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SERVICE NOTES

Confidential

TERMS OF USE

Users of this Service Note shall be deemed to agree with the following Terms of Use.

1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG
Corporation.

2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the
customers maintenance service of LEC-330.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this
Service Note to be used in any manner by, any third party other than authorized persons.

4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland
DG Corporation.

5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.

Copyright c 2009 ROLAND DG CORPORATION

70121-02
Contents
1 Structure & Spare Parts
1-1 COVERS................................................................................................................................................ 1-1
1-2 FRAME ............................................................................................................................................... 1-2
1-3 HEAD CARRIAGE ................................................................................................................................ 1-4
1-4 DRIVE UNIT ........................................................................................................................................ 1-6
1-5 CHASSIS ............................................................................................................................................. 1-8
1-6 PINCH ROLLER ................................................................................................................................... 1-10
1-7 TOOL CARRIAGE ................................................................................................................................ 1-11
1-8 WIPE SYATEM...................................................................................................................................... 1-12
1-9 CAP SYSTEM ...................................................................................................................................... 1-13
1-10 INK SYSTEM........................................................................................................................................ 1-14
1-11 STAND & TU ........................................................................................................................................ 1-16
1-12 TU CONTROLLER................................................................................................................................ 1-17
1-13 ACCESSORIES.................................................................................................................................... 1-18
2 Electrical Section
2-1 WIRING MAP......................................................................................................................................... 2-1
2-2 MAIN BOARD....................................................................................................................................... 2-3
2-3 HEAD BOARD ..................................................................................................................................... 2-14
2-4 SERVO BOARD ................................................................................................................................... 2-25
2-5 SUB BOARD......................................................................................................................................... 2-31
2-6 INK SYSTEM BOARD .......................................................................................................................... 2-40
2-7 TAKEUP BOARD ................................................................................................................................. 2-42
2-8 MAINTENANCE PARTS LIST .............................................................................................................. 2-44
3 Replacement of Main Parts
3-1 HEAD REPLACEMENT ........................................................................................................................ 3-4
3-2 WIPER REPLACEMENT ...................................................................................................................... 3-12
3-3 CAP TOP REPLACEMENT ................................................................................................................... 3-14
3-4 TOOL CARRIAGE REPLACEMENT ..................................................................................................... 3-19
3-5 CARRIAGE MOTOR REPLACEMENT ................................................................................................. 3-25
3-6 PUMP REPLACEMENT ........................................................................................................................ 3-32
3-7 CIRCULATING PUMP REPLACEMENT ............................................................................................... 3-38
3-8 INK TUBE REPLACEMENT .................................................................................................................. 3-44
3-9 BOARDS REPLACEMENT ................................................................................................................... 3-51
3-10 BATTERY REPLACEMENT................................................................................................................... 3-67
3-11 CARRIAGE BELT REPLACEMENT ..................................................................................................... 3-70
3-12 ENCODER SCALE REPLACEMENT ................................................................................................... 3-75
3-13 CUTTING FLEXIBLE CABLE REPLACEMENT ................................................................................... 3-78
3-14 PINCH ROLLER REPLACEMENT ....................................................................................................... 3-85
3-15 UV LAMP REPLACEMENT .................................................................................................................. 3-86
3-16 TAKE-UP BOARD REPLACEMENT .................................................................................................... 3-90
3-17 INK DAMPER REPLACEMENT ........................................................................................................... 3-92
4 Adjustment
4-1 SERVICE MODE .................................................................................................................................. 4-2
4-2 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE...................................................................... 4-17
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER.............................................. 4-24
4-4 HEAD ALIGNMENT............................................................................................................................... 4-26
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ..................................................................... 4-36
4-6 LINEAR ENCODER SETUP ................................................................................................................. 4-40
4-7 CAP HEIGHT ADJUSTMENT ............................................................................................................... 4-42
4-8 CROP MARK SENSOR ADJUSTMENT ............................................................................................... 4-44
4-9 CROP-CUT ADJUSTMENT .................................................................................................................. 4-47
4-10 PRINT/CUT POSITION ADJUSTMENT ................................................................................................ 4-50
4-11 CALIBRATION (FEEDING DIRECTION) .............................................................................................. 4-53
4-12 TOOL HEIGHT ADJUSTMENT ............................................................................................................ 4-55
4-13 TOOL PRESSURE ADJUSTMENT ...................................................................................................... 4-57
4-14 BELT TENSION ADJUSTMENT ........................................................................................................... 4-60
4-15 BELT POSITION ADJUSTMENT........................................................................................................... 4-63
4-16 TAKE-UP UNIT OPERATION CHECK .................................................................................................. 4-70
4-17 WIPER COVER POSITION ADJUSTMENT ......................................................................................... 4-73
4-18 UV LAMP CHECK ................................................................................................................................. 4-77
5 Supplemental Information
5-1 SPECIAL TOOLS ................................................................................................................................. 5-1
5-2 SENSOR MAP....................................................................................................................................... 5-3
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING ... 6-1
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL ................................................................................ 6-2
6-3 SHIFTING IN PRINTING / COLOR SHIFTING ..................................................................................... 6-3
6-4 INK DROPS ON THE MEDIA ............................................................................................................... 6-4
6-5 VERTICAL BANDING............................................................................................................................ 6-4
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING THE
MACHINE UNUSED FOR A LONG TIME................................................................................................................ 6-4
6-7 MEDIA SKEW........................................................................................................................................ 6-5
6-8 WHITE/GLOSS INK HAIRLINE ............................................................................................................ 6-5
6-9 MOTOR ERROR................................................................................................................................... 6-5
6-10 TAKE-UP UNIT DOES NOT OPERATE................................................................................................ 6-6
6-11 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)........................................ 6-7
6-12 SHEET CUTTER DOES NOT OPERATE............................................................................................. 6-7
6-13 ERROR MESSAGE............................................................................................................................... 6-7
6-14 SERVICE CALL..................................................................................................................................... 6-7
7 Service Activities
7-1 INSTALLATION CHECK LIST .............................................................................................................. 7-1
7-2 MAINTENANCE CHECK LIST.............................................................................................................. 7-15
7-3 SPECIFICATION................................................................................................................................... 7-16

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record

Revision Date Description of changes Approval Issured


No.

0 2009.9.17 First Edition Kato Tamaki

1 2009.10.20 6-14:SERVICE CALL has been revised. Kato Tamaki


1-13 : ACCESSORIES Parts has been revised.
2 2009.12.25 Kato Mabuchi
5-1 : SPECIAL TOOLS Parts has been revised.
To Ensure Safe Work

About and Notices.

Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or pets.

About the Symbols

The symbol alerts the user to important instructions or warnings. The specific meaning
of the symbol is determined by the design contained within the triangle. The symbol at left
means “anger of electrocution”

The symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specific thing that
must be done is inadicated by the design contained within the circle. The symbol at left
means the power-cord plug must be unplugged from the outlet.

In addition to the and symbols, the symbol


shown below is also used.

Tips and advise before the adjustment.


About the Labels Affixed to the Unit
These labels are affixed to the body of this product.
The following figure describes the location.

Flammable:
Ink and discharged fluid are flammable.
Keep away from open flame.

Ink Is Toxic:
Ink and discharged fluid are toxic. Avoid
FRONT contact with the body. Use only in a
wellventilated area.

Caution: Moving Print Heads


The print heads inside the cover move
at high speed and pose a hazard. Never
insert the hand or fingers into the gap.

Caution: Pinching Hazard


Be careful not to allow the fingers to
become pinched when loading media or
closing covers.

Caution: Pinching Hazard


Never needlessly touch the dancer roller.
Exercise caution to avoid pinching of the fingers.

Caution: Ultraviolet Light


Never look directly from up
close for a prolonged period.

Flammable
Ink and discharged fluid are flammable.
Keep away from open flame.

Ink Is Toxic
Ink and discharged fluid are toxic. Avoid REAR
contact with the body. Use only in a
wellventilated area.
1 Structure & Spare Parts
1-1 COVER
S2
S2
58

32 32

S2 15
S9
S9
18
S2
S2 57
24

S2
S2 S2 22

19
S4 S4
S4
S2 42
S2 S4
62 S1
64 S3 7
1 S4

S2 41
S3
55 S9
48
29 S4
49 10 S9 S4 S2

S4
2
11
S4 S9 14
S4 S4 S6
5
52 S2
S6 53 S9
S3 3
25 S4
S4
S8 54 S2
17 S2 S3
45 S3 30
S3 S8 S4
63 47
23 4
S2
S2 6
S3 38 46 31
S3 S8 20
S2 S5
53 S2
50 28 S8
S2 51 S2
60 S7 S3
S2 8 12
9 37 S2
61 36 S3 16
S7 13 52
S3 S9 35
23 S3 S6
S3 26
61 40 45
S2 S2
34
44 S7
61
S9
27
21
S2
50 33
43 28
S9 59
S7 S3
56 S3
S9

PARTS LIST -Main Parts- PARTS LIST -Main Parts-


Parts No. Parts Name qt Parts No. Parts Name qt

1 1000004549 APRON,B LEC-300 1 40 1000003489 LABEL,MARK ECO#LA1014 1


2 1000002152 APRON,F AL VP-300 1 41 1000004914 LABEL,SET INK LEC-300#LA1071 1
3 1000004548 APRON,F UNDER LEC-300 1 42 1000004913 LABEL,USE UV LEC-300#LA1070 1
4 W7009002A0 ASSY,PANEL BOARD LEC-300 1 43 1000005297 LABEL,UV LED LEC-300#LA1099 1
5 1000006351 STAY,INHALE L LEC-330 1 44 1000004618 PLATE,COVER F LEC-300 1
6 1000006350 STAY,INHALE R LEC-330 1 45 1000005225 PLATE,DUCT CLOSE LEC-300 2
7 1000004612 COVER,CHASSIS LEC-300 1 46 1000005234 PLATE,COVER PANEL 2 LEC-300 1
8 1000006346 COVER,INHALE UPPER LEC-330 1 47 1000005227 PLATE,SHIELD CLAMP C LEC-300 1
9 1000006205 COVER,F LEC-330 1 48 1000005230 PLATE,SHIELD CLAMP L LEC-300 1
10 1000004621 COVER,I/S L LOWER LEC-300 1 49 1000005231 PLATE,SHIELD L LEC-300 1
11 1000004622 COVER,I/S L UPPER LEC-300 1 50 1000004933 SHAFT,COVER FRONT LEC-300 2
12 1000006328 COVER,I/S R LEC-330 1 51 1000004652 SHEET,PANEL LEC-300 1
13 1000006355 SHIELD,COVER INHALE LEC-330 1 52 1000005298 SHIELD, UV PAD A LEC-300 2
14 1000004559 COVER,IC PCM LEC-300 1 53 1000005299 SHIELD, UV PAD B LEC-300 2
15 COVER,MEDIA LEC-330 1 54 1000006349 SHIELD,COVER F LEC-330 1
16 1000004643 COVER,PANEL LEC-300 1 55 1000005229 SHIELD,COVER L LEC-300 1
17 1000004553 COVER,RAIL F LEC-300 1 56 1000005282 SHIELD,UV FRONT R LEC-300 1
18 1000004556 COVER,RAIL LEC-300 1 57 1000005285 STAY,COVER MEDIA L LEC-300 1
19 W700900000 COVER,SIDE L LEC-300 1 58 1000005283 STAY,COVER MEDIA R LEC-300 1
20 W700900001 COVER,SIDE R LEC-300 1 59 1000005237 STAY,COVER TOP LEC-300 1
21 1000006206 COVER,TOP F LEC-330 1 60 1000005233 STOPPER,ACRYLIC PLATE LEC-300 1
22 1000004557 COVER,TOP LEC-300 1 61 1000004932 SUPPORT,COVER FRONT LEC-300 6
23 12239406 CUSHION,TM-96-6 2 62 1000004558 COVER,BACK LEC-300 1
24 1000001600 ESCUTCHEON,XC-540 1 63 1000006347 COVER,INHALE LOWER LEC-330 1
25 1000006353 FRAME,INHALE SIDE L LEC-330 1 64 1000004644 COVER,L LEC-300 1
26 1000006352 FRAME,INHALE SIDE R LEC-330 1
27 1000005240 GUIDE,MEDIA LEC-300 1 PARTS LIST -Supplemental Parts-
28 1000004651 HOOK,INT SW LEC-300 2 Parts No. Parts Name qt

29 1000004661 HOOK,I-S SW LEC-300 1 S1 31379111 CLAMP,CABLE CKS-13-H 1


30 1000001029 KEY TOP,D14 DG FJ-74V8 11 S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 54
31 1000000111 KEY TOP,D14 WH FJ-74V8TL 4 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 30
32 1000005302 LABEL, CAUTION UV#LA1097 2 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 36
33 1000004160 LABEL, REFLECTION XC-540#LA1041 1 S5 31149601 RING SET,PUSH-ON CS CSTW-3 100 PCS 3
34 1000005302 LABEL, CAUTION UV#LA1097 1 S6 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 12
35 1000006358 LABEL,CAUTION LEC-330#LA1149 1 S7 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P 9
36 1000006354 PLATE,SHIELD INHALE LEC-330 1 S8 31049157 SCREW,CAP M6*20 3CBC+PW+SW 8
37 1000000953 LABEL,EMBLEM LOGO ROLAND 1 S9 31139104 SCREW,PLAPOINT M4*6 BK FE 14
38 1000006348 COVER,INHALE MIDDLE LEC-330 1 * qt. indicates the number of parts that is described in the figure.

1-1
1-2 FRAME

S8 S8
S18 36
5
22
S16 S18

S18

S18
6

20

S4

31 39 S4

S4

S6
S6 48
47 S5
S4 15
32
30
S6 S5 40
S18 S16 50 21
30
S7 S5
S16 52 7
10 21 S4
S23 S6 30
21
27 23 44 1
53 S6
S5 S9 S4
S16 S9
S13 S19
34 55 S6
26 S9
4
S3 S6
26 S6
33 S16
45
8 10
S17 26 1 S6
50 S14
51 3 11
18
52
S16 S5
25 S9 50
4 8 10
S6 37
54 13 S14

S11
S5 S18
S17 S11 28
41
38
S5
S7
S16
S22
S2
S2 49
S6
S1
S15 S2
12
S10 35 S15
S15
S20 35
12 46
S21 46
S10
S20
S21
S10 29

S21
19 S18
43 S10
S21
S10 S18
17
16
S18 42

S12
S5

1-2
1-2 FRAME
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt Parts No. Parts Name qt

1 1000001522 ADAPTER,MEDIA CLAMP XC-540 2 S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 1
3 W700900281 ASSY,CUT ORG BOARD LEC-330 1 S2 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 4
4 W7009002F0 ASSY,PLATE BOARD LEC-300 2 S3 31379101 CLAMP,FLAT CABLE FCS-50P 1
5 6700319030 ASSY,PULLEY XC-540 1 S4 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 9
6 1000001556 BASE,IDLE PULLEY XC-540 1 S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 11
7 1000004632 BASE,SHAFT SQUARE L LEC-300 1 S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 17
8 1000001533 BASE,SHAFT SQUARE R XC-540 2 S7 31129102 PIPE SET,POLYCA 4*8*10 20PCS 2
9 1000004586 BELT,150S2M2000LW-C 1 S8 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS 2
10 12159508 BUSH,SHAFT OILES 80F-1206 3 S9 31299102AS RIVET SET,NYLON P2655B 20 PCS. 12
11 1000004689 CABLE-ASSY,CUT-CAR SENS LEC-300 1 S10 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 5
12 1000004688 CABLE-ASSY,PAPER SENS LEC-300 1 S11 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 6
13 1000006193 COVER,RAIL UNDER LEC-330 1 S12 31019124 SCREW SET,BINDING M3*35 NI 50 PCS 3
15 1000004912 COVER,TKP0180-2B R100-069 1 S13 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS. 16
16 1000000764 FAN,A35577-55ROL 1 S14 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS 4
17 1000004551 FRAME,MIDDLE LEC-300 1 S15 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 4
18 1000004579 FRAME,RAIL PINCHROLL LEC-300 1 S16 31049174AS SCREW SET,CAP M4*15 NI 20 PCS. 13
19 1000004550 FRAME,SIDE L LEC-300 1 S17 31799107 SCREW SET,CAP M4*6 NI 20PCS 4
20 1000004585 GUIDE,LINEAR SCALE LEC-300 1 S18 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 17
21 1000001566 GUIDE,TUBE XC-540 3 S19 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS 9
22 1000001555 HOLDER,IDLE PULLEY XC-540 1 S20 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P 10
23 21655131 HOLDER,LINEAR SCALE CJ-70 1 S21 31179106 SCREW,JACK UP SP-540V 4
25 22535388 LABEL,G-ROLLER 170 CJ-540 #LA487 1 S22 3000000096 TAPE,UHMW-PE 3965 19MM*30M 1
26 22535387 LABEL,G-ROLLER 50 CJ-540 #LA486 3 S23 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. 2
27 1000004583 L-BEARING,SSR15XW1GGE/W2GE+1830L 1 * qt. indicates the number of parts that is described in the figure.
28 1000001538 LEVER,SHAFT XC-540 1
29 1000004552 PLATE,SHUTTER LEC-300 1
30 1000001568 PLATE,TUBE GUIDE XC-540 3
31 1000004613 RAIL,CABLE LEC-300 1
32 1000006325 RAIL,GUIDE LEC-330 1
33 1000004584 RAIL,LINEAR SCALE LEC-300 1
34 1000004578 RAIL,PINCHROLL LEC-300 1
35 15099115 SENSOR-INTERRUPTER GP2A25NJ 2
36 1000001479 SHAFT,IDLE PULLEY XC-540 1
37 1000004580 SHAFT,SQUARE LEC-300 1
38 1000004581 SHEET,LINEAR SCALE LEC-300 1
39 21475141 SHEET,RAIL CABLE FJ-540 1
40 1000005241 SHIELD,INK TUBE LEC-300 1
41 1000002600 SHUTTER,BED L VP-540 1
42 1000002599 SHUTTER,BED R VP-540 1
43 1000004654 SPACER,BED UPPER LEC-300 1
44 22175122 SPRING,BACK UP PNC-960 1
45 1000004629 STAY,FRAME RAIL LEC-300 1
46 1000004663 STAY,PAPER SENSOR LEC-300 2
47 1000001564 STAY,RAIL GUIDE L XC-540 1
48 1000001541 STAY,TUBE XC-540 1
49 22135441 STOPPER,LINEAR SCALE FJ-540 1
50 22135365 STOPPER,SHAFT SQUARE CX-24 3
51 1000004615 SUPPORT,CABLE LEC-300 1
52 22785105 SUPPORT,SHAFT SQUARE FJ-540 2
53 22055316 PLATE,LINEAR SCALE CJ-70 1
54 1000002656 PAD,CUTTER VP-300 1
55 21775101 CAM,SHAFT P-ROLLER CJ-500 4

1-3
Cut the Tube to the following length
when using. (mm)
No.11 11
22
Ink Cartridge Circulating Pump 12(20mm) CARRIAGE BOARD PART
Cy 1790 4
11 S16
Mg 1790 4 26
Ye 1790 S11 12(100mm) S4
Bk 1790 12(107mm) 40 S4
S17(40mm) 19 S4
Gl 1800 1810 62
18
Wh 1800 1810 31
1-3 HEAD CARRIADGE

45
5
32 S4
25
8 S4 S11
46 10
21
7 S2 6
18 17 63
39 S6
16 S6
S10 S6
53
61 S2
S10
S6
41

1-4
S2
59 S6
S15 36 56
50 S2 49
S1
S2 15 35
9 S7
50 S15
43 57 S2
52 S2 S2 38
S8 48 S3
28 S1 S5
S13
24 37 1 33 2 S9 S2
S2 34
S11 51 14
S1 47 S2 20 S2 S9
48 S3 S3 3
55
29 44 27 17
S1
60 S2 16
1 S3 S2
20
S2 S15
13 S2 S2 61
42
S12 29 58 S15
54 S2
S2
S11 30
S2
S10
S14
1-3 HEAD CARRIADGE

PARTS LIST -Main Parts-


Parts No. Parts Name qt. Parts No. Parts Name qt.
1 1000001461 ADAPTER,BASE CARRIAGE XC-540 2 55 22625109 SPRING,PULL CARRIAGE 3500 FJ-540 2
2 1000006195 ADAPTER,CARRIAGE L LEC-330 1 56 1000006190 STAY,HOLDER CARRIAGE LEC-330 1
3 1000006192 ADAPTER,CARRIAGE R LEC-330 1 57 1000006197 STAY,LAMP L LEC-330 1
4 1000006316 ADAPTER,JUNCTION VZY430 BK 8 58 1000006199 STAY,LAMP R LEC-330 1
5 11909167 ADAPTER,SCREW 3FAI FJ-540 12 59 1000001466 STAY,SENSOR CARRIAGE XC-540 1
6 1000001550 ADAPTER,STAY HOLDER XC-540 1 60 1000001597 SUPPORT,DAMPER XC-540 1
7 1000002201 ASSY,HEAD INKJET SOL XC-540 6 61 1000004919 LAMP,LED UV 2
8 6085393800 ASSY,INK DAMPER L 3FAI 4 SJ-1000 12 62 22135602 GUIDE,CABLE FJ-500 3
9 W700900250 ASSY,LINEAR ENCODER BOARD LEC-300 1 63 1000001566 GUIDE,TUBE XC-540 3
10 W701210110 ASSY,PRINT CARRIAGE BOARD LEC-330 1
11 1000005470 ASSY,TUBING 3*1920MM BK LEC-300 8 PARTS LIST -Supplemental Parts-
12 1000006439 ASSY,TUBING 3*350MM BK LEC-330 12 Parts No. Parts Name qt.
13 1000001448 BASE,CARRIAGE AL XC-540 1 S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 6
14 1000001451 BASE,HOLDER CARRIAGE XC-540 1 S2 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 37
15 1000001700 CABLE-ASSY,HEAD U/D SENS XC-540 1 S3 31149703AS RING SET,E-RING ETW-4 100 PCS. 4
16 1000004682 CABLE-ASSY,LAMP IF LEC-300 2 S4 31299102AS RIVET SET,NYLON P2655B 20 PCS. 10
17 1000004789 CABLE-ASSY,POWER-UV LAMP LEC-300 2 S5 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 1
18 23475232 CABLE-CARD,21P1 385L BB HIGH-V 12 S6 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 16
19 1000004708 CABLE-CARD,36P1 2440L BB HIGH-V 7 S7 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS 2
20 21775103 CAM,CARRIAGE FJ-540 2 S8 31799103 SCREW SET,CAP M3*15 NI 20PCS 4
21 11769118 CLAMP,FCM2-S6-14 1 S9 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 8
22 1000001520 COVER,CARRIAGE BOARD XC-540 1 S10 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS 31
24 1000006186 COVER,CARRIAGE LEC-330 1 S11 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS 8
25 1000006356 COVER,HEAD BOARD LEC-330 1 S12 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS 6
26 12399352 FILTER(E) FRC-45-12-6.5 S13 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS. 2
27 1000006191 FRAME,CARRIAGE BASE LEC-330 1 S14 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS 6
28 1000001450 FRAME,CARRIAGE U/D XC-540 1 S15 31049105AS SCREW SET,CAP M3*6 3CBC 20 PCS 8
29 22135618 GUIDE,CARRIAGE CAP FJ-540 2 S16 3000000032 SPACER,WPCS-19S-4.0 6
30 22135440 GUIDE,HEAD AL FJ-540 6 S17 3000000129 TAPE,AL 3M #425 19*55M --
31 1000004664 HOLDER,CABLE LEC-300 2 * qt. indicates the number of parts that is described in the figure.
32 11659249 HOLDER,RING O 3FAI FJ-540 12
33 1000006312 LEVER,CARRIAGE LEC-330 1
34 21345105 LOCK,CJ-500 1
35 22395112 MAGNET,CJ-540 1
36 15229705 PHOTO INTERRUPTER GP1A71A1 1
37 1000001454 PLATE,DAMPER XC-540 1
38 22055557 PLATE,ENC SENS FJ-540 1
39 22055547 PLATE,GND FJ-540 6
40 22055486 PLATE,HOLD FILTER W11 CX-500 3
41 1000006196 PLATE,LAMP L LEC-330 1
42 1000006198 PLATE,LAMP R LEC-330 1
43 22055548 PLATE,SLIDER CARRIAGE FJ-540 2
44 22155960 SHAFT,HEXAGON CARRIAGE FJ-540 1
45 1000006315 SHIELD,DAMPER LEC-330 12
46 1000006187 SHIELD,HEAD LEC-330 1
47 1000006188 SHIELD,HEAD REAR LEC-330 1
48 1000005415 SHIELD,HEAD SIDE LEC-300 2
49 1000006189 SHIELD,INK HEAD UPPER LEC-330 1
50 22185127 SLIDER,CARRIAGE FJ-540 2
51 22165216 SPACER,UD LEVER FJ-540 1
52 22175159 SPRING,CARRIAGE SIDE FJ-50 2
53 22175520 SPRING,HEAD ADJUST 500 FJ-540 6
54 22175519 SPRING,HEAD PRESS 500 FJ-540 6

1-5
33

S3
65
77
12 S5
S21 42 S21 S5 80
S12
56
22 82
S15
36 67
34
1-4 DRIVE UNIT

S21
61 S20
S21 S5 40 S21
S21 59
S21 29 S1 S17
S23
S12 S6 S20 31
S11 S19
24 S21
37 7
9 S3 S21
64 S15
S13 S6 83 S21
30
26 74
47
S12 39 2 S21 S21
S21
41 14
52 68 S17
S14 83
20 25 S12
S3
S7 S19
S12 S1
7
S1
48 S3
S3 76

S3
S12
S3

1-6
S12 S12 54
55

S3 S12
17
S12 S5
S5 1
S2
75
79
S12

70
32
S3
3S5
S3 84 S18 81
S3 S6 18 S6 S22
78 60 S5 49
11 S12
44 46 50
S16 72 66 S10
21 S5 6 S9 23
S11
51 53
S13 73 S3 10
71 S17
S9 63
S6 19 16 S21
13 62 S17

