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LEC 330e PDF
LEC 330e PDF
LEC 330e PDF
Confidential
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG
Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the
customers maintenance service of LEC-330.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this
Service Note to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland
DG Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
70121-02
Contents
1 Structure & Spare Parts
1-1 COVERS................................................................................................................................................ 1-1
1-2 FRAME ............................................................................................................................................... 1-2
1-3 HEAD CARRIAGE ................................................................................................................................ 1-4
1-4 DRIVE UNIT ........................................................................................................................................ 1-6
1-5 CHASSIS ............................................................................................................................................. 1-8
1-6 PINCH ROLLER ................................................................................................................................... 1-10
1-7 TOOL CARRIAGE ................................................................................................................................ 1-11
1-8 WIPE SYATEM...................................................................................................................................... 1-12
1-9 CAP SYSTEM ...................................................................................................................................... 1-13
1-10 INK SYSTEM........................................................................................................................................ 1-14
1-11 STAND & TU ........................................................................................................................................ 1-16
1-12 TU CONTROLLER................................................................................................................................ 1-17
1-13 ACCESSORIES.................................................................................................................................... 1-18
2 Electrical Section
2-1 WIRING MAP......................................................................................................................................... 2-1
2-2 MAIN BOARD....................................................................................................................................... 2-3
2-3 HEAD BOARD ..................................................................................................................................... 2-14
2-4 SERVO BOARD ................................................................................................................................... 2-25
2-5 SUB BOARD......................................................................................................................................... 2-31
2-6 INK SYSTEM BOARD .......................................................................................................................... 2-40
2-7 TAKEUP BOARD ................................................................................................................................. 2-42
2-8 MAINTENANCE PARTS LIST .............................................................................................................. 2-44
3 Replacement of Main Parts
3-1 HEAD REPLACEMENT ........................................................................................................................ 3-4
3-2 WIPER REPLACEMENT ...................................................................................................................... 3-12
3-3 CAP TOP REPLACEMENT ................................................................................................................... 3-14
3-4 TOOL CARRIAGE REPLACEMENT ..................................................................................................... 3-19
3-5 CARRIAGE MOTOR REPLACEMENT ................................................................................................. 3-25
3-6 PUMP REPLACEMENT ........................................................................................................................ 3-32
3-7 CIRCULATING PUMP REPLACEMENT ............................................................................................... 3-38
3-8 INK TUBE REPLACEMENT .................................................................................................................. 3-44
3-9 BOARDS REPLACEMENT ................................................................................................................... 3-51
3-10 BATTERY REPLACEMENT................................................................................................................... 3-67
3-11 CARRIAGE BELT REPLACEMENT ..................................................................................................... 3-70
3-12 ENCODER SCALE REPLACEMENT ................................................................................................... 3-75
3-13 CUTTING FLEXIBLE CABLE REPLACEMENT ................................................................................... 3-78
3-14 PINCH ROLLER REPLACEMENT ....................................................................................................... 3-85
3-15 UV LAMP REPLACEMENT .................................................................................................................. 3-86
3-16 TAKE-UP BOARD REPLACEMENT .................................................................................................... 3-90
3-17 INK DAMPER REPLACEMENT ........................................................................................................... 3-92
4 Adjustment
4-1 SERVICE MODE .................................................................................................................................. 4-2
4-2 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE...................................................................... 4-17
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER.............................................. 4-24
4-4 HEAD ALIGNMENT............................................................................................................................... 4-26
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ..................................................................... 4-36
4-6 LINEAR ENCODER SETUP ................................................................................................................. 4-40
4-7 CAP HEIGHT ADJUSTMENT ............................................................................................................... 4-42
4-8 CROP MARK SENSOR ADJUSTMENT ............................................................................................... 4-44
4-9 CROP-CUT ADJUSTMENT .................................................................................................................. 4-47
4-10 PRINT/CUT POSITION ADJUSTMENT ................................................................................................ 4-50
4-11 CALIBRATION (FEEDING DIRECTION) .............................................................................................. 4-53
4-12 TOOL HEIGHT ADJUSTMENT ............................................................................................................ 4-55
4-13 TOOL PRESSURE ADJUSTMENT ...................................................................................................... 4-57
4-14 BELT TENSION ADJUSTMENT ........................................................................................................... 4-60
4-15 BELT POSITION ADJUSTMENT........................................................................................................... 4-63
4-16 TAKE-UP UNIT OPERATION CHECK .................................................................................................. 4-70
4-17 WIPER COVER POSITION ADJUSTMENT ......................................................................................... 4-73
4-18 UV LAMP CHECK ................................................................................................................................. 4-77
5 Supplemental Information
5-1 SPECIAL TOOLS ................................................................................................................................. 5-1
5-2 SENSOR MAP....................................................................................................................................... 5-3
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING ... 6-1
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL ................................................................................ 6-2
6-3 SHIFTING IN PRINTING / COLOR SHIFTING ..................................................................................... 6-3
6-4 INK DROPS ON THE MEDIA ............................................................................................................... 6-4
6-5 VERTICAL BANDING............................................................................................................................ 6-4
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING THE
MACHINE UNUSED FOR A LONG TIME................................................................................................................ 6-4
6-7 MEDIA SKEW........................................................................................................................................ 6-5
6-8 WHITE/GLOSS INK HAIRLINE ............................................................................................................ 6-5
6-9 MOTOR ERROR................................................................................................................................... 6-5
6-10 TAKE-UP UNIT DOES NOT OPERATE................................................................................................ 6-6
6-11 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)........................................ 6-7
6-12 SHEET CUTTER DOES NOT OPERATE............................................................................................. 6-7
6-13 ERROR MESSAGE............................................................................................................................... 6-7
6-14 SERVICE CALL..................................................................................................................................... 6-7
7 Service Activities
7-1 INSTALLATION CHECK LIST .............................................................................................................. 7-1
7-2 MAINTENANCE CHECK LIST.............................................................................................................. 7-15
7-3 SPECIFICATION................................................................................................................................... 7-16
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record
Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or pets.
The symbol alerts the user to important instructions or warnings. The specific meaning
of the symbol is determined by the design contained within the triangle. The symbol at left
means “anger of electrocution”
The symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific thing that
must be done is inadicated by the design contained within the circle. The symbol at left
means the power-cord plug must be unplugged from the outlet.
Flammable:
Ink and discharged fluid are flammable.
Keep away from open flame.
Ink Is Toxic:
Ink and discharged fluid are toxic. Avoid
FRONT contact with the body. Use only in a
wellventilated area.
Flammable
Ink and discharged fluid are flammable.
Keep away from open flame.
Ink Is Toxic
Ink and discharged fluid are toxic. Avoid REAR
contact with the body. Use only in a
wellventilated area.
1 Structure & Spare Parts
1-1 COVER
S2
S2
58
32 32
S2 15
S9
S9
18
S2
S2 57
24
S2
S2 S2 22
19
S4 S4
S4
S2 42
S2 S4
62 S1
64 S3 7
1 S4
S2 41
S3
55 S9
48
29 S4
49 10 S9 S4 S2
S4
2
11
S4 S9 14
S4 S4 S6
5
52 S2
S6 53 S9
S3 3
25 S4
S4
S8 54 S2
17 S2 S3
45 S3 30
S3 S8 S4
63 47
23 4
S2
S2 6
S3 38 46 31
S3 S8 20
S2 S5
53 S2
50 28 S8
S2 51 S2
60 S7 S3
S2 8 12
9 37 S2
61 36 S3 16
S7 13 52
S3 S9 35
23 S3 S6
S3 26
61 40 45
S2 S2
34
44 S7
61
S9
27
21
S2
50 33
43 28
S9 59
S7 S3
56 S3
S9
1-1
1-2 FRAME
S8 S8
S18 36
5
22
S16 S18
S18
S18
6
20
S4
31 39 S4
S4
S6
S6 48
47 S5
S4 15
32
30
S6 S5 40
S18 S16 50 21
30
S7 S5
S16 52 7
10 21 S4
S23 S6 30
21
27 23 44 1
53 S6
S5 S9 S4
S16 S9
S13 S19
34 55 S6
26 S9
4
S3 S6
26 S6
33 S16
45
8 10
S17 26 1 S6
50 S14
51 3 11
18
52
S16 S5
25 S9 50
4 8 10
S6 37
54 13 S14
S11
S5 S18
S17 S11 28
41
38
S5
S7
S16
S22
S2
S2 49
S6
S1
S15 S2
12
S10 35 S15
S15
S20 35
12 46
S21 46
S10
S20
S21
S10 29
S21
19 S18
43 S10
S21
S10 S18
17
16
S18 42
S12
S5
1-2
1-2 FRAME
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt Parts No. Parts Name qt
1 1000001522 ADAPTER,MEDIA CLAMP XC-540 2 S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 1
3 W700900281 ASSY,CUT ORG BOARD LEC-330 1 S2 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 4
4 W7009002F0 ASSY,PLATE BOARD LEC-300 2 S3 31379101 CLAMP,FLAT CABLE FCS-50P 1
5 6700319030 ASSY,PULLEY XC-540 1 S4 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 9
6 1000001556 BASE,IDLE PULLEY XC-540 1 S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 11
7 1000004632 BASE,SHAFT SQUARE L LEC-300 1 S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 17
8 1000001533 BASE,SHAFT SQUARE R XC-540 2 S7 31129102 PIPE SET,POLYCA 4*8*10 20PCS 2
9 1000004586 BELT,150S2M2000LW-C 1 S8 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS 2
10 12159508 BUSH,SHAFT OILES 80F-1206 3 S9 31299102AS RIVET SET,NYLON P2655B 20 PCS. 12
11 1000004689 CABLE-ASSY,CUT-CAR SENS LEC-300 1 S10 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 5
12 1000004688 CABLE-ASSY,PAPER SENS LEC-300 1 S11 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 6
13 1000006193 COVER,RAIL UNDER LEC-330 1 S12 31019124 SCREW SET,BINDING M3*35 NI 50 PCS 3
15 1000004912 COVER,TKP0180-2B R100-069 1 S13 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS. 16
16 1000000764 FAN,A35577-55ROL 1 S14 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS 4
17 1000004551 FRAME,MIDDLE LEC-300 1 S15 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 4
18 1000004579 FRAME,RAIL PINCHROLL LEC-300 1 S16 31049174AS SCREW SET,CAP M4*15 NI 20 PCS. 13
19 1000004550 FRAME,SIDE L LEC-300 1 S17 31799107 SCREW SET,CAP M4*6 NI 20PCS 4
20 1000004585 GUIDE,LINEAR SCALE LEC-300 1 S18 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 17
21 1000001566 GUIDE,TUBE XC-540 3 S19 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS 9
22 1000001555 HOLDER,IDLE PULLEY XC-540 1 S20 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P 10
23 21655131 HOLDER,LINEAR SCALE CJ-70 1 S21 31179106 SCREW,JACK UP SP-540V 4
25 22535388 LABEL,G-ROLLER 170 CJ-540 #LA487 1 S22 3000000096 TAPE,UHMW-PE 3965 19MM*30M 1
26 22535387 LABEL,G-ROLLER 50 CJ-540 #LA486 3 S23 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. 2
27 1000004583 L-BEARING,SSR15XW1GGE/W2GE+1830L 1 * qt. indicates the number of parts that is described in the figure.
28 1000001538 LEVER,SHAFT XC-540 1
29 1000004552 PLATE,SHUTTER LEC-300 1
30 1000001568 PLATE,TUBE GUIDE XC-540 3
31 1000004613 RAIL,CABLE LEC-300 1
32 1000006325 RAIL,GUIDE LEC-330 1
33 1000004584 RAIL,LINEAR SCALE LEC-300 1
34 1000004578 RAIL,PINCHROLL LEC-300 1
35 15099115 SENSOR-INTERRUPTER GP2A25NJ 2
36 1000001479 SHAFT,IDLE PULLEY XC-540 1
37 1000004580 SHAFT,SQUARE LEC-300 1
38 1000004581 SHEET,LINEAR SCALE LEC-300 1
39 21475141 SHEET,RAIL CABLE FJ-540 1
40 1000005241 SHIELD,INK TUBE LEC-300 1
41 1000002600 SHUTTER,BED L VP-540 1
42 1000002599 SHUTTER,BED R VP-540 1
43 1000004654 SPACER,BED UPPER LEC-300 1
44 22175122 SPRING,BACK UP PNC-960 1
45 1000004629 STAY,FRAME RAIL LEC-300 1
46 1000004663 STAY,PAPER SENSOR LEC-300 2
47 1000001564 STAY,RAIL GUIDE L XC-540 1
48 1000001541 STAY,TUBE XC-540 1
49 22135441 STOPPER,LINEAR SCALE FJ-540 1
50 22135365 STOPPER,SHAFT SQUARE CX-24 3
51 1000004615 SUPPORT,CABLE LEC-300 1
52 22785105 SUPPORT,SHAFT SQUARE FJ-540 2
53 22055316 PLATE,LINEAR SCALE CJ-70 1
54 1000002656 PAD,CUTTER VP-300 1
55 21775101 CAM,SHAFT P-ROLLER CJ-500 4
1-3
Cut the Tube to the following length
when using. (mm)
No.11 11
22
Ink Cartridge Circulating Pump 12(20mm) CARRIAGE BOARD PART
Cy 1790 4
11 S16
Mg 1790 4 26
Ye 1790 S11 12(100mm) S4
Bk 1790 12(107mm) 40 S4
S17(40mm) 19 S4
Gl 1800 1810 62
18
Wh 1800 1810 31
1-3 HEAD CARRIADGE
45
5
32 S4
25
8 S4 S11
46 10
21
7 S2 6
18 17 63
39 S6
16 S6
S10 S6
53
61 S2
S10
S6
41
1-4
S2
59 S6
S15 36 56
50 S2 49
S1
S2 15 35
9 S7
50 S15
43 57 S2
52 S2 S2 38
S8 48 S3
28 S1 S5
S13
24 37 1 33 2 S9 S2
S2 34
S11 51 14
S1 47 S2 20 S2 S9
48 S3 S3 3
55
29 44 27 17
S1
60 S2 16
1 S3 S2
20
S2 S15
13 S2 S2 61
42
S12 29 58 S15
54 S2
S2
S11 30
S2
S10
S14
1-3 HEAD CARRIADGE
1-5
33
S3
65
77
12 S5
S21 42 S21 S5 80
S12
56
22 82
S15
36 67
34
1-4 DRIVE UNIT
S21
61 S20
S21 S5 40 S21
S21 59
S21 29 S1 S17
S23
S12 S6 S20 31
S11 S19
24 S21
37 7
9 S3 S21
64 S15
S13 S6 83 S21
30
26 74
47
S12 39 2 S21 S21
S21
41 14
52 68 S17
S14 83
20 25 S12
S3
S7 S19
S12 S1
7
S1
48 S3
S3 76
S3
S12
S3
1-6
S12 S12 54
55
S3 S12
17
S12 S5
S5 1
S2
75
79
S12
70
32
S3
3S5
S3 84 S18 81
S3 S6 18 S6 S22
78 60 S5 49
11 S12
44 46 50
S16 72 66 S10
21 S5 6 S9 23
S11
51 53
S13 73 S3 10
71 S17
S9 63
S6 19 16 S21
13 62 S17
58 73 38 43 S8 S16
S11 15 45
S21 S16 S4 35 4
S12 S21 S4
28 S21
57 S11
S21
S16
5 8
27
52 S21
69
25
25
1-4 DRIVE UNIT
1-7
1-5 CHASSIS
37
S6 18 38
16 12
17 48
10 15 36 42
S6 39
61 40
44
5
S6
6
44 13
S6
S6
58 S13
7
47 14
S6 S12 31 27
S4
S16
S12
S4
S4
S4
S10
S6
S2
S6
59
55
35
30
29
S6 25 S6
26 46
52
3
32 S6 23
34 9
4 20 S6
24 S6
28 S6
2
51 19
S6
46
53
S5
S6 58 44
S12 S1 S13 S5
33 56
S11 S11
S6 S1 S1
S1 S6
S12 8
S11
S8 60 S9 S7
S14
S12 49 S3
S5 S5
S6 50 54
S6
S15
1
11 21
43 22 S3
S6 S2
45
57
S6 S12
S10
57
41
S6
S1
S2
1-8
1-5 CHASSIS
1-9
1-6 PINCHROLLER
7 10
11
S2
7 10
S1 S1
3 3
6 6
S1 S1
S1 S1
S1 4 S1 4
1 2
6 6
5 5
S1 S1 S1 S1
S3 S3
9 8
S3 S3
1-10
1-7 TOOL CARRIADGE
14 S6
10
14
S4
S7
11
12 15
26
S5
S9
4 19
S15 S10
S12
9
S5 3 S3
8
25
20
17
1
21
13 S8 24
S4
6
22
S9
S4 S11
S13
S1
2 7
18 5
S2
S14
23
1-11
1-8 WIPE SYSTEM
6
7
S2 S2 43
42
12 3
23 22
13 11
S1 25 S2
S8 3
S2
10
29 S2
38
37 S2
S7
S2
S2
S2 26 S2 33 34
27
40 8 35
S2
S2 S2
S2
S5
16
39
17 32 S2
S2 S2
S10
5
15
36 14
2
S1 S10
31
14
S4 S10
S1 1
S9
18
28
30
24
21
S3
19
41 4
S1 S1
20
1-12
1-9 CAP SYSTEM
11
1 23
S6 37 41
19 S10 20 13
3 17 S13
S10 S6 S5 34
27
S10 10 S5 S5
12 33 S4
S4
30
14 S8
19 S10 S5
28
S5 6
16 29
9 S12
S5 42 17
32 S3 24 S9
25 20
21 8
5
S1 S9 S4
35 S5 31
S5 28
22 S4
36 13
S5 S5
S7
7 S9
8
39 S4
S3 38
S9
40
15
S4
2
4 S4
23 S13
26
18
43
24 3
1 13 25 S11* S2
37
41
S3 5
39 4
19
S3 S2 S3
14
S8
37
29
S5 S8
35
36
27
S3
40
1-14
1-10 INK SYSTEM
1-15
1-11 STAND & TU
S12 S11
S14
31
2
9 8
S3
S12
24
S11 S14
35
S11
5
S14
10 33
S2 22 23
12 S14 S14 S12
S6 S9 S11
10 S14 S14
6
S11
S7 32
S14 S11
1 S10 4 18
S14
17
S5 S14 S12
S11 S1
11 S11
29 S9
14 11
20 21
S15 S10 36
S4 S14
13 1
S1
27 16 34
S11 25 15 S14
S13 37
1
S10 S11
S14
28
S4 S10
1
13
S15 30
27
26 S13 7
4
37 3
19
20 S7 S11
1-16
1-12 TU CONTROLLER
S2
S8
11
15
S2
S10
14
S12 S2
10
7
21
4 6
S2
2
S9
20
23
12 S6
S4
18
S7
S6
S4 S10
19 S8 24
17
1 S1
3 S11 13
S10
16
22
3 S11
S5 9
S3 S10 8
5
25
1-17
1-13 ACCESSORIES
31 100/117V
65 4
14 12
25
42
41
51 240VA 230V
49
S2
15 1 3
48
230V BR 240VE
13 54 17
55
19 34
18 2
71 29
24
Revised 2 7 8
56
20 10
10
36
33
32 33
32
S3 S3
64
36 64
60 61
16 58
57 45
10 10 S5
43
63 66
62 26
S3 S3
S1 S1
53 44
5 6
50
46 9
53 S4 22
S6
21 35
52
47
11 68 59 28
14
27
67 70
23
30 39 37 69
40 38
1-18
1-13 ACCESSORIES
1-19
PINCH SENSOR CUT ORG BOARD
CUT SOLENOIDE
CAP MOTOR WIPER MOTOR PUMP MOTOR1 PUMP MOTOR2
Lamp Unit Lamp Unit LINEAR ENCODER BOARD
CN70
CN72
CROP SENS BOARD
41 42
CN73
CN60 CN61 CN59 14 14
13 13
63
CAP ORG CUT CARRIAGE BOARD PAPER SENS B CN18 CN15 CN11 CN8 CN19 CN16 CN12 CN9 CN20 CN17 CN13 CN10
WIPER ORG
SENSOR SENSOR CN23 CN25 CN26 CN27 HEAD U/D SENS
CN62 43
PINCH ORG
SENSOR
44 FRONT COVER SW
PRINT ORG PRINT CARRIAGE BOARD
PUMP MOTOR3
CN14 CN22
SENSOR 45
2-1 WIRING MAP
67 x2
70 MAINTENANCE COVER SW L
70 x2
MIX PUMP 33 34 35 36 37 38 38 39 CN33 CN32
46
67
56 CN57 CN53 CN56 CN48 CN51 CN44 CN45 CN47 40
46
2 Electrical Section
CN27
CN54
CN50
CN28 CN29
70 x2 64
67 x2 18 GRIT ENCODER BOARD
70 GRIT ENCODER
32
27
CN11
CN68
SCAN MOTOR 28
SIGNAL JUNCTION CN3
31
CN4
BOARD
CN1
CN67 CN6
CN64 CN66
CN12
UV JUNCTION
59 68 71
LCD BOARD UV RELAY BOARD
CN8
64
CN19
23 24 25 26 CN2 CN6 CN7
PANEL BOARD
12 CN6 CN9 CN10 CN11 CN12 CN9 CN1 to CN3
16
69
CN26
17 61 19 62 20
CN25
60
CN10 CN17 CN1,CN2 CN15 CN13 CN18
2-1
FAN
MAIN BOARD HEAD BOARD
21
CN4
SERVO BOARD
CN11
66 CN16
CN11
47 58 65 68
CN4 CN13
15
CN15 CN7
HEAD BOARD COOLING FAN
CN17
INK TANK BOARD
CN14
29
CN1 CN2 CN3 CN4 CN5 CN6
11 8
POWER SW AC INLET
CN38 CN36 67
9 6 SW POWER UNIT 1
55
(ZWS240PAF-36/J) 2
CN34
CN37
CN13
22 CN1001
+DC41V OUT 3
30 4
49 48 10 67
CN21
CN1003
CN15
CN23
CN42
CN20
CN1000
55
7 SW POWER UNIT
(ZWS150PAF-24/J)
CN35
CN39
CN1004
67 CN14
TU MODE SELECT SW +DC27V OUT
CN4 CN6
CN2
51
PINCH LEVER
CN3
TAKEUP BOARD
67
50
54
CN12
CN5
TAKE UP MOTOR
CABLE LIST
Parts No. Parts Name Parts No. Parts Name
1 1000001668 CABLE-ASSY,POWER-AC-L XC-540 41 1000002187 CABLE-ASSY,CROP SENSOR VP-540
2-2
2-2 MAIN BOARD
MAIN BOARD_Arrangement Diagram(Component Side)
DIP SW Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 It indicates the version of the Board.
LEC-300/330 ON OFF OFF OFF OFF OFF OFF OFF
XC-540 OFF OFF OFF OFF OFF OFF OFF OFF
XJ-540/640/740
2-3
MAIN BOARD_Arrangement Diagram (Soldering Side)
2-4
VCC3 A0 R61 33 RA0 MD[0..15] MA[0..25]
MD[0..15] MA[0..25]
A1 R62 33 RA1
TXD2 A2 R80 33 RA2 IC11
TXD2
A3 R79 33 RA3 MD0 29 25 MA1
D0 A0
1
6
1
6
1
6
1
6
VCC3 A4 R78 33 RA4 MD1 31 24 MA2
R95 D1 A1
RA36 RA33 RA30 RA27 A5 R77 33 RA5 MD2 33 23 MA3
D2 A2
VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC3 10K A6 R76 33 RA6 MD3 35 22 MA4
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J D3 A3
A7 R75 33 RA7 MD4 38 21 MA5
PC211 PC210 PC204 PC202 PC222 PC224 PC230 PC232 T128 D4 A4
A8 R74 33 RA8 MD5 40 20 MA6
D5 A5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
R94 T127 VCC3 A9 R57 33 RA9 MD6 42 19 MA7
10
10
10
10
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u 10K R96 D6 A6
A10 R56 33 RA10 MD7 44 18 MA8
D7 A7
10K A11 R55 33 RA11 MD8 30 8 MA9
D8 A8
/WR2 A12 R54 33 RA12 MD9 32 7 MA10
D61
D63
D50
D49
D51
D62
D60
D48
D57
D53
D55
D58
D56
D59
D54
D52
D19
D31
D28
D16
D18
D30
D29
D17
D23
D24
D22
D26
D25
D20
D21
D27
/WR2 D9 A9
A13 R53 33 RA13 MD10 34 6 MA11
D10 A10
VCC3 D[0..63] A14 R52 33 RA14 MD11 36 5 MA12
D11 A11
A15 R51 33 RA15 VCC3 MD12 39 4 MA13
RRXD2
/IRL3
/IRL2
/IRL1
/IRL0
D12 A12
A16 R50 33 RA16 MD13 41 3 MA14
10
R93 JP2 D13 A13
A17 R49 33 RA17 MD14 43 2 MA15
10K 1 -2: JI GU R152 D14 A14
A18 R101 33 RA18 MD15 45 1 MA16
D15 A15
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
A19 R100 33 RA19 2 -3: OPERATE 48 MA17
0 A16
A20 R99 33 RA20 17 MA18
R302
JP2 A17
VCC3 A21 R98 33 RA21 /CS0 3 13 16 MA19
/IRL3
/IRL2
/IRL1
/IRL0
RRXD2
/CS0 NC A18
VCC1.55 A22 R97 33 RA22 14 9 MA20
WP/ACC A19
/Cmd_HS_StoM A23 R65 33 RA23 2 26 10 MA21
/Cmd_HS_StoM CE A20
A24 R64 33 RA24 /MRD 28
/MRD OE
VCC1.55 A25 R63 33 RA25 1 /MWE0 11 VCC3
/MWE0 WE
T7 T8 T126 VCC1.55 /RESET 12 15
JP3 /RESET RP RY/BY
C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18
VCC3 VCC3 47
VIH
VCC3 RA[0..25] Short Plug 27
RA[0..25] GND
VCC3 R73 46 37
R304 2.2K R72 GND VCC3
CA
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
