9852 1881 01 Maintenance Schedules ROC L7CR II

Atlas Copco
ROC L7CR II
Maintenance schedules
PM No. 9852 1881 01

2006-09
SAFETY INSTRUCTIONS
Before starting, read all instructions carefully.
Special attention must be paid

to information alongside
this symbol.
Only use genuine Atlas Copco parts.
1250 0071 04
© Copyright 2006, Atlas Copco Rock Drills AB, Sweden

Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.
Atlas Copco Rock Drills AB

SE-70191 Örebro, Sweden
Safety
Safety
Reference................................................................................................................. 5
3
Safety
4
Safety
Reference
Note
Always read the information under Safety before starting to use the rig or starting
maintenance work.
1250 0099 89
5
Safety
6
1. Maintenance intervals .............................................................................................. 9
Foreword.................................................................................................................. 9
Every 10th engine hour ......................................................................................... 10
Pipe guide/Breakout table - every 10th engine hour ........................................ 10
Engine package - every 10th engine hour......................................................... 11
Electrical system - every 10th engine hour....................................................... 12
Every 50th engine hour ......................................................................................... 13
Feeder - every 50th engine hour ....................................................................... 13
Rod/pipe handling (RHS) - every 50th engine hour ......................................... 14
Boom/Feeder - every 50th engine hour ............................................................ 15
Track frames - every 50th engine hour ............................................................. 16
Rig frame/track frame - every 50th engine hour .............................................. 17
Radiator - every 50th engine hour .................................................................... 18
Hydraulic oil reservoir/Compressor tank - every 50th engine hour ................. 19
Cab - every 50th engine hour............................................................................ 20
Every 250th engine hour ....................................................................................... 21
Feeder - every 250th engine hour ..................................................................... 21
Drill-steel support - every 250th engine hour................................................... 22
Boom/Feeder - every 250th engine hour .......................................................... 23
Air conditioning - every 250th engine hour ..................................................... 24
Electrical system - every 250th engine hour..................................................... 25
Track frames - every 250th engine hour ........................................................... 26
Dust collector (DCT) - every 250th engine hour.............................................. 27
Cab - every 250th engine hour.......................................................................... 28
Power pack - Every 250th engine hour............................................................. 29
Air, coolant and intercooler systems - every 250th engine hour ...................... 30
Every 500th engine hour ....................................................................................... 31
Pipe guide/Breakout table - every 500th engine hour ...................................... 31
Track frames - every 500th engine hour ........................................................... 32
Diesel engine - every 500th engine hour .......................................................... 33
Cab - Every 500th engine hour ......................................................................... 34
Every 1000th engine hour ..................................................................................... 34
Air filter - 1000 Engine hours........................................................................... 34
Compressor - 1000 Engine hours ..................................................................... 35
Every 1500th engine hour ..................................................................................... 36
Track frames - every 1500th engine hour ......................................................... 36
Hydraulic oil reservoir - every 1500th engine hour.......................................... 36
Every 2000 engine hours ....................................................................................... 37
Dust collector filter - 2000 engine hours .......................................................... 37
Pressure tank, separator - 2000th engine hour.................................................. 38
Engine heater - every 2000th engine hour ........................................................ 39
7
8
1. Maintenance intervals
Foreword
This instruction manual is part of the complete delivery of the hydraulic drill rig. It
provides information on the design and operation of the drill rig and contains advice
and the measures necessary to keep the rig operational. This instruction manual is no
replacement for thorough training on the drill rig. The documentation consists of the
following:
• Part 1 - Maintenance intervals, Engine hours.

- Every 10th hour
- Every 50th hour
- Every 250th hour
- Every 500th hour
- Every 1000th hour
- (Every 1500th hour)
• Part 2 - Recommended hydraulic oils and lubricants.
This instruction manual should be read in advance by all persons who are to operate
or repair the drill rig or carry out maintenance on it.
How to use these maintenance instructions
• We recommend that you make copies of all maintenance intervals and keep a
record of each point checked.
• The owner of the equipment is recommended to compile a filing system for each
maintenance interval.
• Carefully read all the instructions and study the drawings of the machine so that
maintenance work will be performed safely and correctly.
Genuine Atlas Copco spare parts
• To ensure the safety and functionality of the drill rig, always use genuine Atlas
Copco spare parts.
Environmental aspects
• Avoid the use of detergents and other cleaning agents containing solvents (e.g.
carbon tetrachloride). Use alternative agents that are less harmful to health and the
environment. Be sure to dispose of waste oil from the machine.
Note
The illustrations only show examples of grease nipples; check all mountings and
bearings appurtenant to relevant systems so you can find the existing grease nipples.
9
Every 10th engine hour
Pipe guide/Breakout table - every 10th engine hour
Figure: Pipe guide/Breakout table
Table: Pipe guide/Breakout table