58 73 38 43 S8 S16
S11 15 45
S21 S16 S4 35 4
S12 S21 S4
28 S21
57 S11
S21
S16

5 8
27
52 S21
69
25
25
1-4 DRIVE UNIT

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-


Parts No. Parts Name qt Parts No. Parts Name qt

1 W700900270 ASSY,FAN JUNCTION BOARD LEC-300 1 60 1000001562 STAY,MOTOSENS XC-540 1


2 6700319020 ASSY,FEED MOTOR XC-540 1 61 1000001564 STAY,RAIL GUIDE L XC-540 1
3 W700900291 ASSY,MOTSENS JUNCTION BOARD LEC-330 1 62 1000001563 STAY,RAIL GUIDE R XC-540 1
4 6700319030 ASSY,PULLEY XC-540 1 63 1000001569 STAY,SHAFT PULLEY XC-540 1
5 6700049030 ASSY,SCAN MOTOR SJ-1045EX 1 64 1000004616 STOPPER,CAM LEC-300 1
6 11869103 BALL,4MM 1 65 1000005228 SUPPORT,FRAME L LEC-300 1
7 22355808 BASE,RAIL CJ-540 2 66 1000001050 SUPPORT,THERMISTOR AJ-1000 1
8 1000001513 BASE,SCAN MOTOR XC-540 1 67 W700900220 ASSY,GRIT ENCODER BOARD LEC-300 1
9 22175870 BEARING 10-19ZZ 1 68 1000005243 CABLE-ASSY,FEED-M LEC-300 2
10 12159573 BUSH,80F-0603 1 69 1000003930 CABLE-ASSY,SCAN-M XC-540_01 1
11 12159563 BUSH,80F-1006 2 70 23415133 CABLE-ASSY,THERMISTOR SP-300 1
12 1000004699 CABLE-ASSY,C-COVER SW LEC-300 2 71 21745109 COLLAR,LEVER FJ-540 1
13 1000004702 CABLE-ASSY,F-COVER SW LEC-300 2 72 1000001601 KNOB,XC-540 1
14 1000004703 CABLE-ASSY,M-COVER SW LEC-300 2 73 15229506 SENSOR INTERRUPTER,GP1A05A5 2
15 1000001690 CABLE-ASSY,PINCH-ORG XC-540 1 74 1000004566 STAY,IC LEC-300 1
16 1000002178 CABLE-ASSY,PRI-CAR ORG VP-540 1 75 1000004655 FRAME,SIDE R LEC-300 1
17 1000005245 CABLE-ASSY,TU IF INT LEC-300 1 76 1000004555 SUPPORT,COVER I/S L LEC-300 1
18 21365103 CASE,LOCK CJ-70 1 77 1000004577 COVER,FEED MOTOR LEC-300 1
19 1000004639 COVER,INT SW B LEC-300 1 78 1000004690 CABLE-ASSY,AMBIENT SIGNAL LEC-300 1
20 1000004640 COVER,INT SW L LEC-300 1 79 1000004683 CABLE-ASSY,FAN JUNCTION LEC-300 1
21 1000004638 COVER,INT SW LEC-300 1 80 1000005242 CABLE-ASSY,G-ENCODER LEC-300 1
22 1000004623 COVER,I-S SW LEC-300 1 81 1000004695 CABLE-ASSY,RELAY SIGNAL LEC-300 1
23 1000001049 COVER,THERMISTOR AJ-1000 1 82 1000005244 CABLE-ASSY,SW JUNCTION LEC-300 1
24 12239406 CUSHION,TM-96-6 1 83 1000006377 SHIELD,UV PAD LEC-330 2
25 12399353 FILTER(E) TFT-081813N F-540 1 84 23415266 CABLE-ASSY,ESD SJ-1000 1
26 21995124 FLANGE,MOTOR FEED FJ-540 1
27 1000001559 FLANGE,MOTOR SCAN XC-540 1
28 1000001514 FRAME,DRIVE PULLEY XC-540 1
29 1000004562 FRAME,FEED MOTOR LEC-300 1
30 1000004563 FRAME,MIDDLE L LEC-300 1
31 1000004565 FRAME,MIDDLE R LEC-300 1
32 1000004637 FRAME,SCAN MOTOR LEC-300 1
33 1000004656 FRAME,SIDE L LEC-300 1
34 21685128 GEAR H300 S10(B6C16POM) 1 PARTS LIST -Supplemental Parts-
35 21685149 GEAR,H235S20(B8)T2 1 Parts No. Parts Name qt

36 25095120 GRIT ENCODER TS5217N561 FJ-540 1 S1 31029101 BUSH,NB-19 3


37 1000001444 HOUSING,R-BEARING FRAME XC-540 1 S2 31379111 CLAMP,CABLE CKS-13-H 2
38 1000005224 LEVER,CAM PINCH LEC-300 1 S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 20
39 12399102 MAGNET CATCHER TL-105 1 S4 31289107 CUPSCREW SET,M3*12 NI 100 PCS 4
40 1000006326 PLATE,AUTOCUT JOINT LEC-330 1 S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 21
41 1000004653 PLATE,INT SW A LEC-300 1 S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 5
42 1000004641 PLATE,I-S SW LEC-300 1 S7 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS 4
43 1000001537 PLATE,LEVER LINK XC-540 1 S8 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS 1
44 1000001511 PLATE,LOCK XC-540 1 S9 31149705 RING SET,E-RING ETW-7 SUS 50PCS 2
45 1000001480 SHAFT,DRIVE PULLEY XC-540 1 S10 31159901AS RIVET SET,NYLON P3045W 20 PCS. 1
46 22295117 SHAFT,LOCK CJ-70 1 S11 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 3
47 1000005298 SHIELD, UV PAD A LEC-300 2 S12 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 2 32
48 1000005281 SHIELD,UV FRONT L LEC-300 1 S13 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS 12
49 1000001051 SHUTTER,THERMISTOR AJ-1000 1 S14 31019142AS SCREW SET,BINDING M3*4 NI 100PCS. 2
50 22185101 SLIDER,LOCK CJ-70 1 S15 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 6
51 22175134 SPRING,A CJ-70 1 S16 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 5
52 22175157 SPRING,C P-ROLLER CM-500 2 S17 31049174AS SCREW SET,CAP M4*15 NI 20 PCS. 6
53 22035161 STAND,LEVER FJ-500 1 S18 31049175AS SCREW SET,CAP M4*20 NI 20 PCS. 4
54 1000004917 STAY,D-SUB CONNECTOR LEC-300 1 S19 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 4
55 1000001598 STAY,D-SUB CONNECTOR XC-540 1 S20 31799107 SCREW SET,CAP M4*6 NI 20PCS 2
56 22715466 STAY,FA-CODER SP-540V 1 S21 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 64
57 1000001557 STAY,FRAME SCAN MOTOR XC-540 1 S22 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS 2
58 1000001512 STAY,LOCK XC-540 1 S23 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P 1
59 1000004635 STAY,MIDDLE R LEC-300 1 * qt. indicates the number of parts that is described in the figure.

1-7
1-5 CHASSIS
37
S6 18 38
16 12
17 48
10 15 36 42
S6 39
61 40
44
5
S6
6
44 13
S6
S6
58 S13
7
47 14
S6 S12 31 27
S4
S16

S12
S4

S4
S4
S10

S6
S2
S6

59
55
35
30
29
S6 25 S6

26 46
52
3
32 S6 23
34 9
4 20 S6
24 S6
28 S6
2

51 19

S6
46

53

S5
S6 58 44

S12 S1 S13 S5
33 56
S11 S11
S6 S1 S1
S1 S6
S12 8
S11
S8 60 S9 S7
S14
S12 49 S3
S5 S5
S6 50 54
S6
S15
1
11 21
43 22 S3
S6 S2
45
57
S6 S12
S10
57
41
S6
S1
S2

1-8
1-5 CHASSIS

PARTS LIST -Main Parts-


Parts No. Parts Name qt. Parts No. Parts Name qt.
1 13429701 AC INLET SUP-J15G-E 1 54 13129171 POWER-SW AJ8201B 1
2 W7009002B0 ASSY,AC JUNCTION BOARD LEC-300 1 55 1000004633 STAY,BOARD LEC-300 1
3 W700900230 ASSY,DC JUNCTION BOARD LEC-300 1 56 1000004915 STAY,CHASSIS A LEC-300 1
4 W701210120 ASSY,ENERGY BOARD LEC-330 1 57 1000004916 STAY,CHASSIS B LEC-300 2
5 6700731100 ASSY,HEAD BOARD XJ-740 1 58 22715327 STAY,CHASSIS FAN FJ-540 2
6 6700241190 ASSY,SERVO BOARD LEC-300 1 59 1000005236 STAY,CHASSIS SIDE LEC-300 1
7 W7009002C0 ASSY,SIGNAL JUNCTION BOARD LEC-300 1 60 1000004913 LABEL,USE UV LEC-300#LA1070 1
8 W700900240 ASSY,TU JUNCTION BOARD LEC-300 1 61 6700909030 ASSY,MAIN BOARD LEC-300 1
9 W7009002D1 ASSY,UV JUNCTION BOARD LEC-330 1
10 15009101 BATTERY CR2032 1 PARTS LIST -Supplemental Parts-
11 1000000574 CABLE-ASSY GND AJ-1000 1 Parts No. Parts Name qt.
12 1000001689 CABLE-ASSY,3-COVER SW XC-540 1 S1 31029101 BUSH,NB-19 5
13 1000004684 CABLE-ASSY,AMBIENT AD LEC-300 1 S2 31029106 BUSH,SQUARE SB-6025 3
14 1000005243 CABLE-ASSY,FEED-M LEC-300 1 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 2
15 1000005242 CABLE-ASSY,G-ENCODER LEC-300 1 S4 3000000033 CLAMP,WIRE PLESS RFC-45VO 8
16 1000001688 CABLE-ASSY,HEAD FAN XC-540 1 S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 8
17 1000004688 CABLE-ASSY,PAPER SENS LEC-300 1 S6 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 72
18 1000001690 CABLE-ASSY,PINCH-ORG XC-540 1 S7 31279116 LABEL,EARTH MARK-1 NO.E-580 1
19 1000001671 CABLE-ASSY,POWER-AC-DC XC-540 1 S8 31279121 LABEL,FLASH-LIGHTING NO.E-582 1
20 1000006303 CABLE-ASSY,POWER-AC-JUNC LEC-330 1 S9 31279191 LABEL,WARNING FUSE REPLACE #347 1
21 1000001668 CABLE-ASSY,POWER-AC-L XC-540 1 S10 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 5
22 1000001669 CABLE-ASSY,POWER-AC-N XC-540 1 S11 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 6
23 1000006302 CABLE-ASSY,POWER-AC-SW LEC-330 1 S12 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 34
24 1000006301 CABLE-ASSY,POWER-DC-A LEC-330 1 S13 31019124 SCREW SET,BINDING M3*35 NI 50 PCS 4
25 1000004677 CABLE-ASSY,POWER-HEAD LEC-300 1 S14 31019161 SCREW SET,BINDING M4*8 NI ETW 20PCS 1
26 1000004678 CABLE-ASSY,POWER-SERVO LEC-300 1 S15 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS 2
27 1000004681 CABLE-ASSY,POWER-SIGNAL LEC-300 1 S16 31209118 SPACER SET,WPCS-12S-4.0 20PCS 3
28 1000004679 CABLE-ASSY,POWER-TU LEC-300 1 * qt. indicates the number of parts that is described in the figure.
29 1000004680 CABLE-ASSY,POWER-UV JUNC LEC-300 1
30 1000004694 CABLE-ASSY,RELAY POWER LEC-300 1
31 1000003930 CABLE-ASSY,SCAN-M XC-540_01 1
32 1000006304 CABLE-ASSY,SLEEP CONTROL-C LEC-330 1
33 1000004687 CABLE-ASSY,TU CONTROL LEC-300 1
34 1000004691 CABLE-ASSY,UV SIGNAL LEC-300 1
35 1000001673 CABLE-ASSY,POWER-DC-B XC-540 1
36 1000004707 CABLE-CARD,12P1 2220L BB HIGH-V 1
37 1000004706 CABLE-CARD,24P1 900L BB 1
38 1000001900 CABLE-CARD,25P1 250L BB HIGH-V 1
39 1000001898 CABLE-CARD,26P1 880L BB HIGH-V 2
40 1000000148 CABLE-CARD,28P1 100L BB HIGH-V 1
41 1000006204 CHASSIS,LEC-330 1
42 11769118 CLAMP,FCM2-S6-14 1
43 1000006376 COVER,FLEX CHASSIS LEC-330 1
44 1000006174 FAN,9A0624H414 2
45 12399351 FILTER(E) FRC-40-12-6.5 FJ-540 1
46 12399353 FILTER(E) TFT-081813N F-540 3
47 1000001748 FILTER(E),EFC-40-S 1
48 12399331 FILTER(E),FPC-31-12 2
49 1000002682 LABEL,LAN VP-540#LA964 1
50 22535117 LABEL,POWER CM-500 NO.893 1
51 1000000142 POWER UNIT,ZWS120PPF-24 1
52 1000000097 POWER UNIT,ZWS240PAF-36/J 1
53 1000006145 POWER UNIT,ZWS30-5/J A 1

1-9
1-6 PINCHROLLER

7 10
11

S2
7 10
S1 S1

3 3
6 6
S1 S1
S1 S1

S1 4 S1 4

1 2
6 6
5 5
S1 S1 S1 S1

S3 S3

9 8
S3 S3

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-


Parts No. Parts Name qt. Parts No. Parts Name qt.
1 22805483 ASSY,P-ROLLER LR CJ-540 1 S1 31149702AS RING SET,E-RING ETW-3 100 PCS. 12
2 22805482 ASSY,P-ROLLER M CJ-540 1 S2 31239102AS SCREW SET,W-SEMS M3*8 3CBC 100 PCS 1
3 22115765 FRAME,P-ROLLER CJ-500 2 S3 31249211AS WASHER SET,PLAIN 4.3*7*0.5 NI 100P 4
4 22145458 LEVER,P-ROLLER CJ-540 2 * qt. indicates the number of parts that is described in the figure.
5 22145831 PIN NO.1 (214-831) 2
6 22145832 PIN NO.2 214-832 4
7 22175105 PINCH ROLL SPRING 2
8 21565103 P-ROLLER FD16S4(B10) TYPE2 1
9 21565102 P-ROLLER TD16S4(B10) TYPE2 1
10 22175157 SPRING,C P-ROLLER CM-500 2
11 22715332 STAY,SENSOR P-ROLLER CJ-540 1

1-10
1-7 TOOL CARRIADGE

14 S6

10
14

S4

S7

11

12 15

26
S5
S9
4 19

S15 S10
S12

9
S5 3 S3

8
25
20
17
1

21

13 S8 24
S4
6

22
S9

S4 S11
S13
S1
2 7
18 5
S2
S14
23

PARTS LIST -Main Parts-


Parts No. Parts Name qt. Parts No. Parts Name qt.
1 22805571 ASSY,CARRIAGE SP-300 1 24 22715168 STAY,AUTO CUTTER 2 CM-500 1
2 22805292 ASSY,CLAMP BLADE CM-500 1 25 1000001475 STAY,CUT CARRIAGE BOARD XC-540 1
3 W700900260 ASSY,CROP SENS BOARD LEC-300 1 26 1000004574 STAY,HOLDER BELT LEC-300 1
4 W700900210 ASSY,CUT CARRIAGE BOARD LEC-300 1 PARTS LIST -Supplemental Parts-
5 22805291 ASSY,HOLDER BLADE CM-500 1 Parts No. Parts Name qt.
6 22805287 ASSY,PLATE CAM SLIDE CM-500 1 S1 31029801AS BUSH SET,ROLL 2*4 3C100PCS 1
7 7488739000 BASE CUTTER CJ-500 1 S2 31029803AS BUSH SET,ROLL 3*5 3C 20PCS. 1
8 1000006202 BASE,CUT CARRIAGE LEC-330 1 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 1
9 1000002185 CABLE-ASSY,PINCH SENSOR VP-540 1 S4 31289102AS CUPSCREW, M3*6 NI 6
10 1000004707 CABLE-CARD,12P1 2220L BB HIGH-V 1 S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 4
11 22025646 COVER,BELT HOLDER EGX-600 2 S6 31299102AS RIVET SET,NYLON P2655B 20 PCS. 4
12 22025956 COVER,CARRIAGE BOARD CJ-540 1 S7 31159901AS RIVET SET,NYLON P3045W 20 PCS. 2
13 22025269 COVER,CARRIAGE CM-500 1 S8 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS 1
14 1000004587 GUIDE,CABLE FLEX-CUT LEC-300 2 S9 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS 2
15 21655232 HOLDER,BELT EGX-600 2 S10 31069104 SCREW,CAP M4*6+FL NI 2
17 22285503 NUT,PENHOLDER 1 S11 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS 1
18 21495115 SCREW,BLADE SET CM-500 1 S12 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS 2
19 15099115 SENSOR-INTERRUPTER GP2A25NJ 1 S13 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS 1
20 21475148 SHEET,CROP SENSOR FILTER CJ-500 1 S14 31019118AS SCREW SET,BINDING M3*10 3CBC 100PCS 1
21 22175122 SPRING,BACK UP PNC-960 1 S15 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS 2
22 22175154 SPRING,BLADE UP CM-500 1 * qt. indicates the number of parts that is described in the figure.
23 22175155 SPRING,SCREW CM-500 1

1-11
1-8 WIPE SYSTEM
6
7

S2 S2 43
42
12 3
23 22
13 11
S1 25 S2

S8 3
S2
10
29 S2
38
37 S2
S7
S2
S2
S2 26 S2 33 34
27

40 8 35
S2
S2 S2
S2
S5
16
39
17 32 S2
S2 S2
S10
5
15
36 14

2
S1 S10
31
14
S4 S10
S1 1
S9
18
28
30
24
21
S3

19
41 4

S1 S1

20

PARTS LIST -Main Parts- PARTS LIST -Main Parts-


Parts No. Parts Name qt. Parts No. Parts Name qt.
1 1000001487 BASE,WIPER MOTOR XC-540 1 29 22055537 PLATE,SERGE MIST FJ-540 1
2 11929138 BELT,408P2M4-530 1 30 21975124 PULLEY,T14P2S4 + GEAR,S53 1
3 12159536 BUSH,B-S6-17 2 31 21975123 PULLEY,WD6.94S9 1
4 1000004697 CABLE-ASSY,WIPER MOTOR LEC-300 1 32 1000001485 RAIL,GUIDE WIPER XC-540 1
5 1000004696 CABLE-ASSY,WIPER SENSOR LEC-300 1 33 1000004658 RAIL,WIPER L LEC-300 1
6 1000004627 COVER,SCRAPER LEC-300 1 34 1000004657 RAIL,WIPER R LEC-300 1
7 1000001609 COVER,SERGE MIST XC-540 1 35 15229506 SENSOR INTERRUPTER,GP1A05A5 1
8 1000001606 COVER,WIPE R XC-540 1 36 1000004034 SHAFT,WIPE PULLEY XC-540 1
9 1000004626 COVER,WIPE SHIELD LEC-300 1 37 22155961 SHAFT,WIPER FJ-540 1
10 1000004628 COVER,WIPE SHIELD R LEC-300 1 38 1000001489 SHUTTER,WIPE F XC-540 1
11 1000001491 COVER,WIPE XC-540 1 39 22175140 SPRING,TENSIONER STX-7 1
12 22275122 FILTER(M),INNER SERGEMIST SJ-540 1 40 1000001484 TRAY,WIPE XC-540 1
13 1000000415 FILTER(M),SERGE MIST 3 SJ-540 1 41 1000002870 ASSY,TUBING DRAIN 300MM XC-540 1
14 21995104 FLANGE,PULLEY STX-7 2 42 1000003390 WIPER,HEAD FOR SOLINK 2
15 1000004589 FRAME,FLUSH F LEC-300 1 43 1000001658 WIPER,SCRAPER XC-540 1
16 1000004590 FRAME,FLUSH R LEC-300 1
17 1000001483 FRAME,WIPER XC-540 1 PARTS LIST -Supplemental Parts-
18 21685144 GEAR,S53S5(B15) FJ-540 1 Parts No. Parts Name qt.
19 12139657 GUIDE,INK FUNNEL PE 6-316-03 1 S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 8
20 1000001528 HOLDER,GUIDE INK TRASH XC-540 1 S2 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 27
21 1000001527 HOLDER,INK TRASH XC-540 1 S3 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 1
22 1000001488 HOLDER,SCRAPER XC-540 1 S4 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 3
23 21655245 HOLDER,WIPER FJ-540 1 S5 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 1
24 22435106 MOTOR,103-593-1041 1 S7 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 1
25 21545159 PAD,WIPE F SJ-540 1 S8 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS 4
26 1000001508 PAD,WIPE TRAY XC-540 1 S9 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 1
27 1000001510 PLATE,FLUSH XC-540 1 S10 31249952 WASHER,POLYSLIDER 3*6*0.5 CUT 20PCS 3
28 1000001596 PLATE,INK TRASH XC-540 1 * qt. indicates the number of parts that is described in the figure.

1-12
1-9 CAP SYSTEM
11

1 23

S6 37 41
19 S10 20 13
3 17 S13
S10 S6 S5 34
27
S10 10 S5 S5
12 33 S4
S4
30
14 S8
19 S10 S5
28

S5 6
16 29
9 S12
S5 42 17
32 S3 24 S9
25 20
21 8
5
S1 S9 S4
35 S5 31

S5 28
22 S4
36 13
S5 S5
S7

7 S9
8
39 S4
S3 38

S9
40
15

S4
2
4 S4
23 S13
26

18

43

PARTS LIST -Main Parts-


Parts No. Parts Name qt. Parts No. Parts Name qt.
1 1000002794 ASSY,CAP-TOP XC-540 6 29 15229506 SENSOR INTERRUPTER,GP1A05A5 1
2 6700319010 ASSY,PUMP SUB XC-540 3 30 1000001591 SHAFT,GUIDE TABLE XC-540 2
3 22805572 ASSY,TUBING 2*80MM SP-540V 6 31 22155957 SHAFT,SCREW M8 FJ-540 1
4 1000001437 BASE,BOTTOM CAP XC-540 1 32 22175326 SPRING,TABLE FJ-540 3
5 1000001587 BASE,NEW PUMP XC-540 1 33 22175324 SPRING,TABLE MOTOR FJ-540 1
6 1000001588 BASE,T-MOTOR CAP XC-540 1 34 1000001594 STOPPER,T-MOTOR CAP XC-540 1
7 21925137 BELT,166P2M4-530 1 35 1000001434 TABLE,CAP-CASE XC-540 1
8 12529101 BUSH,80FL-08 4 36 1000001440 PLATE,SHUTTER TABLE CAP XC-540 1
9 22335146 CAP,TABLE SPRING FJ-540 3 37 22175334 SPRING,CAP HEAD FJ-540 12
10 21365121 CASE,CAP TOP FJ-540 6 38 1000002422 ASSY,TUBING 2*150MM XC-540 2
11 22025671 COVER,CAP CASE FJ-540 6 39 1000002423 ASSY,TUBING 2*210MM XC-540 2
12 1000001608 STOPPER,G-SHAFT XC-540 2 40 1000002424 ASSY,TUBING 2*310MM XC-540 2
13 22565406 DRIVE PULLEY 2 41 1000001695 CABLE-ASSY,CAP-M XC-540 1
14 1000001433 FRAME,BACK-UP XC-540 1 42 1000001693 CABLE-ASSY,CAP-SENS XC-540 1
15 1000001438 FRAME,FRONT CAP XC-540 1 43 1000006306 CABLE-ASSY,PUMP MOTOR LEC-330 1
16 1000001435 FRAME,MAIN CAP XC-540 1 PARTS LIST -Supplemental Parts-
17 1000001436 FRAME,SIDE CAP XC-540 2 Parts No. Parts Name qt.
18 21685122 GEAR,S10S20 3 S1 31029105 BUSH,NB-8 6
19 22135616 GUIDE,CAP CASE FJ-540 2 S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 8
20 22135614 GUIDE,SIDE FRAME FJ-540 2 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 19
21 21655246 HOLDER,T-SPRING FJ-540 3 S5 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 23
22 1000001439 HOOK,CAP-CASE XC-540 1 S6 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS 2
23 22435106 MOTOR,103-593-1041 4 S7 31149703AS RING SET,E-RING ETW-4 100 PCS. 1
24 21575126 NUT,TABLE FJ-540 1 S8 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 1
25 22055542 PLATE,NUT FJ-540 1 S9 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 8
26 1000001585 PLATE,P-MOTOR XC-540 3 S10 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS 14
27 1000001607 PLATE,T-MOTOR XC-540 1 S12 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 1
28 11889107 R-BEARING,D10S6(B3FL) 2 S13 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 2
* qt. indicates the number of parts that is described in the figure.
1-13
1-10 INK SYSTEM
16 S1
S6
S4
42 S3 8 S1
17
26
9 S10
S3 (Cut into 18
32 12 40mm length 3
20
7 (Cut into when using.)
40mm length 3
S3 when using.) 24 24
25 30 S3
5
4
12 38
22 2 S11
13 S9 21 (Cut into
45mm length
15 11 when using.)
33
1
S11*** S9 22 S11**
1
S3 S3
23
31 7
S2 S3
24
S11*** S7 28 34
S4 10 3
S3 6

24 3
1 13 25 S11* S2
37
41
S3 5
39 4

19
S3 S2 S3
14

S8
37

29

S5 S8

35

36

27
S3

40

Cut the Tube to the following length when using. (mm)


No.10 (2 FAI Tube) No.11(3 FAI Tube) No.13 (3 FAI Tube) No.S11* (Sumitube) No.S11** (Sumitube) No.S11*** (Sumitube)
Ink Cartridge Circulating Pump Circulating Pump Ink Cartridge Circulating Pump Circulating Pump
Cy 900 800
Mg 850 750
Ye 820 750
Bk 770 670
Gl 630 530 530 430
Wh 620 530 520 430