VSS
VSS
VSS
NMI
IRL3
IRL2
IRL1
IRL0
VDD
VDD
T123 10K
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VCC3 MBM29LV160B-90PFTN(HY29LV320)
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
XTAL2
R303 10K B17 W20 D25 T122 DSP01-002-430G-0
EXTAL2
RD/WR2
10K
VSS-RTC
VDDQ D25
MD0/SCK
VDD-RTC
C16 U18 PC18
MD2/RXD2
MD1/TXD2
R92 10K CTS2 DREQ1 CE0.1u
A17 U17 DREQ0
TCLK DREQ0 DREQ0
/Cmd_HS_MtoS B16 V17 RRXD
MD8/RTS2 RXD RRXD
C15 Y20 D22
/Cmd_HS_MtoS VDDQ D22
VCC3 T125 D15 W19 D24 CN15
VSSQ D24 R89 33
R91 10K Cmd_MtoS B15 Y19 D23 DQM7 MA25 MA1
Cmd_MtoS MD7/TXD D23 DQM7 20 21
A16 W18 MD0 MA2
SCK2/MRESET WE7/CAS7/DQM7/REG R88 33 19 22
R90 10K C14 U16 DQM6 MD1 MA3
VDD VSSQ DQM6 18 23
RA38 D14 V16 MD2 MA4
VSS VDDQ R87 33 17 24
6 5 A25 A18 A15 Y18 DQM3 MD3 MA5
A18 WE6/CAS6/DQM6 DQM3 16 25
7 A24 A19 B14 W17 MD4 MA6
A19 WE3/CAS3/DQM3/ICIOWR R86 33 15 26
4 A23 C13 Y17 DQM2 VCC MD5 MA7
VDDQ WE2/CAS2/DQM2/ICIORD DQM2 14 27
8 A22 D13 W16 MD6 MA8
VSSQ RD/WR R85 33 13 28
3 A21 A20 A14 U15 /WR MD7 MA9
A20 VSSQ /WR 12 29
9 A20 A21 B13 V15
A21 VDDQ R84 33 11 30
2 A19 A22 A13 Y16 /RD MD8 MA10
EXBA10E103J
A22 RD/CASS/FRAME /RD 10 31
1 10 A18 A23 B12 W15 MD9 MA11
A23 RAS R83 33 9 32
C12 U14 /RAS MD10 MA12
VDDQ VSS /RAS 8 33
D12 V14 T124 MD11 MA13
VSSQ VDD R82 33 VCC3 7 34
A24 A12 Y15 /CS2 MD12 MA14
A24 CS2 /CS2 6 35
T132 T131 T136 T134 T130 A25 B11 W14 T46 PC29 MD13 MA15
A25 CS3 R81 5 36
MAIN BOARD_Circuit Diagram 1/9
EXBA10E103J
R60 A1 A1 D8 Y12 A6 A8 7 8 6 R208 33 CLK60_1 TP112
A1 A6 S2 CLBA1 CLK60_1
STATUS0 A8 W11 A9 5 6 7 R207 R_non(0)
T129 STATUS0 CKIO2 R201 R206 CLKB2
STATUS1 B8 U10 10 R202 33 CLK60_2 TP113
R102 10K STATUS1 VSSQ T119 10K 10K CLKB3 CLK60_2
A7 V10 11 R203 R_non(0)
MD6/IOIS16 VDDQ CLKB4
C9 Y11 CLK120 VCC3
T94 VDDQ CKIO
D9 Y10 A7 CY2308-2
VSSQ A7 R261 33 TP99
VCC3 B7 W10 A8
STATUS0 T135 ASEBRK/BRKACK A8 TP98
A6 Y9 A9 VCC3
STATUS1 T133 TDO A9
C7 U9
R265 10 VDD VSSQ
D7 V9 VCC3
T95 VSS VDDQ R300
T99 B6 W9 A10 RA24
2-5
TMS A10
+ C30 A5 Y8 A11 A10 10 1
10u/16V T97 TCK A11
B5 W8 A12 A11 2
T98 TDI A12 10K
/RESET C4 V4 A12 9 IC45
/RESET TRST NC
C3 U8 A13 3 Cmd_StoM 2 18 RRXD
T96 CKIO2ENB VSSQ Cmd_StoM D1 Q1 RRXD
C6 V8 A14 8 RXD2 3 17 RRXD2
R262 10 NC VDDQ RXD2 D2 Q2 RRXD2
A4 Y7 A13 A15 4 CROP_ON 4 16 CROP_ONOUT
VDD-PLL2 A13 CROP_ON D3 Q3 CROP_ONOUT
D6 W7 A14 A16 7 5 15
EXBA10E103J
VSS-PLL2 A14 D4 Q4
+ C29 B4 U7 A17 5 6 6 14
10u/16V VDD-PLL1 VSS D5 Q5
D5 V7 7 13
VSS-PLL1 VDD D6 Q6 R301
A3 Y6 A15 8 12
VDD-CPG A15 R40 33 D7 Q7
B3 W6 A16 /WE0 9 11
VSS-CPG A16 /WE0 D8 Q8
A2 U6
R266 10 XTAL VSSQ R48 33 10K
A1 V6 DQM0 STATUS0 1 VCC3
EXTAL VDDQ DQM0 STATUS0 E1
C5 Y5 A17 STATUS1 19
NC A17 R38 33 STATUS1 E2 PC63
+ C31 D16 W5 DQM1
10u/16V NC WE0/CAS0/DQM0 DQM1
H17 Y4 74LVC541
NC WE1/CAS1/DQM1 R37 33 CE0.1u
H18 W4 DQM4 VCC3
NC WE4/CAS4/DQM4 DQM4
N3 Y3
NC WE5/CAS5/DQM5 R36 33 PC152
N4 U5 DQM5 VCC3 VCC3
NC VSSQ DQM5
C28 U4 V5 VCC3
R58 0 NC VDDQ R35 33 CE0.1u R245 R264
V18 W3 CKE
NC CKE CKE 1.0K 1.0K
R39 PC50
CE9p Y5 33 /WE1 TP131 TP132
/WE1 IC31A IC31B
IC32
RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/BSREQ
BREQ/BSACK
D8
D7
C27 R263
CE0.1u 2 1 1 2 3 4 /RESET
VDD OUT /RESET
VCC3 4 10
FA-365 20MHz NC
CE9p 3 5
J3
J4
J2
J1
GND Cd 74LVC14 74LVC14
B2
B1
C2
C1
E4
E3
F3
F4
E2
E1
F2
F1
L1
L2
L3
L4
P1
P2
R1
R2
P3
P4
T1
T2
R3
R4
T3
T4
D4
D3
D2
D1
G3
G4
H3
H4
G2
G1
H2
H1
K2
K1
K3
K4
N1
N2
U1
U2
V1
V2
Y1
U3
V3
Y2
M1
M2
M3
M4
W1
W2
VCC1.55 C42
R41 RN5VD29A R246 0 /RESET_DLY
T79 /RESET_DLY
VCC3 T76 CE0.1u
R45 10K
10K RA22 RA20
D47
D32
D46
D33
D45
D34
D44
D35
D43
D36
D42
D37
D41
D38
D40
D39
D15
D0
D14
D1
D13
D2
D12
D3
D11
D4
D10
D5
D9
D6
D8
D7
EXBV8V330J EXBV8V330J
T77 RA23 RA21 RA19 RA18 RA17 RA16 RA37 RA35 RA34 RA32 RA26 RA31 RA28 RA29
EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J
T49
A[0..25]
D35
D47
D44
D32
D34
D46
D45
D33
D39
D43
D40
D36
D38
D42
D41
D37
D3
D1
D12
D14
D2
D0
D13
D15
D7
D5
D6
D10
D8
D4
D9
D11
D33
D46
D32
D47
D35
D44
D34
D45
D37
D42
D36
D43
D39
D40
D38
D41
D1
D14
D0
D15
D3
D12
D2
D13
D5
D10
D4
D11
D7
D6
D8
D9
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D25
D24
D22
D23
D31
D16
D30
D17
D27
D20
D26
D21
D29
D18
D28
D19
33
33
33
33
33
33
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
R33
R43
RA15
6
1
6
1
6
1
6
1
VCC3
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
/RESET
/CS0
/CS1 R34
/CS4 R44
/CS5 R32
/CS6 R42
/RD2
DD33 8
DD46 7
DD32 6
DD47 5
DD35
DD44
DD34
DD45
DD37
DD42
DD36
DD43
DD39
DD40
DD38
DD41
DD1 8
DD14 7
DD0 6
DD15 5
DD3 8
DD12 7
DD2 6
DD13 5
DD5
DD10
DD4
DD11
DD7
DD6
DD8
DD9
DD63
DD48
DD62
DD49
DD61
DD50
DD60
DD51
DD59 8
DD52 7
DD58 6
DD53 5
DD57 8
DD54 7
DD56 6
DD55 5
DD25 8
DD24 7
DD22 6
DD23 5
DD31
DD16
DD30
DD17
DD27
DD20
DD26
DD21
DD29
DD18
DD28
DD19
DD[0..63]
DD[0..63]
/CS0
/CS1
/CS4
/CS5
/CS6
/RD2
/RESET
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
PC214 PC212 PC208 PC206 PC203 PC197 PC198 PC200 PC221 PC218 PC223 PC226 PC228 PC231 PC238 PC236 PC234
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
PC213 PC209 PC207 PC205 PC201 PC196 PC199 PC220 PC217 PC219 PC225 PC227 PC229 PC233 PC237 PC235
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
VCC3 VCC3
DD[0..63] MD[0..15]
DD[0..63] PC16 PC30 MD[0..15]
CE0.1u CE0.1u
IC15 DD[0..63]
DD[0..63]
1 48
LAB/BA /LOE
DD0 2 47 MD0 RA[0..25]
LB0 LA0 RA[0..25]
DD1 3 46 MD1
LB1 LA1
4 45
GND GND
DD2 5 44 MD2 IC9 IC10 IC21 IC22
LB2 LA2
DD3 6 43 MD3 RA3 23 2 DD48 RA3 23 2 DD32 RA3 23 2 DD16 RA3 23 2 DD0
LB3 LA3 A0 D0 A0 D0 A0 D0 A0 D0
7 42 RA4 24 4 DD49 RA4 24 4 DD33 RA4 24 4 DD17 RA4 24 4 DD1
VCC3 VCC3 A1 D1 A1 D1 A1 D1 A1 D1
DD4 8 41 MD4 RA5 25 5 DD50 RA5 25 5 DD34 RA5 25 5 DD18 RA5 25 5 DD2
LB4 LA4 A2 D2 A2 D2 A2 D2 A2 D2
DD5 9 40 MD5 RA15 R27 0 SDBK0 RA6 26 7 DD51 RA6 26 7 DD35 RA6 26 7 DD19 RA6 26 7 DD3
LB5 LA5 A3 D3 A3 D3 A3 D3 A3 D3
10 39 RA7 29 8 DD52 RA7 29 8 DD36 RA7 29 8 DD20 RA7 29 8 DD4
GND GND A4 D4 A4 D4 A4 D4 A4 D4
DD6 11 38 MD6 R28 R_non(0) SDBK1 RA8 30 10 DD53 RA8 30 10 DD37 RA8 30 10 DD21 RA8 30 10 DD5
LB6 LA6 A5 D5 A5 D5 A5 D5 A5 D5
DD7 12 37 MD7 RA9 31 11 DD54 RA9 31 11 DD38 RA9 31 11 DD22 RA9 31 11 DD6
LB7 LA7 A6 D6 A6 D6 A6 D6 A6 D6
DD8 13 36 MD8 RA16 R29 0 RA10 32 13 DD55 RA10 32 13 DD39 RA10 32 13 DD23 RA10 32 13 DD7
HB0 HA0 A7 D7 A7 D7 A7 D7 A7 D7
DD9 14 35 MD9 RA11 33 42 DD56 RA11 33 42 DD40 RA11 33 42 DD24 RA11 33 42 DD8
HB1 HA1 A8 D8 A8 D8 A8 D8 A8 D8
15 34 R30 R_non(0) SDBK2 RA12 34 44 DD57 RA12 34 44 DD41 RA12 34 44 DD25 RA12 34 44 DD9
GND GND A9 D9 A9 D9 A9 D9 A9 D9
DD10 16 33 MD10 RA13 22 45 DD58 RA13 22 45 DD42 RA13 22 45 DD26 RA13 22 45 DD10
HB2 HA2 A10/AP D10 A10/AP D10 A10/AP D10 A10/AP D10
DD11 17 32 MD11 RA17 R31 0 RA14 35 47 DD59 RA14 35 47 DD43 RA14 35 47 DD27 RA14 35 47 DD11
HB3 HA3 A11 D11 A11 D11 A11 D11 A11 D11
18 31 SDBK0 36 48 DD60 SDBK0 36 48 DD44 SDBK0 36 48 DD28 SDBK0 36 48 DD12
VCC3 VCC3 A12 D12 A12 D12 A12 D12 A12 D12
DD12 19 30 MD12 SDRAM 128M/265M Jumper SDBK1 21 50 DD61 SDBK1 21 50 DD45 SDBK1 21 50 DD29 SDBK1 21 50 DD13
HB4 HA4 BA1 D13 BA1 D13 BA1 D13 BA1 D13
DD13 20 29 MD13 SDBK2 20 51 DD62 SDBK2 20 51 DD46 SDBK2 20 51 DD30 SDBK2 20 51 DD14
HB5 HA5 BA0 D14 BA0 D14 BA0 D14 BA0 D14
21 28 53 DD63 53 DD47 53 DD31 53 DD15
GND GND D15 D15 D15 D15
DD14 22 27 MD14 /RAS 18 18 18 18
HB6 HA6 /RAS RAS RAS RAS RAS
DD15 23 26 MD15 /RD 17 17 17 17
HB7 HA7 /RD CAS CAS CAS CAS
/WR2 24 25 /CS0 /WR 16 40 16 40 16 40 16 40
/WR2 HAB/BA /HOE /CS0 /WR WE NC WE NC WE NC WE NC
/CS3 19 19 19 19
/CS3 CS CS CS CS
SN74LVCH16245ADGG-EL DQM7 39 39 39 39
DQM7 UDQM UDQM UDQM UDQM
DQM6 15 15 15 15
PC17 PC32 DQM6 LDQM LDQM LDQM LDQM
CE0.1u CE0.1u CKE 37 37 37 37
CKE CKE CKE CKE CKE
CLK120_1 38 VCC3 38 VCC3 38 VCC3 38 VCC3
CLK120_1 CLK CLK CLK CLK
CLK120_2
CLK120_2
6 1 6 1 6 1 6 1
GND VCC3 GND VCC3 GND VCC3 GND VCC3
12 3 12 3 12 3 12 3
GND VCC3 GND VCC3 GND VCC3 GND VCC3
28 9 28 9 28 9 28 9
GND VCC3 GND VCC3 GND VCC3 GND VCC3
VCC3 VCC3 41 14 41 14 41 14 41 14
GND VCC3 GND VCC3 GND VCC3 GND VCC3
MAIN BOARD_Circuit Diagram 2/9
46 27 46 27 46 27 46 27
GND VCC3 GND VCC3 GND VCC3 GND VCC3
52 43 52 43 52 43 52 43
PC31 PC43 GND VCC3 GND VCC3 GND VCC3 GND VCC3
54 49 54 49 54 49 54 49
CE0.1u CE0.1u GND VCC3 GND VCC3 GND VCC3 GND VCC3
RA[0..25] IC23 MT48LC16MA2P-7E MT48LC16MA2P-7E MT48LC16MA2P-7E MT48LC16MA2P-7E
RA[0..25]
1 48
LAB/BA /LOE
RA0 2 47 MA0
LB0 LA0
RA1 3 46 MA1
LB1 LA1 TP121
4 45 MA0
GND GND
RA2 5 44 MA2
LB2 LA2
RA3 6 43 MA3 MA19 TP52
LB3 LA3
7 42
VCC3 VCC3
RA4 8 41 MA4 MA20 TP56
LB4 LA4
RA5 9 40 MA5
LB5 LA5
10 39 MA21 TP55
GND GND
RA6 11 38 MA6
LB6 LA6
RA7 12 37 MA7 MA22 TP125
LB7 LA7
RA8 13 36 MA8
HB0 HA0
RA9 14 35 MA9 MA23 TP126
HB1 HA1
2-6
15 34
GND GND
RA10 16 33 MA10 MA24 TP122
HB2 HA2
RA11 17 32 MA11
HB3 HA3
18 31 DQM5
VCC3 VCC3 DQM5
RA12 19 30 MA12 DQM4
HB4 HA4 DQM4
RA13 20 29 MA13 DQM3
HB5 HA5 DQM3
21 28 DQM2
GND GND DQM2
RA14 22 27 MA14 DQM1
HB6 HA6 DQM1
RA15 23 26 MA15 MA18 TP87 DQM0
HB7 HA7 DQM0
24 25
HAB/BA /HOE
MA25 TP127
SN74LVCH16245ADGG-EL VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
PC33 PC45 PC70 PC77 PC78 PC79 PC97 PC81 PC80 PC71 PC82 PC83 PC84 PC100 PC86 PC85 PC98 PC99 PC128 PC129 PC140 PC131 PC130 PC101 PC102 PC132 PC133 PC141 PC135 PC134
CE0.1u CE0.1u
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
PC44 PC48
CE0.1u CE0.1u
IC29
1 48
LAB/BA /LOE
RA16 2 47 MA16
LB0 LA0
RA17 R241 0 3 46 MA17
LB1 LA1
4 45
GND GND
RA18 5 44 MA18
LB2 LA2
RA19 6 43 MA19
LB3 LA3
7 42
VCC3 VCC3
RA20 8 41 MA20
LB4 LA4
RA21 9 40 MA21
LB5 LA5
10 39
GND GND
RA22 11 38 MA22
LB6 LA6
RA23 12 37 MA23
LB7 LA7
TP123
TP128
RA24 13 36 MA24
HB0 HA0
RA25 14 35 MA25
HB1 HA1
15 34
GND GND
/RD 16 33 /MRD
/RD HB2 HA2 /MRD
/WE0 17 32 /MWE0
/WE0 HB3 HA3 /MWE0
18 31
VCC3 VCC3
/WR 19 30 TP124
/WR HB4 HA4
/CS1 20 29
/CS1 HB5 HA5 TP129
21 28
GND GND
22 27
HB6 HA6
23 26
HB7 HA7
24 25
HAB/BA /HOE
SN74LVCH16245ADGG-EL
PC46 PC49
CE0.1u CE0.1u
VCC3 VCC3 DB[0..31]
DB[0..31]
MA[0..25]
PC28 PC41 MA[0..25]
R182 R_non TP111 TP90
CE0.1u CE0.1u
T140
T139
PD[0..7] R184 1.0K VCC3 VCC
PD[0..7]
VCC3
DD[0..63] IC28
EXTIN
DD[0..63]
/INTDDA
1 48 /RESET PC23
LAB/BA /LOE /RESET CE0.1u
DD0 2 47 DB0
LB0 LA0
PR_RTS
PR_CTS
PR_RXD
PR_TXD
DD1 3 46 DB1 CLK60_1 CN14
LB1 LA1 CLK60_1 PC24
4 45
GND GND R181 1.0K CE0.1u 1
DD2 5 44 DB2 DB0
LB2 LA2 TP86 R183 R_non 0 2
DD3 6 43 DB3 DB1 PR_RXD R194
LB3 LA3 TP85 0 3
7 42 DB2 PR_TXD R195
VCC3 VCC3 TP84 0 4
DD4 8 41 DB4 DB3 PR_RTS R198 VCC3
LB4 LA4 TP83 0 5
DD5 9 40 DB5 DB4 VCC3 PR_CTS R199
LB5 LA5 6
1
6
10 39 DB5 TP82
GND GND TP81 7
DD6 11 38 DB6 DB6
LB6 LA6 TP80 TP89 8
DD7 12 37 DB7 DB7 RA1
10K
LB7 LA7 TP26
DD8 13 36 DB8 CN_non(53398-0890) EXBA10E103J
HB0 HA0
DD9 14 35 DB9
HB1 HA1
TP119
TP118
TP117
TP110
2
9
3
8
4
7
5
15 34
/INTDDA
EXTIN
10
GND GND
DD10 16 33 DB10
R13
HB2 HA2 R12
DD11 17 32 DB11
HB3 HA3 TP77
18 31 VCC3 22
T19
VCC3 VCC3 TP76
DD12 19 30 DB12 R240
HB4 HA4 T21 0 TP79
T25
DD13 20 29 DB13
PD7
PD6
PD5
PD4
PD3
PD2
PD1
PD0
MA25
MA24
MA23
MA22
MA21
MA20
MA19
MA18
DB31
DB30
DB29
DB28
DB27
DB26
DB25
DB24
DB23
DB22
DB21
DB20
DB19
DB18
DB17
DB16
DB15
DB14
DB13
DB12
DB11
DB10
DB9
DB8
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0
HB5 HA5
4
3
21 28 TP73
GND GND TP78
DD14 22 27 DB14
HB6 HA6 TP75
DD15 23 26 DB15 VCC3 VCC1.5
HB7 HA7
J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
24 25 TP74
HAB/BA /HOE TP72
CE0.1u
SN74LVCH16245ADGG-EL
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
SW1
INH VDD
GND OUT
PC26 PC39
CLK0
CLK1
CLK2
CLK3
9 8
PC11
Y4
14.7456MHz
MSEL0
MSEL1
CE0.1u CE0.1u A7 D15 10 7 VCC3
VCCINT I/O
1
2
A10 D16 11 6
VCCINT I/O
1
6
G8 E15 12 5
VCCINT I/O
VCC3 VCC3 G10 E16 13 4
VCCINT I/O
H7 F15 14 3 RA43 RA42
1
2
3
4
VCCINT I/O
H9 F13 15 2 EXBV8V103J EXBA10E103J
8
7
6
5
J10 F16
10
10K
10K
HB4 HA4 GNDA_PLL1 I/O 33 WDT_/OUT
DD29 20 29 DB29 J5 R16 R235 WDT_/MR T32
HB5 HA5 GNDG_PLL1 I/O WDT_/MR
21 28 J11 P15 FD_STBY
GND GND GNDA_PLL2 I/O FD_STBY
TP96
DD30 22 27 DB30 J12 P14 FD_STATE
HB6 HA6 GNDG_PLL2 I/O 33 FD_STATE
DD31 23 26 DB31 A1 N13 R234 FD_ON
R185
R186
HB7 HA7 GND I/O 33 FD_ON
24 25 A16 IC18 R15 R233 FD_REV
/WR2 HAB/BA /HOE GND I/O FD_REV
A5 T15 PINCHPOS
/GATE GND I/O PINCHPOS
SN74LVCH16245ADGG-EL A12 EP1C6F256C8N P13 HEAD_U/D_1
TP97 GND I/O HEAD_U/D_1
F6 R14 HEAD_U/D_2
2-7
PC6 PC12 GND I/O HEAD_U/D_2
F8 (EP1C6F256C7N) R13 /LESSTHANF
CE0.1u CE0.1u GND I/O /LESSTHANF
F9 T13 /LESSTHANS
GND I/O /LESSTHANS
F11 R12 PSFAN_ON
GND I/O PSFAN_ON
G7 P12 HD_POWER
GND I/O HD_POWER
G9 M12 /P_SIDE_SENS
GND I/O /P_SIDE_SENS
G11 M11 /MTRERR
GND I/O /MTRERR
H8 M9 CROP_ON
GND I/O CROP_ON
H10 N12 /SRVBRD_RESET
GND I/O /SRVBRD_RESET
J7 N11 /SERIAL_START
GND I/O /SERIAL_START
J9 P11 F0OUT
GND I/O F0OUT
K6 R11 F0IN
GND I/O F0IN
K8 P10 RTC_DATA
GND I/O RTC_DATA
K10 N10 RTC_WDATA
GND I/O RTC_WDATA
VCC3 L6 T11 R18 33 RTC_CLK
GND I/O RTC_CLK
L8 R10 RTC_CE
GND I/O RTC_CE
L9 N9 AD_IN
GND I/O AD_IN
VCC1.5 L11 P9 /AD_CS
GND I/O /AD_CS
10K
10K
10K
T1 T9 R17 33 AD_CK
GND I/O AD_CK
PC117 PC125 PC113 PC127 PC123 PC115 PC118 T5 R9 AD_OUT
GND I/O AD_OUT
T12 M10 /ALT_STATUS
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u GND I/O /ALT_STATUS
T16 M8 /ALT_RESET
R238
R237
R239
GND I/O /ALT_RESET
J13 P8 /ALT_DCLK
T45 nSTATUS I/O /ALT_DCLK
J14 N8 /ALT_DATA
T41 TCK I/O /ALT_DATA
PC109 PC122 PC111 PC110 PC126 PC112 PC120 J15 T8 /ALT_CONF_DONE
T40 TMS I/O /ALT_CONF_DONE
H15 R8 /ALT_CONFIG
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u T44 TDO I/O /ALT_CONFIG
H14 N7 /SENSOR
T43 TDI I/O /SENSOR
VCC3 H2 P7
DATA0 I/O
T138
PC93 PC124 PC139 PC94 PC90 PC96 PC116
5
7
4
8
3
9
2
10
R26
DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
10K
RA41
4
3
2
1
EXBA10E103J
J4
J1
T13
T11
T14
T10
T15
T9
C2
C3
B1
F4
E4
F5
E3
E2
F3
F2
E1
F1
L3
L1
L2
L5
L4
R1
P2
P3
R2
T2
R3
P4
R4
T4
R5
P5
P6
R6
T6
R7
K4
H3
H4
K3
G4
D4
G5
D3
D2
D1
G3
H5
K2
K1
N1
N2
N3
K5
N4
N5
N6
M1
M2
M3
M4
M5
M6
M7
VCC3 VCC3
K13
PC92 PC119 PC121 PC95 PC91 PC114 PC138
6
1
T17
T16
T20
T12
1 8
ND31
ND30
ND29
ND28
ND27
ND26
ND25
ND24
ND23
ND22
ND21
ND20
ND19
ND18
ND17
ND16
ND15
ND14
ND13
ND12
ND11
ND10
ND9
ND8
ND7
ND6
ND5
ND4
ND3
ND2
ND1
ND0
T6
T4
T3
T1
T5
T2
nCS Vcc
2 7
/SW0
/SW1
/SW2
/LCD_CS
LCD_E
LCD_RW
LCD_RS
/LED
/PANEL_WR G2
/PANEL
DATA Vcc
3 6 ND[0..31]
Vcc DCLK
4 5
GND ASDI
CE0.1u
EPCS1
/SW0
/SW1
/SW2
/LED
ND31
ND30
ND29
ND28
ND27
ND26
ND25
ND24
ND23
ND22
ND21
ND20
ND19
ND18
ND17
ND16
ND15
ND14
ND13
ND12
ND11
ND10
ND9
ND8
ND7
ND6
ND5
ND4
ND3
ND2
ND1
ND0
/PANEL
LCD_E
LCD_RS
/LCD_CS
LCD_RW
PC76
/PANEL_WR
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
10K
10K
/F0_INTREQ
/F1_INTREQ
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
R162
R163
7 2
/RESET_DLY
1 6 3
RD31
RD30
RD29
RD28
RD27
RD26
RD25
RD24
RD23
RD22
RD21
RD20
RD19
RD18
RD17
RD16
RD15
RD14
RD13
RD12
RD11
RD10
RD9
RD8
RD7
RD6
RD5
RD4
RD3
RD2
RD1
RD0
2 5 4
RD[0..31]
3 RD[0..31]
EXBV8V103J RA6 RA5 RA7 RA4 RA2 RA3 RA10 RA9
4
R180 EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J
5 10K
/IRL0
/IRL1
/IRL2
/IRL3
DREQ0
6 R179
10K
7
VCC3
8
9
10
DREQ0
53398-1090
1.0K
/IRL0
/IRL1
/IRL2
/IRL3
TP95
/F0_INTREQ
/F1_INTREQ
TP69
TP94
TP93
TP92
TP70
R164
TP91
/RESET_DLY
R244 0
DDA_StoM
CLK60_2
CLK60_2
F0_DAC_A[0..9] RA44
C45 F0_DAC_A[0..9]
/ALT_RESET TFN3NTJ000V
/ALT_RESET C_non
FA[16..25] /ALT_WE F0_DAC_A0 FF0_DAC_A0
FA[16..25] /ALT_WE 8 1 FF0_DAC_A0
FD[0..31] /ALT_CS F0_SA_/SWE F0_DAC_A1 FF0_DAC_A1
FD[0..31] /ALT_CS F0_SA_/SWE 7 2 FF0_DAC_A1
F0_SA_/SOE F0_DAC_A2 FF0_DAC_A2
F0_SAVE
F0_SII_in1
F0_SII_in0
DDA_CLK
DDA_MtoS
F0_SA_/SOE 6 3 FF0_DAC_A2
VCC3 VCC3 F0_DAC_A3 FF0_DAC_A3
5 4 FF0_DAC_A3
DD[0..63] PC42 F0_DAC_A4 FF0_DAC_A4
DD[0..63] PC55 8 1 FF0_DAC_A4
F0_DAC_A5 FF0_DAC_A5
7 2 FF0_DAC_A5
CE0.1u CE0.1u F0_DAC_A6 FF0_DAC_A6
6 3 FF0_DAC_A6
IC30 F0_SA_D[0..15] F0_DAC_A7 FF0_DAC_A7
5 4 FF0_DAC_A7
1 48 F0_SA_A[0..12]
LAB/BA /LOE
DD0 2 47 FD0 RA45
LB0 LA0
DD1 3 46 FD1 TFN3NTJ000V
LB1 LA1
T80
T52
T50
T51
T54
4 45
GND GND
DD2 5 44 FD2 VCC3
LB2 LA2
DD3 6 43 FD3
LB3 LA3
T55
T53
7 42
F0_SA_D15
F0_SA_D14
F0_SA_D13
F0_SA_D9
F0_SA_D3
F0_SA_D4
F0_SA_D6
F0_SA_D7
F0_SA_D8
F0_SA_D10
F0_SA_D11
F0_SA_D12
F0_SA_D1
F0_SA_D2
F0_SA_A9
F0_SA_D0
F0_SA_A8
F0_SA_A10
F0_SA_A12
F0_SA_A4
F0_SA_A5
F0_SA_A6
F0_SA_A7
F0_SA_A0
F0_SA_A1
F0_SA_A2
F0_SA_A3
F0_SA_A11
DDA_CLK
DDA_MtoS
F0_SAVE
F0_SII_in1
F0_SII_in0
F0_SA_D5
FD4
FD3
FD2
FD8
FD13
FD12
FD1
FD7
FD11
FA18
FA19
FD6
FD0
FD5
VCC3 VCC3
DD4 8 41 FD4 RA46
LB4 LA4
DD5 9 40 FD5 VCC1.5 TFN3NTJ000V
LB5 LA5
J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
10 39 F0_DAC_LAT[0..3] F0_DAC_A8 FF0_DAC_A8
GND GND F0_DAC_LAT[0..3] 8 1 FF0_DAC_A8
DD6 11 38 FD6 F0_DAC_A9 FF0_DAC_A9
LB6 LA6 7 2 FF0_DAC_A9
DD7 12 37 FD7 F0_DAC_LAT0 FF0_DAC_LAT0
LB7 LA7 6 3 FF0_DAC_LAT0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
DD8 13 36 FD8 F0_DAC_LAT1 FF0_DAC_LAT1
HB0 HA0 5 4 FF0_DAC_LAT1
CLK0
CLK1
CLK2
CLK3
DD9 14 35 FD9
HB1 HA1
MSEL0
MSEL1
15 34 A7 D15 FD10 F0_DAC_B[0..9] F0_DAC_LAT2 FF0_DAC_LAT2
GND GND VCCINT I/O F0_DAC_B[0..9] 8 1 FF0_DAC_LAT2
DD10 16 33 FD10 A10 D16 FD15 F0_DAC_LAT3 FF0_DAC_LAT3
HB2 HA2 VCCINT I/O 7 2 FF0_DAC_LAT3
DD11 17 32 FD11 G8 E15 FD9 F0_DAC_B0 FF0_DAC_B0
HB3 HA3 VCCINT I/O 6 3 FF0_DAC_B0
18 31 G10 E16 FD14 F0_DAC_B1 FF0_DAC_B1
VCC3 VCC3 VCCINT I/O 5 4 FF0_DAC_B1
DD12 19 30 FD12 H7 F15 T56
HB4 HA4 VCCINT I/O
DD13 20 29 FD13 H9 F13 NCHG3 RA47
HB5 HA5 VCCINT I/O
21 28 J8 F14 NCHG2 TFN3NTJ000V
GND GND VCCINT I/O
DD14 22 27 FD14 J10 F16 NCHG1
HB6 HA6 VCCINT I/O
DD15 23 26 FD15 K7 G15 NCHG0
HB7 HA7 VCCINT I/O
24 25 K9 G13 FA20
HAB/BA /HOE VCCINT I/O
T7 G14 FA22 NCHG[0..3] RA48
VCCINT I/O NCHG[0..3]
SN74LVCH16245ADGG-EL T10 H12 FA17 TFN3NTJ000V
VCCINT I/O
C1 J16 T58 CH[0..3] F0_DAC_B2 FF0_DAC_B2
PC40 PC52 VCCIO1 I/O PLL2_OUTp CH[0..3] 8 1 FF0_DAC_B2
G6 K15 T59 F0_DAC_B3 FF0_DAC_B3
CE0.1u CE0.1u VCCIO1 I/O PLL2_OUTn 7 2 FF0_DAC_B3
P1 K16 CH3 F0_DAC_B4 FF0_DAC_B4
VCCIO1 I/O 6 3 FF0_DAC_B4
A14 L16 CH2 F0_DAC_B5 FF0_DAC_B5
VCCIO2 I/O 5 4 FF0_DAC_B5
VCC3 VCC3 F10 L15 CH1
VCCIO2 I/O
F7 L14 CH0 F0_DAC_B6 FF0_DAC_B6
PC15 VCCIO2 I/O 8 1 FF0_DAC_B6
A3 M16 FD30 F0_DAC_B7 FF0_DAC_B7
PC27 VCCIO2 I/O 7 2 FF0_DAC_B7
P16 M15 FD25 F0_DAC_B8 FF0_DAC_B8
CE0.1u VCCIO3 I/O 6 3 FF0_DAC_B8
CE0.1u K11 L13 T61 F0_DAC_B9 FF0_DAC_B9
VCCIO3 I/O 5 4 FF0_DAC_B9
IC19 C16 M14 FD21
VCCIO3 I/O
1 48 T3 M13 FD16 RA49
LAB/BA /LOE VCCIO4 I/O
DD16 2 47 FD16 L7 N14 FD22 TFN3NTJ000V
LB0 LA0 VCCIO4 I/O
DD17 3 46 FD17 L10 L12 T62
LB1 LA1 VCCIO4 I/O
4 45 T14 K14 FA21
GND GND VCCIO4 I/O
DD18 5 44 FD18 H6 K12 FA16
LB2 LA2 VCCA_PLL1 I/O
MAIN BOARD_Circuit Diagram 4/9
2-8
GND I/O SIB_[0..3]
K8 P10 F0_SB_D11 TFN3NTJ000V
PC13 PC25 GND I/O
K10 N10 F0_SB_D10 SIB_0 SSI0_B
CE0.1u CE0.1u GND I/O 8 1 SSI0_B
L6 T11 F0_SB_D15 SIB_1 SSI1_B
GND I/O 7 2 SSI1_B
L8 R10 F0_SB_D12 SIB_2 SSI2_B
GND I/O 6 3 SSI2_B
/CS5 L9 N9 F0_SB_D5 LAT[0..3] SIB_3 SSI3_B
/CS5 GND I/O LAT[0..3] 5 4 SSI3_B
VCC3 VCC3 L11 P9 F0_SB_D6
GND I/O
T1 T9 F0_SB_D8 LAT0 LLAT0
PC56 PC57 GND I/O 8 1 LLAT0
RA[0..25] T5 R9 F0_SB_D7 LAT1 LLAT1
RA[0..25] GND I/O 7 2 LLAT1
T12 M10 F0_SB_D9 LAT2 LLAT2
CE0.1u GND I/O 6 3 LLAT2
CE0.1u T16 M8 F0_SB_D0 LAT3 LLAT3
GND I/O 5 4 LLAT3
IC37 J13 P8 F0_SB_D2
nSTATUS I/O
1 48 J14 N8 F0_SB_D1 RA53
LAB/BA /LOE TCK I/O
RA16 2 47 R260 33 FA16 J15 T8 F0_SB_D4 TFN3NTJ000V
LB0 LA0 TMS I/O
RA17 3 46 R259 33 FA17 H15 R8 F0_SB_D3
LB1 LA1 TDO I/O
4 45 H14 N7 /F0_DAC_RESET
GND GND TDI I/O
RA18 5 44 R258 33 FA18 H2 P7 /ALT_RD
LB2 LA2 DATA0 I/O
RA19 6 43 R257 33 FA19
LB3 LA3
7 42 CH[0..3] RA54
VCC3 VCC3 CH[0..3]
RA20 8 41 R256 33 FA20 TFN3NTJ000V
DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
LB4 LA4
RA21 9 40 R255 33 FA21 CH0 CCH0
LB5 LA5 T57 8 1 CCH0
10 39 CH1 CCH1
GND GND 7 2 CCH1
RA22 11 38 R254 33 FA22 CH2 CCH2
J4
J1
LB6 LA6 /F0_DAC_RESET 6 3 CCH2
C2
C3
B1
F4
E4
F5
E3
E2
F3
F2
E1
F1
L3
L1
L2
L5
L4
R1
P2
P3
R2
T2
R3
P4
R4
T4
R5
P5
P6
R6
T6
R7
K4
H3
H4
K3
G4
D4
G5
D3
D2
D1
G3
G2
H5
K2
K1
N1
N2
N3
K5
N4
N5
N6
M1
M2
M3
M4
M5
M6
M7
RA23 12 37 R253 33 FA23 NCHG[0..3] CH3 CCH3
K13
LB7 LA7 /ALT_RD NCHG[0..3] 5 4 CCH3
RA24 13 36 R252 33 FA24 /F0_INTREQ
HB0 HA0 /F0_INTREQ
RA25 14 35 R251 33 FA25 F_ENC_PHB NCHG0 NNCHG0
/ALT_STATUS
/ALT_DATA
HB1 HA1 F_ENC_PHB 8 1 NNCHG0
15 34 F_ENC_PHA NCHG1 NNCHG1
T106
T102
T81
T101
T104
T105
GND GND F_ENC_PHA 7 2 NNCHG1
T83
/CE
/RD2 HB3 HA3 /ALT_RD 5 4 NNCHG3
18 31
VCC3 VCC3
/CS5 19 30 /ALT_CS
F0_SB_A0
F0_SB_A1
RA55
F0_DAC_A7
F0_DAC_A8
F0_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT1
F0_DAC_LAT2
F0_DAC_LAT3
F0_DAC_B0
F0_DAC_B1
F0_DAC_B2
F0_DAC_B3
F0_DAC_B4
F0_DAC_B5
F0_DAC_B6
F0_DAC_B7
F0_DAC_B8
F0_DAC_B9
SIA_0
SIA_1
SIA_2
SIA_3
SIB_0
SIB_1
SIB_2
SIB_3
F0_DAC_A0
F0_DAC_A1
F0_DAC_A2
F0_DAC_A3
F0_DAC_A4
F0_DAC_A5
F0_DAC_A6
SCK0
SCK1
SCK2
SCK3
F0_SB_A2
F0_SB_A3
F0_SB_A4
F0_SB_A5
F0_SB_A9
F0_SB_A8
F0_SB_A6
F0_SB_A10
F0_SB_A7
F0_SB_A11
F0_SB_A12
/CE
21 28 IC5 VCC PC4
GND GND
22 27 SIB_[0..3] /RESET 2 5 CE0.1u
HB6 HA6 SIB_[0..3] /RESET INA VCC
23 26 FA23 SIA_[0..3] 1
/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG
HB7 HA7 T91 /ALT_DCLK SIA_[0..3] INB
/ALT_DATA
24 25 T92 FA24 SCK[0..3]
/ALT_STATUS
HAB/BA /HOE /ALT_CONF_DONE SCK[0..3]
T93 FA25 F0_DAC_B[0..9] 3 4 /RESET_LCD
/ALT_CONFIG F0_DAC_B[0..9] GND OUTY /RESET_LCD
SN74LVCH16245ADGG-EL F0_DAC_LAT[0..3]
F0_DAC_LAT[0..3]
F0_DAC_A[0..9] TC7SET08F
PC53 PC54 F0_DAC_A[0..9]
CE0.1u CE0.1u F0_SB_D[0..15] /F0_DAC_RESET R271 0 /FF0_DAC_RESET
/F0_DAC_RESET /FF0_DAC_RESET
/F1_DAC_RESET R279 0 /FF1_DAC_RESET
/F1_DAC_RESET /FF1_DAC_RESET
VCC1.5 VCC3 F0_SAVE R293 0 FF0_P_SAVE
F0_SAVE FF0_P_SAVE
F1_SAVE R290 0 FF1_P_SAVE
F1_SAVE FF1_P_SAVE
PC157 PC160 PC154 PC164 PC166 PC174 PC146 PC165 PC142 PC171 PC162 PC159 PC145
IC40 IC41
F0_SA_D0 7 5 F0_SA_A0 F0_SB_D0 7 5 F0_SB_A0 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
D0 A0 D0 A0 R278 R270
F0_SA_D1 8 4 F0_SA_A1 F0_SB_D1 8 4 F0_SB_A1
D1 A1 D1 A1 1.0K 1.0K
F0_SA_D2 9 3 F0_SA_A2 F0_SB_D2 9 3 F0_SB_A2
D2 A2 D2 A2
F0_SA_D3 10 2 F0_SA_A3 F0_SB_D3 10 2 F0_SB_A3 PC156 PC173 PC155 PC161 PC169 PC170 PC172 PC143 PC163 PC158 PC168 PC144 PC167
D3 A3 D3 A3
F0_SA_D4 13 1 F0_SA_A4 F0_SB_D4 13 1 F0_SB_A4
D4 A4 D4 A4 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
F0_SA_D5 14 44 F0_SA_A5 F0_SB_D5 14 44 F0_SB_A5
D5 A5 D5 A5
F0_SA_D6 15 43 F0_SA_A6 F0_SB_D6 15 43 F0_SB_A6
D6 A6 D6 A6
F0_SA_D7 16 42 F0_SA_A7 F0_SB_D7 16 42 F0_SB_A7
D7 A7 D7 A7
F0_SA_D8 29 27 F0_SA_A8 F0_SB_D8 29 27 F0_SB_A8
D8 A8 D8 A8
F0_SA_D9 30 26 F0_SA_A9 F0_SB_D9 30 26 F0_SB_A9
D9 A9 D9 A9
F0_SA_D10 31 25 F0_SA_A10 F0_SB_D10 31 25 F0_SB_A10
D10 A10 D10 A10
F0_SA_D11 32 24 F0_SA_A11 F0_SB_D11 32 24 F0_SB_A11
D11 A11 D11 A11
F0_SA_D12 35 21 F0_SA_A12 F0_SB_D12 35 21 F0_SB_A12
D12 A12 D12 A12
F0_SA_D13 36 20 F0_SB_D13 36 20
D13 A13 D13 A13
F0_SA_D14 37 19 F0_SB_D14 37 19
D14 A14 D14 A14
F0_SA_D15 38 18 F0_SB_D15 38 18
D15 A15 D15 A15
F0_SA_/SWE R272 17 F0_SB_/SWE R276 17
F0_SA_/SWE WE F0_SB_/SWE WE
VCC3 0 VCC3 0
R273 T100 6 22 R277 T107 6 22
CE NC CE NC
23 VCC3 23 VCC3
R275 R_non(10K) NC R281 R_non(10K) NC
F0_SA_/SOE 41 28 F0_SB_/SOE 41 28
F0_SA_/SOE OE NC F0_SB_/SOE OE NC
VCC3 0 PC58 VCC3 0 PC59
R274 T103 40 R280 T108 40
BHE BHE
R_non(10K) 39 CE0.1u R_non(10K) 39 CE0.1u
BLE BLE
CY7C1021BV33-12ZC CY7C1021BV33-12ZC
F1_DAC_A[0..9] RA56
F1_DAC_A[0..9]
TFN3NTJ000V VCC
CLK60_2
F1_DAC_A0 FF1_DAC_A0
8 1 FF1_DAC_A0
/ALT_CS
/ALT_WE
F1_DAC_A1 FF1_DAC_A1
/ALT_RESET
7 2 FF1_DAC_A1 C32
F1_DAC_A2 FF1_DAC_A2 +
F1_SAVE
F1_SII_in1
F1_SII_in0
F1_SA_/SOE
F1_SA_/SWE
6 3 FF1_DAC_A2 100u/25V
F1_DAC_A3 FF1_DAC_A3
5 4 FF1_DAC_A3
FD[0..31] F1_DAC_A4 FF1_DAC_A4
FD[0..31] 8 1 FF1_DAC_A4
F1_DAC_A5 FF1_DAC_A5 VCC VCC
7 2 FF1_DAC_A5
FA[16..25] F1_DAC_A6 FF1_DAC_A6 CN18
FA[16..25] 6 3 FF1_DAC_A6
F1_DAC_A7 FF1_DAC_A7
5 4 FF1_DAC_A7 139 140
F_ENC_PHB 137 138 F_ENC_PHA
RA57
135 136
TFN3NTJ000V
133 134
T84
T65
T63
T64
T67
131 132
VCC3
C25 R46 129 130 R47 C26
T87
T85
T86 F1_SAVE
F1_SII_in1
F1_SII_in0
C_non 0 127 128 0 C_non
T68
T66
/ALT_CS
/ALT_WE
/ALT_RESET
CLK60_2
F1_SA_A0
F1_SA_A1
F1_SA_A2
F1_SA_A3
F1_SA_A4
F1_SA_A5
F1_SA_A9
F1_SA_A8
F1_SA_A6
F1_SA_A10
F1_SA_A7
F1_SA_A11
F1_SA_A12
F1_SA_D3
F1_SA_D4
F1_SA_D1
F1_SA_D2
F1_SA_D0
F1_SA_D9
F1_SA_D6
F1_SA_D5
F1_SA_D7
F1_SA_D8
F1_SA_D10
F1_SA_D11
F1_SA_D12
F1_SA_D15
F1_SA_D14
F1_SA_D13
F1_SA_/SWE
F1_SA_/SOE
FD4
FD3
FD2
FD8
FD13
FD12
FD1
FD7
FD11
FA18
FA19
FD6
FD0
FD5
125 126
RA58
123 124
VCC1.5 TFN3NTJ000V ENC_PHB
121 122
J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
F1_DAC_LAT[0..3] F1_DAC_A8 FF1_DAC_A8 FF0_DAC_A0 ENC_PHA
F1_DAC_LAT[0..3] 8 1 FF1_DAC_A8 FF0_DAC_A0 119 120
F1_DAC_A9 FF1_DAC_A9 FF0_DAC_A2 FF0_DAC_A1
