Sullair 750 Parts Manual

PARTS LIST MANUAL
PORTABLE AIR COMPRESSOR

600H, 750, 750H, 750HH,
825, 900H, 1050
CATERPILLAR
PART NUMBER:
02250197-982(R01)
KEEP FOR
FUTURE
WARRANTY NOTICE REFERENCE
Failure to follow the instructions ©
COPYRIGHT 2014 SULLAIR
and procedures in this manual or, The information in this manual is current
as of its publication date, and applies to
misuse of this equipment will VOID compressor serial number:
its warranty!
201407210000
and all subsequent serial numbers.
TABLE OF CONTENTS
PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION
5 1.1 Procedure for Ordering Parts 62 1.23 Discharge System, Non-Aftercooled
6 1.2 Recommended Spare Parts List 64 1.24 Discharge System, Aftercooled-Filtered
8 1.3 Engine and Compressor Assembly 70 1.25 Discharge System, Aftercooled
12 1.4 Inlet Valve Parts 6 Inch 74 1.26 Discharge System, Aftercooled 1050 Std
14 1.5 Inlet Valve Parts 8 Inch 78 1.27 Discharge System, Aftercooled & Filtered
1050 Std
16 1.6 Engine Assembly and Mounting
82 1.28 Receiver Sub Assembly
18 1.7 Air Inlet System
86 1.29 Discharge Air Filters
20 1.8 Air Inlet System 1050Standard
88 1.30 Discharge Air Filters 1050
22 1.9 Exhaust System
92 1.31 Receiver Oil Fill Sub Assembly
24 1.10 Exhaust System with Spark Arrestor (Not
CE) 94 1.32 Fuel System
26 1.11 Cooler Assembly, Standard 98 1.33 Moisture Trap Assembly, Aftercooled
28 1.12 Cooler Assembly, Aftercooled 100 1.34 Moisture Trap Assembly, Aftercooled/Fil-
tered, AC 900 CE, AC 1050
30 1.13 Cooling System, Non-Aftercooled
102 1.35 Control Lines
36 1.14 Cooling System, Aftercooled
104 1.36 Frame, Running Gear and Parts, Tandem
40 1.15 Cooling System, Non-aftercooled 1050 Axle, Electric Brakes Standard
Standard
110 1.37 Frame, Running Gear and Parts, Tandem
44 1.16 Cooling System, Aftercooled 1050 Stan- Axle, Hydraulic Brakes
dard
116 1.38 Frame, Running Gear and Parts, Wagon
48 1.17 Drain Line Routing
118 1.39 Frame and Parts, Without Running Gear
50 1.18 Compressor Oil Filter Sub-Assembly with
Thermostat 120 1.40 Canopy and Parts
52 1.19 Air Controls Manifold, Single Pressure 126 1.41 Canopy and Parts Assembly, Front Panels
54 1.20 Air Controls Manifold, Dual Pressure 128 1.42 Canopy Panel Assembly, Curbside
56 1.21 Control System Manifold Exploded View 130 1.43 Canopy Panel Assembly, Street Side
58 1.22 Control System Components And Parts 132 1.44 Canopy Panel Assembly, Back
TABLE OF CONTENTS (CONTINUED)
PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION
134 1.45 Canopy Panel Assembly, Roof 174 1.55 Decal Locations, Without Running Gear
136 1.46 Shutters, Cold Weather - Optional 178 1.56 Identification Tail/Clear Light, Canadian
Option
138 1.47 Electrical Parts
182 2.1 Canopy and Parts European (CE)
144 1.48 Instrument Panels and Parts, Dual Pres-
sure 188 2.2 Canopy and Parts Assembly, Front Panels
(CE)
148 1.49 Instrument Panels and Parts, Single Pres-
sure 190 2.3 Canopy Panel Assembly, Curbside (CE)
152 1.50 Decal Group 192 2.4 Canopy Panel Assembly, Street Side (CE)
154 1.51 Decal Locations, Tandem 194 2.5 Canopy Panel Assembly, Back (CE)
160 1.52 Decal Locations, Tandem 825 Without 196 2.6 Cooling System, Aftercooled (CE)
Running Gear
202 2.7 Discharge System, Aftercooled 900 Stan-
164 1.53 Decal Locations, 4-wheel dard and 900H (CE)
168 1.54 Decal Locations, 4-wheel 825 without Run- 206 2.8 Exhaust System with Spark Arrestor and
ning Gear Silencer (CE)
Parts List
1.1 PROCEDURE FOR ORDERING PARTS

Parts should be ordered from the nearest Sullair Representative or the Representative from whom
the compressor was purchased. If for any reason parts cannot be obtained in this manner, contact
the factory directly at the address, phone numbers or fax numbers below. SULLAIR
When ordering parts always indicate the Serial Number of the compressor. This can be obtained
from the Bill of Lading for the compressor or from the Serial Number Plate located on the 3700 East Michigan Boulevard
compressor. See Figure 1-1: Serial Number Plate Location. Michigan City, Indiana, 46360 U.S.A.
The genuine Sullair service parts listed meet or exceed the demands of this compressor. Use of
replacement parts other than those approved by Sullair may lead to hazardous conditions over Telephone: 1-219-879-5451
which Sullair has no control. Such conditions include, but are not limited to, bodily injury and
compressor failure..
xxxxxxx
xxxx-xxxxx
xxxx/xxxxxxx
2007XXXXXXXX
xxx/xx
xxxx-xxxxx xxxx/xxxxxxx
2007XXXXXXXX xxxxxxx
Figure 1-1: Serial Number Plate Location
750B (02250197-982 R01) 5

1.2 Recommended Spare Parts List
Key Part No. Qty Description Notes

ELEMENTS
1 048462 2 Element, primary for air filter no. 048456
2 048462 2 Element, secondary for air filter no. 048456
3 250025-526 2 Element, fluid filter for dual filter with thermostat sub-assembly 02250073-036
4 250034-086 1 Element, separator tank
5 02250194-987 1 Element, aftercooled air filter
6 02250194-988 1 Element, aftercooled air filter
KITS
7 02250087-682 1 Kit, thermostat replacement
8 02250073-277 1 Kit, inlet valve repair
40696 1 * Replacement gaskets for inlet valve
9 Contact Factory 1 Kit, shaft seal repair
10 250024-294 1 Kit, mini filter adapt 850 to 1315
11 02250166-771 1 Manifold rebuild kit - dual pressure
12 02250166-772 1 Manifold rebuild kit - single pressure
13 02250166-773 1 Recirculation solenoid repair kit
14 02250166-774 1 Run/Start solenoid repair kit
15 02250166-775 1 Hi/Low solenoid repair kt
16 02250176-957 1 Module, air filter monitoring switch
17 02250087-682 1 Kit, thermostat for dual filter with thermostat sub-assembly 02250178-707
18 250033-038 1 Kit, repair for moisture separator no. 410144
19 250018-456 1 Kit, minimum pressure check valve repair no.
MISCELLANEOUS
20 02250159-102 1 Switch, replacement high temperature shutdown 250°F
21 02250146-682 4 Controller relay
22 02250147-476 1 Controller breaker 50A
23 02250160-014 1 Auxiliary fuel quick coupling female 1/2”
24 02250160-017 1 Auxiliary fuel quick coupling female 3/8”
750B (02250197-982 R01) 6

1.2 Recommended Spare Parts List
Key Part No. Qty Description Notes

MISCELLANEOUS
25 02250160-020 1 Auxiliary fuel quick coupling male 1/2”
26 02250160-023 1 Auxiliary fuel quick coupling male 3/8”
27 02250181-752 4 Frame drain hole plug
28 02250141-442 3 Sensor, pressure 225 psig 1-5VDC
29 02250161-276 1 Sensor, ambient temperature
30 02250161-277 1 Sensor, discharge temperature
31 02250163-524 1 Sender, fuel level
LUBRICATION
32 250030-757 1 Lubricant, AWF fluid
33 250030-758 1 Lubricant, AWF fluid
34 02250175-907 1 Oil Filter
35 02250175-908 1 Fuel Filter (Primary)
36 02250171-376 1 Fuel Filter (Secondary)
750B (02250197-982 R01) 7

1.3 Engine and Compressor Assembly
02250162-747 R09 S1
750B (02250197-982 R01) 8

02250162-747 R09 S2
750B (02250197-982 R01) 9

KEY PART DESCRIPTION QTY NOTES

1 02250046-555 COUPLING, ASSY 900 CAT 1
2 02250046-556 BUSHING, TAPERLOCK 2”BORE X 1/2”KEY 1
3 02250049-788 SPACER, COUPLING CARBON STEEL 1
4 02250057-046 SUPPORT, UNIT 1
5 02250117-782 FILTER, ASSEMBLY SCREEN FILTER 1
6 02250126-129 SIGHTGLASS, ORF BLOCK SAE 1
7 02250127-557 ADAPTER, DISCHARGE 3” 1
8 02250129-183 ORF,PLUG BRASS 1/8”NPT x 7/64” 1
9 02250141-182 VLV ASSY,INLET 6” 350PSI 1
10 02250161-277 SNSR, TEMP THERMISTOR BRASS 1
11 40696 GASKET, 1/32 X 6 1/4IDX8 1/4OD 1
12 45244 VALVE, INLINE CHECK(1/4”NPT)DC 1
13 222607 WASHER, SNUBBING 1” BOLT 2
14 250010-330 ISOLATOR, VIBRATION 500 LB. CAPACITY 2
15 250023-495 BAIL, LIFTING 600 THRU 1050 1
16 250041-809 HOUSING, ADAPTER DXR 20 1
17 250042-623 PLUG,STR THD 3/4-16 SAE VIT 1
18 811505-025 ADAPTER, FEMALE PIPE 5/8 X 1/4 1
19 826502-236 O-RING, VITON 3 1/4 X 1/8” 1
20 827910-175 CAPSCR, HEX GR8 5/8-11 X 1 3/4 2
21 828306-125 CAPSCR, SOC HD 3/8-16 X 1 1/4 4
22 829107-200 CAPSCR, HEX GR5 7/16-14 X 2 12
23 829108-125 CAPSCR, HEX GR5 1/2-13 X 1 1/4 8
24 829108-175 CAPSCR, HEX GR5 1/2-13 X 1 3/4 16
25 829116-550 CAPSCR, HEX GR5 1-8 X 5 1/2 2
26 837807-109 WASHER, SPR LOCK REG PLTD 7/16 12
29 837816-250 WASHER, SPR LOCK REG PLTD 1 2
30 838208-112 WASHER, PL-B REG PLTD 1/2 8
750B (02250197-982 R01) 10


32 860104-025 CONN, 37 FL/MPT PLTD 1/4 X 1/4 1
33 860104-050 CONN, 37 FL/MPT PLTD 1/4 X 1/2 1
34 860108-050 CONN, 37 FL/MPT PLTD 1/2 X 1/2 1
35 860204-025 ELBOW, 37FL 90M 1/4 X 1/4 1
36 860208-050 ELBOW, 37FL 90M 1/2 X 1/2 1
37 860404-025 NIPPLE, PIPE-HEX 1/4 X 1/4 1
38 860504-025 ELBOW, PIPE-90M 1/4 X 1/4 1
39 867308-125 CAPSCR, FERRY HD PLTD 1/2-13 X 1 1/4 9
40 870104-004 CONN, STR X JIC 7/16 X 7/16 1
41 SEE_CHART_UNIT COMPR & PART 1
EXPLODED VIEW NOTES:
A1: PART NUMBERS 02250127-557; ADAPTER, DISCHARGE 3”,
826502-236; O-RING, VITON 3 1/4 X 1/8, &
828306-125; CAPSCREW, SOCKET HEAD 3/8-16 X 1 1/4 ARE INCLUDED WITH THE UNIT
A2: TO BLUE HOSE ON HOSE BUNDLE.
A3: TO RED HOSE ON HOSE BUNDLE.
A4: TO YELLOW HOSE ON HOSE BUNDLE.
A5: TO WHITE HOSE ON HOSE BUNDLE.
A6: TO PURPLE HOSE ON HOSE BUNDLE.
A7: TO SCAVANGE LINE ON TOP OF REC TANK.
UNIT PART MODEL NUMBER
02250155-888 600, 600H, & 600HH
02250165-357 750, 750H, & 750HH
02250165-359 825
02250161-769 900 & 900H
750B (02250197-982 R01) 11

1.4 Inlet Valve Parts 6 Inch
02250054-762 R08
750B (02250197-982 R01) 12


1 02250054-750 HOUSING, BODY 6.5” INLET VALVE 1
2 02250054-754 PLATE, ASSY 6.5” INLET VALVE 1
3 02250054-757 CVR, INTER 6.50”VALVE 1
4 02250054-759 PISTON, 6.50 INLET VALVE 1
5 02250054-761 SPG, COMPRESION, 1.50 LBS 1
6 02250054-868 COVER, ASSEMBLY 6.50” INLET VALVE 1
7 02250139-189 SHAFT, 6.50” INLET VALVE 1
8 250014-060 ORF, CTL .094 1/8 FNPT X 1/8 MNPT 1
9 250042-384 SPG,COM 144#INTER 1
10 826502-214 O-RING, VITON 1 X 1/8” 1
11 826502-340 O-RING, VITON 3 3/8 X 3/16” 1
12 828406-175 CAPSCR, FERRY HD 3/8-16 X 1 3/4 18
13 829104-075 CAPSCR, HEX GR5 1/4-20 X 3/4 1
15 866900-010 PLUG, PIPE 1/4” 3000# STL PLT 1
NOTES:
1 SEAL WITH SULLAIR GASKET COMPOUND #5910 COLOR CODE: PURPLE.
2 TORQUE PER SULLAIR SPEC. PE008
3 APPLY ANTI-SEIZE.
4 LOCK WITH SULLAIR ADHESIVE #5910, COLOR CODE: PURPLE.
5 REFERENCE BOM 02250141-182.
750B (02250197-982 R01) 13

02250045-625 R06
750B (02250197-982 R01) 14


1 250042-276 HOUSING, BODY 8” INLET VALVE 1
2 02250048-491 COVER, ASSEMBLY 8” INLET VALVE 1
3 250042-297 PLATE, FLOW CONTROL 8” INLET VALVE 1
4 250042-301 COVER, INTER 8” INLET VALVE 1
5 250042-299 PISTON, 8” INLET VALVE 1
6 250042-384 SPRING, COMP. 144 LBS INTER 1
7 02250139-188 SHAFT, 8” INLET VALVE 1
8 250042-383 SPRING, COMP. 109 LBS OUTER 1
9 250042-656 SPRING, COMP. 2.61 LBS 1
10 829104-075 CAPSCR, HX GR5 1/4-20 X 3/4” 1
11 837804-062 WASHER, SPRLOCK REG PLTD 1/4” 1
12 826502-426 O-RING, VITON 4 5/8 x 1/4 1
13 826502-214 O-RING, VITON 1 x 1/8 1
14 828406-175 SCREW, FERRY HD, 3/8 -16 x 1 3/4 LG 18
15 866900-010 PLUG, PIPE 1/4” 3000# STL PLT 1
16 250014-060 ORIFICE, .093 x .125M x .125F 1
NOTES:
1 SEAL WITH SULLAIR GASKET COMPOUND #5910 COLOR CODE: PURPLE.
2 TORQUE GRADE 5 BOLTS PER SULLAIR SPEC. 005848 (A00-P-8) CONDITION B.
BOLT SIZE TORQUE
1/4/2020 7.0 FT-LBS.
3/8/2016 27.0 FT-LBS.
1/2/2013 65.0 FT-LBS.
5/8/2011 130.0 FT-LBS.
3/4/2010 230.0 FT LBS.
3 APPLY ANTI-SEIZE.
4 LOCK WITH SULLAIR ADHESIVE #5910, COLOR CODE: PURPLE.
750B (02250197-982 R01) 15

1.6 Engine Assembly and Mounting
02250162-748 r06
750B (02250197-982 R01) 16

1.6 Engine Assembly and Mounting

1 02250160-274 FAN, 38” 1.50” SHFT 900 HAF 11 BLD CAT C9 T3 1
2 02250177-149 SUPT, BRKT CIRCUIT BREAKER 750B 1
3 02250177-151 HARN,WRG AIR INLET HEATER 750B 1
4 222607 WASHER, SNUBBING 1” BOLT 2
5 250010-330 ISOLATOR, VIBRATION 500 LB. CAPACITY 2
6 250030-568 SUPT, FRT ENG MNT 3408 DITA 1
7 250040-097 WASHER, .375 HARDENED 6
8 825510-329 NUT, HEX LOCKING 5/8-11 2
9 827906-125 CAPSCR, HEX GR8 3/8-16 X 1 1/4 6
10 827910-200 CAPSCR, HEX GR8 5/8-11 X 2 2
11 829106-075 CAPSCR, HEX GR5 3/8-16 X 3/4 2
12 829116-550 CAPSCR, HEX GR5 1-8 X 5 1/2 2
13 829704-075 SCREW, HEX SER WASHER 1/4-20 X 3/4 2
14 837816-250 WASHER, SPR LOCK REG PLTD 1 2
17 SEE_CHART_ENG ENG, DSL CA C9 T3 1
EXPLODED VIEW NOTES
A3: MOUNT TO OUTSIDE OF ECM.
A5: TO INLET HEATER RELAY ON ENGINE.
750B (02250197-982 R01) 17