1-14
1-10 INK SYSTEM

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-


Parts No. Parts Name qt. Parts No. Parts Name qt.
1 1000002680 ADAPTER,JOINT VPI336 4 S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 2
2 1000006316 ADAPTER,JUNCTION VZY430 BK 2 S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. 26
3 11909133 ADAPTER,SCREW 2FAI FJ-50 12 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 33
4 11909167 ADAPTER,SCREW 3FAI FJ-540 6 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 2
5 1000001589 ADAPTER,TUBE 2-3FAI XC-540 6 S5 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 4
6 W700900130 ASSY,CARTRIDGE IC BOARD LEC-300 6 S6 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 2
7 6701219010 ASSY,CIRCULATING PUMP LEC-330 2 S7 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS 6
8 W700311511 ASSY,INK TANK BOARD XC-540 1 S8 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 9
9 22805572 ASSY,TUBING 2*80MM SP-540V 1 S9 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 4
10 1000002060 ASSY,TUBING 2*900MM XC-540 4 S10 31019801 SCREW,BINDING S-TIGHT M3*6 3C 100PCS 6
11 22805578 ASSY,TUBING 3*1000MM SP-540V 2 S11 3000000125 TUBE,SUMI B 10*0.3*1M BK 8
12 1000006439 ASSY,TUBING 3*350MM BK LEC-330 2 * qt. indicates the number of parts that is described in the figure.
13 1000002756 ASSY,TUBING 3*610MM FP-740 2
14 W7009002E0 ASSY,UV RELAY BOARD LEC-300 1
15 22175815 BEARING F8-16ZZ 1
16 1000006305 CABLE-ASSY,INK CARTRIDGE LEC-330 1
17 1000001703 CABLE-ASSY,INK CARTRIDGE XC-540 1
18 1000001683 CABLE-ASSY,INK SERIAL XC-540 1
19 1000004695 CABLE-ASSY,RELAY SIGNAL LEC-300 1
20 1000001899 CABLE-CARD,6P1 420L BB HIGH-V 1
21 1000002564 COUPLING,PUMP VP-540 1
22 21685122 GEAR,S10S20 2
23 11659218 HOLDER,IC SC-500 6
24 11659149 HOLDER,RING O 2FAI FJ-50 12
25 11659249 HOLDER,RING O 3FAI FJ-540 6
26 22435106 MOTOR,103-593-1041 1
27 1000004625 PAD,INK CARTRIDGE LEC-300 1
28 1000001473 PLATE,HOLDER I/C XC-540 6
29 1000001580 PLATE,INK CMCM XC-540 1
30 1000006203 PLATE,INK JOINT LEC-330 1
31 1000002595 PLATE,P-BEARING VP-540 1
32 1000001585 PLATE,P-MOTOR XC-540 1
33 1000002563 SHAFT,PUMP VP-540 1
34 22625103 SPRING,PRESS CARTRIDGE SP-300 12
35 1000006194 STAND,INK CARTRIDGE LEC-330 1
36 1000004566 STAY,IC LEC-300 1
37 1000004636 STAY,INK CARTRIDGE LEC-300 2
38 1000004660 STAY,INK HOLDER CARTRIDGE LEC-300 1
39 1000006201 STAY,PUMP ASSY LEC-330 1
40 1000004624 TRAY,INK CARTRIDGE LEC-300 1
41 21435109 TUBE,SILICONE 3*5*8 FJ-540 6
42 1000006307 CABLE-ASSY,MIX PUMP LEC-330 1

1-15
1-11 STAND & TU
S12 S11

S14

31
2
9 8
S3
S12
24
S11 S14

35
S11
5

S14
10 33
S2 22 23
12 S14 S14 S12
S6 S9 S11
10 S14 S14
6

S11
S7 32
S14 S11

1 S10 4 18
S14
17
S5 S14 S12
S11 S1
11 S11
29 S9
14 11
20 21
S15 S10 36
S4 S14
13 1
S1
27 16 34
S11 25 15 S14
S13 37
1
S10 S11

S14

28
S4 S10
1

13

S15 30
27
26 S13 7
4
37 3
19

20 S7 S11

PARTS LIST -Main Parts- PARTS LIST -Main Parts-


Parts No. Parts Name qt. Parts No. Parts Name qt.
1 11879108 ABSORBER TK-3225 4 28 1000005468 ASSY,PIPE DANCER BAR LEC-300 1
2 7498804000 ASSY BRAKE PNS-501 1 29 1000002511 STAND,BASE L XC-540 1
3 1000004569 ASSY,DANCER BAR LEC-300 1 30 1000002507 STAND,BASE R XC-540 1
4 22805230 ASSY,SCREW TUC-6070 1 31 1000002514 STAND,FRAME STAY L XC-540 1
5 1000004570 ASSY,SHAFT SHEET LEC-300 1 32 1000002510 STAND,FRAME STAY R XC-540 1
6 1000001613 ASSY,STAND LEG L XC-540 1 33 1000002512 STAND,FRAME TU L XC-540 1
7 1000001612 ASSY,STAND LEG R XC-540 1 34 1000002508 STAND,FRAME TU R XC-540 1
8 7498805000 ASSY,STOPPER SCREW PNS-501 8 35 1000002513 STAND,LEG L XC-540 1
9 21815106 BOLT,SHOULDER PNS-501 1 36 1000002509 STAND,LEG R XC-540 1
10 12159563 BUSH,80F-1006 2 37 22535347 LABEL,CAUTION PINCH-2 #LA423 2
11 1000001352 BUSH,80F-1620 2 PARTS LIST -Supplemental Parts-
12 1000001470 COVER,TU L XC-540 1 Parts No. Parts Name qt.
13 1000001584 FLANGE,GUIDE 3 XC-540 2 S1 31379111 CLAMP,CABLE CKS-13-H 2
14 1000001592 HOUSING,80F-1620 XC-540 1 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 1
15 1000004568 PIPE,TAKE UP LEC-300 1 S3 3000000036 NUT SET,SQUARE M5 8.5*8.5*2.3 3C 100PCS 8
16 1000001455 SHAFT,DANCER XC-540 1 S4 31119701 PIN,SNAP M14 SUS 2
17 1000001458 SHAFT,TU SLIDER XC-540 1 S5 31149707AS RING SET,E-RING ETW-12 SUS 20 PCS 1
18 1000001460 SILDER,HOLDER PLATE XC-540 1 S6 31149705 RING SET,E-RING ETW-7 SUS 50PCS 1
19 22185103 SLIDER,1 TUC-6070 7 S7 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS 18
20 1000003047 SLIDER,ARM TUC-2 1 S9 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 4
21 1000004571 SLIDER,RAIL LEC-300 1 S10 31799110AS SCREW SET,CAP M5*20 NI 20PCS. 4
22 22035196 STAND,LEVER SP-300 1 S11 31049157 SCREW,CAP M6*20 3CBC+PW+SW 26
23 1000004567 STAND,STAY LEC-300 1 S12 31249220AS WASHER SET,PLAIN 6.5*16*1 NI 100PCS 4
24 1000001579 STOPPER,SHAFT POM XC-540 4 S13 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 4
25 1000002464 ARM,DANCER L XC-540 1 S14 31239106AS SCREW SET,W-SEMS M4*8 3CBC 50 PCS 44
26 1000002463 ARM,DANCER R XC-540 1 S15 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 2
27 1000002515 CASTER,STAND XC-540 4 * qt. indicates the number of parts that is described in the figure.

1-16
1-12 TU CONTROLLER

S2

S8
11

15

S2

S10

14

S12 S2
10
7
21
4 6
S2
2

S9
20
23
12 S6
S4

18
S7
S6
S4 S10
19 S8 24
17
1 S1
3 S11 13
S10
16
22
3 S11
S5 9
S3 S10 8
5

25

PARTS LIST -Main Parts-


Parts No. Parts Name qt. Parts No. Parts Name qt.
1 6700311200 ASSY,TAKEUP BOARD XC-540 1 22 22035196 STAND,LEVER SP-300 1
2 1000001446 BASE,TU MOTOR XC-540 1 23 1000001467 STAY,DANCER SENS XC-540 1
3 12159563 BUSH,80F-1006 2 24 1000001468 STAY,TU BOARD XC-540 1
4 1000001352 BUSH,80F-1620 2 25 12399353 FILTER(E) TFT-081813N F-540 1
5 1000001707 CABLE-ASSY,TU IF EXT XC-540 1
6 1000001710 CABLE-ASSY,TU MANUAL SW XC-540 1
7 1000001711 CABLE-ASSY,TU MODE SEL SW XC-540 1 PARTS LIST -Supplemental Parts-
8 1000003785 CABLE-ASSY,TUMTR RELAY XJ-740 1 Parts No. Parts Name qt.
9 1000001705 CABLE-ASSY,TU-SENS XC-540 1 S1 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 1
10 1000001593 COLLAR,TU XC-540 1 S2 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS 6
11 1000001469 COVER,TU R XC-540 1 S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 1
12 1000001443 FLANGE,TU MOTOR XC-540 1 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 5
13 1000001441 GEAR,S14.4(B12M0.8) XC-540 1 S5 31149705 RING SET,E-RING ETW-7 SUS 50PCS 1
14 1000001442 GEAR,S96(B8M0.8) XC-540 1 S6 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 4
15 1000001592 HOUSING,80F-1620 XC-540 1 S7 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 1
16 1000001402 MOTOR,DME37K50G-128 1 S8 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 4
17 1000001456 PLATE,SENSOR DANCER XC-540 1 S9 31799107 SCREW SET,CAP M4*6 NI 20PCS 3
18 15229506 SENSOR INTERRUPTER,GP1A05A5 1 S10 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 14
19 1000001455 SHAFT,DANCER XC-540 1 S11 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 2
20 1000001445 SHAFT,SPACER TU XC-540 4 S12 31049157 SCREW,CAP M6*20 3CBC+PW+SW 1
21 1000001447 SHAFT,TU XC-540 1 * qt. indicates the number of parts that is described in the figure.

1-17
1-13 ACCESSORIES

31 100/117V
65 4
14 12
25
42
41
51 240VA 230V
49
S2
15 1 3
48
230V BR 240VE
13 54 17
55
19 34
18 2
71 29
24
Revised 2 7 8
56
20 10
10
36
33
32 33
32
S3 S3

64
36 64
60 61
16 58
57 45
10 10 S5
43
63 66
62 26
S3 S3

S1 S1
53 44
5 6
50
46 9
53 S4 22
S6
21 35
52

47

11 68 59 28
14

27

67 70
23

30 39 37 69
40 38

1-18
1-13 ACCESSORIES

PARTS LIST -Main Parts-


Parts No. Parts Name qt. Parts No. Parts Name qt.
1 23495124 AC CORD 3ASL100 240VA 10A SAA 1 47 1000005251 PAD,L-RIGHT LEC-300 1
2 13499111 AC CORD H05VV-F 240VE 10A S 1 48 1000001638 PAD,SHAFT GUARD XC-540 1
3 23495125 AC-CORD H05VV 230V 10A S 1 49 1000005253 PAD,SHAFT SHEET LEC-300 1
4 13499209 ADAPTER PLUG (100V) 1 50 1000005255 PAD,SLIDER LEC-300 1
5 22805575 ASSY, SHORT MEDIA CLAMP L SP-540V 1 51 1000001640 PAD,SPACER ACCESSORY XC-540 2
6 22805576 ASSY, SHORT MEDIA CLAMP R SP-540V 1 52 1000005263 PAD,SPACER RAIL LEC-300 3
7 6700909010 ASSY,CLAMP MEDIA L LEC-300 1 53 1000005262 PAD,SPACER STAND STAY LEC-300 2
8 6700909020 ASSY,CLAMP MEDIA R LEC-300 1 54 1000001637 PAD,STAND L/R BASE XC-540 2
9 1000003083 ASSY,FLANGE GUIDE VP-540 2 55 1000003554 PAD,STAND L/R TOP XJ-740 2
10 22845112 BASE,MEDIA CLAMP SP-300 4 56 1000005259 PAD,SUPPORT STAND LEC-300 4
11 11849102 BLADE,OLFA AUTO CUTTER XB10 1 57 1000005260 PAD,U-LEFT LEC-300 1
12 1000005833 CABLE-AC,117V 15A 2.5M 3P 1 58 1000005261 PAD,U-RIGHT LEC-300 1
13 1000001639 CARTON,ACCESSORY XC-540 1 59 22155133 PIPE,TOOL D9*L150 FJ-540 1
14 1000005247 CARTON,COVER LEC-300 2 60 1000004572 PLATE,CLAMP MEDIA L LEC-300 1
15 1000005252 CARTON,SHAFT SHEET LEC-300 1 61 1000004573 PLATE,CLAMP MEDIA R LEC-300 1
16 1000005248 CARTON,SLEEVE LEC-300 2 62 22055692 PLATE,SHORT CLAMP MEDIA L SP-540V 1
17 1000005257 CARTON,SPACER A LEC-300 1 63 22055694 PLATE,SHORT CLAMP MEDIA R SP-540V 1
18 1000005258 CARTON,SPACER B LEC-300 1 64 1000001602 SHEET,CLAMP MEDIA XC-540 2
19 1000001635 CARTON,STAND L/R XC-540 2 65 --- STICKER,REP JP/EN LEC-330 1
20 1000005249 CARTON,STAND LEC-300 1 66 1000006314 STOPPER,CARRIAGE LEC-330 1
21 1000005254 CARTON,STAND STAY LEC-300 1 67 1000005246 TRAY,SKID LEC-300 1
22 11369122 CASE,PE BOTTLE 5-038-03 1 68 12569656 TWEEZERS PTS-01 1
23 ST-037 CLEAN STICK TX712A 10 69 1000006357 LABEL,INK GL LEC-330#LA1148 1
24 1000001649 CARTON,VKIT XC-540 1 70 1000004129 LABEL,INK WH XC-540W#LA1039 1
25 1000001535 COVER,BOTTLE INK XC-540 1 71 1000006571 CABLE-AC,3P 117/230V BR 2.5M Revised 2 1
26 1000001603 COVER,INK TRASH XC-540 1
27 1000005301 FLANGE,DUCT HOSE HOFM38 1
28 22565682 HEXAGONAL WRENCH 5 1
29 1000001534 HOLDER,BOTTLE INK XC-540 1 PARTS LIST -Supplemental Parts-
30 22085118 KIT,CLEANING(SL) 1 Parts No. Parts Name qt.
31 22535532 LABEL,CARTON CARE #LA762 1 S1 31279201 LABEL,REPACKAGE #LA16 2
32 --- LABEL,CARTON LEC-330#LA1144 2 S2 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 1
33 1000003017 LABEL,CLAMP MEDIA XC-540#LA991 2 S3 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS 8
34 22535393 LABEL,DRAIN BOTTLE FJ-540 #LA501 1 S4 31049157 SCREW,CAP M6*20 3CBC+PW+SW 1
35 1000001099 LABEL,HARMFUL FIRE #LA915 1 S5 31139104 SCREW,PLAPOINT M4*6 BK FE 1
36 22535357 LABEL,USE FORKLIFT #LA435 2 S6 31249220AS WASHER SET,PLAIN 6.5*16*1 NI 100PCS 1
1000006170 MANUAL,INS EN LEC-330 1 * qt. indicates the number of parts that is described in the figure.
37
1000006167 MANUAL,INS JP LEC-330 1
38 26015551 MANUAL,SUP JP/EN UPDATE-RVW 1
1000006169 MANUAL,USE EN LEC-330 1
39
1000006166 MANUAL,USE JP LEC-330 1
1000006171 MANUAL,USE2 EN LEC-330 1
40
1000006168 MANUAL,USE2 JP LEC-330 1
41 1000001642 PAD,ACCESSORY B XC-540 1
42 1000001641 PAD,ACCESSORY S XC-540 1
43 1000005286 PAD,COVER MEDIA LEC-300 1
44 1000005256 PAD,DANCER LEC-300 1
45 1000001604 PAD,INK TRASH XC-540 1
46 1000005250 PAD,L-LEFT LEC-300 1

1-19
PINCH SENSOR CUT ORG BOARD
CUT SOLENOIDE
CAP MOTOR WIPER MOTOR PUMP MOTOR1 PUMP MOTOR2
Lamp Unit Lamp Unit LINEAR ENCODER BOARD

CN70

CN72
CROP SENS BOARD
41 42

MAINTENANCE COVER SW R PAPER SENS F

CN73
CN60 CN61 CN59 14 14
13 13
63

CAP ORG CUT CARRIAGE BOARD PAPER SENS B CN18 CN15 CN11 CN8 CN19 CN16 CN12 CN9 CN20 CN17 CN13 CN10
WIPER ORG
SENSOR SENSOR CN23 CN25 CN26 CN27 HEAD U/D SENS
CN62 43
PINCH ORG
SENSOR
44 FRONT COVER SW
PRINT ORG PRINT CARRIAGE BOARD
PUMP MOTOR3

CN14 CN22
SENSOR 45
2-1 WIRING MAP

AMBIENT THERMISTOR FEED MOTOR


CN2 to CN7 CN24
45

67 x2
70 MAINTENANCE COVER SW L
70 x2
MIX PUMP 33 34 35 36 37 38 38 39 CN33 CN32
46
67
56 CN57 CN53 CN56 CN48 CN51 CN44 CN45 CN47 40
46
2 Electrical Section

CN27

CN54
CN50
CN28 CN29

57 MOTSENS JUNCTION BOARD


CN46
CN49 CN52,CN58 CN55 CN43
CN30
CN31

70 x2 64
67 x2 18 GRIT ENCODER BOARD
70 GRIT ENCODER
32
27
CN11

CN68
SCAN MOTOR 28
SIGNAL JUNCTION CN3
31
CN4

BOARD
CN1

CN67 CN6

CN64 CN66
CN12

UV JUNCTION
59 68 71
LCD BOARD UV RELAY BOARD
CN8
64

CN19
23 24 25 26 CN2 CN6 CN7
PANEL BOARD
12 CN6 CN9 CN10 CN11 CN12 CN9 CN1 to CN3
16
69

CN26
17 61 19 62 20

CN25
60
CN10 CN17 CN1,CN2 CN15 CN13 CN18

FAN JUNCTION BOARD

2-1
FAN
MAIN BOARD HEAD BOARD
21

CN4
SERVO BOARD

CN12 CN7 CN14 CN6


CN8
CN8

CN11
66 CN16
CN11

47 58 65 68
CN4 CN13
15
CN15 CN7
HEAD BOARD COOLING FAN

CN17
INK TANK BOARD

CN14
29
CN1 CN2 CN3 CN4 CN5 CN6
11 8

POWER SW AC INLET
CN38 CN36 67
9 6 SW POWER UNIT 1
55
(ZWS240PAF-36/J) 2
CN34

CN37
CN13

22 CN1001
+DC41V OUT 3
30 4
49 48 10 67
CN21
CN1003
CN15

CN23
CN42

CN20
CN1000

55
7 SW POWER UNIT
(ZWS150PAF-24/J)
CN35

CN39
CN1004

67 CN14
TU MODE SELECT SW +DC27V OUT

TU MANUAL SW TU JUNCTION BOARD ENERGY BOARD AC JUNCTION BOARD


DC JUNCTION BOARD 5
SW POWER UNIT
(ZWS30-5/J) +DC5V OUT
52 53

CN4 CN6

CN2
51
PINCH LEVER

CN3
TAKEUP BOARD
67
50
54

CN12
CN5
TAKE UP MOTOR
CABLE LIST
Parts No. Parts Name Parts No. Parts Name
1 1000001668 CABLE-ASSY,POWER-AC-L XC-540 41 1000002187 CABLE-ASSY,CROP SENSOR VP-540

2 1000001669 CABLE-ASSY,POWER-AC-N XC-540 42 1000002185 CABLE-ASSY,PINCH SENSOR VP-540

3 1000000574 CABLE-ASSY GND AJ-1000 43 1000000658 CABLE-ASSY LINEAR-ENC AJ-1000

4 1000004055 CABLE-ASSY,POWER-OP.DRYER DU-740 44 1000004701 CABLE-ASSY,HEAD U/D SENS LEC-300

5 1000001671 CABLE-ASSY,POWER-AC-DC XC-540 45 1000004702 CABLE-ASSY,F-COVER SW LEC-300

6 1000001673 CABLE-ASSY,POWER-DC-B XC-540 46 1000004703 CABLE-ASSY,M-COVER SW LEC-300

7 1000006301 CABLE-ASSY,POWER-DC-A LEC-330 47 1000001703 CABLE-ASSY,INK CARTRIDGE XC-540

8 1000004677 CABLE-ASSY,POWER-HEAD LEC-300 48 1000004705 CABLE-ASSY,TU IF INT LEC-300

9 1000004678 CABLE-ASSY,POWER-SERVO LEC-300 49 1000001707 CABLE-ASSY,TU IF EXT XC-540

10 1000004679 CABLE-ASSY,POWER-TU LEC-300 50 1000003785 CABLE-ASSY,TUMTR RELAY XJ-740

11 1000004680 CABLE-ASSY,POWER-UV JUNC LEC-300 51 1000001705 CABLE-ASSY,TU-SENS XC-540

12 1000004681 CABLE-ASSY,POWER-SIGNAL LEC-300 52 1000001710 CABLE-ASSY,TU MANUAL SW XC-540

13 1000004789 CABLE-ASSY,POWER-UV LAMP LEC-300 53 1000001711 CABLE-ASSY,TU MODE SEL SW XC-540

14 1000004682 CABLE-ASSY,LAMP IF LEC-300 54 23415266 CABLE-ASSY ESD SJ-1000

15 1000001683 CABLE-ASSY,INK SERIAL XC-540 55 1000006302 CABLE-ASSY,POWER-AC-SW LEC-330

16 1000004683 CABLE-ASSY,FAN JUNCTION LEC-300 56 1000006306 CABLE-ASSY,PUMP MOTOR LEC-330

17 1000004684 CABLE-ASSY,AMBIENT AD LEC-300 57 1000006307 CABLE-ASSY,MIX PUMP LEC-330

18 1000003930 CABLE-ASSY,SCAN-M XC-540_01 58 1000006305 CABLE-ASSY,INK CARTRIDGE LEC-330

19 1000004685 CABLE-ASSY,G-ENCODER LEC-300 59 1000004706 CABLE-CARD,24P1 900L BB

20 1000004686 CABLE-ASSY,FEED-M LEC-300 60 1000000148 CABLE-CARD,28P1 100L BB HIGH-V

21 1000001688 CABLE-ASSY,HEAD FAN XC-540 61 1000001898 CABLE-CARD,26P1 880L BB HIGH-V

22 1000004687 CABLE-ASSY,TU CONTROL LEC-300 62 1000004707 CABLE-CARD,12P1 2220L BB HIGH-V

23 1000001690 CABLE-ASSY,PINCH-ORG XC-540 63 23475232 CARD CABLE,21P1 385L BB HIGH-V

24 1000001689 CABLE-ASSY,3-COVER SW XC-540 64 1000004708 CABLE-CARD,36P1 2440L BB HIGH-V

25 1000004688 CABLE-ASSY,PAPER SENS LEC-300 65 1000001900 CABLE-CARD,25P1 250L BB HIGH-V

26 1000004689 CABLE-ASSY,CUT-CAR SENS LEC-300 66 1000001899 CABLE-CARD,6P1 420L BB HIGH-V

27 1000004690 CABLE-ASSY,AMBIENT SIGNAL LEC-300 67 12399353 FILTER(E) TFT-081813N F-540

28 1000004691 CABLE-ASSY,UV SIGNAL LEC-300 68 12399331 FILTER(E),FPC-31-12

29 1000006304 CABLE-ASSY,SLEEP CONTROL-C LEC-330 69 12399351 FILTER(E) FRC-40-12-6.5 FJ-540

30 1000006303 CABLE-ASSY,POWER-AC-JUNC LEC-330 70 12399352 FILTER(E) FRC-45-12-6.5

31 1000004694 CABLE-ASSY,RELAY POWER LEC-300 71 1000001748 FILTER(E),EFC-40-S

32 1000004695 CABLE-ASSY,RELAY SIGNAL LEC-300

33 1000001693 CABLE-ASSY,CAP-SENS XC-540

34 1000001695 CABLE-ASSY,CAP-M XC-540

35 1000004696 CABLE-ASSY,WIPER SENSOR LEC-300

36 1000004697 CABLE-ASSY,WIPER MOTOR LEC-300

37 1000004698 CABLE-ASSY,PUMP MOTOR LEC-300

38 1000004699 CABLE-ASSY,C-COVER SW LEC-300

39 23415133 ASSY,THERMISTOR CABLE SP-300

40 1000004700 CABLE-ASSY,SW JUNCTION LEC-300

2-2
2-2 MAIN BOARD
MAIN BOARD_Arrangement Diagram(Component Side)
DIP SW Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 It indicates the version of the Board.
LEC-300/330 ON OFF OFF OFF OFF OFF OFF OFF
XC-540 OFF OFF OFF OFF OFF OFF OFF OFF
XJ-540/640/740

2-3
MAIN BOARD_Arrangement Diagram (Soldering Side)

2-4
VCC3 A0 R61 33 RA0 MD[0..15] MA[0..25]
MD[0..15] MA[0..25]
A1 R62 33 RA1
TXD2 A2 R80 33 RA2 IC11
TXD2
A3 R79 33 RA3 MD0 29 25 MA1
D0 A0

1
6
1
6
1
6
1
6
VCC3 A4 R78 33 RA4 MD1 31 24 MA2
R95 D1 A1
RA36 RA33 RA30 RA27 A5 R77 33 RA5 MD2 33 23 MA3
D2 A2
VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC3 10K A6 R76 33 RA6 MD3 35 22 MA4
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J D3 A3
A7 R75 33 RA7 MD4 38 21 MA5
PC211 PC210 PC204 PC202 PC222 PC224 PC230 PC232 T128 D4 A4
A8 R74 33 RA8 MD5 40 20 MA6
D5 A5

2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
R94 T127 VCC3 A9 R57 33 RA9 MD6 42 19 MA7

10
10
10
10
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u 10K R96 D6 A6
A10 R56 33 RA10 MD7 44 18 MA8
D7 A7
10K A11 R55 33 RA11 MD8 30 8 MA9
D8 A8
/WR2 A12 R54 33 RA12 MD9 32 7 MA10

D61
D63
D50
D49
D51
D62
D60
D48
D57
D53
D55
D58
D56
D59
D54
D52
D19
D31
D28
D16
D18
D30
D29
D17
D23
D24
D22
D26
D25
D20
D21
D27
/WR2 D9 A9
A13 R53 33 RA13 MD10 34 6 MA11
D10 A10
VCC3 D[0..63] A14 R52 33 RA14 MD11 36 5 MA12
D11 A11
A15 R51 33 RA15 VCC3 MD12 39 4 MA13

RRXD2

/IRL3
/IRL2
/IRL1
/IRL0
D12 A12
A16 R50 33 RA16 MD13 41 3 MA14

10
R93 JP2 D13 A13
A17 R49 33 RA17 MD14 43 2 MA15
10K 1 -2: JI GU R152 D14 A14
A18 R101 33 RA18 MD15 45 1 MA16
D15 A15

D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
A19 R100 33 RA19 2 -3: OPERATE 48 MA17
0 A16
A20 R99 33 RA20 17 MA18