7 2 FF1_DAC_A9 FF0_DAC_A2 117 118 FF0_DAC_A1
F1_DAC_LAT0 FF1_DAC_LAT0 FF0_DAC_A4 FF0_DAC_A3
6 3 FF1_DAC_LAT0 FF0_DAC_A4 115 116 FF0_DAC_A3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
F1_DAC_LAT1 FF1_DAC_LAT1 FF0_DAC_A6 FF0_DAC_A5
5 4 FF1_DAC_LAT1 FF0_DAC_A6 113 114 FF0_DAC_A5
CLK0
CLK1
CLK2
CLK3
FF0_DAC_A8 FF0_DAC_A7
FF0_DAC_A8 111 112 FF0_DAC_A7
MSEL0
MSEL1
A7 D15 FD10 F1_DAC_B[0..9] F1_DAC_LAT2 FF1_DAC_LAT2 /FF0_DAC_RESET FF0_DAC_A9
VCCINT I/O F1_DAC_B[0..9] 8 1 FF1_DAC_LAT2 /FF0_DAC_RESET 109 110 FF0_DAC_A9
A10 D16 FD15 F1_DAC_LAT3 FF1_DAC_LAT3 FF0_DAC_LAT1 FF0_DAC_LAT0
VCCINT I/O 7 2 FF1_DAC_LAT3 FF0_DAC_LAT1 107 108 FF0_DAC_LAT0
G8 E15 FD9 F1_DAC_B0 FF1_DAC_B0 FF0_DAC_LAT3 FF0_DAC_LAT2
VCCINT I/O 6 3 FF1_DAC_B0 FF0_DAC_LAT3 105 106 FF0_DAC_LAT2
G10 E16 FD14 F1_DAC_B1 FF1_DAC_B1 FF0_DAC_B1 FF0_DAC_B0
VCCINT I/O 5 4 FF1_DAC_B1 FF0_DAC_B1 103 104 FF0_DAC_B0
H7 F15 T69 FF0_DAC_B3 FF0_DAC_B2
VCCINT I/O FF0_DAC_B3 101 102 FF0_DAC_B2
H9 F13 NCHG7 RA59 FF0_DAC_B5 FF0_DAC_B4
VCCINT I/O FF0_DAC_B5 99 100 FF0_DAC_B4
J8 F14 NCHG6 TFN3NTJ000V FF0_DAC_B7 FF0_DAC_B6
VCCINT I/O FF0_DAC_B7 97 98 FF0_DAC_B6
J10 F16 NCHG5 FF0_DAC_B9 FF0_DAC_B8
VCCINT I/O FF0_DAC_B9 95 96 FF0_DAC_B8
K7 G15 NCHG4 SSCK1 SSCK0
VCCINT I/O SSCK1 93 94 SSCK0
K9 G13 FA20 SSCK3 SSCK2
VCCINT I/O SSCK3 91 92 SSCK2
T7 G14 FA22 NCHG[4..7] SSI1_A SSI0_A
VCCINT I/O NCHG[4..7] SSI1_A 89 90 SSI0_A
T10 H12 FA17 RA60 SSI3_A SSI2_A
VCCINT I/O SSI3_A 87 88 SSI2_A
C1 J16 T71 CH[4..7] TFN3NTJ000V SSI1_B SSI0_B
VCCIO1 I/O PLL2_OUTp CH[4..7] SSI1_B 85 86 SSI0_B
G6 K15 T72 F1_DAC_B2 FF1_DAC_B2 SSI3_B SSI2_B
VCCIO1 I/O PLL2_OUTn 8 1 FF1_DAC_B2 SSI3_B 83 84 SSI2_B
P1 K16 CH7 F1_DAC_B3 FF1_DAC_B3 LLAT1 LLAT0
VCCIO1 I/O 7 2 FF1_DAC_B3 LLAT1 81 82 LLAT0
A14 L16 CH6 F1_DAC_B4 FF1_DAC_B4 LLAT3 LLAT2
VCCIO2 I/O 6 3 FF1_DAC_B4 LLAT3 79 80 LLAT2
F10 L15 CH5 F1_DAC_B5 FF1_DAC_B5 CCH1 CCH0
VCCIO2 I/O 5 4 FF1_DAC_B5 CCH1 77 78 CCH0
F7 L14 CH4 CCH3 CCH2
VCCIO2 I/O CCH3 75 76 CCH2
A3 M16 FD30 F1_DAC_B6 FF1_DAC_B6 NNCHG1 NNCHG0
VCCIO2 I/O 8 1 FF1_DAC_B6 NNCHG1 73 74 NNCHG0
P16 M15 FD25 F1_DAC_B7 FF1_DAC_B7 NNCHG3 NNCHG2
VCCIO3 I/O 7 2 FF1_DAC_B7 NNCHG3 71 72 NNCHG2
K11 L13 T74 F1_DAC_B8 FF1_DAC_B8
VCCIO3 I/O 6 3 FF1_DAC_B8
C16 M14 FD21 F1_DAC_B9 FF1_DAC_B9 FF1_DAC_A1 FF1_DAC_A0
VCCIO3 I/O 5 4 FF1_DAC_B9 FF1_DAC_A1 69 70 FF1_DAC_A0
T3 M13 FD16 FF1_DAC_A3 FF1_DAC_A2
VCCIO4 I/O FF1_DAC_A3 67 68 FF1_DAC_A2
L7 N14 FD22 RA61 FF1_DAC_A5 FF1_DAC_A4
VCCIO4 I/O FF1_DAC_A5 65 66 FF1_DAC_A4
L10 L12 T75 TFN3NTJ000V FF1_DAC_A7 FF1_DAC_A6
VCCIO4 I/O FF1_DAC_A7 63 64 FF1_DAC_A6
T14 K14 FA21 FF1_DAC_A9 FF1_DAC_A8
VCCIO4 I/O FF1_DAC_A9 61 62 FF1_DAC_A8
H6 K12 FA16 FF1_DAC_LAT0 /FF1_DAC_RESET
VCCA_PLL1 I/O FF1_DAC_LAT0 59 60 /FF1_DAC_RESET
MAIN BOARD_Circuit Diagram 5/9
2-9
GND I/O SIB_[4..7] PSFAN_ON 17 18 HD_POWER
K8 P10 F1_SB_D11 TFN3NTJ000V FF1_SII_in1
GND I/O 15 16 FF1_SII_in1
K10 N10 F1_SB_D10 SIB_4 SSI4_B HEAD_TH FF1_SII_in0
GND I/O 8 1 SSI4_B HEAD_TH 13 14 FF1_SII_in0
L6 T11 F1_SB_D15 SIB_5 SSI5_B FF1_P_SAVE
GND I/O 7 2 SSI5_B 11 12 FF1_P_SAVE
L8 R10 F1_SB_D12 SIB_6 SSI6_B P_SIDE FF0_SII_in1
GND I/O 6 3 SSI6_B P_SIDE 9 10 FF0_SII_in1
L9 N9 F1_SB_D5 SIB_7 SSI7_B FF0_SII_in0
GND I/O LAT[4..7] 5 4 SSI7_B 7 8 FF0_SII_in0
L11 P9 F1_SB_D6 42V_SENSE FF0_P_SAVE
GND I/O 42V_SENSE 5 6 FF0_P_SAVE
T1 T9 F1_SB_D8 LAT4 LLAT4
GND I/O 8 1 LLAT4 3 4
T5 R9 F1_SB_D7 LAT5 LLAT5
GND I/O 7 2 LLAT5 1 2
T12 M10 F1_SB_D9 LAT6 LLAT6
GND I/O 6 3 LLAT6 TX24-140R-LT-H1
T16 M8 F1_SB_D0 LAT7 LLAT7
GND I/O 5 4 LLAT7
J13 P8 F1_SB_D2
nSTATUS I/O
J14 N8 F1_SB_D1 RA65
TCK I/O
J15 T8 F1_SB_D4 TFN3NTJ000V
TMS I/O
H15 R8 F1_SB_D3
TDO I/O
H14 N7 /F1_DAC_RESET
TDI I/O
H2 P7 /ALT_RD
DATA0 I/O
RA66 VCC3
CH[4..7]
TFN3NTJ000V
DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
CH4 CCH4 PC151 PC189 PC180 PC147 PC148 PC149 PC184
T70 8 1 CCH4
CH5 CCH5
7 2 CCH5 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
CH6 CCH6
J4
J1
/F1_DAC_RESET 6 3 CCH6
C2
C3
B1
F4
E4
F5
E3
E2
F3
F2
E1
F1
L3
L1
L2
L5
L4
R1
P2
P3
R2
T2
R3
P4
R4
T4
R5
P5
P6
R6
T6
R7
K4
H3
H4
K3
G4
D4
G5
D3
D2
D1
G3
G2
H5
K2
K1
N1
N2
N3
K5
N4
N5
N6
M1
M2
M3
M4
M5
M6
M7
CH7 CCH7
/ALT_RD NCHG[4..7] 5 4 CCH7
/F1_INTREQ
/F1_INTREQ
F_ENC_PHB NCHG4 NNCHG4
/ALT_STATUS
/ALT_DATA
F_ENC_PHB 8 1 NNCHG4 PC193 PC192 PC183 PC186 PC179 PC150 PC188
F_ENC_PHA NCHG5 NNCHG5
F_ENC_PHA 7 2 NNCHG5 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
T112
T116
T111
T88
T110
T114
T115
T90
NCHG6 NNCHG6
6 3 NNCHG6
NCHG7 NNCHG7
5 4 NNCHG7
/ALT_DCLK
RA67
F1_DAC_A0
F1_DAC_A1
F1_DAC_A2
F1_DAC_A3
SCK4
SCK5
SCK6
SCK7
SIA_4
SIA_5
SIA_6
SIA_7
SIB_4
F1_DAC_A4
SIB_5
F1_DAC_A5
SIB_6
F1_DAC_A6
SIB_7
F1_SB_A0
F1_SB_A1
F1_SB_A2
F1_SB_A3
F1_SB_A4
F1_SB_A5
F1_DAC_A7
F1_DAC_A8
F1_DAC_A9
F1_DAC_B0
F1_SB_A9
F1_SB_A8
F1_SB_A6
F1_DAC_B1
F1_SB_A10
F1_SB_A7
F1_DAC_B2
F1_SB_A11
F1_DAC_B3
F1_SB_A12
F1_DAC_B4
F1_DAC_B5
F1_DAC_B6
F1_DAC_LAT0
F1_DAC_LAT1
F1_DAC_LAT2
F1_DAC_LAT3
F1_DAC_B7
F1_DAC_B8
F1_DAC_B9
F1_SB_A[0..12] TFN3NTJ000V VCC1.5
/ALT_DCLK
/ALT_CONF_DONE K13
/ALT_CONFIG
/CE
/ALT_CONF_DONE
SIB_[4..7] PC178 PC190 PC195 PC176 PC185 PC191
/ALT_CONFIG SIB_[4..7]
SIA_[4..7]
/CE SIA_[4..7]
/ALT_DATA
SCK[4..7] CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
/ALT_STATUS
SCK[4..7]
F1_DAC_B[0..9]
F1_DAC_B[0..9]
F1_DAC_LAT[0..3]
F1_DAC_LAT[0..3]
F1_DAC_A[0..9] F1_SII_in1 R286 R_non(0) FF1_SII_in1
PC177 PC187 PC194 PC175 PC182 PC181
F1_DAC_A[0..9] F1_SII_in1 FF1_SII_in1
F1_SII_in0 R288 R_non(0) FF1_SII_in0
F1_SII_in0 FF1_SII_in0 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
F1_SA_A[0..12] F1_SB_D[0..15] F0_SII_in1 R291 R_non(0) FF0_SII_in1
F0_SII_in1 FF0_SII_in1
F1_SA_D[0..15] F0_SII_in0 R292 R_non(0) FF0_SII_in0
F0_SII_in0 FF0_SII_in0
IC42 IC43
F1_SA_D0 7 5 F1_SA_A0 F1_SB_D0 7 5 F1_SB_A0
D0 A0 D0 A0
F1_SA_D1 8 4 F1_SA_A1 F1_SB_D1 8 4 F1_SB_A1
D1 A1 D1 A1
F1_SA_D2 9 3 F1_SA_A2 F1_SB_D2 9 3 F1_SB_A2
D2 A2 D2 A2
F1_SA_D3 10 2 F1_SA_A3 F1_SB_D3 10 2 F1_SB_A3
D3 A3 D3 A3
F1_SA_D4 13 1 F1_SA_A4 F1_SB_D4 13 1 F1_SB_A4
D4 A4 D4 A4
F1_SA_D5 14 44 F1_SA_A5 F1_SB_D5 14 44 F1_SB_A5
D5 A5 D5 A5
F1_SA_D6 15 43 F1_SA_A6 F1_SB_D6 15 43 F1_SB_A6
D6 A6 D6 A6
F1_SA_D7 16 42 F1_SA_A7 F1_SB_D7 16 42 F1_SB_A7
D7 A7 D7 A7
F1_SA_D8 29 27 F1_SA_A8 F1_SB_D8 29 27 F1_SB_A8
D8 A8 D8 A8
F1_SA_D9 30 26 F1_SA_A9 F1_SB_D9 30 26 F1_SB_A9
D9 A9 D9 A9
F1_SA_D10 31 25 F1_SA_A10 F1_SB_D10 31 25 F1_SB_A10
D10 A10 D10 A10
F1_SA_D11 32 24 F1_SA_A11 F1_SB_D11 32 24 F1_SB_A11
D11 A11 D11 A11
F1_SA_D12 35 21 F1_SA_A12 F1_SB_D12 35 21 F1_SB_A12
D12 A12 D12 A12
F1_SA_D13 36 20 F1_SB_D13 36 20
D13 A13 D13 A13
F1_SA_D14 37 19 F1_SB_D14 37 19
D14 A14 D14 A14
F1_SA_D15 38 18 F1_SB_D15 38 18
D15 A15 D15 A15
F1_SA_/SWE R282 17 F1_SB_/SWE R287 17
F1_SA_/SWE WE F1_SB_/SWE WE
VCC3 0 VCC3 0
R283 T109 6 22 R289 T117 6 22
CE NC CE NC
23 VCC3 23 VCC3
R285 R_non(10K) NC R295 R_non(10K) NC
F1_SA_/SOE 41 28 F1_SB_/SOE 41 28
F1_SA_/SOE OE NC F1_SB_/SOE OE NC
VCC3 0 PC60 VCC3 PC61
R284 T113 40 R294 0 T118
40
BHE BHE
R_non(10K) 39 CE0.1u R_non(10K) 39 CE0.1u
BLE BLE
CY7C1021BV33-12ZC CY7C1021BV33-12ZC
VCC
CN17 VCC CN6
R71
2 1
470 1% TP2
1 D8 2
+ C35 IC3 R115 0 TP3
100u/25V SML312ECT(GRN) 3
B2PS-VH /SW2 2 18 TP4
/SW2 D1 Q1 4
LCD_RS 3 17 R116 0 TP5
LCD_RS D2 Q2 5
PC216 LCD_RW 4 16 R117 0 TP6
LCD_RW D3 Q3 6
CE0.1u LCD_E 5 15 R118 0 TP7
LCD_E D4 Q4 7
/LCD_CS 6 14 R123 0 TP8
/LCD_CS D5 Q5 8
/LED 7 13 R124 0 TP9
/LED D6 Q6 9
D12 D7 /SW0 8 12 R125 0 TP10
/SW0 D7 Q7 10
/SW1 9 11 R126 0 TP11
/SW1 D8 Q8 11
R127 0 TP12
1SS355 1SS355 12 TO PANEL BOARD
VCC1.5 VCC 1 R128 0 TP13
E1 13
IC39 TP138 TP130 19 R129 0 TP14
IC34 AIC1086PM PC2 E2 14
VCC SI-3033ZF VCC3 R130 0 TP15
15
2 4 3 2 TC74VHCT541AFT R119 0 TP16
Vi Vo VI VO CE0.1u 16
R248 C24 17
+ 1 5 + R242 + C44 R250 R120 0 TP17
GND
ADJ
Vc Sens C46 100u/25V 18
C33 PC215 C34 19
10u/16V 100u/25V CE0.1u 10K PC153 100 1% CE0.1u 10K R121 0 TP20
CE0.1u 20
CE0.1u
3
1
21
PD[0..7] R122 0 TP21
R243 PD[0..7] 22
IC4 TP22
23
PD7 18 2 R131 0 TP23
10 1% B0 A0 24
+ PD6 17 3
C23 B1 A1
PD5 16 4 52808-2490
C_non(10u/16V) 1.25(1+20/100)+120(120E-6)=1.5V B2 A2
PD4 15 5
R249 B3 A3
PD3 14 6
B4 A4
PD2 13 7
10 1% B5 A5
PD1 12 8
B6 A6
PD0 11 9 VCC3
B7 A7
19 PC3
E
D11 1
DIR CE0.1u
VCC3 VCC3 74LVC245
1SS355 VCC1.55 /PANEL TP18
R247 /PANEL
TP143 /PANEL_WR
1.0K IC46 PQ070XZ1HZ /PANEL_WR TP19
/RESET_LCD VCC
/RESET_LCD
1 3
IC31C IC31D VIN VO R147 10K CN9
IC33 R305
2 1 5 6 9 8 2 4 R306 C36 + C51 VCC3
GND
PC51 VDD OUT VC VADJ 100u/25V 1
4 TP45
NC 120 1% CE0.1u 10K PC5 2
3 5 VCC3 PC239
CE0.1u GND Cd C43 74LVC14 74LVC14 3
5
CE0.1u R148 10K 4 TO SENSOR
RN5VD29A PC47 CE0.1u TP46
CE0.01u R307 5
CE0.1u 6
MAIN BOARD_Circuit Diagram 6/9
4
3
2
1
4
3
2
1
CN8 53398-0690
5
6
7
8
5
6
7
8
TP44 1
2-10
EXBV8V103J EXBV8V103J
10K
10K
2 R155 10K
F0IN TP43 CN12
F0IN 3
F0OUT TP42 TP62
F0OUT 4 1
TP61
5 2 TO CUT CARI ORG
IC6 CROPMARK TP41 TP60
R134
R133
CROPMARK 6 3
RTC_WDATA 12 13 R132 0 RTC_DATA
RTC_WDATA DI DO RTC_DATA 7
RTC_CLK 2 PINCHPOS TP40 53398-0390
RTC_CLK CLK PINCHPOS 8
RTC_CE 7 10 R135 0 CROP_ONOUT TP39
RTC_CE CE INT TP24 CROP_ONOUT 9
3 /SERIAL_START TP38
R138 FOUT /SERIAL_START 10
VCC3 D10 /SRVBRD_RESET TP37
10K /SRVBRD_RESET 11 TO SERVO BOARD
1 /MTRERR TP36
CR2032-RTC BACKUP NC /MTRERR 12
4 /LESSTHANF TP35 VCC
HOLDER BATTERY BCR20V4 1SS355 D9 NC /LESSTHANF 13
8 /LESSTHANS TP34
R165 10K NC /LESSTHANS 14
1 2 6 9
VDD NC 15
14 /INTDDA TP33 VCC
BT1 1SS355 PC69 NC /INTDDA 16 R267 R268
DDA_MtoS R137 0 TP32
DDA_MtoS 17 10K 10K
BCR20V4 11 5 DDA_StoM TP31 CN16
CE0.1u GND TEST DDA_StoM 18 IC31E IC31F
R269 TP137
19 1
RX-4045SA /Cmd_HS_MtoS TP30 EXTIN 10 11 12 13 TP134
/Cmd_HS_MtoS 20 EXTIN 2
/Cmd_HS_StoM TP29 TP136
/Cmd_HS_StoM 21 33 3
Cmd_MtoS TP28 74LVC14 74LVC14 TP133
Cmd_MtoS 22 4 TO MONITOR SERIAL
Cmd_StoM TP27 TP135
Cmd_StoM 23 5
RXD2
24 RXD2
DDA_CLK R136 0 TP25 TXD2 53398-0590
DDA_CLK 25 TXD2
52808-2590
C38 C39
C_non C_non
CN4
VCC
1
TU_STBY R8 0
TU_STBY 2
R66 CN7 TU_STATE R6 0
TU_STATE 3
TU_ON
1 TU_ON 4
TU_REV
R_non(10K) 2 TU_REV 5
3 6 TO TAKE UP UNIT
R67 33 4 TO HEATER BOARD 7
HEAD_TH VCC
HEAD_TH 5 8 TO FEEDER UNIT
6 9
TP139
TP140
TP141
TP142
C47 FD_STBY R4 0
7 FD_STBY
PC62 FD_STATE R2 0 53014-09
CE1u 8 FD_STATE
FD_ON
9 FD_ON
IC44 FD_REV
CE0.1u 10 FD_REV
3 14
R68 33 AIN0 VDD 11
P_SIDE 4
P_SIDE AIN1
5 10 R299 0 AD_OUT 53398-1190
C_non
C_non
C_non
C_non
R_non
R_non
R_non
R_non
33 12 8
R69 AD_CK CK AGND
CROPMARK 13
CROPMARK AD_IN DI
7
C6
C5
C4
C3
C49 VSS
10K
10K
10K
CE1u TLC0834ID
VCC3
R296
R297
R298
42V_SENSE R70 33
42V_SENSE
C50
CE1u
RD[0..31]
RD[0..31]
RAB[0..24]
2-11
RD11 A14 L2 SDD28 SDA3 26 7 SDD19 RDB12 RAB14
RD11 SDD28 A3 DQ3 11 12
RD12 C14 N1 SDD29 SDA4 29 8 SDD20 RDB11 RAB13
RD12 SDD29 A4 DQ4 13 14
RD13 D15 M1 SDD30 SDA5 30 10 SDD21 RDB10 RAB12
RD13 SDD30 A5 DQ5 15 16
RD14 E13 L1 SDD31 SDA6 31 11 SDD22 RDB9 RAB11
RD14 SDD31 A6 DQ6 17 18
RD15 B15 SDA7 32 13 SDD23 RDB8 RAB10
RD15 A7 DQ7 19 20
RD16 A15 H3 SDA8 33 42 SDD24
RD16 SDQMO A8 DQ8 21 22
RD17 A16 H2 SDA9 34 44 SDD25 RDB7 RAB9
RD17 SDQM1 A9 DQ9 23 24
RD18 B16 G2 SDA10 22 45 SDD26 RDB6 RAB8
RD18 SDQM2 A10 DQ10 25 26
RD19 C15 G1 SDA11 35 47 SDD27 RDB5 RAB7
RD19 SDQM3 A11 DQ11 27 28
RD20 D16 H5 SDA12 36 48 SDD28 RDB4 RAB6
RD20 SDRAS A12/NC DQ12 29 30
RD21 C16 H4 50 SDD29 RDB3 RAB5
RD21 SDCAS DQ13 31 32
RD22 B17 H1 SDBA0 20 51 SDD30 RDB2 RAB4
RD22 SDWE A13/BA0 DQ14 33 34
RD23 C17 L4 TP103 SDBA1 21 53 SDD31 VCC3 RDB1 RAB3
RD23 SDCLK0 A12/BA1 DQ15 35 36
RD24 A17 K4 SDCLK /ROE RDB0 RAB2
RD24 SDCLK1 /ROE 37 38
RD25 A18 J4 /SDQM2 15 1 RAB1
RD25 SDCLK2 TP102 LDQM VCC VCC3 39 40
RD26 A19 K1 /SDQM3 39 14 RAB19 RAB20
RD26 SDCS0 TP101 DQM VCC PC20 PC22 PC34 PC35 41 42
RD27 B18 K2 27 RAB21 RAB22
RD27 SDCS1 VCC CE0.1u CE0.1u CE0.1u CE0.1u 43 44
RD28 A20 J1 SDCKE 37 3 /RWE /NET_RESET
RD28 SDCS2 TP104 CKE VCCQ /RWE 45 46 /NET_RESET
RD29 C18 J2 SDCLK1R2 38 9 CPU_/RBE0 CPU_/RBE1
RD29 SDCKE CLK VCCQ CPU_/RBE0 47 48 CPU_/RBE1
RD30 D17 E9 /SDCS1 19 43 RAB23 /RCS3
RD30 SMROMCKE CS VCCQ 49 50 /RCS3
RD31 B19 R166 22 18 49 Short Plug Short Plug
RD31 R170 RAS VCCQ
R14 22 17
0 CAS
16 28 PS-50PE-D4T1-PN1
WE VSS
CPU_/RBE0 R174 0 K16 A8 41
CPU_/RBE0 RBEN0 PREG VSS
CPU_/RBE1 R175 0 L20 D10 54 DIC-252 DIC-252
CPU_/RBE1 RBEN1 PCE1 VSS
TP107 K19 B10 40 6 /RCS0
RBEN2 PCE2 NC VSSQ /RCS0
TP108 L17 B8 12
RBEN3 POE VSSQ
/RWE R193 0 L18 A7 46 JP1
/RWE RWE PWE VSSQ
/ROE R173 0 L19 C9 VCC3 52 1 2
/ROE ROE PIOR VSSQ
/RCS0 R21 0 M20 B7 /FROM 3 4 /EPROM
/RCS0 RCS0 PIOW /FROM /EPROM
R225 0 M19 A9 R159 10K 5 6
RCS1 PWAIT
/RCS2 R224 0 N20 B9 R176 10K IC24
/RCS2 RCS2 PIOS16
/RCS3 R191 0 P20 EDS2516ADTA-75 XJ8C-0611
/RCS3 RCS3
A10 /RCS2
EWAIT /RCS2
AU1100-400MBD
TP116 R177
10K
VCC3
IC25 PC36
1 5 CE0.1u
INA VCC
/RCS1 2
INB
3 4 R22 33 /WR_STB
GND OUTY /WR_STB
SN74LVC1G32DCK
IC16C
VCC3
A2 D4 R189 10K
XTI32 ROMSIZE
B3 B4
XT032 ROMSEL
WDT
WDT Y3 XPWR32 B1 C6 /RBE3
XPWR32 XPWR32 GPIO0 /RBE3
WDT_/OUT FC-135 9pF 32.768KHz VCC3 XAGND32 B2 D6 /FIFO_HALF_NET
WDT_/OUT XAGND32 XAGND32 GPIO1 /FIFO_HALF_NET
PC10 D9
GPIO7 TP88
R229 CE0.1u R11 22 A5 Y7
R_non(4.7K) C11 C12 XTI12 GPIO16
VCC3 VCC3 Y2 A4 W6
R226 CE8p CE8p XTO12 GPIO17
1 4 Y6
INH VDD GPIO18
4.7K PC37 2 3 XPWR12 A3 T9 PR_WREN
CE0.1u R227 GND OUT XPWR12 XPWR12 GPIO19 PR_WREN
XAGND12 B5 Y8 WDT
4.7K XAGND12 XAGND12 GPIO20 WDT
IC26 FXO-31FL 12.000MHz V8 /RBE0
GPIO21 /RBE0
2 8 D5 U7 /RBE1
VCC WDO RESETIN GPIO22 /RBE1
WDT_/MR 1 7 R228 0 D2 V7 /RBE2
WDT_/MR MR RESET RESETOUT GPIO23 /RBE2
3 6 /RESET_OUT E7
GND WDI /RESET_OUT EXTCLK0
4 5 E8 D11
PFI PFO EXTCLK1 VSS1
PWR_EN E6 E10
PWR_EN VSS2 4.7K
4.7K
4.7K
4.7K
C41 F7 F13
C_non VDDI2 VSS7
D2 F8 F14
VDDI3 VSS8
F11 G6
VDDI4 VSS9
F12 H8
1SS355 VDDI5 VSS10
TP109 F15 H9
VDDI6 VSS11
MAIN BOARD_Circuit Diagram 8/9
2-12
VCC1.2 C17 C19 C16 C18 R16 K6
10u/16V 10u/16V 10u/16V 10u/16V VDDI21 VSS26
VCC3 L4 T15 K8
VDDI22 VSS27
XPWR32 K9
XPWR32 VSS28
MMZ1608S800A + + + + K10
VSS29
+ G7 K11
C10 PC87 VDDY1 VSS30
G8 K12
4.7u/16V CE0.1u VDDY2 VSS31
H7 K13
VDDY3 VSS32
R167 0 XAGND32 J3 L5
XAGND32 VDDY4 VSS33
J7 L6
VDDY5 VSS34
K5 L8
VDDY6 VSS35
K7 L9
VDDY7 VSS36
L3 L10
VDDY8 VSS37
L7 L11
VDDY9 VSS38
M7 L12
PC107 PC108 PC103 PC106 VDDY10 VSS39
N7 L13
CE0.1u CE0.1u CE0.1u CE0.1u VDDY11 VSS40
P7 M8
C21 C22 C8 C14 VDDY12 VSS41
VCC3 M9
10u/16V 10u/16V 10u/16V 10u/16V VSS42
M10
VSS43
G9 M11
VDDX1 VSS44
+ + + + G10 M12
VDDX2 VSS45
G11 M13
VDDX3 VSS46
G12 M15
VDDX4 VSS47
G13 N8
VDDX5 VSS48
G14 N9
VDDX6 VSS49
H14 N10
VDDX7 VSS50
J14 N11
VDDX8 VSS51
K14 N12
VDDX9 VSS52
L14 N13
VDDX10 VSS53
L16 N15
VDDX11 VSS54
M14 N16
PC136 PC105 PC104 PC89 VDDX12 VSS55
N14 P6
CE0.1u CE0.1u CE0.1u CE0.1u VDDX13 VSS56
P8 R6
VDDX14 VSS57
P9 R9
VDDX15 VSS58
P10 R10
VDDX16 VSS59
P11 R13
VDDX17 VSS60
P12 R14
VDDX18 VSS61
P13 T5
VDDX19 VSS62
P14 T16
VDDX20 VSS63
AU1100-400MBD
GREEN ORANGE
L3
MMZ1608S800A
LCD_D4 USBH0P 33
M18 Y18 R222 15K
LCD_D5 USBH0M 74LVC14 74LVC14
4.7K
4.7K
4.7K
4.7K
P16
LCD_D6
R17
LCD_D7
R18 Y20 R220 15K
LCD_D8 USBH1P
T18 V19 R216 15K VCC3
LCD_D9 USBH1M
R160
R161
R196
R197
P19 IC8
LCD_D10
P18 CN1
LCD_D11
T19 U8 N0TXCLK 7 30 8
LCD_D12 N0TXCLK TXC TPRX- RD-
U20 U10 N0TXEN 2 6
LCD_D13 N0TXEN TXEN CT
V20 Y11 N0TXD0 6 7
LCD_D14 N0TXD0 TXD0 RD+
W20 V10 N0TXD1 5 31
LCD_D15 N0TXD1 TXD1 TPRX+
V6 U9 N0TXD2 4 4
LCD_PWM0 N0TXD2 TXD2 GND
U6 V9 N0TXD3 3 5
LCD_PWM1 N0TXD3 TXD3 GND
W11 N0RXCLK 16 33
N0RXCLK RXC TPTX-
Y10 N0RXDV 22 2
N0RXDV RXDV TD-
2-13
T7 W13 N0RXD0 21 3
SDMS0_CLK N0RXD0 RXD0 CT
V5 U11 N0RXD1 20 34 1
SDMS0_CMD N0RXD1 RXD1 TPTX+ TD+
T6 T12 N0RXD2 19
SDMS0_DAT0 N0RXD2 RXD2
V4 T10 N0RXD3 18 9
SDMS0_DAT1 N0RXD3 RXD3 A_LED_R
Y3 Y14 N0CRS 23 VCC3 10
SDMS0_DAT2 N0CRS CRS K_LED_R
Y2 W10 N0COL 1 27 VCC3
SDMS0_DAT3 N0COL COL NC
W4 W9 N0MDC 25 28 12 13
SDMS1_CLK N0MDC MDC RESET A_LED_L FG
W3 Y9 N0MDIO 26 37 11 14
SDMS1_CMD N0MDIO MDIO ANE K_LED_L FG
49.9 1%
49.9 1%
49.9 1%
49.9 1%
Y1 24 38 C7 R9
SDMS1_DAT0 RXER/FXEN DUPLEX 330
T4 VCC3 R108 1.5K 39 J1011F21PNL
SDMS1_DAT1 VCC3 SPEED CE0.1u
W2 C4 R113 4.7K 9 40
SDMS1_DAT2 TRST T22 LED0 RPTR
V3 U19 10 41
SDMS1_DAT3 TDI T30 LED1 LDPS
5.9K 1%
C2 13 43
TMS T18 LED3 ISOLATE
V18 R112 4.7K 15 44
TCK T28 LED4 MII
V14 R111 4.7K 46
ACSYNC X1
U13 C3 R110 4.7K VCC3 14 47
ACBCLK TESTEN DVDD33 X2
4.7K
4.7K
4.7K
4.7K
4.7K
R106
R188
R219
R192
R187
R215
MMZ1608S800A 32 17
T29 PWFBOUT AGND
U12 8 45 VCC3
I2SCLK PC137 PWFBIN AGND
V13 W16
I2SWORD SOCLK CE0.1u
U16 W18 L1
I2SDI SODIN T31
W15 Y17 + MMZ1608S800A RTL8201BL
I2SDIO SODOUT C9 C2 C1 PC72 PC1
U15
SODEN 4.7u/16V CE0.1u CE0.1u CE0.1u CE0.1u
VCC3
V15 PC73
IRDATX
Y16 W8 CE0.1u
IRDARX RESVD0
V11 W7 Y1
IRFIRSEL RESVD1
T8 1 4
RESVD2 INH VDD
Y5 2 3 R10 22
RESVD3 GND OUT /RESET_OUT
D7 W5
DMA_REQ0 RESVD4
C8 Y4 FXO-31FL 25.000MHz
DMA_REQ1 RESVD5
IC16B VCC3
AU1100-400MBD PC66
IC1 CE0.1u
1 5
INA VCC
2
INB
3 4 ACT
GND OUTY
SN74LVC1G32DCK
2-3 HEAD BOARD
HEAD BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Board.
2-14
HEAD BOARD_Arrangement Diagram (Soldering Side)
2-15
F0_DAC_A[0..9] FF0_DAC_A[0..9]
F0_DAC_A0 R16 180 FF0_DAC_A0
F0_DAC_A1 R15 180 FF0_DAC_A1
F0_DAC_A2 R14 180 FF0_DAC_A2
F0_DAC_A3 R13 180 FF0_DAC_A3
F0_DAC_A4 R29 180 FF0_DAC_A4
F0_DAC_A5 R30 180 FF0_DAC_A5
F0_DAC_A6 R31 180 FF0_DAC_A6
F0_DAC_A7 R32 180 FF0_DAC_A7
F0_DAC_A8 R33 180 FF0_DAC_A8
F0_DAC_A9 R34 180 FF0_DAC_A9
VCC VCC
F0_DAC_B[0..9] FF0_DAC_B[0..9]
CN4
F0_DAC_B0 R12 180 FF0_DAC_B0
139 140
F0_DAC_B1 R11 180 FF0_DAC_B1
137 138
F0_DAC_B2 R10 180 FF0_DAC_B2
135 136
F0_DAC_B3 R9 180 FF0_DAC_B3
133 134
F0_DAC_B4 R23 180 FF0_DAC_B4
131 132
F0_DAC_B5 R24 180 FF0_DAC_B5
129 130
F0_DAC_B6 R25 180 FF0_DAC_B6
127 128
F0_DAC_B7 R26 180 FF0_DAC_B7
125 126
F0_DAC_B8 R27 180 FF0_DAC_B8
123 124
ENC_PHB F0_DAC_B9 R28 180 FF0_DAC_B9
ENC_PHB 121 122
F0_DAC_A0 ENC_PHA
F0_DAC_A0 119 120 ENC_PHA
F0_DAC_A2 F0_DAC_A1
F0_DAC_A2 117 118 F0_DAC_A1
F0_DAC_A4 F0_DAC_A3
F0_DAC_A4 115 116 F0_DAC_A3
F0_DAC_A6 F0_DAC_A5
F0_DAC_A6 113 114 F0_DAC_A5
F0_DAC_A8 F0_DAC_A7
F0_DAC_A8 111 112 F0_DAC_A7
/FF0_DAC_RESET F0_DAC_A9
/FF0_DAC_RESET 109 110 F0_DAC_A9 C109 C111 C113 C98 C100
F0_DAC_LAT1 F0_DAC_LAT0
F0_DAC_LAT1 107 108 F0_DAC_LAT0 C_non C_non C_non C_non C_non
F0_DAC_LAT3 F0_DAC_LAT2
F0_DAC_LAT3 105 106 F0_DAC_LAT2 C110 C112 C114 C99 C101
F0_DAC_B1 F0_DAC_B0
F0_DAC_B1 103 104 F0_DAC_B0 C_non C_non C_non C_non C_non
F0_DAC_B3 F0_DAC_B2
F0_DAC_B3 101 102 F0_DAC_B2
F0_DAC_B5 F0_DAC_B4
F0_DAC_B5 99 100 F0_DAC_B4
HEAD BOARD_Circuit Diagram 1/9
2-16
F1_DAC_A7 F1_DAC_A6
F1_DAC_A7 63 64 F1_DAC_A6
F1_DAC_A9 F1_DAC_A8 F1_DAC_A0 R78 180 FF1_DAC_A0
F1_DAC_A9 61 62 F1_DAC_A8
F1_DAC_LAT0 /FF1_DAC_RESET F1_DAC_A1 R77 180 FF1_DAC_A1
F1_DAC_LAT0 59 60 /FF1_DAC_RESET
F1_DAC_LAT2 F1_DAC_LAT1 F1_DAC_A2 R76 180 FF1_DAC_A2
F1_DAC_LAT2 57 58 F1_DAC_LAT1
F1_DAC_B0 F1_DAC_LAT3 F1_DAC_A3 R75 180 FF1_DAC_A3
F1_DAC_B0 55 56 F1_DAC_LAT3
F1_DAC_B2 F1_DAC_B1 F1_DAC_A4 R97 180 FF1_DAC_A4
F1_DAC_B2 53 54 F1_DAC_B1
F1_DAC_B4 F1_DAC_B3 F1_DAC_A5 R98 180 FF1_DAC_A5
F1_DAC_B4 51 52 F1_DAC_B3
F1_DAC_B6 F1_DAC_B5 F1_DAC_A6 R99 180 FF1_DAC_A6
F1_DAC_B6 49 50 F1_DAC_B5
F1_DAC_B8 F1_DAC_B7 F1_DAC_A7 R100 180 FF1_DAC_A7
F1_DAC_B8 47 48 F1_DAC_B7
SSCK4 R233 470 F1_DAC_B9 F1_DAC_A8 R101 180 FF1_DAC_A8
SSCK4 45 46 F1_DAC_B9
SSCK6 R277 470 R263 470 SSCK5 F1_DAC_A9 R102 180 FF1_DAC_A9
SSCK6 43 44 SSCK5
SSI4_A R238 470 R325 NON SSCK7
SSI4_A 41 42 SSCK7
SSI6_A R286 470 R267 470 SSI5_A
SSI6_A 39 40 SSI5_A
SSI4_B R239 470 R330 NON SSI7_A
SSI4_B 37 38 SSI7_A
SSI6_B R287 470 R268 470 SSI5_B
SSI6_B 35 36 SSI5_B
LLAT4 R60 470 R331 NON SSI7_B
LLAT4 33 34 SSI7_B
LLAT6 R105 470 R112 470 LLAT5
LLAT6 31 32 LLAT5 C143 C141 C139 C134 C136
CCH4 R58 470 R136 NON LLAT7
CCH4 29 30 LLAT7 C_non C_non C_non C_non C_non
CCH6 R103 470 R110 470 CCH5
CCH6 27 28 CCH5 C142 C140 C138 C135 C137
NNCHG4 R53 470 R134 NON CCH7
NNCHG4 25 26 CCH7 C_non C_non C_non C_non C_non
NNCHG6 R89 470 R107 470 NNCHG5
NNCHG6 23 24 NNCHG5
21 22 R132 NON NNCHG7 NNCHG7
HEAD_U/D_L HEAD_U/D_H
HEAD_U/D_L 19 20 HEAD_U/D_H F1_DAC_B[0..9] FF1_DAC_B[0..9]
PSFAN_ON HD_POWER
PSFAN_ON 17 18 HD_POWER
TP99 F1_DAC_B0 R82 180 FF1_DAC_B0
HEAD_SENS 15 16 TP110
HEAD_TH R117 F1_DAC_B1 R81 180 FF1_DAC_B1
HEAD_TH 13 14 TP105
0 F1_DAC_B2 R80 180 FF1_DAC_B2
11 12 /F1_POWER_SAVE
P_SIDE TP96 F1_DAC_B3 R79 180 FF1_DAC_B3
P_SIDE 9 10 TP100
R114 F1_DAC_B4 R91 180 FF1_DAC_B4
7 8 TP95
0 F1_DAC_B5 R92 180 FF1_DAC_B5
5 6 /F0_POWER_SAVE
+41V F1_DAC_B6 R93 180 FF1_DAC_B6
3 4
F1_DAC_B7 R94 180 FF1_DAC_B7
1 2
10K
10K
F1_DAC_B8 R95 180 FF1_DAC_B8
R155 TX25-140P-LT-H1 F1_DAC_B9 R96 180 FF1_DAC_B9
22K
VCC3
R115
R118
42V_SENSE
R153
1.0K
C152 C150 C148 C130 C132
C_non C_non C_non C_non C_non
R510 NON C151 C149 C147 C131 C133
C_non C_non C_non C_non C_non
IC500
1
/P_SIDE_SENS 4 F1_DAC_LAT0 R109 180 FF1_DAC_LAT0
/P_SIDE_SENS F1_DAC_LAT0 FF1_DAC_LAT0
2 F1_DAC_LAT1 R116 180 FF1_DAC_LAT1
F1_DAC_LAT1 FF1_DAC_LAT1
F1_DAC_LAT2 R129 180 FF1_DAC_LAT2
74LV1G08 F1_DAC_LAT2 FF1_DAC_LAT2
VCC F1_DAC_LAT3 R144 180 FF1_DAC_LAT3
F1_DAC_LAT3 FF1_DAC_LAT3
PC500
CE0.1u
C84 C64
C_non C_non
C73 C60
C_non C_non
VHV0
VHV0 C1
FF0_DAC_B[0..9] CE0.1u
FF0_DAC_B[0..9]
IC3
FF0_DAC_B0 4 22 VCC
D0 VCC45
FF0_DAC_B1 3 CN1
D1 TR1
FF0_DAC_B2 2 + C3 VHV0
D2 2SC2873 C106 22u/50V 36
FF0_DAC_B3 1 20 VHV0
D3 NPNB CE0.1u 35
FF0_DAC_B4 30 18 GND
D4 FB 34
FF0_DAC_B5 29 16 GND
D5 PNPB R167 R3 TR5 33
FF0_DAC_B6 28 COM0_A
D6 2SC4131 32
FF0_DAC_B7 27 24 1 510 GND
D7 VCC3 R168 31
FF0_DAC_B8 26 COM0_A
D8 43 30
FF0_DAC_B9 25 GND
D9 29
9 COM0_A
DP 28
5 11 VCC3 GND
FF0_DAC_LAT0 LAT DP 27
6 12 COM0_B COM0_B
/FF0_DAC_RESET RST DP 26
13 GND
DP 25
23 15 COM0_B
/F0_POWER_SAVE PSAVE DP R169 R17 24 HEAD0
TP15 17 GND
DP 43 4.7 /0.25W 23
19 COM0_B
DP PC7 22
8 21 GND
DAOUT DP CE0.1u R162 R4 TR6 21
7 VCC
GND3 2SA1746 20
10 10 510 HEAD_TH
GND45 C107 HEAD_TH 19
14 GND
VOUTGND CE0.022u 18
P_SIDE
TR2 P_SIDE 17
FF0_DAC_A[0..9] E09A54RA GND
FF0_DAC_A[0..9] 2SA1213 16
LAT0
LAT0 15
GND
14
CH0
CH0 13
GND
12
NCHG0
NCHG0 11
GND
10
GND
9
SCK0_YA
SCK0_YA 8
IC4 SCK0_ZA
SCK0_ZA 7
FF0_DAC_A0 4 22 SI0_YA
D0 VCC45 SI0_YA 6
FF0_DAC_A1 3 SI0_ZA
D1 TR3 SI0_ZA 5
FF0_DAC_A2 2 SCK0_YB
D2 2SC2873 C7 SCK0_YB 4
FF0_DAC_A3 1 20 SCK0_ZB
D3 NPNB CE0.1u SCK0_ZB 3
FF0_DAC_A4 30 18 SI0_YB
D4 FB SI0_YB 2
FF0_DAC_A5 29 16 SI0_ZB
D5 PNPB R163 R5 TR7 SI0_ZB 1
HEAD BOARD_Circuit Diagram 2/9
FF0_DAC_A6 28
D6 2SC4131 R502
FF0_DAC_A7 27 24 1 510 36FMN-BTK
D7 VCC3 R170 R_non
FF0_DAC_A8 26
D8 43
FF0_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM0_A
RST DP
13
DP
23 15
PSAVE DP R171 R18
TP16 17
DP 43 4.7 /0.25W
19
DP PC8
8 21
DAOUT DP CE0.1u R164 R6 TR8
7
GND3 2SA1746
10 10 510
GND45 C108
14
VOUTGND CE0.022u
E09A54RA TR4
2-17
2SA1213
IC1
LLAT0 2 18 R38 100 R156 0
LLAT0 D1 Q1 LAT0
CCH0 3 17
CCH0 D2 Q2 R36 100 R172 0
NNCHG0 4 16
NNCHG0 D3 Q3 CH0
5 15
D4 Q4 R22 100 R157 0
LLAT1 6 14
LLAT1 D5 Q5 NCHG0
CCH1 7 13
CCH1 D6 Q6 R20 100 R173 0
NNCHG1 8 12
NNCHG1 D7 Q7 LAT1
9 11
D8 Q8 R8 100 R165 0
CH1
1
E1 R2 100 R174 0
19
E2 NCHG1
TC74VHCT541AFT C13 C10 C9 C8 C4 C2
VCC CE100p
CE100p CE100p CE100p
PC1 CE100p CE100p
CE0.1u
VCC3
CH1 12
FF0_DAC_A[0..9] GND
FF0_DAC_A[0..9] 11
NCHG1
NCHG1 10
GND
9
IC8 SCK1_ZA
SCK1_ZA 8
FF0_DAC_A0 4 22 SCK1_YA
D0 VCC45 SCK1_YA 7
FF0_DAC_A1 3 SI1_ZA
D1 TR14 SI1_ZA 6
FF0_DAC_A2 2 SI1_YA
D2 2SC2873 C22 SI1_YA 5
FF0_DAC_A3 1 20 SCK1_ZB
D3 NPNB CE0.1u SCK1_ZB 4
FF0_DAC_A4 30 18 SCK1_YB
D4 FB SCK1_YB 3
FF0_DAC_A5 29 16 SI1_ZB
D5 PNPB R201 R45 TR10 SI1_ZB 2
FF0_DAC_A6 28 SI1_YB
D6 2SC4131 R503 SI1_YB 1
FF0_DAC_A7 27 24 1 510
D7 VCC3 R188 R_non
FF0_DAC_A8 26 36FMN-BTK
D8 43
FF0_DAC_A9 25
VCC +41V D9
9
DP
5 11 VCC3
LAT DP
6 12 COM1_A
RST DP
13
+ + DP
PSFAN_ON 23 15
PSAVE DP R195 R43
TP28 17
2-18
C96 C95 CN13 DP 43 4.7 /0.25W
C93 19
C89 CE0.1u CE0.1u DP PC11
470u/63V 1 8 21
220u/10V DAOUT DP CE0.1u R200 R44 TR9
2 7
GND3 2SA1746
3 10 10 510
GND45 C121
4 14
VOUTGND CE0.022u
5
E09A54RA TR13
6
2SA1213
7
8
9
B9P-VH
+41V VHV0
F1 VCC3
3
1 CE220p
SI1_ZA
2 15 14 TP26
4A 4Y TP19 R184 10
2 TR65 01543.15DR 13
NON HD_POWER 4Z SCK1_YB
VHV3 4
G C17
DTC114EK F4 12 TP20 TP25
G R183 10 CE220p
SCK1_ZB
HD151031FPEL
1
TP22 R182 10 TP24
01543.15DR(NON)
SCK1_YA
VCC3
TP21 TP23 C16
PC9 R181 10 CE220p
SCK1_ZA
CE0.1u
VHV1
D4 FB SI2_YB 2
FF0_DAC_A5 29 16 SI2_ZB
D5 PNPB R205 R51 TR23 SI2_ZB 1
FF0_DAC_A6 28
D6 2SC4131 R504
FF0_DAC_A7 27 24 1 510 36FMN-BTK
D7 VCC3 R218 R_non
FF0_DAC_A8 26
D8 43
FF0_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM2_A
RST DP
13 VCC
DP
23 15
PSAVE DP R219 R57
TP38 17
DP 43 4.7 /0.25W
19
DP PC14
8 21
DAOUT DP CE0.1u R206 R52 TR24 R185
7
GND3 2SA1746 1.0K
10 10 510
GND45 C126
14
VOUTGND CE0.022u
