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76 - PR 124 13 14 Part 4 PDF
76 - PR 124 13 14 Part 4 PDF
76 - PR 124 13 14 Part 4 PDF
REPORT ON
MIX DESIGN OF DENSE GRADED BITUMINOUS
MACADAM
January 2014
REPORT FOR
Technical Manager
ICRIDL, BBMP,
Bangalore.
CONTENTS
INTRODUCTION
MATERIALS
DENSE GRADED BITUMINOUS MACADAM
CONCLUSIONS
APPENDIX
TABLES
REFERENCES
Page 1 of 10
CIVIL-TECH CONSULTANTS AND ENGINEERS Test Order No. 11722
0 / 1 4 , 7 [ " Cross, 3TdStage, 4t11Block, Shnkthi Ga~inpatliiNapsn, Dated: 27.01.2014
Basaveshwaranagara, Bangalore - 560 079.
NABL Accredited Laboratory as per I S 0 / IEC - 17025:2005
On reference from Executive Engineer, Road Infrastructure, East, BBMP, Bangalore vide Work
Order No. EE/RI-East/W0/36/2013-14 dated: 21 .01.2014. Design mix of Dense Grade
Bituminous Macadam for the work of Improvements and asplzalting of Arterial and Sub Arterial
roads in East Zone for 2013-14 GOIC grants - Package - 2 in our laborato~-yvide our reference Test
Order No. 11722 dated: 27.01.2014.
The important criteria kept in view while designing the mixes are gradation of aggregate and density
of the mix.
The recommended mix is obtained on the material properties and also the specific requi~e~nents
of
the job.
B. MATERIALS:
The results of test conducted on above materials are tabulated in Table 1,2, 3, 4, 5 and 6.
Page 2 of 10
CIVIL-TECH CONSULTANTS AND ENGINEERS Test Order No. 1/722
0 1 1 4 , 7Ih Cross, 3rdStage, 411. Block, Shaktb Ganapatlu Nagara, Dated: 27.01.2014
Basaveshwaranagara, Bangalore - 560 079.
NABL Accredted Laboratory as per I S 0 / IEC - 17025:2005
The details of the lnix design carried out are shown in Table 5. The same has been summarized is as
below:
D. CONCLUSIONS:
The mix design has been carried out using the constituent materials supplied by the customer. The
mix proportions suggested is arrived at based on the characteristics of the constituents and tested
for conformity to the specifications. The recoinlnellded mix is satisfying customer's criteria and
satisfying all other requirements.
Page 3 of 10
CIVIL-TECH CONSULTANTS AND ENGINEERS Test Order No. 11722
0 1 1 4 , 7'11 Cross, 3" Stage, 4"' Block, Shakthi Ganapatl~iNagara, Dated: 27.01.2014
Basaveshwaranagara, Bangalore - 560 079.
NABL Accredted Laboratory as per I S 0 / I E C - 17025:2005
TABLE - 1
BITUMEN CHARACTERISTICS
Grade of Bitumen : 60 / 70
TABLE - 2
Page 4 of 10
CIVIL-TECH CONSULTANTS AND ENGINEERS Test Order No. 11722
0 1 1 4 , 7thCross, 3" Stage, 4t11Block, Shakthi Ganapatbi Nagara, Dated: 27.01.2014
Basaveshwaranagara, Bangalore - 560 079.
NABL Accredited Laboratory as per IS0 / IEC - 17025:2005
Requirements As per
Result as per IS:2386
Property Test Conducted MORT&H 4"' (P I&IV)
20mm 12mm 6mm Revision Table 1963
500-17 (RA 2007)
Aggregate impact IS:2386
Strength 23 22 -- Max. 27%
value, O/o Part 4
Water IS:2386
Water absorption, O/O 0.1 0.1 0.1 Mas. 2%
absorption Part 3
Minimum IS: 6241-
Stripping
Stripping value, % 96.0 retained coating 1971 (RA
Value
95O/o 1998)
Particle Flakiness Index, O/O 8.5 9.2 --
Max. 30% IS:2386
Shape Elongation Index, O/O 11.8 13.2 (Combined) Part 1
Specific IS2386
Specific Gravity 2.64 2.64 2.64 --
Gravity Part 3
Page 5 of 10
CIVIL-TECH CONSULTANTS AND ENGINEEKS Test Order No. 11722
0 1 1 4 , 7th Cross, 3rdStage, 4thBlock, Shakthi Ganapathi Nagrrr, Dated: 27.01.2014
Basaveshwaranagara, Bangalore - 560 079.
NABL Accredited Laboratory as per I S 0 / IEC - 17025:2005
TABLE - 3
1 Specific Gravity
I 2.63
1 Not Specified
Page 6 of 10
CIVIL-TECH CONSULTANTS AND ENGINEERS Test Order No. 11722
0 / 1 4 , 7 " Cross, 3'(l Stage, CI1Block, Shakth Ga~iapatl~i
Nagara, Dated: 27.01.2011
Basaveshwaranagara, Bangalore - 560 079.