1.7 Air Inlet System
02250162-752 R05
750B (02250197-982 R01) 18

1.7 Air Inlet System

1 02250046-891 CHANNEL, FILTER/MUFFLER SUPPORT 2
2 02250054-861 TUBE, NYLON .25”OD X .04W BLACK (FT) 2
3 02250115-907 HOSE, HUMP 7” SHORT 1
4 02250129-495 DUCT, ALUM 7” OD X 065W X 7” 2
5 02250141-305 IND,SWT FLR ELEM CMACS RIGHT 1
6 02250143-881 IND,SWT FLR ELEM CMACS LEFT 1
7 02250148-504 REDUCER, RUB 6” TO 4” W/INSERT 1
8 02250165-979 SUPT, FILTER ELEMENT INDICATOR 1
9 02250170-535 TUBE, ALUM 6.00”OD X 10.00 LG 1
10 02250173-758 ENGINE,DIESEL CAT C9 300BHP 1
11 40303 ELBOW, RUBBER 6” ID X 45 DEG 1
12 41992 CLAMP, HOSE 7” 7
13 44248 BAND, MOUNTING 16” 4
14 46078 RUBBER ELBOW 7 I.D. X 90 DEG. 2
15 46307 CAP, AIR INLET 7” 2
16 48456 FLTR,INL OPTIMALAIR 16”ODX7”INLT 2
17 232590 DUCT, 6” OD X 16GA X 13” 1
18 241526 ELBOW, RUBBER RED 7” X 6” 45DEG 1
19 250020-159 CLAMP, HOSE 6-9/16” TO 6-1/4” 4
20 250028-404 CLAMP, HOSE 5 1/2” 1
21 250041-286 ELBOW, 90D 1/4” TUBE X 1/8”FNPT 2
22 825206-337 NUT, HEX PLTD 3/8-16 9
23 829106-100 CAPSCR, HEX GR5 3/8-16 X 1 9
24 829106-150 CAPSCR, HEX GR5 3/8-16 X 1 1/2 6
27 884302-050 SCREW, HEX SER WASHER #10-24 X 1/2 4
A1: ATTACHED TO CANOPY ROOF
750B (02250197-982 R01) 19

1.8 Air Inlet System 1050Standard
02250179-554 R01
750B (02250197-982 R01) 20

1.8 Air Inlet System 1050Standard

1 02250046-891 CHANNEL, FILTER/MUFFLER SUPPORT 2
3 02250115-907 HOSE, HUMP 7” SHORT 1
4 02250129-495 TUBE, ALUM AIR INLET 7”OD X 7”LG 2
5 02250141-305 IND,SWT FLR ELEM CMACS RIGHT 1
6 02250143-881 IND,SWT FLR ELEM CMACS LEFT 1
7 02250148-504 REDUCER, RUB 6” TO 4” W/INSERT 1
8 02250165-979 SUPT, FILTER ELEMENT INDICATOR 1
9 02250170-535 TUBE, ALUM 6.00”OD X 10.00 LG 1
10 40303 ELBOW, RUBBER 6” ID X 45 DEG 1
11 41992 CLAMP, HOSE 7” 6
12 43598 CLAMP, T-BOLT SS BAND 8.75”ID 1
14 46078 RUBBER ELBOW 7 I.D. X 90 DEG. 1
15 46307 CAP, AIR INLET 7” 2
16 48456 FLTR,INL OPTIMALAIR 16”ODX7”INLT 2
17 232590 DUCT, 6” OD X 16GA X 13” 1
18 241526 ELBOW, RUBBER RED 7” X 6” 45DEG 1
19 245796 ELBOW, RUBBER 90DEG RED. 8 X 7” 1
20 250020-159 CLAMP, HOSE 6-9/16” TO 6-1/4” 4
21 250028-404 CLAMP, HOSE 5 1/2” 1
22 250041-286 ELBOW, 90D 1/4” TUBE X 1/8”FNPT 2
23 825206-337 NUT, HEX PLTD 3/8-16 9
24 829106-100 CAPSCR, HEX GR5 3/8-16 X 1 9
25 829106-150 CAPSCR, HEX GR5 3/8-16 X 1 1/2 6
A1: ATTACHED TO CANOPY ROOF
750B (02250197-982 R01) 21

1.9 Exhaust System
02250162-753 R04
750B (02250197-982 R01) 22

1.9 Exhaust System

1 02250094-230 SHIELD, HEAT EXH SIL 600H-1050 1
2 02250139-226 MUFF, AIR EXH 16.69 DIA 4 OD X 5 OD 1
3 02250162-449 MUFFLER, 9.00 OD 4.00 ID 900HAF T3 1
4 02250162-651 SUPT, MUFFLER 750-900 T3 1
5 02250164-595 TUBE,EXH CAT C9 TIER 3 INTERM 1
8 47559 RAINCAP, 5” 1
9 241415 CLAMP, SEAL 4” OD TUBING 3
10 825206-337 NUT, HEX PLTD 3/8-16 1
11 825305-283 NUT, HEX F PLTD 5/16-18 2
12 829106-100 CAPSCR, HEX GR5 3/8-16 X 1 6
13 829106-450 CAPSCR, HEX GR5 3/8-16 X 4 1/2 2
14 829108-125 CAPSCR, HEX GR5 1/2-13 X 1 1/4 4
15 829705-100 SCREW, HEX SER WASHER 5/16-18 X 1 2
A1: CANOPY TOP.
A2: LIFTING BAIL.
A3: GUARD MOUNTING VIEWED FROM THE BOTTOM.
A4: CLAMP PROVIDED WITH ENGINE (EQUIV. TO SULLAIR P/N 02250149-912)
750B (02250197-982 R01) 23

1.10 Exhaust System with Spark Arrestor (Not CE)
02250178-508 R01
750B (02250197-982 R01) 24

1.10 Exhaust System with Spark Arrestor (Not CE)

1 02250094-230 SHIELD, HEAT EXH SIL 600H-1050 1
2 02250139-226 MUFF, AIR EXH 16.69 DIA 4 OD X 5 OD 1
3 02250162-651 SUPT, MUFFLER 750-900 T3 1
5 02250168-659 ARSR, SPK 4.00 750B T3 1
6 02250178-514 TUBE,EXH 750B FAM CE CAT C9 T3 1
8 47559 RAINCAP, 5” 1
10 825206-337 NUT, HEX PLTD 3/8-16 2
11 825305-283 NUT, HEX F PLTD 5/16-18 2
12 829106-100 CAPSCR, HEX GR5 3/8-16 X 1 6
13 829106-450 CAPSCR, HEX GR5 3/8-16 X 4 1/2 2
14 829108-125 CAPSCR, HEX GR5 1/2-13 X 1 1/4 4
A1: CANOPY TOP.
A2: LIFTING BAIL.
A3: GUARD MOUNTING VIEWED FROM THE BOTTOM.
A4: CLAMP PROVIDED WITH ENGINE (EQUIV. TO SULLAIR P/N 02250149-912)
A5: ENGINE & FAN
750B (02250197-982 R01) 25

1.11 Cooler Assembly, Standard
02250165-334 R04
750B (02250197-982 R01) 26

1.11 Cooler Assembly, Standard

1 1
2 02250163-840 SUPT, BRKT CS 750-900 T3 1
3 02250163-841 SUPT, BRKT SS 750-900 T3 1
4 02250163-843 SUPT, BRKT CLR UPR 750-900 T3 1
5 02250164-583 PNL,SHRD FAN 900HAF T3 INTERM 1
6 02250164-612 VENTURI,CONE INLET T3 INTERM 1
7 02250165-303 RAD, 750-900 T3 1
8 02250165-304 CLR, CHARGED AIR 750-900 T3 1
9 02250165-305 CLR, OIL 750-900 T3 1
10 825305-283 NUT, HEX F PLTD 5/16-18 6
11 825306-347 NUT, HEX F PLTD 3/8-16 2
13 829706-125 SCREW, HEX SER WASHER 3/8-16 X 1 1/4 16
14 838306-112 WASHER, PL-B WIDE PLTD 3/8 10
750B (02250197-982 R01) 27

1.12 Cooler Assembly, Aftercooled
02250162-757 R04
750B (02250197-982 R01) 28

1.12 Cooler Assembly, Aftercooled

1 1
2 02250163-831 SUPT, BRKT LWR A/C T3 1
3 02250163-840 SUPT, BRKT CS 750-900 T3 1
4 02250163-841 SUPT, BRKT SS 750-900 T3 1
5 02250163-843 SUPT, BRKT CLR UPR 750-900 T3 1
6 02250164-583 PNL,SHRD FAN 900HAF T3 INTERM 1
7 02250164-612 VENTURI,CONE INLET T3 INTERM 1
8 02250165-303 RAD, 750-900 T3 1
9 02250165-304 CLR, CHARGED AIR 750-900 T3 1
10 02250165-305 CLR, OIL 750-900 T3 1
11 825305-283 NUT, HEX F PLTD 5/16-18 6
12 825306-347 NUT, HEX F PLTD 3/8-16 2
16 SEE CHART AFTERCOOLER 1
AFTERCOOLER
STD 02250165-306 CLR,AFTERCOOLER 750-900
CE 02250172-402 CLR,AFTER 750B (CE)
750B (02250197-982 R01) 29

1.13 Cooling System, Non-Aftercooled
02250191-643 R01S1
750B (02250197-982 R01) 30

02250191-643 R01S2
750B (02250197-982 R01) 31


1 02250051-448 HOSE, MED PRESS 1.50 X 54” LG 1
2 02250099-415 FLG, KIT SAE SPLT 2” - VITON 2
3 02250108-230 CNTNR, RAD FLUID RECOVERY 5QT 1
4 02250129-233 HOSE, BELLOW CHRG AIR 3” ID C9 2
5 02250138-969 CLAMP, HOSE CONST TORQUE 70-92 12
6 02250144-471 BAF,REAR FILLER SS CAT C9 1
7 02250144-485 BAF,REAR FILLER CS CAT C9 1
8 02250160-095 WS, EPDM 65 SHORE/SPGE RUBBER BLACK (FT) 2
9 02250161-140 BAFFLE, REAR CS CAT C9 750-900 T3 1
10 02250161-141 BAFFLE, REAR SS CAT C9 750-900 T3 1
11 02250161-276 SNSR,TEMP RTD 3/4 O-RING 1
12 02250161-421 HOSE, ENG RAD UPR 750-900 C9 1
13 02250161-475 PIPE, ENG RAD LWR 750-900 C9 T3 1
14 02250161-948 PIPE, ALUMINUM 3.00 OD SS LWR 900HAF 1
15 02250163-966 HOSE, MP 1.50 X 42.00 750-900 T3 2
16 02250163-974 ELB,RUB 45 3.00 CHRG AIR CLR 1
17 02250165-338 SA,FLUID CLR/RAD W/O A/C 900 T3 1
18 02250165-350 HOSE,RAD 2 X 6” 900 T3 2
19 02250165-355 CLAMP,HOSE 1 13/16 - 2 3/4 4
20 02250165-362 PNL, CVR REAR BAF 750-900 T3 2
21 02250166-027 SUPT, LOWER CAC PIPE 1
22 02250166-191 GD, BELT RH CAT C9 T3 1
23 02250166-192 GD, BELT LH CAT C9 T3 1
24 02250167-738 ELB, TUBE 90<$s> 1-7/8 M/F SAE 1
25 02250167-739 FTG, TUBE STRAIGHT 1-1/2 1
27 02250168-203 SUPT, ANL FRMD AMB TEMP SENDOR 1
28 02250168-698 GUARD, BELT ALTERNATOR 750B C9 T3 1
750B (02250197-982 R01) 32


29 02250168-939 HOSE, RAD 3” X 2 1/2” X 5” 1
30 02250169-057 GRD, FAN LH CAT C9 750B T3 1
31 02250169-058 GRD, FAN RH CAT C9 750B T3 1
32 02250178-707 SA, DUAL OIL FLTR 750B T3 1
33 02250180-505 TUBE,AL 3” OD SS 900HAF 1
34 02250180-507 HOSE,CHRG AIR 3” ID C9 1
35 02250191-962 SA, OVERFLOW BOTTLE BRKT 750B 1
36 40162 GROMMET, RUBBER 1” HOLE 2
37 47235 CLAMP, HOSE 3/8” 3
38 250041-174 WEATHERSTRIP, 1”THICK X 1”WIDE (FT) 10
39 407749 HOSE, RAD UPPER 2 1/2 X 6” 1
40 408300-001 CLAMP, HOSE 9/16”ID 1
41 825305-283 NUT, HEX F PLTD 5/16-18 10
42 825506-198 NUT, HEX LOCKING 3/8-16 2
43 829106-125 CAPSCR, HEX GR5 3/8-16 X 1 1/4 2
44 829108-150 CAPSCR, HEX GR5 1/2-13 X 1 1/2 4
47 834504-050 SCREW, SELF-DRILL 1/4 X 1/2 8
51 842315-038 HOSE, FUEL LINE 3/8 (FT) 2
52 868306-250 U-BOLT, 3/8 X 2 1/2 PIPE PLTD 1
A1: DIRECT THIS END OF HOSE
INTO
CONTAINMENT
FRAME.
750B (02250197-982 R01) 33


A2: TO COOLANT OUTLET ON ENGINE.
A3: TO COOLANT INLET ON ENGINE.
A4: TO AIR INLET OF ENGINE.
A5: TO ENGINE TURBO.
A6: TO AIR END.
A7: TO STR FTG ON THERMAL VALVE.
A8: TO ELBOW FTG ON THERMAL VALVE.
A9: ENGINE COOLANT SENSOR 02250165-908
750B (02250197-982 R01) 34

Notes
750B (02250197-982 R01) 35

1.14 Cooling System, Aftercooled
02250191-645r01S1
750B (02250197-982 R01) 36

02250191-645r01S2
750B (02250197-982 R01) 37


8 02250160-095 WS, EPDM 65 SHORE/SPGE RUBBER BLACK(FT) 2
11 02250161-421 HOSE, ENG RAD UPR 750-900 C9 1
14 02250163-966 HOSE, MP 1.50 X 42.00 750-900 T3 2
16 02250165-336 PLT, BAF HALF CAT C9 750-900 T3 4
17 02250165-337 SA,FLUID CLR/RAD W/A/C 900 T3 1
18 02250165-350 HOSE,RAD 2 X 6” 900 T3 2
19 02250165-355 CLAMP,HOSE 1 13/16 - 2 3/4 4
21 02250166-191 GD, BELT RH CAT C9 T3 1
22 02250166-192 GD, BELT LH CAT C9 T3 1
23 02250167-738 ELB, TUBE 90<$s> 1-7/8 M/F SAE 1
27 02250168-939 HOSE, RAD 3” X 2 1/2” X 5” 1
28 02250169-057 GRD, FAN LH CAT C9 750B T3 1
29 02250169-058 GRD, FAN RH CAT C9 750B T3 1
750B (02250197-982 R01) 38


31 02250180-505 TUBE,AL 3” OD SS 900HAF 1
32 02250180-507 HOSE,CHRG AIR 3” ID C9 1
33 02250191-962 SA,OVERFLOW BOTTLE BRKT 1
34 40162 GROMMET, RUBBER 1” HOLE 2
35 47235 CLAMP, HOSE 3/8” 3
37 407749 HOSE, RAD UPPER 2 1/2 X 6” 1
38 408300-001 CLAMP, HOSE 9/16”ID 1
39 825305-283 NUT, HEX F PLTD 5/16-18 10
40 825506-198 NUT, HEX LOCKING 3/8-16 2
41 829106-125 CAPSCR, HEX GR5 3/8-16 X 1 1/4 2
42 829108-150 CAPSCR, HEX GR5 1/2-13 X 1 1/2 4
49 842315-038 HOSE, FUEL LINE 3/8 (FT) 10
50 868306-250 U-BOLT, 3/8 X 2 1/2 PIPE PLTD 1
A1: DIRECT THIS END OF HOSE INTO CONTAINMENT FRAME.
A4: TO AIR INLET ON ENGINE.
A6: TO AIR END.
A7: TO STRAIGHT FTG ON THERMAL VALVE.
750B (02250197-982 R01) 39

1.15 Cooling System, Non-aftercooled 1050 Standard
02250185-701r02S1
750B (02250197-982 R01) 40

02250185-701R02 S2
750B (02250197-982 R01) 41


8 02250160-095 WS, EPDM 65 SHORE/SPGE RUBBER BLACK(FT) 2
11 02250161-421 HOSE, ENG RAD UPR 750-900 C9 1
14 02250163-966 HOSE, MP 1.50 X 42.00 750-900 T3 2
18 02250165-350 HOSE,RAD 2 X 6” 900 T3 2
19 02250165-355 CLAMP,HOSE 1 13/16 - 2 3/4 4
21 02250166-191 GD, BELT RH CAT C9 T3 1
22 02250166-192 GD, BELT LH CAT C9 T3 1
23 02250167-738 ELB, TUBE 90<$s> 1-7/8 M/F SAE 1
26 02250168-939 HOSE, RAD 3” X 2 1/2” X 5” 1
27 02250169-057 GRD, FAN LH CAT C9 750B T3 1
28 02250169-058 GRD, FAN RH CAT C9 750B T3 1
30 02250180-505 TUBE,AL 3” OD SS 900HAF 1
750B (02250197-982 R01) 42