2-19
E09A54RA TR20
2SA1213 IC5A
R41 2 1 R191
ENC_PHA
100 33
74LVC14
C19
CE1000p IC5C
6 5
IC9
R67 100 R207 0 74LVC14
LLAT2 2 18
LLAT2 D1 Q1 LAT2
CCH2 3 17
CCH2 D2 Q2 R65 100 R220 0 IC5D
NNCHG2 4 16
NNCHG2 D3 Q3 CH2
5 15 8 9
D4 Q4 R63 100 R208 0
LLAT4 6 14
LLAT4 D5 Q5 NCHG2
CCH4 7 13
CCH4 D6 Q6 R61 100 R221 0 74LVC14
NNCHG4 8 12 VCC
NNCHG4 D7 Q7 LAT4
9 11 VCC3
D8 Q8 R59 100 R214 0 IC5E
CH4
1 10 11
E1 R54 100 R222 0 PC2
19
E2 NCHG4 CE0.1u R186
1.0K 74LVC14
TC74VHCT541AFT C38 C35 C33 C32 C29 C27
CE100p IC5F
VCC
CE100p CE100p CE100p 12 13
PC3 CE100p CE100p IC5B
R40 4 3 R192
CE0.1u ENC_PHB 74LVC14
100 33
74LVC14
C18
VCC3 CE1000p
FF0_DAC_A1 3 SI3_ZA
D1 TR51 SI3_ZA 5
FF0_DAC_A2 2 SCK3_YB
D2 NON C71 SCK3_YB 4
FF0_DAC_A3 1 20 SCK3_ZB
D3 NPNB NON SCK3_ZB 3
FF0_DAC_A4 30 18 SI3_YB
D4 FB SI3_YB 2
FF0_DAC_A5 29 16 SI3_ZB
D5 PNPB R293 R127 TR55 SI3_ZB 1
FF0_DAC_A6 28
D6 NON R505
FF0_DAC_A7 27 24 NON NON NON
D7 VCC3 R298 R_non
FF0_DAC_A8 26
D8 NON
FF0_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM3_A
RST DP
13
DP
23 15
PSAVE DP R299 R131
TP56 17
DP NON NON
19
DP PC17
8 21
DAOUT DP NON R294 R128 TR56
7
GND3
2-20
10 NON
GND45 NON NON
14 C158
VOUTGND NON
NON TR52
NON
VCC3
FF1_DAC_B[0..9] VHV1
FF1_DAC_B[0..9] C39
IC18 CE0.1u
FF1_DAC_B0 4 22
D0 VCC45
FF1_DAC_B1 3 VCC
D1 TR32
FF1_DAC_B2 2 + C44 CN5
D2 2SC2873 C129 22u/50V
FF1_DAC_B3 1 20 VHV1
D3 NPNB CE0.1u 36
FF1_DAC_B4 30 18 VHV1
D4 FB 35
FF1_DAC_B5 29 16 GND
D5 PNPB R243 R74 TR28 34
FF1_DAC_B6 28 COM4_A
D6 2SC4131 33
FF1_DAC_B7 27 24 1 510 GND
D7 VCC3 R237 32
FF1_DAC_B8 26 COM4_A
D8 43 31
FF1_DAC_B9 25 GND
D9 30
9 COM4_A
DP 29
5 11 VCC3 GND
FF1_DAC_LAT0 LAT DP 28
6 12 COM4_B COM4_B
/FF1_DAC_RESET RST DP 27
13 GND
DP 26
23 15 COM4_B
/F1_POWER_SAVE PSAVE DP R236 R72 25
TP77 17 GND
DP 43 4.7 /0.25W 24
19 COM4_B
DP PC19 23
8 21 GND
DAOUT DP CE0.1u R242 R73 TR27 22
7 GND
GND3 2SA1746 21
10 10 510 VCC
GND45 C128 20 HEAD4
14 GND
VOUTGND CE0.022u 19
GND
TR31 18
E09A54RA GND
2SA1213 17
GND
16
GND
15
LAT4
LAT4 14
GND
13
CH4
CH4 12
FF1_DAC_A[0..9] GND
FF1_DAC_A[0..9] 11
NCHG4
NCHG4 10
GND
9
IC19 SCK4_ZA
SCK4_ZA 8
FF1_DAC_A0 4 22 SCK4_YA
D0 VCC45 SCK4_YA 7
FF1_DAC_A1 3 SI4_ZA
D1 TR30 SI4_ZA 6
FF1_DAC_A2 2 SI4_YA
D2 2SC2873 C43 SI4_YA 5
FF1_DAC_A3 1 20 SCK4_ZB
D3 NPNB CE0.1u SCK4_ZB 4
FF1_DAC_A4 30 18 SCK4_YB
HEAD BOARD_Circuit Diagram 6/9
D4 FB SCK4_YB 3
FF1_DAC_A5 29 16 SI4_ZB
D5 PNPB R241 R71 TR26 SI4_ZB 2
FF1_DAC_A6 28 SI4_YB
D6 2SC4131 R506 SI4_YB 1
FF1_DAC_A7 27 24 1 510
D7 VCC3 R235 R_non
FF1_DAC_A8 26 36FMN-BTK
D8 43
FF1_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM4_A
RST DP
13
DP
23 15
PSAVE DP R234 R69
TP78 17
DP 43 4.7 /0.25W
19
DP PC20
8 21
DAOUT DP CE0.1u R240 R70 TR25
7
GND3 2SA1746
10 10 510
GND45 C127
14
VOUTGND CE0.022u
2-21
E09A54RA TR29
2SA1213
IC16
LLAT5 2 18 R113 100 R252 0
LLAT5 D1 Q1 LAT5
CCH5 3 17
CCH5 D2 Q2 R111 100 R264 0
NNCHG5 4 16
NNCHG5 D3 Q3 CH5
5 15
D4 Q4 R108 100 R253 0
LLAT6 6 14
LLAT6 D5 Q5 NCHG5
CCH6 7 13
CCH6 D6 Q6 R106 100 R265 0
NNCHG6 8 12
NNCHG6 D7 Q7 LAT6
9 11
D8 Q8 R104 100 R262 0
CH6
1
E1 R90 100 R266 0
19
E2 NCHG6
TC74VHCT541AFT C59 C56 C55 C54 C51 C50
VCC
CE100p CE100p CE100p CE100p
PC4 CE100p CE100p
CE0.1u
VCC3
SCK5_YA
SCK5_YA 8
IC22 SCK5_ZA
SCK5_ZA 7
FF1_DAC_A0 4 22 SI5_YA
D0 VCC45 SI5_YA 6
FF1_DAC_A1 3 SI5_ZA
D1 TR35 SI5_ZA 5
FF1_DAC_A2 2 SCK5_YB
D2 2SC2873 C49 SCK5_YB 4
FF1_DAC_A3 1 20 SCK5_ZB
D3 NPNB CE0.1u SCK5_ZB 3
FF1_DAC_A4 30 18 SI5_YB
D4 FB SI5_YB 2
FF1_DAC_A5 29 16 SI5_ZB
D5 PNPB R249 R85 TR39 SI5_ZB 1
FF1_DAC_A6 28
D6 2SC4131 R507
FF1_DAC_A7 27 24 1 510 36FMN-BTK
D7 VCC3 R260 R_non
FF1_DAC_A8 26
D8 43
FF1_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM5_A
RST DP
13
DP
23 15
PSAVE DP R261 R88
TP92 17
DP 43 4.7 /0.25W
19
2-22
DP PC23
8 21
DAOUT DP CE0.1u R250 R86 TR40
7
GND3 2SA1746
10 10 510
GND45 C146
14
VOUTGND CE0.022u
E09A54RA TR36
2SA1213
VCC3
FF1_DAC_B[0..9] VHV2
FF1_DAC_B[0..9] C61
IC23 CE0.1u
FF1_DAC_B0 4 22
D0 VCC45
FF1_DAC_B1 3 VCC
D1 TR48
FF1_DAC_B2 2 + C66 CN7
D2 2SC2873 C155 22u/50V
FF1_DAC_B3 1 20 VHV2
D3 NPNB CE0.1u 36
FF1_DAC_B4 30 18 VHV2
D4 FB 35
FF1_DAC_B5 29 16 GND
D5 PNPB R285 R124 TR44 34
FF1_DAC_B6 28 COM6_A
D6 2SC4131 33
FF1_DAC_B7 27 24 1 510 GND
D7 VCC3 R281 32
FF1_DAC_B8 26 COM6_A
D8 43 31
FF1_DAC_B9 25 GND
D9 30
9 COM6_A
DP 29
5 11 VCC3 GND
FF1_DAC_LAT2 LAT DP 28
6 12 COM6_B COM6_B
/FF1_DAC_RESET RST DP 27
13 GND
DP 26
23 15 COM6_B
/F1_POWER_SAVE PSAVE DP R280 R122 25
TP115 17 GND
DP 43 4.7 /0.25W 24
19 COM6_B
DP PC25 23
8 21 GND
DAOUT DP CE0.1u R284 R123 TR43 22
7 GND
GND3 2SA1746 21
10 10 510 VCC
GND45 C154 20 HEAD6
14 GND
VOUTGND CE0.022u 19
GND
TR47 18
E09A54RA GND
2SA1213 17
GND
16
GND
15
LAT6
LAT6 14
GND
13
CH6
CH6 12
FF1_DAC_A[0..9] GND
FF1_DAC_A[0..9] 11
NCHG6
NCHG6 10
GND
9
IC24 SCK6_ZA
SCK6_ZA 8
FF1_DAC_A0 4 22 SCK6_YA
D0 VCC45 SCK6_YA 7
FF1_DAC_A1 3 SI6_ZA
D1 TR46 SI6_ZA 6
FF1_DAC_A2 2 SI6_YA
D2 2SC2873 C65 SI6_YA 5
FF1_DAC_A3 1 20 SCK6_ZB
D3 NPNB SCK6_ZB 4
HEAD BOARD_Circuit Diagram 8/9
2-23
E09A54RA TR45
2SA1213
IC25
LLAT3 2 18 R143 NON R300 NON
LLAT3 D1 Q1 LAT3
CCH3 3 17
CCH3 D2 Q2 R141 NON R308 NON
NNCHG3 4 16
NNCHG3 D3 Q3 CH3
5 15
D4 Q4 R139 NON R301 NON
LLAT7 6 14
LLAT7 D5 Q5 NCHG3
CCH7 7 13
CCH7 D6 Q6 R137 NON R309 NON
NNCHG7 8 12
NNCHG7 D7 Q7 LAT7
9 11
D8 Q8 R135 NON R306 NON
CH7
1
E1 R133 NON R310 NON
19
E2 NCHG7
NON C82 C79 C78 C77 C74 C72
PC5
NON
VCC3
FF1_DAC_B[0..9] VHV3
FF1_DAC_B[0..9] C83
IC27 NON
FF1_DAC_B0 4 22
D0 VCC45
FF1_DAC_B1 3 VCC
D1 TR64
FF1_DAC_B2 2 + C88 CN10
D2 NON C161 NON
FF1_DAC_B3 1 20 VHV3
D3 NPNB NON 36
FF1_DAC_B4 30 18 VHV3
D4 FB 35
FF1_DAC_B5 29 16 GND
D5 PNPB R329 R150 TR60 34
FF1_DAC_B6 28 COM7_A
D6 NON 33
FF1_DAC_B7 27 24 NON NON GND
D7 VCC3 R324 32
FF1_DAC_B8 26 COM7_A
D8 NON 31
FF1_DAC_B9 25 GND
D9 30
9 COM7_A
DP 29
5 11 VCC3 GND
FF1_DAC_LAT3 LAT DP 28
6 12 COM7_B COM7_B
/FF1_DAC_RESET RST DP 27
13 GND
DP 26
23 15 COM7_B
/F1_POWER_SAVE PSAVE DP R323 R148 25
TP131 17 GND
DP NON NON 24
19 COM7_B
DP PC27 23
8 21 GND
DAOUT DP NON R328 R149 TR59 22
7 GND
GND3 NON 21
10 NON NON VCC
GND45 C160 20 HEAD7
14 GND
VOUTGND NON 19
GND
TR63 18
NON GND
NON 17
GND
16
GND
15
LAT7
LAT7 14
GND
13
CH7
CH7 12
FF1_DAC_A[0..9] GND
FF1_DAC_A[0..9] 11
NCHG7
NCHG7 10
GND
9
IC28 SCK7_ZA
SCK7_ZA 8
HEAD BOARD_Circuit Diagram 9/9
FF1_DAC_A0 4 22 SCK7_YA
D0 VCC45 SCK7_YA 7
FF1_DAC_A1 3 SI7_ZA
D1 TR62 SI7_ZA 6
FF1_DAC_A2 2 SI7_YA
D2 NON C87 SI7_YA 5
FF1_DAC_A3 1 20 SCK7_ZB
D3 NPNB NON SCK7_ZB 4
FF1_DAC_A4 30 18 SCK7_YB
D4 FB SCK7_YB 3
FF1_DAC_A5 29 16 SI7_ZB
D5 PNPB R327 R147 TR58 SI7_ZB 2
FF1_DAC_A6 28 SI7_YB
D6 NON R509 SI7_YB 1
FF1_DAC_A7 27 24 NON NON
D7 VCC3 R322 R_non
FF1_DAC_A8 26 NON
D8 NON
FF1_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM7_A
RST DP
13
DP
23 15
PSAVE DP R321 R145
TP132 17
DP NON NON
19
DP PC28
8 21
DAOUT DP NON R326 R146 TR57
7
2-24
GND3 NON
10 NON NON
GND45 C159
14
VOUTGND NON
NON TR61
NON
VCC3
2-25
SERVO BOARD_Arrangement Diagram (Soldering Side)
2-26
VCC
CN15
1.0K R203
1.0K R207
IC22B 74LVC14
R202 470 1
VCC 4 3 PhA+
R131 220 /XG_A 2
IC22A
/H8S_RESET R206 470 3
2 1 PhB+
R102 LED2 /XG_B 4
VCC3 74LVC14
3
5
1.0K Q2 VCC3
SEL6410E 6
2
1
6
C136 7
F0in
C130
F0out
Mode
/LESSTHANS
/LESSTHANF
/VCS1
CE0.1u 8
CE1000p
CE1000p
C93 DTC114EK PC31
C133
RA3
EXBA10E103J CE0.1u 53398-0890
1
VCC3
R140 10K
R139 10K
2
9
3
8
4
7
5
CE22p
10
CE0.1u
CE18p
C69
C68
Y1
/VRD
6 5
/VHWR To GRIT ENCODER BOARD
7
220
/ENC_CHECK
4 8.0MHz VM
/SerialStart
8
3
R136
9
/PWM_ENin
VCC3 2
SCLK
/MTRERR
RA1
EXBA10E103J
1.8K
1 10
G_CCW
+
33
G_CW
C126
CE1.0u
Cmd_MtoS C91
C94
Cmd_MtoS VD[0..15] 100u/63V
Cmd_StoM
Cmd_StoM
/Cmd_HS_StoM To FEED MOTOR
CE0.22u/50V
/Cmd_HS_StoM
C127
R83
/Cmd_HS_MtoS VCC3
R141
/Cmd_HS_MtoS VCC
VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15
R84 2.2K
CE0.22u/50V
C128 CN18
C67 C71 6 5 CE0.022u IC24
CE1000p CE1000p 1
7 11 10 C86
PC21 GND GND CE0.022u 2
4 100 XPWM+ 12 9
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
CE0.1u XPWM+ R193 NC NC 3
8 XPWM- 13 8
XPWM- IN2 IN1 R208 FL38 4
3 R183 100 14 7 0.1ohm/1W
BOOT2BOOT1 EXCML20A390 5
9 15 6
RES
Vref OUT1 6
GND
GND
VCC3 2
STBY
VCC3
16 5
XTAL
PC9 SENSE VS 7
RA7
EXBA10E103J
PF6/AS
EXTAL
PF5/RD
PD0/D8
PD1/D9
100
PLLVSS
1 10 PWM_EN 17 4
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14
PLLVCC
CE0.1u
PF3/LWR
PWM_EN R184 ENABLEOUT2 EXCML20A390
PF4/HWR
PF0/WAIT
18 3 5267-07A
NC NC FL20
19 2
PF7/CLKOUT
C118 NC NC
P50/TXD2/IRQ0
P51/RXD2/IRQ1
R158 1.0K VCC3 20 1
PF2/LCAS/IRQ15
SOL_CURNT GND GND
PF1/UCAS/IRQ14
R156 1.0K 109 72 CE0.22u IC22F
Y_CURNT P52/SCK2/IRQ2 PD7/D15
110 71 VD0 5 6 L6201PS /X_A 12 13 RA24 RA25 VCC3
X_CURNT P53/ADTRG/IRQ3 PE0/D0 /XM_A
VM 111 70 VD1 7 IC22C 74LVC14 1 8 4 5
R145 R157 1.0K PH2/CS6/(IRQ6) PE1/D1 1 8 4 5
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
112 69 VD2 4 /X_B 6 5 2 7 3 6
PH3/CS7/OE/(IRQ7) PE2/D2 /XM_B 2 7 3 6
RA5
47K 113 68 VD3 8 74LVC14 3 6 2 7
R138 PG4/BREQO PE3/D3 3 6 2 7
114 67 3 /Y_A 10 11 4 5 1 8
CE0.022u
CE0.022u
CE0.022u
10K PG5/BACK VCC3 /Y_A 4 5 1 8
115 66 VD4 9 R123 100K 0.1% IC22D 74LVC14
R137 PG6/BREQ PE4/D4 IC22E EXBV8V102J
116 65 VD5 2 /Y_B 8 9 EXBV8V470J
CE0.022u
10K(NON) VCC3 PE5/D5 /Y_B
C98
C95
C99
C96
R146 2.2K
R143 470
R147 470
R144 470
EXBA10E103J
117 64 VD6 10 1 IC26C 74LVC14
P40/AN0 PE6/D6 3403A
120 61 + 10
P43/AN3 P61/TMRI1/DREQ1/IRQ9 T27
121 60
CE1000p
CE1000p
CE1000p
CE1000p
R215
123 58
T19 P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14) FANPWM2
124 57 VCC +15 VM
C110
C111
C112
C113
100K 0.1%
125 56 T33
127 54
R197
R198
15K
130 51
C125
1 P57/AN15/DA3/IRQ7 P17/PO15/TIOCB2/TCLKD/EDRAK3 /Y_A 1
131 50 VCC3
CE0.1u
2 AVSS P16/PO14/TIOCA2/EDRAK2 INTDDA R88 R87 D80 R121 2
R92 1.0K 132 49
C135 C134
DAN202K 0.1ohm/1W
D76
monitor
5 P34/SCK0 GND T37 10K FL19 5
R120
CE0.22u/50V CE0.22u/50V
RA8
FS30ASJ-2
UDZS16B
2-27
DDA_StoM P31/TXD1 P10/PO8/TIOCA0 XPWM+ YP_PWM D1 Q1 22 HIN HO EXCML20A390
139 42 7 3 17 R174 14 5267-08A
P30/TXD0/IrTXD P75/EDACK1/(DACK1) YP_DIR D2 Q2 LIN R205 22 FL21
EXBA10E103J
140 41 5 6 4 16 R172 22 13 6
P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) /PWM_EN D3 Q3 22 SD VS
141 40 5 15 R171 +15
C78 C79 P81/EDREQ3/(IRQ1) IC12 P73/ETEND1/(TEND1) YM_PWM D4 Q4 22
142 39 6 14 R170 15 3 Q7
CE1000p CE1000p P82/ETEND2/(IRQ2) VCC3 SelPWMMode YM_DIR D5 Q5 VSS VCC R191 22
T32 T31 T35 T34 143 38 7 13
5
7
4
8
3
9
2
10
MD0 NMI Y_DIR D6 Q6 FS30ASJ-2
C108
144 37 8 12 4 1
CE1000p
C109
CE0.1u
SCLK
RA9 D8 Q8 N.C
EXBA10E103J 16 2
N.C COM
VCC3 1 5
6
1
CPU ID:0001 E1 PC13 N.C C116
19 9
E2 CE0.1u N.C CE0.1u
33
PC20 74VHCT541 IR2112S
CE0.1u +15 VM
CE1000p
VM
CE1000p
CE1000p
VCC3 PC10
CE1000p
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
CE0.1u
R196
15K
C72
C74
C76
C77
YP_DIR
YM_DIR
1
2
3
4
5
6
7
8
9
YP_PWM
C124
YM_PWM
/PWM_EN
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
R81 R80
Y_DIR
/PWM_ENin
CE0.1u
10 R195
TDI_1 R161
TCK
2
1
VCC3 1
R122 100K 0.1%
3
VCC IC30
2 11 7
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15
CE0.22u/50V CE0.22u/50V
6
1
6
1
12
11
10
9
8
7
6
5
4
3
2
1
VDD VB
R213 12K 0.1%
R212 12K 0.1%
Q9 IC26D
UDZS16B
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
EXBA10E103J EXBA10E103J 13 48 14 14
SolPh
SolDecay
T39
T45
T41
T38
T44
T40
TDI
/SOL_EN
/X_A I/O
TCK
I/O G_CCW LIN R204 22 Y_CURNT
GND
14 47 13 6 12
5
7
4
8
3
9
2
5
7
4
8
3
9
2
+
/X_B I/O I/O G_CW SD VS
10
10
R79
CLK0/I0
15 46 +15
0 /XM_A I/O I/O PWM_EN
16 45 15 3
Test0 T46
Test1 T42
Test2
Test3
Test4
Test5
Test6
Test7
/XM_B I/O I/O Y_PWM VSS VCC
R214
4.7K 0.1%
17 44 Q6
VCC3 I/O Mode R190 22 FS30ASJ-2
PC26 18 IC17 43 4 1 VCC
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15
C107
CE0.1u
NC GND N.C LO
100K 0.1%
20 41 CE1.0u 16 2
/XG_A I/O VCC3 N.C COM
VCC3 21 40 5
/XG_B I/O I/O Y_PWMMinus N.C C115
22 39 9
/RESET I/O I/O T56 N.C CE0.1u
23 38
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
/SRVBRD_RESET I/O I/O T57
24 37 IR2112S
/H8S_RESET I/O I/O T54
21
23
24
25
26
1
2
3
4
5
6
7
8
9
10
28
I/O
I/O
I/O
TMS
CLK1/I1
NC
GND
TDO
I/O
I/O
I/O
I/O
R103
2.2K
25
26
27
28
29
30
31
32
33
34
35
36
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
C97
A10
A11
A12
A13
A14
CE0.1u
VCC3
IC11
CY7C1399
I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
WE
CS
OE
GND
TMS
TDO
11
12
13
15
16
17
18
19
27
20
22
14
T49
T48
T51
T50
T53
T52
T55
SelPWMMode
VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15
/VRD
/VCS1
/VHWR
VD[0..15]
VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15
10
2
9
3
8
4
7
5
RA2
EXBA10E103J
VCC3
1
6
VCC3
VCC VMTD VCC3
C92
10K
10K
10K
+ 100u/63V TP82 R49
IC23
isp Down load TP143 TP81 VCC3 10K
TP165 TP163
MTD2005F VMTD CN5
TP161 TP164 TP169 TP166
19 1 VCC
VCC VMMA TP168 TP167 TP160 1
24 14
R113
R114
R111
ALM VMMB D82 2 TDO
To INKTANK BOARD
D1FS6 CN13 TP142 TP140
SolDecay 3 TDI
26 3 TP80 TP79 TP77 TP141 TP139 VCC
/StepDrvEnable
SolPh PHA OUT1 1 4
R181 NON 17 7 D81 FL17 CN8
PHB OUT2 EXCML20A390 2 5
/SOL_EN 18 8 D1FS6 D74
DECAY OUT3 R117 3 6 TMS 1
12 D1FS6 1.0ohm/1W FL18 SerCtrg_CLK
SolPWM OUT4 EXCML20A390 4 7 2
R180 0 SerCtrg_LOAD
5 8 TCK 3
27 28 D73 SerCtrg_OUT
R179 ENA A LG A 6 R46 4
VCC3 16 15 D1FS6 53398-0890 SerCtrg_IN
NON TP162 R112 10K ENA B LG B PinchPos 7 10K 5
HS1 IC9 R89 100
GND /Crop_ON 8 6
23 HS2 SerTU_CLK 2 18
VREFA GND CropSens 9 D1 Q1 C75
20 2 SerTU_LOAD 3 17 52808-0691
R178 C114 VREFB NC 10 D2 Q2 CE470p
25 4 SerTU_OUT 4 16
CR NC 11 D3 Q3
VCC 6 FANPWM2 NC SerTU_IN 5 15
NON NON NC R110 NON 12 D4 Q4
22 9 6 14
VSA NC D5 Q5
11 52808-1291 T63 T5 T6 T7 Ser500_CLK 7 13 VCC
NC D6 Q6
13 Ser500_LOAD 8 12
NC D7 Q7 TP69 TP65
21 Ser500_OUT 9 11 PC15 VCC
RSA
NC
RSB
VSB D8 Q8 TP71 TP66 TP62
+27 VCC CN3
Serial_IN
R188
10K
C88 1 CE0.1u
CE820p
SerTU_STORE
5
R192 220 Serial_OUT E1 1
13
10
CE0.1u 19 R38
CE3900p
PC16 E2 10K 2
4
IC26A CE1.0u 3
74VHCT541
C119
R116
R118
12K 0.1%
Serial_LOAD 4
3
C117
0(NON)
fo r TU
/RD
R189 0 + CropSens Serial_CLK 5
R182
100K 0.1% 1 R119 R39 100
CropMark 6
2 100 VCC3
IC26B - C87 RX1 C34 CE470p 7
- 6
SOL_CURNT 7 3403A CE470p 100K 53398-0790
R201
12K 0.1%
SOL_CURNT
11
+ 5
3403A
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
CN6
R199
VCC
TP89
TP90
TP91
TP92
I5
A[1..4] 1
100K 0.1%
1 75
GND GND 2
GND
GND
GND
GND
GND
GND
2 74
VCC3
VCC3
TDI TDI TDO TDI_1 3
I/O7 A14
I/O6 A12
I/O5 A10
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O8 A1 TRST 4
I/O58 D10
I/O57 D12
I/O56 D14
A2 4 72 Ser500_IN R82 100
D[0..3] I/O9 A3 I/O55 D1 5
A3 5 71 CE470p
I/O10 A5 I/O54 D3 Serial_STORE 6
A4 6 70
TP95
TP96
TP97
TP98
TP99
+41 VMTD VM 15 61
Mstep0A I/O16 B15 I3/CLK2 T20 16
VCC 16 60
Mstep0B I/O17 B13 I/O47 C15 T21 Sol_Rush 17
17 59
R101 Mstep1A I/O18 B11 IC10 I/O46 C13 MtrW_1_ Sol_Hold 18
R176 18 58
1K/0.5W D72 Mstep1B I/O19 B9 I/O45 C11 MtrW_0_ 19
CN16 + C90 Q4 19 57 VCC
Comment: 2SJ535 PTZ43A 47/1W Mstep_Hold I/O20 B7 I/O44 C9 20
20 56
TP125
TP126
TP129
TP130
TP131
TP132
GND
GND
I/O24 B14
IO/25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND
2SK2796S C73 Ctrg_TXD 27
B6P-VH
CE470p 28
2
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
+ 52808-2891
C89 1 3
3
100u/63V VCC3
1.0K
2 Q3
C82
1000u/63V
MtrPower
+ +41 +27 VCC VCC3
2-28
1
6
C105
DTC114EK CN14
CE470p
R162
RA6
1
1
PC17 EXBA10E102J
2
/LWR
CE1.0u
2
9
3
8
4
7
5
3
10
MtrH_0_
MtrH_1_
MtrI0_0_
MtrI0_1_
MtrI1_0_
MtrI1_1_
MtrI2_0_
MtrC0_0_
MtrC0_1_
MtrC1_0_
MtrC1_1_
4
MtrWDcy 5
MtrI3Dcy 6
MtrI2Dcy 7
MtrI1Dcy 8
MtrI0Dcy 9
VCC3 VCC3
MtrHDcy
5267-09A
R163 R104 MtrC1Dcy
To MAIN BOARD R164 CX1
1.0K 1.0K MtrC0Dcy
CN11 NON NON T69 +27 VCC
IC19A IC19B
52808-2591 VCC3 IC21
T59 2 1 1 2 3 4
1 DDA_CLK PC30 VDD OUT /RESET
150
22K
2 R60 TP145
T60 3 5 1.2ohm/1W
3 Cmd_StoM CE0.1u GND Cd C83 74LVC14 74LVC14 TP144 TP146
T61
4 Cmd_MtoS D42 D2FS6(NON)
R99
R98
R151 150
R149 22K
R187
R186
R185
T76 RA4
13 /LESSTHANF C42 CE470p CE470p 6
T77 VCC Q8 VCC3 EXBV8V101J UPA1759 + CN4
14 /MTRERR 10u/100V
T78 1 3 4 5 53398-0690(NON)
15 /SRVBRD_RESET IN OUT @FanFA 4 5 1
T79 3 6 L2
10K
10K
10K
16 /SerialStart R194 @Fan0 3 6 2
T80 2 + 2 7 To HEAD BOARD
17 /Crop_ON GND 10K @FANPWM1 2 7 L RCH895-181K 3
T81 1 8
18 PinchPos @FANPWM2 1 8 Therm 4
uPC2933T
19 D70 D2FS6
T82 TP94 53398-0490
20 CropMark
C85 C123 TP88 TP105
21 C53
T83 100u/25V CE0.1u + CN7
22 F0out 10u/100V
T84 IC27
23 F0in 1
1 8 L3
24 Source1 Drain1 2 To FAN JUNCTION BOARD
D77 2 7
25 Gate1 Drain1 L RCH895-181K 3
3 6
Source2 Drain2 D69 D2FS6
1SS355 4 5 53398-0390
Gate2 Drain2
IC25 T85
+27 TA7815 +15 UPA1759 C58 +
1 2 10u/100V
VI VO
L4
GND
C129 C120 L RCH895-181K
+
CE0.1u C84 CE0.1u
3
100u/25V
+27
D52 TP100
D1FL20U(NON) TP3
TP134
IC29
Sol_+
R134 100 1 8
Source1 Drain1 Sol_-
2 7
@Sol_ Gate1 Drain1 D1FL20U(NON)
3 6
T8 Source2 Drain2
4 5 D71
Gate2 Drain2 T2
R135 TP124
UPA1759(NON)
0
VCC3
8
7
6
5
8
7
6
5
10K
10K
RA18
8
7
6
5
RA16
EXBV8V103J
1 8
2 7
3 6
4 5
1
2
3
4
EXBV8V102J
TP147
1
2
3
4
1
2
3
4
TP157 TP155
R133
R95
/H8S_RESET /StepDrvEnable
/RD
/HWR
/LWR
VCC3
C104 C102 MtrW_PB
MtrW_PA
To MOTSENS JUNCTION BOARD CE18p CE22p R154 220 C103 MtrH_PB
CE0.1u MtrH_PA
CN1
26 +A_I0 Y2
8.0MHz T17
25 +B_I0 R100
24 -A_I0
1.8K
23 -B_I0 CLK32
22 +A_I1 /SensWOrg D[0..15]
VCC
21 +B_I1
IC16 IC13
20 -A_I1 /CS1
VCC3 VCC3 D0 11 21 A1 D8 11 21 A1
19 -B_I1 R130 /CS2 I/O0 A0 I/O0 A0
D1 12 23 A2 D9 12 23 A2
18 +A_I2 220 I/O1 A1 I/O1 A1
D2 13 24 A3 D10 13 24 A3
1
6
1
6
17 +B_I2 LED1 I/O2 A2 I/O2 A2
D3 15 25 A4 D11 15 25 A4
16 -A_I2 I/O3 A3 I/O3 A3
RA21 RA12 D4 16 26 A5 D12 16 26 A5
15 -B_I2 I/O4 A4 I/O4 A4
EXBA10E103J EXBA10E103J D5 17 1 A6 D13 17 1 A6
3
14 +A_I3 TP156 I/O5 A5 I/O5 A5
SEL6410E D6 18 2 A7 D14 18 2 A7
2
9
3
8
4
7
5
2
13 +B_I3 TP158 TP159 I/O6 A6 I/O6 A6
10
2 D7 19 3 A8 D15 19 3 A8
12 -A_I3 Q1 I/O7 A7 I/O7 A7
4 A9 4 A9
11 -B_I3 A8 A8
33
TP58 DTC114EK 27 5 A10 27 5 A10
D8 10
D9
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
10 Sol_+ /LWR WE A9 /HWR WE A9
TP76 6 A11 6 A11
1
9 Sol_- A10 A10
20 7 A12 20 7 A12
8 /CS1 CS A11 CS A11
T4 T14 LED 8 A13 8 A13
7 A12 A12
R153
T11 T18 SEL VCC3 22 9 A14 22 9 A14
6 TP2 TP1 SEL /RD OE A13 OE A13
D8
D9
D10
D11
D12
D13
D14
VCC SEL1 10 A15 10 A15
5 SEL1 A14 A14
VCC3 VCC3
4 Cmd_StoM
R12 100 14 28 14 28
3 @/SensWOrg Cmd_MtoS GND VCC3 GND VCC3
2 R11 100 @/SensC0 /Cmd_HS_StoM
VCC3 PC23 CY7C1399 PC25 CY7C1399 PC24
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
1 /Cmd_HS_MtoS CE0.1u CE0.1u CE0.1u
52808-2691 PC28
SEL2
RES
C7 C6 RST
GND
GND
CE0.1u
STBY
VCC3
XTAL
SERVO BOARD_Circuit Diagram 3/4
PF6/AS
EXTAL
PF5/RD
PD0/D8
PD1/D9
CE470p CE470p
PLLVSS
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14
PLLVCC
PF3/LWR
PF4/HWR
PF0/WAIT
PF7/CLKOUT
P50/TXD2/IRQ0
P51/RXD2/IRQ1
VCC3 VCC3
PF2/LCAS/IRQ15
A[1..16]
PF1/UCAS/IRQ14
VCC3 109 72 D15
P52/SCK2/IRQ2 PD7/D15
VCC3 110 71 D0
P53/ADTRG/IRQ3 PE0/D0
R109 10K 111 70 D1 D0 10 1
1
6
PH2/CS6/(IRQ6) PE1/D1
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
R159
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
C106 R108 10K 112 69 D2 D1 2
10K PH3/CS7/OE/(IRQ7) PE2/D2
RA23 CE1.0u 113 68 D3 D2 9
R160 PG4/BREQO PE3/D3
EXBA10E103J 114 67 D3 3
PG5/BACK VCC3
VCC T66 115 66 D4 D4 8
2
9
3
8
4
7
5
10K(NON) PG6/BREQ PE4/D4
10
116 65 D5 D5 4
VCC3 PE5/D5
RA11
EXBA10E103J
1
6
Therm P40/AN0 PE6/D6
118 63 D7 D7 5 6
T72 P41/AN1 PE7/D7
RA22 119 62
T65 P42/AN2 FWE FWE
EXBA10E103J 120 61
T71 P43/AN3 P61/TMRI1/DREQ1/IRQ9 MtrI3_PB
121 60
2
9
3
8
4
7
5
T64 VREF P60/TMRI0/DREQ0/IRQ8 MtrI3_PA
2-29
10
122 59
T70 AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15) T43
123 58
/SensCov P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14) T47
124 57
Serial_IN P45/AN5 P25/PO5/TIOCB4/(IRQ13) Mstep2B
125 56
P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12) Mstep2A
126 55 VCC
P47/AN7/DA1 P23/PO3/TIOCD3/(IRQ11) Mstep1B
IC18 127 54
P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) Mstep1A
2 18 /SensC0 128 53 PC11
@/SensC0 D1 Q1 P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9) Mstep0B
3 17 /SensC1 129 52
@/SensC1 D2 Q2 /SerialStart P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) Mstep0A
4 16 /SensCVOrg 130 51 CE0.1u
@/SensCVOrg D3 Q3 P57/AN15/DA3/IRQ7 IC15 P17/PO15/TIOCB2/TCLKD/EDRAK3
5 15 131 50
@/SensWOrg D4 Q4 /SensWOrg AVSS P16/PO14/TIOCA2/EDRAK2 Sol_Rush
6 14 132 49
@/SensHOrg D5 Q5 NC P15/PO13/TIOCB1/TCLKC Sol_Hold TP154
7 13 133 48 IC14
@/SensR0 D6 Q6 P35/SCK1/(OE) P14/PO12/TIOCA1 Mstep_Hold
8 12 /SensHOrg 134 47 /StepDrvEnable 2 18
@/SensR1 D7 Q7 P34/SCK0 GND D1 Q1 /StepDrvEnable1
9 11 135 46 3 17
D8 Q8 P33/RXD1 H8S/267X-QFP144 P13/PO11/TIOCD0/TCLKB MtrADcy D2 Q2 /StepDrvEnable2
136 45 4 16
GND P12/PO10/TIOCC0/TCLKA D3 Q3 @Sol_
1 137 44 5 15
E1 Ctrg_RXD P32/RXD0/IrRXD P11/PO9/TIOCB0 D4 Q4 @Fan0
19 VCC3 138 43 6 14
E2 P31/TXD1 P10/PO8/TIOCA0 D5 Q5 @FanFA
139 42 7 13
Ctrg_TXD P30/TXD0/IrTXD P75/EDACK1/(DACK1) MtrI2_PB Serial_CLK FANPWM1 D6 Q6 @FANPWM1
74LVC541 PC14 140 41 8 12
P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) MtrI2_PA Serial_LOAD FANPWM2 D7 Q7 @FANPWM2
141 40 9 11
P81/EDREQ3/(IRQ1) P73/ETEND1/(TEND1) MtrI1_PB Serial_OUT D8 Q8
CE0.1u 142 CPU ID:0010 39
P82/ETEND2/(IRQ2) VCC3 MtrI1_PA Serial_STORE
143 38 1
MD0 NMI E1
144 37 19
MD1 WDTOVF E2
VCC VCC3
PC22 74VHCT541
8
7
6
5
10K
10K
To MOTSENS JUNCTION BOARD
5
7
4
8
3
9
2
10
CE0.1u
8
7
6
5
RA10
CN2 RA15
1
2
3
4
EXBV8V103J
TP74 EXBA10E102J
26 +A_C0
R168
R167
TP73 VCC3
1
2
3
4
6
1
25 +B_C0 PC27
TP68 CN12
24 -A_C0
TP64
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
23 -B_C0 5 IC19E IC19D CE0.1u
TP57
22 +A_W 4
TP53 11 10 9 8
1
2
3
4
5
6
7
8
9
21 +B_W 3
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
TP40 Monitor
20 -A_W 2
TP39
19 -B_W 1 74LVC14 74LVC14
TP38
18 +A_C1 R169 10K MtrI0_PB
TP37 53398-0590
17 +B_C1 MtrI0_PA
TP36
16 -A_C1
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
TP34
15 -B_C1 IC19C T58
TP29
14 +A_H A[1..16]
TP26 5 6
13 +B_H
TP23 VCC3
12 -A_H MtrC1_PB
TP18
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
11 -B_H 74LVC14 MtrC1_PA
TP27
10 +FAN IC19F R105 R106 MtrC0_PB
TP30
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
9 -FAN 10K NON MtrC0_PA
13 12
8 MtrA_PB
JP2 VCC3 RA20 RA19
7 MtrA_PA
Pad EXBA10E103J EXBA10E103J Serial_LOAD
6 TP19TP17TP8 74LVC14
10K
VCC 1
6
1
6
1
5
10K
4
R9 100 2
5
7
4
8
3
9
2
10
3 @/SensCVOrg
2 R10 100 @/SensC1
R13 100 3 RA17
1 @/SensHOrg FWE
EXBA10E102J
R152
R132
52808-2691
6
1
R107
C5 C8 C9
0
CE470p CE470p CE470p
VCC VCC
R96 R94
1.0K T1 1.0K T3
/StepDrvEnable1 /StepDrvEnable2
VCC VMTD VCC VMTD VCC VMTD
RSA
PG
RSB
RSA
PG
RSB
RSA
NC
RSB
VSB
5
R40 220 R41 220
11
13
17
11
13
17
13
10
C25 C20 C21 C11 C1 C2 C45 C40 C41
R22 R25 220 CE3900p R1 R4 220 CE3900p CE820p CE820p
CE3900p CE820p CE820p CE820p CE820p
220 220
R42 1.0ohm/1W R43 1.0ohm/1W
R23 R24 R2 R3
0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W
SERVO BOARD_Circuit Diagram 4/4
2-30
C28 C14 C62
R34 R18 R72
1.0K 6 7 1.0K 6 7 1.0K 27 28
TP51 ENA A LG A D32 EXCML20A390
CE0.047uTP15 ENA A LG A D24 EXCML20A390
CE0.047u TP104 ENA A LG A D58 EXCML20A390
CE0.047u 22 21 D14 D1FS6 22 21 D6 D1FS6 16 15 D55 D1FS6
TP47 ENA B LG B TP6 ENA B LG B TP103 ENA B LG B
9 D1FS6 9 D1FS6 HS1 D1FS6
NC TP60 FL10 NC TP24 FL2 GND FL31
2 15 2 15 23 HS2
VREFA NC VREFA NC VREFA GND
26 16 26 16 20 2
TP52 VREFB NC D31 EXCML20A390 TP16 VREFB NC D23 EXCML20A390 TP118 VREFB NC D56 EXCML20A390
4 19 D16 D1FS6 4 19 D8 D1FS6 25 4 D59 D1FS6
R37 CR NC R21 CR NC R70 CR NC
VCC D1FS6 VCC D1FS6 VCC 6 D1FS6
MtrI1_1_ TP56 FL9 MtrI3_1_ TP20 FL1 MtrW_1_ NC FL30
3.3K 1 27 3.3K 1 27 3.3K 22 9
VSA VSB VSA VSB VSA NC
R36 C31 R20 C17 R73 C63 11
R35 D33 EXCML20A390 R19 D25 EXCML20A390 R71 NC D60 EXCML20A390
1.0K 1.0K 1.0K 13
D1FS6 D1FS6 NC D1FS6
CE0.047u 10K CE0.047u 10K CE0.047u 10K 21
RSA
PG
RSB
RSA
PG
RSB
RSA
NC
RSB
VSB
5
11
13
17
11
13
17
13
10
VSB VSB
5
5
2-31
+5 VHV0 +5 VHV1
P
P
P
P
C501 + C502 C5 + C2 C503 + C504 C6 + C3
CE0.1u 22u/16V CE0.1u 10u_50V CE0.1u 22u/16V CE0.1u 10u_50V
M
M
M
M
VHV0 +5 VHV0 +5 VHV1
CN2 CN3 CN4
1
VHV0 0 HEAD 1
VHV0
1
VHV1 2 HEAD
VHV0 +5 VHV0 VHV0 1 HEAD VHV1 +5 VHV1
2 2 2
GND GND +5 VHV0 GND
3 3 3
GND COM1_A GND
4 C514 4 COM1_A 4 C516
COM0_A GND COM2_A
5 COM0_A NoMount 5 C515 5 COM2_A NoMount
GND CN15 COM1_A GND CN16
6 6 NoMount 6
COM0_A TP74 VHV0 GND CN8 COM2_A TP76 VHV1
7 21 7 7 21
GND GND COM1_A TP45 VHV0 GND GND
8 20 8 COM1_B 21 8 20
COM0_A COM0_B GND GND COM2_A COM2_B
9 19 9 20 9 19
GND GND COM1_B COM1_B GND GND
10 18 10 19 10 18
COM0_B COM0_B GND GND COM2_B COM2_B
11 COM0_B 17 11 18 11 COM2_B 17
GND GND COM1_B COM1_B GND GND
12 16 12 17 12 16
