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ANPQP
ANPQP
ANPQP
ANPQP
ALLIANCE NEW PRODUCT QUALITY PROCEDURE
1. ANTECEDENT
• It is the procedure that Renault and Nissan share
and that covers the quality assurance activities
required for the purchased parts.
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
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2. PROPOUSE
• Specify the methods and responsibilities by means
of which the provider:
a)Develop new products
b)Administer all aspects of production to its
maximum capacity.
c) Achieve quality, cost & delivery targets and
expectations of the client some of our clients
required their PPAP control not as de AIAG
requires it, if not, as requested by NISSAN-
RENAULT.
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
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3. SCOPE
• ANPQP is applicable to all external suppliers of:
a)Parts for vehicles
b)Modular Assemblies
c) Motor Parts / Units
d)Spare parts
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
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4. ALLIANCE POLICIES
• Is expected that suppliers deliver products that meet or
reach above the quality, cost and delivered targets of
RENAULT NISSAN.
• Suppliers are obliged to accomplish all the requirements of
ISO / TS 16949.
• Renault / Nissan can audit the Quality Management System
(QMS) of the suppliers at any time using the assessment tools
of the Alliance (ASES / ASAS-P).
• Suppliers must apply ANPQP in a strict way.
• Providers are expected to deploy ANPQP requirements to
their sub-suppliers.
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
5. ANPQP
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PHASES
• PHASE 1 - REQUIREMENTS
REVIEW AND PLANNING.
CHOOSE THE SUPPLIER.
• PHASE 2 - DESIGN COMPLETION.
FINISH THE PRODUCT DESIGN.
• PHASE 3 - OFF TOOL. TOOLING
DEVELOPMENT.
• PHASE 4 - OFF PROCESS. FINISH
THE PRODUCT AND PROCESS
DEVELOPMENT.
• PHASE 5 – RAMP-UPP AND MASS
PRODUCTION. RAMP-UP
MANAGEMENT. OPTIMIZATION
AND MONITORING THE
PERFORMANCE’S PROCESS.
IDENTIFY AND APPLY
CORRECTIVE ACTIONS IF IS
NECESSARY. MANAGE
MODIFICATIONS TO THE
PRODUCT AND PROCESS.
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
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6. CATEGORIES AND
ACTIVITIES
1. Contract review
2. Sub supplier management
3. Project management
4. Product development
5. Manufacturing process development
6. Product confirmation
7. Production part approval
8. Non-conforming product management
9. Change management
10. Logistics and packaging
11. Company specific requirements
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
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Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
CSCC
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FORM
CSCC
NIFAST
Y=YES
The supplier of the product
SUPPLIER N=NO
manufacturing must to fill the first
tier until its process, and NIMX
complete it with the stages of the
NIMX process as mentioned in the
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019 final flow chart
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ACTIVITIES
2. Project planning
3. Project risk and
1. Identification of and production
concern
project team preparation
management
monitoring
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
FORM
SCD 12
SUPPLIER
CONTACT
DIRECTORY
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
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SUPPLIER
NIFAST
The supplier of the product
manufacturing is the principal
who registered this information,
and the info will be
complemented with the stages
of the NIMX process as
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., mentioned in the final flow chart
Rev. 2019
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ANPQP v 3.1
ANPQP - PROJECT DEVELOPMENT RECORD
R / N Project: Safety Nissan Impt A Impt B Impt C OBD Doc Ref. No. / Ver.:
Doc. Rev. Date:
Regulation Renault 1 2
Doc. Origin Date:
Supplier Name: Supplier Code: E-mail:
Supplier Plant Name: Author: Tel. No:
Part Name: Remark
Part No. & Issue Level:
Design Note No. / DEVO:
No. Detail
Root cause
Report
No.
Countermeasure
Design Note: Design Note: Design Note: Design Note: Design Note:
Raised by: Date: Judgement: Date: Judgement: Date: Judgement: Date: Judgement: Date: Judgement:
Date: Build: Confirmation
Root cause
Report
No.
Countermeasure
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
Design Note: Design Note: Design Note: Design Note: Design Note:
Raised by: Date: Judgement: Date: Judgement: Date: Judgement: Date: Judgement: Date: Judgement:
Date: Build: Confirmation
PROJECT DEVELOPMENT RECORD FLOW CHART
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Record (N)
FORM
PDR
• As the flow chart shows, if during one of the phases of the project development an
issue is report, the root cause responsible (Sub-suppler or NIFAST) must to fill this
record.