31 02250180-507 HOSE,CHRG AIR 3” ID C9 1
32 02250185-699 HOSE,MP 1.38ID X 49OAL 1
33 02250191-962 SA,OVERFLOW BRKT 750B 1
34 40162 GROMMET, 11/16IDX1 5/16ODX7/16 2
35 47235 CLAMP, HOSE 3/8” 3
37 407749 HOSE, RAD UPPER 2 1/2 X 6” 1
38 408300-001 CLAMP, HOSE 9/16”ID 1
39 825305-283 NUT, HEX F PLTD 5/16-18 10
40 825506-198 NUT, HEX LOCKING 3/8-16 2
41 829106-125 CAPSCR, HEX GR5 3/8-16 X 1 1/4 2
42 829108-150 CAPSCR, HEX GR5 1/2-13 X 1 1/2 4
49 842315-038 HOSE, FUEL LINE 3/8 (FT) 1
50 868306-250 U-BOLT, 3/8 X 2 1/2 PIPE PLTD 1
A6: TO AIR END.
750B (02250197-982 R01) 43

1.16 Cooling System, Aftercooled 1050 Standard
02250185-700r01 S1
750B (02250197-982 R01) 44

02250185-700r01S2
750B (02250197-982 R01) 45


8 02250160-095 WS, EPDM 65 SHORE/SPGE RUBBER BLACK 3
12 02250161-421 HOSE, ENG RAD UPR 750-900 C9 1
15 02250163-966 HOSE, MP 1.50 X 42.00 750-900 T3 2
17 02250165-338 SA,FLUID CLR/RAD W/O A/C 900 T3 1
18 02250165-350 HOSE,RAD 2 X 6” 900 T3 2
19 02250165-355 CLAMP,HOSE 1 13/16 - 2 3/4 4
20 02250165-362 PNL, CVR REAR BAF 750-900 T3 2
22 02250166-191 GD, BELT RH CAT C9 T3 1
23 02250166-192 GD, BELT LH CAT C9 T3 1
24 02250167-738 ELB, TUBE 90<$s> 1-7/8 M/F SAE 1
26 02250168-203 SUPT, ANL FRMD AMB TEMP SENDOR 1
28 02250168-939 HOSE, RAD 3” X 2 1/2” X 5” 1
29 02250169-057 GRD, FAN LH CAT C9 750B T3 1
30 02250169-058 GRD, FAN RH CAT C9 750B T3 1
750B (02250197-982 R01) 46


32 02250180-505 TUBE,AL 3” OD SS 900HAF 1
33 02250180-507 HOSE,CHRG AIR 3” ID C9 1
34 02250185-699 HOSE,MP 1.38ID X 49OAL 1
36 40162 GROMMET, 11/16IDX1 5/16ODX7/16 2
37 47235 CLAMP, HOSE 3/8” 3
39 407749 HOSE, RAD UPPER 2 1/2 X 6” 1
40 408300-001 CLAMP, HOSE 9/16”ID 1
41 825305-283 NUT, HEX F PLTD 5/16-18 10
42 825506-198 NUT, HEX LOCKING 3/8-16 2
43 829106-125 CAPSCR, HEX GR5 3/8-16 X 1 1/4 2
44 829108-150 CAPSCR, HEX GR5 1/2-13 X 1 1/2 4
51 842315-038 HOSE, FUEL LINE 3/8 (FT) 14
52 868306-250 U-BOLT, 3/8 X 2 1/2 PIPE PLTD 1
Exploded View Notes
A4: TO AIR INLET OF ENGINE.
A6: TO AIR END.
A7: TO STR FTG ON THERMAL VALVE.
750B (02250197-982 R01) 47

1.17 Drain Line Routing
02250162-756 R02
750B (02250197-982 R01) 48

1.17 Drain Line Routing

1 02250052-841 INSERT, NYLON TUBING 1/4”OD 3
2 02250054-861 TUBE,NYL .25 OD X 040W BLK(FT) 6
3 02250081-219 CONN, 5/16”TUBE X 1/4”NPT 1
4 02250162-252 HOSE,BALL VLV DRN-ENG OIL DRN 1
5 02250165-555 HOSE, BALL VLV DRAIN TO SEP TNK 1
6 02250165-557 HOSE, BALL VLV DRAIN TO RAD 1
7 02250165-558 HOSE, BALL VLV DRAIN TO TEE 1
8 02250165-559 HOSE, MSTR TRAP TEE TO FLTR TEE 1
9 02250165-560 HOSE, MOISTURE TRAP TO TEE 2
10 40513 CLAMP, HOSE 13/16” TO 1-1/2” 4
11 47117 VALVE,BALL 1/2”NPT 3
12 250018-430 ELBOW, 1/4” TUBE X 1/4” NPT 1
13 406615 ELBOW, 5/16”HOSE X 1/4”NPT 1
14 860108-050 CONN, 37 FL/MPT PLTD 1/2 X 1/2 4
15 861708-050 TEE, 37FL M BR 1/2 X 1/2 1
16 866215-020 ELBOW, PIPE 90 DEG PLT 1/2” 1
17 866408-000 NIPPLE, PIPE-XS PLT 1/2 X CL 4
18 866408-060 NIPPLE, PIPE-XS PLT 1/2 X 6 1
19 866900-020 PLUG, PIPE 1/2” 3000# STL PLT 1
20 873204-002 COUPLING, RED 1/2 X 1/4 300 PLT 1
21 873308-008 TEE, 37FL UNION 1/2 1
A1: PARTS NEEDED FOR AFTER-COOLED MODELS ONLY.
A2: FOR NON-AFTER-COOLED MODELS ONLY.
750B (02250197-982 R01) 49

1.18 Compressor Oil Filter Sub-Assembly with Thermostat
02250163-526 R00
750B (02250197-982 R01) 50

1.18 Compressor Oil Filter Sub-Assembly with Thermostat

1 02250048-384 SUPT, FILTERSTAT MOUNT 1
2 02250049-934 FILTERSTAT, FPE 1-1/2 NPT 1
3 250025-526 ELEMENT, FLUID FILTER (REF 250025-523 TAB) 2
4 250040-099 WASHER, .500 HARDENED 4
5 829106-125 CAPSCR, HEX GR5 3/8-16 X 1 1/4 4
8 860024-150 ELBOW, 37FL 45M 1 1/2 X 1 1/2 1
9 860124-150 CONN, 37 FL/MPT PLTD 1 1/2 X 1 1/2 2
10 860224-150 ELBOW, 37FL 90M 1 1/2 X 1 1/2 1
11 866424-000 NIPPLE, PIPE-XS PLT 1 1/2 X CL 1
12 867030-060 ELBOW, PIPE 90 DEG 300# PLT 1 1/2” 1
NOTES:
1) REPAIR KIT P/N 02250087-682
750B (02250197-982 R01) 51

1.19 Air Controls Manifold, Single Pressure
02250162-843 R06
750B (02250197-982 R01) 52

1.19 Air Controls Manifold, Single Pressure

1 825204-226 NUT, HEX PLTD 1/4-20 1
2 825205-273 NUT, HEX PLTD 5/16-18 1
3 828604-125 CAPSCR, HEX GR5 1/4-20 X 1 1/4 1
4 828605-175 CAPSCR, HEX GR5 5/16-18 X 1 3/4 1
5 842910-125 CONN, HOSE #10 X 1/8 2
6 860104-025 CONN, 37 FL/MPT PLTD 1/4 X 1/4 1
7 860108-050 CONN, 37 FL/MPT PLTD 1/2 X 1/2 1
8 860204-025 ELBOW, 37FL 90M 1/4 X 1/4 1
9 860204-050 ELBOW, 37FL 90M 1/4 X 1/2 1
10 860208-050 ELBOW, 37FL 90M 1/2 X 1/2 2
11 860212-075 ELBOW, 37FL 90M 3/4 X 3/4 1
12 860404-025 NIPPLE, PIPE-HEX 1/4 X 1/4 1
13 867700-010 TEE, PIPE 1/4 3000# PLT 1
14 868900-005 BUSHING, RED HEX PLTD 1/4 X 1/8 1
NOTES:
A1: 1/4”NPT(PRESSURE GAUGE)
A2: 3/8-16 TAPPED .50 DEEP MOUNTING HOLES(4-PLACES)
A3: INFORMATION PLATE TO INCLUDE THE FOLLOWING:
SULLAIR NAME AND LOGO
SULLAIR P/N
SET PRESSURE(S)
PRESSURE RANGE
MAX. INLET PRESSURE
DATE CODE
(NO VENDOR INFO)
A4: REFERENCE: .062” ORFICE LOCATED BELOW THIS ELBOW
THE REDUCING REGULATOR THREADS AND THE MATING THREADS IN THE MANIFOLD ARE TO HAVE LOCTITE 7649 PRIMER N
APPLIED PER MANUFACTURES INSTRUCTIONS PRIOR TO APPLYING LOCTITE 271 HIGH STRENGTH THREADLOCKER TO THE
A5:
REDUCING REGULATOR HOUSING THREADS AND INSTALLING INTO THE BLOCK. TIGHTEN THE REGULATOR HOUSING TO 65 LB-FT
OF TORQUE.
750B (02250197-982 R01) 53

1.20 Air Controls Manifold, Dual Pressure
02250144-497 R05
750B (02250197-982 R01) 54

1.20 Air Controls Manifold, Dual Pressure

1 825204-226 NUT, HEX PLTD 1/4-20 1
2 825205-273 NUT, HEX PLTD 5/16-18 2
3 828604-125 CAPSCR, HEX GR5 1/4-20 X 1 1/4 1
4 828605-175 CAPSCR, HEX GR5 5/16-18 X 1 3/4 2
5 842910-125 CONN, HOSE #10 X 1/8 2
6 860104-025 CONN, 37 FL/MPT PLTD 1/4 X 1/4 1
7 860108-050 CONN, 37 FL/MPT PLTD 1/2 X 1/2 1
8 860204-025 ELBOW, 37FL 90M 1/4 X 1/4 1
9 860204-050 ELBOW, 37FL 90M 1/4 X 1/2 1
10 860208-050 ELBOW, 37FL 90M 1/2 X 1/2 2
11 860212-075 ELBOW, 37FL 90M 3/4 X 3/4 1
12 860404-025 NIPPLE, PIPE-HEX 1/4 X 1/4 1
13 867700-010 TEE, PIPE 1/4 3000# PLT 1
14 868900-005 BUSHING, RED HEX PLTD 1/4 X 1/8 1
NOTES:
A1: 1/4”NPT(PRESSURE GAUGE)
A2: 3/8-16 TAPPED .50 DEEP MOUNTING HOLES(4-PLACES)
A3: INFORMATION PLATE TO INCLUDE THE FOLLOWING:
SULLAIR NAME AND LOGO
SULLAIR P/N
SET PRESSURE(S)
PRESSURE RANGE
MAX. INLET PRESSURE
DATE CODE
(NO VENDOR INFO)
A4: REFERENCE: .062” ORFICE LOCATED BELOW THIS ELBOW
THE REDUCING REGULATOR THREADS AND THE MATING THREADS IN THE MANIFOLD ARE TO HAVE LOCTITE 7649 PRIMER N
APPLIED PER MANUFACTURES INSTRUCTIONS PRIOR TO APPLYING LOCTITE 271 HIGH STRENGTH THREADLOCKER TO THE
A5:
REDUCING REGULATOR HOUSING THREADS AND INSTALLING INTO THE BLOCK. TIGHTEN THE REGULATOR HOUSING TO 65 LB-FT
OF TORQUE.
750B (02250197-982 R01) 55

1.21 Control System Manifold Exploded View
02250159-190 R02
750B (02250197-982 R01) 56

1.21 Control System Manifold Exploded View

1 02250144-972 MANIFOLD, AIR CONTROLS H.P. 1
2 02250166-774 KIT, REPAIR RUN/START SOLENOID 1
4 02250166-777 KIT, REPAIR SOLENOID COIL (FITS ALL) 1
7 02250166-782 KIT, REPAIR CHECK VALVE 1
8 02250166-783 KIT, REPAIR CP VALVE (LOW PRESSURE) 1
9 02250166-784 KIT, REPAIR CP VALVE (HIGH PRESSURE) 1
A1: NOT REQ’D FOR SINGLE PRESSURE MACHINES.
A2: NOT REQ’D FOR XH & XHH MACHINES. REF: 02250166-783 KIT IS FOR MACHINES UNDER 300PSI (HH&H)
02250166-784 KIT IS FOR MACHINES OVER 300PSI (XH&XHH)
REF: SULLAIR TAB DRAWING FOR KITS - 02250166-769.
750B (02250197-982 R01) 57

1.22 Control System Components And Parts
02250160-092 R11
750B (02250197-982 R01) 58


1 02250141-442 SNSR, PRESS 225PSIG 1-5VDC 1
2 02250157-351 ENCL, COMP & MANIF BLK T3 1
3 02250157-696 SUPT, COMPASS ENCLOSURE 1600 T3 1
5 02250162-204 HARN, MANIFOLD-BLOCK 1
6 02250162-222 SUPT, MANIFOLD 900HAF & 1600 T3 1
7 02250162-243 HOSE,MANF-BLW DN VLV SUPPLY 1
8 02250162-244 HOSE,MANF-BLWDWNVLVDISCH 1600 1
9 02250162-245 HOSE,MANF-RECIRC VALVE 1
10 02250162-246 HOSE,MANF-RUN/START 1
11 02250162-247 HOSE,MANF-CTL SYS VENT 1
12 02250162-248 HOSE, CONTROL SYS 1
13 02250162-255 BOLT, SHOULDER 5/16-18 X .75 1
14 02250162-703 FTG, HOSE BLKHD ELBOW 1/4 37 FLR 3
15 02250163-467 DECAL, HOSE CTL LINE LOC-ENCL 1
16 02250166-766 BSHG, OPEN/CLOSED 1.250 1
17 02250168-419 PLUG, ELECT COMPASS AUX CONNECTOR 1
18 43258 CONNECTOR, HOSE 5/16”HOSE X 1/4”NPT 1
19 47235 CLAMP, HOSE 3/8” 1
20 48448 GAUGE, CTL AIR PRESS 0-200 PSI 1
21 825305-283 NUT, HEX F PLTD 5/16-18 2
27 842315-031 HOSE, FUEL LINE 5/16 (FT) 1
28 842910-125 CONN, HOSE #10 X 1/8 2
750B (02250197-982 R01) 59


29 843102-025 RIVET, POP 1/8 X 1/4 1
30 862108-050 UNION, 37FL BHD 1/2 3
31 879611-081 NUT, HEX LOCKING SS 4-40 4
32 880511-050 SCRW,PAN HD PH #4-40 X 1/2 SS 4
33 886702-062 HOSE, VITON 1/4OD X 1/8”ID FT 2
34 SEE_CHART_CNTL CONTROLLER, COMPASS L.P. 1
35 SEE_CHART_MANF MANIFOLD, AIR CONTROLS L.P. 1
EXPLODED/VIEW NOTES:
A1: REAR VIEW.
A2: WIRING HARNESS CONNECTOR.
A3: USE ON OPEN FRAMES MACHINES ONLY.
A4: MOUNT TO PEM NUTS IN 02250157-351.
A5: START/RUN
A6: RECIRC
A7: HI/LOW
A8: WIRING HARNESS DETAILS.
A9: DECAL LOCATION.
A10: P2
CONTROLLER MODEL
02250165-490 SINGLE PRESSURE
02250159-203 DUAL PRESSURE
MANIFOLD MODEL
02250162-843 SINGLE PRESSURE
02250144-497 DUAL PRESSURE
750B (02250197-982 R01) 60

Notes
750B (02250197-982 R01) 61

1.23 Discharge System, Non-Aftercooled
02250165-250 R05
750B (02250197-982 R01) 62

1.23 Discharge System, Non-Aftercooled

1 02250046-371 SUPPORT, DISCH PIPE 750 1
2 02250086-337 VALVE, BALL 2” FNPT W/O DRAIN 1
4 02250105-534 FLG, 3” SAE J518 CODE 61 2
5 02250162-448 HOSE ASS’Y, 3.00 DISCH 900HAF T3 1
6 02250165-253 PIPE ASSY, DISCH 750-900 T3 1
7 250028-266 BRACKET, RECEIVER SUPPORT 1
8 250040-100 WASHER, .625 HARDENED 10
9 825510-329 NUT, HEX LOCKING 5/8-11 4
10 827910-175 CAPSCR, HEX GR8 5/8-11 X 1 3/4 6
11 829106-100 CAPSCR, HEX GR5 3/8-16 X 1 2
14 868306-250 U-BOLT, 3/8 X 2 1/2 PIPE PLTD 1
15 SEE_CHART_TNK M,RECEIVER SA 900HAF TIER III 1
A1: TO FRAME.
A3: AIR DISCHARGE.
RECEIVER TANK
PART MODEL
02250163-586 600, 750, 825, 900, & 1050
02250165-389 600HH-750HH
02250165-390 600CE, 750CE, 825CE, 900CE, 1050CE, & 600HHCE-750HHCE
750B (02250197-982 R01) 63