COM0_B COM0_B GND GND COM2_B COM2_B
13 15 13 16 13 15
GND TP62TP63TP64 GND COM1_B COM1_B GND TP4 TP5 TP6 GND
14 14 14 15 14 14
COM0_B CHECK0 GND TP43 TP42 TP41 GND COM2_B CHECK2
15 CHECK0 13 15 14 15 CHECK2 13
GND VCC VCC CHECK1 GND VCC
16 12 16 HD_SENS CHECK1 13 16 12
VCC NCHG0 /P_SIDE_SENS VCC GND NCHG2
17 11 17 12 17 11
HEAD_TH_BU GND GND NCHG1 ENC_PHA GND
18 10 18 11 18 10
GND LAT0 HEAD_U/D_H GND GND LAT2
19 9 19 10 19 9
P_SIDE GND HD_SENS LAT1 ENC_PHB GND
20 8 20 9 20 8
GND CH0 HEAD_U/D_L GND GND CH2
21 7 21 8 21 7
LAT0 GND GND CH1 LAT2 GND
22 6 22 7 22 6
GND NC LAT1 GND GND NC
23 5 23 6 23 5
CH0 SCK0_ZB GND NC CH2 SCK2_ZB
24 4 24 5 24 4
GND SCK0_YB CH1 SCK1_ZB
To Head1 Module
GND SCK2_YB
25 3 25 4 25 3
NCHG0 SI0_ZB GND SCK1_YB NCHG2 SI2_ZB
26 2 26 3 26 2
GND SI0_YB NCHG1 SI1_ZB GND SI2_YB
27 1 27 2 27 1
GND GND SI1_YB GND
28 28 1 28
SCK0_YA 52808-21 SCK1_ZA SCK2_YA 52808-21
29 29 29
SCK0_ZA TP54 TP53 TP52 TP51 SCK1_YA TP32TP33TP34TP44 52808-21 SCK2_ZA TP19TP20TP21TP35
30 30 30
SI0_YA SI1_ZA SI2_YA
31 31 31
SI0_ZA SI1_YA SI2_ZA
32 32 32
SCK0_YB SCK1_ZB SCK2_YB
33 33 33
SCK0_ZB SCK1_YB SCK2_ZB
34 34 34
SI0_YB SI1_ZB SI2_YB
35 35 35
SI0_ZB SI1_YB SI2_ZB
36 36 36
SUB BOARD A_Circuit Diagram 1/3
2-32
GND NCHG1 GND
9 10 9
LAT0 GND LAT2
8 9 8
TP58 TP57 TP56 TP55 GND LAT1 TP12 TP11 TP10 TP9 GND
7 8 7
CH0 TP2 TP1 TP8 TP7 GND CH2
6 7 6
NC CH1 NC
5 6 5
SCK0_YA NC SCK2_YA
To Head2 Module
To Head0 Module
4 5 4
SCK0_ZA SCK1_YA SCK2_ZA
To Head1 Module
3 4 3
SI0_YA SCK1_ZA SI2_YA
2 3 2
SI0_ZA SI1_YA SI2_ZA
1 2 1
SI1_ZA
1
52808-21 52808-21
52808-21
+5
ENC_PHA
+5 /P_SIDE_SENS
ENC_PHB
P
C9 + C511 HEAD_U/D_H
+5
CE0.1u
22u/16V
M
IC1A HEAD_U/D_L
BA-10358F
8
R6
P
3 + C512
R4
++
1 0
2 22u/16V
M
0 -
-
4
R7 +5
10K_1%
R5 NoMount
+5_out
R12 TR1 R13
NoMount
1
0 (DTB123EK) NoMount
(1.0K)
/P_SIDE_SENS 2 CN21
IC1B R10 R11 1
3
BA-10358F 2
8
5
NoMount NoMount 3
PRINT CARRIAGE BOARD 1/3
(82) (100)
++
7 NoMount
6 R14 (53261-03)
- VR1
- 0
(22K)
4
NoMount
R9 0
C11
R8 NoMount
NoMount (CE1000p)
C10 (3.3K)
NoMount
(CE1000p)
A
D1
NoMount
K
(1SS355)
A
D2
NoMount
K
(1SS355)
+5 VHV2 +5 +5
P
P
P
P
C505 + C506 C7 + C4 C507 + C508 C509 + C510
CE0.1u 22u/16V CE0.1u 10u_50V CE0.1u 22u/16V CE0.1u 22u/16V
M
M
M
M
VHV1 +5 VHV2 +5
CN5 VHV2 +5 CN7
VHV1 CN6 VHV2
1 4 HEAD 1
VHV1 VHV2 5 HEAD VHV2 6 HEAD
2 1 2
GND +5 VHV1 VHV2 +5 VHV2 GND +5 VHV2
3 2 3
COM4_A GND COM6_A
4 COM4_A 3 4 COM6_A
GND GND GND
5 C520 4 C521 5 C522
COM4_A COM5_A COM6_A
6 NoMount 5 COM5_A NoMount 6 NoMount
GND CN9 GND CN17 GND CN10
7 6 7
COM4_A TP46 VHV1 COM5_A TP22 VHV2 COM6_A TP39 VHV2
8 COM4_B 21 7 21 8 COM6_B 21
GND GND GND GND GND GND
9 20 8 20 9 20
COM4_B COM4_B COM5_A COM5_B COM6_B COM6_B
10 19 9 19 10 19
GND GND GND GND GND GND
11 18 10 18 11 18
COM4_B COM4_B COM5_B COM5_B COM6_B COM6_B
12 17 11 COM5_B 17 12 17
GND GND GND GND GND GND
13 16 12 16 13 16
COM4_B COM4_B COM5_B COM5_B COM6_B COM6_B
14 15 13 15 14 15
GND TP16TP17TP18 GND GND TP61 TP68 TP67 GND GND TP36TP37TP38 GND
15 14 14 14 15 14
GND CHECK3 CHECK3 COM5_B CHECK4 CHECK4 GND CHECK5 CHECK5
16 13 15 13 16 13
VCC VCC GND VCC VCC VCC
17 12 16 12 17 12
GND NCHG4 VCC NCHG5 GND NCHG6
18 11 17 11 18 11
GND GND GND GND GND GND
19 10 18 10 19 10
GND LAT4 GND LAT5 GND LAT6
20 9 19 9 20 9
GND GND GND GND GND GND
21 8 20 8 21 8
GND CH4 GND CH5 GND CH6
22 7 21 7 22 7
LAT4 GND LAT5 GND LAT6 GND
23 6 22 6 23 6
GND NC GND NC GND NC
24 5 23 5 24 5
CH4 SCK4_ZB CH5 SCK5_ZB CH6 SCK6_ZB
To Head6 Module
2-33
17 17 17
COM4_A COM5_A COM6_A
16 16 16
GND GND GND
15 15 15
GND GND GND
14 14 14
NC NC NC
13 13 13
VCC VCC VCC
12 12 12
GND GND GND
11 11 11
NCHG4 NCHG5 NCHG6
10 10 10
GND GND GND
9 9 9
LAT4 LAT5 LAT6
8 8 8
TP50 TP49 TP60 TP59 GND TP71TP72TP73TP78 GND TP30TP31 TP29 TP28 GND
7 7 7
CH4 CH5 CH6
6 6 6
NC NC NC
5 5 5
To Head4 Module
SCK4_YA SCK5_YA SCK6_YA
To Head5 Module
To Head6 Module
4 4 4
SCK4_ZA SCK5_ZA SCK6_ZA
3 3 3
SI4_YA SI5_YA SI6_YA
2 2 2
SI4_ZA SI5_ZA SI6_ZA
1 1 1
52808-21 52808-21 52808-21
+5
P
+ C513
22u/16V
M
+5_out
+5 PC501
+5_out PC502 CE0.1u +5_out
CE0.1u R503 10K
R506 R502 10K
IC501B
14
NoMount 4 CHECK3
R508 IC501D
IC502 12 6
33 CHECK2
5 1 11 5
HD_SENS VCC
3
2 13 +5_out
R507 2 4 3 TC74VHCT08 R501 10K
GND TC74VHCT08 IC501A
7
C500 NoMount 1 R500 10K
CE100p TR500
HD74LV1GT08A 3
DTC114EK CHECK1
1
2
CHECK0
TC74VHCT08 +5_out
IC501C
9 R505 10K
8 R504 10K
10 CHECK5
CHECK4
TC74VHCT08
P
C526 + C527 470
+5_out SEL6410E
CE0.1u 22u/16V R26
M
NoMount
+5 UV27B
CN23 +5
CN24 +5_out CN1
1
TP79
1 R509 2 1
+5 C528
2 3 COM0_A 2
Therm_Fault_B 10K CE0.1u
3 4 COM0_B 3
4 5 COM1_A 4
3
R510
5 47K COM1_B 5
2 5268-05
6 TR501 COM2_A 6
7 DTC114EK COM2_B 7 To D-Picks_1
TP80 CN25 LAMP L
8 COM4_A 8
1
TR502
9 1 COM4_B 9
3
DTC114EK IC503
10 2 COM5_A 10
3
2 4 3
11 Y IN0 3 COM5_B 11
P
5 1 2
12 VCC IN1 C529 + C530 4 COM6_A 12
+5_out 2 6
13 GND IN2 TR503 CE0.1u 22u/16V 5 COM6_B 13
1
TP81
M
14 DTC114EK 6 14
1
TP82 HD74LV1GW57A TP83
15
Therm_Fault_A C531 5268-06A 53398-14
16
Lamp_connect CE0.1u
17
18
@Lamp_Enable_B +5
19 R511 47K
TP84
20
@Lamp_Enable_A
21 R512 100
Therm_Fault_B
SUB BOARD A_Circuit Diagram 3/3
22
UV27B
23
UV27A
24 C532
CN26
25 CE470p
P
+ +5_out
26 1
UV27B UV27A +5 CN28
27 C533 C534 R513 2
C535
M
28 CE0.1u 10u_50V 3 1
10K CE0.1u
29 4 2
30 5 3
3
31 4
To D-Picks_2
2 5268-05
32 TR504
53398-04
33 DTC114EK
TP85 CN27 LAMP R
34
1
UV27A
35 1
TP86
36 2
3
R514 100 3
P
P
36FMN-BTK + 2
C536 + C537 4
C538 C539 TR505 CE0.1u 22u/16V 5
M
M
CE0.1u 10u_50V C540 DTC114EK 6
1
TP87 +5 +5_out
CE470p
5268-06A
2-34
R15 R16
NoMount 0
+5
R516 47K
Therm_Fault_A
C1
CE0.1u
R2 R3
1.0K 1.0K
CN14
C544
NoMount 1
(CE10p) CN30 HEAD_U/D_H 2
3
1 To HEAD UP/DOWN SENSOR
4
2
HEAD_U/D_L 5
D3 NoMount 6 SSR1000
+5 1SS355
L1 (5268-02)
UV27A VHV0 K A 53261-06 RELAY,SSR AQ1208
NoMount
R17 (EXCML16A270U)
R18 IC2 +5_out
R19 10K
NoMount 1 8
INPUT-
INPUT+
LOAD2
LOAD1
0 S1 D1
P
2 7 + +5 CN1000
G1 D1 +5 +5_out
4
3
2
1
3 6 R22 1
R23 S2 D2 +5
R24 4 5 C8 C12 10K
M
33 G2 D2 R1000 2
P
3
47K CE0.1u 22u/16V C1000 + C1001 3
2 UPA1774 R20 R21 CN1001 0
10u_16V CE0.1u C1002
P
+ Q1 0 NoMount B2P3-VH
M
1 NoMount
+5 TP1000 R1001
C14 R25 DTC114EK 2 (CE0.1u)
1
C13 10K
M
10u_50V NoMount 3 R1002
CE0.1u CN22 22K
3
5267-03
1 1 CN1002
ENC_PHA 2 Q1000
3 To LINEAR ENCODER BOARD DTC123JM 1
ENC_PHB 4 2
2
3
53261-04
4
B2(4-2 3)P-VH
CN1003
1
2
3
4
B2(4-2 3)P-VH
ENERGY BOARD
SUB BOARD B_ Arrangement Diagram (Component Side)
☆
☆
☆
2-35
A C JU N C T IO N BO A R D +3.3 +5
P
P
+ +
C87 C88 C85 C86
220u_6.3V CE0.1u 220u_35V CE0.1u
M
M
CN13 CN14
CN67
1 1
2 2 1
3 3 2
4 3
B2P3-VH +27
from SERVO BOARD 4
B2(4-2 3)P-VH 5
CN15 6
CN14 7
+41
P
1 +
2 8
C84 C83 +27 +5
9
P
3 + 220u_50V CE0.1u
M
B2P3-VH 5267-09 C81 C82
R101 R104
100u_63V CE0.1u
M
NoMount NoMount
CN16 (0) (0)
1
2
3 +5
R105 NoMount (0) IC22A
NoMount D18
IC22B NoMount R109
K
8
(B2P3-VH) D17 NoMount
NoMount (NJM3404AM) NoMount (33)
8
NoMount (1SS355) 3
(NJM3404AM)
(1SS355) 5 K A 1
A
C75
7 R106 2 +5
NoMount
6 NoMount
R98 0 (CE0.1u)
K
4
T39 (10K_0.1%)
R99 R107(0)
4
+27 T40 R115
10K C71 NoMount R110 R112
D16 NoMount
A
NoMount NoMount NoMount
+5 NoMount C73 (3.3K_0.1%)
(CE0.01u) (33K_0.1%) (2K_0.1%)
(PTZ4.7B) NoMount
C68 C72
R102 C69 R97 (CE0.022u)
NoMount R113 NoMount R108
P
1.2K CE0.1u + 10K
NoMount (CE0.1u) NoMount
+5
(10K) (18K_0.1%) R114
C77
M
SUB BOARD B_Circuit Diagram 1/4
2-36
CN64
C89
DATA_OUT CE470p C90
1 C47 CE0.1u
+5
2 CE0.1u
to SERVO BOARD 3
+5
EOC
4
CN10 5 R130
20
IC17 +5 CN63
6 R81 0 100
1 18 2 T21 R67 33
V+ Y1 A1 1
53398-06 2 17 3 T22 R68 33
VCC
V- Y2 A2 2
P
3 + 16 4 T23 R69 33
NC Y3 A3 3
15 5 T24 R71 33 (reserve)
Y4 A4 4
NoMount C54 C55 14 6 T25 R73 33
M
Y5 A5 5
(LM4040AIM3-4.1/NOPB) 10u_16V CE0.1u 13 7 T26
Y6 A6 6
12 8 T27
Y7 A7
11 9 T28 NoMount
Y8 A8
R70 10K (53398-06)
1 R72 10K
E1
19
GND
CN69 E2 C51 C49
to UV JUNCTION BOARD @reserve_FAN CE100p CE100p C46
1 CN65
10
C50 C48 CE100p
2 reserve_CLK T19
CN9 IC16 CE100p CE100p 28
reserve_LOAD T17
NoMount TC74VHCT541AFT 27
reserve_OUT T20
(53398-02) 26 from SERVO BOARD
reserve_IN T18
25
CN66
24 CN6
@Lamp_Enable_A R117 33 +5
1 R90 1.0K 23
@Lamp_Enable_B R116 33
2 22
@/sleep
3 C62 21
@Lamp_power_ON IC18 R76 33 /sleep
4 CE0.1u 20
slow_power_ON 1 5 AD_CS
to UV JUNCTION BOARD 5 OE VCC 19
Lamp_connect R119 33 T41 2 C52 AD_ADD
6 A 18
Therm_Fault_A R118 100 T37 3 4 CE100p
CN4 7 GND Y 17
Therm_Fault_B R95 100 T38
8 16
HD74LV1G126A R75 0 reserve_FAN
15
53014-08 R77 33 Lamp_power_ON
+3.3 14
R92 1.0K
R78 10K 13
C53 Lamp_Enable_A
R74 10K 12
C64 CE100p Lamp_Enable_B
IC19 11
C80 C79 C65 CE0.1u
1 5 10
CE0.1u CE470p CE470p OE VCC
2 9
A AD_CLK
3 4 8
GND Y R89 470 relay_ON
7
R91 33 @Therm_Fault_A
HD74LV1G126A 6
R93 33 @Therm_Fault_B
5
+3.3
R94 1.0K 4
@Lamp_connect
3
slow_power_ON
C67 2
IC20 R131 R96 10K
CE0.1u 1
1 5 1.0K
OE VCC
2 52808-28
A
3 4
GND Y
slow_power_ON
C63 C66
HD74LV1G126A
SIG N A L JU N C TIO N BO A R D CE100p CE100p
D1
STPS5H100
CN1 +27
K A
1
to UV RELAY BOARD T1
2
F1 UV27A
3
CN12 4
+5 B4P-VH R1 0154004DR
K
1.0K_0.5W Q1
T2
2SJ553S
D8 C1 F2 UV27B
P
+ R27
D1FS6 CE0.1u
2.2K_0.5W
C2 C3
M
R2 R3 0154004DR
220u_35V CE0.1u
10K 1.0K_0.5W
CN2 3 1
1
+27
2
3 1
3 Q2
2
4 DTC114EK
P
from DC JUNCTION BOARD 5 +
C4
6 C5 Q3
2
220u_50V
M
7 CE0.1u DTC114EK
CN3 UV27A
B7P-VH
1
P
+41 + C6 C7 CN4
2
CE470p CE470p @Lamp_Enable_A T3
3 C24 1
C8 @Lamp_Enable_B T4
M
4 100u_63V 2
+24FAN CE0.1u @/sleep T5
5 3
R4 100 @Lamp_power_ON T6 from SIGNAL JUNCTION BOARD
6 4
R5 100 slow_power_ON T7
7 5
UV27B Lamp_connect T8 CN66
8 6
Therm_Fault_A T9
9 7
P
+ Therm_Fault_B T10
10 8
11
C9 C25 53014-08
M
12
CE0.1u 100u_63V
R6 C10 13
47 CE0.1u 14
15
@Lamp_Enable_A R7 0
16
to PRINT CARRIAGE BOARD 17
IC1 T11 @Lamp_Enable_B R8 0
18
SUB BOARD B_Circuit Diagram 2/4
T12 9 8 +24FAN
NC NC L1 RCH895NP-470K 19
+41 10 7 Lamp_connect R9 33
NC SWout 20
11 6 Therm_Fault_A R10 0
VIn NC 21
12 5
B.S Reg 22
13 4
NC CE/SS 23
14 3
Comp DGND 24
K
P
15 2 +
Vref NC 25
16 1
DG1S6
NC AGND 26
220u_50V
C11 R11
M
27
CE0.047u
SPI8010A CE0.1u 1K_1W
D2
A
28
CE1000p
CE0.1u
P
C12
+ C13 29
C14 CE1000p
C15
470 0.1%
CE0.1u 30
C16
C17
M
31
C18
R12 1.0K_1% 32
470u_63V
R13
33
Therm_Fault_B R14 0
R15 10K_1% 34
35
+5
36
2-37
36FMN-BTK +5 +5
R16
1
220 Q4 D3
2 NoMount NoMount
+5 IC2 (DTA114EKA) (LNJ308G8LRA)
3
T13 4 1
K
CN5 D4 A K
3 2 1SS355
reserve ( ZWS ) 1 R17 NoMount
A
2 (470)
TLP521-1
NoMount R18
(53014-02) 10K +5
R19 10K
+5
CN6
R20
3
IC3 Q5 CE470p
CN7 4 1 DTD113EK
K
D5 R22
1
to ZWD225PAF 3 2 1SS355 0
2
A
3 T14
TLP521-1
53014-03 Q6
C20
2
DTA114EKA
NoMount
C21 C22
(CE100p)
NoMount NoMount +5
CN11 IC5 D6
(22u_50V) (CE0.1u) 3 1
1 NoMount
1 Coil + CN8 +5
(D1FS4) R23
P
K
2 CN12 +
2 Coil - 1 10K
1 to ENERGY BOARD IC4
5267-02 3 2
8 1 T15
A
1 +
for Cooling FAN 2
M
NoMount
(5267-02)
L2
NoMount
(RCH895NP-181K)
U V JU N C TIO N BO A R D
CN34
CN59 CN27 CN28
1
+5 1 1 1 2
CN62 2 To Pen Solenoid to 2 2
+41
3
Sol+ 3 from MAINTENANCE 4
12 ILS-2T MOTSENS JUNCTION BOARD 53014-02 CN36
4 5
11 CN29
Sol- 5 COVER SW L 1 6
10
+5 1 2 7
9 53398-05
CN61 2 3 8
8
4
7 1 53014-02 B8P-VH
PinchPos From Pinchroll 5
6 2
/Crop_ON CN33 6
5 3 +5
CropSens 7 for ZWS150PAF-36
4 4 Position Sensor 1
+5 8
3 R62 NoMount R59 2
53398-04 9
2 CN35
IC15B 5 4.7K VR1 53398-02 from FRONT
1 B9P-VH
1
7 220K CN32 1
52793-12 6 Q17 2
BA-10358F 2 DTB123EK 1 COVER SW to HEAD BOARD +27
3
2
CN60 4
R63 R61 R60
3
53398-02 5
1
2.2K 82 100 6
2 From CROP SENS CN37
7
3
1 8
R64
+5 C43 53398-03 BOARD 2 9
C45 CE1000p NoMount +5 +5
+5 CE1000p 3 10
+5 CN30 CN31
4
B10P-VH
1 1 5
A
P
IC15A PC23 2 2 6
CE0.1u D14 R65 + C44 PhA+ for ZWD225PAF-0524
3 3 3
NoMount NoMount 47u_16V PhA- B6P-VH
1 PC24 4 4
K
M
to SERVO BOARD PhB+ from GRIT ENCODER
2 CE0.1u 5 5
PhB- to SERVO BOARD
6 6
A
BA-10358F 7 7
D15 R66 PC18 CN38
8 8
NoMount NoMount CE1.0u CN42
1
K
53398-08 5267-08
CUT CARRIAG E BO ARD 2 1
3 2
4
B2P-VH
G RIT ENCODER BOARD 5
6
CN41
7
1
B7P-VH
2
(B2P-VH)
SUB BOARD B_Circuit Diagram 3/4
3
1
1 2SJ529STR
1
3
2 1 GND to Cooling FAN
3
IC24 LENC_PHA 2
IC26 3 2 CH.A
3
2 CNZ1120 3 CN39
GP2S40 3 VCC
53398-03 LENC_PHB 4 2
4
2
4 CH.B 1
Q18
2
K
K
1
4
2
DTD113EK HEDS-9730#Q50 Q21
P
K
A
A
1
2-38
Flushing POS FAN CE0.1u
A
2 1
2
NoMount
(5267-02) C35 D12 NoMount
22u_50V D2FS6 (5267-02)
CRO P SENS BO ARD FAN JUNCTION BOARD CUT ORG BOARD LINEAR ENCODER BOARD DC JUNCTIO N BOARD
CN53
CN51 +A_C0
1
+A_I0 -A_C0
1 2 CAP U/D
CN52 -A_I0 CN58 -B_C0
2 PUMP1 3
+A_I0 -B_I0 +A_C0 +B_C0
1 3 1 4
+B_I0 +B_I0 +B_C0
2 4 2
+27 -A_I0 +A_I1 -A_C0 5267-04
3 5 3
CN23 -B_I0 -A_I1 -B_C0
4 6 4
CN21 +A_I1 -B_I1 PUMP2 +A_W CN48
1 5 7 5
+B_I1 +B_I1 +B_W +A_W
1 2 6 8 6 1 to MAIN BOARD
-A_I1 -A_W -A_W
2 3 7 7 2
-B_I1 5267-08 -B_W -B_W WIPE Motor CN43
3 4 8 8 3
+B_W CN44 R53 100 FRONT_COVER
4 5 9 9 4 1
F3 CN50 R54 100 CARRIAGE_COVER
5 6 10 10 5 1 2
+A_I3 R56 100 MAINTENANCE_COVER
6 7 11 1 11 2 3
-A_I3 5267-05
7 8 12 2 12 3 4
0154004DR +A_I3 -B_I3 +A_H CN46
8 9 13 3 PUMP3 13 MAINTENANCE
+B_I3 +B_I3 +B_H +A_H 53398-03 C37 C42 53398-04
9 14 4 14 1
53014-09 -A_I3 -A_H -A_H CE100p CE100p
15 5 15 2
53014-09 -B_I3 -B_H -B_H COVER SW R CN45 +5
16 6 16 3
+B_H MIX PUMP
17 17 4 1
18 53014-06 18 5 2 C38
19 19 3 CE100p
CN20 +27 20 20
P
K
M
10K CE0.1u NoMount
5267-06
(CE0.1u)
3 1
CN49 CN47
R58 0
1 1
TU JUNCTION BOARD Q16
2 2
2
20
IC9 +5
14
PD0 2 19
VCC
1D 1Q
14
PD1 3 18 IC7A
2D 2Q IC6D
PD2 4 17 12 2 1
3D 3Q
PD3 5 16 11
4D 4Q
PD4 6 15 13
5D 5Q
PD5 7 14 TC74VHC14FT
7
6D 6Q TC74VHC32FT
PD6 8 13
7
7D 7Q
PD7 9 12
8D 8Q
1
GND
OC
11
CLK
TC74VHCT574AFT
BUSY +5
10
LED3
K A R33
C33 Q15
3
NoMount 330
IC6A TC74VHC32FT 2 SEL6410E
R41 100
1
DTD113EK
3
C34 2
1
R44 CE100p
100
IC6B TC74VHC32FT
BASE
R42 100 LED6
+5 4 +5 +5
6 K A R35
C29 Q13
3
5 180
CE100p 2 SLR343BC4T3F
R30
+ C32
P
1
M
20
20
LCD_RS
LCD_R/W PD0
IC8
18 2
E
DB0
6 PAUSE
To MAIN BOARD
LED5
VCC
19 B0 A0 7
LCD_E PD1 17 3 DB1
18 B1 A1 8 R39
PD0 PD2 16 4 DB2 K A
17 B2 A2 9 Q11
To LCD
3
PD1 PD3 15 5 DB3 180
16 B3 A3 10
PD2 PD4 14 6 DB4 2 SLR343BC4T3F
15 B4 A4 11
PD3 PD5 13 7 DB5
14 B5 A5 12 DTD113EK
PD4 PD6 12 8 DB6
13 B6 A6 13
PD5 PD7 11 9 DB7
1
12 B7 A7 14
PD6 VLED
11 15
PD7 19 +5 VLSS POWER
GND
10 E R28 16
/LCD_CS 1 LED8
9 DIR
3
+5 470 MDF7-16P-2.54DSA(55)
8 R45 100 R40
/LED TC74VHCT245AFT 2 R29 R32 K A
10
7 Q9
3
10K 10K 180
6 Q8 Q7
/SW0 C27 PD[0..7] 2 SLR343BC4T3F
5 DTD113EK R31 2SK2796S-TR
NoMount +5
1
4 DTD113EK
/SW1 100
3
20
IC13 SETUP
1
2
/RESET PD1 3 2 LCD_ON LED1
VCC
1 D1 Q1
PD3 4 5 BUSY_LED
D2 Q2 R37
52806-24 PD5 7 6 BASE LED K A
D3 Q3
PD7 8 9 BUZZER
D4 Q4 NoMount
PD6 13 12 PAUSE_LED NoMount
D5 Q5
PD4 14 15 POWER_LED
PD2 17
D6
D7
Q6
Q7
16 SETUP_LED SETUP
LED2
PD0 18 19 ALGIN_LED
D8 Q8 R38
K A
Q12
3
11
GND
NoMount
1
1
+5 RA3
EXBA10E103J
HEATER CONFIG
LED7
20
IC12
SHEET CUT
10
2
9
3
8
4
7
5
A0 B0 Q14
3
PD1 3 17 PAUSE
PD2 4
A1
A2
B1
B2
16 POWER SW10 EVQ21305R PAUSE 2 NoMount
NoMount
PD3 5 15 SETUP
PD4 6
A3
A4
B3
B4
14 HEATER_CONFIG SW21 EVQ21305R POWER DTD113EK
PD5 7 13 TOOL_UD
SETUP
1
A5 B5
PD6 8 12 BASE SW6 EVQ21305R
A6 B6
PD7 9 11 AUTO CROP
R46 100
A7 B7
SW20 NoMount HEATER CONFIG +5
19 BZ1
TOOL U/D
GND
E
1 SW5 NoMount
DIR
C26 1
NoMount TC74VHCT245AFT +5 SW14 EVQ21305R BASE
10
2
AUTO CROP Q10
1
3
SW9 NoMount
+5 RA2 2
EXBA10E103J MEB-12C-5
DTD113EK
20
IC11
RIGHT CURSOR
10
2
9
3
8
4
7
5
1
VCC
A0 B0
PD1 3 17 RIGHT CURSOR
PD2 4
A1
A2
B1
B2
16 UP CURSOR SW7 EVQ21305R UP CURSOR
PD3 5 15 LEFT CURSOR
PD4 6
A3
A4
B3
B4
14 SW11 EVQ21305R LEFT CURSOR IC7B
PD5 7 13 ENTER
PD6 8
A5
A6
B5
B6
12 DOWN CURSOR SW19 EVQ21305R ENTER 3 4
PD7 9 11 MENU
R47 100
A7 B7
SW16 EVQ21305R DOWN CURSOR TC74VHC14FT
19
MENU
GND
E IC7C
1 SW18 EVQ21305R
DIR
C30 5 6
NoMount TC74VHCT245AFT +5
10
TC74VHC14FT
1
IC7D
+5 RA1
EXBA10E103J 9 8
CUT CONFIG
20
A0 B0
PD1 3 17 TEST_CUT SW13 EVQ21305R IC7E
A1 B1
PD2 4 16 CLEANING
PD3 5
A2
A3
B2
B3
15 TEST_PRINT SW8 EVQ21305R CLEANING 11 10
PD4 6 14 Reserve_1
PD5 7
A4
A5
B4
B5
13 Reserve_2 SW4 EVQ21305R TEST PRINT TC74VHC14FT
PD6 8 12 Reserve_3
PD7 9
A6
A7
B6
B7
11 SW3 NoMount Reserve 1 IC7F
13 12
19 SW2 NoMount Reserve 2
GND
E
1 TC74VHC14FT
DIR
SW1 NoMount Reserve 3
TC74VHCT245AFT
10
+5
2-39
2-6 INK SYSTEM BOARD
INK SYSTEM_Arrangement Diagram (Component Side)
2-40
+3.3 CN1
CARTRIDGE IC BOARD Ink_Exist_0
1
2
1
6
CN101 CN103 Ink_Empty_0 292250-4
3
RA8
2 1 4
EXBA10E103J
1 2
2
9
3
8
4
7
5
CN2
10
5
5268-02 Ink_Exist_1
3 RA9 1
5 4
4 2
+3.3 6 3 Ink_Empty_1 292250-4
3
CN032-004-000 7 2
4
8 1
K
R6 CN3
D4 22K EXBV8V101JV
C32 C31 C26 C25 Ink_Exist_2
TP19
1SS355 1
A
CARTRIDGE IC BOARD To SERVO BOARD 2
CN201 CN203 CE470p CE470p CE470p CE470p Ink_Empty_2 292250-4
3
+3.3
2 1 4
P
1 2 + C35 RA7
+5 PC1 5 4 CN4
5 C19 PC15 2.2u_50V
5268-02 CE0.1u 6 3 Ink_Exist_3
M
3 CE0.1u 1
NoMount 7 2
4 2
CN14 8 1 Ink_Empty_3 292250-4
IC2 3
20
CN032-004-000 +3.3
6 EXBV8V101JV 4
SUB_CLK_in TP13 R4 100 18 2 @SUB_CLK_in C24 C21 C20 C18
5 B0 A0
SUB_LOAD_in TP6 R3 100 17 3 @SUB_LOAD_in CN5
VCC
4 B1 A1
1
6
SUB_DATA_out TP4 R2 0 16 4 @SUB_DATA_out CE470p CE470p CE470p CE470p Ink_Exist_4
3 B2 A2 1
CARTRIDGE IC BOARD TP1 R1 100 15 5 @SUB_DATA_in RA1
2 B3 A3 2
CN301 CN303 SUB_DATA_in TP14 R5 100 14 6 @Serial_En EXBA10E103J Ink_Empty_4 292250-4
1 B4 A4 3
2
9
3
8
4
7
5
TP18 R9 0 13 7 @Sub_to_Servo
10
2 1 B5 A5 4
52808-06 TP22 R10 100 12 8 @Servo_to_Sub
1 2 B6 A6 RA3
11 9 5 4 CN6
5 B7 A7
5268-02 6 3 Ink_Exist_5
3 SN74LVC245APWR 1
C29 C23 C17 C30 C34 19 7 2
4 E 2
+5 PC12 C33 1 8 1 Ink_Empty_5 292250-4
GND
DIR 3
CN032-004-000 CE0.1u NoMount CE330p CE330p
EXBV8V101JV 4
C1 C2 C3 C4
10
TP5
CN17 TCK CN8
TP21
TP20
CE330p CE330p CE330p CE470p CE470p CE470p CE470p Ink_Exist_6
1 1
CARTRIDGE IC BOARD Serial_En +3.3
2 2
CN401 CN403 Sub_to_Servo Ink_Empty_6
3 3
Servo_to_Sub
2 1 4 RA4 4
5 4 NoMount
1 2 5
6 3 CN9
5
5268-02 53398-05 7 2 Ink_Exist_7
3 1
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
8 1
4 2
+3.3 Ink_Empty_7
EXBV8V101JV 3
IN
E8
E6
E4
E2
E0
D0
D2
D4
D6
D8
CN032-004-000 51 25 C5 C6 C7 C8
E14
E12
E10
D10
D12
D13
VCC
GND VCC 4
GND
+5 TMS 52 24 NoMount
CLK2/I
CLK1/I
TMS TCK
1
6
P
+ C22 54 22 RA2 Ink_Exist_8
+3.3 TP30 F2 C2 1
GND(Bank 1)
GND(Bank 0)
CARTRIDGE IC BOARD 47u_16V 55 21 EXBA10E103J
VCCO(Bank 1)
VCCO(Bank 0)
PC11 PC6 PC5 TP31 F4 C4 2
2
9
3
8
4
7
5
M
10
GND
IN
H13
H12
H10
H8
GND(Bank 1)
VCCO(Bank 1)
H6
H4
H2
H0/GOE1
CLK3/I
CLK0/I
VCC
A0/GOE0
A2
A4
A6
VCCO(Bank 0)
GND(Bank 0)
A8
A10
A12
A14
CE470p CE470p CE470p CE470p
R13
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
CARTRIDGE IC BOARD +3.3 10K TP28
2-41
CN701 CN703 CN18
2 1 1
TDO
1 2 2
TDI To INK CARTRIDGE
5 3
NoMount
3 4
TDI +5
4 isp Writer 5
TMS TP17 TP16 +5
6
TP8
TP7
NoMount +5
7
TCK
8
8
7
6
5
8
7
6
5
8
7
6
5
53398-08 R14 R7 R8 RA12 RA14
CARTRIDGE IC BOARD 10K 10K 10K RA10 EXBV8V222JV EXBV8V222JV R18
CN801 CN803 EXBV8V103JV R16 NoMount NoMount To CARTRIDGE IC
1
2
3
4
1
2
3
4
TP15
2 1
1
2
3
4
IC7 +5 IC5
1 2 1
8 1 16 13
5 RXD GND VCC 0 2
NoMount 7 2 3 14 R20 NoMount
3 TXD 1-W COM 1 3
6 3 6 15
4 POL NC INH 2 4
K
5 4 11 12 R21 NoMount
VPP VDD D3 A 3 5
NoMount 10 1
UDZS 7.5B B 4 6
DS2480B+T&R 9 5 R22 NoMount
C 5 7
+5 +5 7 2 CN15
A
Vee 6 8
+5 8 4 5267-08
CARTRIDGE IC BOARD GND 7
PC16 R23 NoMount
CN901 CN903 TP23 TP24 PC19 TC74HC4051AFT
CE0.1u
R12 R11 CE0.1u 1
2 1
NoMount NoMount +5 2
1 2 R15 R24 NoMount
+5 3
5 NoMount
NoMount 4
3 R25 NoMount
D1 5
4
8
7
6
5
K A 6
R26 NoMount
8
7
6
5
NoMount RA13 7
CN7
1SS355 RA11 NoMount 8
R19 5267-08
NoMount R17 NoMount (EXBV8V222JV)
NoMount
1
2
3
4
P
P
K
+ UPC2933T 5 4 11 12 R29 NoMount
5 C28 PC8 PC7 + C27 VPP VDD D2 A 3 5
NoMount 10 1
3 47u_16V CE0.1u CE0.1u 47u_16V B 4 TP9 6
NoMount NoMount 9 5 R30 NoMount
M
M
4 C 5 TP12 7
+5 (DS2480B+T&R) +5 7 2 CN16
A
Vee 6 TP10 8
NoMount 8 4 NoMount
GND 7 TP11
(5267-08)
PC14
PC13 NoMount
NoMount
NoMount (TC74HC4051AFT)
CARTRIDGE IC BOARD (CE0.1u)
CN1101 CN1103
2 1
1 2
5
NoMount
3
4
NoMount
2-42
VCC3
VCC3
R1
CN1 10K Q2
1
DTA114EKA VCC3
1
2 TDO TP17
3 TDI
1
2
4
isp Writer 5 Q1
6 TMS TP16 DTA114EKA
3
VCC3 VCC3 VCC3 VCC3 2
7
CN7
8 TCK R16 R15
220 1
3
53398-0890 220
R2 LED1 2
10K LNJ308G8LRA 53014-02
CN3 VCC
1 R3 PC5 PC6 PC4 PC3
SENSOR 2 CE0.1u CE0.1u CE0.1u CE0.1u
TP5
TP3
TP6
TP4
TP10
TP8
TP11
TP9
TP12
3 33
53014-03 C10 VCC3
CE100p
CN11 VCC24
VCC3
1 R32
SENSOR INPUT 2
48
47
46
45
44
43
42
41
40
39
38
37
CX-491 3 33
C9
5267-03A R4 R33 CE100p
1SS355
1SS355
1SS355
1SS355
1SS355
1SS355
1.0K 1.0K
GND
VCC3 R19 R18 R17
I/O_A8
I/O_A6
I/O_A4
I/O_A2
CLK0/I
CLK3/I
I/O_D8
I/O_D12
I/O_D10
1 36 4.7K 4.7K 4.7K
D10
D11
D12
D13
D14
D15
TDI TDI VCC
SENS2 2 35 VCC
I/O_A10 TDO TDO
I/O_A0/GEO0
R14 R10 SENS1 3 34
I/O_D14/GOE1
I/O_A12 I/O_D6 TP18
4 33
1.0K 1.0K TP1 I/O_A14 I/O_D4 TP19
5 32
GND I/O_D2 TP20
CN6 RA2 6 31
TO MODE SELECT SW VCCO I/O_D0 TP21
4 5 MODE_CW 7 30
1 4 5 I/O_B0 IC3 VCCO
3 6 MODE_CCW 8 29
1:AUTO ON FORWARD 2 3 6 I/O_B2 GND R20
2 7 TMFOR 9 28
3 2 7 I/O_B4 I/O_C14 MTRON
1 8 TMBACK 10 27
TAKEUP BOARD _Circuit Diagram
5
6
7
8
4:AUTO ON REVERSE 5267-04A EXBV8V330J 12
VCC
LC4064V-75NT48C(48PIN-TQFP)
TMS
25
TMS R21
1SS355
1SS355
1SS355
1SS355
1SS355
1SS355
CN4
C5 MTRIN2
RA1
5
6
7
8
1 33
TO MANUAL SW EXBV8V472J CE100p
4
3
2
1
D3
D4
D5
D6
D7
D8
GND
I/O_B8
I/O_B10
I/O_B12
I/O_B14
CLK1/I
CLK2/I
I/O_C0
I/O_C2
I/O_C4
I/O_C6
I/O_C8
2
1:FORWARD 3 C7 C6 C8 R22
4 CE100p CE100p CE100p MTRIN1
4
3
2
1
3:OFF 33
13
14
15
16
17
18
19
20
21
22
23
24
5
VCC3
5:REVERSE 5267-05A
D18 PWM f : 128Hz
R11
1SS355 Duty : 47%(L=ON)
22K
TP2
TP7
CLK1
VCC3 TP15 C25 C26 C27
CE100p CE100p CE100p
TP13
/RESET
VCC
+ R23
C15
4.7K
8
2.2u/50V VCC3 C20
SW1
SW2
CABLE-ASSY,TU IF EXT XC-540 IC4
2-43
TP14
1SS355(NON)
1SS355(NON)
D20
D19
CN2 RA3 R26 CE0.1u 4 3
1.0K R Q
/TU_ENABLE 4 5
1 4 5
VCC
IN1 3 6 R25
2 3 6 1.0K R24
/TU_STATE 2 7 2 7
3 2 7 TRIG DIS
OUT1 1 8 SW1 47K
4 1 8
4 1
5
EXBV8V330J 3 2 5 6
10K
10K
GND
CVolt THR
10K
10K
53014-0510
CE100p
CE100p
CE100p
CE100p
KHS22E NE555PS
C23 C22
1
VCC3 VCC3
C11
C12
C18
C17
R8
R9
R13
R12
1SS355(NON)
1SS355(NON)
CE0.01u CE0.022u
D17
D16
VCC24
C35 C34
220u/50V CE0.1u VCC24
VCC
C29 C28 +
14
12
CE0.01u CE0.1u
R29 IC5
4.7K
D1 D2 3 VCC
FB
+5
2 D22 D21
REF
INV1 C31
2
1 D2FL20U
NONI1 CE0.022u D2FL20U
CABLE-ASSY,TU IF EXT XC-540 1SS355 1SS355 R30 8 IC6
IC1 C1
15 9 11 4
CN5 VCC24 L4960 VCC IC2 VCC3 1.0K INV2 E1 EN BOOT1
VS
FL1 L1 C30 16 11
1 7 1 3 NONI2 C2
1 1 7 IN OUT CE0.01u 10 5 CN12
2 EXCELDR35V E2 IN1
4 3 BLACK
2 DEAD OUT1 1
DC24V 3 C21 SBC8-151-202 GND 13 7 RED TAKE UP MOTOR
GND
C
R
6 OC IN2 2
4 CE0.1u(NON) 6 1
uPC2933T OUT2
5
4
3
2
FL2 R31 9 5566-02A
53014-04 VREF
7
5
6
47u/16V
47u/16V
47u/16V
4.7K
100u/63V
CE0.1u
100K
10u/35V
CE0.1u
CE0.1u
EXCELDR35V + + D9 + + + UPC494GS 8
5
4
2
CN9 BOOT2
D5S6M
GND
SENSE
1 C24 C32
15K 3
C19
C16
C3
PC2
PC1
C1
C2
R6
C14
R27 R28
6
MTRON
4.7K
10
B2P-VH(NON) MTRON
CE2200p
4.7K 1.0K
CN8 R34
CN10 MTRIN2 C33 D24 D23
R5
1
C13
MTRIN2
R7
1 MTRIN1 0.56/2W D2FL20U D2FL20U
2 MTRIN1
2
C4
CE0.033u
HEC2305-01-250(NON) B2P-VH(NON)
CE0.22u
TAKE UP BOARD
2-8 MAINTENANCE PARTS LIST_Electrical Parts
SERVO BOARD
Parts No Parts Name Description Function
15119122 TR,FET 2SJ535 Q4 MOTOR POWER SUPPLY
IC1 MOTOR DRIVER for C GROUP
IC2 MOTOR DRIVER for MIX PUMP
15189105 IC-LINEAR,MTD2005-7101
IC3 MOTOR DRIVER for A GROUP
IC4 MOTOR DRIVER for B GROUP
HEAD BOARD
Parts No Parts Name Description Function
15129121 TR, 2SA1746 OY TR6,TR8
TRANSISTOR for HEAD DRIVER(CYAN)
15129122 TR, 2SC4131 GB TR5,TR7
15129121 TR, 2SA1746 OY TR9,TR11
TRANSISTOR for HEAD DRIVER(MAGENTA)
15129122 TR, 2SC4131 GB TR10,TR12
15129121 TR, 2SA1746 OY TR22,TR24
TRANSISTOR for HEAD DRIVER(YELLOW)
15129122 TR, 2SC4131 GB TR21,TR23
15129121 TR, 2SA1746 OY TR25,TR27
TRANSISTOR for HEAD DRIVER(BLACK)
15129122 TR, 2SC4131 GB TR26,TR28
15129121 TR, 2SA1746 OY TR38,TR40
TRANSISTOR for HEAD DRIVER(GLOSS)
15129122 TR, 2SC4131 GB TR37,TR39
15129121 TR, 2SA1746 OY TR41,TR43
TRANSISTOR for HEAD DRIVER(WHITE)
15129122 TR, 2SC4131 GB TR42,TR44
F1 HEAD POWER FUSE (CYAN, MAGENTA)
1000001053 FUSE,04533.15MR F2 HEAD POWER FUSE (YELLOW, BLACK)
F3 HEAD POWER FUSE (GLOSS, WHITE)
15119122 TR,FET 2SJ535 TR66 HEAD POWER SUPPLY
TAKEUP BOARD
Parts No Parts Name Description Function
15019104 DI D5S6M-4000 D9 POWER SUPPLY
15199237 V.RGL L4960 IC1 SWITCHING REGULATOR
15199952 IC L6203 IC6 MOTOR DRIVER
TU JUNCTION BOARD
Parts No Parts Name Description Function
1000004672 FUSE,0154004DR F3 DC FUSE
UV JUNCTION BOARD
Parts No Parts Name Description Function
F1
1000004672 FUSE,0154004DR DC FUSE
F2
2-44
3 Replacement of Main Parts
Turn off the Sub Power SW, Main Power SW, and unplug the power cable of the Printer and
deodorization equipment before performing parts replacement.