R302
JP2 A17
VCC3 A21 R98 33 RA21 /CS0 3 13 16 MA19

/IRL3
/IRL2
/IRL1
/IRL0
RRXD2
/CS0 NC A18
VCC1.55 A22 R97 33 RA22 14 9 MA20
WP/ACC A19
/Cmd_HS_StoM A23 R65 33 RA23 2 26 10 MA21
/Cmd_HS_StoM CE A20
A24 R64 33 RA24 /MRD 28
/MRD OE
VCC1.55 A25 R63 33 RA25 1 /MWE0 11 VCC3
/MWE0 WE
T7 T8 T126 VCC1.55 /RESET 12 15
JP3 /RESET RP RY/BY

C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18
VCC3 VCC3 47
VIH
VCC3 RA[0..25] Short Plug 27
RA[0..25] GND
VCC3 R73 46 37
R304 2.2K R72 GND VCC3

CA
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21

VSS
VSS
VSS

NMI
IRL3
IRL2
IRL1
IRL0
VDD
VDD
T123 10K

VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VCC3 MBM29LV160B-90PFTN(HY29LV320)

VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ

XTAL2
R303 10K B17 W20 D25 T122 DSP01-002-430G-0

EXTAL2
RD/WR2
10K

VSS-RTC
VDDQ D25

MD0/SCK

VDD-RTC
C16 U18 PC18

MD2/RXD2
MD1/TXD2
R92 10K CTS2 DREQ1 CE0.1u
A17 U17 DREQ0
TCLK DREQ0 DREQ0
/Cmd_HS_MtoS B16 V17 RRXD
MD8/RTS2 RXD RRXD
C15 Y20 D22
/Cmd_HS_MtoS VDDQ D22
VCC3 T125 D15 W19 D24 CN15
VSSQ D24 R89 33
R91 10K Cmd_MtoS B15 Y19 D23 DQM7 MA25 MA1
Cmd_MtoS MD7/TXD D23 DQM7 20 21
A16 W18 MD0 MA2
SCK2/MRESET WE7/CAS7/DQM7/REG R88 33 19 22
R90 10K C14 U16 DQM6 MD1 MA3
VDD VSSQ DQM6 18 23
RA38 D14 V16 MD2 MA4
VSS VDDQ R87 33 17 24
6 5 A25 A18 A15 Y18 DQM3 MD3 MA5
A18 WE6/CAS6/DQM6 DQM3 16 25
7 A24 A19 B14 W17 MD4 MA6
A19 WE3/CAS3/DQM3/ICIOWR R86 33 15 26
4 A23 C13 Y17 DQM2 VCC MD5 MA7
VDDQ WE2/CAS2/DQM2/ICIORD DQM2 14 27
8 A22 D13 W16 MD6 MA8
VSSQ RD/WR R85 33 13 28
3 A21 A20 A14 U15 /WR MD7 MA9
A20 VSSQ /WR 12 29
9 A20 A21 B13 V15
A21 VDDQ R84 33 11 30
2 A19 A22 A13 Y16 /RD MD8 MA10

EXBA10E103J
A22 RD/CASS/FRAME /RD 10 31
1 10 A18 A23 B12 W15 MD9 MA11
A23 RAS R83 33 9 32
C12 U14 /RAS MD10 MA12
VDDQ VSS /RAS 8 33
D12 V14 T124 MD11 MA13
VSSQ VDD R82 33 VCC3 7 34
A24 A12 Y15 /CS2 MD12 MA14
A24 CS2 /CS2 6 35
T132 T131 T136 T134 T130 A25 B11 W14 T46 PC29 MD13 MA15
A25 CS3 R81 5 36
MAIN BOARD_Circuit Diagram 1/9

A11 U12 T121 T120 33 /CS3 MD14 MA16


R103 10K MD3/CE2A VSSQ /CS3 4 37
A10 V13 CE0.1u MD15 MA17 VCC3
MD4/CE2B VDDQ 3 38
C11 U13 VCC3 MA18
VDDQ DRAK0 2 39
D11 IC38 V12 RA25
VSSQ DRAK1 1 40
B10 Y14 A2 A2 10 1 IC20
MD5/RAS2 A2
R105 A9 W13 A3 A3 2 16 2 R20 33 CLK120_1 TP100 PS-40PE-D4T1-PN1
DACK0 A3 FBK CLKA1 CLK120_1
B9 U11 A4 9 3 R19 33 CLK120_2 TP114
R104 DACK1 VSSQ CLKA2 CLK120_2
A0 C8 V11 A5 3 1 14 R204 R_non(0)
R59 10K A0 VDDQ REF CLKA3
A0 C10 HD6417297BP267 Y13 A4 A6 8 15 R205 R_non(0)
2.2K 2.2K VDDQ A4 CLKA4
D10 W12 A5 A7 4 9
10K VSSQ A5 S1

EXBA10E103J
R60 A1 A1 D8 Y12 A6 A8 7 8 6 R208 33 CLK60_1 TP112
A1 A6 S2 CLBA1 CLK60_1
STATUS0 A8 W11 A9 5 6 7 R207 R_non(0)
T129 STATUS0 CKIO2 R201 R206 CLKB2
STATUS1 B8 U10 10 R202 33 CLK60_2 TP113
R102 10K STATUS1 VSSQ T119 10K 10K CLKB3 CLK60_2
A7 V10 11 R203 R_non(0)
MD6/IOIS16 VDDQ CLKB4
C9 Y11 CLK120 VCC3
T94 VDDQ CKIO
D9 Y10 A7 CY2308-2
VSSQ A7 R261 33 TP99
VCC3 B7 W10 A8
STATUS0 T135 ASEBRK/BRKACK A8 TP98
A6 Y9 A9 VCC3
STATUS1 T133 TDO A9
C7 U9
R265 10 VDD VSSQ
D7 V9 VCC3
T95 VSS VDDQ R300
T99 B6 W9 A10 RA24

2-5
TMS A10
+ C30 A5 Y8 A11 A10 10 1
10u/16V T97 TCK A11
B5 W8 A12 A11 2
T98 TDI A12 10K
/RESET C4 V4 A12 9 IC45
/RESET TRST NC
C3 U8 A13 3 Cmd_StoM 2 18 RRXD
T96 CKIO2ENB VSSQ Cmd_StoM D1 Q1 RRXD
C6 V8 A14 8 RXD2 3 17 RRXD2
R262 10 NC VDDQ RXD2 D2 Q2 RRXD2
A4 Y7 A13 A15 4 CROP_ON 4 16 CROP_ONOUT
VDD-PLL2 A13 CROP_ON D3 Q3 CROP_ONOUT
D6 W7 A14 A16 7 5 15

EXBA10E103J
VSS-PLL2 A14 D4 Q4
+ C29 B4 U7 A17 5 6 6 14
10u/16V VDD-PLL1 VSS D5 Q5
D5 V7 7 13
VSS-PLL1 VDD D6 Q6 R301
A3 Y6 A15 8 12
VDD-CPG A15 R40 33 D7 Q7
B3 W6 A16 /WE0 9 11
VSS-CPG A16 /WE0 D8 Q8
A2 U6
R266 10 XTAL VSSQ R48 33 10K
A1 V6 DQM0 STATUS0 1 VCC3
EXTAL VDDQ DQM0 STATUS0 E1
C5 Y5 A17 STATUS1 19
NC A17 R38 33 STATUS1 E2 PC63
+ C31 D16 W5 DQM1
10u/16V NC WE0/CAS0/DQM0 DQM1
H17 Y4 74LVC541
NC WE1/CAS1/DQM1 R37 33 CE0.1u
H18 W4 DQM4 VCC3
NC WE4/CAS4/DQM4 DQM4
N3 Y3
NC WE5/CAS5/DQM5 R36 33 PC152
N4 U5 DQM5 VCC3 VCC3
NC VSSQ DQM5
C28 U4 V5 VCC3
R58 0 NC VDDQ R35 33 CE0.1u R245 R264
V18 W3 CKE
NC CKE CKE 1.0K 1.0K
R39 PC50
CE9p Y5 33 /WE1 TP131 TP132
/WE1 IC31A IC31B
IC32

RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/BSREQ
BREQ/BSACK
D8
D7
C27 R263
CE0.1u 2 1 1 2 3 4 /RESET
VDD OUT /RESET
VCC3 4 10
FA-365 20MHz NC
CE9p 3 5

J3
J4
J2
J1
GND Cd 74LVC14 74LVC14

B2
B1
C2
C1
E4
E3
F3
F4
E2
E1
F2
F1
L1
L2
L3
L4
P1
P2
R1
R2
P3
P4
T1
T2
R3
R4
T3
T4

D4
D3
D2
D1
G3
G4
H3
H4
G2
G1
H2
H1
K2
K1
K3
K4
N1
N2
U1
U2
V1
V2
Y1
U3
V3
Y2

M1
M2
M3
M4
W1
W2
VCC1.55 C42
R41 RN5VD29A R246 0 /RESET_DLY
T79 /RESET_DLY
VCC3 T76 CE0.1u
R45 10K
10K RA22 RA20

D47
D32
D46
D33
D45
D34
D44
D35
D43
D36
D42
D37
D41
D38
D40
D39
D15
D0
D14
D1
D13
D2
D12
D3
D11
D4
D10
D5
D9
D6
D8
D7
EXBV8V330J EXBV8V330J
T77 RA23 RA21 RA19 RA18 RA17 RA16 RA37 RA35 RA34 RA32 RA26 RA31 RA28 RA29
EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J

T49
A[0..25]

D35
D47
D44
D32
D34
D46
D45
D33
D39
D43
D40
D36
D38
D42
D41
D37
D3
D1
D12
D14
D2
D0
D13
D15
D7
D5
D6
D10
D8
D4
D9
D11
D33
D46
D32
D47
D35
D44
D34
D45
D37
D42
D36
D43
D39
D40
D38
D41
D1
D14
D0
D15
D3
D12
D2
D13
D5
D10
D4
D11
D7
D6
D8
D9
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D25
D24
D22
D23
D31
D16
D30
D17
D27
D20
D26
D21
D29
D18
D28
D19

33
33
33
33
33
33
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4

1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4

EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J

8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5

RA14 RA13 RA12

R33
R43
RA15

6
1
6
1
6
1
6
1
VCC3
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5

/RESET
/CS0
/CS1 R34
/CS4 R44
/CS5 R32
/CS6 R42
/RD2
DD33 8
DD46 7
DD32 6
DD47 5
DD35
DD44
DD34
DD45
DD37
DD42
DD36
DD43
DD39
DD40
DD38
DD41
DD1 8
DD14 7
DD0 6
DD15 5
DD3 8
DD12 7
DD2 6
DD13 5
DD5
DD10
DD4
DD11
DD7
DD6
DD8
DD9
DD63
DD48
DD62
DD49
DD61
DD50
DD60
DD51
DD59 8
DD52 7
DD58 6
DD53 5
DD57 8
DD54 7
DD56 6
DD55 5
DD25 8
DD24 7
DD22 6
DD23 5
DD31
DD16
DD30
DD17
DD27
DD20
DD26
DD21
DD29
DD18
DD28
DD19

DD[0..63]
DD[0..63]

/CS0
/CS1
/CS4
/CS5
/CS6
/RD2

/RESET
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3

PC214 PC212 PC208 PC206 PC203 PC197 PC198 PC200 PC221 PC218 PC223 PC226 PC228 PC231 PC238 PC236 PC234

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3

PC213 PC209 PC207 PC205 PC201 PC196 PC199 PC220 PC217 PC219 PC225 PC227 PC229 PC233 PC237 PC235

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
VCC3 VCC3

DD[0..63] MD[0..15]
DD[0..63] PC16 PC30 MD[0..15]
CE0.1u CE0.1u
IC15 DD[0..63]
DD[0..63]
1 48
LAB/BA /LOE
DD0 2 47 MD0 RA[0..25]
LB0 LA0 RA[0..25]
DD1 3 46 MD1
LB1 LA1
4 45
GND GND
DD2 5 44 MD2 IC9 IC10 IC21 IC22
LB2 LA2
DD3 6 43 MD3 RA3 23 2 DD48 RA3 23 2 DD32 RA3 23 2 DD16 RA3 23 2 DD0
LB3 LA3 A0 D0 A0 D0 A0 D0 A0 D0
7 42 RA4 24 4 DD49 RA4 24 4 DD33 RA4 24 4 DD17 RA4 24 4 DD1
VCC3 VCC3 A1 D1 A1 D1 A1 D1 A1 D1
DD4 8 41 MD4 RA5 25 5 DD50 RA5 25 5 DD34 RA5 25 5 DD18 RA5 25 5 DD2
LB4 LA4 A2 D2 A2 D2 A2 D2 A2 D2
DD5 9 40 MD5 RA15 R27 0 SDBK0 RA6 26 7 DD51 RA6 26 7 DD35 RA6 26 7 DD19 RA6 26 7 DD3
LB5 LA5 A3 D3 A3 D3 A3 D3 A3 D3
10 39 RA7 29 8 DD52 RA7 29 8 DD36 RA7 29 8 DD20 RA7 29 8 DD4
GND GND A4 D4 A4 D4 A4 D4 A4 D4
DD6 11 38 MD6 R28 R_non(0) SDBK1 RA8 30 10 DD53 RA8 30 10 DD37 RA8 30 10 DD21 RA8 30 10 DD5
LB6 LA6 A5 D5 A5 D5 A5 D5 A5 D5
DD7 12 37 MD7 RA9 31 11 DD54 RA9 31 11 DD38 RA9 31 11 DD22 RA9 31 11 DD6
LB7 LA7 A6 D6 A6 D6 A6 D6 A6 D6
DD8 13 36 MD8 RA16 R29 0 RA10 32 13 DD55 RA10 32 13 DD39 RA10 32 13 DD23 RA10 32 13 DD7
HB0 HA0 A7 D7 A7 D7 A7 D7 A7 D7
DD9 14 35 MD9 RA11 33 42 DD56 RA11 33 42 DD40 RA11 33 42 DD24 RA11 33 42 DD8
HB1 HA1 A8 D8 A8 D8 A8 D8 A8 D8
15 34 R30 R_non(0) SDBK2 RA12 34 44 DD57 RA12 34 44 DD41 RA12 34 44 DD25 RA12 34 44 DD9
GND GND A9 D9 A9 D9 A9 D9 A9 D9
DD10 16 33 MD10 RA13 22 45 DD58 RA13 22 45 DD42 RA13 22 45 DD26 RA13 22 45 DD10
HB2 HA2 A10/AP D10 A10/AP D10 A10/AP D10 A10/AP D10
DD11 17 32 MD11 RA17 R31 0 RA14 35 47 DD59 RA14 35 47 DD43 RA14 35 47 DD27 RA14 35 47 DD11
HB3 HA3 A11 D11 A11 D11 A11 D11 A11 D11
18 31 SDBK0 36 48 DD60 SDBK0 36 48 DD44 SDBK0 36 48 DD28 SDBK0 36 48 DD12
VCC3 VCC3 A12 D12 A12 D12 A12 D12 A12 D12
DD12 19 30 MD12 SDRAM 128M/265M Jumper SDBK1 21 50 DD61 SDBK1 21 50 DD45 SDBK1 21 50 DD29 SDBK1 21 50 DD13
HB4 HA4 BA1 D13 BA1 D13 BA1 D13 BA1 D13
DD13 20 29 MD13 SDBK2 20 51 DD62 SDBK2 20 51 DD46 SDBK2 20 51 DD30 SDBK2 20 51 DD14
HB5 HA5 BA0 D14 BA0 D14 BA0 D14 BA0 D14
21 28 53 DD63 53 DD47 53 DD31 53 DD15
GND GND D15 D15 D15 D15
DD14 22 27 MD14 /RAS 18 18 18 18
HB6 HA6 /RAS RAS RAS RAS RAS
DD15 23 26 MD15 /RD 17 17 17 17
HB7 HA7 /RD CAS CAS CAS CAS
/WR2 24 25 /CS0 /WR 16 40 16 40 16 40 16 40
/WR2 HAB/BA /HOE /CS0 /WR WE NC WE NC WE NC WE NC
/CS3 19 19 19 19
/CS3 CS CS CS CS
SN74LVCH16245ADGG-EL DQM7 39 39 39 39
DQM7 UDQM UDQM UDQM UDQM
DQM6 15 15 15 15
PC17 PC32 DQM6 LDQM LDQM LDQM LDQM
CE0.1u CE0.1u CKE 37 37 37 37
CKE CKE CKE CKE CKE
CLK120_1 38 VCC3 38 VCC3 38 VCC3 38 VCC3
CLK120_1 CLK CLK CLK CLK
CLK120_2
CLK120_2
6 1 6 1 6 1 6 1
GND VCC3 GND VCC3 GND VCC3 GND VCC3
12 3 12 3 12 3 12 3
GND VCC3 GND VCC3 GND VCC3 GND VCC3
28 9 28 9 28 9 28 9
GND VCC3 GND VCC3 GND VCC3 GND VCC3
VCC3 VCC3 41 14 41 14 41 14 41 14
GND VCC3 GND VCC3 GND VCC3 GND VCC3
MAIN BOARD_Circuit Diagram 2/9

46 27 46 27 46 27 46 27
GND VCC3 GND VCC3 GND VCC3 GND VCC3
52 43 52 43 52 43 52 43
PC31 PC43 GND VCC3 GND VCC3 GND VCC3 GND VCC3
54 49 54 49 54 49 54 49
CE0.1u CE0.1u GND VCC3 GND VCC3 GND VCC3 GND VCC3
RA[0..25] IC23 MT48LC16MA2P-7E MT48LC16MA2P-7E MT48LC16MA2P-7E MT48LC16MA2P-7E
RA[0..25]
1 48
LAB/BA /LOE
RA0 2 47 MA0
LB0 LA0
RA1 3 46 MA1
LB1 LA1 TP121
4 45 MA0
GND GND
RA2 5 44 MA2
LB2 LA2
RA3 6 43 MA3 MA19 TP52
LB3 LA3
7 42
VCC3 VCC3
RA4 8 41 MA4 MA20 TP56
LB4 LA4
RA5 9 40 MA5
LB5 LA5
10 39 MA21 TP55
GND GND
RA6 11 38 MA6
LB6 LA6
RA7 12 37 MA7 MA22 TP125
LB7 LA7
RA8 13 36 MA8
HB0 HA0
RA9 14 35 MA9 MA23 TP126
HB1 HA1

2-6
15 34
GND GND
RA10 16 33 MA10 MA24 TP122
HB2 HA2
RA11 17 32 MA11
HB3 HA3
18 31 DQM5
VCC3 VCC3 DQM5
RA12 19 30 MA12 DQM4
HB4 HA4 DQM4
RA13 20 29 MA13 DQM3
HB5 HA5 DQM3
21 28 DQM2
GND GND DQM2
RA14 22 27 MA14 DQM1
HB6 HA6 DQM1
RA15 23 26 MA15 MA18 TP87 DQM0
HB7 HA7 DQM0
24 25
HAB/BA /HOE
MA25 TP127
SN74LVCH16245ADGG-EL VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3

PC33 PC45 PC70 PC77 PC78 PC79 PC97 PC81 PC80 PC71 PC82 PC83 PC84 PC100 PC86 PC85 PC98 PC99 PC128 PC129 PC140 PC131 PC130 PC101 PC102 PC132 PC133 PC141 PC135 PC134
CE0.1u CE0.1u
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

VCC3 VCC3 MA[0..25]


MA[0..25]

PC44 PC48
CE0.1u CE0.1u
IC29
1 48
LAB/BA /LOE
RA16 2 47 MA16
LB0 LA0
RA17 R241 0 3 46 MA17
LB1 LA1
4 45
GND GND
RA18 5 44 MA18
LB2 LA2
RA19 6 43 MA19
LB3 LA3
7 42
VCC3 VCC3
RA20 8 41 MA20
LB4 LA4
RA21 9 40 MA21
LB5 LA5
10 39
GND GND
RA22 11 38 MA22
LB6 LA6
RA23 12 37 MA23
LB7 LA7

TP123
TP128
RA24 13 36 MA24
HB0 HA0
RA25 14 35 MA25
HB1 HA1
15 34
GND GND
/RD 16 33 /MRD
/RD HB2 HA2 /MRD
/WE0 17 32 /MWE0
/WE0 HB3 HA3 /MWE0
18 31
VCC3 VCC3
/WR 19 30 TP124
/WR HB4 HA4
/CS1 20 29
/CS1 HB5 HA5 TP129
21 28
GND GND
22 27
HB6 HA6
23 26
HB7 HA7
24 25
HAB/BA /HOE
SN74LVCH16245ADGG-EL

PC46 PC49
CE0.1u CE0.1u
VCC3 VCC3 DB[0..31]
DB[0..31]
MA[0..25]
PC28 PC41 MA[0..25]
R182 R_non TP111 TP90
CE0.1u CE0.1u

T140
T139
PD[0..7] R184 1.0K VCC3 VCC
PD[0..7]
VCC3
DD[0..63] IC28

EXTIN
DD[0..63]

/INTDDA
1 48 /RESET PC23
LAB/BA /LOE /RESET CE0.1u
DD0 2 47 DB0
LB0 LA0

PR_RTS
PR_CTS

PR_RXD
PR_TXD
DD1 3 46 DB1 CLK60_1 CN14
LB1 LA1 CLK60_1 PC24
4 45
GND GND R181 1.0K CE0.1u 1
DD2 5 44 DB2 DB0
LB2 LA2 TP86 R183 R_non 0 2
DD3 6 43 DB3 DB1 PR_RXD R194
LB3 LA3 TP85 0 3
7 42 DB2 PR_TXD R195
VCC3 VCC3 TP84 0 4
DD4 8 41 DB4 DB3 PR_RTS R198 VCC3
LB4 LA4 TP83 0 5
DD5 9 40 DB5 DB4 VCC3 PR_CTS R199
LB5 LA5 6

1
6
10 39 DB5 TP82
GND GND TP81 7
DD6 11 38 DB6 DB6
LB6 LA6 TP80 TP89 8
DD7 12 37 DB7 DB7 RA1

10K
LB7 LA7 TP26
DD8 13 36 DB8 CN_non(53398-0890) EXBA10E103J
HB0 HA0
DD9 14 35 DB9
HB1 HA1

TP119
TP118
TP117
TP110
2
9
3
8
4
7
5
15 34

/INTDDA
EXTIN
10
GND GND
DD10 16 33 DB10

R13
HB2 HA2 R12
DD11 17 32 DB11
HB3 HA3 TP77
18 31 VCC3 22

T19
VCC3 VCC3 TP76
DD12 19 30 DB12 R240
HB4 HA4 T21 0 TP79

T25
DD13 20 29 DB13

PD7
PD6
PD5
PD4
PD3
PD2
PD1
PD0
MA25
MA24
MA23
MA22
MA21
MA20
MA19
MA18
DB31
DB30
DB29
DB28
DB27
DB26
DB25
DB24
DB23
DB22
DB21
DB20
DB19
DB18
DB17
DB16
DB15
DB14
DB13
DB12
DB11
DB10
DB9
DB8
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0
HB5 HA5

4
3
21 28 TP73
GND GND TP78
DD14 22 27 DB14
HB6 HA6 TP75
DD15 23 26 DB15 VCC3 VCC1.5
HB7 HA7

J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
24 25 TP74
HAB/BA /HOE TP72

CE0.1u
SN74LVCH16245ADGG-EL

I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
SW1

INH VDD
GND OUT
PC26 PC39

CLK0
CLK1
CLK2
CLK3
9 8

PC11
Y4
14.7456MHz
MSEL0
MSEL1
CE0.1u CE0.1u A7 D15 10 7 VCC3
VCCINT I/O

1
2
A10 D16 11 6
VCCINT I/O
1
6

G8 E15 12 5
VCCINT I/O
VCC3 VCC3 G10 E16 13 4
VCCINT I/O
H7 F15 14 3 RA43 RA42
1
2
3
4

VCCINT I/O
H9 F13 15 2 EXBV8V103J EXBA10E103J
8
7
6
5

PC7 VCCINT I/O


J8 F14 16 1
CE0.1u PC14 VCCINT I/O
2
9
3
8
4
7
5

J10 F16
10

CE0.1u VCCINT I/O


K7 G15 KHS08(SOP) /CS1 T78
VCCINT I/O /CS1
IC14 K9 G13 /CS4 T47
VCCINT I/O /CS4
1 48 T7 G14 /CS6 T48
LAB/BA /LOE VCCINT I/O /CS6
DD16 2 47 DB16 T10 H12 R200 33 /GATE
LB0 LA0 VCCINT I/O /GATE
DD17 3 46 DB17 C1 J16
LB1 LA1 VCCIO1 I/O PLL2_OUTp T42
4 45 G6 K15
GND GND VCCIO1 I/O PLL2_OUTn T39
DD18 5 44 DB18 P1 K16 /WE0
LB2 LA2 VCCIO1 I/O /WE0
DD19 6 43 DB19 A14 L16 /RD2
LB3 LA3 VCCIO2 I/O /RD2
7 42 F10 L15 /WR2
MAIN BOARD_Circuit Diagram 3/9

VCC3 VCC3 VCCIO2 I/O /WR2


DD20 8 41 DB20 F7 L14 TU_STBY
LB4 LA4 VCCIO2 I/O TU_STBY
DD21 9 40 DB21 A3 M16 TU_STATE
LB5 LA5 VCCIO2 I/O TU_STATE
10 39 P16 M15 TU_ON
GND GND VCCIO3 I/O TU_ON
DD22 11 38 DB22 K11 L13 TU_REV
LB6 LA6 VCCIO3 I/O TU_REV
DD23 12 37 DB23 C16 M14 /WR_STB T33
LB7 LA7 VCCIO3 I/O /WR_STB
DD24 13 36 DB24 T3 M13 R24 33 /RBE3 T36
HB0 HA0 VCCIO4 I/O /RBE3
DD25 14 35 DB25 L7 N14 R23 33 /RBE2 T35
HB1 HA1 VCCIO4 I/O /RBE2
15 34 L10 L12 /RBE1 T37
GND GND VCCIO4 I/O /RBE1
VCC3 DD26 16 33 DB26 T14 K14 R25 33 /RBE0 T38
HB2 HA2 VCCIO4 I/O /RBE0
DD27 17 32 DB27 H6 K12 PR_WREN T26
HB3 HA3 VCCA_PLL1 I/O PR_WREN
18 31 H11 N16 /FIFO_HALF_NET T23
VCC3 VCC3 VCCA_PLL2 I/O 33 /FIFO_HALF_NET
DD28 19 30 DB28 J6 N15 R236 WDT_/OUT T34