1.24 Discharge System, Aftercooled-Filtered
02250162-755 R10 S1
750B (02250197-982 R01) 64

02250162-755 R10 S2
750B (02250197-982 R01) 65


1 02250086-337 VALVE, BALL 2” FNPT without DRAIN 2
2 02250087-093 SUPPORT, FILTER 1
4 02250105-534 FLG, 3” SAE J518 CODE 61 2
5 02250131-977 ADPT, 2” TUBE ASSY W/4-BOLT FLG 2
7 02250161-786 PIPE ASS’Y, 2.00 900HAF T3 1
8 02250161-787 PIPE ASSY, DISCH 2.00 900HAF T3 1
9 02250161-839 PIPE ASSY, WTR TRAP/FILTERS 1
10 02250161-928 PIPE ASSY, 4-BOLT 2.00 900HAF 1
11 02250162-091 PIPE ASS’Y, DISCH 2.00 900HAF T3 1
12 02250162-093 VALVE, BALL 2.00 NPT LCKG 900HAF T3 1
13 02250162-094 PIPE ASSY, UPPER AC 4-BOLT 900HAF T3 1
14 02250162-095 PIPE ASSY, 90 DEG 4-BOLT 900HAF T3 1
15 02250162-097 PIPE ASSY, LONG 900HAF T3 1
16 02250162-098 PIPE ASSY, LOWER AC 2.0 4-BOLT 1
18 02250163-584 M,FILTERS 900HAF TIER III 1
19 02250165-184 SUPT, DISCH PIPE T3 INTERIM 1
20 02250165-185 SUPT,SEP WTR TRAP T3 INTERIM 1
21 02250165-989 SUPT, DISCHARGE PIPING 1
22 02250168-047 SUPT, BRKT A/C UPPER LINE 2.00 1
23 02250168-055 SUPT, BRKT A/C LOWER LINE 2.00 1
24 02250176-957 SW, DIFF PRESS 750B/1600C AF 1
25 02250177-071 HARN, WRG 750B FILTERED 1
26 02250177-867 TUBE,1/4”OD SS 750B AF FILTERS 1
28 02250179-944 SPCR, AF 750B 1.00OD X .75LG 2
29 02250179-945 SUPT, BRKT 750B PRESS DIFF SW 1
750B (02250197-982 R01) 66


31 250040-100 WASHER, .625 HARDENED 10
32 810504-012 ELBOW, TUBE 90 DEG M 1/4 X 1/8 2
33 810504-025 ELBOW, TUBE 90 DEG M 1/4 X 1/4 1
34 812204-025 CONN, TUBE-MALE 1/4 X 1/4 1
35 825506-198 NUT, HEX LOCKING 3/8-16 5
36 825510-329 NUT, HEX LOCKING 5/8-11 4
37 827908-300 CAPSCR, HEX GR8 1/2-13 X 3 2
38 827910-175 CAPSCR, HEX GR8 5/8-11 X 1 3/4 6
39 829106-100 CAPSCR, HEX GR5 3/8-16 X 1 6
40 829106-125 CAPSCR, HEX GR5 3/8-16 X 1 1/4 3
44 868306-250 U-BOLT, 3/8 X 2 1/2 PIPE PLTD 9
45 SEE_CHART_SEP SA,MOISTURE TRAP TIER 3 1
46 SEE_CHART_TANK M,RECEIVER SA 900HAF TIER III 1
A1: TO AFTER-COOLER.
A2: MOUNTED TO FUEL TANK.
A3: TO BALL VALVE.
A4: TO FLEX TUBE.
A5: TO LOWER AC COOLER.
A6: AC AIR OUTLET.
A7: TO FRAME.
MOISTURE TRAP
PART MODEL
02250163-585 NON CE MACHINES
02250183-824 CE MACHINES
750B (02250197-982 R01) 67


RECEIVER TANK
PART MODEL
02250163-586 600, 750, 825, & 900
02250165-389 600HH-750HH
02250165-390 600CE, 750CE, 825CE, 900CE, 600HHCE-750HHCE
750B (02250197-982 R01) 68

Notes
750B (02250197-982 R01) 69

1.25 Discharge System, Aftercooled
02250192-424 R01 S1
750B (02250197-982 R01) 70

02250192-424 R01 S2
750B (02250197-982 R01) 71


4 02250105-534 FLG, 3” SAE J518 CODE 61 2
7 02250161-786 PIPE ASS’Y, 2.00 900HAF T3 1
21 02250192-425 PIPE ASSY,WTR SEP AC 2” 750B 1
23 250040-100 WASHER, .625 HARDENED 10
24 825506-198 NUT, HEX LOCKING 3/8-16 5
25 825510-329 NUT, HEX LOCKING 5/8-11 4
26 827910-175 CAPSCR, HEX GR8 5/8-11 X 1 3/4 6
27 829106-100 CAPSCR, HEX GR5 3/8-16 X 1 4
28 829106-125 CAPSCR, HEX GR5 3/8-16 X 1 1/4 3
750B (02250197-982 R01) 72


31 866900-005 PLUG, PIPE 1/8” 3000# STL PLT 1
32 868306-250 U-BOLT, 3/8 X 2 1/2 PIPE PLTD 8
33 SEE_CHART_SEP SA,MOISTURE TRAP 750B 1
A3: TO BALL VALVE.
A4: TO FLEX TUBE.
A6: AC AIR OUTLET.
A7: TO FRAME.
MOISTURE TRAP
PART MODEL
RECEIVER TANK
PART MODEL
02250163-586 600, 750, 825, & 900
02250165-389 600HH-750HH
750B (02250197-982 R01) 73

1.26 Discharge System, Aftercooled 1050 Std
02250170-787 R02 S1
750B (02250197-982 R01) 74

02250170-787 R02 S2
750B (02250197-982 R01) 75


4 02250105-534 FLG, 3” SAE J518 CODE 61 2
7 02250161-786 PIPE ASS’Y, 2.00 900HAF T3 1
18 02250165-254 PIPE ASSY, DISCH SYS 750-900 T3 1
22 02250169-658 PIPE ASSY, DISCH 750B (1050) T3 1
24 250040-100 WASHER, .625 HARDENED 10
25 825506-198 NUT, HEX LOCKING 3/8-16 5
26 825510-329 NUT, HEX LOCKING 5/8-11 4
27 827910-175 CAPSCR, HEX GR8 5/8-11 X 1 3/4 6
28 829106-100 CAPSCR, HEX GR5 3/8-16 X 1 6
750B (02250197-982 R01) 76


29 829106-125 CAPSCR, HEX GR5 3/8-16 X 1 1/4 3
32 866900-005 PLUG, PIPE 1/8” 3000# STL PLT 1
33 866900-010 PLUG, PIPE 1/4” 3000# STL PLT 1
34 868306-250 U-BOLT, 3/8 X 2 1/2 PIPE PLTD 9
35 SEE CHART M,RECEIVER SA 900HAF TIER III 1
A2: TO BALL VALVE.
A3: FLEX TUBE.
A5: AC AIR OUTLET.
A6: TO FRAME.
Q1: FOR RECEIVER TANK SEE DRAWING 02250162-760

Q2: TO FUEL TANK.
MOISTURE TRAP
PART MODEL
02250163-585 NON-CE MACHINES
RECEIVER TANK
PART MODEL
02250163-586 NON-CE MACHINES
750B (02250197-982 R01) 77

1.27 Discharge System, Aftercooled & Filtered 1050 Std
02250180-290 R01S1
750B (02250197-982 R01) 78

02250180-290 R01S2
750B (02250197-982 R01) 79


4 02250105-534 FLG, 3” SAE J518 CODE 61 2
7 02250161-786 PIPE ASS’Y, 2.00 900HAF T3 1
17 02250163-585 M,MOISTURE TRAP 900HAF TIER III 1
18 02250163-586 SA,RECEIVER 100/150 T3 1
750B (02250197-982 R01) 80


29 02250179-944 SPCR, AF 750B 1.00OD X .75LG 2
31 02250180-289 SA,FILTERS AC 1050 T3 1
33 250040-100 WASHER, .625 HARDENED 10
34 810504-012 ELBOW, TUBE 90 DEG M 1/4 X 1/8 2
35 810504-025 ELBOW, TUBE 90 DEG M 1/4 X 1/4 1
36 812204-025 CONN, TUBE-MALE 1/4 X 1/4 1
37 825506-198 NUT, HEX LOCKING 3/8-16 5
38 825510-329 NUT, HEX LOCKING 5/8-11 4
39 827908-300 CAPSCR, HEX GR8 1/2-13 X 3 2
40 827910-175 CAPSCR, HEX GR8 5/8-11 X 1 3/4 6
41 829106-100 CAPSCR, HEX GR5 3/8-16 X 1 6
42 829106-125 CAPSCR, HEX GR5 3/8-16 X 1 1/4 3
47 868306-250 U-BOLT, 3/8 X 2 1/2 PIPE PLTD 9
A4: AC AIR OUTLET.
A5: TO FRAME.
A6: TO 02250165-184.
750B (02250197-982 R01) 81

1.28 Receiver Sub Assembly
02250162-760 R13
750B (02250197-982 R01) 82


1 02250085-729 SA, RECEIVER OIL FILL 1
2 02250113-945 ADPT, TUBE ASSY W/4-BOLT FLNG 1
3 02250118-809 CONN,TUBE OIL RETURN 5/16X1/4 1
5 02250141-442 SNSR, PRESS 225PSIG 1-5VDC 2
6 02250159-102 SW,HTM 250 DEG F - 3/4”-16 SAE 1
7 02250169-341 ADPT,MALE PIPE 1/2 X 3/4-16 1
8 242405 VALVE, MIN PRESS 2”NPT 1
9 250028-909 TUBE, 5/16 OD X .032 X 23” 1
10 250034-086 ELEMENT, FLUID SEPARATOR 1
11 250034-587 NUT, CAP 37F X .25 1
12 406480 STRAINER, 1/2” “Y” 1
13 810205-025 CONN, TUBE-M 5/16 X 1/4 1
14 860012-050 ELBOW, 37FL 45M 3/4 X 1/2 1
15 860108-050 CONN, 37 FL/MPT PLTD 1/2 X 1/2 1
16 860124-150 CONN, 37 FL/MPT PLTD 1 1/2 X 1 1/2 1
17 860204-025 ELBOW, 37FL 90M 1/4 X 1/4 1
18 860208-075 ELBOW, 37FL 90M 1/2 X 3/4 1
19 860304-025 ELBOW, 37FL 90F 1/4 X 1/4 1
21 866424-000 NIPPLE, PIPE-XS PLT 1 1/2 X CL 1
22 866432-030 NIPPLE, PIPE-XS PLT 2 X 3 1
23 866900-005 PLUG, PIPE 1/8” 3000# STL PLT 1
24 866900-060 PLUG, PIPE 1 1/2” 3000# STL PLT 1
25 867100-005 BUSHING, RED PLTD 1/4 X 1/8 1
29 868030-020 UNION, PIPE-BRS SEAT 1/2 300# PLT 1
30 868430-020 TEE, PIPE PLTD 1/2 1
750B (02250197-982 R01) 83


31 868430-060 TEE, PIPE PLTD 1 1/2 1
32 874808-008 CROSS, FEMALE PIPE NPTF 1/2” 1
33 SEE_CHART_TNK TANK, OIL RECEIVER 1
34 SEE_CHART_VLV VALVE, RELIEF 1
A1: 12 X 5/8-11 X 2.25 HEX HEAD CAP SCREWS SUPPLIED W/TANK.
A2: 12 X 5/8 HARDNED WASHERS SUPPLIED W/TANK.
A3: TO DISCHARGE PIPE ASSY.
A4: TO AIR END DISCHARGE.
A5: TO OIL SUMP.
A6: P1 (DRY) SUMP TRANSDUCER.
A7: P3 (WET) SUMP TRANSDUCER.
A8: RTT (RECEIVER TANK TEMPERATURE) TO COMPASS CONTROLLER.
A9: TO SCAVANGE LINE.
A10: TO BLOW DOWN VALVE.
A11: TO SUPPLY MANIFOLD BLOCK.
A12: REMOVE FOR OPTIONAL LOUVERS ONLY.
RECEIVER TANK
PART MODEL
02250064-526 600, 750, 825, 900, & 1050
250030-800 600HH & 750HH
02250051-225 600CE, 750CE, 825CE, 750CE, 900CE, & 1050CE
RELIEF VALVE
PART MODEL
250006-448 600, 750, 825, 900, & 1050
02250182-011 600HH & 750HH
02250175-929 600CE, 750CE, 825CE, 900CE, & 1050CE
750B (02250197-982 R01) 84

Notes
750B (02250197-982 R01) 85

1.29 Discharge Air Filters
02250162-758 R03
750B (02250197-982 R01) 86

1.29 Discharge Air Filters

2 02250153-042 SCF-910N 3”NPT W/AUTO DRAINS 1
3 02250153-066 SCH-910N 3”NPT W/AUTO DRAINS 1
4 02250153-287 KIT,SC HEAD CLAMP 910-1315 1
5 02250169-977 HOSE,ASSY DRAINS FILTERS 750B T3 1
6 867112-080 BUSHING, RED PLTD 3 X 2 2
A1: INLET
A2: OUTLET
750B (02250197-982 R01) 87

1.30 Discharge Air Filters 1050
02250180-290 R01
750B (02250197-982 R01) 88


4 02250105-534 FLG, 3” SAE J518 CODE 61 2
7 02250161-786 PIPE ASS’Y, 2.00 900HAF T3 1
17 02250163-585 M,MOISTURE TRAP 900HAF TIER III 1
18 02250163-586 SA,RECEIVER 100/150 T3 1
750B (02250197-982 R01) 89


29 02250179-944 SPCR, AF 750B 1.00OD X .75LG 2
31 02250180-289 SA,FILTERS AC 1050 T3 1
33 250040-100 WASHER, .625 HARDENED 10
34 810504-012 ELBOW, TUBE 90 DEG M 1/4 X 1/8 2
35 810504-025 ELBOW, TUBE 90 DEG M 1/4 X 1/4 1
36 812204-025 CONN, TUBE-MALE 1/4 X 1/4 1
37 825506-198 NUT, HEX LOCKING 3/8-16 5
38 825510-329 NUT, HEX LOCKING 5/8-11 4
39 827908-300 CAPSCR, HEX GR8 1/2-13 X 3 2
40 827910-175 CAPSCR, HEX GR8 5/8-11 X 1 3/4 6
41 829106-100 CAPSCR, HEX GR5 3/8-16 X 1 6
42 829106-125 CAPSCR, HEX GR5 3/8-16 X 1 1/4 3
47 868306-250 U-BOLT, 3/8 X 2 1/2 PIPE PLTD 9
A4: AC AIR OUTLET.
A5: TO FRAME.
A6: TO 02250165-184.
750B (02250197-982 R01) 90

Notes
750B (02250197-982 R01) 91

1.31 Receiver Oil Fill Sub Assembly
02250085-191 R02
750B (02250197-982 R01) 92

1.31 Receiver Oil Fill Sub Assembly

1 02250064-595 ADPT, RECEIVER OIL FILL 185DPQ 1
2 02250081-779 GL, SIGHT OIL LEVEL 1-1/2” PLTD 1
3 40029 PLUG, O-RING BOSS SAE 1 1/4 1
4 868430-060 TEE, PIPE PLTD 1 1/2 1
750B (02250197-982 R01) 93

1.32 Fuel System
02250162-774 R08 s1
750B (02250197-982 R01) 94

1.32 Fuel System
02250162-774 R08 s2
750B (02250197-982 R01) 95

1.32 Fuel System

1 02250152-375 CLAMP, T-BOLT SS BAND 2.75”ID 2
2 02250157-011 FILLER, FUEL W/SCREEN 2.6” DIA 1
3 02250158-104 VALVE, FUEL DIVERSION 3-WAY 1
4 02250158-112 HOSE, FUEL FILLER NECK 1600 T3 1
5 02250160-014 CPLG, QIK DISC FM 1/2” 1
6 02250160-017 CPLG, QIK DISC FM 3/8” 1
7 02250160-020 CPLG, QIK DISC MALE X 1/2” 1
8 02250160-023 CPLG, QIK DISC MALE 3/8” 1
9 02250161-886 FLG, FUEL PICK-UP/RET W/O GUAGE 1
10 02250163-356 HOSE,BALL VLV 3 WAY - AUX CONN 1
11 02250163-357 HOSE,BALL VLV 3 WAY - TNK 2
12 02250163-358 HOSE,BALL VLV 3 WAY - MAIN TNK 1
13 02250163-359 HOSE, FEMALE JIC 37 DEG 9/16-18 1
14 02250163-360 HOSE, FEMALE JIC 37 DEG 3/4-16 1
15 02250163-524 SDR,FUEL LEVEL 900HAF T3 1
16 02250169-267 INSUL,O-CELL FOAM 2.00 THICK 2
17 02250185-262 FLTR,FUEL TANK VENT 1/2NPT 1
18 02250190-661 TANK, FUEL 115 GAL 750B T3 1
19 250004-752 GASKET, FUEL GAUGE NEOPRENE 2
20 408300-001 CLAMP, HOSE 9/16”ID 1
21 825305-283 NUT, HEX F PLTD 5/16-18 2
22 825510-329 NUT, HEX LOCKING 5/8-11 8
23 829110-175 CAPSCR, HEX GR5 5/8-11 X 1 3/4 8
26 860106-038 CONN, 37 FL/MPT PLTD 3/8 X 3/8 1
27 860108-050 CONN, 37 FL/MPT PLTD 1/2 X 1/2 3
28 860206-038 ELBOW, 37FL 90M 3/8 X 3/8 2
750B (02250197-982 R01) 96