NABL Accredited Laboratory as per IS0 / IEC - 17025:2005
TABLE - 4
OO
/ passing % passing OO
/ passing
Size Coarsed 20mm, 12mm,
20mm 12mm 6mm DBM Table
(mm> Dust 6mm and Coarsed
500-10,
dust
Grading 2
Page 7 of 10
CIVIL-TECH CONSULTANTS AND ENGINEERS Test Order No. 11722
0 1 1 4 , 7t11Cross, 3"l Stage, 4'" Block, Shakthi Ganapathi Nagara, Dated: 27.01.2014
Basaveshwaranagara, Bangalore - 560 079.
NABL A c c r e l t e d Laboratory as per I S 0 / I E C - 17025:2005
TABLE - 5
Requirements as
per MORT&H 4'"
Test
Revision (Table
500-10.11 & 12)
/ 1 / Marshall StablLty @ 6 0 ' ~(kn) ( 13.15 1 Min. 9.0 I
2 Flow Value (rnrn) 2.9 2-4
Page 8 of 10
CIVIL-TECH CONSULTANTS AND ENGINEERS Test Order No. 11722
Q / 1 4 , 7 " l Cross, 3'%tage, 4'11 Block, Shakthi Ganapathi Nagara, Dated: 27.01.2014
Basaveshwaranagara, Bangalore - 560 079.
NABL Accredted Laboratory as per I S 0 / IEC - 17025:2005
TABLE - 6
1 2 3
1 1
Bitumen Binder at IvIiring
- - -
Page 9 of 10
CIVIL-TECH CONSULTANTS A N D ENGINEERS Test Order No. 11722
0 / 1 4 , 7 " Cross, 3" Stage, 4tI1 Block, Shakthi Ganapathi Nagara, Dated: 27.01.2014
Basaveshwaranagara, Bangalore - 560 079.
, . NABL Accredted Laboratory as per I S 0 / IEC - 17025:2005
~ -
To: Technical Manager, IUXIDL, BBMP, Bangalore.
REFERENCES:
1. Ministry of Road Transport and Highways (Specifications for Road and Bridge Worlts)
Fourth Revision 2001
3. Highway Materials and Pavement Testing Manual (Fifth Edition 2009) by Dr. S.I<. IGanna,
Dr. C.E.G. Justo and Dr. A. Veeraragavan.
Page 10 of 10
REPORT ON
MIX DESIGN OF BITUMINOUS CONCRETE
January 2014
REPORT FOR
Technical Manager
ICRIDL, BBMP,
Bangalore.
CONTENTS
INTRODUCTION
MATERIALS
BITUMINOUS CONCRETE
CONCLUSIONS
APPENDIX
TABLES
REFERENCES
Page 1 of 10
CIVIL-TECH CONSULTANTS AND ENGINEERS Test Order No. 11722
Q/14,7~1l Cross, 3"l Stage, Block, Shakthi Ganapathi Nagara, Dated: 27.01.2014
I Basaveshwaranagara, Bangalore - 560 079.
NABL Accrelted Laboratory as per IS0 / IEC - 17025:2005
~.
To: Technical Manager, I(RIDL, BBMP,Bangalore.
A. INTRODUCTION:
O n reference from Executive Engineer, Road Infrastructure, East, BBMP, Bangalore vide Work
1 Order No. EEIRI-East/W0/36/2013-14 dated: 21.01.2014. Design mix of Bitulninous Concrete
for the work of Improvements and asphalting of Arterial and Sub Arterial roads in East Zone for
2013-14 GOIC grants - Package - 2 in our laboratoiy vide our reference Test Order No. 1/722
dated: 27.01.2014.
The important criteria kept in view while designing the inises are gradation of aggregate and density
of the mix.
The recommended mix is obtained on the material properties and also the specific requueinents of
the job.
B. MATERIALS:
2. Aggregate : Coarse Aggregate - Angular crusher broken 121nm, 6inm down size.
The results of test conducted on above materials are tabulated in Table 1, 2, 3,4, 5 and 6.
CIVIL-TECH CONSULTANTS AND ENGINEERS Test Order No. 11722
0 1 1 4 , 7 I h Cross, 3" Stage, 4thBlock, Shakthi Gaoapathi Nagan, Dated: 27.01.2014
Basaveshwaranagara, Bangalore - 560 079.
NABL Accredited Laboratory as per IS0 / IEC - 17025:2005
C. BITUMINOUS CONCRETE:
The details of the mix design carried out are shown in Table 5. The same has been suininarized is as
below:
D. CONCLUSIONS:
The mix design has been carried out using the constituent materials supplied by the customer. The
mix proportions suggested is arrived at based on the characteristics of the constituents and tested
for conformity to the specifications. The recotnmended lnis is satisfying all other requirements.
