Welding Questions For Exam

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Questions for Basic weldingTraining

Name of the Trainee :_________________________________________


Department :_________________________________________
Date :_________________________________________
1. Which of the following property is responsible for weld metal cracking?
a. Stress
b. Strain
c. Temperature condition
d. Pressure condition

2. What does HAZ stand for?


a. Helium aerated zone
b. Heated area zone
c. Heat affected zone
d. Heat allowed zone

3. The most commonly used flame in gas welding


a. Neutral
b. oxidising
c. Carburising
d. All of the above

4. Distortion in welding occures due ti


a. Use of excessive current
b. Improper clamping method
c. Use of wrong electrode
d. Oxidation of weld pool

5. Arc stability is better with


a. AC welding
b. DC welding
c. Both AC with DC welding
d. Rectified supply

6. The melting point of filler metal in brazing should be above


a. 420°

b. 840°

c. 1020°

d. 1200°

7. The suitable welded material used in TIG welding is


a. Aluminium
b. Stainless steel
c. Mild steel
d. All of the above

8. The following welding process uses consumable electrodes?


a. TIG
b. MIG
c. MMAW
d. Both B & C

9. Which of the following types is not a fillet weld


a. Butt joint
b. Lap joint
c. T joint
d. Corner joint

10. Which of the following is an example of plastic welding


a. Gas welding
b. Arc welding
c. Forge welding
d. None of the above

11. In oxy acetylene welding the flame temperature is

a. 1600-1700°

b. 2000-2100°

c. 2500-2600°

d. 3200-3300°

12. In oxy-acetylene welding colour of oxygen cylinder is

a. red
b. maroon
c. Black
d. brown

13. Which of the following gas is used in TIG welding ?


a. argon-helium
b. acetylene-oxygen
c. nitrogen-hydrogen
d. None of the above.

14. The position in which it is easiest to weld is


a. Flat
b. horizontal
c. vertical
d. All of the above

15. which of the following rays in not produce during welding


a. Visible light rays
b. Gamma rays
c. Ultraviolet rays
d. a & c of the above.

16. In soldering filler metal is alloy for


a. Copper & zinc
b. Tin & lead
c. Tin & zinc
d. Chromium & nickel

17. Which is the surface defect


a. porosity
b. undercut
c. crack
d. all of the above

18. what size MIG wire do we use in our workshop?


a. 3.2mm
b. 0.9mm
c. 1.2mm
d. 2.5mm

19. Which is another name of “STICK WELDING”


a. Gas metal arc welding
b. Tungsten inert gas welding
c. Manual metal arc welding
d. None of the above

20. What are the four types of welding


a. Rod,stick,metal,aluminium
b. Mig,tig,fire,metal
c. Mig,tig,torch,stick
d. None of the above

21. Discontinuity where gas becomes trapped in molten weld pool causes bubble…
a. inclusion
b. porosity
c. undercut
d. crater crack

22. In the 1G position for welding pipes,the pipe must be-


a. rotated
b. angled
c. horizontal
d. vertical

23. welder qualification tests are designed to


a. test the correctness of the welding procedure
b. test the welder skill
c. prove the weldability of base material
d. All of the above

24. What does the 1 in E-60-1-3 mean?


a. Chemical composition
b. Tensile strength
c. position
d. hardness
25. what is the full form of “WPS”
a. Welder performance standard
b. Welding procedure specification
c. Welding pre qualification
d. Non of the above

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