BY GREAT SAINT THIRUVALLUVAR AUTHOR & FACULTY V. RAMAVALLABHAN. B.SC.,PGDMBA,DPM. CERTIFIED LEAD AUDITOR : ISO 9001 (IRCA, RABQSA, EXEMPLAR GLOBAL), ISO / TS 16949 (SMMT-IF, IATF, & AIAG, IATF), IATF 16949 (AIAG, IATF), AS 9100C (RABQSA), ISO 14001 (IEMA & IRCA) OHSAS 18001 (IRCA), ISO 45001 (IRCA), ISO 50001 (BSI) VDA 6.3 : 2010 & 2016 Process Auditor (VDA-QMC, Germany) CERTIFIED IPC SPECIALIST IPC/WHMA-A-620 (IPC) CERTIFICATE OF LEAN COMPETENCY – LEAN MANUFACTURING FROM QCI Master Trainer – ZED (QCI) 1 CONSULTANT: BPR, WCM, TQM, TPM, LEAN, 5S, VE, WM, KAIZEN, ISO SERIES, ETC. Mobile : + 91 98402 61401 Email: ram@jvrconsultants.net Website: www.jvrconsultants.net Background: ABOUT THE FACULTY ➢ Physics Graduate with Post Graduate Diploma in Master of Business Administration (PGDMBA), Diploma in Production Management (DPM). ➢ Certified Lead Auditor – ISO 9001:2000 (IRCA ) ISO 9001: 2008(RABQSA), ISO 9001:2015 (IRCA & Esemplar Global) ISO/TS 16949 (SMMT-IF IATF & AIAG), IATF 16949 (AIAG) AS 9100C (RABQSA), ISO 14001 (IEMA), OHSAS 18001 (IRCA), ISO 45001 :2018 (IRCA), ISO 27001 (NABET) and ISO 50001 (BSI). ➢ VDA 6.3 (2010 & 2016) Process Auditor (VDA-QMC, Germany) ➢ Certificate of Lean Competency – Lean Manufacturing from QCI., Master Trainer – ZED (QCI) ➢ Certified IPC Specialist : IPC/WHMA-A-620 Requirements and Acceptance for Cable and Wire Harness Assemblies. Key Attributes: ➢ Over 2 decades exposed to Multi Branches of industries namely Electrical, Electronics, Mechanical, Plastics and sophisticated screen printing, in the areas of R & D, Manufacturing, Quality, Reliability, Supplier Development, Product Transfer, Agency Approvals, Customer Support, Process Engineering, Etc. ➢ Over 1 decade in Training and Consulting ➢ Traveled to countries like Singapore, USA and Srilanka for New Product development, Supplier development, Product Transfer, Training & Development of the employees. ➢ His excellence in man management during his corporate life has lifted him to great heights. ➢ His interpersonal relations and easy access among various levels of the organization he is working with is a great advantage. ➢ Presented papers in International seminar on various topics like TQM, Global Warming, etc. ➢ Currently since the year 2005 offers Training (Technical & Soft skills) and Consulting. The training sessions are handled in 3 languages namely, Tamil, Hindi and English. Covered 1000s of participants through out India. ➢ On Consulting, completed and working on various projects on BPR, TQM, Quality Circle Consulting including preparing the team members for competition, Jury in Quality Circle Competition, Product Transfer, 5S, VE, Kaizen, Facilitate Documenting, Implementing and Certification of ISO 9001, ISO 14001,OHSAS 18001, ISO/TS 16949, ISO/TS 29001,etc. ➢ The industries trained and undertook projects include Automobile, Electronics, Electrical, Mechanical, Plastics, Casting, Forging, Printing, Cement, Sugar, Rubber, Chemical, Construction, Fabrication, Heavy Engineering, Shipping, Garments, FMCG, etc. ➢ His approach on implementing system will be Simple, Practical, Cost effective most importantly focusing on most appropriateness that benefits the organization towards Return on Investments (ROI). ➢ Awards: Received Awards for best Soft Skills and Corporate Trainer. ➢ For more details, please visit www.jvrconsultants.net JVR CONSULTANTS www.jvrconsultants.net The symbol of success 2 FAILURE MODE EFFECT ANALYSIS (FMEA) BY GREAT SAINT THIRUVALLUVAR
ஊருஒரால் உற்றபின் ஒல்காமை இவ்விரண்டின்
ஆறுஎன்பர் ஆய்ந்தவர் ககாள்.
இமையூறு வருவதற்கு முன்கப நீ க்குதல்,
வந்தபின் தளராமை ஆகிய இந்த இரண்டினது வழிகய விமனத்திட்பம் பற்றி ஆராய்ந்தவரின் ககாள்மகயாம்.
It is wise to analyse for removing an Obstacle or a Problem or a
Failure before it occurs, and to be prepared to control them if at all it arises. நூல் : திருக்குறள் Source : Thirukkural ஆசிரியர் : திருவள்ளுவர் Author : Thiruvalluvar பால் : கபாருட்பால்-அமைச்சியல் Subject : Wealth – Ministry அதிகாரம் 67 : விமனத்திட்பம் Chapter 67 : Powerful Acts குறள் : 662 Poem : 662 3 JVR CONSULTANTS www.jvrconsultants.net The symbol of success FAILURE MODE EFFECT ANALYSIS (FMEA) BY GREAT SAINT THIRUVALLUVAR
UNDERSTANDING FMEA
•It is a systematic method of identifying,
prioritizing and acting on potential failure modes before they occur. • A proactive, preventive approach. • Goal : to prevent the customer from experiencing a failure mode.
JVR CONSULTANTS www.jvrconsultants.net The symbol of success
FAILURE MODE EFFECT ANALYSIS (FMEA) BY GREAT SAINT THIRUVALLUVAR
POTENTIAL FAILURE MODE EFFECT ANALYSIS (FMEA)
REFERENCE MANUAL – 4TH EDITION BY AUTOMOTIVE INDUSTRY ACTION GROUP (AIAG) •FMEA is an analytical methodology used to ensure the potential problems have been considered and addressed throughout the product and process development process (APQP – Advanced Product Quality Planning) • Part of the evaluation and analysis is the assessment of risk. • It is meant to be a “before the event” action, not an “after the fact” exercise. •It can also be applied to non-manufacturing areas. For example, FMEA could be used to analyse risk in an administration process or the evaluation of a safety system. 5 JVR CONSULTANTS www.jvrconsultants.net The symbol of success JVR CONSULTANTS The symbol of success
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