10K
10K
HB4 HA4 GNDA_PLL1 I/O 33 WDT_/OUT
DD29 20 29 DB29 J5 R16 R235 WDT_/MR T32
HB5 HA5 GNDG_PLL1 I/O WDT_/MR
21 28 J11 P15 FD_STBY
GND GND GNDA_PLL2 I/O FD_STBY

TP96
DD30 22 27 DB30 J12 P14 FD_STATE
HB6 HA6 GNDG_PLL2 I/O 33 FD_STATE
DD31 23 26 DB31 A1 N13 R234 FD_ON

R185
R186
HB7 HA7 GND I/O 33 FD_ON
24 25 A16 IC18 R15 R233 FD_REV
/WR2 HAB/BA /HOE GND I/O FD_REV
A5 T15 PINCHPOS
/GATE GND I/O PINCHPOS
SN74LVCH16245ADGG-EL A12 EP1C6F256C8N P13 HEAD_U/D_1
TP97 GND I/O HEAD_U/D_1
F6 R14 HEAD_U/D_2

2-7
PC6 PC12 GND I/O HEAD_U/D_2
F8 (EP1C6F256C7N) R13 /LESSTHANF
CE0.1u CE0.1u GND I/O /LESSTHANF
F9 T13 /LESSTHANS
GND I/O /LESSTHANS
F11 R12 PSFAN_ON
GND I/O PSFAN_ON
G7 P12 HD_POWER
GND I/O HD_POWER
G9 M12 /P_SIDE_SENS
GND I/O /P_SIDE_SENS
G11 M11 /MTRERR
GND I/O /MTRERR
H8 M9 CROP_ON
GND I/O CROP_ON
H10 N12 /SRVBRD_RESET
GND I/O /SRVBRD_RESET
J7 N11 /SERIAL_START
GND I/O /SERIAL_START
J9 P11 F0OUT
GND I/O F0OUT
K6 R11 F0IN
GND I/O F0IN
K8 P10 RTC_DATA
GND I/O RTC_DATA
K10 N10 RTC_WDATA
GND I/O RTC_WDATA
VCC3 L6 T11 R18 33 RTC_CLK
GND I/O RTC_CLK
L8 R10 RTC_CE
GND I/O RTC_CE
L9 N9 AD_IN
GND I/O AD_IN
VCC1.5 L11 P9 /AD_CS
GND I/O /AD_CS

10K
10K
10K
T1 T9 R17 33 AD_CK
GND I/O AD_CK
PC117 PC125 PC113 PC127 PC123 PC115 PC118 T5 R9 AD_OUT
GND I/O AD_OUT
T12 M10 /ALT_STATUS
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u GND I/O /ALT_STATUS
T16 M8 /ALT_RESET

R238
R237
R239
GND I/O /ALT_RESET
J13 P8 /ALT_DCLK
T45 nSTATUS I/O /ALT_DCLK
J14 N8 /ALT_DATA
T41 TCK I/O /ALT_DATA
PC109 PC122 PC111 PC110 PC126 PC112 PC120 J15 T8 /ALT_CONF_DONE
T40 TMS I/O /ALT_CONF_DONE
H15 R8 /ALT_CONFIG
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u T44 TDO I/O /ALT_CONFIG
H14 N7 /SENSOR
T43 TDI I/O /SENSOR
VCC3 H2 P7
DATA0 I/O
T138
PC93 PC124 PC139 PC94 PC90 PC96 PC116
5
7
4
8
3
9
2
10

R26

DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u


5
6
7
8

10K
RA41
4
3
2
1

EXBA10E103J

J4
J1
T13
T11
T14
T10
T15
T9

C2
C3
B1
F4
E4
F5
E3
E2
F3
F2
E1
F1
L3
L1
L2
L5
L4
R1
P2
P3
R2
T2
R3
P4
R4
T4
R5
P5
P6
R6
T6
R7

K4
H3
H4
K3
G4
D4
G5
D3
D2
D1
G3
H5
K2
K1
N1
N2
N3
K5
N4
N5
N6

M1
M2
M3
M4
M5
M6
M7

VCC3 VCC3

K13
PC92 PC119 PC121 PC95 PC91 PC114 PC138
6
1

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u RA11


IC47 EXBV8V103J

T17

T16
T20
T12
1 8
ND31
ND30
ND29
ND28
ND27
ND26
ND25
ND24
ND23
ND22
ND21
ND20
ND19
ND18
ND17
ND16
ND15
ND14
ND13
ND12
ND11
ND10
ND9
ND8
ND7
ND6
ND5
ND4
ND3
ND2
ND1
ND0

T6
T4
T3
T1
T5
T2

nCS Vcc
2 7

/SW0
/SW1
/SW2
/LCD_CS
LCD_E
LCD_RW
LCD_RS
/LED
/PANEL_WR G2
/PANEL
DATA Vcc
3 6 ND[0..31]
Vcc DCLK
4 5
GND ASDI

CE0.1u
EPCS1

/SW0
/SW1
/SW2
/LED
ND31
ND30
ND29
ND28
ND27
ND26
ND25
ND24
ND23
ND22
ND21
ND20
ND19
ND18
ND17
ND16
ND15
ND14
ND13
ND12
ND11
ND10
ND9
ND8
ND7
ND6
ND5
ND4
ND3
ND2
ND1
ND0

/PANEL

LCD_E
LCD_RS

/LCD_CS
LCD_RW

PC76
/PANEL_WR
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8

10K
10K
/F0_INTREQ
/F1_INTREQ
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1

VCC3 T137 RA8


TP68 8 1
CN5

R162
R163
7 2

/RESET_DLY
1 6 3
RD31
RD30
RD29
RD28
RD27
RD26
RD25
RD24
RD23
RD22
RD21
RD20
RD19
RD18
RD17
RD16
RD15
RD14
RD13
RD12
RD11
RD10
RD9
RD8
RD7
RD6
RD5
RD4
RD3
RD2
RD1
RD0

2 5 4
RD[0..31]
3 RD[0..31]
EXBV8V103J RA6 RA5 RA7 RA4 RA2 RA3 RA10 RA9
4
R180 EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J
5 10K
/IRL0
/IRL1
/IRL2
/IRL3
DREQ0

6 R179
10K
7
VCC3
8
9
10
DREQ0

53398-1090

1.0K
/IRL0
/IRL1
/IRL2
/IRL3

TP95
/F0_INTREQ
/F1_INTREQ

TP69
TP94
TP93
TP92
TP70

R164
TP91
/RESET_DLY
R244 0
DDA_StoM
CLK60_2
CLK60_2
F0_DAC_A[0..9] RA44
C45 F0_DAC_A[0..9]
/ALT_RESET TFN3NTJ000V
/ALT_RESET C_non
FA[16..25] /ALT_WE F0_DAC_A0 FF0_DAC_A0
FA[16..25] /ALT_WE 8 1 FF0_DAC_A0
FD[0..31] /ALT_CS F0_SA_/SWE F0_DAC_A1 FF0_DAC_A1
FD[0..31] /ALT_CS F0_SA_/SWE 7 2 FF0_DAC_A1
F0_SA_/SOE F0_DAC_A2 FF0_DAC_A2

F0_SAVE
F0_SII_in1
F0_SII_in0

DDA_CLK
DDA_MtoS
F0_SA_/SOE 6 3 FF0_DAC_A2
VCC3 VCC3 F0_DAC_A3 FF0_DAC_A3
5 4 FF0_DAC_A3
DD[0..63] PC42 F0_DAC_A4 FF0_DAC_A4
DD[0..63] PC55 8 1 FF0_DAC_A4
F0_DAC_A5 FF0_DAC_A5
7 2 FF0_DAC_A5
CE0.1u CE0.1u F0_DAC_A6 FF0_DAC_A6
6 3 FF0_DAC_A6
IC30 F0_SA_D[0..15] F0_DAC_A7 FF0_DAC_A7
5 4 FF0_DAC_A7
1 48 F0_SA_A[0..12]
LAB/BA /LOE
DD0 2 47 FD0 RA45
LB0 LA0
DD1 3 46 FD1 TFN3NTJ000V
LB1 LA1

T80
T52
T50
T51
T54
4 45
GND GND
DD2 5 44 FD2 VCC3
LB2 LA2
DD3 6 43 FD3
LB3 LA3

T55
T53
7 42

F0_SA_D15
F0_SA_D14
F0_SA_D13

F0_SA_D9

F0_SA_D3
F0_SA_D4
F0_SA_D6
F0_SA_D7
F0_SA_D8
F0_SA_D10
F0_SA_D11
F0_SA_D12

F0_SA_D1
F0_SA_D2

F0_SA_A9
F0_SA_D0

F0_SA_A8
F0_SA_A10
F0_SA_A12

F0_SA_A4
F0_SA_A5
F0_SA_A6
F0_SA_A7

F0_SA_A0
F0_SA_A1
F0_SA_A2
F0_SA_A3
F0_SA_A11
DDA_CLK
DDA_MtoS
F0_SAVE
F0_SII_in1
F0_SII_in0
F0_SA_D5
FD4
FD3
FD2
FD8
FD13
FD12
FD1
FD7
FD11
FA18
FA19
FD6
FD0
FD5
VCC3 VCC3
DD4 8 41 FD4 RA46
LB4 LA4
DD5 9 40 FD5 VCC1.5 TFN3NTJ000V
LB5 LA5

J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
10 39 F0_DAC_LAT[0..3] F0_DAC_A8 FF0_DAC_A8
GND GND F0_DAC_LAT[0..3] 8 1 FF0_DAC_A8
DD6 11 38 FD6 F0_DAC_A9 FF0_DAC_A9
LB6 LA6 7 2 FF0_DAC_A9
DD7 12 37 FD7 F0_DAC_LAT0 FF0_DAC_LAT0
LB7 LA7 6 3 FF0_DAC_LAT0

I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
DD8 13 36 FD8 F0_DAC_LAT1 FF0_DAC_LAT1
HB0 HA0 5 4 FF0_DAC_LAT1

CLK0
CLK1
CLK2
CLK3
DD9 14 35 FD9
HB1 HA1

MSEL0
MSEL1
15 34 A7 D15 FD10 F0_DAC_B[0..9] F0_DAC_LAT2 FF0_DAC_LAT2
GND GND VCCINT I/O F0_DAC_B[0..9] 8 1 FF0_DAC_LAT2
DD10 16 33 FD10 A10 D16 FD15 F0_DAC_LAT3 FF0_DAC_LAT3
HB2 HA2 VCCINT I/O 7 2 FF0_DAC_LAT3
DD11 17 32 FD11 G8 E15 FD9 F0_DAC_B0 FF0_DAC_B0
HB3 HA3 VCCINT I/O 6 3 FF0_DAC_B0
18 31 G10 E16 FD14 F0_DAC_B1 FF0_DAC_B1
VCC3 VCC3 VCCINT I/O 5 4 FF0_DAC_B1
DD12 19 30 FD12 H7 F15 T56
HB4 HA4 VCCINT I/O
DD13 20 29 FD13 H9 F13 NCHG3 RA47
HB5 HA5 VCCINT I/O
21 28 J8 F14 NCHG2 TFN3NTJ000V
GND GND VCCINT I/O
DD14 22 27 FD14 J10 F16 NCHG1
HB6 HA6 VCCINT I/O
DD15 23 26 FD15 K7 G15 NCHG0
HB7 HA7 VCCINT I/O
24 25 K9 G13 FA20
HAB/BA /HOE VCCINT I/O
T7 G14 FA22 NCHG[0..3] RA48
VCCINT I/O NCHG[0..3]
SN74LVCH16245ADGG-EL T10 H12 FA17 TFN3NTJ000V
VCCINT I/O
C1 J16 T58 CH[0..3] F0_DAC_B2 FF0_DAC_B2
PC40 PC52 VCCIO1 I/O PLL2_OUTp CH[0..3] 8 1 FF0_DAC_B2
G6 K15 T59 F0_DAC_B3 FF0_DAC_B3
CE0.1u CE0.1u VCCIO1 I/O PLL2_OUTn 7 2 FF0_DAC_B3
P1 K16 CH3 F0_DAC_B4 FF0_DAC_B4
VCCIO1 I/O 6 3 FF0_DAC_B4
A14 L16 CH2 F0_DAC_B5 FF0_DAC_B5
VCCIO2 I/O 5 4 FF0_DAC_B5
VCC3 VCC3 F10 L15 CH1
VCCIO2 I/O
F7 L14 CH0 F0_DAC_B6 FF0_DAC_B6
PC15 VCCIO2 I/O 8 1 FF0_DAC_B6
A3 M16 FD30 F0_DAC_B7 FF0_DAC_B7
PC27 VCCIO2 I/O 7 2 FF0_DAC_B7
P16 M15 FD25 F0_DAC_B8 FF0_DAC_B8
CE0.1u VCCIO3 I/O 6 3 FF0_DAC_B8
CE0.1u K11 L13 T61 F0_DAC_B9 FF0_DAC_B9
VCCIO3 I/O 5 4 FF0_DAC_B9
IC19 C16 M14 FD21
VCCIO3 I/O
1 48 T3 M13 FD16 RA49
LAB/BA /LOE VCCIO4 I/O
DD16 2 47 FD16 L7 N14 FD22 TFN3NTJ000V
LB0 LA0 VCCIO4 I/O
DD17 3 46 FD17 L10 L12 T62
LB1 LA1 VCCIO4 I/O
4 45 T14 K14 FA21
GND GND VCCIO4 I/O
DD18 5 44 FD18 H6 K12 FA16
LB2 LA2 VCCA_PLL1 I/O
MAIN BOARD_Circuit Diagram 4/9

DD19 6 43 FD19 H11 N16 FD31


LB3 LA3 VCCA_PLL2 I/O
7 42 J6 N15 FD26
VCC3 VCC3 GNDA_PLL1 I/O
DD20 8 41 FD20 J5 R16 T60 RA50
LB4 LA4 GNDG_PLL1 I/O SCK[0..3]
DD21 9 40 FD21 J11 P15 FD27 TFN3NTJ000V
LB5 LA5 GNDA_PLL2 I/O
10 39 J12 P14 FD23 SCK0 SSCK0
GND GND GNDG_PLL2 I/O 8 1 SSCK0
DD22 11 38 FD22 A1 N13 FD17 SCK1 SSCK1
LB6 LA6 GND I/O 7 2 SSCK1
DD23 12 37 FD23 A16 IC35 R15 FD28 SCK2 SSCK2
LB7 LA7 GND I/O 6 3 SSCK2
DD24 13 36 FD24 A5 T15 FD29 SCK3 SSCK3
HB0 HA0 GND I/O SIA_[0..3] 5 4 SSCK3
DD25 14 35 FD25 A12 EP1C6F256C8N P13 FD18
HB1 HA1 GND I/O
15 34 F6 R14 FD24 SIA_0 SSI0_A
GND GND GND I/O 8 1 SSI0_A
DD26 16 33 FD26 F8 R13 FD19 SIA_1 SSI1_A
HB2 HA2 GND I/O 7 2 SSI1_A
DD27 17 32 FD27 F9 T13 FD20 SIA_2 SSI2_A
HB3 HA3 GND I/O 6 3 SSI2_A
18 31 F11 R12 LAT3 LAT[0..3] SIA_3 SSI3_A
VCC3 VCC3 GND I/O LAT[0..3] 5 4 SSI3_A
DD28 19 30 FD28 G7 P12 LAT2
HB4 HA4 GND I/O
DD29 20 29 FD29 G9 M12 LAT1 RA51
HB5 HA5 GND I/O
21 28 G11 M11 LAT0 TFN3NTJ000V
GND GND GND I/O
DD30 22 27 FD30 H8 M9 T82
HB6 HA6 GND I/O
DD31 23 26 FD31 H10 N12 F0_SB_/SOE
HB7 HA7 GND I/O F0_SB_/SOE
/WR2 24 25 J7 N11 F0_SB_/SWE
/WR2 HAB/BA /HOE GND I/O F0_SB_/SWE
J9 P11 F0_SB_D13
GND I/O
SN74LVCH16245ADGG-EL K6 R11 F0_SB_D14 SIB_[0..3] RA52

2-8
GND I/O SIB_[0..3]
K8 P10 F0_SB_D11 TFN3NTJ000V
PC13 PC25 GND I/O
K10 N10 F0_SB_D10 SIB_0 SSI0_B
CE0.1u CE0.1u GND I/O 8 1 SSI0_B
L6 T11 F0_SB_D15 SIB_1 SSI1_B
GND I/O 7 2 SSI1_B
L8 R10 F0_SB_D12 SIB_2 SSI2_B
GND I/O 6 3 SSI2_B
/CS5 L9 N9 F0_SB_D5 LAT[0..3] SIB_3 SSI3_B
/CS5 GND I/O LAT[0..3] 5 4 SSI3_B
VCC3 VCC3 L11 P9 F0_SB_D6
GND I/O
T1 T9 F0_SB_D8 LAT0 LLAT0
PC56 PC57 GND I/O 8 1 LLAT0
RA[0..25] T5 R9 F0_SB_D7 LAT1 LLAT1
RA[0..25] GND I/O 7 2 LLAT1
T12 M10 F0_SB_D9 LAT2 LLAT2
CE0.1u GND I/O 6 3 LLAT2
CE0.1u T16 M8 F0_SB_D0 LAT3 LLAT3
GND I/O 5 4 LLAT3
IC37 J13 P8 F0_SB_D2
nSTATUS I/O
1 48 J14 N8 F0_SB_D1 RA53
LAB/BA /LOE TCK I/O
RA16 2 47 R260 33 FA16 J15 T8 F0_SB_D4 TFN3NTJ000V
LB0 LA0 TMS I/O
RA17 3 46 R259 33 FA17 H15 R8 F0_SB_D3
LB1 LA1 TDO I/O
4 45 H14 N7 /F0_DAC_RESET
GND GND TDI I/O
RA18 5 44 R258 33 FA18 H2 P7 /ALT_RD
LB2 LA2 DATA0 I/O
RA19 6 43 R257 33 FA19
LB3 LA3
7 42 CH[0..3] RA54
VCC3 VCC3 CH[0..3]
RA20 8 41 R256 33 FA20 TFN3NTJ000V

DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
LB4 LA4
RA21 9 40 R255 33 FA21 CH0 CCH0
LB5 LA5 T57 8 1 CCH0
10 39 CH1 CCH1
GND GND 7 2 CCH1
RA22 11 38 R254 33 FA22 CH2 CCH2

J4
J1
LB6 LA6 /F0_DAC_RESET 6 3 CCH2

C2
C3
B1
F4
E4
F5
E3
E2
F3
F2
E1
F1
L3
L1
L2
L5
L4
R1
P2
P3
R2
T2
R3
P4
R4
T4
R5
P5
P6
R6
T6
R7

K4
H3
H4
K3
G4
D4
G5
D3
D2
D1
G3
G2
H5
K2
K1
N1
N2
N3
K5
N4
N5
N6

M1
M2
M3
M4
M5
M6
M7
RA23 12 37 R253 33 FA23 NCHG[0..3] CH3 CCH3

K13
LB7 LA7 /ALT_RD NCHG[0..3] 5 4 CCH3
RA24 13 36 R252 33 FA24 /F0_INTREQ
HB0 HA0 /F0_INTREQ
RA25 14 35 R251 33 FA25 F_ENC_PHB NCHG0 NNCHG0

/ALT_STATUS
/ALT_DATA
HB1 HA1 F_ENC_PHB 8 1 NNCHG0
15 34 F_ENC_PHA NCHG1 NNCHG1

T106
T102
T81
T101
T104
T105
GND GND F_ENC_PHA 7 2 NNCHG1
T83

/WE1 16 33 /ALT_WE NCHG2 NNCHG2


/WE1 HB2 HA2 /ALT_WE 6 3 NNCHG2
/RD2 17 32 /ALT_RD NCHG3 NNCHG3

/CE
/RD2 HB3 HA3 /ALT_RD 5 4 NNCHG3
18 31
VCC3 VCC3
/CS5 19 30 /ALT_CS

F0_SB_A0
F0_SB_A1
RA55

F0_DAC_A7
F0_DAC_A8
F0_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT1
F0_DAC_LAT2
F0_DAC_LAT3
F0_DAC_B0
F0_DAC_B1
F0_DAC_B2
F0_DAC_B3
F0_DAC_B4
F0_DAC_B5
F0_DAC_B6
F0_DAC_B7
F0_DAC_B8
F0_DAC_B9
SIA_0
SIA_1
SIA_2
SIA_3
SIB_0
SIB_1
SIB_2
SIB_3

F0_DAC_A0
F0_DAC_A1
F0_DAC_A2
F0_DAC_A3
F0_DAC_A4
F0_DAC_A5
F0_DAC_A6
SCK0
SCK1
SCK2
SCK3
F0_SB_A2
F0_SB_A3
F0_SB_A4
F0_SB_A5
F0_SB_A9
F0_SB_A8
F0_SB_A6
F0_SB_A10
F0_SB_A7
F0_SB_A11
F0_SB_A12

/CS5 HB4 HA4 /ALT_CS


20 29 F0_SB_A[0..12] TFN3NTJ000V
HB5 HA5

/CE
21 28 IC5 VCC PC4
GND GND
22 27 SIB_[0..3] /RESET 2 5 CE0.1u
HB6 HA6 SIB_[0..3] /RESET INA VCC
23 26 FA23 SIA_[0..3] 1

/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG
HB7 HA7 T91 /ALT_DCLK SIA_[0..3] INB

/ALT_DATA
24 25 T92 FA24 SCK[0..3]

/ALT_STATUS
HAB/BA /HOE /ALT_CONF_DONE SCK[0..3]
T93 FA25 F0_DAC_B[0..9] 3 4 /RESET_LCD
/ALT_CONFIG F0_DAC_B[0..9] GND OUTY /RESET_LCD
SN74LVCH16245ADGG-EL F0_DAC_LAT[0..3]
F0_DAC_LAT[0..3]
F0_DAC_A[0..9] TC7SET08F
PC53 PC54 F0_DAC_A[0..9]
CE0.1u CE0.1u F0_SB_D[0..15] /F0_DAC_RESET R271 0 /FF0_DAC_RESET
/F0_DAC_RESET /FF0_DAC_RESET
/F1_DAC_RESET R279 0 /FF1_DAC_RESET
/F1_DAC_RESET /FF1_DAC_RESET
VCC1.5 VCC3 F0_SAVE R293 0 FF0_P_SAVE
F0_SAVE FF0_P_SAVE
F1_SAVE R290 0 FF1_P_SAVE
F1_SAVE FF1_P_SAVE
PC157 PC160 PC154 PC164 PC166 PC174 PC146 PC165 PC142 PC171 PC162 PC159 PC145
IC40 IC41
F0_SA_D0 7 5 F0_SA_A0 F0_SB_D0 7 5 F0_SB_A0 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
D0 A0 D0 A0 R278 R270
F0_SA_D1 8 4 F0_SA_A1 F0_SB_D1 8 4 F0_SB_A1
D1 A1 D1 A1 1.0K 1.0K
F0_SA_D2 9 3 F0_SA_A2 F0_SB_D2 9 3 F0_SB_A2
D2 A2 D2 A2
F0_SA_D3 10 2 F0_SA_A3 F0_SB_D3 10 2 F0_SB_A3 PC156 PC173 PC155 PC161 PC169 PC170 PC172 PC143 PC163 PC158 PC168 PC144 PC167
D3 A3 D3 A3
F0_SA_D4 13 1 F0_SA_A4 F0_SB_D4 13 1 F0_SB_A4
D4 A4 D4 A4 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
F0_SA_D5 14 44 F0_SA_A5 F0_SB_D5 14 44 F0_SB_A5
D5 A5 D5 A5
F0_SA_D6 15 43 F0_SA_A6 F0_SB_D6 15 43 F0_SB_A6
D6 A6 D6 A6
F0_SA_D7 16 42 F0_SA_A7 F0_SB_D7 16 42 F0_SB_A7
D7 A7 D7 A7
F0_SA_D8 29 27 F0_SA_A8 F0_SB_D8 29 27 F0_SB_A8
D8 A8 D8 A8
F0_SA_D9 30 26 F0_SA_A9 F0_SB_D9 30 26 F0_SB_A9
D9 A9 D9 A9
F0_SA_D10 31 25 F0_SA_A10 F0_SB_D10 31 25 F0_SB_A10
D10 A10 D10 A10
F0_SA_D11 32 24 F0_SA_A11 F0_SB_D11 32 24 F0_SB_A11
D11 A11 D11 A11
F0_SA_D12 35 21 F0_SA_A12 F0_SB_D12 35 21 F0_SB_A12
D12 A12 D12 A12
F0_SA_D13 36 20 F0_SB_D13 36 20
D13 A13 D13 A13
F0_SA_D14 37 19 F0_SB_D14 37 19
D14 A14 D14 A14
F0_SA_D15 38 18 F0_SB_D15 38 18
D15 A15 D15 A15
F0_SA_/SWE R272 17 F0_SB_/SWE R276 17
F0_SA_/SWE WE F0_SB_/SWE WE
VCC3 0 VCC3 0
R273 T100 6 22 R277 T107 6 22
CE NC CE NC
23 VCC3 23 VCC3
R275 R_non(10K) NC R281 R_non(10K) NC
F0_SA_/SOE 41 28 F0_SB_/SOE 41 28
F0_SA_/SOE OE NC F0_SB_/SOE OE NC
VCC3 0 PC58 VCC3 0 PC59
R274 T103 40 R280 T108 40
BHE BHE
R_non(10K) 39 CE0.1u R_non(10K) 39 CE0.1u
BLE BLE
CY7C1021BV33-12ZC CY7C1021BV33-12ZC
F1_DAC_A[0..9] RA56
F1_DAC_A[0..9]
TFN3NTJ000V VCC

CLK60_2
F1_DAC_A0 FF1_DAC_A0
8 1 FF1_DAC_A0

/ALT_CS
/ALT_WE
F1_DAC_A1 FF1_DAC_A1

/ALT_RESET
7 2 FF1_DAC_A1 C32
F1_DAC_A2 FF1_DAC_A2 +

F1_SAVE
F1_SII_in1
F1_SII_in0
F1_SA_/SOE
F1_SA_/SWE
6 3 FF1_DAC_A2 100u/25V
F1_DAC_A3 FF1_DAC_A3
5 4 FF1_DAC_A3
FD[0..31] F1_DAC_A4 FF1_DAC_A4
FD[0..31] 8 1 FF1_DAC_A4
F1_DAC_A5 FF1_DAC_A5 VCC VCC
7 2 FF1_DAC_A5
FA[16..25] F1_DAC_A6 FF1_DAC_A6 CN18
FA[16..25] 6 3 FF1_DAC_A6
F1_DAC_A7 FF1_DAC_A7
5 4 FF1_DAC_A7 139 140
F_ENC_PHB 137 138 F_ENC_PHA
RA57
135 136
TFN3NTJ000V
133 134