• If in al the project development never presents some issue in this record would have
a note like the one seen in the example.
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
PROJECT DEVELOPMENT RECORD
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ANPQP v 3.1
ANPQP - PROJECT DEVELOPMENT RECORD
R / N Project: Safety Nissan Impt A Impt B Impt C OBD Doc Ref. No. / Ver.: PDR-00001
L21B Doc. Rev. Date: 01/06/2019
Regulation Renault 1 2
Doc. Origin Date: 01/06/2019
Supplier Name: NIFAST MEXICANA Supplier Code: - E-mail: QUALITY@NIFAST.COM.MX
Supplier Plant Name: AGUASCALIENTES Author: TANIA MARIN Tel. No: 55 55 123 44 55
Part Name: CAP NUT Remark
Part No. & Issue Level: 12-31 6LB02A
Design Note No. / DEVO: NA
Report
No.
Countermeasure
MOLD CHANGE
Design Note: NA Design Note: NA Design Note: Design Note: Design Note:
Raised by: QST Date: 10/2/19 Judgement: NG Date: 15/5/19 Judgement: OK Date: Judgement: Date: Judgement: Date: Judgement:
Date: 10/02/2019 Build: T0 TRIAL Confirmation AMY CHEN, QA AMY CHEN, QA
• In the part marked with yellow would be registered each phase of the development
of the project, so the issue must to be report in its corresponding phase.
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
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PROPOSAL.
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FORM
DFMEA
ANPQP v 3.1
6.4.1 ANALYSIS OF ANPQP - DESIGN POTENTIAL FMEA
A B C OBD
Renault - CSR S
R
1
2
Doc Ref. No. / Ver.:
Doc. Rev. Date:
Doc. Origin Date:
FAILURES AND
Supplier Name: Supplier Code: E-mail:
Supplier Plant Name: Author: Tel. No:
Part Name: Remark
Part No. & Issue Level:
EFFECTS
Design Note No. / DEVO:
Occurrence
Detection
Potential Cause(s)/
Occurrence
Severity
R.P.N
Class
Detection
Potential Effect(s) of Current Design Controls Current Design Controls Recommended Responsibility & Target
Severity
R.P.N
Potential Failure Mode Mechanism(s) of
Failure Prevention Detection Action(s) Completion Date Actions Taken
Failure
Function
PROPOSAL
• Identify potential
failure modes of the
design, as well as its
causes and effects.
• Implement effective Supplier Sign-off (Manager Level)
Project Leader Purch / Sales Production Control Quality Assurance Engineering Design Production
countermeasures to
Name
Signature
PROPOSAL
• Determine all the Special Features and Key Features related
to the product.
• Determine the relationship between these features / key
features and the manufacturing process
• Carry out a comprehensive activity to ensure that all these
features and key features are incorporated into the
manufacturing process and controlled.
• It is used to document all the Special Features and Key
Features related to the product.
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
KFD
FORM 23
KFD
This document is
responsibility of NIFAST, if
is necessary or exist any
doubt, information will be
requested from the
supplier.
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
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Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
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PROPOSAL
• Design the product to meet the requirements of the Renault
/ Nissan technical specifications
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
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NOTE
• The supplier must consider the history of problems, prevention
of recurrence and objectives of customer satisfaction in
assemblies and sub-assemblies/components when deciding
the scope of this activity.
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
PFMA
FORM 29
PFMA
This document is
responsibility of
NIFAST supplier.
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
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Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
PROCESS FLOW CHART
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SUPPLIER
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
FLOOR PLAN LAYOUT
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This document show the facilities and the flow of the product.
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
WORK INSTRUCTIONS
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The supplier of the product manufacturing must to delivered this document and
must to be a sample of all the wok instruction implement in the process.
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
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Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
GSAS
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PART 1
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
GSAS
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PART 2
The supplier of the product manufacturing must to delivered this document and
register all the necessary information if apply.
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
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NOTE
• All products will be subject to additional confirmation activities until
capacity requirements are met
• The supplier must monitor and reduce the variation in a continuous
manner both in product characteristics and in the parameters of
the manufacturing process.
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
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Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
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Full volumen
Confirmation Audit
Results – Self Audit
RENAULT
NISSAN
WATCH / PARTICIPATE IN
CASSE OF BEEN
NECESSARY
Review
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019
Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C.
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V., Rev. 2019
CLIENTS THAT
REQUEST THE
ANPQP
DOCUMENTATION
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Made by Tania Marin, Quality Staff NIFAST Mexicana S. A. de C. V., Rev. 2019