Check point Control object Action
- Grease nipples Fill grease into the grease nipples
10
Engine package - every 10th engine hour

C
D
1250 0170 72
Figure: Engine package
Table: Engine package

A Hydraulic pumps Check for signs of leakage
B Oil level in diesel engine The oil must be between the two marks on the
dipstick
C Oil level, compressor Check that the level indicator is in the green zone
during operation.
D Fuel prefilter Drain off water
- Engine/Compressor Check for leakage around the engine and
compressor
11
Electrical system - every 10th engine hour
A
C B
B
1250 0094 84
Figure: Electrical system
Table: Electrical system

A Lamp test Carry out a lamp test on the diesel engine
control panel. See operator's instructions
B Working lights Front and rear, functionality
C Emergency stop buttons/Wire Attachment. Check each emergency stop
button individually. The engine must stop.
Before checking the next emergency stop
button the previous one must be reset before
restarting.
12
Feeder - every 50th engine hour

C
1250 0169 15
A
B
F
E
D
Figure: Feeder
Table: Feeder
A Cables Lubrication, check tension
B Water-hose drum Lubrication
C Pipe guide halves Check for wear, adjust
D Cradles Check clearance (approx. 2 mm). If necessary,
adjust with shims.
E Feed beam Inspect for damage and wear.
F Limit switches Attaching, function.
Rotation unit Attachment, check tightness of bolted joints.
Hydraulic hoses Check for wear, tension.
13
Rod/pipe handling (RHS) - every 50th engine hour

A
1250 0094 78
Figure: Rod/pipe handling (RHS)
Table: Rod/pipe handling (RHS)

A Grease nipples Pump grease into 17 grease nipples
14
Boom/Feeder - every 50th engine hour
A
1250 0094 86
Figure: Boom/Feed
Table: Boom/Feed
A Grease nipples Pump grease into 16 grease nipples
15
Track frames - every 50th engine hour

A
1250 0089 28
B
C
Figure: Track frames
Table: Track frames

A Traction motors Check for signs of leakage
B Grease nipples Pump grease into 2 grease nipples.
C Traction gears Check for leaks First oil change after 150
hours, clean the gears with flushing oil before
filling with new. The level plug must be placed
just above the centre of the tramming gear.
D Support roller Check wear, leakage
16
Rig frame/track frame - every 50th engine hour

A
A
1250 0000 00
Figure: Rig frame/track frame
Table: Rig frame/track frame

A Track frame/rig frame Lubrication
17
Radiator - every 50th engine hour

1250 0170 73
Figure: Radiator
Table: Radiator
A Radiator Check to see whether the radiators are clogged.
Clean with compressed air.
- Radiator Check coolant level
18
Hydraulic oil reservoir/Compressor tank - every 50th engine

hour
A
1250 0170 74
Figure: Draining point
Table: Draining
A Hydraulic oil reservoir Drain off the water. The drill rig must have
been standing still for eight hours before the
water can be drained.
B Compressor tank Drain off the water. The drill rig must have
been standing still for eight hours before the
water can be drained.
19
Cab - every 50th engine hour
a
B
b
Figure: Cab
Table: Cab
A Circulation filter Clean or change the filter element if necessary.
B Primary filter Clean or change if necessary.
C Air conditioning Run the cooling system for 5 minutes (winter
and summer)
- Condenser element Clean with compressed air
D Steps to door Check mounting, cracks and damage
E Fire extinguisher Check the legibility of the instructions
F Handle Check mounting, cracks and damage
G Roof Protective members. Mounting and damage
- Air conditioning Clean the condenser element with
compressed air.
- Horn Check that the horn is in working order
- Reversing warning signal and Check functionality
warning light
20