T84
T65
T63
T64
T67
131 132
VCC3
C25 R46 129 130 R47 C26

T87
T85
T86 F1_SAVE
F1_SII_in1
F1_SII_in0
C_non 0 127 128 0 C_non

T68
T66

/ALT_CS
/ALT_WE
/ALT_RESET
CLK60_2
F1_SA_A0
F1_SA_A1
F1_SA_A2
F1_SA_A3
F1_SA_A4
F1_SA_A5
F1_SA_A9
F1_SA_A8
F1_SA_A6
F1_SA_A10
F1_SA_A7
F1_SA_A11
F1_SA_A12
F1_SA_D3
F1_SA_D4
F1_SA_D1
F1_SA_D2
F1_SA_D0
F1_SA_D9
F1_SA_D6
F1_SA_D5
F1_SA_D7
F1_SA_D8
F1_SA_D10
F1_SA_D11
F1_SA_D12
F1_SA_D15
F1_SA_D14
F1_SA_D13
F1_SA_/SWE
F1_SA_/SOE
FD4
FD3
FD2
FD8
FD13
FD12
FD1
FD7
FD11
FA18
FA19
FD6
FD0
FD5
125 126
RA58
123 124
VCC1.5 TFN3NTJ000V ENC_PHB
121 122

J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
F1_DAC_LAT[0..3] F1_DAC_A8 FF1_DAC_A8 FF0_DAC_A0 ENC_PHA
F1_DAC_LAT[0..3] 8 1 FF1_DAC_A8 FF0_DAC_A0 119 120
F1_DAC_A9 FF1_DAC_A9 FF0_DAC_A2 FF0_DAC_A1
7 2 FF1_DAC_A9 FF0_DAC_A2 117 118 FF0_DAC_A1
F1_DAC_LAT0 FF1_DAC_LAT0 FF0_DAC_A4 FF0_DAC_A3
6 3 FF1_DAC_LAT0 FF0_DAC_A4 115 116 FF0_DAC_A3

I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
F1_DAC_LAT1 FF1_DAC_LAT1 FF0_DAC_A6 FF0_DAC_A5
5 4 FF1_DAC_LAT1 FF0_DAC_A6 113 114 FF0_DAC_A5

CLK0
CLK1
CLK2
CLK3
FF0_DAC_A8 FF0_DAC_A7
FF0_DAC_A8 111 112 FF0_DAC_A7

MSEL0
MSEL1
A7 D15 FD10 F1_DAC_B[0..9] F1_DAC_LAT2 FF1_DAC_LAT2 /FF0_DAC_RESET FF0_DAC_A9
VCCINT I/O F1_DAC_B[0..9] 8 1 FF1_DAC_LAT2 /FF0_DAC_RESET 109 110 FF0_DAC_A9
A10 D16 FD15 F1_DAC_LAT3 FF1_DAC_LAT3 FF0_DAC_LAT1 FF0_DAC_LAT0
VCCINT I/O 7 2 FF1_DAC_LAT3 FF0_DAC_LAT1 107 108 FF0_DAC_LAT0
G8 E15 FD9 F1_DAC_B0 FF1_DAC_B0 FF0_DAC_LAT3 FF0_DAC_LAT2
VCCINT I/O 6 3 FF1_DAC_B0 FF0_DAC_LAT3 105 106 FF0_DAC_LAT2
G10 E16 FD14 F1_DAC_B1 FF1_DAC_B1 FF0_DAC_B1 FF0_DAC_B0
VCCINT I/O 5 4 FF1_DAC_B1 FF0_DAC_B1 103 104 FF0_DAC_B0
H7 F15 T69 FF0_DAC_B3 FF0_DAC_B2
VCCINT I/O FF0_DAC_B3 101 102 FF0_DAC_B2
H9 F13 NCHG7 RA59 FF0_DAC_B5 FF0_DAC_B4
VCCINT I/O FF0_DAC_B5 99 100 FF0_DAC_B4
J8 F14 NCHG6 TFN3NTJ000V FF0_DAC_B7 FF0_DAC_B6
VCCINT I/O FF0_DAC_B7 97 98 FF0_DAC_B6
J10 F16 NCHG5 FF0_DAC_B9 FF0_DAC_B8
VCCINT I/O FF0_DAC_B9 95 96 FF0_DAC_B8
K7 G15 NCHG4 SSCK1 SSCK0
VCCINT I/O SSCK1 93 94 SSCK0
K9 G13 FA20 SSCK3 SSCK2
VCCINT I/O SSCK3 91 92 SSCK2
T7 G14 FA22 NCHG[4..7] SSI1_A SSI0_A
VCCINT I/O NCHG[4..7] SSI1_A 89 90 SSI0_A
T10 H12 FA17 RA60 SSI3_A SSI2_A
VCCINT I/O SSI3_A 87 88 SSI2_A
C1 J16 T71 CH[4..7] TFN3NTJ000V SSI1_B SSI0_B
VCCIO1 I/O PLL2_OUTp CH[4..7] SSI1_B 85 86 SSI0_B
G6 K15 T72 F1_DAC_B2 FF1_DAC_B2 SSI3_B SSI2_B
VCCIO1 I/O PLL2_OUTn 8 1 FF1_DAC_B2 SSI3_B 83 84 SSI2_B
P1 K16 CH7 F1_DAC_B3 FF1_DAC_B3 LLAT1 LLAT0
VCCIO1 I/O 7 2 FF1_DAC_B3 LLAT1 81 82 LLAT0
A14 L16 CH6 F1_DAC_B4 FF1_DAC_B4 LLAT3 LLAT2
VCCIO2 I/O 6 3 FF1_DAC_B4 LLAT3 79 80 LLAT2
F10 L15 CH5 F1_DAC_B5 FF1_DAC_B5 CCH1 CCH0
VCCIO2 I/O 5 4 FF1_DAC_B5 CCH1 77 78 CCH0
F7 L14 CH4 CCH3 CCH2
VCCIO2 I/O CCH3 75 76 CCH2
A3 M16 FD30 F1_DAC_B6 FF1_DAC_B6 NNCHG1 NNCHG0
VCCIO2 I/O 8 1 FF1_DAC_B6 NNCHG1 73 74 NNCHG0
P16 M15 FD25 F1_DAC_B7 FF1_DAC_B7 NNCHG3 NNCHG2
VCCIO3 I/O 7 2 FF1_DAC_B7 NNCHG3 71 72 NNCHG2
K11 L13 T74 F1_DAC_B8 FF1_DAC_B8
VCCIO3 I/O 6 3 FF1_DAC_B8
C16 M14 FD21 F1_DAC_B9 FF1_DAC_B9 FF1_DAC_A1 FF1_DAC_A0
VCCIO3 I/O 5 4 FF1_DAC_B9 FF1_DAC_A1 69 70 FF1_DAC_A0
T3 M13 FD16 FF1_DAC_A3 FF1_DAC_A2
VCCIO4 I/O FF1_DAC_A3 67 68 FF1_DAC_A2
L7 N14 FD22 RA61 FF1_DAC_A5 FF1_DAC_A4
VCCIO4 I/O FF1_DAC_A5 65 66 FF1_DAC_A4
L10 L12 T75 TFN3NTJ000V FF1_DAC_A7 FF1_DAC_A6
VCCIO4 I/O FF1_DAC_A7 63 64 FF1_DAC_A6
T14 K14 FA21 FF1_DAC_A9 FF1_DAC_A8
VCCIO4 I/O FF1_DAC_A9 61 62 FF1_DAC_A8
H6 K12 FA16 FF1_DAC_LAT0 /FF1_DAC_RESET
VCCA_PLL1 I/O FF1_DAC_LAT0 59 60 /FF1_DAC_RESET
MAIN BOARD_Circuit Diagram 5/9

H11 N16 FD31 FF1_DAC_LAT2 FF1_DAC_LAT1


VCCA_PLL2 I/O FF1_DAC_LAT2 57 58 FF1_DAC_LAT1
J6 N15 FD26 FF1_DAC_B0 FF1_DAC_LAT3
GNDA_PLL1 I/O FF1_DAC_B0 55 56 FF1_DAC_LAT3
J5 R16 T73 RA62 FF1_DAC_B2 FF1_DAC_B1
GNDG_PLL1 I/O SCK[4..7] FF1_DAC_B2 53 54 FF1_DAC_B1
J11 P15 FD27 TFN3NTJ000V FF1_DAC_B4 FF1_DAC_B3
GNDA_PLL2 I/O FF1_DAC_B4 51 52 FF1_DAC_B3
J12 P14 FD23 SCK4 SSCK4 FF1_DAC_B6 FF1_DAC_B5
GNDG_PLL2 I/O 8 1 SSCK4 FF1_DAC_B6 49 50 FF1_DAC_B5
A1 N13 FD17 SCK5 SSCK5 FF1_DAC_B8 FF1_DAC_B7
GND I/O 7 2 SSCK5 FF1_DAC_B8 47 48 FF1_DAC_B7
A16 IC36 R15 FD28 SCK6 SSCK6 SSCK4 FF1_DAC_B9
GND I/O 6 3 SSCK6 SSCK4 45 46 FF1_DAC_B9
A5 T15 FD29 SCK7 SSCK7 SSCK6 SSCK5
GND I/O SIA_[4..7] 5 4 SSCK7 SSCK6 43 44 SSCK5
A12 EP1C6F256C8N P13 FD18 SSI4_A SSCK7
GND I/O SSI4_A 41 42 SSCK7
F6 R14 FD24 SIA_4 SSI4_A SSI6_A SSI5_A
GND I/O 8 1 SSI4_A SSI6_A 39 40 SSI5_A
F8 R13 FD19 SIA_5 SSI5_A SSI4_B SSI7_A
GND I/O 7 2 SSI5_A SSI4_B 37 38 SSI7_A
F9 T13 FD20 SIA_6 SSI6_A SSI6_B SSI5_B
GND I/O 6 3 SSI6_A SSI6_B 35 36 SSI5_B
F11 R12 LAT7 LAT[4..7] SIA_7 SSI7_A LLAT4 SSI7_B
GND I/O LAT[4..7] 5 4 SSI7_A LLAT4 33 34 SSI7_B
G7 P12 LAT6 LLAT6 LLAT5
GND I/O LLAT6 31 32 LLAT5
G9 M12 LAT5 RA63 CCH4 LLAT7
GND I/O CCH4 29 30 LLAT7
G11 M11 LAT4 TFN3NTJ000V CCH6 CCH5
GND I/O CCH6 27 28 CCH5
H8 M9 T89 NNCHG4 CCH7
GND I/O NNCHG4 25 26 CCH7
H10 N12 F1_SB_/SOE NNCHG6 NNCHG5
GND I/O F1_SB_/SOE NNCHG6 23 24 NNCHG5
J7 N11 F1_SB_/SWE /P_SIDE_SENS NNCHG7
GND I/O F1_SB_/SWE /P_SIDE_SENS 21 22 NNCHG7
J9 P11 F1_SB_D13 HEAD_U/D_2 HEAD_U/D_1
GND I/O HEAD_U/D_2 19 20 HEAD_U/D_1
K6 R11 F1_SB_D14 RA64 PSFAN_ON HD_POWER

2-9
GND I/O SIB_[4..7] PSFAN_ON 17 18 HD_POWER
K8 P10 F1_SB_D11 TFN3NTJ000V FF1_SII_in1
GND I/O 15 16 FF1_SII_in1
K10 N10 F1_SB_D10 SIB_4 SSI4_B HEAD_TH FF1_SII_in0
GND I/O 8 1 SSI4_B HEAD_TH 13 14 FF1_SII_in0
L6 T11 F1_SB_D15 SIB_5 SSI5_B FF1_P_SAVE
GND I/O 7 2 SSI5_B 11 12 FF1_P_SAVE
L8 R10 F1_SB_D12 SIB_6 SSI6_B P_SIDE FF0_SII_in1
GND I/O 6 3 SSI6_B P_SIDE 9 10 FF0_SII_in1
L9 N9 F1_SB_D5 SIB_7 SSI7_B FF0_SII_in0
GND I/O LAT[4..7] 5 4 SSI7_B 7 8 FF0_SII_in0
L11 P9 F1_SB_D6 42V_SENSE FF0_P_SAVE
GND I/O 42V_SENSE 5 6 FF0_P_SAVE
T1 T9 F1_SB_D8 LAT4 LLAT4
GND I/O 8 1 LLAT4 3 4
T5 R9 F1_SB_D7 LAT5 LLAT5
GND I/O 7 2 LLAT5 1 2
T12 M10 F1_SB_D9 LAT6 LLAT6
GND I/O 6 3 LLAT6 TX24-140R-LT-H1
T16 M8 F1_SB_D0 LAT7 LLAT7
GND I/O 5 4 LLAT7
J13 P8 F1_SB_D2
nSTATUS I/O
J14 N8 F1_SB_D1 RA65
TCK I/O
J15 T8 F1_SB_D4 TFN3NTJ000V
TMS I/O
H15 R8 F1_SB_D3
TDO I/O
H14 N7 /F1_DAC_RESET
TDI I/O
H2 P7 /ALT_RD
DATA0 I/O
RA66 VCC3
CH[4..7]
TFN3NTJ000V

DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
CH4 CCH4 PC151 PC189 PC180 PC147 PC148 PC149 PC184
T70 8 1 CCH4
CH5 CCH5
7 2 CCH5 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
CH6 CCH6

J4
J1
/F1_DAC_RESET 6 3 CCH6

C2
C3
B1
F4
E4
F5
E3
E2
F3
F2
E1
F1
L3
L1
L2
L5
L4
R1
P2
P3
R2
T2
R3
P4
R4
T4
R5
P5
P6
R6
T6
R7

K4
H3
H4
K3
G4
D4
G5
D3
D2
D1
G3
G2
H5
K2
K1
N1
N2
N3
K5
N4
N5
N6

M1
M2
M3
M4
M5
M6
M7
CH7 CCH7
/ALT_RD NCHG[4..7] 5 4 CCH7
/F1_INTREQ
/F1_INTREQ
F_ENC_PHB NCHG4 NNCHG4

/ALT_STATUS
/ALT_DATA
F_ENC_PHB 8 1 NNCHG4 PC193 PC192 PC183 PC186 PC179 PC150 PC188
F_ENC_PHA NCHG5 NNCHG5
F_ENC_PHA 7 2 NNCHG5 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

T112
T116
T111
T88
T110
T114
T115
T90
NCHG6 NNCHG6
6 3 NNCHG6
NCHG7 NNCHG7
5 4 NNCHG7

/ALT_DCLK
RA67

F1_DAC_A0
F1_DAC_A1
F1_DAC_A2
F1_DAC_A3
SCK4
SCK5
SCK6
SCK7
SIA_4
SIA_5
SIA_6
SIA_7
SIB_4

F1_DAC_A4
SIB_5

F1_DAC_A5
SIB_6

F1_DAC_A6
SIB_7
F1_SB_A0
F1_SB_A1
F1_SB_A2
F1_SB_A3
F1_SB_A4
F1_SB_A5

F1_DAC_A7
F1_DAC_A8
F1_DAC_A9
F1_DAC_B0
F1_SB_A9
F1_SB_A8
F1_SB_A6

F1_DAC_B1
F1_SB_A10
F1_SB_A7

F1_DAC_B2
F1_SB_A11

F1_DAC_B3
F1_SB_A12

F1_DAC_B4
F1_DAC_B5
F1_DAC_B6

F1_DAC_LAT0
F1_DAC_LAT1
F1_DAC_LAT2
F1_DAC_LAT3
F1_DAC_B7
F1_DAC_B8
F1_DAC_B9
F1_SB_A[0..12] TFN3NTJ000V VCC1.5
/ALT_DCLK

/ALT_CONF_DONE K13
/ALT_CONFIG
/CE
/ALT_CONF_DONE
SIB_[4..7] PC178 PC190 PC195 PC176 PC185 PC191
/ALT_CONFIG SIB_[4..7]
SIA_[4..7]
/CE SIA_[4..7]

/ALT_DATA
SCK[4..7] CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

/ALT_STATUS
SCK[4..7]
F1_DAC_B[0..9]
F1_DAC_B[0..9]
F1_DAC_LAT[0..3]
F1_DAC_LAT[0..3]
F1_DAC_A[0..9] F1_SII_in1 R286 R_non(0) FF1_SII_in1
PC177 PC187 PC194 PC175 PC182 PC181
F1_DAC_A[0..9] F1_SII_in1 FF1_SII_in1
F1_SII_in0 R288 R_non(0) FF1_SII_in0
F1_SII_in0 FF1_SII_in0 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
F1_SA_A[0..12] F1_SB_D[0..15] F0_SII_in1 R291 R_non(0) FF0_SII_in1
F0_SII_in1 FF0_SII_in1
F1_SA_D[0..15] F0_SII_in0 R292 R_non(0) FF0_SII_in0
F0_SII_in0 FF0_SII_in0

IC42 IC43
F1_SA_D0 7 5 F1_SA_A0 F1_SB_D0 7 5 F1_SB_A0
D0 A0 D0 A0
F1_SA_D1 8 4 F1_SA_A1 F1_SB_D1 8 4 F1_SB_A1
D1 A1 D1 A1
F1_SA_D2 9 3 F1_SA_A2 F1_SB_D2 9 3 F1_SB_A2
D2 A2 D2 A2
F1_SA_D3 10 2 F1_SA_A3 F1_SB_D3 10 2 F1_SB_A3
D3 A3 D3 A3
F1_SA_D4 13 1 F1_SA_A4 F1_SB_D4 13 1 F1_SB_A4
D4 A4 D4 A4
F1_SA_D5 14 44 F1_SA_A5 F1_SB_D5 14 44 F1_SB_A5
D5 A5 D5 A5
F1_SA_D6 15 43 F1_SA_A6 F1_SB_D6 15 43 F1_SB_A6
D6 A6 D6 A6
F1_SA_D7 16 42 F1_SA_A7 F1_SB_D7 16 42 F1_SB_A7
D7 A7 D7 A7
F1_SA_D8 29 27 F1_SA_A8 F1_SB_D8 29 27 F1_SB_A8
D8 A8 D8 A8
F1_SA_D9 30 26 F1_SA_A9 F1_SB_D9 30 26 F1_SB_A9
D9 A9 D9 A9
F1_SA_D10 31 25 F1_SA_A10 F1_SB_D10 31 25 F1_SB_A10
D10 A10 D10 A10
F1_SA_D11 32 24 F1_SA_A11 F1_SB_D11 32 24 F1_SB_A11
D11 A11 D11 A11
F1_SA_D12 35 21 F1_SA_A12 F1_SB_D12 35 21 F1_SB_A12
D12 A12 D12 A12
F1_SA_D13 36 20 F1_SB_D13 36 20
D13 A13 D13 A13
F1_SA_D14 37 19 F1_SB_D14 37 19
D14 A14 D14 A14
F1_SA_D15 38 18 F1_SB_D15 38 18
D15 A15 D15 A15
F1_SA_/SWE R282 17 F1_SB_/SWE R287 17
F1_SA_/SWE WE F1_SB_/SWE WE
VCC3 0 VCC3 0
R283 T109 6 22 R289 T117 6 22
CE NC CE NC
23 VCC3 23 VCC3
R285 R_non(10K) NC R295 R_non(10K) NC
F1_SA_/SOE 41 28 F1_SB_/SOE 41 28
F1_SA_/SOE OE NC F1_SB_/SOE OE NC
VCC3 0 PC60 VCC3 PC61
R284 T113 40 R294 0 T118
40
BHE BHE
R_non(10K) 39 CE0.1u R_non(10K) 39 CE0.1u
BLE BLE
CY7C1021BV33-12ZC CY7C1021BV33-12ZC
VCC
CN17 VCC CN6
R71
2 1
470 1% TP2
1 D8 2
+ C35 IC3 R115 0 TP3
100u/25V SML312ECT(GRN) 3
B2PS-VH /SW2 2 18 TP4
/SW2 D1 Q1 4
LCD_RS 3 17 R116 0 TP5
LCD_RS D2 Q2 5
PC216 LCD_RW 4 16 R117 0 TP6
LCD_RW D3 Q3 6
CE0.1u LCD_E 5 15 R118 0 TP7
LCD_E D4 Q4 7
/LCD_CS 6 14 R123 0 TP8
/LCD_CS D5 Q5 8
/LED 7 13 R124 0 TP9
/LED D6 Q6 9
D12 D7 /SW0 8 12 R125 0 TP10
/SW0 D7 Q7 10
/SW1 9 11 R126 0 TP11
/SW1 D8 Q8 11
R127 0 TP12
1SS355 1SS355 12 TO PANEL BOARD
VCC1.5 VCC 1 R128 0 TP13
E1 13
IC39 TP138 TP130 19 R129 0 TP14
IC34 AIC1086PM PC2 E2 14
VCC SI-3033ZF VCC3 R130 0 TP15
15
2 4 3 2 TC74VHCT541AFT R119 0 TP16
Vi Vo VI VO CE0.1u 16
R248 C24 17
+ 1 5 + R242 + C44 R250 R120 0 TP17

GND
ADJ
Vc Sens C46 100u/25V 18
C33 PC215 C34 19
10u/16V 100u/25V CE0.1u 10K PC153 100 1% CE0.1u 10K R121 0 TP20
CE0.1u 20
CE0.1u

3
1
21
PD[0..7] R122 0 TP21
R243 PD[0..7] 22
IC4 TP22
23
PD7 18 2 R131 0 TP23
10 1% B0 A0 24
+ PD6 17 3
C23 B1 A1
PD5 16 4 52808-2490
C_non(10u/16V) 1.25(1+20/100)+120(120E-6)=1.5V B2 A2
PD4 15 5
R249 B3 A3
PD3 14 6
B4 A4
PD2 13 7
10 1% B5 A5
PD1 12 8
B6 A6
PD0 11 9 VCC3
B7 A7
19 PC3
E
D11 1
DIR CE0.1u
VCC3 VCC3 74LVC245
1SS355 VCC1.55 /PANEL TP18
R247 /PANEL
TP143 /PANEL_WR
1.0K IC46 PQ070XZ1HZ /PANEL_WR TP19
/RESET_LCD VCC
/RESET_LCD
1 3
IC31C IC31D VIN VO R147 10K CN9
IC33 R305
2 1 5 6 9 8 2 4 R306 C36 + C51 VCC3

GND
PC51 VDD OUT VC VADJ 100u/25V 1
4 TP45
NC 120 1% CE0.1u 10K PC5 2
3 5 VCC3 PC239
CE0.1u GND Cd C43 74LVC14 74LVC14 3

5
CE0.1u R148 10K 4 TO SENSOR
RN5VD29A PC47 CE0.1u TP46
CE0.01u R307 5
CE0.1u 6
MAIN BOARD_Circuit Diagram 6/9

120 1% DB[0..7] 53014-0610


DB[0..7] R151 10K
1.25(1+240/1000)=1.55V IC7 VCC
R149 10K
R308 DB0 18 2 PRINT_CARRIAGE_ORG R139 33
Q1 D1
DB1 17 3 PINCH_ROLL_U/D R140 33 CN10
Q2 D2
1.0K 1% DB2 16 4 FRONT_COVER R141 33 TP50
Q3 D3 1
DB3 15 5 MAINTENANCE_COVER R R142 33 TP49
Q4 D4 2
DB4 14 6 REAR_PAPER R143 33 R150 10K TP48
Q5 D5 3 TO COVER SW
DB5 13 7 FRONT_PAPER R144 33 TP47
Q6 D6 33 4
DB6 12 8 CUTTING_CARRIAGE_ORG R145
Q7 D7
DB7 11 9 MAINTENANCE_COVER L R146 33 53398-0490
Q8 D8 CN11
R154
1 10K TP59
E1 /SENSOR 1
VCC3 19 TP58
E2 2
TP57
3
74LVC541 TP54
4 TO PAPER SENSOR
TP53
5
RA40 RA39 TP51
R153 10K 6
VCC3

4
3
2
1
4
3
2
1
CN8 53398-0690

5
6
7
8
5
6
7
8
TP44 1

2-10
EXBV8V103J EXBV8V103J

10K
10K
2 R155 10K
F0IN TP43 CN12
F0IN 3
F0OUT TP42 TP62
F0OUT 4 1
TP61
5 2 TO CUT CARI ORG
IC6 CROPMARK TP41 TP60

R134
R133
CROPMARK 6 3
RTC_WDATA 12 13 R132 0 RTC_DATA
RTC_WDATA DI DO RTC_DATA 7
RTC_CLK 2 PINCHPOS TP40 53398-0390
RTC_CLK CLK PINCHPOS 8
RTC_CE 7 10 R135 0 CROP_ONOUT TP39
RTC_CE CE INT TP24 CROP_ONOUT 9
3 /SERIAL_START TP38
R138 FOUT /SERIAL_START 10
VCC3 D10 /SRVBRD_RESET TP37
10K /SRVBRD_RESET 11 TO SERVO BOARD
1 /MTRERR TP36
CR2032-RTC BACKUP NC /MTRERR 12
4 /LESSTHANF TP35 VCC
HOLDER BATTERY BCR20V4 1SS355 D9 NC /LESSTHANF 13
8 /LESSTHANS TP34
R165 10K NC /LESSTHANS 14
1 2 6 9
VDD NC 15
14 /INTDDA TP33 VCC
BT1 1SS355 PC69 NC /INTDDA 16 R267 R268
DDA_MtoS R137 0 TP32
DDA_MtoS 17 10K 10K
BCR20V4 11 5 DDA_StoM TP31 CN16
CE0.1u GND TEST DDA_StoM 18 IC31E IC31F
R269 TP137
19 1
RX-4045SA /Cmd_HS_MtoS TP30 EXTIN 10 11 12 13 TP134
/Cmd_HS_MtoS 20 EXTIN 2
/Cmd_HS_StoM TP29 TP136
/Cmd_HS_StoM 21 33 3
Cmd_MtoS TP28 74LVC14 74LVC14 TP133
Cmd_MtoS 22 4 TO MONITOR SERIAL
Cmd_StoM TP27 TP135
Cmd_StoM 23 5
RXD2
24 RXD2
DDA_CLK R136 0 TP25 TXD2 53398-0590
DDA_CLK 25 TXD2
52808-2590
C38 C39
C_non C_non
CN4
VCC
1
TU_STBY R8 0
TU_STBY 2
R66 CN7 TU_STATE R6 0
TU_STATE 3
TU_ON
1 TU_ON 4
TU_REV
R_non(10K) 2 TU_REV 5
3 6 TO TAKE UP UNIT
R67 33 4 TO HEATER BOARD 7
HEAD_TH VCC
HEAD_TH 5 8 TO FEEDER UNIT
6 9