Performing the parts replacement while the power is on may result in injury by unintended
operation of the machine. < Rear View >
Unplug
Always use the UV protection sheet when the ink line is exposed to the light* during the replacement,
or ink will harden and clog in the ink line. And it results in a serious influence to a machine.
* The light means the light which includes the ultraviolet light. The light of fluorescent has the ultraviolet light. Therefore,
consider that most of the light includes the ultraviolet light.
UV protection sheet
Wear protective goggles when turning on the UV Lamp without covers and when replacing the
heads.
Static electricity can harm some electronic devices. To prevent static damage, discharge static
electricity from your body before you touch any of electronic devices. You can do so by touching
an unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z When unpacking a static-sensitive device from its shipping carton, do not remove the
device from the antistatic packing material until you are ready to install the device to the
machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z When transporting a sensitive device, first place it in an antistatic container or packaging.
z Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and
workbench pads.
3-1
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 25min. ( 1 Head )
1. THERMISTER CHECK
It can be checked in the SERVICE MENU > THERMISTOR CHK.
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CAP HEIGHT CHECK
It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP.
5. CROP-CUT ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 60min
Total Time : 85min.
MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 30 min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. TIME AND DATE SETTING
Set the date and time in the SUB MENU > CLOCK. * Set the [DATE] in order of the [Year / Month / Day].
6. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
8. HEAD RANK SETTING
9. SERIAL NUMBER INPUT
10. INK TYPE SETTING
11. CAP & WIPER CHECK
It can be performed in the SERVICE MENU > I/S MENU > I/S CHECK.
12. CAP HEIGHT CHECK
It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP.
13. SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.
14. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
15. LINEAR ENCODER SETUP
16. TOOL PRESSURE ADJUSTMENT
17. HEAD ALIGNMENT
Only Horizontal and Bidirectional Adjustments are required.
18. CALIBRATION
19. CROP MARK SENSOR ADJUSTMENT
20. CROP-CUT ADJUSTMENT
21. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 90min
Total Time : 120min.
3-2
MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 30 min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
6. PUT PARAMETER
7. TIME AND DATE SETTING
Set the date and time in the SUB MENU > CLOCK. * Set the [DATE] in order of the [Year / Month / Day].
8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
9. SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.
10. CROP MARK SENSOR ADJUSTMENT
11. CROP-CUT ADJUSTMENT
Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.
Adj. Time : 40min
Total Time : 70min.
3-3
3-1 HEAD REPLACEMENT
CLEANING MEDIUM
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
MENU
MENU
SERVICE MENU
3-4
3 Select [PRINT MENU] > [HEAD RANK], and select the
SERVICE MENU HEAD RANK
Head No. of the head that you are going to replace and PRINT MENU 5CY2F2F
Input the Head Rank by selecting the digit with the Left PRINT MENU
and Right keys, and changing the parameters with the HEAD RANK
[ ]
Up and Down keys.
Press the [ENTER] key to save the settings. HEAD RANK
HEAD 1
[ ]
* The Head No. becomes [HEAD1], [HEAD2],
[HEAD3]... from the Head at the left end in order. HEAD RANK 1
1234567 (1/5)
ENTER
Hook
5 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
SERVICE MENU
and press the [ENTER] key. The Capping Unit moves
I/S MENU
down and allows you to move the Head Carriage by
[ ] [ ]
hand.
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
6 Turn off the Sub Power SW, and then turn off the Main < Rear side >
Power SW.
Main Power SW
3-5
7 Remove the 4 screws as shown in the figure to remove
the Carriage Cover.
Carriage Cover
The screws for fixing the Carriage Cover are
the screw with washer.
Head Shield
3-6
11 Remove the Head Board Cover and disconnect the 2
flexible cables from the Head.
Flexible Cable
Spring
13 Remove the Head from the Head Adapter and fix the 5CY2F2F
new Head to the Head Adapter. Head
3-7
15 Connect the 2 flexible cables to the Head Board.
Flexible Cable
Ink Damper
Damper Shield
1. Put in the Ink Damper 2. Fold the cover part to 3. Fold the other side. 4. Close the 2 gaps with
Cover part should be the tape (P/# : 3000000129
to the Damper Shield. wrap the Ink Damper.
outside. TAPE,AL 3M #425 19*55M).
3-8
17 Remove the Head Board Cover and fix the Head
Shield.
Head Board
Head Adapter Hole Head Shield
MENU
MENU
SERVICE MENU
3-9
21 Select [SUB MENU] > [HEAD REPLACE], and select SERVICE MENU
SUB MENU
the group of the target Head, and press the [ENTER]
[ ] [ ]
key.
SUB MENU
HEAD REPLACE
[ ] [ ]
Check the ink amount in the Drain Bottle, and press
HEAD REPLACE
the [ENTER] key. ABC
HEAD REPLACE
A
ENTER
CHECK
DRAIN BOTTLE
ENTER
REMOVE CARTRIDGE
Go through the following sequences to perform the 123456
CHECK
Head Cleaning and Ink Filling DRAIN BOTTLE
SET CL-LIQUID [ENTER]
123456
SET CARTRIDGE
123456
FILLING INK...
>>>
FILLING INK...
>>>
REMOVE CL-LIQUID
123456
CHECK
DRAIN BOTTLE
FILLING INK... [ENTER]
>>>
EMPTY
DRAIN BOTTLE
RESET DRAIN
COUNTER
3-10
HOW TO CLEAR THE HEAD INFORMATION
SERVICE MENU
HISTORY MENU
After THERMISTOR CHECK and HEAD ALIGNMENT, [ ]
clear the HEAD INFORMATION from the [SERVICE HISTORY MENU HEAD GROUP
HEAD GROUP CLEAR ALL
MENU] > [HISTORY MENU] > [HEAD GROUP]. Select
[ ] [ ] [ ]
the Head you replaced and press the [ENTER] key. HEAD GROUP
CLEAR H6
* The Head No. becomes [HEAD 1], [HEAD 2], [HEAD 3]...
[ ]
from the Head at the left end in order. HEAD GROUP
CLEAR H1
3-11
3-2 WIPER REPLACEMENT
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
Screw
Hook
FINISHED?
3-12
Using tweezers, grasp the bottom portion of the Wiper
4
and take it off the hook.
Wiper Carriage
Hook
MAINTENANCE
REPLACE WIPER
3-13
3-3 CAP TOP REPLACEMENT
CLEANING MEDIUM
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
Screw
Hook
MENU
MENU
SERVICE MENU
3-14
3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down and allows you to move the Head Carriage by
[ ] [ ]
hand.
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
3-15
Turn off the Sub Power SW, and then turn off the Main
7 < Rear side >
Power SW.
Main Power SW
Sub Power SW
9 Unhook the Cap Frame with holding it by the other Cap Frame
hand, and remove it.
10 Remove the Cap Top together with the tube. Cap Top
3-16
11 Fix the new Cap Top. Make sure to fix it so that the Cap Top
tube side faces the front.
13 Connect the tube of the Cap Top to the joint part of the
Pump. Then, replace other Cap Tops in the same way.
MENU
MENU
SERVICE MENU
3-17
15 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down.
[ ] [ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
3-18
3-4 TOOL CARRIAGE REPLACEMENT
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1 Turn off the Sub Power SW, and then turn off the Main
< Rear side >
Power SW.
Main Power SW
Sub Power SW
3-19
4 Separate the Tool Carriage from the Head Carriage.
Hook
3-20
8 Disconnect the Crop Mark Sensor, Pinch Roller Sensor
Pinch Roller Sensor
and Solenoid Wirings. Crop Mark Sensor
Solenoid
Screw
Screw
3-21
12 Remove the screws shown in the figure and remove
the Auto Sheet Cutter from the Tool Carriage. Tool Carriage
Spring
Screw
13 Fix the Auto Sheet Cutter to the new Tool Carriage. Tool Carriage
Screw
Spring
Screw
Tool Carriage
Screw
Step
Cut Carriage Stay
3-22
15 Fix the Tool Carriage Stay. Tool Carriage Stay
NG
17 Connect the Crop Mark Sensor, Pinch Roller Sensor Crop Mark Sensor
Pinch Roller Sensor
and Solenoid Wirings.
Solenoid
18 Fix the Tool Carriage Board Cover with the rivets as Tool Carriage Board Cover
shown in the figure. Rivet
3-23
19 Fix the Tool Carriage Cover.
3-24
3-5 CARRIAGE MOTOR REPLACEMENT
CLEANING MEDIUM
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
Screw
Hook
MENU
MENU
SERVICE MENU
3-25
3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down and allows you to move the Head Carriage by [ ] [ ]
hand. I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
Turn off the Sub Power SW, and then turn off the
4 < Rear side >
Main Power SW.
Main Power SW
Sub Power SW
Panel
3-26
Panel Board
Connector
Flange
Screw
3-27
10 Remove the 4 screws to remove the Motor from the
Flange.
Fix the Motor Cable of a new Motor using a cable tie
Flange
without bending the cable root, and then fix the new Screw
Motor to the Flange.
Flange
Screw
Spring
Drive Gear
3-28
14 Tighten up the screws to fix the Flange in the order as Flange
shown in the figure.
3 1
4 2
Drive Gear
Connector
3-29
18 Fix the Panel.
Panel
MENU
MENU
SERVICE MENU
MOTOR MENU
SERVO LOCK
[ ]
SERVO LOCK
S: 3
SERVO LOCK
S: 1688
[ENTER]
SERVO LOCK
S: * 1688
3-30
22 Check the AGING.
Go back to the MOTOR MENU, and select [AGING] >
SERVICE MENU
[SCAN] > and press the [ENTER] key. Make sure the MOTOR MENU
machine carries out the AGING and finish it. [ ]
MOTOR MENU
Do the AGING with the Head Height set at AGING
the HIGH position for its safety.
[ ]
AGING
Do not load the media when performing [AG- SCAN
ING].
MOTOR HOURS S
1653 hours
[ ]
MOTOR HOURS S
CLEAR
ENTER
3-31
3-6 PUMP REPLACEMENT
CLEANING MEDIUM
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
Screw
Hook
MENU
MENU
SERVICE MENU
3-32
3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down and allows you to move the Head Carriage by [ ] [ ]
hand. I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
5 Turn off the Sub Power SW, and then turn off the Main < Rear side >
Power SW.
Main Power SW
Sub Power SW
3-33
Disconnect the connector of the Pump Motor.
7
Connector
Pump
8 Disconnect the tube of the Cap Top and the tube of the
Drain from the Pump.
Tube
(Drain side)
Motor
Pump Unit
3-34
11 Fix the Pump Unit with the 2 screws as shown in the
figure.
12 Connect the tube of the Cap Top and the tube of the
Drain.
Ink trash Tube
Then, replace other Pumps in the same way.
(Drain side)
Pump
3-35
15 After turning on the Main power SW, turn on the Sub
Power SW while pressing the Left, Right and Down
keys to enter the Service Mode. +
MENU
MENU
SERVICE MENU
3-36
19 Fix the Pump Cover with the 5 screws shown in the fig-
ure.
3-37
3-7 CIRCULATING PUMP REPLACEMENT
CLEANING MEDIUM
MEDIUM AB
1 Turn off the Sub Power SW, and then turn off the Main
< Rear side >
Power SW.
Main Power SW
Sub Power SW
Cartridge Cover
< Rear side >
3-38
4 Disconnect the tubes from the Circulating Pumps.
3-39
8 Replace with the new pump.
Shaft
Gear
Pump
Bearing
Shaft
Gear
Be careful with the fixing direction of the
bearing and gear.
Gear
Gear
Bearing
D-cut part
3-40
< Procedure for pump without the motor >
1) Remove the 3 screws as shown in the figure to remove Plate
the plate from the pump, and fix it to the new pump.
3-41
11 Connect the tubes of the Ink Cartridge and the tubes of
the Cableveyor to the pumps.
OK NG
3-42
13 Connect the connector of the Circulating Pump Motor.
MENU
MENU
SERVICE MENU
3-43
3-8 INK TUBE REPLACEMENT
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
MENU
MENU
SERVICE MENU
SUB MENU
HEAD WASH
[ ][ ]
HEAD WASH
ABC
3-44
3 Turn off the Sub Power SW, and then turn off the Main
< Rear side >
Power SW.
Main Power SW
Sub Power SW
Front Cover
Carriage Cover
3-45
Remove the 2 Nylon Rivets fixing the clear plates.
7 Filters Flexible Cables
Then, disconnect all the 6 flexible cables that are
coming from the Cableveyor.
Plates
3-46
Open the Ink Tube Shield.
11
Disconnect the Ink Tubes from the joints, and put the
scotch tape at the tip of the Ink Tubes to prevent the
ink from coming out.
Pull out the Ink Tubes from the Cableveyor, and put the
12
new Ink Tubes in the Cableveyor. Tube Guides
MC
Gl K Y
W
Connect the new Ink Tubes to the Joints, and mark the
13
both ends of the Ink Tubes to indicate the color of the
ink.
Joint
Adapter Screw
The joint part of the CMYK tube and Gl / W < CMYK tubes> O ring
tube is different.
< CMYK tubes >
Be careful not to forget to fix the O rings.
Make sure that the tubes are connected Tube Joints
Ink Tubes
straight at the joint part. < Gl and W tubes>
3-47
14 Close the Ink Tube Shield and fix the plates.
Plates
Fix the Ink Tube Shield so that the both ends
go out to the outside of the plates.
15 Connect the tubes to the Y tube joints (Head side). Y Tube Joint
3-48
18 Fix the Guide Plates and the Cable Guides.
Guide Plate
Make 3 positions for the Guide Plate blank at the edge
of the Cableveyor.
Fix the Cable Guide at the position shown in the figure.
Blank
< Rear view >
Cable Guide
Tube Guide
MENU
MENU
SERVICE MENU
20 Select [SUB MENU] > [FILL INK], and select the group
which you want to fill INK of, and press the [ENTER] SERVICE MENU
key. SUB MENU
[ ] [ ]
SUB MENU
FILL INK
[ ] [ ]
FILL INK
ABC
3-49
< Note for xing the Carriage Cover >
Fix the Carriage Cover with the 4 screws shown in the Carriage Cover
figure temporarily. And tighten them without distorting the
Cover.
Hook
Be careful not to distort the Carriage Cover when
tightening the 2 front screws.
The Carriage can be distorted and it may cause
the head position problem.
The screws for fixing the Carriage Screw
Cover are the screw with washer.
3-50
3-9 BOARDS REPLACEMENT (Head / Servo / Main / SW Power Supply)
Signal
Junction Servo Board Head Board
Main Board
Board
Board Stay
SW Power
SW Power Supply (27V)
Supply (5V)
Energy Board
AC Junction
Board
3-51
Finish the replacement within 20 minutes to prevent
the ink from hardening. When 20 minutes passes, per- CLEANING
form the Medium Cleaning.
CLEANING MEDIUM
MEDIUM AB
1 Turn off the Main Power SW and pull out the AC cord.
< Rear side >
Main Power SW
Sub Power SW
Board Cover
3-52
HEAD BOARD REPLACEMENT
CN11 CN13
CN9
CN1~7
3-53
3 Connect all the Cables to the Head Board.
3-54
SERVO BOARD REPLACEMENT
CN13
CN12
CN11
CN10
CN8
CN7
CN6
CN4
CN1,2
3-55
3 Connect all the cables to the Servo Board.
3-56
MAIN BOARD REPLACEMENT
MAIN BOARD CONNECTOR LAYOUT
CN12
CN11
CN10
CN9
CN8
CN4
CN6
Main Power SW
3-57
Perform [Get Report] and [Get Parameters], and save
3
them.
4 Turn off the Main Power SW and pull out the AC cord.
Main Power SW
DIP SW No.1
3-58
7 Remove the screws as shown in the figure fixing the
head Board and Main Board, and replace with the new
Main Board.
1. DIP SW SETTING
2. BATTERY INSTALLATION
Fix the battery in reference to step 3 and 4 in [3-10 BATTERY REPLACEMENT].
3. FIRMWARE INSTALLATION
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
4. SYSTEM PARAMETER INITIALIZE
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
6. PUT PARAMETER
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
7. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]
9. SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.
10. CROP MARK SENSOR ADJUSTMENT
Refer to [4-8 CROP MARK SENSOR ADJUSTMENT]
11. CROP-CUT ADJUSTMENT
Refer to [4-9 CROP-CUT ADJUSTMENT]
Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.
3-59
Perform the following operations if it is not possible to transfer the parameters by Peck.exe.
1. DIP SW SETTING
2. BATTERY INSTALLATION
Fix the battery in reference to step 3 and 4 in [3-9 BATTERY REPLACEMENT].
3. FIRMWARE INSTALLATION
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
4. SYSTEM PARAMETER INITIALIZE
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
5. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
6. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]
8. HEAD RANK SETTING
It can be set in the [PRINT MENU] > [HEAD RANK].
9. SERIAL NUMBER INPUT
It can be set in the [SUB MENU] > [SERIAL NO.].
10. INK TYPE SETTING
It can be set in the [SUB MENU] > [CHANGE INKTYPE].
11. CAP & WIPER CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
12. CAP HEIGHT CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [CAP ADJUST] > [CHECK GAP].
13. SENSOR CHECK
It can be performed in the Sensor Check.
14. LIMIT POSITION& CUT DOWN POSITION INITIALIZE
Refer to [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
15. LINEAR ENCODER SETUP
Refer to [4-6 LINEAR ENCODER SETUP]
16. TOOL PRESSURE ADJUSTMENT
Refer to [4-13 TOOL PRESSURE ADJUSTMENT]
17. HEAD ALIGNMENT
Refer to [4-4 HEAD ALIGNMENT]
Only Horizontal and Bidirectional Adjustment are required.
18. CALIBRATION
Refer to [4-11 CALIBRATION]
19. CROP MARK SENSOR ADJUSTMENT
Refer to [4-8 CROP MARK SENSOR ADJUSTMENT]
20. CROP-CUT ADJUSTMENT
Refer to [4-9 CROP-CUT ADJUSTMENT]
21. PRINT / CUT POSITION ADJUSTMENT
Refer to [4-10 PRINT/CUT POSITION ADJUSTMENT]
3-60
SW POWER SUPPLY REPLACEMENT (41V)
SW POWER SUPPLY CONNECTOR LAYOUT
3-61
5 Set the output voltage of SW Power Supply to + 41V.
Main Power SW
Probe
3-62
SW POWER SUPPLY REPLACEMENT (27V)
SW POWER SUPPLY CONNECTOR LAYOUT
3-63
5 Set the output voltage of SW Power Supply to + 27V.
Main Power SW
Probe
3-64
SW POWER SUPPLY REPLACEMENT (5V)
SW POWER SUPPLY CONNECTOR LAYOUT
3-65
3 Remove the 4 screws as shown in the figure and re-
place the new SW Power Supply (5V).
3-66
3-10 BATTERY REPLACEMENT
Put tape around the lithium battery for insulation for disposal or
preservation.
It may cause heat, explosion and re.
Turn off the Sub Power SW, and then turn off the Main < Rear side >
1
Power SW. Main Power SW
Sub Power SW
Board Cover
3-67
3 Remove the Battery on the Main Board by pushing it
down and tilting towards right. Socket
1
Main Board
Battery
Main Board
MENU
MENU
SERVICE MENU
Select [SUB MENU] > [CLOCK] > [TIME], and set the
6 SERVICE MENU SUB MENU
time and press [ENTER] key. SUB MENU CLOCK
[ ][ ]
CLOCK
TIME
The display of [B], which shows a battery ex- [ ]
haustion, disappears by this step.
TIME
00:00:59 B
[ ]
TIME
13:01:59 B
[ ENTER ]
3-68
7 Select [SUB MENU] > [CLOCK] > [DATE], and set the SERVICE MENU SUB MENU
date and press the [ENTER] key. SUB MENU CLOCK
[ ][ ]
CLOCK
DATE
[ ]
DATE
00/00/00
[ ]
DATE
09/01/13
[ ENTER ]
Turn off the Sub Power SW, and then turn off the Main
8 < Rear side >
Power SW.
Main Power SW
Sub Power SW
Board Cover
3-69
3-11 CARRIAGE BELT REPLACEMENT
CLEANING MEDIUM
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
Main Power SW
< Rear view >
3-70
3 After turning on the Main Power SW, turn on the Sub
Power SW while pressing the Left, Right and Down
keys to enter the Service Mode. +
MENU
MENU
SERVICE MENU
Sub Power SW
3-71
7 Loosen the 2 Fixingscrews as shown in the figure lo- < Top view - Leftside of the Belt >
cated leftside of the Belt.
And loosen the Adjustment Screw.
Fixingscrew
Adjustment Screw
3-72
Tighten the Screws shown in the figure to fix both edg-
10 < Cross-section diagram >
es of the Carriage Belt to the Belt Holder. OK)
Screw
Plastic Plate Plastic Plate
Metal Plate
When fixing the Carriage Belt, make sure the
end of the Belt are not overlapped.
Carriage Belt
Belt Holder
Carriage Belt
Belt Holder
Shaft
Screw
3-73
13 Tighten the Adjustment Screw to have tension on the < Top view - Leftside of the Belt >
Belt. And tighten the 2 Fixingscrews as shown in the
figure.
FIxingscrew
Adjustment Screw
MENU
MENU
SERVICE MENU
3-74
3-12 ENCODER SCALE REPLACEMENT
CLEANING MEDIUM
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
MENU
MENU
SERVICE MENU
3-75
3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down and allows you to move the Head Carriage by
[ ] [ ]
hand.
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
3-76
7 Put the Encoder Scale in between the Encoder Plate Encoder Scale
and the Guide Rail.
Guide Rail
8 Fix the right end with the Plate and hook up the Spring
on the left end. Encoder Scale
Make sure that the Encoder Scale fits in place. Spring Plate
Screw
3-77
3-13 CUTTING FLEXIBLE CABLE REPLACEMENT
This is a procedure to replace the Cutting Flexible Cable between the Servo Board and Tool Carriage.
CLEANING MEDIUM
MEDIUM AB
Be sure to use the UV protection sheet during this replacement, or ink will harden and clog inside
the ink line.
UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
Front Cover
I/S Cover
MENU
MENU
SERVICE MENU
3-78
3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down and allows you to move the Head Carriage by
[ ] [ ]
hand.
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
6 Turn off the Main Power SW and pull out the power Board Cover
cord.
And remove the Board Cover.
Main Power SW
3-79
7 Disconnect the flexible cable connected to the CN13
on the Servo Board.
CN13
8 Remove the 2 Cable Holders that are holding the Flexible Cable on the Rail, and remove the rivets that are
fixing the Protection Plates.
Cable Holder
Protection Plate
10 Remove the Tool Carriage Board Cover. Tool Carriage Board Cover
Rivet
3-80
11 Disconnect the Crop Mark sensor, Pinch Roller Sensor Pinch Roller Sensor
and Solenoid Wirings. Crop Mark Sensor
And remove the Tool Carriage Board.
Solenoid
Tool Carriage
Board
3-81
15 Lead the Flexible Cable as shown in the figure.
To inside of the Chassis
CN13
17 Move the Tool Carriage Board to the far left. Pull the Flexible Cable rightward with holding the Inner Protec-
tion Plate at the left side so that the Flexible Cable fits the Inner Protection Plate.
If the Flexible Cable is not pulled enough or pulled too much, there will be the slack in the Protection Plate.
3-82
18 Fix the Flexible Cable with the Cable Holder with keep-
ing the condition of 17 . Cable Holder
Clamp
20 Fix the Tool Carriage Board, and connect the Crop Pinch Roller Sensor
Mark Sensor, Pinch Roller Sensor and Solenoid Wir- Crop Mark Sensor
ings.
Solenoid
Tool Carriage
Board
3-83
22 Move the Head Carriage in entire width of the machine.
Make sure that the Encoder Scale doesn't make con-
tact with the Encoder Module and also Encoder Scale
is between the slit of the Encoder Module.
23 Fix the Tool Carriage Board Cover. Tool Carriage Board Cover
Rivet
3-84
3-14 PINCH ROLLER REPLACEMENT
1 Tapered Type is used on both Left & Right Pinch Roll- Left Pinch Roller Right Pinch Roller
ers and flat type is used for the Middle Pinch Rollers.
Marking
Pinch Roller
Shaft
Washer
4 Fix the E ring and make sure that the Pinch Roller ro-
tates smoothly.
E ring
3-85
3-15 UV LAMP REPLACEMENT
CLEANING MEDIUM
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
MENU
MENU
SERVICE MENU
3-86
3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down and allows you to move the Head Carriage by
[ ] [ ]
hand.
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
4 Turn off the Sub Power SW and Main Power SW. < Rear side >
Main Power SW
Sub Power SW
3-87
7 Remove the screws for removing the UV Lamp togeth-
er with the plate from the Head Carriage.
Hold the UV Lamp by hand when removing it. < Right side >
light-emitting face
4
2 2
4
< Bottom view >
< Left side > < Right side >
3-88
< Right side >
10 Connect the 2 cables as shown in the figure. < Left side > < Right side >
3-89
3-16 TAKE-UP BOARD REPLACEMENT
TU Cover
Plate
3-90
5 Connect all the cables to the Board.
Board
Screw
Plate
TU Cover
3-91
3-17 INK DAMPER REPLACEMENT
CLEANING MEDIUM
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
Sub Power SW
Screw
Hook
3-92
3 Remove the 4 screws as shown in the figure to remove
the Carriage Cover.
Carriage Cover
The screws for fixing the Carriage Cover are
the screw with washer.
Head Shield
3-93
7 Pull out the Ink Damper from the Damper Shield and set the new Ink Damper to the Damper Shield.
< How to set the Damper Shield >
Ink Damper
Damper Shield
1. Put in the Ink Damper 2. Fold the cover part to 3. Fold the other side. 4. Close the 2 gaps with
Cover part should be the tape (P/# : 3000000129
to the Damper Shield. wrap the Ink Damper.
outside. TAPE,AL 3M #425 19*55M).
Ink Damper
3-94
10 Fix the Damper Plate. Damper Plate
Hook
Be careful not to distort the Carriage Cover when
tightening the 2 front screws.
The Carriage can be distorted and it may cause
the head position problem.
The screws for fixing the Carriage Screw
Cover are the screw with washer.
3-95
4 Adjustment
Turn off the Sub Power SW, Main Power SW, and unplug the power cable of the Printer and
deodorization equipment before performing parts replacement.
Performing the parts replacement while the power is on may result in injury by unintended
operation of the machine. < Rear View >
Unplug
Always use the UV protection sheet when the ink line is exposed to the light* during the replacement,
or ink will harden and clog in the ink line. And it results in a serious influence to a machine.
* The light means the light which includes the ultraviolet light. The light of fluorescent has the ultraviolet light. Therefore,
consider that most of the light includes the ultraviolet light.
UV protection sheet
Wear protective goggles when turning on the UV Lamp without covers and when replacing the
heads.
Static electricity can harm some electronic devices. To prevent static damage, discharge static
electricity from your body before you touch any of electronic devices. You can do so by touching
an unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z When unpacking a static-sensitive device from its shipping carton, do not remove the
device from the antistatic packing material until you are ready to install the device to the
machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z When transporting a sensitive device, first place it in an antistatic container or packaging.
z Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and
workbench pads.
4-1
4-1 SERVICE MODE
+ POWER ON MENU
[ MENU ] key SERVICE MENU
SERVICE MENU PRINT MENU HEAD RANK HEAD RANK 1 This menu is used for entering the HEAD RANK for each HEAD
PRINT MENU HEAD RANK HEAD 1 1234567 (1/5) with 35 digit number and alphabet. The digits can be changed
with [left] and [right] keys and parameters can be changed with
[up] and [down] keys. The digit being changed is marked with
an under bar. Press the [ENTER] key to save the settings.
HEAD RANK HEAD RANK 3 Warning sound goes off when the calculation for verification,
HEAD 6 1234567 (1/5) CHECK SUM, is not correct, in order to avoid input error.
BIAS
--- VIEW ---
VERTICAL
--- VIEW ---
HORIZONTAL H1 H2 H3 H5 H6
DT3, Low 2 1 3 2 1
HORIZONTAL H1 H2 H3 H5 H6
DT1, High 2 1 3 2 1
HORIZONTAL H1 H2 H3 H5 H6
DT3, High 2 1 3 2 1
Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down] keys.
The value being selected is marked with an under bar. It returns to the former menu by pressing [left]
key when the cursor is on the head of the left end. H1 is defined as the standard head in this case.
Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.
Cursor can be moved with [left] and [right] keys, and the heads can be turned ON/OFF
with [up] and [down] keys. Press [ENTER] key to start the test print of the selected heads.
It returns to the former menu by pressing [left] key when the cursor is on the left end.
BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT1, Low 2 1 3 2 1 3
BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT3, Low 2 1 3 2 1 3
BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT1, High 2 1 3 2 1 3
BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT3, High 2 1 3 2 1 3
Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down]
keys. The value being selected is marked with an under bar. It returns to the former menu by
pressing [left] key when the cursor is on the left end.
Default: It can be changed starting from the standard value (15) with [up] and [down] keys.
Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2.
This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT].
4-2
Normal (beeps 1 time)
PRINT MENU NOW PROCESSING.. LINEAR ENCODER
LINEAR ENCODER POS: 1361.00mm SETUP COMPLETED
Error (beeps 2 times)
LINEAR ENCODER Error is found on Linear
SETUP FAILED Encoder and Scale.
This menu is for checking the installation and operation of Encoder Module and Encoder Scale.
Refer to [4-6 LINEAR ENCODER SETUP].
LINEAR CALIB.
FAILED TO SETUP
CALIB.DEFAULT PERFORMING
TEST PRINT 2 TEST PRINT
When it shows [ ], it means
that it has never been setup and it
CALIB.DEFAULT SETTING needs to be set. In this case, even if
adjustment is unnecessary by the
SETTING +0.05% +0.10% test result, it needs to be set with [0].
It prints on the entire print range solid in single color by each head.
Print mode is fixed at 720 dps and 8 pass.
This print pattern is for checking a shifting error in Bidirection and also
for confirming the mechanical tendency.
4-3
Normal
SERVICE MENU I/S MENU NOW PROCESSING.. I/S CHECK
I/S MENU I/S CHECK COMPLETED
Checking Error
I/S CHECK ERROR
CAP
This menu is for checking the motors and sensors of Cap (Up/Down), Wipers and Slider.
**Make sure to move the head carriage towards left off the capping unit before performing
this check. Otherwise, it may damage Head, Cap or Wiper Unit.
I/S MENU CAP ADJUST ADJUST POS. This is for adjusting and checking
CAP ADJUST ADJUST POS. 0.00 -2.00 the height of the cap. Refer to
[4-7 CAP HEIGHT ADJUSTMENT].
4-4
Remove all cartridges
before pressing ENTER Set cartridge to SLOT1 All cartridges must be removed before entering IC
I/S MENU CARTRIDGE IC CHECK CHECK menu.
It detects Ink Cartridge IC, writes and loads information,
CARTRIDGE IC CHECK SLOT1 INSERT and checks the communication. First of all, it confirms
if there is the driver for IC detection. The following
display indicates that error is found on driver.
Error
IC CHECK
IC CHECK
SYSTEM ERROR
SLOT1 ERROR
Normal Next, IC communication is checked individually by SLOT.
When a cartridge is inserted, it automatically starts to
IC CHECK communicate with the cartridge IC and checks it. Display
SLOT1 OK shows [OK], when the communication is done properly.
As cartridge is removed, the next cartridge SLOT number
to be inserted is displayed. Starting from SLOT1, it
From SLOT1 to 6 in order continues to SLOT6 in order. When checking SLOT6 is
Set cartridge to SLOT6 completed, the following message is displayed.
IC CHECK
IC CHECK
SLOT6 INSERT
COMPLETED
SL1 : CAPACITY
Ink capacity of the Ink Cartridge IC is displayed.
200cc
SL1 : CONSUM.
Ink consumption of the Ink Cartridge is displayed.
100.000cc
SL1 : INSERT
The insert count of the Ink Cartridge is displayed.
1 times
SL1 : FLAG
The Flag information of the Ink Cartridge is displayed.
000000000
I/S MENU CIRCULATE INK CIRCULATING INK This menu is to circulate the white ink.
CIRCULATE INK CIRCULATION CIRCULATION : Circulate ink.
CIR-DISCHARGE : Circulate ink and discharge
the determinate quantity of ink.
4-5
SERVICE MENU CUTTING MENU CROPMARK SENSE PERFORMING MIN 2.5V MAX2.7
CUTTING MENU CROPMARK SENSE OUTLEVEL CHECK TEST PRINT [2.5V ]
This menu is used for adjusting the Crop Mark Sensor. Refer to [4-8 CROP MARK SENSOR ADJUSTMENT].
The result of this adjustment can be checked in the SENSOR CHECK menu. However, be aware that
without adjusting the sensor here, the result of [S: CROP MARK SENSOR] in the SENSOR CHECK menu is
not referable.
The tool carriage is free to move after OUTLEVEL CHECK is done. Move the carriage off the crop mark
with your hand, then the level of white part, where no ink is on can be checked.
This menu is used for adjusting the Crop Mark Sensor sensitivity. There are three levels of sensitivity, 0, +1 and +2.
This adjustment may help when Crop Mark detection is failed in the default level setting. However, this setting must
not be changed unless necessary. The detection accuracy is not assured when this parameter is changed.
CUTTING MENU FORCE ADJUST 30gf This menu is used for adjusting the Tool Pressure.
FORCE ADJUST 30gf 17 16 Refer to [4-13 TOOL PRESSURE ADJUSTMENT].
30gf Range: 0 to 30
200gf Range: 31 to 80
CUTTING MENU CROP-CUT ADJ. PERFORMING This menu is used for adjusting the position of Crop
CROP-CUT ADJ. TEST PRINT TEST PRINT Mark Sensor and the cutting edge of Tool.
Refer to [4-9 CROP-CUT ADJUSTMENT].
CROP-CUT ADJ. F:+0.30 +0.30mm When it shows [ ], it means that it has never
SETTING S:-0.40 -0.40mm been setup and it needs to be set. In this case, even
if adjustment is unnessesary due to the test result,
Returns to menu with MENU key
it needs to be set with the value of [0].
With a long press on TEST PRINT key while in this menu, it prints the test pattern of a square crop mark and cuts the contour.
With a long press on TEST CUT key, the same test print pattern as TEST PRINT 2 for position check is printed.
After test pattern is printed, it feeds media forward for visual check of the result. Press MENU key to return to the former menu.
Adjusted value is reflected to TEST PRINT and checking of the adjusted value is possible.