- Warning/safety signs Warning and safety labels plus labels with
information symbols. Legibility, affixation
Feeder - every 250th engine hour
A
1250 0169 14
DE
DE
EFG
C
Figure: Feeder
21
Table: Feeder
A Cradles Check the slide pieces, play, mounting, damage
and tightening torque. Max. play 2 - 4 mm. See
also maintenance instructions for adjustment
directions
B Slide rails Check for wear.
C Sensors Check mounting and function
D Bush halves Check for wear and cracks
E Hydraulic cylinders Check mounting
F Ball bearings in cylinder lugs Check clearance, Max. 0.5 mm
G Drill-steel support halves Check adjustment, wear and cracks
Feed cylinder Check mounting and damage.
Drill-steel support - every 250th engine hour
22
Table: Drill-steel support

A Ball bearings in cylinder lugs Check clearance, Max. 0.5 mm
B Drill-steel support halves Check adjustment, and for wear and cracks.
C Feeder base Check mounting, alignment and tightening.
- Bolted joints, general Check tightness.
Boom/Feeder - every 250th engine hour
C
1250 0002 53
Figure: Boom/Feed
Table: Boom/Feed
A Boom head Check mounting, tightening torque 73 Nm (54
lbf.ft)
23

B Feed bracket Check clearance between feed and feed
bracket 2 - 4 mm
B Feed bracket Mounting, tightening torque 185 Nm (136 lbf.ft)
C Bushes in boom and boom head. Check play between bushes, shaft and holder.
Bearings in cylinder lugs. Change bushes and shaft as necessary. Max
play 1 mm
C Locking plates Check mounting, damage. 9 plates. Tightening
torque 73 Nm (54 lbf.ft)
Air conditioning - every 250th engine hour
a
B
b
Figure: Air conditioning.
Table: Air conditioning.

A Primary filter Change
24

B Circulation filter Change as necessary
Electrical system - every 250th engine hour
1250 0094 91
Figure: Electrical system
Table: Electrical system

A Electric cabinet Check sealing strip damage
- Connection blocks Corrosion, tightening.
25

I
F
E,G
A,B
D
1250 0116 51
H
Table: Track frames

A Traction gear Check for leaks
B Traction gear Check oil level. Level plug and filler plug must
be in horizontal position.
C Traction motors Check mounting. Tightening torque 315 Nm
D Track wheels Check mounting. Tightening torque 315 Nm
E Support rollers Check leakage, wear. Mounting 73 Nm
F Crawler track Tensioning, see maintenance instructions. Do
not overtension!
G Track control Check mounting. Tightening torque 210 Nm
H Track frames Check mounting. Tightening torque 73 Nm 2x3
bolts
I Support roller Check level. The rollers should be half full.
Check through the level plug.
26
Dust collector (DCT) - every 250th engine hour

A
C
1250 0094 93
Figure: DCT
Table: DCT
A Engine plate Mounting 8 bolts 41 Nm
B Fan housing, engine Mounting 10 bolts 73 Nm
C Dust collector Mounting 4 bolts (C) tightening torque 185 Nm
27
Cab - every 250th engine hour
A
1250 0091 27
Figure: Cab
Table: Cab
A Door hinges Lubricate
B Cab Check mounting, damage. Tightening torque
185 Nm
28
Power pack - Every 250th engine hour

1250 0170 76
C,D,E, F
Figure: Power pack
Table: Power pack

A Engine oil Change engine oil. Drain at A.
B Air filter Check the air filter. Replace if necessary. Check the
air filter indicator. (See maintenance instructions)
C Coolant additive Change cartridge
D Fuel filter Change filter
E Fuel prefilter Change filter
F Engine oil filter Change filter
Battery Check electrolyte level
V-belts generator/air Check wear and tension (see maintenance
conditioning instruction)
29
Air, coolant and intercooler systems - every 250th engine

hour
A B
Figure: Exhaust system.
Table: Exhaust system.

- Clamps Check/retighten clamps. Tightening torque A: 5 - 6
Nm, B: 10-12 Nm
30
Pipe guide/Breakout table - every 500th engine hour
Table: Pipe guide/Breakout table

Foot Check mounting, inclination. Tightening torque
185 Nm (136 lbf ft) 12 bolts
Bolted joints Tightening
Lower drill-steel support Check mounting, clearance, damage, centring.
Tightening torque 185 Nm. Adjust clearance
with shims 2 - 4 mm
Slide pieces Check slide pieces Min. thickness 4 mm
31
1250 0093 34
A
C
B
Table: Track frames