TP139
TP140
TP141
TP142
C47 FD_STBY R4 0
7 FD_STBY
PC62 FD_STATE R2 0 53014-09
CE1u 8 FD_STATE
FD_ON
9 FD_ON
IC44 FD_REV
CE0.1u 10 FD_REV
3 14
R68 33 AIN0 VDD 11
P_SIDE 4
P_SIDE AIN1
5 10 R299 0 AD_OUT 53398-1190
C_non
C_non
C_non
C_non
R_non
R_non
R_non
R_non

C48 AIN2 DO AD_OUT


6 11
AIN3 SARS
CE1u 2
/AD_CS CS
1 9 VCC
NC VREF
R7
R5
R3
R1

33 12 8
R69 AD_CK CK AGND
CROPMARK 13
CROPMARK AD_IN DI
7
C6
C5
C4
C3

C49 VSS

10K
10K
10K
CE1u TLC0834ID

VCC3

R296
R297
R298
42V_SENSE R70 33
42V_SENSE
C50

CE1u
RD[0..31]
RD[0..31]
RAB[0..24]

SDA[0..12] VCC3 VCC3


RAB0
RAB24 TP106 SDD[0..31]
TP105 PC67 PC68
CE0.1u CE0.1u

TP1 RD0 IC16A IC13 IC2


TP71 RD31 48 1
/LOE LAB/BA
RAB0 D18 G3 SDA0 SDA0 23 2 SDD0 RAB1 31 35 RD0 RD0 47 2 RDB0
RAD0 SDA0 A0 DQ0 A0 DQ0 LA0 LB0
RAB1 C19 F2 SDA1 SDA1 24 4 SDD1 RAB2 26 37 RD1 RD1 46 3 RDB1
RAD1 SDA1 A1 DQ1 A1 DQ1 LA1 LB1
RAB2 B20 F3 SDA2 SDA2 25 5 SDD2 RAB3 25 39 RD2 45 4
RAD2 SDA2 A2 DQ2 A2 DQ2 GND GND
RAB3 E17 F1 SDA3 SDA3 26 7 SDD3 RAB4 24 41 RD3 RD2 44 5 RDB2
RAD3 SDA3 A3 DQ3 A3 DQ3 LA2 LB2
RAB4 E18 F4 SDA4 SDA4 29 8 SDD4 RAB5 23 44 RD4 RD3 43 6 RDB3
RAD4 SDA4 A4 DQ4 A4 DQ4 LA3 LB3
RAB5 D19 E1 SDA5 SDA5 30 10 SDD5 RAB6 22 46 RD5 42 7
RAD5 SDA5 A5 DQ5 A5 DQ5 VCC3 VCC3
RAB6 F17 E2 SDA6 SDA6 31 11 SDD6 RAB7 21 48 RD6 RD4 41 8 RDB4
RAD6 SDA6 A6 DQ6 A6 DQ6 LA4 LB4
RAB7 G17 F5 SDA7 SDA7 32 13 SDD7 RAB8 20 50 RD7 RD5 40 9 RDB5
RAD7 SDA7 A7 DQ7 A7 DQ7 LA5 LB5
RAB8 F18 E4 SDA8 SDA8 33 42 SDD8 RAB9 10 36 RD8 39 10
RAD8 SDA8 A8 DQ8 A8 DQ8 GND GND
RAB9 E19 E3 SDA9 SDA9 34 44 SDD9 RAB10 9 38 RD9 RD6 38 11 RDB6
RAD9 SDA9 A9 DQ9 A9 DQ9 LA6 LB6
RAB10 C20 E5 SDA10 SDA10 22 45 SDD10 RAB11 8 40 RD10 RD7 37 12 RDB7
RAD10 SDA10 A10 DQ10 A10 DQ10 LA7 LB7
RAB11 D20 D1 SDA11 SDA11 35 47 SDD11 RAB12 7 42 RD11 RD8 36 13 RDB8
RAD11 SDA11 A11 DQ11 A11 DQ11 HA0 HB0
RAB12 G16 D3 SDA12 SDA12 36 48 SDD12 RAB13 6 45 RD12 RD9 35 14 RDB9
RAD12 SDA12 A12/NC DQ12 A12 DQ12 HA1 HB1
RAB13 H17 G4 50 SDD13 RAB14 5 47 RD13 34 15
RAD13 SDBA0 DQ13 A13 DQ13 GND GND
RAB14 G18 G5 SDBA0 20 51 SDD14 RAB15 4 49 RD14 RD10 33 16 RDB10
RAD14 SDBA1 A13/BA0 DQ14 A14 DQ14 HA2 HB2
RAB15 E20 SDBA1 21 53 SDD15 VCC3 RAB16 3 51 RD15 RD11 32 17 RDB11
RAD15 A12/BA1 DQ15 A15 DQ15 HA3 HB3
RAB16 F19 V2 SDD0 RAB17 54 31 18
RAD16 SDD0 A16 VCC3 VCC3
RAB17 H18 U2 SDD1 /SDQM0 15 1 RAB18 19 17 RD12 30 19 RDB12
RAD17 SDD1 LDQM VCC VCC3 A17 RY/BY HA4 HB4
RAB18 H16 U3 SDD2 /SDQM1 39 14 RAB19 18 1 RD13 29 20 RDB13
RAD18 SDD2 DQM VCC PC8 PC9 PC19 PC21 A18 NC1 HA5 HB5
RAB19 F20 U4 SDD3 27 RAB20 11 27 28 21
RAD19 SDD3 VCC CE0.1u CE0.1u CE0.1u CE0.1u A19 NC2 GND GND
RAB20 G19 W1 SDD4 SDCKE 37 3 RAB21 12 28 RD14 27 22 RDB14
RAD20 SDD4 CKE VCCQ A20 NC3 HA6 HB6
RAB21 G20 V1 SDD5 SDCLK1R1 38 9 RAB22 15 29 RD15 26 23 RDB15
RAD21 SDD5 CLK VCCQ A21 NC4 HA7 HB7
RAB22 H19 U1 SDD6 /SDCS1 19 43 RAB23 2 30 25 24
RAD22 SDD6 CS VCCQ A22 NC5 /HOE HAB/BA
RAB23 J17 T2 SDD7 18 49 55
RAD23 SDD7 RAS VCCQ NC6
MAIN BOARD_Circuit Diagram 7/9

RAB24 J18 T3 SDD8 17 56 SN74LVCH16245ADGG-EL


RAD24 SDD8 CAS NC7
J16 T1 SDD9 16 28 /FROM 32
RAD25 SDD9 WE VSS /FROM CE
J19 R5 SDD10 41 VCC3
RAD26 SDD10 VSS
H20 R2 SDD11 54 43
RAD27 SDD11 VSS VDD
J20 R3 SDD12 40 6 /RWE 13
RAD28 SDD12 NC VSSQ /RWE WE
K20 R4 SDD13 12 /ROE 34
RAD29 SDD13 VSSQ /ROE OE PC75 PC74
K18 P5 SDD14 46 RDB[0..15]
RAD30 SDD14 VSSQ CE0.1u CE0.1u
K17 P2 SDD15 52 VCC3 53
RAD31 SDD15 VSSQ BYTE
R1 SDD16 R178 4.7K 16 52 VCC VCC
SDD16 WP/ACC VSS2
RD0 B12 P1 SDD17 /NET_RESET 14 33
RD0 SDD17 /NET_RESET RESET VSS1
RD1 E12 P3 SDD18 IC12
RD1 SDD18 PC64 PC65
RD2 D13 P4 SDD19 EDS2516ADTA-75
RD2 SDD19 CE0.1u CE0.1u
RD3 D14 N3 SDD20
RD3 SDD20
RD4 A12 N2 SDD21 TC58FVM7T5BTG65CCH CN2
RD4 SDD21
RD5 C12 N4 SDD22
RD5 SDD22
RD6 B13 N5 SDD23 /EPROM
RD6 SDD23 /EPROM 1 2
RD7 E14 M3 SDD24 RAB18
RD7 SDD24 3 4
RD8 C13 M4 SDD25 SDA0 23 2 SDD16 RDB15 RAB17
RD8 SDD25 A0 DQ0 5 6
RD9 A13 M5 SDD26 SDA1 24 4 SDD17 RDB14 RAB16
RD9 SDD26 A1 DQ1 7 8
RD10 B14 M2 SDD27 SDA2 25 5 SDD18 RDB13 RAB15
RD10 SDD27 A2 DQ2 9 10

2-11
RD11 A14 L2 SDD28 SDA3 26 7 SDD19 RDB12 RAB14
RD11 SDD28 A3 DQ3 11 12
RD12 C14 N1 SDD29 SDA4 29 8 SDD20 RDB11 RAB13
RD12 SDD29 A4 DQ4 13 14
RD13 D15 M1 SDD30 SDA5 30 10 SDD21 RDB10 RAB12
RD13 SDD30 A5 DQ5 15 16
RD14 E13 L1 SDD31 SDA6 31 11 SDD22 RDB9 RAB11
RD14 SDD31 A6 DQ6 17 18
RD15 B15 SDA7 32 13 SDD23 RDB8 RAB10
RD15 A7 DQ7 19 20
RD16 A15 H3 SDA8 33 42 SDD24
RD16 SDQMO A8 DQ8 21 22
RD17 A16 H2 SDA9 34 44 SDD25 RDB7 RAB9
RD17 SDQM1 A9 DQ9 23 24
RD18 B16 G2 SDA10 22 45 SDD26 RDB6 RAB8
RD18 SDQM2 A10 DQ10 25 26
RD19 C15 G1 SDA11 35 47 SDD27 RDB5 RAB7
RD19 SDQM3 A11 DQ11 27 28
RD20 D16 H5 SDA12 36 48 SDD28 RDB4 RAB6
RD20 SDRAS A12/NC DQ12 29 30
RD21 C16 H4 50 SDD29 RDB3 RAB5
RD21 SDCAS DQ13 31 32
RD22 B17 H1 SDBA0 20 51 SDD30 RDB2 RAB4
RD22 SDWE A13/BA0 DQ14 33 34
RD23 C17 L4 TP103 SDBA1 21 53 SDD31 VCC3 RDB1 RAB3
RD23 SDCLK0 A12/BA1 DQ15 35 36
RD24 A17 K4 SDCLK /ROE RDB0 RAB2
RD24 SDCLK1 /ROE 37 38
RD25 A18 J4 /SDQM2 15 1 RAB1
RD25 SDCLK2 TP102 LDQM VCC VCC3 39 40
RD26 A19 K1 /SDQM3 39 14 RAB19 RAB20
RD26 SDCS0 TP101 DQM VCC PC20 PC22 PC34 PC35 41 42
RD27 B18 K2 27 RAB21 RAB22
RD27 SDCS1 VCC CE0.1u CE0.1u CE0.1u CE0.1u 43 44
RD28 A20 J1 SDCKE 37 3 /RWE /NET_RESET
RD28 SDCS2 TP104 CKE VCCQ /RWE 45 46 /NET_RESET
RD29 C18 J2 SDCLK1R2 38 9 CPU_/RBE0 CPU_/RBE1
RD29 SDCKE CLK VCCQ CPU_/RBE0 47 48 CPU_/RBE1
RD30 D17 E9 /SDCS1 19 43 RAB23 /RCS3
RD30 SMROMCKE CS VCCQ 49 50 /RCS3
RD31 B19 R166 22 18 49 Short Plug Short Plug
RD31 R170 RAS VCCQ
R14 22 17
0 CAS
16 28 PS-50PE-D4T1-PN1
WE VSS
CPU_/RBE0 R174 0 K16 A8 41
CPU_/RBE0 RBEN0 PREG VSS
CPU_/RBE1 R175 0 L20 D10 54 DIC-252 DIC-252
CPU_/RBE1 RBEN1 PCE1 VSS
TP107 K19 B10 40 6 /RCS0
RBEN2 PCE2 NC VSSQ /RCS0
TP108 L17 B8 12
RBEN3 POE VSSQ
/RWE R193 0 L18 A7 46 JP1
/RWE RWE PWE VSSQ
/ROE R173 0 L19 C9 VCC3 52 1 2
/ROE ROE PIOR VSSQ
/RCS0 R21 0 M20 B7 /FROM 3 4 /EPROM
/RCS0 RCS0 PIOW /FROM /EPROM
R225 0 M19 A9 R159 10K 5 6
RCS1 PWAIT
/RCS2 R224 0 N20 B9 R176 10K IC24
/RCS2 RCS2 PIOS16
/RCS3 R191 0 P20 EDS2516ADTA-75 XJ8C-0611
/RCS3 RCS3
A10 /RCS2
EWAIT /RCS2
AU1100-400MBD
TP116 R177
10K

VCC3

IC25 PC36
1 5 CE0.1u
INA VCC
/RCS1 2
INB
3 4 R22 33 /WR_STB
GND OUTY /WR_STB
SN74LVC1G32DCK
IC16C
VCC3
A2 D4 R189 10K
XTI32 ROMSIZE
B3 B4
XT032 ROMSEL
WDT
WDT Y3 XPWR32 B1 C6 /RBE3
XPWR32 XPWR32 GPIO0 /RBE3
WDT_/OUT FC-135 9pF 32.768KHz VCC3 XAGND32 B2 D6 /FIFO_HALF_NET
WDT_/OUT XAGND32 XAGND32 GPIO1 /FIFO_HALF_NET
PC10 D9
GPIO7 TP88
R229 CE0.1u R11 22 A5 Y7
R_non(4.7K) C11 C12 XTI12 GPIO16
VCC3 VCC3 Y2 A4 W6
R226 CE8p CE8p XTO12 GPIO17
1 4 Y6
INH VDD GPIO18
4.7K PC37 2 3 XPWR12 A3 T9 PR_WREN
CE0.1u R227 GND OUT XPWR12 XPWR12 GPIO19 PR_WREN
XAGND12 B5 Y8 WDT
4.7K XAGND12 XAGND12 GPIO20 WDT
IC26 FXO-31FL 12.000MHz V8 /RBE0
GPIO21 /RBE0
2 8 D5 U7 /RBE1
VCC WDO RESETIN GPIO22 /RBE1
WDT_/MR 1 7 R228 0 D2 V7 /RBE2
WDT_/MR MR RESET RESETOUT GPIO23 /RBE2
3 6 /RESET_OUT E7
GND WDI /RESET_OUT EXTCLK0
4 5 E8 D11
PFI PFO EXTCLK1 VSS1
PWR_EN E6 E10
PWR_EN VSS2 4.7K
4.7K
4.7K
4.7K

R168 R_non(2.7K)C5 E16


ADM706RARZ VDDXOK VSS3
R169 10K C1 F6
VCC3 VSEL VSS4
/NET_RESET F9
/NET_RESET VSS5
E15 F10 VCC3
VDDI1 VSS6
R190
R210
R209
R211

C41 F7 F13
C_non VDDI2 VSS7
D2 F8 F14
VDDI3 VSS8
F11 G6
VDDI4 VSS9
F12 H8
1SS355 VDDI5 VSS10
TP109 F15 H9
VDDI6 VSS11
MAIN BOARD_Circuit Diagram 8/9

VCC3 IC17 VCC1.2 F16 H10


VDDI7 VSS12
2 3 G15 H11
VIN VOUT VDDI8 VSS13
1 R16 H6 H12
SD VDDI9 VSS14
VCC3 L5 + 5 4 100 1% J6 H13
C15 GND ADJ VDDI10 VSS15
XPWR12 K15 H15
XPWR12 100u/10V VDDI11 VSS16
MMZ1608S800A LP3964EMP L15 J5
VDDI12 VSS17
+ M6 J8
C13 PC88 VDDI13 VSS18
C20 N6 J9
4.7u/16V CE0.1u VDDI14 VSS19
CE68p P15 J10
R15 VDDI15 VSS20
R171 0 XAGND12 R7 J11
XAGND12 10K 1% VDDI16 VSS21
R8 J12
VDDI17 VSS22
R11 J13
VDDI18 VSS23
R12 J15
VDDI19 VSS24
R15 K3
VDDI20 VSS25

2-12
VCC1.2 C17 C19 C16 C18 R16 K6
10u/16V 10u/16V 10u/16V 10u/16V VDDI21 VSS26
VCC3 L4 T15 K8
VDDI22 VSS27
XPWR32 K9
XPWR32 VSS28
MMZ1608S800A + + + + K10
VSS29
+ G7 K11
C10 PC87 VDDY1 VSS30
G8 K12
4.7u/16V CE0.1u VDDY2 VSS31
H7 K13
VDDY3 VSS32
R167 0 XAGND32 J3 L5
XAGND32 VDDY4 VSS33
J7 L6
VDDY5 VSS34
K5 L8
VDDY6 VSS35
K7 L9
VDDY7 VSS36
L3 L10
VDDY8 VSS37
L7 L11
VDDY9 VSS38
M7 L12
PC107 PC108 PC103 PC106 VDDY10 VSS39
N7 L13
CE0.1u CE0.1u CE0.1u CE0.1u VDDY11 VSS40
P7 M8
C21 C22 C8 C14 VDDY12 VSS41
VCC3 M9
10u/16V 10u/16V 10u/16V 10u/16V VSS42
M10
VSS43
G9 M11
VDDX1 VSS44
+ + + + G10 M12
VDDX2 VSS45
G11 M13
VDDX3 VSS46
G12 M15
VDDX4 VSS47
G13 N8
VDDX5 VSS48
G14 N9
VDDX6 VSS49
H14 N10
VDDX7 VSS50
J14 N11
VDDX8 VSS51
K14 N12
VDDX9 VSS52
L14 N13
VDDX10 VSS53
L16 N15
VDDX11 VSS54
M14 N16
PC136 PC105 PC104 PC89 VDDX12 VSS55
N14 P6
CE0.1u CE0.1u CE0.1u CE0.1u VDDX13 VSS56
P8 R6
VDDX14 VSS57
P9 R9
VDDX15 VSS58
P10 R10
VDDX16 VSS59
P11 R13
VDDX17 VSS60
P12 R14
VDDX18 VSS61
P13 T5
VDDX19 VSS62
P14 T16
VDDX20 VSS63

AU1100-400MBD
GREEN ORANGE

L3
MMZ1608S800A

VCC3 TP65 TP66 TP67


PC38 VCC CN13
CE0.1u
5
VCC3 E11 Y13 R213 0
LCLK U0TXD 4
R172 10K D12 W19
LWAIT U0RXD IC27A IC27B 3
C11
LWR0 R230 TP64 2
A11 V12 R214 0 2 1 4 3
LWR1 U1TXD 1
B11 T14 33
LRD0 U1RXD
C10 53398-0590
LRD1 74LVC14 74LVC14 TP115
Y12 R212 0
U3TXD
P17 Y15
LCD_FCK U3RXD IC27C IC27E
M17 U17
LCD_LCK U3CTS R232 TP120
M16 W12 6 5 10 11
LCD_PCK U3RTS
R19 Y19 R221 0 33
LCD_BIAS U3DSR
T17 T11
LCD_LEND U3DTR T27 74LVC14 74LVC14
R20 V17 R217 0
LCD_D0 U3DCD PR_RXD
T20 V16 R218 0
LCD_D1 U3RI IC27D IC27F PR_TXD
N19
LCD_D2 R231 PR_RTS
N18 8 9 12 13
LCD_D3 PR_CTS
N17 W17 R223 15K
MAIN BOARD_Circuit Diagram 9/9

LCD_D4 USBH0P 33
M18 Y18 R222 15K
LCD_D5 USBH0M 74LVC14 74LVC14

4.7K
4.7K
4.7K
4.7K
P16
LCD_D6
R17
LCD_D7
R18 Y20 R220 15K
LCD_D8 USBH1P
T18 V19 R216 15K VCC3
LCD_D9 USBH1M

R160
R161
R196
R197
P19 IC8
LCD_D10
P18 CN1
LCD_D11
T19 U8 N0TXCLK 7 30 8
LCD_D12 N0TXCLK TXC TPRX- RD-
U20 U10 N0TXEN 2 6
LCD_D13 N0TXEN TXEN CT
V20 Y11 N0TXD0 6 7
LCD_D14 N0TXD0 TXD0 RD+
W20 V10 N0TXD1 5 31
LCD_D15 N0TXD1 TXD1 TPRX+
V6 U9 N0TXD2 4 4
LCD_PWM0 N0TXD2 TXD2 GND
U6 V9 N0TXD3 3 5
LCD_PWM1 N0TXD3 TXD3 GND
W11 N0RXCLK 16 33
N0RXCLK RXC TPTX-
Y10 N0RXDV 22 2
N0RXDV RXDV TD-

2-13
T7 W13 N0RXD0 21 3
SDMS0_CLK N0RXD0 RXD0 CT
V5 U11 N0RXD1 20 34 1
SDMS0_CMD N0RXD1 RXD1 TPTX+ TD+
T6 T12 N0RXD2 19
SDMS0_DAT0 N0RXD2 RXD2
V4 T10 N0RXD3 18 9
SDMS0_DAT1 N0RXD3 RXD3 A_LED_R
Y3 Y14 N0CRS 23 VCC3 10
SDMS0_DAT2 N0CRS CRS K_LED_R
Y2 W10 N0COL 1 27 VCC3
SDMS0_DAT3 N0COL COL NC
W4 W9 N0MDC 25 28 12 13
SDMS1_CLK N0MDC MDC RESET A_LED_L FG
W3 Y9 N0MDIO 26 37 11 14
SDMS1_CMD N0MDIO MDIO ANE K_LED_L FG
49.9 1%
49.9 1%
49.9 1%
49.9 1%

Y1 24 38 C7 R9
SDMS1_DAT0 RXER/FXEN DUPLEX 330
T4 VCC3 R108 1.5K 39 J1011F21PNL
SDMS1_DAT1 VCC3 SPEED CE0.1u
W2 C4 R113 4.7K 9 40
SDMS1_DAT2 TRST T22 LED0 RPTR
V3 U19 10 41
SDMS1_DAT3 TDI T30 LED1 LDPS
5.9K 1%

U5 U18 R114 330 12 42


SDMS_MS_EN TDO T24 LED2 RESETB
R107
R156
R157
R158

C2 13 43
TMS T18 LED3 ISOLATE
V18 R112 4.7K 15 44
TCK T28 LED4 MII
V14 R111 4.7K 46
ACSYNC X1
U13 C3 R110 4.7K VCC3 14 47
ACBCLK TESTEN DVDD33 X2

4.7K
4.7K
4.7K
4.7K
4.7K
R106

W14 B6 R109 4.7K 48 C37 C40


ACDO TC0 DVDD33 CE0.1u CE0.1u
T13 C7 29
ACDI TC1 AGND
U14 D8 36 35
ACRST TC2 AVDD33 AGND
A6 VCC3 L2 11
TC3 AGND

R188
R219
R192
R187
R215
MMZ1608S800A 32 17
T29 PWFBOUT AGND
U12 8 45 VCC3
I2SCLK PC137 PWFBIN AGND
V13 W16
I2SWORD SOCLK CE0.1u
U16 W18 L1
I2SDI SODIN T31
W15 Y17 + MMZ1608S800A RTL8201BL
I2SDIO SODOUT C9 C2 C1 PC72 PC1
U15
SODEN 4.7u/16V CE0.1u CE0.1u CE0.1u CE0.1u
VCC3
V15 PC73
IRDATX
Y16 W8 CE0.1u
IRDARX RESVD0
V11 W7 Y1
IRFIRSEL RESVD1
T8 1 4
RESVD2 INH VDD
Y5 2 3 R10 22
RESVD3 GND OUT /RESET_OUT
D7 W5
DMA_REQ0 RESVD4
C8 Y4 FXO-31FL 25.000MHz
DMA_REQ1 RESVD5

IC16B VCC3
AU1100-400MBD PC66
IC1 CE0.1u
1 5
INA VCC
2
INB
3 4 ACT
GND OUTY
SN74LVC1G32DCK
2-3 HEAD BOARD
HEAD BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Board.