As for TEST PRINT 2, adjustment is not reflected and it always shows the original machine deviation.
The adjustment made here is not reflected to the setting of the user menu.
CUTTING MENU PRINT-CUT ADJ. PERFORMING This menu is used for adjusting Print/Cut position.
PRINT-CUT ADJ. TEST PRINT TEST PRINT Refer to [4-10 PRINT/CUT POSITION ADJUSTMENT].
PRINT-CUT ADJ. F:+0.30 +0.30mm When it shows [ ], it means that it has never
SETTING S:-0.40 -0.40mm been setup and it needs to be set. In this case, even
if adjustment is unnessesary due to the test result,
Returns to menu with MENU key
it needs to be set with the value of [0].
With a long press on TEST PRINT key while in this menu, it prints the test pattern of a square crop mark and cuts the contour.
With a long press on TEST CUT key, the same test print pattern as TEST PRINT 2 for position check is printed.
After test pattern is printed, it feeds media forward for visual check of the result. Press MENU key to return to the former menu.
Adjusted value is reflected to TEST PRINT and checking of the adjusted value is possible.
As for TEST PRINT 2, adjustment is not reflected and it always shows the original machine deviation.
The adjustment made here is not reflected to the setting of the user menu.
This menu displays the real-time status of each sensor. It shows " " when the sensor is ON. The second page shows the status of each
The first page shows the status of each sensor. Each letter of the alphabet stands for the following. Cartridge Sensor and Ink Empty Sensor.
F: Front Paper Sensor U: Head Up/Down Sensor Head Up/Down Sensor Each color has 2 positions and the left side
R: Rear Paper Sensor L: Sheet Load Sensor H: Head HIGH on the display shows the left-side head.
S: Crop Mark Sensor W: Pinch Roller Sensor L: Head LOW
H: Head Lock Sensor c: Capping Sensor Blank: Cartridge not inserted, Ink remains
O: Limit Sensor w: Wiper Sensor TU Motor Drive Sensor C: Cartridge inserted, Ink remains
D: Side Cover Sensor a: TU Motor Drive Sensor : Not driving E: Cartridge not inserted, Ink empty
C: I/S Cover Sensor (When TU is connected) Blank: Driving : Cartridge inserted, Ink empty
P: Maintenance Cover Sensor
4-6
SERVICE MENU THERMISTOR CHK This menu is used for checking Thermistor. It displays the temperatures read from the thermistor placed on the leftmost head (HEAD), and
THERMISTOR CHK HEAD:25 C/ 77 F the thermistor placed on the Head Board (BOARD). The temperature on the left is in Celsius and the right is in Fahrenheit.
Since the temperature of the device on the Head Board may rise, [HEAD] and [BOARD] shows higher temperature than the room temperature.
Confirm that the temperature is not extremely low, such as 0 Celsius, or extremely high, such as 100 Celsius. The temperatures of
THERMISTOR CHK [HEAD] and [BOARD] are not necessarily the same.
BOARD:25 C/ 77 F [AMB] indicates outside air temperature.
THERMISTOR CHK
AMB :25 C/ 77 F
SERVICE MENU SUB MENU SERIAL NO. This menu is for entering the Serial No. of the machine in 7 digits. Cursor moves between digits
SUB MENU SERIAL NO. ZS00000 with [right] and [left] keys. The parameter can be changed with [up] and [down] keys.
This menu is to change Ink Type. Different from the process in the user menu, Ink Type PIG cm : Pigment LcLm
operations such as Head Wash and Ink Fill are not included. EUV 6 : ECO-UV CMYKGlW
This menu is used as a correction purpose when a wrong type ink is selected. UNKNOWN : Ink Type not specified
When the ink type is changed, Ink System is initialized internally. Then, it exits
the menu and Setup is canceled.
4-7
SUB MENU PERIODIC CL. This menu is to select the type of periodic cleaning which is automatically performed during printing.
PERIODIC CL. LIGHT LIGHT Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL
Cleaning period can be set up in PERIODIC CL. menu of the user menu.
SUB MENU FAN CHECK This menu is to check FANs. Select a FAN type with [up] and [down] keys.
FAN CHECK VACUUM FAN Press [ENTER] key for ON/OFF of FANs. FAN turns off automatically when exit this menu.
This menu is to display and edit the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case,
battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted, when the time is
newly set up with [ENTER] key on the time edit menu.
When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly, such that it
performs cleaning every time the main power is turned on. The time set here is used for periodic maintenance operations and the time record
of Event Log function. Be aware that it affects the maintenance operations if the time is changed.
When this setting is changed, it is recorded on Event Log. The time before change is used for the log time, and the new time is recorded as an information.
SUB MENU DIP SW CHECK This menu is to check Dip Switch. It displays the real-time status of the No.1 to 8 from the left.
DIP SW CHECK 0110 0000 [0] is OFF and [1] is ON.
bit # [1 2 3 4 5 6 7 8]
This menu is to check the operation of panel keys. On this menu, it shows [NONE] on the lower
SUB MENU KEY CHECK LCD when any key has not been pressed. It shows the key name when some key is pressed. And
it shows a message of [KEY ERROR] when two keys or more are pressed at the same time, and it
KEY CHECK NONE is considered that no button is pressed. You can exit this menu with the [left] key. Therefore, the
[left] key needs to be the last button to be pressed in order to check all keys. As long as the [left]
key is pressed at the last, the order of pressing other keys can be random. When it is left without
pressing any key for 10 seconds, or pressing the [left] key, it exits this menu. At this time, the
names of the keys that never been pressed are displayed with a buzzer. This means that if a
buzzer does not go off when exiting, all keys are checked properly. The power cannot be turned
off with the sub power key while performing this menu.
SUB MENU This menu is to check LCD, LED and buzzer. When this menu is selected, it sequentially performs
Abbreviated
LCD/LED/BUZ CHK the functions of LCD, LED and buzzer. The functions are the followings, ON/OFF of LCD contrast,
LCD back light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all caracters
Returns when completed available on LCD. Confirm that all functions operate properly, visually and by the sound.
SUB MENU MAINTE. MSG. This menu is to set up the timing to show the message for maintenance. It displays the message
MAINTE. MSG. NONE 100 hours suggesting to perform maintenance when the total print time reaches the specified hours.
Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE
SERVICE MENU MOTOR MENU AGING SCAN SCAN : Aging for Scan Motor. The Head Carriage runs maximum
MOTOR MENU AGING SCAN NOW AGING printing width in Scan direction.
FEED : Aging for Feed Motor.
Grit Roller runs 100mm back and forth.
BOTH : The Head Carriage runs maximum printing width in
AGING FEED Scan direction, and at the same time, Grit Roller runs
FEED NOW AGING 100mm back and forth.
CUTTING : The Tool Carriage runs maximum printing width in
Scan direction, and at the same time, Grit Roller runs
the half of maximum printing width back and forth.
AGING BOTH
BOTH NOW AGING To stop Aging, press the [ENTER] key. The Head Carriage returns
back to the capping position, and it returns to the former menu
after the heads are capped. Make sure not to perform Aging for
AGING CUTTING excessive time when the heads are filled with ink, in order to
prevent the heads from being damaged by dried ink.
CUTTING NOW AGING When Aging is performed with ink filled, it runs with performing
the Flushing. No Flushing when ink is not filled.
Servo Motor : LOCKED
4-8
SERVICE MENU SYSTEM SWITCH PAGE1 This menu is to change the functions of the machine. Normally, it is not necessary to change.
Each bit can be selected by [left] and [right] keys and changed by [up] and [down] keys.
SYSTEM SWITCH PAGE1 00000000 Press [ENTER] to save the settings. There are 16 pages for every 8 bits System Switch.
PAGE1:Bit1 With [1], the error does not occur even if the 0
Cover Sensor
Front Cover is open.
SYSTEM SWITCH PAGE16 Reflection to the test pattern [1] enables the settings of [FULL WIDTH S]
PAGE1:Bit4 0
of the Full Width
PAGE16 00000000 for all test patterns.
Periodic flushing that Enables with [0], Disables with [1].
bit #[ 8 7 6 5 4 3 2 1 ] PAGE1:Bit7 0
takes place every 8 hours
With [1], [STANDARD HEAD] menu is added to
PAGE2:Bit6 Standard Head Menu 0
the Service Menu.
PAGE7:Bit2 The system switch will be set when the Ink Mode 0
is set by Specific key + Main Power SW.
PAGE7:Bit3 Ink Mode Change 0
(Specific key + Main Power SW setting / Bit setting
PAGE7:Bit4 : Refer to below) 0
* All the default settigs that are not shown here is "0".
CAUTION : The machine may make unexpected move when the other system switches that are not shown here are changed.
Ink Mode Selectable Ink Type PAGE7:Bit2 PAGE7:Bit3 PAGE7:Bit4 Key Combination
In History Menu, the parameters are separated in groups CATEGORIES : MOTOR GROUP / HEAD GROUP / The menu shown on the upper LCD can be changed with [up] and
by categories. The parameters can be displayed or cleared MAINTE GROUP / WIPE GROUP / [down] keys. The corresponding parameter is shown on the lower
by entering the menu of each groups. PRINT GROUP / CUTTING GROUP / LCD. Refer to the HISTORY MENU List on the following pages.
INK GROUP / UVLAMP GROUP / Press [right] key to enter [CLEAR] menu, and parameter can be
ERROR GROUP / SYSTEM cleard by pressing [ENTER] key.
SERVICE MENU REPORT SERVICE REPORT Reports can be printed. Each head is separately selectable considering the case of head trouble.
REPORT SERVICE REPORT HEAD H1 Select a head with [up] and [down] key and press [ENTER] key to start printing.
H1/H2/H3 SERVICE : Service Report is printed. It prints the System Report of the normal menu with additional Service Information.
HISTORY : History Report is printed.
CARTRIDGE : Ink Cartridge IC Report is printed.
REPORT HISTORY REPORT EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from 100/200/ALL(400).
ALL : All Reports are printed together. (System Report, Service Report, History Report, Ink Cartridge IC Report,
HISTORY REPORT HEAD H1 Event Log Report).
SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool. (9600bps, N81, X : ON/OFF)
H1/H2/H3
REPORT CARTRIDGE
CARTRIDGE HEAD H1
H1/H2/H3
SERVICE MENU UV LAMP MENU SVC.MODE LAMP This is to set ON/OFF of the UV Lamp during the printing when the machine is started in the
SVC.MODE LAMP ON OFF Service Mode. This setting is initialized when turning off the sub power SW. Default : ON
UV LAMP MENU
Select the right or left Lamp by moving the cursor with [up] and [down] keys. And check that the selected Lamp can be operated properly by turning ON/OFF the Lamp by pressing [ENTER] key.
Error displays : E
Check that the UV Lamps can be operated properly by opening and closing the cover while the UV Lamps are turned on.
4-9
HISTORY MENU
MOTOR GROUP
HEAD GROUP
4-10
MAINTENANCE GROUP
WIPE GROUP
PRINT GROUP
CUTTING GROUP
INK GROUP
ERROR GROUP
UV LAMP GROUP
SYSTEM GROUP
4-11
Roland VersaUV series LEC-330
Model LEC-330 IP Address 133.111.136.090 Ink type ECO-UV CMYKGIW
Version 2.00 Subnet Mask 255.255.254.000 Ink remain (1-6) 74/ 86/ 64/ 100/ 71/ 100
Serial No. XXXXXXX Gateway Address 000.000.000.000
Date 2009/04/17 16:24 MAC Address 00:40:AB:FF:01:30
Tool parameter
Force 60 gf Cutting calib. (F/S) 0.00/ 0.00% Cutting priority Command
Velocity 20 cm/s Print-cut adjust (F/S) 0.00/ +0.10 mm Prefeed Disable
Offset 0.250 mm Crop-cut adjust (F/S) 0.00/ 0.00 mm Auto Env Match Enable
Up velocity 20 cm/s
4-12
Service Report
History Report
Model LEC-330 Serial No. : XXXXXXX
Version 2.00 Date : 2009/04/17 16:24
==== Motor group ====
Motor feed (trip / total [clear]) 1 / 1 hours [0]
Motor scan (trip / total [clear]) 3 / 3 hours [0]
Pump Times A (trip / total [clear]) 5,829 / 5,829 times [0]
Pump Times B (trip / total [clear] ) 5,664 / 5,664 times [0]
Pump Times C (trip / total [clear]) : 10,113/ 10,113 times [0]
==== Maintenance group ====
Maintenance Count 3 times
Total Time 134 hours
Printing time 10 hours
==== Wiper group ====
Wiping count 42 times
Rubbing count 0 times
Wiper replace count 1 times
==== Head group ====
Shot Cnt. 1 (trip / total [clear]) 4,277 / 4,277 times [0]
Shot Cnt. 2 (trip / total [clear]) 4,260 / 4,260 times [0]
Shot Cnt. 3 (trip / total [clear]) 12,387 / 12,387 times [0]
Shot Cnt. 4 (trip / total [clear]) 12,408 / 12,408 times [0]
Shot Cnt. 5 (trip / total [clear]) 7,287 / 7,287 times [0]
Shot Cnt. 6 (trip / total [clear]) 7,285 / 7,285 times [0]
Shot Cnt. 7 (trip/total [clear]) : 5,559/ 5,559 times [0]
Shot Cnt. 8 (trip/total [clear]) : 5,570/ 5,570 times [0]
Shot Cnt. 9 (trip/total [clear]) : 32,424/ 32,424 times [0]
Shot Cnt. 10 (trip/total [clear]) : 32,363/ 32,363 times [0]
Shot Cnt. 11 (trip/total [clear]) : 32,927/ 32,927 times [0]
Shot Cnt. 12 (trip/total [clear]) : 32,863/ 32,863 times [0]
H1 H2 H3 H4 H5 H6
Wiping count for head 62 62 60 60 147 147 times
Rubbing count for head 6 6 6 6 6 6 times
Headrank set count 0 0 0 0 0 0 times
Auto cleaning count 6 6 6 6 6 6 times
Normal cleaning count 10 10 9 9 15 15 times
Medium cleaning count 4 4 4 4 4 4 times
Powerful cleaning count 2 2 2 2 2 2 times
Ink renewal 0 0 0 0 0 0 times
4-13
Ink Cartridge Report
Model LEC-330 Serial No. : XXXXXXX
Version 2.00
No : SERIAL / INK TYPE / CAP. / LOT No/ CONSUM. / TIME / INS. / FLAG
1: 1400dfa0020000a6 / EUV-C / 200 cc / 80918 / 56.526cc / 0y009d00h07m48s / 4 / 00000000
2: 14f83740020000a6 / EUV-M / 200 cc / 80918 / 55.526cc / 0y003d00h07m48s / 1 / 00000000
3: 1449ff3f070000b8 / EUV-Y / 200 cc / 80917 / 86.091cc / 0y001d05h19m20s / 1 / 00000000
4: 14e09c400200001f / EUV-K / 200 cc / 80916 / 0.063cc / 0y000d13h14m59s / 2 / 00000000
5: 1442f14f060000fd / EUV-Gl / 200 cc / 80913 / 43.356cc / 0y001d08h51m44s / 1 / 00000000
6: 148e3a85060000ef / EUV-W / 200 cc / 80313 / 77.280cc / 0y001d11h08m29s / 0 / 00000000
Event Log
Model LEC-330 Serial No. : XXXXXXX
Version 2.00 Date : 2009/05/20 16:24
Date Time Temp. Event Information Date Time Temp. Event Information
+ ----------- + ------ + -------- + ---------------------- + ------------------------------------------------------- + + ----------- + ------ + -------- + ---------------------- + ------------------------------------------------------- +
09/05/20 10:16 26 Sub power off 01/04/06 02:29 27 Sleep in
09/05/20 09:47 ** Sub power on Menu language mode 01/04/06 02:26 27 Sleep out
09/05/20 09:47 ** Main power on Normal 01/04/06 02:26 27 Sleep in
09/05/20 09:46 26 Sub power off 01/04/06 02:26 27 Wh Ink Circulate Self circulate
09/05/20 09:43 26 Wh Ink Circulate Self circulate 01/04/06 02:26 27 Setup done Width:509mm Env.: 0.061
09/05/20 09:42 ** Sub power on Normal 01/04/06 02:25 27 Sub power on Normal
09/05/20 09:42 ** Main power on Normal 01/04/06 02:25 27 Sub power off
09/05/20 09:42 25 Sub power off 01/04/06 02:22 27 Wh Ink Circulate Self circulate
09/05/20 09:42 ** Sub power on Service mode 01/04/06 02:21 ** Sub power on Normal
09/05/20 09:42 ** Main power on Normal 01/04/06 02:21 ** Sub power on Normal
09/05/20 09:41 ** Main power on White Ink Mode 01/04/06 02:21 ** Main power on Normal
09/05/20 09:40 ** Main power on Gloss Ink Mode 01/04/06 02:18 ** Sub power on Normal
09/05/20 09:40 ** Main power on Gl-Wh Ink Mode 01/04/06 02:18 ** Main power on Normal
09/05/20 09:40 25 Sub power off 01/04/06 02:18 27 Sub power off
09/05/20 09:39 25 Sub power on Service mode 01/04/06 02:18 27 Sleep out
09/05/20 09:38 25 Sub power off 01/04/06 02:16 27 Sleep in
09/05/20 09:36 ** Sub power on Normal 01/04/06 02:16 27 Wh Ink Circulate Self circulate
09/05/20 09:36 ** Main power on Normal 01/04/06 02:16 27 Sleep out
09/05/20 09:35 25 Sub power off 01/04/06 02:16 27 Sleep in
09/05/20 09:34 25 Sub power on Service mode 01/04/06 02:12 27 Wh Ink Circulate Self circulate
09/05/20 09:34 25 Sub power off 01/04/06 02:08 27 Wh Ink Circulate Self circulate
09/05/20 09:33 ** Sub power on Normal 01/04/06 02:07 27 Sub power on Normal
09/05/20 09:33 ** Main power on Normal 01/04/06 02:07 27 Sub power off
09/05/20 09:32 ** Main power on White Ink Mode 01/04/06 02:04 27 Wh Ink Circulate Self circulate
09/05/20 09:32 25 Sub power off 01/04/06 02:04 ** Sub power on Normal
09/05/20 09:31 25 Sub power on Normal 01/04/06 02:04 27 Sub power off
09/05/20 09:31 25 Sub power off 01/04/06 02:02 27 Sub power on Service mode
09/05/20 09:25 25 Sub power on Service mode 01/04/06 02:02 27 Sub power off
09/05/20 09:25 25 Sub power off 01/04/06 01:59 27 Wh Ink Circulate Self circulate
09/05/20 09:24 25 Sub power on Normal 01/04/06 01:58 ** Sub power on Normal
09/05/20 08:57 25 Sub power off 01/04/06 01:58 ** Main power on Normal
09/05/20 08:55 25 Sub power on Service mode 01/04/06 01:56 27 Sub power off
09/05/20 08:49 ** Main power on Normal 01/04/06 01:52 27 Wh Ink Circulate Self circulate
09/05/20 08:49 24 Sub power off 01/04/06 01:51 27 Cancel done
09/05/20 08:48 24 Sub power on Service mode 01/04/06 01:51 27 Cancel start User cancel
09/05/20 08:48 24 Sub power off 01/04/06 01:48 27 Wh Ink Circulate Self circulate
09/05/20 08:47 24 Sub power on Normal 01/04/06 01:43 27 Wh Ink Circulate Self circulate
09/05/20 08:47 24 Sub power off 01/04/06 01:39 27 Wh Ink Circulate Self circulate
09/05/20 08:46 ** Sub power on Normal 01/04/06 01:34 27 Wh Ink Circulate Self circulate
09/05/20 08:46 ** Main power on Normal 01/04/06 01:32 27 Setup done Width:509mm Env.: 0.057
09/05/20 08:45 24 Sub power on Version-up mode 01/04/06 01:32 27 Cancel done
09/05/20 08:44 ** Main power on Normal 01/04/06 01:32 27 Cancel start User cancel
09/05/20 08:44 24 Sub power off 01/04/06 01:28 27 Wh Ink Circulate Self circulate
09/05/20 18:16 24 Set date -> 09/05/20 08:43 01/04/06 01:25 27 Wh Ink Circulate Self circulate
01/04/06 18:16 24 Set date -> 09/05/20 18:16 01/04/06 01:24 27 Setup done Width:509mm
01/04/06 18:16 ** Sub power on Service mode 01/04/06 01:24 27 Cancel done
4-14
Other Factory Mode
TEMP. UNIT
C > F
4-15
Key Combinations
Installing F/W
(At Main Board Change)
System Parameter
ENTER
+ All parameters will be initialized.
Initialize Press [ENTER] to start initializing.
Language MENU
+ Press[ ] and [ ] to select language.
4-16
4-2 HOW TO UPGRADE/INSTALL FIRMWARE
MENU
SYSTEM INFO.
[ ] [ ]
SYSTEM INFO.
NETWORK
[ ]
NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.003
2 Confirm that Main Power of the printer is turned "ON" < Rear side >
and Sub Power of the printer is turned "OFF". Main Power SW
Sub Power SW
4-17
3 Start the Peck on PC.
When [Peck] screen is displayed, click [Select Port]
button.
4-18
The machine goes into the Firmware Upgrade mode
7
automatically. FIRMWARE V2.0 NG DATA ERROR
When upgrade is completed, the Sub Power SW turns
off automatically.
COMPLETE
This is required when a new Main Board without the firmware is installed.
UPDATE FIRMWARE?
UPDATE FIRMWARE?
[ ]
WAITING
000.000.000.000
4-19
3 Press the [MENU] key, and set [IP ADDRESS], [SUB-
NET MASK] and [GATEWAY ADDR.].
Press the Left and Right keys for cursor movement, WAITING
000.000.000.000
and the Up and Down keys for selecting value. After
MENU
setting an address, press the [ENTER] key to go next
,to address setting.
When [GATEWAY ADDR.] is set, it returns to the wait-
ing mode for receiving the firmware when the [ENTER] IP ADDRESS
192.168.000.003
key is pressed.
[ ]
SUBNET MASK
The setting made here is only temporary for 255.255.255.003
the firmware installation and it is not saved.
[ ]
GATEWAY ADDR.
000.000.000.000
[ ]
WAITING
192.168.000.003
4-20
6 Click [Firmware Upgrade] button.
COMPLETE
4-21
9 Turn on the Sub Power SW while pressing the Up,
Down, and the [ENTER] keys to enter [INITIALIZE ALL
SYS.PARAMETER] menu.
ENTER
+
Press the [ENTER] key to start initialization. The Sub
Power turns off automatically when it is completed.
INITIALIZE ALL
SYS.PARAMETER
[ ]
SELECT MODEL
LEC-330
[ ]
INITIALIZATION
COMPLETED
MENU
MENU
SERVICE MENU
MENU
SYSTEM INFO.
[ ] [ ]
SYSTEM INFO.
NEETWORK
[ ]
NETWORK [ ] IP ADDRESS
[ ]
IP ADDRESS 192.168.000.003
[ ]
4-22
12 Start the Peck on PC.
When [Peck] screen is displayed, click [Put Param-
eters] button.
4-23
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER
( Referential Time : 5min.)
1 Turn on the Main Power SW and Sub Power SW. MENU
SYSTEM INFO.
Cancel the RIP if the RIP is running. NETWORK
[ ]
NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.003
Click [Update].
3
4-24
5 The progress is shown in percentage while upgrading.
4-25
4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)
Always use the UV protection sheet during this alignment, or ink will harden and clog inside the ink line.
UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
Hook
Carriage Cover
The screws for fixing the Carriage Cover are
the screw with washer.
4-26
Remove the Damper Plate.
3 Damper Plate
Hook
MENU
MENU
SERVICE MENU
[BIAS ADJUSTMENT]
6 Select the [BIAS] > [TEST PRINT] menu under the SERVICE MENU
[HEAD ADJUST] menu and press the [ENTER] key. PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
4-27
7 The test pattern shown in the figure will be printed.
C M Y K Cl W
Hook
*Reference*
Position of the printing moves 1 line by turning
the screw approximately 3/4 turn.
4-28
- When the upper lines are shifting towards the left of
the lower lines, turn the screw CW.
- When the upper lines are shifting towards the right of
the lower lines, turn the screw CCW.
Hook
4-29
[VERTICAL ADJUSTMENT]
14 Select the [VERTICAL] > [TEST PRINT] under the SERVICE MENU
[HEAD ADJUST] menu and press the [ENTER] key. PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
VERTICAL
[ ]
VERTICAL
TEST PRINT
[ ]
K C K M K Y K Gl K W K
Hook
4-30
18 Turn the Adjustment Screw to make the lines of each
color in the test pattern straight.
Adjustment Screw
4-31
20 Put back the I/S Cover temporarily to prevent the ink
from hardening.
I/S Cover
Hook
[ HORIZONTAL ADJUSTMENT ]
23 Select the [HORIZONTAL] > [TEST PRINT] in the SERVICE MENU
[HEAD ADJUST] menu and press the [ENTER] key. PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
HORIZONTAL
[ ]
HORIZONTAL
TEST PRINT
[ ]
4-32
24 Following test pattern will be printed. Find the position where the line of each color matches the K line and
check the number. If it is difficult to select just one between two numbers, 1/2 is also available when setting
up the value. The number with is the current setting.
H6
H5
Head Position : H3
High
H2
H1
H6
H5
H3
Head Position : H2
High
H1
H6
H5
H3
Head Position : H2
Low
H1
H6
H5
H3
Head Position :
H2
Low
H1
25 Select [DT1, Low], [DT3, Low], [DT1, High] and [DT3, High] in the [HEAD ADJUST] menu and enter the pa-
rameters checked at 24 with the Up and Down keys. Press the [ENTER] key to save the settings.
HORIZONTAL
TEST PRINT
HORIZONTAL H1 H2 H3 H5 H6
DT3, Low 2 1 3 2 1
HORIZONTAL H1 H2 H3 H5 H6
DT1, High 2 1 3 2 1
HORIZONTAL H1 H2 H3 H5 H6
DT3, High 2 1 3 2 1
4-33
[ BIDIRECTION ADJUSTMENT ]
26 Select [BI-DIR.DEFAULT] > [TEST PRINT] in the [HEAD SERVICE MENU
ADJUST] menu and press the [ENTER] key. PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
BI-DIR.DEFAULT
TEST PRINT
[ ]
27 Following test pattern will be printed. Find the position where the 2 lines are overlapping and check the num-
ber of each color. If it is difficult to select just one between two numbers, 1/2 is also available when setting
up the value. The number with is the current setting.
H6
H5
H4
Head Position :
H3
High
H2
H1
DT3,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
H6
H5
H4
Head Position :
High H3
H2
H1
DT1,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
H6
H5
H4
Head Position :
Low
H3
H2
H1
DT3,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
H6
H5
H4
Head Position :
Low H3
H2
H1
DT1,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
4-34
28 Select [DT1, Low], [DT3, Low], [DT1, High] and [DT3, High] in the [HEAD ADJUST] menu and enter the pa-
rameters checked at 27 with the Up and Down keys.
Press the [ENTER] key to save the settings.
BI-DIR.DEFAULT
TEST PRINT
BI-DIR.DEFAULT H1 H2 H3 H5 H6
DT1, Low 2 1 3 2 1
Parameters can be entered with
BI-DIR.DEFAULT H1 H2 H3 H5 H6
an increment of 1/2. DT3, Low 2 1 3 2 1
BI-DIR.DEFAULT H1 H2 H3 H5 H6
DT1, High 2 1 3 2 1
BI-DIR.DEFAULT H1 H2 H3 H5 H6
DT3, High 2 1 3 2 1
Hook
4-35
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)
This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also
detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment.
When the Limit Position is not set correctly, it may cause some problems such as a head capping error,
and also cause a cutter-down error when separating the sheet.
Always use the UV protection sheet during this setting, or ink will harden and clog inside the ink line.
UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
I/S Cover
Screw
Hook
4-36
3 Turn on the Sub Power SW while pressing [LEFT],
[UP] and [RIGHT] keys for LIMIT INITIALIZE mode.
+ SUB POWER ON
LIMIT INITIALIZE
MENU
Guide Guide
4-37
6 Unlock the carriages and move them to the left, off of
the capping unit.
4-38
10 After adjusting the position, tighten the 4 screws fixing
the capping unit. And then, press the [ENTER] key to
confirm the position with an actual capping.
SETTING UP
CUTTER DOWN POS
DETECTING..
INITIALIZATION
COMPLETED
4-39
4-6 LINEAR ENCODER SETUP (Referential Time : 10min.)
LINEAR ENCODER SETUP is performed to confirm that the installation of Linear Encoder is proper,
and also to confirm that it properly reads and corrects the width of the scale, which is stretched or com-
pressed due to the operation environment, by the software coordinates. This operation is required when
Limit Sensor, Encoder Scale or Encoder Module is replaced or the position is adjusted.
MENU
MENU
SERVICE MENU
PRINT MENU
LINEAR ENCODER
[ ]
NOW PROCESSING
POS: 1361.00mm
4-40
4 One of the messages appears at the completion of the
set up. In case of "SETUP FAILED", check the follow-
ings.
LINEAR ENCODER
1. Dirt/Scratch on the Encoder Scale. SETUP COMPLETED
2. Dirt/Scratch on the Encoder Module.
3. Encoder Scale is not between the Encoder Module.
LINEAR ENCODER
4. Backlash of the Carriage Motor Gear and the Drive Gear. SETUP FAILED
5. Fixation between the Carriage and the Carriage Belt.
6. Bad connection of the cables. LINEAR ENCODER
In case of "HEADBOARD FAILED", the Head Board is HEADBOARD FAILED
possibly defective.
NOW PROCESSING...
LINEAR CALIB.
SETUP COMPLETED
[ ]
LINEAR CALIB.
0.18%
LINEAR CALIB.
FAILED TO SETUP
4-41
4-7 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)
For this adjustment, the Head height can either be HIGH or LOW. When it is adjusted with one of the
Head heights, the setting for the other height is also changed automatically.
Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.
UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
Hook
MENU
MENU
SERVICE MENU
4-42
3 Select [I/S MENU] > [CAP ADJUST] > [ADJUST POS.]
menu in the SERVICE MENU.
SERVICE MENU
I/S MENU
[ ][ ]
I/S MENU
CAP ADJUST
[ ]
CAP ADJUST
ADJUST POS.
4 Move the cap upward to the position that the cap con-
CAP ADJUST [ ]
ADJUST POS.
tacts exactly to the head, then press the [ENTER] to ADJUST POS. 0.00 -2.00
update the adjustment value.
- When you press the Up key, the cap moves upward in HEAD
0.25mm unit.
CAP
- When you press the Down key, the cap moves to the
position in the setting value -2.00mm.
- When you press the Left key, the adjustment value is
not updated and the capping is carried out, and then
it exits the menu.
4-43
4-8 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.)
This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR. If not adjusted, the crop marks can-
not be read correctly and it results in a cut line position error of the printing. This adjustment is required in following
cases.
- CROP MARK SENSOR or TOOL CARRIAGE BOARD is replaced or adjusted.
- The VR for adjusting the voltage is unexpectedly moved.
- The distance between CROP MARK SENSOR and the bed surface is changed.
When it needs to be adjusted for a user media, use the media instead of SV-G-1270G. However, in this case, the
adjustment is to be optimized for the particular media and it may affect the crop mark detection on other media. The
result of the crop mark recognition on Roland media is not assured, when any media other than SV-G-1270G is used
for this adjustment.
Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.
UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
Screw
Hook
2 Remove the Tool Carriage Cover and Tool Carriage Tool Carriage Board Cover
Board Cover.
4-44
3 Turn on the Sub Power SW while pressing the Left,
Down and Right keys to enter the Service Mode.
Setup the SV-G-1270G film on the machine. +
MENU
SERVICE MENU
CUTTING MENU
CROPMARK SENSE
[ ]
CROPMARK SENSE
OUTLEVEL CHECK
[ ]
Min2.5V Max2.7V
[2.5V]
Min2.5V Max2.7V
[2.5V]
4-45
7 Perform [OUTLEVEL CHECK] again and confirm that
the MAX voltage is proper.
If it is out of range, repeat the adjustment.
Min2.5V Max2.7V
[2.5V]
4-46
4-9 CROP-CUT ADJUSTMENT (Referential Time : 10min.)
This adjustment is for calibrating the relative positions of Tool and Crop Mark Sensor. If it is not ad-
justed, the cutting position based on the detected Crop Marks will not be accurate, and that results in
the misalignment of the Print and Cut when performing the auto crop mark detection.
This adjustment is required when Crop Mark Sensor or Tool Carriage is replaced or adjusted.
Before this adjustment, it is necessary to con rm that [ENABLE] is selected for [AUTO ENV.
MATCH].
Also, Take-up unit must not be used during this adjustment.
MENU
MENU
SERVICE MENU
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
PRINT-CUT ADJ.
TEST PRINT2
[ ]
4-47
From the test pattern, find the value where the print
4 <TEST PATTERN>
line matches the cut line. +2.0 -2.0
+1.0 -1.0
-0.5
+0.5 -0.5
Feed
Cut line
CROP-CUT ADJ.
SETTING
[ ]
F: Feed direction S: Scan direction
Left: Current value Right: New value F:+0.30 +0.30mm
(Setting range: +/-2.00mm In 0.01mm unit) S:-0.40 -0.40mm
[ ]
Down key : Value of F, towards +
Up key : Value of F, towards -
Right key : Value of S, towards +
Left key : Value of S, towards -
ENTER key : Saves new setting
MENU key : Exit the SETTING menu
CUTTING MENU
CROP-CUT ADJ.
[ ]
CROP-CUT ADJ.
TEST PRINT
[ ]
4-48
7 A mark is printed, detected by the crop mark sensor,
Broken line is indicating the cut line
and its contour is cut. Confirm the cut line position on
the print visually.
CROP-CUT ADJ.
SETTING
Down key : Moves cut position towards front [ ]
-
F:
+
-
+
S:
After adjustment
4-49
4-10 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.)
This adjustment is for calibrating the relative positions of printing and cutting. If it is not adjusted, it may
result in the misalignment of the printing and cutting.
This adjustment is required when Crop Mark Sensor, Tool Carriage or Print Head is replaced or ad-
justed, and also when the relative distance between Tool and Print Head is changed.
Before this adjustment, it is necessary to con rm that [ENABLE] is selected for [AUTO ENV.
MATCH].
Also, Take-up unit must not be used during this adjustment.
MENU
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
CUTTING MENU
BIDIRECTIONAL ADJUSTMENT and this PRINT-CUT ADJ.
step must be done by using the same me- [ ] [ ]
dia.
PRINT-CUT ADJ.
TEST PRINT2
[ ]
4-50
From the test pattern, find the value where the print
4 <TEST PATTERN>
line matches the cut line.
+2.0 -2.0
+1.0 -1.0
-0.5
+0.5 -0.5
Feed
Cut line
PRINT-CUT ADJ.
F: Feed direction S: Scan direction SETTING
Left: Current value Right: New value [ ]
(Setting range: +/-5.00mm In 0.01mm unit)
F:+0.30 +0.30mm
Down key : Value of F, towards + S:-0.40 -0.40mm
Up key : Value of F, towards - [ ]
Right key : Value of S, towards +
Left key : Value of S, towards -
ENTER key : Saves new setting
MENU key : Exit the SETTING menu
PRINT-CUT ADJ.
TEST PRINT
[ ]
4-51
3 marks are printed at the left-end , right-end and the
7 center of the media, and each mark is cut. Confirm the
cut line positions on the marks visually.
F:+0.30 +0.30mm
S:-0.40 -0.40mm
[ ]
Down key : Moves cut position towards front
Up key : Moves cut position towards rear [Fine Adjustment]
Right key : Moves cut position towards right
Left key : Moves cut position towards left
-
ENTER key : Saves new setting
MENU key : Exit the SETTING menu
F:
+
-
+
S:
+/-0.3mm +/-0.1mm
4-52
4-11 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.)
This adjustment is for calibrating the feed amount of media. It allows the media to be fed in proper
amount by calibrating the variation in Grit Roller diameter. Calibration is made based on the value in
feeding media [PET-G].
Without proper calibration, it causes misalignment in the feed amount of media, and results in the prob-
lems such as white banding, banding of overlap or the dimension error of print result compared to the
original data.
MENU
MENU
SERVICE MENU
CALIB.DEFAULT
TEST PRINT
[ ]
4-53
4 The test pattern is printed.
Measure the length of the feed direction and use the
value to calculate the calibration amount with the for-
mula shown in 5 .
400mm
The test pattern is always printed with off-
set 0.00%. Even if a correction is made in
Feed
the [SETTING] menu, the test pattern is not
changed.
500mm
Scan
CA = Calibration Amount
CL = Commanded Length (=400mm) FORMULA
ML = Measured Length
CA = CL - ML x 100
ML
ment of 0.01%.
CALIB.DEFAULT
(MAX. +2.00% to MIN. -2.00%) SETTING
[ ]
SETTING
+0.00% +0.15%
[ ]
4-54
4-12 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)
メニュー
Only the Tool Carriage can be moved in SERVICE MENU
[ ] [ ]
[FORCE ADJUST] menu.
SERVICE MENU
CUTTING MENU
[ ] [ ]
CUTTING MENU
FORCE ADJUST
4-55
4 Put the White Dummy Pen (ST-006) on the Tool Car-
riage.
Pinch Roller
Grit roller
6 Move the Tool Carriage to the position under the H Top Cover
mark which is written on the rail.
Rail
Bed
4-56
4-13 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min)
メニュー
Only the Tool Carriage can be moved in SERVICE MENU
[ ] [ ]
[FORCE ADJUST] menu.
SERVICE MENU
CUTTING MENU
[ ] [ ]
CUTTING MENU
FORCE ADJUST
Pinch Roller
Grit Roller
4-57
4 Move the Tool Carriage to the position under the H
Top Cover
mark which is written on the rail.
Rail
FORCE ADJUST
30gf
[ ]
30gf
17 16
[TEST CUT]
6 Pull up the handle part of the Tool Holder with the DIAL
30gf
TENSION METER (ST-013) and measure the pressure
17 16
when the pen tip leaves the Bed.
[ ] [ ]
Adjust the parameter in the [30gf] menu with the Up [ENTER]
and Down keys for the pressure to be 25 to 35gf (0.25N
to 0.35N). Tool Holder
FORCE ADJUST
200gf
[ ]
200gf
56 57
[TEST CUT]
4-58
8 Pull up the handle part of the Tool Holder with the
200gf
TENSION GAUGE(ST-002) and measure the pressure 56 57
when the pen tip leaves the Bed. [ ] [ ]
[ENTER]
Adjust the parameter in the [200gf] menu with the Up ST-002
and Down keys for the pressure to be 195 to 205gf (1.9N
to 2.0N).
Press the [ENTER] key to save the settings.
Tool Holder
4-59
4-14 BELT TENSION ADJUSTMENT (Referential Time : 20min.)
CLEANING MEDIUM
MEDIUM AB
MENU
MENU
SERVICE MENU
2 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
SERVICE MENU
and press the [ENTER] key. I/S MENU
The Cap Unit moves down and be free to move by
[ ] [ ]
hand.
I/S MENU
I/S CONTROL
[ ]
This adjustment cannot be done correctly I/S CONTROL
when the Head Carriage is capped. CAP
[ ]
CAP
OPEN
3 Turn off the Sub Power SW and Main Power SW. < Rear side >
Main Power SW
Sub Power SW
4-60
Remove the Front Rail Cover and Top Cover.
4
Top Cover
5 Measure the tension of the belt at the position above <Front side> Upper Belt
the center of the 3rd grit roller from the left using TEN-
SION GAUGE(ST-001). Hold down the belt
Press the upper belt downward with the gauge to make with Tension Gauge
6 Loosen the 2 fixing screws which is located on the left <Top view> Left end of the belt
end of the belt halfway round.
Fixing Screw
4-61
8 Turn the adjustment screw shown in the figure to ad-
Adjustment Screw
just the value of the tension gauge to be around 1.05kgf
with the procedure of 5 .
Fixing Screw
4-62
4-15 BELT POSITION ADJUSTMENT (Referential Time : 30min.)
This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley flanges
excessively. The belt position needs to be confirmed and adjusted if necessary after the Belt Tension
Adjustment.
Finish the replacement within 20 minutes to prevent
the ink from hardening. When 20 minutes passes, CLEANING
perform the Medium Cleaning.
CLEANING MEDIUM
MEDIUM AB
MENU
MENU
SERVICE MENU
4-63
[ADJUSTMENT ON THE DRIVE PULLEY SIDE]
4 Carry out the AGING test for the belt. SERVICE MENU
Select [MOTOR MENU] > [AGING] > [SCAN], and
MOTOR MENU
press the [ENTER] key.
[ ]
MOTOR MENU
AGING
[ ]
AGING
SCAN
[ ]
Flange
SCAN
NOW AGING
[ ]
Stay
4-64
8 Press the [ENTER] key to restart AGING.
AGING
SCAN
[ ]
4-65
Tighten the 2 fixing screws for the bottom of the screw
10
head to slightly contact with the Stay.
