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    NAR2 KSD Items Jan11

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    Safrin Sangia
    The document lists various issues found during a kiln shut down requiring attention across multiple departments, including mechanical, electrical, utility, hydraulic, and production areas. Problems involve checking and potentially replacing components like bucket bolts, thrust rollers, grate plates, and bag filters. Tasks also include repairs of leaks, calibrations of instruments, patching kiln shells, and cleaning equipment. Various staff members are assigned to address the numerous issues raised to prepare the kiln for restarting operations.

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    NAR2 KSD Items Jan11

    Uploaded by

    Safrin Sangia
    41 views1 page
    The document lists various issues found during a kiln shut down requiring attention across multiple departments, including mechanical, electrical, utility, hydraulic, and production areas. Problems involve checking and potentially replacing components like bucket bolts, thrust rollers, grate plates, and bag filters. Tasks also include repairs of leaks, calibrations of instruments, patching kiln shells, and cleaning equipment. Various staff members are assigned to address the numerous issues raised to prepare the kiln for restarting operations.

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    KSD

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    The document lists various issues found during a kiln shut down requiring attention across multiple departments, including mechanical, electrical, utility, hydraulic, and production areas. Problems involve checking and potentially replacing components like bucket bolts, thrust rollers, grate plates, and bag filters. Tasks also include repairs of leaks, calibrations of instruments, patching kiln shells, and cleaning equipment. Various staff members are assigned to address the numerous issues raised to prepare the kiln for restarting operations.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xls, pdf, or txt
    41 views1 page

    NAR2 KSD Items Jan11

    Uploaded by

    Safrin Sangia
    The document lists various issues found during a kiln shut down requiring attention across multiple departments, including mechanical, electrical, utility, hydraulic, and production areas. Problems involve checking and potentially replacing components like bucket bolts, thrust rollers, grate plates, and bag filters. Tasks also include repairs of leaks, calibrations of instruments, patching kiln shells, and cleaning equipment. Various staff members are assigned to address the numerous issues raised to prepare the kiln for restarting operations.

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    © All Rights Reserved
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    of 1

    NAR2 Kiln Shut Down Items January 4, 2011

    HAC CODE DESCRIPTION of PROBLEM PIC Remarks

    MECHANICAL - ADI SANTOSA


    434BE1 Check bucket bolt and clamping M Taufik PM stop
    464KL1 Check thrust roller M Taufik downhill all the time
    474CC1 Check grate plate, replaceable lips ,mov duct M Taufik fall through compt#1 and compt#2
    474CC1 Check / repair plattco double TV M Taufik PM stop
    474RC1 Check liner roller crusher (HRB) M Taufik many clinker big size to FM
    454/484PF Check rotor and sett gap M Taufik PM stop
    494PN1/2 Check link, roller, bucket and partition M Taufik PM stop
    494CV1/2 Check pin and link CV1/CV2 M Taufik PM stop
    L64WF1 Replace belt and roller M Taufik replace with original
    L64RM1 Check inside mill and set gap M Taufik PM stop
    4D4RF1 Repair seal shaft leakage M Taufik material leakage from seal shaft

    ELECTRICAL / INSTRUMENT - UJANG SAHRUNA


    L64WF1 Check/repair load cell Rum error +10 %
    Relocate PID control to CCR Rum to enable manual speed control
    L64RM1 Repair RTD for bearing roller (TI 3 and 4) Rum indication error
    444PH1 TI Check/calibration T/C at preheater Rum especially Calc and cyc4 ILC/SLC
    4D4FM1 Check/calibrate FM Rum not syncrone with FK pump amps
    434FM5 Check/calibrate FM Rum indication too high
    484/454PF Check/calibrate PF Rum PM stop
    484/454PF Check/clean up motor Agung PM stop

    UTILITY - GEDE
    L64BF1 Check bag filter Mujib PM stop
    L94BF1 Check/Replace bag filter & review fan capacity Mujib CO increase if CM ID fan stop
    464KL1 Check/measure kiln shell m13 to be patch on O/H Mujib to prepare the plate
    444FN1/2 Sand blasting Kodari as back up if water blaster fail

    HYDRAULIC / CBM / ENG. SUPPORT


    L64RM1 Check oli roller Made PM stop
    444PH1 Check/PM shock blower preheater Made PM stop
    464KL1 Check/PM pneumatic cylinder inlet kiln Made PM stop
    474CC1 Check/tuning drive cooler Made 1st drive stroke not smooth
    484VA2 Replace/repair pneumatic cylinder Made internal leakage
    434BE1 Check fluid coupling Made different 2-3 kw
    474FA8 Preparation to upgrade motor Enjang used ex motor blower primary air
    474FA Check bearing and V belt all cooler fan Rudy PM stop
    434BE1 Check reducer and belt joint Rudy PM stop

    PRODUCTION / PROCESS
    444PH1 Clean up riser duct Prod
    Check thymble Prod
    444FN1 Water blaster Prod
    444FN2 Water blaster Prod
    464KL1 Patching brick m13 Dirmanto
    474CC1 Clean up material inside cooler Dirmanto
    Repair castable cooler wall and side casting Dirmanto

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