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Mai Partes PDF
Mai Partes PDF
UCTION
CERTIFIED
MAI® INTERNATIONAL
GmbH
LIST OF CONTENTS
List of contents .................................................................................................................................................... 2
Foreword............................................................................................................................................................ 3
User-friendly ....................................................................................................................................................... 3
Operating instructions ......................................................................................................................................... 3
Potential hazards................................................................................................................................................. 3
Warranty and liability........................................................................................................................................... 4
Prescribed use of the machine .............................................................................................................................. 4
Improper use ...................................................................................................................................................... 4
Personal safety.................................................................................................................................................... 4
Safety devices ..................................................................................................................................................... 5
General safety instructions ................................................................................................................................... 5
Copyright ........................................................................................................................................................... 5
General ............................................................................................................................................................. 6
Training the operating personnel .......................................................................................................................... 6
Training record ................................................................................................................................................... 7
Safety instructions for manual operation ................................................................................................................ 7
Hazards of electricity ........................................................................................................................................... 7
General safety regulations ................................................................................................................................... 8
Machine views .................................................................................................................................................... 9
Operating panel and indicators.......................................................................................................................... 10
Plug-in connections ........................................................................................................................................... 10
Main dimensions............................................................................................................................................... 11
Technical data .................................................................................................................................................. 11
Technical Descripton ......................................................................................................................................... 12
Filter parts ........................................................................................................................................................ 13
Initial settings .................................................................................................................................................... 13
Transport weight & dimensions ........................................................................................................................... 14
Controls ........................................................................................................................................................... 15
Directions before start-up................................................................................................................................... 15
Connections before start-up ............................................................................................................................... 16
Start-up ............................................................................................................................................................ 16
Start-up for manual operation ............................................................................................................................ 19
Start-up with remote control ............................................................................................................................... 19
Interruptions and downtime................................................................................................................................ 20
Termination of work and cleaning ...................................................................................................................... 20
Machine maintenance ....................................................................................................................................... 21
Procedure in the event of frost ............................................................................................................................ 21
Transport.......................................................................................................................................................... 22
Checklist for remedying faults............................................................................................................................. 23
Main and control system circuit .......................................................................................................................... 24
Replacement parts m400NT Grout pump assembly.............................................................................................. 25
The water can either be supplied direct if the pressure Every single person working with the machine must not
is high enough or an optional water pump can be only observe the operating instructions and the safety
fitted, if required. regulations in particular, but also the applicable rules
and regulations governing accident prevention at the
Once the material is thoroughly mixed, the entire location.
amount is then drawn in and pumped away by the
clampless, maintenance-free screw pump.
POTENTIAL HAZARDS
The most important features of the MAI pump m400NT
are the high quality of the components used, the user- The MAI pump m400NT is built to the state of the art
friendly layout of the controls and the rugged design and in accordance with recognized safety regulations.
which proves its worth, day in and day out on demand-
ing building site applications. If not used properly, the machine can
User-friendly
! however constitute a danger to life
and limb for the operator or third
parties, or adversely affect the ma-
o Simple to service and dismantle thanks to the DANGER chine or other material resources
modular design.
The machine may only be operated for the prescribed
o Clearly structured operating elements. use and if it is in perfect condition conforming to the
o Economical. safety regulations. Faults that could affect safety must
be remedied immediately.
o The patented MAI mixing and pumping technology
guarantees continuous blending of dry material,
uniform mixing ratio, constant mixing quality and
therefore adequate processing.
Operation of the machine for any other than the pre- Please note that the MAI pump m400NT can only
scribed use: function properly if the mortar or cement used is in-
deed machine-processable material (e. g. verified with
o Improper assembly, start-up, operation and main-
a manufacturer s certificate).
tenance of the machine.
o Operation of the machine with defective safety
devices or incorrectly fitted or non-functioning IMPROPER USE
safety and protective devices.
Any uses for the MAI pump m400NT, other than those
o Non-observance of the directions in the operating prescribed above are prohibited. The MAI pump
instructions regarding transport, storage assembly, m400NT is not intended for mixing non-machine proc-
start-up, running, maintenance and set up of the essable dry mortar or other materials, such as inflam-
machine. mable or potentially explosive substances or from
o Unauthorized alterations to the motor (e. g. power asbestos existing materials used in the chemical indus-
or speed), mixing shaft, rubber screw, mixing try.
chamber, controls etc.