1.32 Fuel System

29 866215-020 ELBOW, PIPE 90 DEG PLT 1/2” 1
30 866308-160 NIPPLE, PIPE PLTD 1/2 X 16 1
31 876106-056 ADAPTER, PLTD 3/8 X 9/16-18 1
32 876108-075 ADAPTER, PLTD 1/2 X 3/4-16 1
33 885406-038 UNION, 37FL/NPTF BHD 3/8 1
34 885408-050 UNION, 37FL/NPTF BHD 1/2 1
35 887502-150 SCRW,SEAL PHILLIP 10-32 X 1.50 5
VIEW NOTES:
A1: FUEL LINE FROM EXTERNAL TANK.
A2: FUEL LINE FROM ENGINE.
A3: FUEL LINE TO EXTERNAL TANK.
A4: HANDLE SHOWN AT EXTERNAL POSITION.
A5: FUEL LINE TO ENGINE.
A6: FUEL LINE TO INTERNAL TANK.
A7: FUEL LINE FROM INTERNAL TANK.
A8: CENTER DECAL AS SHOWN AROUND FUEL SELECTOR SWITCH AND HOLES ON LIFTING BAIL.
Q1: FUEL FILLER CAP-02250166-195, REFERENCE DWG: 02250157-011
750B (02250197-982 R01) 97

1.33 Moisture Trap Assembly, Aftercooled
02250192-418 R01
750B (02250197-982 R01) 98

1.33 Moisture Trap Assembly, Aftercooled

2 44408 FITTING, HOSE END M 5/8 X 1/2 2
3 44912 VALVE, 2-WAY PNEUMATIC N.C. 1
4 250018-430 ELBOW, 1/4” TUBE X 1/4” NPT 2
5 250025-294 ORIFICE, .187 .50M X .50M 1
7 866408-000 NIPPLE, PIPE-XS PLT 1/2 X CL 1
9 866900-020 PLUG, PIPE 1/2” 3000# STL PLT 1
10 867030-020 ELBOW, PIPE 90 DEG 300# PLT 1/2” 1
13 868430-020 TEE, PIPE PLTD 1/2 1
14 868910-080 BUSHING, RED HEX PLTD 2 1/2 X 2 2
15 877806-004 COUPLING, RED 3/4 X 1/2 3000# PLT 1
16 SEE-CHART-SEP SEP,WTR W/TRAP 2-1/2” 1
WATER SEPERATOR/TRAP CHART
PART NO. APPLICATION
02250183-814 CE
410144 NON-CE (STD)
750B (02250197-982 R01) 99

1.34 Moisture Trap Assembly, Aftercooled/Filtered, AC 900 CE, AC 1050
02250162-759 R07
750B (02250197-982 R01) 100

1.34 Moisture Trap Assembly, Aftercooled/Filtered, AC 900 CE, AC 1050

3 44408 FITTING, HOSE END M 5/8 X 1/2 2
4 44912 VALVE, 2-WAY PNEUMATIC N.C. 1
5 250018-430 ELBOW, 1/4” TUBE X 1/4” NPT 3
6 250025-294 ORIFICE, .187 .50M X .50M 1
9 866440-060 NIPPLE, PIPE-XS PLT 2 1/2 X 6 1
10 866900-020 PLUG, PIPE 1/2” 3000# STL PLT 1
11 867030-100 ELBOW, PIPE 90 DEG 300# PLT 2 1/2” 1
14 868430-020 TEE, PIPE PLTD 1/2 1
15 868910-080 BUSHING, RED HEX PLTD 2 1/2 X 2 2
16 869203-020 ELBOW, RED 3/4 X 1/2 150# PLT 1
17 SEE-CHART-SEP SEP,WTR W/TRAP 2-1/2” 1
WATER SEPERATOR/TRAP CHART
PART NO. APPLICATION
02250183-814 CE
410144 NON-CE (STD)
750B (02250197-982 R01) 101

1.35 Control Lines
02250165-659 R04
750B (02250197-982 R01) 102

1.35 Control Lines

1 02250163-355 HOSE,MANF BHD - REC TNK 1
2 02250165-664 HOSE, ASSY CONTROL LINE BUNDLE 1
3 249604-027 HOSE, MED PRESS 1
4 408300-010 CLAMP, HOSE 2 3/8” I.D. 1
750B (02250197-982 R01) 103

1.36 Frame, Running Gear and Parts, Tandem Axle, Electric Brakes Standard
02250162-749 R10S1
750B (02250197-982 R01) 104

02250162-749 R10S2
750B (02250197-982 R01) 105

02250162-749 R10S3
750B (02250197-982 R01) 106


1 16604 BRACKET, SPRING HANGER MTG CS 1
2 16605 BRACKET, SPRING HANGER MTG SS 1
3 02250044-090 DRAWBAR, A-FRAME 750-1050 1
4 02250054-443 AXLE,ELEC BK 77” TRCK X 62”S.C 2
5 02250058-263 NUT, SHACKLE (DEXTER 6-7) 4
6 02250058-267 BOLT, SHACKLE (DEXTER 7-17) 4
7 02250095-866 CHAIN, ASSY 3/8 X 48” W/HOOK 2
8 02250095-867 COUPLING LINK, SAFETY CHAIN 2
9 02250120-356 CABLE, BRK 54” LG 600H-1900 2
10 02250152-265 TIRE, WHEEL ASSY 16.00*6 4
11 02250160-044 SUPT, ENCL COMPASS & MANF BLK 1
12 02250161-785 FRM ASSY, 4-WHEEL 750B 1
13 02250164-422 JACK,ASSY RECTR 750-1600 1
14 02250167-737 GROMMET, RUB 2GD X .18GW 1
15 02250167-767 CHAIN, TETHER FRAME DRAIN PLUG 4
16 02250168-796 FENDER, TANDEM LH GALV 1
17 02250168-797 SUPT, FENDER SIDE GALV 2
19 02250168-800 FENDER, TANDEM RH 750 GALV 1
20 02250181-752 PLUG, 2-1/2 X 1-3/16 SS/NITRIL 4
21 02250186-711 EQUALIZER, RUNNING GEAR 2
22 02250189-645 SW,BRK AWAY CABLE ACTUATED 1
23 02250189-686 SUPT,BRKT BATT BREAKAWAY 2
24 02250201-360 CPLG,CHAIN SAFETY 1
25 40116 BOLT, KEEPER (DEXTER 07-007-00) 4
26 40117 NUT, KEEPER (DEXTER 06-011-00) 4
27 41795 LEVER, HANDBRAKE 1
28 46260 PIN, YOKE 3
29 46261 EQUILIZER, 5 X 1-1/2 X 1/4 1
750B (02250197-982 R01) 107


30 46262 YOKE, 5/16-24 THRD 2
31 46264 SPACER, LEVER ASSEMBLY 2
32 250002-221 EYE, 3” LUNETTE DEMOUNTABLE 1
33 250028-680 ROD,THRD 5/16-24 X 6 1/2 1
34 250028-681 SPACER, BREAK LEVER 250P 2
35 250031-400 BRACKET, LUNETTE EYE 750 1
36 408300-001 CLAMP, HOSE 9/16”ID 13
37 825305-283 NUT, HEX F PLTD 5/16-18 31
38 825505-166 NUT, HEX LOCKING 5/16-18 2
39 825508-262 NUT, HEX LOCKING 1/2-13 4
40 825510-329 NUT, HEX LOCKING 5/8-11 8
41 825906-100 NUT, HEX METRIC M6 X 1.0 4
42 829106-250 CAPSCR, HEX GR5 3/8-16 X 2 1/2 2
43 829108-150 CAPSCR, HEX GR5 1/2-13 X 1 1/2 24
44 829110-200 CAPSCR, HEX GR5 5/8-11 X 2 6
45 829110-475 CAPSCR, HEX GR5 5/8-11 X 4 3/4 2
46 829306-025 SCRW, SOC ISO 4762 M6 X 25MM 4
50 837010-150 WASHER, BEVEL 5/8 2
55 838806-160 WASHER, SPR LOCK-METRIC PLTD M6 4
56 868205-195 NUT, HX JAM RH PLTD 5/16-24 2
NOTES:
A1: INCLUDED WITH 02250189-645
750B (02250197-982 R01) 108

Notes
750B (02250197-982 R01) 109

1.37 Frame, Running Gear and Parts, Tandem Axle, Hydraulic Brakes
02250162-750 R07s1
750B (02250197-982 R01) 110

02250162-750 R07s2
750B (02250197-982 R01) 111


1 16604 BRACKET, SPRING HANGER MTG CS 1
2 16605 BRACKET, SPRING HANGER MTG SS 1
3 02250044-090 DRAWBAR, A-FRAME 750-1050 1
4 02250058-263 NUT, SHACKLE (DEXTER 6-7) 3
5 02250058-267 BOLT, SHACKLE (DEXTER 7-17) 3
6 02250095-866 CHAIN, ASSY 3/8 X 48” W/HOOK 2
7 02250095-867 COUPLING LINK, SAFETY CHAIN 2
8 02250111-261 AXLE, HYD BRAKE 77 TR X 62 SC 2
9 02250152-265 TIRE, WHEEL ASSY 16.00*6 4
10 02250153-412 HOSE, HYD BRAKE 1/8” X 25” LG 3
12 02250161-785 FRM ASSY, 4-WHEEL 750B 1
13 02250164-422 JACK, SCREW 750-1050 1
14 02250167-737 GROMMET, RUB 2GD X .18GW 1
16 02250168-181 CABLE, BRK HYD 600-1050 T3 2
17 02250168-796 FENDER, TANDEM LH 750 GALV 1
18 02250168-797 SUPT,FENDER SIDE 750 GALV 2
19 02250168-798 SUPT,FENDER SIDE 750 GALV 4
20 02250168-800 FENDER, TANDEM RH 750 GALV 1
21 02250181-752 PLUG, 2-1/2 X 1-3/16 SS/NITRIL 4
22 02250186-711 EQUALIZER, RUNNING GEAR 2
23 02250201-360 CPLG,CHAIN SAFETY 1
24 40116 BOLT, KEEPER (DEXTER 07-007-00) 5
25 40117 NUT, KEEPER (DEXTER 06-011-00) 5
27 43357 CLAMP, SPEED TUBE 1/4” 1
28 45567 ADAPTER, WEATHERHEAD 7827 1
750B (02250197-982 R01) 112


29 46260 PIN, YOKE 3
30 46261 EQUILIZER, 5 X 1-1/2 X 1/4 1
31 46262 YOKE, 5/16-24 THRD 2
32 46264 SPACER, LEVER ASSEMBLY 2
33 242258 UNION, INVRT 45 FLR 1/4” TUBE 2
34 249021 LINE, BRAKE 1/4 X 60” LG 2
35 250009-593 TEE, BRAKE LINE 1/4 INVERT FLR 3
36 250009-595 BSHG, RED 3/16 X 1/4 INVERT SEAT 4
37 250011-149 SA, ACTUATOR BRAKE SURGE HYD 1
38 250028-680 ROD,THRD 5/16-24 X 6 1/2 1
40 405032 LINE, BRAKE 3/16 X 20” LG 2
41 405033 LINE, BRAKE 3/16 X 51” LG 2
42 408300-004 CLAMP, HOSE 7/8”I.D. 1
43 825305-283 NUT, HEX F PLTD 5/16-18 25
44 825508-262 NUT, HEX LOCKING 1/2-13 4
45 825510-329 NUT, HEX LOCKING 5/8-11 8
46 829106-250 CAPSCR, HEX GR5 3/8-16 X 2 1/2 2
47 829108-150 CAPSCR, HEX GR5 1/2-13 X 1 1/2 25
48 829110-200 CAPSCR, HEX GR5 5/8-11 X 2 6
54 834504-125 SCREW, SELF-DRILL 1/4 X 1 1/4 1
55 837010-150 WASHER, BEVEL 5/8 2
750B (02250197-982 R01) 113


60 843200-027 WRAP, TIE NYLON TY 27M 2
61 868205-195 NUT, HX JAM RH PLTD 5/16-24 2
750B (02250197-982 R01) 114

Notes
750B (02250197-982 R01) 115

1.38 Frame, Running Gear and Parts, Wagon
02250162-751 R06
750B (02250197-982 R01) 116

1.38 Frame, Running Gear and Parts, Wagon

1 02250104-948 AXLE, ASSY FRONT 750 4-W 1
2 02250143-876 CLP, HOSE 3/8 OD 8
3 02250152-265 TIRE, WHEEL ASSY 16.00*6 4
5 02250161-785 FRM ASSY, 4-WHEEL 900HAF T3 1
7 02250168-712 PLUG,HOLE 2.00 BLACK NYLON 1
9 02250168-799 FENDER, 4-WHL 750 DPQ GALV 2
10 02250175-930 CABLE, BRK HYD 600-1050 T3 2
11 02250181-752 PLUG, 2-1/2 X 1-3/16 SS/NITRIL 4
12 02250182-698 SUPT,BRKT BRAKE LINES 750B DWQ 2
14 46260 PIN, YOKE 3
15 46261 EQUILIZER, 5 X 1-1/2 X 1/4 1
16 46262 YOKE, 5/16-24 THRD 2
17 250008-350 AXLE, ASSY REAR 600 Q-4W W/PARK BRAKE 1
18 250010-403 DRAWBAR, ASSY 48” 4W 1300H-1600Q 1
19 250027-009 HANGER, SPRING ASSY 750 JD 4-W 4
20 250028-680 ROD,THRD 5/16-24 X 6 1/2 1
22 825305-283 NUT, HEX F PLTD 5/16-18 12
23 825512-382 NUT, HEX LOCKING 3/4-10 8
24 829106-100 CAPSCR, HEX GR5 3/8-16 X 1 4
25 829106-150 CAPSCR, HEX GR5 3/8-16 X 1 1/2 2
26 829108-125 CAPSCR, HEX GR5 1/2-13 X 1 1/4 12
27 829112-450 CAPSCR, HEX GR5 3/4-10 X 4 1/2 8
33 868205-195 NUT, HX JAM RH PLTD 5/16-24 2
750B (02250197-982 R01) 117

1.39 Frame and Parts, Without Running Gear
02250163-621 R04
750B (02250197-982 R01) 118

1.39 Frame and Parts, Without Running Gear

1 02250051-172 CHAN, UTILITY MTG 750-1050 2
3 02250161-785 FRM ASSY, 4-WHEEL 900HAF T3 1
5 02250168-712 PLUG,HOLE 2.00 BLACK NYLON 1
6 02250181-752 PLUG, 2-1/2 X 1-3/16 SS/NITRIL 4
7 829106-100 CAPSCR, HEX GR5 3/8-16 X 1 4
8 829108-125 CAPSCR, HEX GR5 1/2-13 X 1 1/4 16
750B (02250197-982 R01) 119

1.40 Canopy and Parts
02250182-579 R01 s1
750B (02250197-982 R01) 120

02250182-579R01 S2
750B (02250197-982 R01) 121

02250182-579 R01 S3
750B (02250197-982 R01) 122

02250182-579 R01 S4
750B (02250197-982 R01) 123

KEY PART GREEN GALV WHITE GALV YELLOW GALVE STAINLESS DESCRIPTION QTY NOTES
1 02250046-727 PNL, ACST FOAM 4.5 X 48 X 1.5 X 1 2
2 02250050-952 PNL, ACST FOAM 25 X 48 X 1 2
3 02250091-543 CAPSCR, BUTTON HEAD 5/16-18 X 3/4 8
4 02250164-160 BAF, FRT CS 750-900 T3 1
5 02250164-161 BAF,FRT SS 900HAF T3 1
6 02250164-246 02250164-251 02250168-830 02250168-831 02250164-250 CAP,RAIN RADATOR 900HAF T3 TAB 1
7 02250165-447 PNL, ACST FOAM 7 X 38 X 3.63 X 1 1
8 02250165-448 PNL, ACST FOAM 7 X 38 X 3.63 X 1 1
9 02250165-449 PNL, ACST FOAM 2.50 X 48 X 1 2
10 02250165-450 PNL, ACST FOAM 4 X 38 X 1 1
11 02250165-466 PNL,ACST FOAM 1.00 T3 1
12 02250165-468 PNL, ACST FOAM 9.5 X 26.5 X 1 1
13 02250165-469 PNL, ACST FOAM 9.5 X 16 X 1 1
14 02250165-473 PNL, ACST FOAM 11.5 X 48 X 1 2
15 02250165-477 PNL, ACST FOAM 4 X 32.5 X 1 1
16 02250165-543 PNL,ACST FOAM 2 750-900 T3 2
17 02250180-977 02250180-979 02250180-980 02250180-981 02250180-978 CAN,ASSY SS 750B T3 TAB 1
18 02250180-982 02250180-984 02250180-985 02250180-986 02250180-983 CANOPY, ASSY CS 750B T3 TAB 1
19 02250180-987 02250180-989 02250180-990 02250180-991 02250180-988 CAN,ASSY FRONT 750B T3 TAB 1
20 02250180-992 02250180-994 02250180-995 02250180-996 02250180-993 CAN,ASSY REAR 750B T3 TAB 1
21 02250180-997 02250181-000 02250180-999 02250181-001 02250180-998 CAN,ASSY ROOF 750B T3 TAB 1
22 02250202-018 02250202-020 02250202-021 02250202-022 02250202-019 PLT,UREA FILL CVR 750C (TAB) 1
23 250022-436 WEATHERSTRIP, 3/16 X 3/8 FT 51
24 829107-125 CAPSCR, HEX GR5 7/16-14 X 1 1/4 4
29 879905-075 SCREW, HX SER WSHR 5/16 X 3/4” 58
750B (02250197-982 R01) 124