Fixing Screw
Stay
Flange
SCAN
NOW AGING
[ ]
4-66
14 Loosen the 2 fixing screws located at the left end of the
belt, eighth to quarter round.
Fixing Screw
AGING
SCAN
[ ]
Screw1
4-67
Belt leans to the front side of the machine
-Turn the screw 1 carefully in CW to press it to the
Idle Pulley Holder.
* Make sure to have a gap of 3mm between screw
Screw1
2 and Idle Pulley Holder when turning screw 1.
Fixing Screw
4-68
Confirm that the belt is not touching the pulley flanges
20 Pulley Flange
excessively while the carriages are in the printing area.
When the belt is in improper position, adjust it again.
When it is proper, press the [ENTER] key to cancel
AGING.
SCAN
NOW AGING
[ ]
4-69
4-16 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.)
MENU
MENU
SERVICE MENU
TU
START START
[ ]
4-70
4 Confirm that [START] is selected, and press the [EN-
TER] key to turn on the take-up unit.
TU
[START] or [STOP] can be selected with
START START
the Up and Down keys.
The current setting is displayed on the left [ ]
and the new setting is displayed on the
right.
TU
START START Dancer Roller
TU
START STOP
[ ]
4-71
8 Move the Dancer Roller up and down by hand, and
confirm that the drive part does not rotate.
Drive Part
Dancer Roller
4-72
4-17 WIPER COVER POSITION ADJUSTMENT (Referential Time : 5min.)
WIPER COVER POSITION ADJUSTMENT is to adjust the position of the Wiper Cover to the Heads.
It is necessary when the Wiper Cover is removed or replaced.
If the Wiper Cover is fixed at front side from its proper position, the spattered ink accumulates on the
bottom of the Head Carriage and results in ink dropping.
CLEANING MEDIUM
MEDIUM AB
Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.
UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
Screw
Hook
4-73
3 Turn on the Sub Power SW while pressing the Left,
Down and Right keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
4 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
SERVICE MENU
and press the [ENTER] key. The Capping Unit moves
I/S MENU
down and allows you to move the Head Carriage by
[ ] [ ]
hand.
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
Fully slide
Screw
Wiper Unit
4-74
7 Put your finger on the point shown in the figure and
slide the Wiper Cover backward until it makes contact
with the Heads.
<Side view>
Head
Wiper Cover
Marking
1mm
4-75
11 Move the Head Carriage to lock it by hand to the lock
position.
Screw
Hook
4-76
4-18 UV LAMP CHECK (Referential Time : 5min.)
MENU
MENU
SERVICE MENU
UV LAMP MENU
CONNECT CHECK
[ ]
CONNECT CHECK
CONNECTED
4-77
3 Go back to [UV LAMP MENU] and select [LAMP ON
UV LAMP MENU
CHECK], and press the Right key to enter the menu.
LAMP ON CHECK
[ ]
The Head Carriage moves to a location permitting UV
Lamp replacement, and then the screen shown in the NOW PROCESSING...
figure appears.
RIGHT : : [ ]
LEFT : : [ ]
RIGHT : *_ : [ ]
LEFT : : [ ]
5 Press the [ENTER] key to turn on the UV Lamp while < When the right Lamp
turns on >
the cover is closed.
RIGHT : *_ : [ ]
Check that the UV Lamps are turned ON/OFF when
LEFT : : [ ]
opening and closing the cover.
< When the cover is closed >
UV Lamp / ON
4-78
5 Supplemental Information
5-1 SPECIAL TOOLS
Table shows a list of special tools recommended by Roland DG Corp.
5-1
Parts No. 22085118
Parts Name KIT, CLEANING(SL)
5-2
5-2 SENSOR MAP
IS COVER SENSOR
It detects whether the IS Cover is
opened or closed.
FRONT SENSOR
It detects whether the Front Cover
is opened or closed.
5-3
WIPER SENSOR
It detects the limit position of the Wiper
movement.
ENCODER MODULE
It detects the coordinates in the carriage moving
direction, and also generates the print signal.
THERMISTOR
It takes the temperature around
the Head. The leftmost head is
used for the measurement.
CAPPING SENSOR
It detects the limit position of
the Capping Unit.
5-4
PINCH ROLLER SENSOR
CROP MARK SENSOR It detects the positions of Pinch Roller.
It detects the Crop Mark. It detects whether the Media Clamp is set or not.
5-5
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
Yes
Missing dot or Improved
deflected-fired dot Perform Normal
Completed
appears on the test Cleaning
pattern.
Not Improved
*Several Normal Cleanings and a Powerful Cleaning
No
do not improve the printing result.
Refer to 1 to 10 Refer to 11 to 23
Scanning distance of Set the [FULL WIDTH Set [FULL WIDTH S] to [FULL] to uniform the heating time
5 User's Manual
the Head Carriage S] to [FULL] on each pass. This may improve printing quality.
When this is set to [5 min] to [990 min], self cleaning is
[PERIODIC CL.] Set [PERIODIC CL.] to
6 User's Manual performed while a printing is paused. It may cause uneven
setting [NONE] or [Page]
printing at the part before and after cleaning.
Head Rank setting affects the amount of the fired Ink. If it
Head Rank is not [3-1 HEAD
7 Set Head Rank is not set properly, the ink dots are not fired in appropriate
correct REPLACEMENT]
sizes.
6-1
The expiry date of Ink Cartridge is 8 months after the
production date. Use up the Ink Cartridge within 8 months.
The ink which passes more than 8 months starts clogging
Expiry date of Ink Ink Cartridge the Ink Damper and Head because its viscosity is
14
Cartridge Replacement increased and the characteristic is changed, so that it no
longer reverts to the original state even in the appropriate
temperature.
*Be aware of the production date of the ink cartridge.
[3-2 WIPER Wiping does not work effectively and foreign substances
17 Wiper wears out Wiper Replacement
REPLACEMENT] left on the head surfaces cannot be removed completely.
If a used Ink Cartridge is not stored in the aluminum bag,
the ink around the spout of ink cartridge might be cured
due to the UV light. Also, if the Ink Cartridge is exposed
Ink in the cartridge is Ink Cartridge
18 under high temperature for a long time, the ink might be
cured Replacement
cured. Once the ink in the Ink Cartridge is cured, the head
does not fire the ink properly because the Ink Cartridge
cannot supply the ink smoothly.
UV ink in the damper might be cured when it is irradiated
[3-17INK DAMPER with UV. If it is cured, the head does not fire the ink
19 Ink in Damper is cured Damper Replacement
REPLACEMENT] properly because the damper cannot supply the ink
smoothly.
Cleaning does not work effectively and the nozzle
[3-3 CAP TOP condition cannot be improved. Also, if the head is not
20 Defect of Cap Top Cap Top Replacement
REPLACEMENT] capped correctly, the head dries and it may cause the
head nozzle clogging.
Clean the head Generally, it is not recommend to wipe the nozzle surface
surface of Head with a cleaning stick. However, it's worth trying
Head nozzle is
21 using the cleaning before replacing the Head. Soak the cleaning stick in
clogged
stick. cleaning liquid fully, and then tap and scrub the surface of
(Manual Cleaning) Head with it.
Ink suction during cleaning does not work and the nozzle
22 Broken Pump Pump Replacement
condition cannot be improved.
[3-1 HEAD
23 Broken Head Head Replacement
REPLACEMENT]
6-2
If there is a bad communication between the head and the
Main Board, the signal for driving head is not sent properly
and results in not printing properly. If the Flexible cable is
Bad contact/Broken Refix / Replace the
4 fixed slanted, it may cause the bad electrical contact or
cable cable
short-circuit. And, the cable which has been connected
and disconnected several times may have a damaged
terminal.
[3-3 CAP TOP If the Head is not capped correctly, the Head dries and it
5 Defect of Cap Top Cap Top Replacement
REPLACEMENT] may cause the Head nozzle clogging.
When air bubbles come inside the ink line, the head may
Powerful Cleaning / not fire the Ink temporarily. Air bubbles tend to go into the
Remove air bubbles Ink line if Ink Cartridge is installed and uninstalled so many
by a syringe times. The air bubbles inside the lines can be removed by
6 Air bubbles in ink line
performing the powerful cleaning or using a syringe.
Eliminate the
If the tube has air due to the looseness of the tube joint, fix
looseness of the tube
the joint and remove the air.
joint
Ink in the damper might be cured when it is irradiated with
[3-17 INK DAMPER UV light. If it is cured, the head does not fire the ink
7 Ink in Damper is cured Damper Replacement
REPLECEMENT] properly because the damper cannot supply the ink
smoothly.
[3-8 INK TUBE
8 Broken Ink Tube Ink Tube Replacement
REPLACEMENT]
Head Board There might be a problem with the other devices on the
10 Broken Head Board
Replacement Head Board if the Fuses are not defective.
[3-1 HEAD
11 Broken Head Head Replacement
REPLACEMENT]
Main Board [3-9 BOARDS
12 Broken Main Board
Replacement REPLACEMENT]
[3-12 ENCODER
Encoder Scale is Clean or replace When Encoder Scale is not read correctly, printing position
2 SCALE
dirty/broken Encoder Scale may shift.
REPLACEMENT]
Encoder Module is Clean or replace When Encoder Module is not read correctly, printing
3
dirty/broken Encoder Module position may shift.
Head is out of [4-4 HEAD If the Heads are not aligned or Horizontal adjustment is
4 Head Alignment
adjustment ALIGNMENT] not performed properly, the color shifting occurs.
Bad contact of Flexible Refix / Replace the If the Flexible Cable is not fixed correctly, the Head moves
5
Cable Flexible Cable incorrectly and results in the shifting in printing.
6-3
6-4 INK DROPS ON THE MEDIA
NO CHECKING POINT ACTION REFERENCE OUTLINE
When foreign substances such as fiber dust are stuck on
1 Foreign substances Manual Cleaning User's Manual the surface of the Head, the ink sometimes leaks from it.
Wipe the surface of Head with a cleaning stick.
If media tends to curl or become bumpy due to the ink
Use the media clamps/
absorption and/or the Heater temperature, the Head
2 Media strikes Head Replace with suitable
sometimes strikes the media and it causes the ink
media
dropping problem.
If media produces electrostatic easily, the ink tends to
remain on the head surface while printing and results in
ink dropping. When this is set to [5 min] to [990 min],
Static electricity of Perform [PERIODIC
3 User's Manual automatic cleaning is performed while printing and it may
the media CL]
prevent the ink dropping.
Also, connecting to ground or humidifying the room may
reduce the static electricity generated on the media.
Cleaning does not work effectively with worn wiper.
Therefore, foreign substances stuck on the head surface
4 Wiper wears out Wiper Replacement User's Manual
cannot be removed completely and the ink flows through it
and results in ink dropping.
[3-7 INK TUBE When the Ink Tube is broken, it is not possible to keep the
5 Broken Ink Tube Ink Tube Replacement
REPLACEMENT] ink line air tight and results in ink dropping.
When a head is broken mechanically such as a crack, it is
[3-1 HEAD
6 Broken Head Head Replacement not possible to keep the ink line air tight and results in the
REPLACEMENT]
ink dropping.
[3-12 ENCODER When there is scratch or dirt on the Encoder Scale, the
Clean / Replace
1 Encoder Scale is dirty SCALE printing image could be affected and the vertical bandings
Encoder Scale
REPLACEMENT] could appear at the position where there is scratch or dirt.
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER
LEAVING THE PRINTER UNUSED FOR A LONG TIME
NO CHECKING POINT ACTION REFERENCE OUTLINE
When the main power is off, the maintenance flushing is
Check the main power Do not switch off the not performed and it may cause the Head nozzle clogging.
1 User's Manual
switch main power Make sure to power on/off with only the sub power switch
for daily use.
The printer is not If UV ink is exposed under high temperature for a long
Keep the room
installed in an time, its viscosity can increase and it may cause the head
2 temperature under 35º
appropriate nozzle clogging. Keeping the room temperature under 35º
C
temperature C is recommended.
6-4
6-7 MEDIA SKEW
NO CHECKING POINT ACTION REFERENCE OUTLINE
The most effective measure against Media shifting is to set
Media straight to the printer. Especially on lengthy printing,
small tilt of Media setup results in big Media shifting while
Media is not set printing.
1 Setup Media again User's Manual
straight to the printer Loading roll media improperly to the printer or Take-up unit
may result in Media shifting. Follow the procedures
described in the User's manual and load roll media
correctly.
When dust such as pieces of vinyl is stuck to the Grit
2 Grit Roller is dirty Clean the Grit Roller Roller, ability to hold Media decreases and it results in
Media shifting. Use a brush to clean the Grit Roller.
Back tension of media When using hard-to-unroll or too heavy media, Motor Error
2 Use appropriate Media
is too high occurs due to the too much load for feeding the media.
6-5
When the Power Supply voltage for the Motor is not
Broken Power Supply for Replace Switching [3-9 BOARDS
7 supplied, the Motor cannot move and it results in the
Motor Power Supply REPLACEMENT]
Motor Error.
ERROR DESCRIPTION
6-6
6-11 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)
NO CHECKING POINT ACTION REFERENCE OUTLINE
Turn off the main
It can be solved by restarting the printer with the main
1 power and restart the
power. Try it several times.
printer
It can be solved by refixing the network cable. Try it
2 Refix the cable
several times.
The problem may be in the network when they are
Connect them directly connected through LAN. It can be identified whether the
3 Network problem
with a crossover cable problem is on the printer or the network, by connecting the
PC and the printer directly with a crossover cable.
Main board is Replace the Main Main board may be damaged if the problem is not solved
4
damaged board by the measures above.
6-7
6-14 SERVICE CALL
CODE CONTENTS CAUSE ACTION
Servo Board does not work correctly. Check cable connection between Main Board and Servo
Disorder of communication with Sub CPU Sub CPU does not work correctly. Board.
There is a bad connection between Main Board and Check the other cable connections of Servo Board.
0002
This occurs when the Sub CPU is not Servo Board. Servo Board replacement
detected after turning on the printer Main Board replacement
Flexible cable replacement
0004 Sub CPU SRAM error SRAM is broken. Servo Board replacement
Servo Board does not work correctly. Check cable connection between Main Board and Servo
Sub CPU does not work correctly. Board.
An error occurs during downloading a There is a bad connection between Main Board and Check the other cable connections of Servo Board.
0005
program for sub CPU. Servo Board. Servo Board replacement
A noise on a signal. Main Board replacement
Flexible cable replacement
A noise on a signal while sending a command. Check cable connection between Main Board and Servo
Sub CPU was reset to default. Board.
An error occurs when communicating with Tried to communicate when Sub CPU was reset to Check the other cable connections of Servo Board.
0006
sub CPU. default. Servo Board replacement
Main Board replacement
Flexible cable replacement
Servo Board does not work correctly. Check cable connection between Main Board and Servo
Sub CPU does not work correctly. Board.
There is a bad connection between Main Board and Check the other cable connections of Servo Board.
0007 An error occurs while sending a command.
Servo Board. Servo Board replacement
A noise on a signal while sending a command. Main Board replacement
Sub CPU was reset while sending a command. Flexible cable replacement
Servo Board does not work correctly. Check cable connection between Main Board and Servo
Sub CPU does not work correctly. Board.
There is a problem with synchronizing serial There is a bad connection between Main Board and Check the other cable connections of Servo Board.
0008
communication to Sub CPU. Servo Board. Servo Board replacement
A noise on a signal. Main Board replacement
Flexible cable replacement
Network I/F does not work correctly. Check if the firmware is installed into Network I/F.
0010 Network I/F Initialize has not been completed.
Firmware for Network I/F is not installed. Main Board replacement
Limit Position Initialize in the Service Mode Limit Position Initialize has not been done. Complete Limit Position Initialize correctly.
0101
has not been done. Limit Position Initialize is ended before it is completed.
Head Lock Sensor does not work correctly or is broken. Head Lock Sensor replacement
Head Lock Sensor is ON when it should be
0102 Head Carriage is not located at the correct position. Check the mechanical backlash or loose with the scan
OFF, or vice versa.
axis related parts.
Limit Sensor does not work correctly or is broken. Limit Sensor replacement
Limit Sensor is ON when it should be OFF, or
0103 Tool Carriage is not located at the correct position. Check the mechanical backlash or loose with the scan
vice versa.
axis related parts.
Capping Motor does not work correctly or is broken. Capping Motor replacement
Capping Unit does not work correctly or is broken. Capping unit replacement
0104 Capping unit does not work correctly.
Capping Sensor does not work correctly or is broken. Capping Sensor replacement
Wiring or Flexible Cable has short circuited or cut-line. Flexible Cable replacement
Fault of Tool Carriage Connection Check the mechanical Backlash or loose with the Tool
Loose of Connection Part Carriage part.
0105 Tool Carriage Connection Error
Fault of the Limit Position Initialize value Connection Part Replacement
Limit Sensor does not work correctly or is broken. Limit Position Initialize
Fault of Tool Carriage Connection Check the mechanical Backlash or loose with the Tool
Printer fails to disconnect the Tool Carriage Loose of Connection Part Carriage part.
0106
from the Head Carriage. Fault of the Limit Position Initialize value Connection Part Replacement
Limit Sensor does not work correctly or is broken. Limit Position Initialize
Linear Encoder Setup has not been done. Carry out Linear Encoder Setup in service menu
0107 Linear Encoder Setup has not been done.
Linear Encoder Setup is ended before it is completed.
Wiper Motor error Wiper Motor Replacement
Defect of Wiper Unit Wiper Unit Replacement
0109 Wiper unit does not work correctly.
Defect of Wiper Sensor Wiper Sensor Replacement
Cut-line or short-circuit of cable and Flexible cable Cable and Flexible Cable Replacement
Read error of Linear Encoder. Confirm whether Encoder Scale is between the slit of
Read error of Encoder on Scan Motor side. Encoder Module in a whole width of the printer.
Belt is not fixed to Head Carriage firmly. Check cable connection between Linear Encoder Board
and
There is a problem in reading the Linear Head Board
0110
Encoder. Confirm connection between Belt and Carriage
Linear Encoder replacement
Scan Motor replacement
Servo Board replacement
Main Board replacement
The printer performs the Auto Crop Mark Crop-Cut Adjustment has not been performed in service Carry out Crop-Cut Adjustment in service menu
0111 Detection, whereas the Crop-Cut Adjustment menu.
has not been done in the service menu.
Cartridge IC driver has a problem (not working). Ink Cartridge IC sensor replacement
It is not possible to communicate with the
0112 The communication wire of Cartridge IC driver cable has
Cartridge IC driver.
short circuited or cut-line.
There is a bad connection between Cyan Head and Print Check cable connection between between Head and Print
Carriage Board (CN18). Carriage Board (CN18).
There is a problem with the Thermistor on the
0148 There is a bad connection between Print Carriage Board Check cable connection between Print Carriage Board
Cyan Head.
(CN2) and Head Board (CN1). (CN2) and Head Board (CN1).
Cyan Head is broken. Cyan Head replacement.
6-8
CODE CONTENTS CAUSE ACTION
The UV Lamp is not connected / tuned on. There is a bad connection between UV Lamp and Print Check cable connection between UV Lamp and Print
It is not possible to communicate with the Carriage Board. Carriage Board.
Maintenance/Front Cover Cable. There is a bad connection between UV Junction Board Check cable connection between UV Junction Board and
and DC Junction Board. DC Junction Board.
There is a bad connection between DC Junction Board Check cable connection between DC Junction Board and
and Energy Board. Energy Board.
There is a bad connection between Energy Board and Check cable connection between UV Junction Board and
SW Power Supply. Energy Board.
There is a bad connection between UV Junction Board Check cable connection between Energy Board and SW
and Energy Board. Power Supply.
There is a bad connection between UV Junction Board Check cable connection between UV Junction Board and
and UV Relay Board. UV Relay Board.
There is a bad connection between UV Relay Board and Check cable connection between UV Relay Board and
Motsens Junction Board. Motsens Junction Board.
There is a bad connection between Signal Junction Board Check cable connection between Signal Junction Board
Revised 1 and Motsens Junction Board. and Motsens Junction Board.
There is a bad connection between Motsens Junction Check cable connection between Motsens Junction Board
0210
Board and Grit Encoder Board. and Grit Encoder Board.
There is a bad connection between Motsens Junction Check cable connection between Motsens Junction Board
Board and Main Board. and Main Board.
There is a bad connection between I/S Cover and Check cable connection between I/S Cover and Motsens
Motsens Junction Board. Junction Board.
There is a bad connection between Front Cover / Check cable connection between Front Cover /
Maintenance Cover and Motsens Junction Board. Maintenance Cover and Motsens Junction Board.
The UV Lamp is broken. DC Junction Board replacement
Energy Board
UV Relay Board replacement
Motsens Junction Board replacement
Grit Encoder Board replacement
SW Power Supply replacement
Main Board replacement
UV Lamp replacement
The UV Lamp is broken / There is a problem There is a bad connection between Print Carriage Board Check cable connection between Print Carriage Board
with the UV Lamp. and UV Junction Board. and UV Junction Board.
The Thermistor in the UV Lamp is extremely There is a bad connection between UV Junction Board Check cable connection between UV Junction Board and
high. and Signal Junction Board. Signal Junction Board.
There is a bad connection between Signal Junction Board Check cable connection between Signal Junction Board
Revised 1 and Servo Board. and Servo Board.
The UV Lamp is broken. Print Carriage Board replacement
0211
UV Junction Board replacement
Signal Junction Board replacement
Servo Board replacement
UV Lamp replacement
* Regarding Service Call 0210 and 0211, refer to the following cable connection diagram.
When the Service Call 0210 occurs, check the cable connection D, E, F, G, H, I, J, K, L, M, N, O, P and Q.
When the Service Call 0211 occurs, check the cable connection A, B J and C.
6-9
7 Service Activities
7-1 INSTALLATION CHECK LIST
LEC-330 INSTALLATION CHECK LIST
Date
Unpacking
3200mm
2200mm
2200mm
900mm
Unit Space
Work Space
Install the machine in a location that is level, stable, and able to bear the weight of the machine. The total
weight of the machine may reach 210 kg (463 lb.) or more. Installation in an unsuitable location may cause a
major accident, including tipover, fall, or collapse.
Never install out of doors or in any locations where exposure to water or high humidity may occur.
Current leakage may cause electrical shock, electrocution, or combustion and fire.
Position so that the power plug is within immediate reach at all times. This is to enable quick disconnection
of the power plug in the event of an emergency. Install the machine next to an electrical outlet. Also, provide
enough empty space to allow immediate access to the electrical outlet.
7-1
Unpacking
7-2
Checking the Accessories
Arm and retaining screw Media flanges : 2 Stoppers : 4 Drain bottle stand : 1
: 1 set
Drain bottles : 2 Long Media clamps : 1 set Short Media clamps : 1 set Bolts : 26
* The long media clamps are installed
on the machine.
SOL INK cleaning car- Hexagonal wrench : 1 Head-unit tool : 1 Software RIP : 1
tridge : 4
User's Manual : 1 Setup guide : 1 White and Gloss Ink Replacement wipers
Guide : 1 :6
Maintenance Kit : 1
7-3
Tweezers : 1 Rear cover : 1 Media guide : 1 Screws : 4
Set up following items in reference to the Setup Guide from [ 3.Assembling and Installing ] to [ 8. Other Items to
Have on Hand ].
!! IMPORTANT !!
Shake the Ink Cartridge a few times gently before installing it to the machine.
IP address of PC
IP address of LEC-330
7-4
Installing the Deodorizer (Option)
Fix the Deodorizer at this point if you fix them at the installation of the LEC-330 in reference to the Setup
Guide.
Deodorizer
Vacuum noise could be loud depending on the type of hose connecting the deodorizer to the unit.
Power-saving setting on PC
Disable the PC's power-saving function which makes the PC go standby or sleep. It may interrupt a
job being printed.
7-5
Preliminary note (to the user)
Interlock Function
!! IMPORTANT !!
The safety against the UV light is assured for users having the UV light shielding measures in the
apertural area and the interlock feature that cuts off the UV light when the front cover is opened.
Never disable the front cover sensor.
Rear Cover
!! IMPORTANT !!
When performing printing, be sure to attach the rear cover. When the rear cover is not installed, UV
light can leak from the machine more easily.
!! IMPORTANT !!
Looking directly at the UV light may result in a serious eye injury such as "UV keratitis", "pterygium" or
"cataract". Be sure to wear the UV-proof goggles to protect the eyes when performing the maintenance
operations of the machine.
The influence of the volatilized UV ink on the eye, nose, and throat.
!! IMPORTANT !!
The volatilized UV ink may stimulate the eye, nose, and throat. Be sure to wear the UV-proof goggles
and antibromic mask if you replace the head wearing the light shielding curtain. It is recommended
to wear the goggles and antibromic mask, because the symptoms vary between individuals and work
hours.
!! IMPORTANT !!
It is recommended to wear the gloves when performing the maintenance operations of the machine. In
the event of contact with the eyes, immediately flush with water for at least 15 minutes. If eye irritation
continues, seek treatment by a physician.
!! IMPORTANT !!
Be sure to use the UV-proof sheet when the
ink line is exposed to the light during the
replacement, or ink will harden and clog in the
ink line. And it results in a serious influence to
a machine.
* The light means the light which includes the
ultraviolet light. The light of fl uorescent has
UV-proof sheet
the ultraviolet light. Therefore, consider that
most of the light includes the ultraviolet light.
7-6
Basic Operation
Each day, before starting the day's operations, be sure to remove the white ink cartridges and shake them
gently, then reinsert them.
Main power switch Be sure to Sub power switch Turn this switch on after
leave switched closing the front cover.
on at all times. To turn it off, hold down
the switch for one sec-
ond or longer.
!! IMPORTANT !!
Leave the main power on at all times. Maintenance operation is automatically carried out every 8 hours
while the machine is not in use. Use the sub power switch for the daily power-on/off.
For the stable media feeding, place the middle pinch rollers above all the grit rollers that are allocatable
between the left and right pinch rollers.
!! IMPORTANT !!
Performing a sheet cut when using the long media clamps causes interference with the separating knife,
which may result in malfunction or damage to the machine. When you use the long media clamps, set the
[MEDIA CLAMP] menu item to [LONG] to disable the sheet cut.
!! IMPORTANT !!
When performing printing, be sure to attach the rear cover. If it is not installed, UV light can leak from the
machine more easily.
7-7
Starting printing or cutting
- Test print
- Normal cleaning
- Medium cleaning
- Powerful cleaning
If the printing-test results are difficult to interpret, examine the results from different angles in a well-lighted
location. Take advantage of reflected light to enable visual checking. We recommend performing the printing
test on transparent or silver-colored media.
!! IMPORTANT !!
The remaining ink amount shown on the machine and RIP is only an approximate guide, which may differ
somewhat from the actual amount remaining.
!! IMPORTANT !!
- Shake the cartridge gently once before installing a ECO-UV ink cartridge.
- Be sure to replace with the same type of ink. Never mix different type of ink.
- Never leave the machine with any ink cartridge removed. The print heads may become clogged.
- Never frequently insert and remove any ink cartridges. Air may leak into the ink tube and be a cause of
missing dots. * White ink cartridge only should be shaken gently before starting operation.
- At the seam where the printing is paused, the coloring may be altered when printing resumes. Before
you perform lengthy printing, check the amount of ink remaining in the ink cartridges.
- Never store ink at any locations where high temperature may occur or exposed to open flame.
- Store the ink cartridge without opening it under 5 to 40 C degrees temperature, 20 to 80 % humidity.
- When you remove an ink cartridge from the machine, be sure to put it in the original aluminum bag
immediately. Even short time exposure to the room light can cause the ink around the connection part
of the ink cartridge to harden.
Printing a cutting
- Test Cut
- [CUTTING PRIOR] menu
- [CUT TEST PRINT] menu
- Adjusting the cutting conditions (Blade Force, Cutting Speed, Blade Offset, Tool-up Speed)
7-8
Job outputting from
Roland VersaWorks
Explain the following procedure for a job outputting from Roland VersaWorks.
Printing
Cutting
!! IMPORTANT !!
Never use the Media Clamps during cutting.
During a print & cut, the cap of the cutter holder may scratch and damage the printed surface.
Turn the cap of the blade holder to adjust the amount of blade extension as necessary.
By using Crop Marks for a print & cut, misalignment of cutting caused by media stretch/shrinkage can be
avoided.
Explain the following items in reference to the White & Gloss Ink Guide.
7-9
Functions for optimizing
printing and cutting
Optimizing printing to match Media thickness (Refer to the User's Manual [5-5 Optimizing Printing to Match
Media Thickness])
- Head height
- Bi-direction adjustment
- Feed calibration
!! IMPORTANT !!
- These adjustments are required for each Media individually.
- If you are setting Feed Calibration on your machine, check in advance that [Use Printer Settings] is set
on Roland VersaWorks.
- Bi-direction adjustment
- Print/Cut position adjustment
- These adjustments are required for each media and also when the head height is changed.
- Make sure to perform Bi-direction adjustment before Print/Cut position adjustment.
When cutting a printed surface, make the amount of blade extension longer. If the amount of blade
extension is too small, the end of the cap for the blade holder may touch and damage the printed surface.
Make sure to adjust the blade extension especially when you're using media that has poor ink-adhesion.
Hardened ink forms thickness. This means that the cutting condition for cutting a printed surface is
different from the one for cutting a non-printed surface. When you're cutting a printed surface, use the [CUT
TEST PRINT] to adjust the cutting conditions. Please note that this adjustment is general suggestion. Its
accuracy is not assured.
Correcting misalignment for printing and cutting when using Crop Marks
- Bi-direction adjustment
- Crop-Cut adjustment
- These adjustments are required when printing and cutting using Crop marks are not aligned.
- Make sure to perform Bi-direction adjustment before Crop-Cut adjustment.
This function is for correcting the Print & Cut misalignment caused by the stretch/shrinkage of Encoder
Scale. Make sure to set it to [ENABLE] at all times.
7-10
Calibration for cutting
!! IMPORTANT !!
During Print & Cut, [CALIBRATION] in the [CUTTING MENU] is to be set to [0]. It may cause a
misalignment of printing and cutting. This calibration is to be used only when performing cutting only.
Preset function
All menu items listed below can be saved in Presets. It is useful to manage the settings individually by
media.
- [EDGE DETECTION]
- [VACUUM POWER]
- [FULL WIDTH S]
- [ADJUST BI-DIR SIMPLE SETTING]
- [ADJUST BI-DIR DETAIL SETTING]
- [CALIBRATION] (in the [CUTTING MENU])
- [CALIBRATION] (for printing)
- Cutting conditions
- [PRINT-CUT ADJ.]
- [CROP-CUT ADJ.]
Check the following item in reference to the Service Manual [4-17. Take-up Unit Operation Check].
Explain the following items in reference to the User's Manual [3-1. The Media Take-up System].
Explain the following items in reference to the User's Manual [3-2. Using the Media Take-up System].
Loading Roll Media (Take-up with outward curl/Take-up with inward curl)
!! IMPORTANT !!
Avoid following operations that pull the media with undue force.
- Never operate the MANUAL switch when the loading lever is lowered.
- Never use to feed the media in reverse.
7-11
Maintenance
[CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid collects in the
bottle.
!! IMPORTANT !!
- Never mix the discharged ink of ECO-UV with the other type of ink (ex. ECO-SOL MAX)
- When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] >[SUB
MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK
DRAIN BOTTLE" message appears at the inappropriate timing.
- Never place discarded fluid in the location close to fire.
- To store discharged fluid temporarily, use the included drain bottle or durable sealed container such as a
metal can or polyethylene tank, and cap it tightly.
- When temporarily storing discharged fluid in the included drain bottle, keep the drain bottle out of direct
sunlight. Otherwise the discharged fluid may harden, making the drain bottle unusable.
- Dispose of discharged fluid properly, in accordance with your local laws.
- Pinch Rollers
- Grit Rollers
- Platen
- Front & Rear Paper Sensors
- Front Cover
- Media Clamps
!! IMPORTANT !!
Never use gasoline, alcohol, thinner, or any other flammable materials.
!! IMPORTANT !!
- It is a very important work to maintain the heads/UV lamps in good condition and must be done
periodically. If the LED lamps are contaminated with ink, the ink fired on the media is not cured
appropriately.
- Use the included cleaning liquid for cleaning the head and the commercially available glass cleaner for
the UV lamps. Never use the cleaning liquid and glass cleaner the other way around.
- Never use the cleaning stick that has already been used to clean the head for cleaning the UV lamps and
vice versa.
- To prevent the print heads from drying out, finish the cleaning in 30 minutes or less.
7-12
Maintenance Tasks for White Ink
The ingredients in white ink tend to settle. The White ink circulation is performed automatically every
eight hours even if the machine is not in use. If the White ink circulation is not performed, the settled
material may harden and it results in malfunction or other problems. During performing the White ink
circulation , [CIRCULATING INK] message is displayed.
Under the following conditions, the White ink circulation is not performed.
(1) The Main Power SW is off.
(2) The machine is in the menu state.
(3) An error is displayed.
(4) A cover is opened.
On the other hand, the White ink circulation does not circulate the ink except the looped ink lines.
Therefore, the machine drains out the stayed ink depending on the time when the machine does not
consume a certain amount of the ink. (Ink Discharge function) The amount of the ink to be discharged
is as follows.
(1) 6 to 72 hours have passed. : Approximately 15 cc in the ink line 5 and 6 in total
(2) 72 hours and above have passed. : Approximately 22 cc in the ink line 5 and 6 in total
The White ink circulation and Ink Discharge function are performed only at the Head 5 and 6.
When the ink type is CMYKGW, ink circulation and Ink Discharge are performed with Gloss ink as well.
When the ink type is CMYKGG, both ink circulation and Ink Discharge are disabled, because there is
no White ink.
When the settled material of the white ink hardens, perform the [INK RENEWAL] in the Users Menu.
This maintenance requires two cleaning cartridges and the ink consumption of the white ink or the white
and the gloss ink is 40 cc each and cleaning liquid is 94 cc.
When transporting the unit, head cleaning is required and you need 4 unused cleaning cartridges for
performing it.
!! IMPORTANT !!
Fill ink within one week after transporting. If the machine is left without ink, the nozzles on the heads may
get clogged.
Specified temperature and humidity must be maintained even while not in use (essential condition).
When the temperature is too high, the alteration of ink may damage the machine. And, when it is too low,
frozen ink may damage the print heads.
7-13
Others
ECO-UV ink can come off easily of the PET film media. We recommend performing a trial printing to check for
the compatibility of media before you carry out actual printing.
The dust becomes noticeable on the media if it is attached to the gloss ink due to the characteristics of the
gloss ink. Make sure to prevent the accumulation of dust on the media.
Lead to refer to the User's Manual when an error message is displayed. And also, explain to restart the
machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed, since it
occasionally solves the problem just by restarting.
Explain the procedure of capping the print heads referring to the User's Manual [6-6 The Print Heads Stopped
Moving]. When the print carriage does not return to the standby position, capping needs to be done manually
by user.
10,000 hours
UV LED Lamp
* Life expectancy can be less depending on the ambient temperature.
Pinch Roller Replace it depending on the degree of wear of its rubber part.
7-14
7-2 Maintenance Check List
LEC-330 MAINTENANCE CHECK LIST
Date :
Get report with [Get Report] of the Peck, or print print [ALL] in Service
Output / Get report before maintenance Done
Menu.
If large amount of ink is discharged in the drain bottle, dispose of it and
Good
Check drain bottle give an explanation to the customer. Make sure to reset the discharged-
ink count. Disposed Reset
Upgrade Unnecesarry
Upgrade the firmware to the latest version Upgrade the firmware if the installed firmware is not the latest version.
Ver.
Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BIDIR. Good
DEFAULT to check the error, and perform adjustment if necessary. Adjustment Done
Clean it manually using the Roland cleaning sticks and cleaning liquid. Cleaning Done
Wiper Scraper
Replace it if necessary. Replacement Done
Good
Lithium Battery Replacement Cycle : 24 months Replacement Done
Check if the carriage belt doesn't touch the flanges of the drive pulley and Good
idle pulley when the head carriage moves in the full width.
Adjustment Done
Adjust the belt position, if necessary.
Carriage Belt
Check Good
Mechanical Check the belt tension and adjust it if necessary.
Adjustment Done
Parts
Check if it is not worn out, it does not have dirt on it and it rotates Good
Pinch Roller Replacement Done
smoothly.
Done
Cutter Protection Replace it depending on degree of scratches on it.
Replacement Done
Check that there is no problem with the printing operation and printing Done
Check printing
result.
Check that there is no problem with the cutting operation and cutting Done
Check cutting
result.
Output / Get report after maintenance Get report with [Get Report] of the Peck, or print [ALL] in Service Menu. Done
7-15
7-3 Speci cations
Main Unit Speci cation
LEC-330
Printing/cutting method Piezo ink-jet method/media-moving method
A c c e p t a b l e Width 182 to 762 mm (7.2 to 30 in.)
media Thickness Maximum 1.0 mm (39 mil) with liner, for printing
Maximum 0.4 mm (16 mil) with liner and 0.22 mm (9 mil) without liner, for cut-
ting
Roll outer diameter Maximum 180 mm (7.1 in.)
Roll weight Maximum 20 kg (44 lb.)
Core diameter 50.8 mm (2 in.) or 76.2 mm (3 in.)
Printing/cutting width (*1) Maximum 736 mm (29 in.)
Ink cartridges Types ECO-UV 220-cc cartridge
Colors Six colors (cyan, magenta, yellow, black, white, and gloss)
Ink-curing unit Dual UV LED Lamp
Printing resolution (dots per inch) Maximum 1440 dpi
Acceptable tool Roland CAMM-1 series compatible
Cutting speed 10 to 600 mm/s (10 to 300 mm/s in media-feed direction)
Blade force 30 to 300 gf
Blade offset compensation 0.000 to 1.500 mm (0 to 0.0591 in.)
Software resolution (when cutting) 0.025 mm/step (0.000984 in./step)
Distance accuracy (when printing) Error of less than ±0.3% of distance traveled, or ±0.3 mm, whichever is greater
(*2)
Distance accuracy (when cutting) Error of less than ±0.4% of distance traveled, or ±0.3 mm, whichever is greater
When distance correction has been performed (when the setting for [CUTTING
MENU] - [CALIBRATION] has been made): Error of less than ±0.2% of distance
traveled, or ±0.1 mm, whichever is greater
Repetition accuracy (when cutting) ±0.1 mm or less
(*3)
Alignment accuracy for printing and ±0.5 mm or less
cutting (*4)
Alignment accuracy for printing and Error of less than ±0.5% of distance traveled, or ±3 mm, whichever is greater
cutting when reloading media (*5)
Media take-up Roll outer diameter Maximum180 mm (7.1 in )
system Roll weight Maximum 20 kg (44 lb.)
Interface Ethernet (10BASE-T/100BASE-TX, automatic switching)
Power-saving function Automatic sleep feature
Power supply Voltage and frequency AC 100 to 240 V ±10%, 50/60 Hz
Required power capacity Maximum 4.2 A
Power con - During operation Approx. 370 W
sumption Sleep mode Approx. 15.3 W
Acoustic noise During operation 64 dB (A) or less
level During standby 40 dB (A) or less
Dimensions (with stand) (*6) 2200 (W) × 820 (D) × 1260 (H) mm (86.6 (W) × 32.3 (D) × 49.6 (H) in.)
Weight (with stand) 177 kg (390.2 lb.)
Environment Power on Temperature: 20 to 32ºC (68 to 90ºF) (22ºC [72˚F] or more recommended) , hu-
midity: 35 to 80% (no condensation)
Power off Temperature: 5 to 40˚C (41 to 104˚F), humidity: 20 to 80% (no condensation)
Accessories Exclusive stands, power cord, blade, blade holder (XD-CH2), media clamps,
replacement blade for separating knife, cleaning kit, software RIP (Roland Ver-
saWorks ) , User's Manual, etc.
*1
The length of printing or cutting is subject to the limitations of the program.
*2
With Roland PET film, print travel: 1 m
Temperature: 25°C (77°F), humidity: 50%
*3
The following conditions must be met:
{ Media type: Media specified by Roland DG Corp.
{ Roll media must be loaded on the shaft.
7-16
{ [PREFEED] menu item must be set to "ENABLE."
{ Side margins: 25 mm or more for both the left and right margins
{ Front margin: 35 mm or more
{ Excluding expansion/contraction of the media
Range for assured repetition accuracy
{ Length 3,000 mm
*4
{ Provided that media length is under 3,000 mm
{ Temperature: 25°C (77°F)
{ Excluding possible shift caused by expansion/contraction of the media and/or by reloading the media.
*5
{ Media type : Roland PET film
{ Data size: 1,000 mm in the media-feed direction, 736 mm in the carriage-movement direction
{ No lamination
{ Automatic detection of crop marks at 4 points when media is reloaded.
{ During cutting, [PREFEED] menu item must be set to "ENABLE."
{ Temperature: 25°C (77°F)
{ Excludes the effects of slanted movement and of expansion and contraction of the media.
*6
During operation of the media take-up system, an operating range of approximately 80 millimeters back from the front
edge of the dancer roller is required.
7-17