Page 3 of 10
CIVIL-TECH CONSULTANTS AND ENGINEERS Test Order No. 1/722
0 1 1 4 , 7"l Cross, 3" Stage, 4111Block, Shakrlii Gallaparhi Nrgrsa, Dated: 27.01.2014
Basaveshwaranagara,Bangalore - 560 079.
NABL Accredted Laboratory as per I S 0 / IEC - 17025:2005
TABLE - 1
BITUMEN CHARACTERISTICS
Grade of Bitumen : 60 / 70
Page 4 of 10
CIVIL-TECH CONSULTANTS AND ENGINEERS Test Order No. 11722
0 3 / 1 4 , 71h Cross, 3rdStage, 4II1Block, Shakthl Ganapathi Nagara, Dated: 27.01.2014
Basaveshwaranagara, Bangalore - 560 079.
NABL Accredited Laboratory as per I S 0 / IEC - 17025:2005
r Property
Conducted
Aggregate
Result
Requirements
as per
MORT&H 4"'
Revision Table
500-17
As per IS:2386
(P I&VIII) 1963
(RA 2007)
Minimum
Stripping Stripping value, IS: 6241-1971
retained coating
Value O/o (RA 1998)
95%
1 Particle
Flakiness Index,
O/o
Elongation
9.8
13.4
--
Mas. 30%
(Combined)
IS2386 1';lrt 1
Index, O/o
Specific
Gravity
Specific Gravity 1 2.65 1 2.65 1 -- 1 IS:2386 Part 3 1
Page 5 of 10
CIVIL-TECH CONSULTANTS AND ENGINEERS Test Order No. 11722
0 3 / 1 4 , 7t11Cross, 3r0Stage, 4thBlock, Shakthi Ganapathi Nagara, Dated: 27.01.2014
Basaveshwaranagara, Bangalore - 560 079.
NABL Accredited Laboratory as per I S 0 / I E C - 17025:2005
TABLE - 3
Page 6 of 10
CIVIL-TECH CONSULTANTS AND ENGINEERS Test Order No.11722
Q 3 / 1 4 , 7 ~ Cross,
" 3'd Stage, 4t11Block, Shakthi Ganapathi Nagara, Dated: 27.01.2014
Basaveshwaranagara, Bangalore - 560 079.
NABL Accredited Laboratory as per I S 0 / IEC - 17025:2005
TABLE - 4
TABLE - 5
Page 7 of 10
CIVIL-TECH CONSULTANTS AND ENGINEERS Test Order No. 1/722
0 3 / 1 4 , 7'11 Cross, 3" Stage, It"
Block, Shakthi Ganaprtli~Nagrra, Dated: 27.01.2014
Basaveshwaranagara, Bangalore - 560 079.
NABL Accredited Laboratory as per I S 0 / IEC - 17025:2005
Requirements as
S1. per MORT&H 4"'
Test Conducted Test Results
No. Revision (Table
500-19)
1 Marshall Stability @ 6 0 ' ~(kn) 13.40 hdin. 9.0
1 4 / Density (g/cc)
Page 8 of 10
CIVIL-TECH CONSULTANTS AND ENGINEERS Test Order No. 11722
0 3 / 1 4 , 7 " ' Cross, 3'd Stage, 4"' Block, Shakthi Ganapathi Nagara, Dated: 27.01.2014
Basaveshwaranagara, Bangalore - 560 079.
NABL Accrelted Laboratory as per I S 0 / IEC - 17025:2005
Page 9 of 10
CIVIL-TECH CONSULTANTS AND ENGINEERS Test Order No. 11722
0 3 / 1 4 , 7 ' " Cross, 3" Stage, ltil
Block, Shakthi Ganaparl~iNagara, Dated: 27.01.2014
Basaveshwaranagara, Bangalore - 560 079.
NABL Accredited Laboratory as per I S 0 / IEC - 17025:2005
REFERENCES:
1. Ministry of Road Transport and Highways (Specifications for Road and Bridge Worlts)
Fourth Revision 2001
3. Highway Materials and Pavement Testing Manual (Fifth Eltioil 2009) by Dr. S.IC I(h;lnn;l,
Dr. C.E.G. Justo and Dr. A. Veeraragavan.
Page 10 of 10
BRUHAT BANGALORE M A H A N A G A ~PALIKE
Estimate Cost
EXECUTIVE ENGINEER
Road Infrastructure (East),
BBMP, Bangalore.
JD
2.The results lndlcated above are based on the tests carned out on the samples recelved in the laborat
3 Queqi regarding the report must be reported w l h 1 15 days from the date of tesung.
L'
1. 'lie report shall not be reproduced, except 1n full, without the written approval of the laboratory. Y
Y
BanOIlore
/3 ,+ ,,es
g~
n
*********
k&ab
Mls, CI Engineers
# 23114, 7th Cross,3rd Stage,
4th Block, Shakthiganapathinagara,
Basaveshwaranagar,
Bangalore-56807%