KEY PART GREEN GALV WHITE GALV YELLOW GALVE STAINLESS DESCRIPTION QTY NOTES
NOTES:
A1: TO FRONT PANEL ASSY
A2: TO REAR PANEL ASSY
A3: TO ROOF RANEL ASSY
A4: TO FRAME ASSY
A5: TO LIFTING BAIL
A6: COMPONENTS SHOWN FOR REF ONLY THEY ARE INCLUDED ON OTHER DWGS
A7: USE ON 750C (VOLVO T4) ONLY
A8: USE ON 750B (CAT T3) ONLY
CATERPILLAR 750B CANOPY ASSEMBLY REFERENCE CHART
STAINLESS GREEN WHITE YELLOW
STEEL GALV GALV GALV
BOM
02250182-584 02250182-581 02250182-582 02250182-583
NO.
VOLVO 750C CANOPY ASSEMBLY REFERENCE CHART
STAINLESS GREEN WHITE YELLOW
STEEL GALV GALV GALV
BOM
02250202-809 02250201-479 02250202-807 02250202-808
NO.
750B (02250197-982 R01) 125

1.41 Canopy and Parts Assembly, Front Panels
02250180-987 R01
750B (02250197-982 R01) 126

1.41 Canopy and Parts Assembly, Front Panels
KEY PART GREEN GALV WHITE GALV YELLOW GALV STAINLESS DESCRIPTION QTY NOTES
1 02250131-747 LATCH, PAD-LOCKABLE 2
2 02250157-882 02250157-886 02250157-883 02250157-884 02250157-885 DOOR, CTRL PANEL 1600 T3 1
3 02250158-314 GASKET, SPONGE-RUBBER BLACK 15
4 02250158-992 HNG, CANOPY DOOR 16 IN-LBS BLACK 4
5 02250162-223 02250162-228 02250162-225 02250162-226 02250162-227 DOOR, CTRL LWR PANEL 750-900 & 1600 T3 1
6 02250180-780 HNG,DR CANOPY 750B/1600C 3
7 02250180-862 02250180-864 02250180-865 02250180-866 02250180-863 PNL,CAN FRNT R CORN 750 T3 TAB 1
8 02250180-867 02250180-869 02250180-870 02250180-871 02250180-868 PNL,CAN FRNT L CORN 750 T3 TAB 1
9 02250180-872 02250180-874 02250180-875 02250180-876 02250180-873 PNL,CAN BOT FRONT 750 T3 TAB 1
10 02250180-877 02250180-879 02250180-880 02250180-881 02250180-878 PNL,CAN TOP FRONT 750 T3 TAB 1
11 02250180-927 SUPT,CAN DOOR 750 T3 2
12 02250180-930 ROD,DOOR PROP 3/8” 1
13 02250181-007 02250181-009 02250181-010 02250181-011 02250181-008 DOOR,CAN 750B FRONT T3 TAB 1
14 02250184-022 PLT,DOOR WEAR CANOPY 1
15 250025-692 SCREW, MACH PHILL #10-24 X 1/2 16
16 825305-283 NUT, HEX F PLTD 5/16-18 8
17 831202-075 SCREW, MACH-FLAT HD #10-24 X 3/4 2
18 860905-098 NUT, RETAINER J 5/16-18 .098 2
20 890508-020 SCR, FL M8 X 20 SS T BLK 12
BARE-STAIN GREEN GALV WHITE GALV YELLOW GALV
ASS’Y
02250180-988 02250180-989 02250180-990 02250180-991
P/N
REV. 1 1 1 1
750B (02250197-982 R01) 127

1.42 Canopy Panel Assembly, Curbside
02250180-982 R04
750B (02250197-982 R01) 128

1.42 Canopy Panel Assembly, Curbside
KEY PART GREEN GALV WHITE GALV YELLOW GALV STAINLESS DESCRIPTION QYT NOTES
2 02250166-898 PLUG, HOLE 750-900 T3 14
3 02250180-780 HNG,DR CANOPY 750B/1600C 3
4 02250180-897 02250180-899 02250180-900 02250180-901 02250180-898 PANEL, CANOPY CURB SIDE FRONT T3 (TAB) 1
5 02250180-902 02250180-904 02250180-905 02250180-906 02250180-903 PANEL,CANOPY BOTTOM SIDES T3 TAB 1
6 02250180-907 02250180-909 02250180-910 02250180-911 02250180-908 PNL,CAN TOP SIDES T3 TAB 1
7 02250180-927 SUPT,CAN DOOR 750 T3 1
8 02250181-002 02250181-004 02250181-005 02250181-006 02250181-003 DOOR,CAN 750B SIDES T3 PURCH 1
9 02250181-274 HOLDER, DOOR RUBBER 2
11 02250202-010 02250202-012 02250202-013 02250202-014 02250202-011 PNL,CANOPY CS REAR (TAB) 1
12 02250204-495 SPACER, CANOPY DOOR HOLDER 2
13 825305-283 NUT, HEX F PLTD 5/16-18 8
14 828006-012 CAPSCR, HEX 8.8 M6 X 12MM 2
15 828006-050 CAPSCR, HEX 8.8 M6 X 50MM 2
18 890508-020 SCR, FL M8 X 20 SS T BLK 12
BARE-SST GALV GREEN GALV WHITE GALV YELLOW GALV
ASS’Y 02250180-983 02250180-984 02250180-985 02250180-986
REV. 4 4 4 4
750B (02250197-982 R01) 129

1.43 Canopy Panel Assembly, Street Side
02250180-977 R03
750B (02250197-982 R01) 130

1.43 Canopy Panel Assembly, Street Side
2 02250166-898 PLUG, HOLE 750-900 T3 7
3 02250180-780 HNG,DR CANOPY 750B/1600C 3
4 02250180-902 02250180-904 02250180-905 02250180-906 02250180-903 PANEL,CANOPY BOTTOM SIDES T3 TAB 1
5 02250180-907 02250180-909 02250180-910 02250180-911 02250180-908 PNL,CAN TOP SIDES T3 TAB 1
PANEL, CANOPY STREET SIDE FRONT T3
6 02250180-917 02250180-919 02250180-920 02250180-921 02250180-918 1
(TAB)
PANEL,CANOPY STREET 5100 REAR T3
7 02250180-922 02250180-924 02250180-925 02250180-926 02250180-923 1
(TAB)
8 02250180-927 SUPT,CAN DOOR 750 T3 1
9 02250181-002 02250181-004 02250181-005 02250181-006 02250181-003 DOOR,CAN 750B SIDES T3 PURCH 1
10 02250181-274 HOLDER, DOOR RUBBER 2
12 02250204-495 SPACER, CANOPY DOOR HOLDER 2
13 825305-283 NUT, HEX F PLTD 5/16-18 8
14 828006-012 CAPSCR, HEX 8.8 M6 X 12MM 2
15 828006-050 CAPSCR, HEX 8.8 M6 X 50MM 2
18 890508-020 SCR, FL M8 X 20 SS T BLK 12
BARE-SST GALV GREEN GALV WHITE GALV YELLOW
ASS’Y
02250180-978 02250180-979 02250180-980 02250180-981
P/N
REV. 3 3 3 3
750B (02250197-982 R01) 131

1.44 Canopy Panel Assembly, Back
02250180-992 R02
750B (02250197-982 R01) 132

1.44 Canopy Panel Assembly, Back
2 02250180-780 HNG,DR CANOPY 750B/1600C 3
3 02250180-832 02250180-834 02250180-835 02250180-836 02250180-833 PNL,CAN RR CORN 750 T3 TAB 1
4 02250180-837 02250180-839 02250180-840 02250180-841 02250180-838 PNL,CAN BOT END 750 T3 TAB 1
5 02250180-844 02250180-846 02250180-847 02250180-848 02250180-845 PNL,CAN REAR TOP 750 T3 TAB 1
6 02250180-854 02250180-856 02250180-857 02250180-858 02250180-855 PNL,CAN RL CORN 750 T3 TAB 1
7 02250180-927 SUPT,CAN DOOR 750 T3 2
8 02250180-930 ROD,DOOR PROP 3/8” 1
9 02250183-943 PLUG,HOLE .875” DIA BLK 4
11 02250202-026 02250202-028 02250202-029 02250202-030 02250202-027 DOOR,CAN 750C REAR (TAB) 1
12 825305-283 NUT, HEX F PLTD 5/16-18 8
15 890508-020 SCR, FL M8 X 20 SS T BLK 12
BARE-SST GREEN GALV WHITE GALV YELLOW GALV
ASS’Y P/N 02250180-993 02250180-994 02250180-995 02250180-996
REV. 2 2 2 2
750B (02250197-982 R01) 133

1.45 Canopy Panel Assembly, Roof
02250180-997 R03
750B (02250197-982 R01) 134

1.45 Canopy Panel Assembly, Roof
1 02250095-552 PNL, ACST FOAM 17.5 X 17.5 X 2 1
2 02250142-362 02250150-411 02250168-773 02250168-774 02250138-471 CVR,SEP ACS PNL 600-1050 1
4 02250180-882 02250180-884 02250180-885 02250180-886 02250180-883 PNL,CAN ROOF FRONT 750 T3 TAB 1
5 02250180-892 02250180-894 02250180-895 02250180-896 02250180-893 PNL,CAN RF 750 T3 US TAB 1
6 02250187-848 RTNR, PIN 2” ACST FOAM 4
7 02250201-967 02250201-969 02250201-970 02250201-971 02250201-968 PNL,CAN ROOF CENTER 750 T3 TAB 1
BARE-SST GREEN GALV WHITE GALV YELLOW GALV
ASS’Y P/N 02250180-998 02250181-000 02250180-999 02250181-001
REV. 03 03 03 03
750B (02250197-982 R01) 135

1.46 Shutters, Cold Weather - Optional
02250162-761 R03
750B (02250197-982 R01) 136

1.46 Shutters, Cold Weather - Optional

1 02250047-178 GROMMET, 0.50 X 1.12 1
2 02250052-841 INSERT, NYLON TUBING 1/4”OD 7
3 02250054-861 TUBE,NYL .25 OD X 040W BLK(FT) 12
5 02250145-912 ORF,.040”.25 FNPT *.25 MNPT 1
6 02250162-229 VENT, FUEL TANK 1
7 02250166-438 SHTR, COLD WEATHER CS 750-9O0 T3 1
8 02250166-680 SHTR, COLD WEATHER SS 750-900 T3 1
9 02250166-767 SHTR, COLD WEATHER REAR DOOR 1
10 02250168-715 SUPT, DOOR STAY MALE 750B T3 2
11 02250168-716 SUPT, DOOR STAY FEMALE 750B T3 2
12 02250169-038 HOSE, FM 37 JIC 1/4” X 150”LG 1
13 02250169-090 BAR, RD 5/16 DIA. FRM 750B T3 2
14 02250170-679 HARN,WRG COLD WEATHER 750B 1
15 02250172-577 VALVE, SOL 3-WAY W/VENT 1600D 1
16 40125 GROMMET, RUBBER 3
17 250018-430 ELBOW, 1/4” TUBE X 1/4” NPT 1
18 250024-684 CONN,TUBE-STRT 1/8MNPT X1/4”T 3
19 408300-001 CLAMP, HOSE 9/16”ID 3
20 811404-025 TEE, TUBE UNION 1/4 2
21 827102-150 PIN, COTTER EP-SC 1/8 X 1/1/2 4
25 886904-025 UNION, 37FL/NPT BHD 1/4 1
A1: STREET SIDE & BACK DOOR ASSEMBLY
A2: TO RECEIVER TANK
A3: TO CURVE SIDE SHUTTER
A4: TO BACKDOOR SHUTTER
A5: TO STREET SIDE SHUTTER
A6: TO MAIN HARNESS ROTATE SOLENOID VALVE (ITEM 15) TO FIT
750B (02250197-982 R01) 137

1.47 Electrical Parts
02250191-659 R00 S1
750B (02250197-982 R01) 138

02250191-659 R00 S2
750B (02250197-982 R01) 139

02250191-659 R00 S3
750B (02250197-982 R01) 140


1 02250051-629 SOL, SPNO 24VDC CONT-DUTY 1
2 02250071-380 GRIP,CD N4 .187-.250 X 1/2” 1
3 02250114-233 CHNL, BATT HOLD DWN 300-475Q 2
4 02250140-848 SUPPORT, RELAY C9 1
5 02250142-101 WASHER, FLAT 5/16 X 11/16 SS BLACK 4
6 02250157-353 ENCLOSURE, MANUAL-PAK 1
7 02250160-837 SWITCH, BATTERY DISCONNECT 6-36V; 175 AMPS CONTINUOUS 1
8 02250160-986 TRAY, BATTERY 900HAF T3 1
9 02250163-561 CABLE,BATY 2/0 24” LG C RED 1
10 02250163-563 CABLE,BATY 2/0 12” LG “C” BLK 1
11 02250163-819 GASKET, E-STOP LARGE PORTABLE MACH 1
12 02250163-820 ENCL, LARGE PORTABLE E-STOP 1
13 02250163-821 PLATE, COVER LARGE PORTABLE E-STOP 1
14 02250165-472 LOCK, BATT DISCONNECT SWITCH 1
15 02250165-982 SUPT, PLATE ADAPTER MANUAL 1
16 02250167-954 CABLE,BATY 2/0 16” L 1
17 02250181-136 HARNESS,MAIN 750 T3 1
18 02250181-430 HARN, BATY CABLE 750B 1
19 02250191-144 BATY,GRP 31 - EXTREME DUTY 2
20 02250191-592 SW, LED ESTOP 1
21 02250191-870 MAT,ANTI-SLIP_GRP 31 BAT 2
22 40091 ISOLATOR, VIBRATION 1”OD X 3/4”TALL 2
23 408300-005 CLAMP, HOSE 5/8” I.D. 1
24 825304-236 NUT, HEX F PLTD 1/4-20 4
25 825305-283 NUT, HEX F PLTD 5/16-18 14
26 825306-347 NUT, HEX F PLTD 3/8-16 5
27 825502-083 NUT, HEX LOCKING #10-24 2
28 825505-166 NUT, HEX LOCKING 5/16-18 4
750B (02250197-982 R01) 141


29 828016-025 CAPSCR, HEX 8.8 M16 X 25MM 2
30 829110-100 CAPSCR, HEX GR5 5/8-11 X 1 2
35 843505-100 ROD, THREADED 5/16 X 10” LG 4
36 876002-050 SCREW,RND PHILLIPS 10-24 X 1/2” 2
37 882304-016 CAPSCR, SOC BTN HD M4 X 16MM 4
NOTES:
A1: INCLUDE WITH WIRE HARNESS.
A2: CONTROLLER (REF: DWG,ASSY ELEC & AIR PARTS)
750B (02250197-982 R01) 142

Notes
750B (02250197-982 R01) 143

1.48 Instrument Panels and Parts, Dual Pressure
02250159-203 R06 S1
750B (02250197-982 R01) 144

02250159-203 R06 S2
750B (02250197-982 R01) 145


1 02250130-488 CONNECTOR, ELECTRICAL ECM MODULE 1
2 02250130-489 CAP, RECEPTACLE ECM MODULE 1
3 02250131-087 GASKET, ELECT. CONN. ECM MODULE 1
4 02250140-537 GAG,TEMP/TACH/FUEL ACTIA 1
5 02250140-539 INST,WARNING BANK MOD CMACS 1
6 02250140-692 GAG,PRESS 0-300 PSI W/LCD ACTIA 1
7 02250141-139 SWT,START-ON-OFF CMACS CNTRLS 1
8 02250141-140 SWT,RESET CMACS CNTRLS 1
9 02250141-141 SWT,HI/LO CMACS CONTROLS 1
10 02250141-630 HTR,24V W/MNTG PLT & THERMOSTAT 1
11 02250144-332 CONN,DEUTSCH HDP24-24-29PN 1
13 02250145-274 PANEL, SUB ELECTRICAL CMACS CONTROLS 1
14 02250146-623 DECAL,OVERLAY CMACS 14X14 ENCL 1
15 02250146-682 RELAY,75VDC CMACS 4
16 02250146-683 SOCKET, RELAY 18-20GA WIRE CMACS 4
17 02250147-476 CB,15A AUTO RESTART CMACS CONTROLS 3
18 02250147-531 GASKET, NEOPRENE CL CELL CMACS 2
19 02250157-350 ENCLOSURE, COMPASS N4X 1
20 02250159-425 KEY, COMPASS REPLACEMENT 1
750B (02250197-982 R01) 146

