of egress design, NFPA 101 is referred details of which
are in following sections.
In accordance with NFPA 101, Chapter 7, Means of egress comprise of three separate and
distinct parts:
Exit access is a portion of means of egress that leads to an exit.
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Exit is a portion of means of egress that is separate from all other spaces
of a building to provide a protected way of travel to the exit discharge.
Exit discharge is a portion of means of egress between the termination of
an exit and public way.
Assessment:
In the proposed Control building project, from each story and part of story, one means of
egress is provided. Thus, Design complies with aforementioned basic requirement
As per chapter 7, Section 7.7.2, NFPA 101, at least 50% of the building exits will be
required to discharge directly to fresh air outside the building.
In accordance with Chapter 7 Section 7.7.3.2, NFPA 101, the exit discharge should be
arranged and marked to make clear the direction of egress to a public way. Stairs should
be arranged so as to make clear the direction of egress to a public way.
Assessment:
All aforementioned requirements are complied with in case of proposed Control building
has stair opens to exterior through airlock which is separated from the rest of the building
by 1-hour fire separation. Stairs open immediately to external area.
For the proposed project where the total occupant load of all the stories served by the exit
stair does not exceed 2000 persons the minimum clear width of stair shall be 1120 mm.
Assessment:
Proposed building is provided exit stairs having width of 1200 mm which complies with the
above requirement.
5.4 DOORS
In accordance with Chapter 7, Section 7.2.1.2.3, NFPA 101, doors opening in means of
egress shall be required to be not less than 810 mm in clear width. Where a pair of doors is
provided, not less than one of the doors will have 810 mm clear width.
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Exit access door assemblies serving a room not exceeding 6.5 m2 and not required to be
accessible to persons with severe mobility impairments should not be less than 710 mm in
door leaf width. Minimum clear width of door serving bathroom can be 610 mm. Minimum
height of door should not be less than 2030 mm.
Assessment:
Door width complies with aforementioned requirements.
In accordance with Chapter 7 Section 7.3.1.1, NFPA 101, the total capacity of the means of
egress for any story, or other occupied space shall be sufficient for the occupant load.
In accordance with Table 7.3.1.2, NFPA 101, the required Egress Capacity is calculated
based on the Occupant Load Factor provided as follows:
Storage (In other than mercantile and storage occupancies) 500 46.5
Egress Capacity
In accordance with Chapter 7 Section 7.3.3.1, NFPA 101, Egress capacity for approved
components of means of egress shall be based on the capacity factors shown below:
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Capacity Factor
in mm in mm
Assessment:
Capacity of the exits in proposed Control building is suffice to serve the occupant load
calculated. Refer to occupant load calculation and exit capacity calculation given in
Appendix 1.
Maximum Travel distances are measured from the most remote point of the floor to a
nearest fire protected fire exit. Travel distance requirements are directly in relation to the
different occupancy classification and use. There are three (3) travel distance criteria as
part of the means of egress design, as follows;
1. Travel Distance
2. Common Path of Travel
3. Dead-end corridor
The compilation of the requirements should be based on Chapter 7, Section 7.6 Table
A.7.6, NFPA 101, of the individual occupancy chapters for permissible length of common
path of travel, dead-end corridors, and travel distance to not less than one of the required
exits.
Business
Travel Distance 61 m
Industrial
Travel Distance 61 m
Dead-end Limit 15 m
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Storage
Assessment:
Proposed Control building complies with all aforementioned travel distance requirements.
For the proposed control building, fire alarm and detection system shall be provided in
accordance with section 7 of the QP philosophy for fire and safety and NFPA 72. Refer to
the Projects Fire & safety philosophy document - 4075-QPR-3-03-0001 for the details
regarding the fire & gas detection system proposed for the Control building.
HSSD System
Air aspirating high sensitivity smoke detection systems (HSSD) shall be used in electrical
risk areas in normally unmanned and will be used by fire team during ship
loading/unloading operation. Hence below area of this building shall be considered under
electrical risk hence HSSD system need to be provided.
Heat Detector
Heat detector shall be provided in fire control building battery & pantry room, fire water
pump house and foam shed. Heat detector shall be Electrical (rate of rise / rate
compensated / fixed temp). The detector shall have fixed temperature rating of 59 deg C
and rate of rise of 11.1 deg C/min.
Heat detection shall be used when it is not practical to utilize smoke detection i.e. high
temperature, high humidity, dust etc.
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Firewater hydrants shall be strategically and suitably distributed throughout the Berth 06
facility on the fire water ring main network in accessible positions. The hydrants spacing
shall be based on the coverage.
Number of hydrant outlets, size and type of hydrant valves, operating pressure, etc. shall
be in accordance to QP Standard for Fire Fighting Facility in Marine Berth Terminals (QP-
STD-S-028), shell DEP.
The following rooms of the new Control building shall be protected by Clean Agent Fire
Suppression System such as NOVEC 1230.
Electrical Room
Instrument and TER Room
Battery Room
Fire Control Room at first floor.
The NOVEC 1230 clean agent fire suppression system shall be designed in accordance
with NFPA 2001.
Appropriate type and quantity of portable and wheeled fire extinguishers shall be provided
for the new control building to fight the fire when it is incipient stage.
Selection and location of the portable and mobile fire extinguishers shall be based on BS
5306-8, Selection & Installation of portable fire extinguishers.
Following type of fire extinguisher shall be provided:
1. 9 kg Dry Powder Extinguisher
2. 5 kg CO2 Extinguisher
Fire service access road should be provided to access the Control building in case of
emergency. This road should conform to following requirements which are excerpts from
the 6.8.27 to 6.8.35 of QP philosophy for fire and safety.
- The required headroom over the full width of roads will be 5.5 m.
minimum to allow the passage of emergency vehicles, cranes and other
tall vehicles.
6.6 SIGNAGE
As per NFPA 101, enclosed stairs shall meet the following conditions –
- The stairs shall be provided with special signage within the enclosure at
each floor landing.
- Signage shall indicate the floor level.
- Signage shall indicate the terminus of the top and bottom of the stair
enclosure.
- Signage shall indicate the identification of the stair enclosure.
- Signage shall indicate the floor level of, and the direction to, exit
discharge.
- Signage shall be located inside the enclosure approximately 60 in. (1525
mm) above the floor landing in a position that is visible when the door is
in the open or closed position.
- Signage shall comply with 7.10.8.1 and 7.10.8.2 of this Code.
- Signage shall be visible when the door is in the open or closed position.
In accordance with section 14 of the QP Philosophy for Fire and Safety, Emergency power
supply provision shall be made in order to ensure uninterrupted power supply system for
the following systems.
Alarm system
Communications system
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Each
Staircase
Access Each Staircase
Total OL Door capacity
Level Room Area (m2) OL
per Floor Capacity (Width/7.6 mm
(Width / 5 per person)
mm per
person)
Pantry/Dining 17.6368 -
First Floor 4 1200/5=240 1200/7.6=157.9
Fire Control
18.72 4
Room
Toilet 10.2 -
Each
Staircase
Access Each Staircase
Total OL Door capacity
Level Room Area (m2) OL
per Floor Capacity (Width/7.6 mm
(Width / per person)
5mm per
person)
Cylinder
5.34 -
Room
Instrument
& TER 27.57 -
Ground Floor Room - 1200/5=240 Not Applicable
Electrical
18 -
Room
Battery
18 -
Room
Assessment:
Based on aforementioned calculation, it can be affirmed that exit capacity of means of
egress components are adequate for number of occupants expected to use the building.