In the event of improper use, the operator runs the risk
o Inadequate monitoring of machine parts that are of jeopardizing life and limb, damaging the machine
subject to wear and tear (e. g. mixing shaft, rubber and other property, having an unforeseeable impact
screw or worm pump). on the environment, and impairing efficient operation
o Unauthorized structural changes to the machine. of the machine.
Safety devices may only be removed: Photocopying or circulating the documentation, in part
or in whole, is prohibited.
o after a standstill and
o if the machine is prevented from being re- No part of this documentation may be reproduced,
started (e.g. padlock on master switch). stored in a retrieval system, transmitted or translated in
any form or by any means without the prior written
When components are replaced, the purchaser must permission of MAI® International GmbH.
ensure that the safety devices are fitted again properly.
Copies of individual parts may be made and passed
onto third parties if they are required for locating faults.
GENERAL SAFETY INSTRUC-
TIONS © Copyright 2004, MAI® International GmbH. All
rights reserved.
The operating instructions must always be kept on the MAI® International GmbH
machine. Werkstrasse 17
A-9710 Feistritz/Drau
In addition to the operating instructions, the general Company Register No. 191388d
and local regulations on accident prevention and envi- Klagenfurt Provincial Court
ronmental protection must be made available to the We reserve the right to alter any technical details of the
operator and observed. machine compared with the specifications and illustra-
tions in the present manual.
All safety regulations and warnings on the machine
must be legible and replaced as required. No claims against the manufacturer, especially regard-
ing design and structure of the machine may be de-
rived from statements made in the operating instruc-
tions.
Start-up
cations
! pecially installation, connection and
opening of control cabinets which
are fed by the power supply system,
DANGER may only be carried out by author-
Operation ized personnel.
18. The cover on the flange of the mixer motor and the
flange of the pump outlet must not be opened
while the machine is in operation.
Hour meter
Red indicator or fault display Indicates how long the main motor has been
When illuminated, indicates a FAULT caused running.
by motor overload.
~3x220V/60Hz/
6.0kW 23A
~3x220V/60Hz
2. Prerequisite for reaching the listed figures is the use of machine processable
dry materials.
3. These figures can only be reached in exceptional cases with special materi-
als.
5. The water pump is not included in the standard scope of delivery (i. e.
FILTER PARTS
Drive unit
CONTROLS
Check that all the cables and safety devices are func-
tioning correctly.
WARNING
Make sure that the mode switch REMOTE C HAND Make sure that the mode switch REMOTE C HAND
- INJECTION is set to HAND . - INJECTION is set to REMOTE C .
Start the machine by pressing the green START but- Press the green START button. The machine is now
ton. ready for operation with the remote control
For material hardening and setting times, see the in- Depressurize the mortar hose before uncoupling them
structions and guidelines issued by the manufacturer. (press the yellow REVERSE button). Check the pres-
sure on the pressure gauge on the pump outlet to
Every time the injection procedure is interrupted, there ensure that they are no longer under pressure.
will be slight variations in the consistency after the
machine is started again.
If interruptions or downtimes last longer, clean the Ensure that the machine does not run
machine thoroughly, following the instructions in the dry during this process.
section Termination of work and cleaning described
below.
Remove the mixer and the safety screen from the ma- Carry out the following maintenance work daily:
chine. Clean all soiled parts carefully with water.
o lubricate all threads and keep them clean
Danger of jamming fingers when
o spray pump lubricant on rotor and stator
! tilting (opening) and closing the mo-
tor flange.
The mechanical and electrical condition of the ma-
CAUTION chine must be inspected by qualified personnel at least
once a year.
The MAI pump m400NT complies
TRANSPORT
Observe the following whenever you move the ma-
chine.
Press the water injection button until all water has run CAUTION
out of the valves and fittings.
Transport checklist:
We recommend purging the water
system with compressed air. o disconnect all electrical connections
Turn the main switch to pos. 0 and unplug the elec- o Check that all parts and components are
tricity cable. mounted, screwed in or assembled properly and
that all the safety devices are in place
Drain any residual water from the mortar hoses and all
other components. There are no lifting pins on the MAI
Water freezing in the measuring pipe The machine must always be carried horizontally dur-
could destroy it. ing transport.
L1
L2
L3 2 4 6
1,6A
1 3 5
1 3 5 1 3 5 1 3 5 1 3 5
2 4 6 2 4 6 2 4 6 2 4 6
97 95 97 95
2 4 6 98 96 2 4 6 98 96 42V
T1
2 4 6
0V 0V
1 3 5
X0
MAI
INTERNATIONAL Ersteller Zeichnungs-Nr. Blatt 1
von 1
1 2
M400 Steuerstrom
2. Prototyp
1