Notes
750B (02250197-982 R01) 147

1.49 Instrument Panels and Parts, Single Pressure
02250165-490 R03 S1
750B (02250197-982 R01) 148

02250165-490 R03 S2
750B (02250197-982 R01) 149


1 02250130-488 CONNECTOR, ELECTRICAL ECM MODULE 1
2 02250130-489 CAP, RECEPTACLE ECM MODULE 1
3 02250131-087 GASKET, ELECT. CONN. ECM MODULE 1
4 02250140-537 GAG,TEMP/TACH/FUEL ACTIA 1
5 02250140-539 INST,WARNING BANK MOD CMACS 1
6 02250140-692 GAG,PRESS 0-300 PSI W/LCD ACTIA 1
7 02250141-139 SWT,START-ON-OFF CMACS CNTRLS 1
8 02250141-140 SWT,RESET CMACS CNTRLS 1
9 02250141-630 HTR,24V W/MNTG PLT & THERMOSTAT 1
12 02250145-274 PANEL, SUB ELECTRICAL CMACS CONTROLS 1
13 02250146-623 DECAL,OVERLAY CMACS 14X14 ENCL 1
14 02250146-682 RELAY,75VDC CMACS 3
15 02250146-683 SOCKET, RELAY 18-20GA WIRE CMACS 4
16 02250147-476 CB,15A AUTO RESTART CMACS CONTROLS 3
17 02250147-531 GASKET, NEOPRENE CL CELL CMACS 2
18 02250157-350 ENCLOSURE, COMPASS N4X 1
19 02250166-194 PLUG,SWITCH SINGLE PRESS MACH 1
750B (02250197-982 R01) 150

Notes
750B (02250197-982 R01) 151

1.50 Decal Group
750B (02250197-982 R01) 152

1.50 Decal Group
KEY PART NO. QTY DESCRIPTION NOTES

32 02250121-367 1 DECAL, 600H, SULLAIR
02250121-368 1 *DECAL, 600H, SULLAIR
33 02250121-369 1 DECAL, 750, SULLAIR
02250121-370 1 *DECAL, 750, SULLAIR
34 02250121-371 1 DECAL, 750H, SULLAIR
02250121-372 1 *DECAL, 750H, SULLAIR
35 02250121-373 1 DECAL, 900, SULLAIR
02250121-374 1 *DECAL, 900, SULLAIR
36 02250121-375 1 DECAL, 750HH, SULLAIR
02250121-376 1 *DECAL, 750HH, SULLAIR
37 02250121-377 1 DECAL, 900H, SULLAIR
02250121-378 1 *DECAL, 900H, SULLAIR
38 02250121-379 1 DECAL, 825, SULLAIR
02250121-396 1 *DECAL, 825, SULLAIR
39 02250121-398 1 DECAL, 1050, SULLAIR
02250121-399 1 *DECAL, 1050, SULLAIR
* INDICATES: WHITE
750B (02250197-982 R01) 153

1.51 Decal Locations, Tandem
02250172-879 R03 S1
750B (02250197-982 R01) 154

02250172-879 R03 S2
750B (02250197-982 R01) 155


1 02250057-624 DECAL,ISO 9001 BLK 3.44X5.75 1
2 02250097-455 DECAL, 5 YEAR WARRANTY 1
3 02250101-442 DECAL, CONSPICUITY TAPE 2” WHITE 2
4 02250109-529 DECAL, CAT DIESEL POWER 1
5 02250118-638 DECAL,LEAD WARN. PROP. 65 1
6 02250121-329 DECAL, SULLAIR 5.75 X 34.5 BLACK 3
7 02250144-427 DECAL, GENERAL MAINT 600H-1050 C9 1
8 02250155-495 DECAL,BLACK WWW.SULLAIR.COM 1
9 02250166-255 DECAL, COMPASS START-UP 1
10 02250166-385 DECAL, CONTAINMENT DRAIN 3
11 02250166-747 DECAL, WD 750-900 T3 1
12 02250171-285 DECAL, SULLAIR COMPASS CONTROL 1
13 02250171-788 DECAL, DO NOT OPER W/O GRD #2 2
14 02250171-789 DECAL, DO NOT OPER W/O GRD #3 2
15 02250171-790 DECAL, PROP STAND,HAND BRAKE, & WHL CHOCKS 1
16 02250171-794 DECAL, TIE DOWN 6
17 02250171-795 DECAL, DIESEL FUEL 1
18 02250171-800 DECAL, DO NOT OPER W/DOORS OPE 4
19 02250171-807 DECAL, WARNING HOT SURFACES 6
20 02250171-808 DECAL, PRESSURIZED VESSEL 2
21 02250171-813 DECAL, WARNING REMOTELY CONTROLLED 1
22 02250171-814 DECAL, CORROSIVE 1
23 02250171-815 DECAL, READ INSTRUCTION MANUAL 3
24 02250171-818 DECAL, WARNING 1
25 02250171-821 DECAL, TOW BAR/COMMENCING 1
26 02250172-064 DECAL, AXLE LUBRICATION INSTR 2
27 02250172-069 DECAL, WARNING CRUSH/PINCH POINT 4
28 02250172-088 DECAL, MANUAL CONTAINER 1
750B (02250197-982 R01) 156


29 02250172-089 DECAL, ENGINE COOLANT 1
30 02250172-091 DECAL, STANDARD AIR 1
31 02250172-092 DECAL, AFTERCOOLED AIR 1
32 02250172-097 DECAL, PRESSURE CONTROL HIGH 1
33 02250172-098 DECAL, PRESSURE CONTROL LOW 1
34 02250172-275 DECAL, BATTERY DISCONNECT 1
35 02250172-276 DECAL, RAD FILL/HOT/SEE MANUAL 1
37 02250172-282 DECAL, COMPR OIL SULLAIR AWF 1
38 02250172-283 TAG, INLET VALVE OIL CHAMBER FILL IND. 1
39 02250172-284 DECAL, INTERNAL FUEL 1
40 02250172-285 DECAL, EXTERNAL FUEL 1
41 02250172-303 DECAL, INTAKE AIR 3
42 02250172-304 DECAL, EXHAUST GAS 2
43 02250172-389 DECAL, DRAIN DESCRIPTION W/AC T3 1
44 02250172-453 DECAL, WARNING ELECTRICAL SHOCK 1
45 02250172-457 DECAL, WARNING EXHAUST GASES 2
47 02250172-803 DECAL,CAUTION BELOW 0 READ MANUAL 1
48 02250172-828 DECAL,DO NOT GROUP 185-375 T3 1
49 02250173-353 DECAL,CAUTION DO NOT MIX 1
50 02250179-647 DECAL,COMPR FIL W/MOBIL DELVAC 1
51 02250181-498 DECAL, DRAIN WATER CONDENSATE 1
52 02250202-105 DECAL, TIRE AND LOADING 750B/750C 1
53 40103 REFLECTOR, RED 1.68 X 4.25 4
54 49463 DECAL, NOISE EMISSION CONTROL 1
55 250034-319 REFLECTOR, AMBER 1.68 X 4.25 4
56 843102-038 RIVET, POP 1/8 X 3/8 4
750B (02250197-982 R01) 157


57 SEE TAB DECAL, MODEL NUMBER W/SULLAIR TAB 1
DECAL TABLE
PART MODEL
02250121-367 600H
02250121-369 750
02250121-371 750H
02250121-373 750HH
02250121-375 825
02250121-379 900H
02250121-377 900
750B (02250197-982 R01) 158

Notes
750B (02250197-982 R01) 159

1.52 Decal Locations, Tandem 825 Without Running Gear
02250172-881 R02 S1
750B (02250197-982 R01) 160

02250172-881 R02 S2
750B (02250197-982 R01) 161


1 02250057-624 DECAL,ISO 9001 BLK 3.44X5.75 1
5 02250118-638 DECAL, LEAD WARNING PROPOSITION 65 1
11 02250166-747 DECAL, WD 750-900 T3 1
13 02250171-788 DECAL, DO NOT OPERATE W/O GUARD 2
15 02250171-794 DECAL, TIE DOWN 6
17 02250171-800 DECAL, DO NOT OPERATE W/DOORS OPEN 4
19 02250171-808 DECAL, WARNING PRESURISED VESSEL 2
22 02250171-815 DECAL, READ THE INSTRUCTION MANUAL 2
750B (02250197-982 R01) 162


45 02250173-353 DECAL,WARNING DO NOT MIX ENGINE COOLANT 1
48 40103 REFLECTOR, RED 1.68 X 4.25 4
51 843102-038 RIVET, POP 1/8 X 3/8 4
750B (02250197-982 R01) 163

1.53 Decal Locations, 4-wheel
02250170-609 R01S1
750B (02250197-982 R01) 164

02250170-609 R01S2
750B (02250197-982 R01) 165


1 02250051-826 DECAL, WARNING COOLING SYSTEM 1
2 02250057-624 DECAL,ISO 9001 BLK 3.44X5.75 1
3 02250081-513 DECAL, WARNING PARKING BRAKE 1
6 02250108-078 NPL, SULLAIR SERIAL NO. 185Q-8F 1
10 02250121-395 DECAL,MODEL W/SULLAIR TAB (SEE BOM) 1
13 02250165-369 PLATE, DRAIN DESCRIPTION 1600 T3 1
15 02250166-382 DECAL, CAUTION AUTO START/STOP 1
17 02250166-747 DECAL, WD 750-900 T3 1
18 40103 REFLECTOR, RED 1.68 X 4.25 4
19 40248 DECAL, DIESEL FUEL 1
20 49211 DECAL, SLOW MOVING VEHICLE 1
22 49685 DECAL, WARNING COMPR OIL FLTR CAP 1
23 49964 SIGN, WARNING-SEVER-BELT DRIVE 1
24 49965 SIGN, WARNING-SEVER-FAN-PORT. 2
25 250003-292 SIGN-CAUTION-TOWING 2.50” VERTICAL FORMAT 1
26 250023-695 DECAL, RATED 1800 IDLE 1400 RPM 1
27 250028-258 DECAL WARNING GROUP 100/1600 1
28 250032-902 DECAL, (SULLAIR AWF) INSTRUCTIONS 1
750B (02250197-982 R01) 166


30 250038-030 DECAL, CAUTION DOORS CLOSED 750-1050 4
31 407408 SIGN, WARNING-HOT SURFACES 2
32 843102-038 RIVET, POP 1/8 X 3/8 4
PART DESCRIPTION
40345 DECAL, WATER DRAIN
40248 DECAL, DIESEL FUEL
250038-030 DECAL, CAUTION DOORS CLOSED 750-1050
407408 SIGN, WARNING-HOT SURFACES
49964 SIGN, WARNING-SEVER-BELT DRIVE
02250051-826 DECAL, WARNING COOLING SYSTEM
49685 DECAL, WARNING COMPR OIL FLTR CAP
250032-902 DECAL, (SULLAIR AWF) INSTRUCTIONS
250028-258 DECAL WARNING GROUP 100/1600
250021-833 DECAL, GROUP 600-1050
750B (02250197-982 R01) 167

1.54 Decal Locations, 4-wheel 825 without Running Gear
02250172-880 R02 S1A
750B (02250197-982 R01) 168

02250172-880 R02 SB
750B (02250197-982 R01) 169

02250172-880 R02 S2
750B (02250197-982 R01) 170


1 02250057-624 DECAL,ISO 9001 BLK 3.44X5.75 1
11 02250166-747 DECAL, WD 750-900 T3 1
15 02250171-790 DECAL, PROP STAND,HAND BRAKE, & WHL CHOCKS 1
16 02250171-794 DECAL, TIE DOWN 6
18 02250171-800 DECAL, DO NOT OPERATE W/DOORS OPEN 4
20 02250171-808 DECAL, WARNING PRESURISED VESSEL 2
23 02250171-815 DECAL, READ THE INSTRUCTION MANUAL 3
24 02250171-818 DECAL, WARNING 1
25 02250171-821 DECAL, TOW BAR/COMMENCING 1
750B (02250197-982 R01) 171


48 02250173-353 DECAL,WARNING DO NOT MIX ENGINE COOLANT 1
51 40103 REFLECTOR, RED 1.68 X 4.25 4
54 843102-038 RIVET, POP 1/8 X 3/8 4
750B (02250197-982 R01) 172

Notes
750B (02250197-982 R01) 173

1.55 Decal Locations, Without Running Gear
02250170-610 R01 S1
750B (02250197-982 R01) 174

02250170-610 R01 S2
750B (02250197-982 R01) 175


1 02250051-826 DECAL, WARNING COOLING SYSTEM 1
2 02250057-624 DECAL,ISO 9001 BLK 3.44X5.75 1
3 02250081-513 DECAL, WARNING PARKING BRAKE 1
6 02250108-078 NPL, SULLAIR SERIAL NO. 185Q-8F 1
10 02250121-395 DECAL,MODEL W/SULLAIR TAB (SEE BOM) 1
13 02250165-369 PLATE, DRAIN DESCRIPTION 1600 T3 1
15 02250166-382 DECAL, CAUTION AUTO START/STOP 1
17 02250166-747 DECAL, WD 750-900 T3 1
18 40103 REFLECTOR, RED 1.68 X 4.25 4
19 40248 DECAL, DIESEL FUEL 1
21 49685 DECAL, WARNING COMPR OIL FLTR CAP 1
22 49964 SIGN, WARNING-SEVER-BELT DRIVE 1
23 49965 SIGN, WARNING-SEVER-FAN-PORT. 2
24 250003-292 SIGN-CAUTION-TOWING 2.50” VERTICAL FORMAT 1
25 250023-695 DECAL, RATED 1800 IDLE 1400 RPM 1
26 250028-258 DECAL WARNING GROUP 100/1600 1
27 250032-902 DECAL, (SULLAIR AWF) INSTRUCTIONS 1
750B (02250197-982 R01) 176


29 250038-030 DECAL, CAUTION DOORS CLOSED 750-1050 4
30 407408 SIGN, WARNING-HOT SURFACES 2
31 843102-038 RIVET, POP 1/8 X 3/8 4
PART DESCRIPTION
40345 DECAL, WATER DRAIN
40248 DECAL, DIESEL FUEL
250038-030 DECAL, CAUTION DOORS CLOSED 750-1050
407408 SIGN, WARNING-HOT SURFACES
49964 SIGN, WARNING-SEVER-BELT DRIVE
02250051-826 DECAL, WARNING COOLING SYSTEM
49685 DECAL, WARNING COMPR OIL FLTR CAP
250032-902 DECAL, (SULLAIR AWF) INSTRUCTIONS
250028-258 DECAL WARNING GROUP 100/1600
250021-833 DECAL, GROUP 600-1050
750B (02250197-982 R01) 177

1.56 Identification Tail/Clear Light, Canadian Option
02250101-293 R05
750B (02250197-982 R01) 178

1.56 Identification Tail/Clear Light, Canadian Option

1 02250101-442 STRIP, CONSPICUITY TAPE WHITE 2 INCH (FT) 4
2 02250101-375 STRIP, CONSPICUITY TAPE RED/WHITE 2 INCH (FT) 25
3 02250101-371 NPL, VIN CANADA DUAL LANGUAGE 1
4 02250122-246 LAMP, CLEARANCE YELLOW 4
5 02250125-280 LAMP, TRI-ID TRUCK LIGHT 15741R 1
6 02250101-285 LAMP, LICENSE PLATE WITH BRACKET 1
7 250028-415 LAMP, TAIL RED SHOCK MOUNT 4
8 02250122-244 LAMP, CLEARANCE RED 4
9 02250101-403 COVER, VIN CANADA 1
10 02250122-247 MT, CLEARANCE LAMP, GRAY 8
NOTES:
A1: LOCATIONS AND TYPE OF LIGHTS AND REFLECTORS PER CANADIAN TRANSPORT DIRECTIVE CMVSS108
A2: ALL LIGHTS MUST HAVE S.A.E. MARKING
A3: ALL REFLEX REFLECTORS MUST HAVE D.O.T. AND S.A.E. APPROVAL
A4: ALL CONSPICUITY TAPE MUST MEET D.O.T. & S.A.E. SPECIFICATIONS
A5: ALL DIMENSIONS POSITION/LOCATION TOLERANCE $t.25(6.4)
750B (02250197-982 R01) 179