A Track frames Check mounting, Tightening torque 73 Nm (57
lbf.ft). 2 x 3 bolts
B Track wheels Check mounting. Tightening torque 185 Nm
(136 lbf.ft)
C Support roller Level check. The rollers should be half full.
Check via oil level plug.
32
Diesel engine - every 500th engine hour

1250 0168 90
Figure: Diesel engine
Table: Diesel engine

Engine Check mounting and tightening torque
Engine frame Check mounting and tightening torque
Hydraulic pumps Check mounting and tightening torque
Rubber coupling between diesel Check for cracks and wear
engine and hydraulic pump
33
Cab - Every 500th engine hour
Figure: Cab
Table: Cab
A Fire extinguisher Check the legibility of instructions and the
condition of the fire extinguisher
- Warning/safety signs Warning and safety labels plus labels with
information symbols. Legibility, affixation
Air filter - 1000 Engine hours
Figure: Air filter
34
Table: Air filter

A Air filter Change safety cartridge. See maintenance
instructions
Compressor - 1000 Engine hours
C
1250 0168 84
A B
Figure: Compressor
Table: Compressor
A Compressor Changing oil
B Oil filter Change cartridge
C Safety valve 15 bar pressure test
35
1250 0093 35
A
Table: Track frames

A Traction gear Change Oil
Hydraulic oil reservoir - every 1500th engine hour

1250 0168 83
Figure: Drainage point for hydraulic oil
36
Table: Hydraulic oil reservoir

Hydraulic oil reservoir Oil change, see maintenance instructions. The
machine must be positioned horizontally
Every 2000 engine hours
Dust collector filter - 2000 engine hours

1250 0001 94
a
Figure: Dust collector, filter.
Table: Dust collector, filter.

A Dust collector filter Filter change.
37
Pressure tank, separator - 2000th engine hour
A 1250 0002 67
Figure: Pressure tank, separator.
Table: Pressure tank, separator.

A Pressure tank separator filter. Replace separator filter.
38
Engine heater - every 2000th engine hour
4
3
1250 0168 82
Figure: Engine heater

1 Engine heater
2 Dosage pump
3 Fuel prefilter
4 Fuel tank
Table: Engine heater

3 Fuel prefilter Changing
39

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Atlas Copco

PM No. 9852 1881 01

Special attention must be paid

Only use genuine Atlas Copco parts.

© Copyright 2006, Atlas Copco Rock Drills AB, Sweden

Atlas Copco Rock Drills AB

• Part 1 - Maintenance intervals, Engine hours.

How to use these maintenance instructions

Genuine Atlas Copco spare parts

Every 10th engine hour

Pipe guide/Breakout table - every 10th engine hour

Figure: Pipe guide/Breakout table

Table: Pipe guide/Breakout table

Engine package - every 10th engine hour

Figure: Engine package

Table: Engine package

Electrical system - every 10th engine hour

Figure: Electrical system

Table: Electrical system

Every 50th engine hour

Feeder - every 50th engine hour

Rod/pipe handling (RHS) - every 50th engine hour

Figure: Rod/pipe handling (RHS)

Table: Rod/pipe handling (RHS)

Boom/Feeder - every 50th engine hour

Track frames - every 50th engine hour

Table: Track frames

Rig frame/track frame - every 50th engine hour

Figure: Rig frame/track frame

Table: Rig frame/track frame

Radiator - every 50th engine hour

Hydraulic oil reservoir/Compressor tank - every 50th engine

Figure: Draining point

Cab - every 50th engine hour

Check point Control object Action

Every 250th engine hour

Feeder - every 250th engine hour

Drill-steel support - every 250th engine hour

Figure: Pipe guide/Breakout table

Table: Drill-steel support

Boom/Feeder - every 250th engine hour

Check point Control object Action

Air conditioning - every 250th engine hour

Figure: Air conditioning.

Table: Air conditioning.

Check point Control object Action

Electrical system - every 250th engine hour

Figure: Electrical system

Table: Electrical system

Track frames - every 250th engine hour

Table: Track frames

Dust collector (DCT) - every 250th engine hour

Cab - every 250th engine hour

Power pack - Every 250th engine hour

Figure: Power pack

Table: Power pack

Air, coolant and intercooler systems - every 250th engine

Figure: Exhaust system.

Table: Exhaust system.

Every 500th engine hour

Pipe guide/Breakout table - every 500th engine hour

Figure: Pipe guide/Breakout table

Table: Pipe guide/Breakout table

Track frames - every 500th engine hour