Notes
750B (02250197-982 R01) 180

European-CE Section
750B (02250197-982 R01) 181

2.1 Canopy and Parts European (CE)
02250170-678 R05 S1
750B (02250197-982 R01) 182

02250170-678 R05 S2
750B (02250197-982 R01) 183

02250170-678 R05 S3
750B (02250197-982 R01) 184

02250170-678 R05 S4
750B (02250197-982 R01) 185

KEY PART GREEN GALV WHITE GALV YELLOW GALV STAINLESS STL DESCRIPTION QTY NOTES
1 02250078-744 LCH, FLUSH FLDNG, LOCKABLE 2P 4
3 02250131-747 LATCH, PAD-LOCKABLE 2
4 02250142-642 02250150-425 02250168-777 02250168-778 02250138-476 DOOR, T-LATCH SS & CS EUR 2
5 02250143-345 02250150-426 02250168-779 02250168-780 02250143-348 PLT, CVR 4.5” LT HOLES FRONT 4
6 02250157-882 02250157-886 02250157-883 02250157-884 02250157-885 DOOR, CTRL PANEL 1600 T3 1
8 02250158-992 HNG, CANOPY DOOR 16 IN-LBS BLACK 9
9 02250159-939 02250159-944 02250168-781 02250168-782 02250159-943 PNL, HSG ASSY 750-900 T3 TAB 1
10 02250162-223 02250162-228 02250162-225 02250162-226 02250162-227 DOOR, CTRL LWR PANEL 750-900 & 1600 T3 1
11 02250163-294 02250163-300 02250168-824 02250168-825 02250163-299 DOOR, T-LATCH SS & CS EUR 1
12 02250164-056 02250164-061 02250168-826 02250168-827 02250164-060 PNL, ASSY RR END 900HAF T3 TAB 1
14 02250166-898 PLUG, HOLE 750-900 T3 12
15 02250167-557 02250167-562 02250168-832 02250168-833 02250167-561 DOOR, CAN/RAD T-LATCH SS & CS EUR 1
16 02250170-011 02250170-012 02250170-013 02250170-014 02250170-015 PNL,ROOF COOLERS 750B T3 TAB 1
17 02250170-022 02250170-023 02250170-024 02250170-025 02250170-026 PNL,ROOF CENTER 750B T3 TAB 1
18 02250170-028 02250170-029 02250170-030 02250170-031 02250170-033 PNL,ROOF FRONT 750B T3 TAB 1
19 02250170-184 PNL,INL/EXH FRT 750B EURO T3 1
20 02250170-303 CAP,AIR INL 7” W/EXPNDED META 2
21 02250170-564 02250170-565 02250170-566 02250170-567 02250170-568 PNL, HSG ASSY CS 750B T3 TAB 1
22 02250170-569 02250170-570 02250170-571 02250170-572 02250170-573 PNL, HSG ASSY SS 750B T3 1
23 02250171-050 02250171-051 02250169-881 02250171-052 02250171-053 PNL, AIR DIVERTER 750B T3 EURO 2
24 02250185-882 DECAL, GUARANTEED SOUND POWER 1
25 250011-537 WASHER, NYLON 5/16” 12
26 250016-268 ROD, DOOR LATCH 8
27 250016-269 PIN, COTTER DOOR LATCH 4
28 250016-271 WASHER, SPRING DOOR LATCH 4
750B (02250197-982 R01) 186

KEY PART GREEN GALV WHITE GALV YELLOW GALV STAINLESS STL DESCRIPTION QTY NOTES
29 250022-436 WEATHERSTRIP, 3/16 X 3/8 FT 3
30 250023-917 HINGE, DOOR 750/100 4
31 250025-692 SCREW, MACH PHILL #10-24 X 1/2 16
32 250033-828 HOOK, DOOR LATCH MALE SS 4
33 250033-829 CATCH, DOOR LATCH FEMALE SS 4
34 825302-219 NUT, HEX F PLTD #10-24 10
35 825305-283 879505-283 NUT, HEX F PLTD 5/16-18 23
36 825504-145 879604-145 NUT, HEX LOCKING 1/4-20 10
37 829104-075 881804-075 CAPSCR, HEX GR5 1/4-20 X 3/4 16
38 829107-125 879807-125 CAPSCR, HEX GR5 7/16-14 X 1 1/4 4
40 829705-075 879905-075 SCREW, HEX SER WASHER 5/16-18 X 3/4 24
41 829705-100 879905-100 SCREW, HEX SER WASHER 5/16-18 X 1 33
42 837807-112 880207-112 WASHER, SPR LOCK REG PLTD 7/16 4
43 838307-112 881907-112 WASHER, PL-B WIDE PLTD 7/16 4
44 843103-050 RIVET, POP 3/16 X 1/2 AD68 41
45 861405-092 NUT, RETAINER 5/16-18 .092 32
46 876002-050 SCREW,RND PHILLIPS 10-24 X 1/2” 10
A1: TO SIDE PANEL
A2: TO TOP PANEL
A3: IF THE PART NUMBER IS LEFT BLANK FOR COLORED ASSEMBLY, REFER TO THE BASE PART NUMBER IN THE FIRST COLUMN.
750B (02250197-982 R01) 187

2.2 Canopy and Parts Assembly, Front Panels (CE)
02250159-939r03
750B (02250197-982 R01) 188

2.2 Canopy and Parts Assembly, Front Panels (CE)
KEY PART GREEN HRS WHITE HRS YELLOW HRS STAINLESS BR GREEN GALV WHITE GALV YELLOW DESCRIPTION QTY
PNL, CORNER FRT CS
1 02250159-927 02250159-928 02250159-929 02250159-930 02250159-931 02250159-932 02250168-868 02250168-869 1
900 HAF
PNL, CORNER FRT SS
2 02250159-933 02250159-934 02250159-935 02250159-936 02250159-937 02250159-938 02250168-870 02250168-871 1
900 HAF
PNL, END TOP 900 HAF
3 02250159-951 02250159-952 02250159-953 02250159-954 02250159-955 02250159-956 02250168-864 02250168-865 1
T3 TAB
PNL, END BOTTOM 900
4 02250159-957 02250159-958 02250159-959 02250159-960 02250159-961 02250159-962 02250168-866 02250168-867 1
HAF T3 TAB
SCREW, HEX SER
5 829705-050 8
WASHER 5/16-18 X 1/2
NOTES:
1 USE ONLY PLATED HARDWARE IN ASSEMBLY.
2 MARK OR TAG ITEM #1 OF THE ASSEMBLY WITH SULLAIR ASSEMBLY PART NUMBER.
* THIS TABLE DESIGNATES THE DIFFERENT PAINT COLOR ASSEMBLY PART NUMBERS
BARE
GREEN HRS WHITE HRS YELLOW HRS GREEN GALV WHITE GALV YELLOW GALV
STAINLESS
ASSY P/N 02250159-940 02250159-941 02250159-942 02250159-943 02250159-944 02250168-781 02250168-782
REV. 2 2 2 2 2 0 0
750B (02250197-982 R01) 189

2.3 Canopy Panel Assembly, Curbside (CE)
02250170-564R01
750B (02250197-982 R01) 190

2.3 Canopy Panel Assembly, Curbside (CE)
KEY PART GREEN GALV WHITE GALV YELLOW GALV STAINLESS BR DESCRIPTION QTY NOTES
2 02250169-978 02250169-979 02250169-980 02250169-981 02250169-982 PNL, HSG SIDE FRT CS 750B T3 1
3 02250161-255 02250161-260 02250168-873 02250168-874 02250161-259 PNL, HSG SIDE CS 900HAF T3 TAB 1
4 02250142-857 02250150-418 02250168-842 02250168-843 02250142-860 PNL, HSG SIDE TOP 600-1050 1
5 02250142-838 02250150-417 02250168-844 02250168-845 02250142-831 PNL, HSG SIDE BOTTOM 600-1050 1
BARE
GREEN GALV. WHITE GALV. YELLOW GALV.
STAINLESS
ASSY P/N 02250170-565 02250170-566 02250170-567 02250170-568
REV. LEVEL 1 1 1 0
750B (02250197-982 R01) 191

2.4 Canopy Panel Assembly, Street Side (CE)
02250170-569R01
750B (02250197-982 R01) 192

2.4 Canopy Panel Assembly, Street Side (CE)
1 02250169-983 02250169-984 02250169-985 02250169-986 02250169-987 PNL, HSG SIDE FRT SS 750B T3 1
2 02250166-428 02250166-433 02250168-838 02250168-839 02250166-432 PNL, HSG BACK SS 750-900 T3 1
3 02250142-857 02250150-418 02250168-842 02250168-843 02250142-860 PNL, HSG SIDE TOP 600-1050 1
4 02250142-838 02250150-417 02250168-844 02250168-845 02250142-831 PNL, HSG SIDE BOTTOM 600-1050 1
5 - BOLT, BODY 5/16-18 X 3/4 PLT 8
750B (02250197-982 R01) 193

2.5 Canopy Panel Assembly, Back (CE)
02250164-056R01
750B (02250197-982 R01) 194

2.5 Canopy Panel Assembly, Back (CE)
KEY PART GREEN WHITE YELLOW STAINLESS WHITE GALV. YELLOW GALV. DESCRIPTION QTY
PNL, END TOP/BOT 600-
1 02250142-830 02250046-204 02250142-832 02250142-833 02250142-834 02250150-431 02250168-855 02250168-856 1
1050
2 02250142-891 02250126-175 02250142-892 02250142-893 02250142-894 02250150-432 02250168-857 02250168-858 PNL, END TOP 600-1050 1
PNL, COR REAR SS 600-
3 02250142-895 02250125-049 02250142-896 02250142-897 02250142-898 02250150-434 02250168-859 02250168-860 1
1050 W/LT
PNL, CAN RR CORN CS
4 02250164-050 02250164-051 02250164-052 02250164-053 02250164-054 02250164-055 02250168-861 02250168-862 1
750-900 T3 TAB
SCREW, HEX SER
5 829705-050 8
WASHER 5/16-18 X 1/2
GREEN-CRS WHITE-CRS YELLOW-CRS BARE-SST GREEN GALV WHITE GALV YELLOW
ASS’Y P/N 02250164-057 02250164-058 02250164-059 02250164-060 02250164-061 02250168-826 02250168-827
REV. 0 0 0 0 0 0 0
750B (02250197-982 R01) 195

2.6 Cooling System, Aftercooled (CE)
02250162-754 R10 S1
750B (02250197-982 R01) 196

02250162-754 R10 S2
750B (02250197-982 R01) 197


11 02250161-421 HOSE, ENG RAD UPR 750-900 C9 1
14 02250163-966 HOSE, MP 1.50 X 42.00 750-900 T3 2
18 02250165-350 HOSE,RAD 2 X 6” 900 T3 2
19 02250165-355 CLAMP,HOSE 1 13/16 - 2 3/4 4
21 02250166-191 GD, BELT RH CAT C9 T3 1
22 02250166-192 GD, BELT LH CAT C9 T3 1
23 02250167-738 ELB, TUBE 90 DEGREES 1-7/8 M/F SAE 1
27 02250168-939 HOSE, RAD 3” X 2 1/2” X 5” 1
28 02250169-057 GRD, FAN LH CAT C9 750B T3 1
750B (02250197-982 R01) 198


29 02250169-058 GRD, FAN RH CAT C9 750B T3 1
31 02250180-505 TUBE,AL 3” OD SS 900HAF 1
32 02250180-507 HOSE,CHRG AIR 3” ID C9 1
34 40162 GROMMET, 11/16IDX1 5/16ODX7/16 2
35 47235 CLAMP, HOSE 3/8” 3
37 407749 HOSE, RAD UPPER 2 1/2 X 6” 1
38 408300-001 CLAMP, HOSE 9/16”ID 1
39 825305-283 NUT, HEX F PLTD 5/16-18 10
40 825506-198 NUT, HEX LOCKING 3/8-16 2
41 829106-125 CAPSCR, HEX GR5 3/8-16 X 1 1/4 2
42 829108-150 CAPSCR, HEX GR5 1/2-13 X 1 1/2 4
49 842315-038 HOSE, FUEL LINE 3/8 (FT) 14
50 868306-250 U-BOLT, 3/8 X 2 1/2 PIPE PLTD 1
750B (02250197-982 R01) 199


A6: TO AIR END.
750B (02250197-982 R01) 200

Notes
750B (02250197-982 R01) 201

2.7 Discharge System, Aftercooled 900 Standard and 900H (CE)
02250165-249 R08 S1
750B (02250197-982 R01) 202

02250165-249 R08 S2
750B (02250197-982 R01) 203


1 1
5 02250105-534 FLG, 3” SAE J518 CODE 61 2
6 02250127-557 ADAPTER, DISCHARGE 3” 1
9 02250161-786 PIPE ASS’Y, 2.00 900HAF T3 1
21 02250165-254 PIPE ASSY, DISCH SYS 750-900 T3 1
26 250040-100 WASHER, .625 HARDENED 10
27 825506-198 NUT, HEX LOCKING 3/8-16 5
28 825510-329 NUT, HEX LOCKING 5/8-11 4
750B (02250197-982 R01) 204


29 827910-175 CAPSCR, HEX GR8 5/8-11 X 1 3/4 6
30 829106-100 CAPSCR, HEX GR5 3/8-16 X 1 6
31 829106-125 CAPSCR, HEX GR5 3/8-16 X 1 1/4 3
34 866900-005 PLUG, PIPE 1/8” 3000# STL PLT 1
35 868306-250 U-BOLT, 3/8 X 2 1/2 PIPE PLTD 9
A3: TO BALL VALVE.
A4: TO FLEX TUBE.
A6: AC AIR OUTLET.
A7: TO FRAME.
MOISTURE TRAP
PART MODEL
RECEIVER TANK
PART MODEL
02250163-586 600, 750, 825, & 900
02250165-389 600HH-750HH
750B (02250197-982 R01) 205

2.8 Exhaust System with Spark Arrestor and Silencer (CE)
02250178-509 R01
750B (02250197-982 R01) 206


1 02250051-589 RAIN-CAP, EXHAUST 5.75” TO 6.35” DIA PIPE 1
2 02250125-473 MOUNT, VIBRATION ISOLATOR 375 4
3 02250125-604 WASHER, SNUBBING 375 VIBRATION MOUNT 4
4 02250168-177 SIL, EXH DISK DHK 06 HOSPITAL GRADE 1
5 02250168-659 ARSR, SPK 4.00 750B T3 1
6 02250169-088 ELB,EXH 90DEG 4” OD X 4” ID 1
7 02250171-158 TUBE,EXH 4.00 OD 750B T3 1
8 02250178-514 TUBE,EXH 750B FAM CE CAT C9 T3 1
10 829106-250 CAPSCR, HEX GR5 3/8-16 X 2 1/2 4
A1: CANOPY TOP.
A3: ASSY MOUNTING VIEWED FROM THE BOTTOM.
A4: CLAMP PROVIDED WITH ENGINE (EQUIV. TO SULLAIR P/N 02250149-912).
750B (02250197-982 R01) 207

Notes
750B (02250197-982 R01) 208

750B (02250197-982 R01) 209

WWW.SULLAIR.COM
SULLAIR
3700 East Michigan Boulevard • Michigan City, Indiana, 46360 U.S.A.
Telephone: 1-219-879-5451
Printed in the U.S.A.

Specifications subject to change
without prior notice.
E14EP

Sullair 750 Parts Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Sullair 750 Parts Manual

Uploaded by

Copyright:

Available Formats

PARTS LIST MANUAL

PORTABLE AIR COMPRESSOR

6 1.2 Recommended Spare Parts List 64 1.24 Discharge System, Aftercooled-Filtered

8 1.3 Engine and Compressor Assembly 70 1.25 Discharge System, Aftercooled

26 1.11 Cooler Assembly, Standard 98 1.33 Moisture Trap Assembly, Aftercooled

1.1 PROCEDURE FOR ORDERING PARTS

Figure 1-1: Serial Number Plate Location

750B (02250197-982 R01) 5

Key Part No. Qty Description Notes

750B (02250197-982 R01) 6

Key Part No. Qty Description Notes

750B (02250197-982 R01) 7

750B (02250197-982 R01) 8

750B (02250197-982 R01) 9

KEY PART DESCRIPTION QTY NOTES

750B (02250197-982 R01) 10

KEY PART DESCRIPTION QTY NOTES

750B (02250197-982 R01) 11

750B (02250197-982 R01) 12

KEY PART DESCRIPTION QTY NOTES

750B (02250197-982 R01) 13

750B (02250197-982 R01) 14

KEY PART DESCRIPTION QTY NOTES

750B (02250197-982 R01) 15

750B (02250197-982 R01) 16

KEY PART DESCRIPTION QTY NOTES

750B (02250197-982 R01) 17

750B (02250197-982 R01) 18

KEY PART DESCRIPTION QTY NOTES

750B (02250197-982 R01) 19

750B (02250197-982 R01) 20

KEY PART DESCRIPTION QTY NOTES

750B (02250197-982 R01) 21

750B (02250197-982 R01) 22

KEY PART DESCRIPTION QTY NOTES

750B (02250197-982 R01) 23

750B (02250197-982 R01) 24

KEY PART DESCRIPTION QTY NOTES

750B (02250197-982 R01) 25

750B (02250197-982 R01) 26

KEY PART DESCRIPTION QTY NOTES

750B (02250197-982 R01) 27

750B (02250197-982 R01) 28

KEY PART DESCRIPTION QTY NOTES

750B (02250197-982 R01) 29

750B (02250197-982 R01) 30

750B (02250197-982 R01) 31

KEY PART DESCRIPTION QTY NOTES

750B (02250197-982 R01) 32

KEY PART DESCRIPTION QTY NOTES

750B (02250197-982 R01) 33

KEY PART DESCRIPTION QTY NOTES

750B (02250197-982 R01) 34

750B (02250197-982 R01) 35

750B (02250197-982 R01) 36

750B (02250197-982 R01) 37

KEY PART DESCRIPTION QTY NOTES

750B (02250197-982 R01) 38

KEY PART DESCRIPTION QTY NOTES

750B (02250197-982 R01) 39

750B (02250197-982 R01) 40

750B (02250197-982 R01) 41

KEY PART DESCRIPTION QTY NOTES

750B (02250197-982 R01) 42