2-14
HEAD BOARD_Arrangement Diagram (Soldering Side)

2-15
F0_DAC_A[0..9] FF0_DAC_A[0..9]
F0_DAC_A0 R16 180 FF0_DAC_A0
F0_DAC_A1 R15 180 FF0_DAC_A1
F0_DAC_A2 R14 180 FF0_DAC_A2
F0_DAC_A3 R13 180 FF0_DAC_A3
F0_DAC_A4 R29 180 FF0_DAC_A4
F0_DAC_A5 R30 180 FF0_DAC_A5
F0_DAC_A6 R31 180 FF0_DAC_A6
F0_DAC_A7 R32 180 FF0_DAC_A7
F0_DAC_A8 R33 180 FF0_DAC_A8
F0_DAC_A9 R34 180 FF0_DAC_A9

C115 C117 C119 C102 C104


C_non C_non C_non C_non C_non
C116 C118 C120 C103 C105
C_non C_non C_non C_non C_non

VCC VCC
F0_DAC_B[0..9] FF0_DAC_B[0..9]
CN4
F0_DAC_B0 R12 180 FF0_DAC_B0
139 140
F0_DAC_B1 R11 180 FF0_DAC_B1
137 138
F0_DAC_B2 R10 180 FF0_DAC_B2
135 136
F0_DAC_B3 R9 180 FF0_DAC_B3
133 134
F0_DAC_B4 R23 180 FF0_DAC_B4
131 132
F0_DAC_B5 R24 180 FF0_DAC_B5
129 130
F0_DAC_B6 R25 180 FF0_DAC_B6
127 128
F0_DAC_B7 R26 180 FF0_DAC_B7
125 126
F0_DAC_B8 R27 180 FF0_DAC_B8
123 124
ENC_PHB F0_DAC_B9 R28 180 FF0_DAC_B9
ENC_PHB 121 122
F0_DAC_A0 ENC_PHA
F0_DAC_A0 119 120 ENC_PHA
F0_DAC_A2 F0_DAC_A1
F0_DAC_A2 117 118 F0_DAC_A1
F0_DAC_A4 F0_DAC_A3
F0_DAC_A4 115 116 F0_DAC_A3
F0_DAC_A6 F0_DAC_A5
F0_DAC_A6 113 114 F0_DAC_A5
F0_DAC_A8 F0_DAC_A7
F0_DAC_A8 111 112 F0_DAC_A7
/FF0_DAC_RESET F0_DAC_A9
/FF0_DAC_RESET 109 110 F0_DAC_A9 C109 C111 C113 C98 C100
F0_DAC_LAT1 F0_DAC_LAT0
F0_DAC_LAT1 107 108 F0_DAC_LAT0 C_non C_non C_non C_non C_non
F0_DAC_LAT3 F0_DAC_LAT2
F0_DAC_LAT3 105 106 F0_DAC_LAT2 C110 C112 C114 C99 C101
F0_DAC_B1 F0_DAC_B0
F0_DAC_B1 103 104 F0_DAC_B0 C_non C_non C_non C_non C_non
F0_DAC_B3 F0_DAC_B2
F0_DAC_B3 101 102 F0_DAC_B2
F0_DAC_B5 F0_DAC_B4
F0_DAC_B5 99 100 F0_DAC_B4
HEAD BOARD_Circuit Diagram 1/9

F0_DAC_B7 F0_DAC_B6 F0_DAC_LAT0 R39 180 FF0_DAC_LAT0


F0_DAC_B7 97 98 F0_DAC_B6 F0_DAC_LAT0 FF0_DAC_LAT0
F0_DAC_B9 F0_DAC_B8 F0_DAC_LAT1 R42 180 FF0_DAC_LAT1
F0_DAC_B9 95 96 F0_DAC_B8 F0_DAC_LAT1 FF0_DAC_LAT1
SSCK1 R187 470 R166 470 SSCK0 F0_DAC_LAT2 R55 180 FF0_DAC_LAT2
SSCK1 93 94 SSCK0 F0_DAC_LAT2 FF0_DAC_LAT2
SSCK3 R307 NON R215 470 SSCK2 F0_DAC_LAT3 R68 180 FF0_DAC_LAT3
SSCK3 91 92 SSCK2 F0_DAC_LAT3 FF0_DAC_LAT3
SSI1_A R193 470 R175 470 SSI0_A
SSI1_A 89 90 SSI0_A
SSI3_A R311 NON R223 470 SSI2_A
SSI3_A 87 88 SSI2_A
SSI1_B R194 470 R176 470 SSI0_B
SSI1_B 85 86 SSI0_B
SSI3_B R312 NON R224 470 SSI2_B
SSI3_B 83 84 SSI2_B
LLAT1 R19 470 R37 470 LLAT0
LLAT1 81 82 LLAT0
LLAT3 R142 NON R66 470 LLAT2
LLAT3 79 80 LLAT2 C40 C24
CCH1 R7 470 R35 470 CCH0
CCH1 77 78 CCH0 C_non C_non
CCH3 R140 NON R64 470 CCH2
CCH3 75 76 CCH2 C34 C15
NNCHG1 R1 470 R21 470 NNCHG0
NNCHG1 73 74 NNCHG0 C_non C_non
NNCHG3 R138 NON R62 470 NNCHG2
NNCHG3 71 72 NNCHG2
F1_DAC_A1 F1_DAC_A0
F1_DAC_A1 69 70 F1_DAC_A0
F1_DAC_A3 F1_DAC_A2
F1_DAC_A3 67 68 F1_DAC_A2
F1_DAC_A5 F1_DAC_A4
F1_DAC_A5 65 66 F1_DAC_A4 F1_DAC_A[0..9] FF1_DAC_A[0..9]

2-16
F1_DAC_A7 F1_DAC_A6
F1_DAC_A7 63 64 F1_DAC_A6
F1_DAC_A9 F1_DAC_A8 F1_DAC_A0 R78 180 FF1_DAC_A0
F1_DAC_A9 61 62 F1_DAC_A8
F1_DAC_LAT0 /FF1_DAC_RESET F1_DAC_A1 R77 180 FF1_DAC_A1
F1_DAC_LAT0 59 60 /FF1_DAC_RESET
F1_DAC_LAT2 F1_DAC_LAT1 F1_DAC_A2 R76 180 FF1_DAC_A2
F1_DAC_LAT2 57 58 F1_DAC_LAT1
F1_DAC_B0 F1_DAC_LAT3 F1_DAC_A3 R75 180 FF1_DAC_A3
F1_DAC_B0 55 56 F1_DAC_LAT3
F1_DAC_B2 F1_DAC_B1 F1_DAC_A4 R97 180 FF1_DAC_A4
F1_DAC_B2 53 54 F1_DAC_B1
F1_DAC_B4 F1_DAC_B3 F1_DAC_A5 R98 180 FF1_DAC_A5
F1_DAC_B4 51 52 F1_DAC_B3
F1_DAC_B6 F1_DAC_B5 F1_DAC_A6 R99 180 FF1_DAC_A6
F1_DAC_B6 49 50 F1_DAC_B5
F1_DAC_B8 F1_DAC_B7 F1_DAC_A7 R100 180 FF1_DAC_A7
F1_DAC_B8 47 48 F1_DAC_B7
SSCK4 R233 470 F1_DAC_B9 F1_DAC_A8 R101 180 FF1_DAC_A8
SSCK4 45 46 F1_DAC_B9
SSCK6 R277 470 R263 470 SSCK5 F1_DAC_A9 R102 180 FF1_DAC_A9
SSCK6 43 44 SSCK5
SSI4_A R238 470 R325 NON SSCK7
SSI4_A 41 42 SSCK7
SSI6_A R286 470 R267 470 SSI5_A
SSI6_A 39 40 SSI5_A
SSI4_B R239 470 R330 NON SSI7_A
SSI4_B 37 38 SSI7_A
SSI6_B R287 470 R268 470 SSI5_B
SSI6_B 35 36 SSI5_B
LLAT4 R60 470 R331 NON SSI7_B
LLAT4 33 34 SSI7_B
LLAT6 R105 470 R112 470 LLAT5
LLAT6 31 32 LLAT5 C143 C141 C139 C134 C136
CCH4 R58 470 R136 NON LLAT7
CCH4 29 30 LLAT7 C_non C_non C_non C_non C_non
CCH6 R103 470 R110 470 CCH5
CCH6 27 28 CCH5 C142 C140 C138 C135 C137
NNCHG4 R53 470 R134 NON CCH7
NNCHG4 25 26 CCH7 C_non C_non C_non C_non C_non
NNCHG6 R89 470 R107 470 NNCHG5
NNCHG6 23 24 NNCHG5
21 22 R132 NON NNCHG7 NNCHG7
HEAD_U/D_L HEAD_U/D_H
HEAD_U/D_L 19 20 HEAD_U/D_H F1_DAC_B[0..9] FF1_DAC_B[0..9]
PSFAN_ON HD_POWER
PSFAN_ON 17 18 HD_POWER
TP99 F1_DAC_B0 R82 180 FF1_DAC_B0
HEAD_SENS 15 16 TP110
HEAD_TH R117 F1_DAC_B1 R81 180 FF1_DAC_B1
HEAD_TH 13 14 TP105
0 F1_DAC_B2 R80 180 FF1_DAC_B2
11 12 /F1_POWER_SAVE
P_SIDE TP96 F1_DAC_B3 R79 180 FF1_DAC_B3
P_SIDE 9 10 TP100
R114 F1_DAC_B4 R91 180 FF1_DAC_B4
7 8 TP95
0 F1_DAC_B5 R92 180 FF1_DAC_B5
5 6 /F0_POWER_SAVE
+41V F1_DAC_B6 R93 180 FF1_DAC_B6
3 4
F1_DAC_B7 R94 180 FF1_DAC_B7
1 2

10K
10K
F1_DAC_B8 R95 180 FF1_DAC_B8
R155 TX25-140P-LT-H1 F1_DAC_B9 R96 180 FF1_DAC_B9
22K
VCC3

R115
R118
42V_SENSE

R153
1.0K
C152 C150 C148 C130 C132
C_non C_non C_non C_non C_non
R510 NON C151 C149 C147 C131 C133
C_non C_non C_non C_non C_non
IC500
1
/P_SIDE_SENS 4 F1_DAC_LAT0 R109 180 FF1_DAC_LAT0
/P_SIDE_SENS F1_DAC_LAT0 FF1_DAC_LAT0
2 F1_DAC_LAT1 R116 180 FF1_DAC_LAT1
F1_DAC_LAT1 FF1_DAC_LAT1
F1_DAC_LAT2 R129 180 FF1_DAC_LAT2
74LV1G08 F1_DAC_LAT2 FF1_DAC_LAT2
VCC F1_DAC_LAT3 R144 180 FF1_DAC_LAT3
F1_DAC_LAT3 FF1_DAC_LAT3
PC500

CE0.1u

C84 C64
C_non C_non
C73 C60
C_non C_non
VHV0

VHV0 C1
FF0_DAC_B[0..9] CE0.1u
FF0_DAC_B[0..9]
IC3
FF0_DAC_B0 4 22 VCC
D0 VCC45
FF0_DAC_B1 3 CN1
D1 TR1
FF0_DAC_B2 2 + C3 VHV0
D2 2SC2873 C106 22u/50V 36
FF0_DAC_B3 1 20 VHV0
D3 NPNB CE0.1u 35
FF0_DAC_B4 30 18 GND
D4 FB 34
FF0_DAC_B5 29 16 GND
D5 PNPB R167 R3 TR5 33
FF0_DAC_B6 28 COM0_A
D6 2SC4131 32
FF0_DAC_B7 27 24 1 510 GND
D7 VCC3 R168 31
FF0_DAC_B8 26 COM0_A
D8 43 30
FF0_DAC_B9 25 GND
D9 29
9 COM0_A
DP 28
5 11 VCC3 GND
FF0_DAC_LAT0 LAT DP 27
6 12 COM0_B COM0_B
/FF0_DAC_RESET RST DP 26
13 GND
DP 25
23 15 COM0_B
/F0_POWER_SAVE PSAVE DP R169 R17 24 HEAD0
TP15 17 GND
DP 43 4.7 /0.25W 23
19 COM0_B
DP PC7 22
8 21 GND
DAOUT DP CE0.1u R162 R4 TR6 21
7 VCC
GND3 2SA1746 20
10 10 510 HEAD_TH
GND45 C107 HEAD_TH 19
14 GND
VOUTGND CE0.022u 18
P_SIDE
TR2 P_SIDE 17
FF0_DAC_A[0..9] E09A54RA GND
FF0_DAC_A[0..9] 2SA1213 16
LAT0
LAT0 15
GND
14
CH0
CH0 13
GND
12
NCHG0
NCHG0 11
GND
10
GND
9
SCK0_YA
SCK0_YA 8
IC4 SCK0_ZA
SCK0_ZA 7
FF0_DAC_A0 4 22 SI0_YA
D0 VCC45 SI0_YA 6
FF0_DAC_A1 3 SI0_ZA
D1 TR3 SI0_ZA 5
FF0_DAC_A2 2 SCK0_YB
D2 2SC2873 C7 SCK0_YB 4
FF0_DAC_A3 1 20 SCK0_ZB
D3 NPNB CE0.1u SCK0_ZB 3
FF0_DAC_A4 30 18 SI0_YB
D4 FB SI0_YB 2
FF0_DAC_A5 29 16 SI0_ZB
D5 PNPB R163 R5 TR7 SI0_ZB 1
HEAD BOARD_Circuit Diagram 2/9

FF0_DAC_A6 28
D6 2SC4131 R502
FF0_DAC_A7 27 24 1 510 36FMN-BTK
D7 VCC3 R170 R_non
FF0_DAC_A8 26
D8 43
FF0_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM0_A
RST DP
13
DP
23 15
PSAVE DP R171 R18
TP16 17
DP 43 4.7 /0.25W
19
DP PC8
8 21
DAOUT DP CE0.1u R164 R6 TR8
7
GND3 2SA1746
10 10 510
GND45 C108
14
VOUTGND CE0.022u
E09A54RA TR4

2-17
2SA1213

IC1
LLAT0 2 18 R38 100 R156 0
LLAT0 D1 Q1 LAT0
CCH0 3 17
CCH0 D2 Q2 R36 100 R172 0
NNCHG0 4 16
NNCHG0 D3 Q3 CH0
5 15
D4 Q4 R22 100 R157 0
LLAT1 6 14
LLAT1 D5 Q5 NCHG0
CCH1 7 13
CCH1 D6 Q6 R20 100 R173 0
NNCHG1 8 12
NNCHG1 D7 Q7 LAT1
9 11
D8 Q8 R8 100 R165 0
CH1
1
E1 R2 100 R174 0
19
E2 NCHG1
TC74VHCT541AFT C13 C10 C9 C8 C4 C2

VCC CE100p
CE100p CE100p CE100p
PC1 CE100p CE100p

CE0.1u

VCC3

IC2 TP17 R180 TP12


SSI0_B 1 2 10
SSI0_B 1A 1Y SI0_YB
3
1Z C12
TP18 R179 10 TP11
SSI0_A 7 6 CE220p
SSI0_A 2A 2Y SI0_ZB
5 TP10
2Z TP14 R178 10
SI0_YA
SSCK0 9 10
SSCK0 3A 3Y C11
11 TP13 TP9
3Z R177 10 CE220p
SI0_ZA
15 14 TP2 TP7
4A 4Y R160 10
13
4Z SCK0_YB
4
G C6
12 TP1 TP8
G R161 10 CE220p
SCK0_ZB
HD151031FPEL TP3 TP5
VCC3 R158 10
SCK0_YA
PC6 TP4 TP6 C5
R159 10 CE220p
CE0.1u SCK0_ZA
VHV0
D1
1SS355 FF0_DAC_B[0..9] VHV0
FF0_DAC_B[0..9] C14
IC7 CE0.1u
VCC IC30 VCC3 FF0_DAC_B0 4 22
D0 VCC45
2 4 FF0_DAC_B1 3 VCC
VCC VOUT D1 TR16
FF0_DAC_B2 2 + C23 CN2
D2 2SC2873 C123 NON
1 5 FF0_DAC_B3 1 20 VHV0
CTL NC D3 NPNB CE0.1u 36
+ FF0_DAC_B4 30 18 VHV0
C97 D4 FB 35
3 R151 FF0_DAC_B5 29 16 GND
CE0.33u GND D5 PNPB R203 R48 TR12 34
10K FF0_DAC_B6 28 COM1_A
D6 2SC4131 33
BA33DD0WHFP FF0_DAC_B7 27 24 1 510 GND
D7 VCC3 R190 32
FF0_DAC_B8 26 COM1_A
D8 43 31
C94 C92 FF0_DAC_B9 25 GND
D9 30
CE0.1u(NON) 220u/6.3V 9 COM1_A
DP 29
5 11 VCC3 GND
EEEFK0J221P FF0_DAC_LAT1 LAT DP 28
6 12 COM1_B COM1_B
/FF0_DAC_RESET RST DP 27
13 GND
DP 26
23 15 COM1_B
/F0_POWER_SAVE PSAVE DP R189 R46 25
TP27 17 VCC GND
DP 43 4.7 /0.25W 24
19 COM1_B
DP PC10 23
8 21 GND
DAOUT DP CE0.1u R202 R47 TR11 R500 22
7 VCC
GND3 2SA1746 10K 21
10 10 510 /P_SIDE_SENS
GND45 C122 /P_SIDE_SENS 20 HEAD1
14 GND
VOUTGND CE0.022u 19
HEAD_U/D_H
TR15 R501 33 HEAD_U/D_H 18
E09A54RA HD_SENS
2SA1213 HEAD_SENS 17
HEAD_U/D_L
HEAD_U/D_L 16
GND
C500 15
CE100p LAT1
LAT1 14
GND
13
CH1
HEAD BOARD_Circuit Diagram 3/9

CH1 12
FF0_DAC_A[0..9] GND
FF0_DAC_A[0..9] 11
NCHG1
NCHG1 10
GND
9
IC8 SCK1_ZA
SCK1_ZA 8
FF0_DAC_A0 4 22 SCK1_YA
D0 VCC45 SCK1_YA 7
FF0_DAC_A1 3 SI1_ZA
D1 TR14 SI1_ZA 6
FF0_DAC_A2 2 SI1_YA
D2 2SC2873 C22 SI1_YA 5
FF0_DAC_A3 1 20 SCK1_ZB
D3 NPNB CE0.1u SCK1_ZB 4
FF0_DAC_A4 30 18 SCK1_YB
D4 FB SCK1_YB 3
FF0_DAC_A5 29 16 SI1_ZB
D5 PNPB R201 R45 TR10 SI1_ZB 2
FF0_DAC_A6 28 SI1_YB
D6 2SC4131 R503 SI1_YB 1
FF0_DAC_A7 27 24 1 510
D7 VCC3 R188 R_non
FF0_DAC_A8 26 36FMN-BTK
D8 43
FF0_DAC_A9 25
VCC +41V D9
9
DP
5 11 VCC3
LAT DP
6 12 COM1_A
RST DP
13
+ + DP
PSFAN_ON 23 15
PSAVE DP R195 R43
TP28 17

2-18
C96 C95 CN13 DP 43 4.7 /0.25W
C93 19
C89 CE0.1u CE0.1u DP PC11
470u/63V 1 8 21
220u/10V DAOUT DP CE0.1u R200 R44 TR9
2 7
GND3 2SA1746
3 10 10 510
GND45 C121
4 14
VOUTGND CE0.022u
5
E09A54RA TR13
6
2SA1213
7
8
9
B9P-VH

+41V VHV0
F1 VCC3

IC6 TP35 R198 TP31


01543.15DR SSI1_B 1 2 10
R154 SSI1_B 1A 1Y SI1_YB
CN9 CN11 3
1K/0.5W TR66 VHV1 1Z
1 1 2SJ535 TP36 TP32 C21
F2 R199 10
2 2 SSI1_A 7 6 CE220p
SSI1_A 2A 2Y SI1_ZB
3 5 TP29
5267-02A TO Cooling FAN 2Z TP33 R196 10
4 TH1 R152 01543.15DR
SI1_YA
2.2K/0.5W VHV2 SSCK1 9 10
53398-0490 CN12 SSCK1 3A 3Y C20
103HT F3 11 TP34 TP30
3Z R197 10

3
1 CE220p
SI1_ZA
2 15 14 TP26
4A 4Y TP19 R184 10
2 TR65 01543.15DR 13
NON HD_POWER 4Z SCK1_YB
VHV3 4
G C17
DTC114EK F4 12 TP20 TP25
G R183 10 CE220p
SCK1_ZB
HD151031FPEL

1
TP22 R182 10 TP24
01543.15DR(NON)
SCK1_YA
VCC3
TP21 TP23 C16
PC9 R181 10 CE220p
SCK1_ZA
CE0.1u
VHV1

FF0_DAC_B[0..9] VHV1 C25


FF0_DAC_B[0..9] CE0.1u
IC11
FF0_DAC_B0 4 22
D0 VCC45
FF0_DAC_B1 3 CN3
D1 TR17
FF0_DAC_B2 2 + C26 VHV1
D2 2SC2873 C124 NON 36
FF0_DAC_B3 1 20 VHV1
D3 NPNB CE0.1u 35
FF0_DAC_B4 30 18 GND
D4 FB 34
FF0_DAC_B5 29 16 GND
D5 PNPB R213 R49 TR21 33
FF0_DAC_B6 28 COM2_A
D6 2SC4131 32
FF0_DAC_B7 27 24 1 510 GND
D7 VCC3 R216 31
FF0_DAC_B8 26 COM2_A
D8 43 30
FF0_DAC_B9 25 GND
D9 29
9 COM2_A
DP 28
5 11 VCC3 GND
FF0_DAC_LAT2 LAT DP 27
6 12 COM2_B COM2_B
/FF0_DAC_RESET RST DP 26
13 GND
DP 25
23 15 COM2_B
/F0_POWER_SAVE PSAVE DP R217 R56 24
TP37 17 GND
DP 43 4.7 /0.25W 23
19 COM2_B
DP PC13 22
8 21 GND
DAOUT DP CE0.1u R204 R50 TR22 21 HEAD2
7 GND
GND3 2SA1746 20
10 10 510 ENC_PH_A
GND45 C125 19
14 GND
VOUTGND CE0.022u 18
ENC_PH_B
TR18 17
E09A54RA GND
2SA1213 16
LAT2
LAT2 15
GND
14
CH2
CH2 13
GND
12
NCHG2
NCHG2 11
FF0_DAC_A[0..9] GND
FF0_DAC_A[0..9] 10
GND
9
SCK2_YA
SCK2_YA 8
IC12 SCK2_ZA
SCK2_ZA 7
FF0_DAC_A0 4 22 SI2_YA
D0 VCC45 SI2_YA 6
FF0_DAC_A1 3 SI2_ZA
D1 TR19 SI2_ZA 5
FF0_DAC_A2 2 SCK2_YB
D2 2SC2873 C28 SCK2_YB 4
FF0_DAC_A3 1 20 SCK2_ZB
D3 NPNB CE0.1u SCK2_ZB 3
FF0_DAC_A4 30 18 SI2_YB
HEAD BOARD_Circuit Diagram 4/9

D4 FB SI2_YB 2
FF0_DAC_A5 29 16 SI2_ZB
D5 PNPB R205 R51 TR23 SI2_ZB 1
FF0_DAC_A6 28
D6 2SC4131 R504
FF0_DAC_A7 27 24 1 510 36FMN-BTK
D7 VCC3 R218 R_non
FF0_DAC_A8 26
D8 43
FF0_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM2_A
RST DP
13 VCC
DP
23 15
PSAVE DP R219 R57
TP38 17
DP 43 4.7 /0.25W
19
DP PC14
8 21
DAOUT DP CE0.1u R206 R52 TR24 R185
7
GND3 2SA1746 1.0K
10 10 510
GND45 C126
14
VOUTGND CE0.022u

2-19
E09A54RA TR20
2SA1213 IC5A
R41 2 1 R191
ENC_PHA
100 33
74LVC14
C19
CE1000p IC5C
6 5

IC9
R67 100 R207 0 74LVC14
LLAT2 2 18
LLAT2 D1 Q1 LAT2
CCH2 3 17
CCH2 D2 Q2 R65 100 R220 0 IC5D
NNCHG2 4 16
NNCHG2 D3 Q3 CH2
5 15 8 9
D4 Q4 R63 100 R208 0
LLAT4 6 14
LLAT4 D5 Q5 NCHG2
CCH4 7 13
CCH4 D6 Q6 R61 100 R221 0 74LVC14
NNCHG4 8 12 VCC
NNCHG4 D7 Q7 LAT4
9 11 VCC3
D8 Q8 R59 100 R214 0 IC5E
CH4
1 10 11
E1 R54 100 R222 0 PC2
19
E2 NCHG4 CE0.1u R186
1.0K 74LVC14
TC74VHCT541AFT C38 C35 C33 C32 C29 C27

CE100p IC5F
VCC
CE100p CE100p CE100p 12 13
PC3 CE100p CE100p IC5B
R40 4 3 R192
CE0.1u ENC_PHB 74LVC14
100 33
74LVC14
C18
VCC3 CE1000p

IC10 TP53 R228 10 TP50


SSI2_B 1 2
SSI2_B 1A 1Y SI2_YB
3
1Z C37
TP54 R227 10 TP49
SSI2_A 7 6 CE220p
SSI2_A 2A 2Y SI2_ZB
5 TP48
2Z TP52 R226 10
SI2_YA
SSCK2 9 10
SSCK2 3A 3Y C36
11 TP51 TP47
3Z R225 10 CE220p
SI2_ZA
15 14 TP45
4A 4Y TP40 R211 10
13
4Z SCK2_YB
4
G C31
12 TP39 TP46
G R212 10 CE220p
SCK2_ZB
HD151031FPEL TP41 R209 TP43
10
SCK2_YA
VCC3
TP42 TP44 C30
PC12 R210 10 CE220p
SCK2_ZA
CE0.1u
VHV3

FF0_DAC_B[0..9] VHV3 C69


FF0_DAC_B[0..9] NON
IC13
FF0_DAC_B0 4 22 VCC
D0 VCC45
FF0_DAC_B1 3 CN8
D1 TR49
FF0_DAC_B2 2 + C70 VHV3
D2 NON C156 NON 36
FF0_DAC_B3 1 20 VHV3
D3 NPNB NON 35
FF0_DAC_B4 30 18 GND
D4 FB 34
FF0_DAC_B5 29 16 GND
D5 PNPB R295 R125 TR53 33
FF0_DAC_B6 28 COM3_A
D6 NON 32
FF0_DAC_B7 27 24 NON NON GND
D7 VCC3 R296 31
FF0_DAC_B8 26 COM3_A
D8 NON 30
FF0_DAC_B9 25 GND
D9 29
9 COM3_A
DP 28
5 11 VCC3 GND
FF0_DAC_LAT3 LAT DP 27
6 12 COM3_B COM3_B
/FF0_DAC_RESET RST DP 26
13 GND
DP 25
23 15 COM3_B
/F0_POWER_SAVE PSAVE DP R297 R130 24
TP55 17 GND
DP NON NON 23
19 COM3_B
DP PC16 22
8 21 GND
DAOUT DP NON R292 R126 TR54 21 HEAD3
7 VCC
GND3 NON 20
10 NON NON GND
GND45 C157 19
14 GND
VOUTGND NON 18
GND
TR50 17
NON GND
NON 16
LAT3
LAT3 15
GND
14
CH3
CH3 13
GND
12
NCHG3
NCHG3 11
FF0_DAC_A[0..9] GND
FF0_DAC_A[0..9] 10
GND
9
SCK3_YA
SCK3_YA 8
IC14 SCK3_ZA
SCK3_ZA 7
FF0_DAC_A0 4 22 SI3_YA
D0 VCC45 SI3_YA 6
HEAD BOARD_Circuit Diagram 5/9

FF0_DAC_A1 3 SI3_ZA
D1 TR51 SI3_ZA 5
FF0_DAC_A2 2 SCK3_YB
D2 NON C71 SCK3_YB 4
FF0_DAC_A3 1 20 SCK3_ZB
D3 NPNB NON SCK3_ZB 3
FF0_DAC_A4 30 18 SI3_YB
D4 FB SI3_YB 2
FF0_DAC_A5 29 16 SI3_ZB
D5 PNPB R293 R127 TR55 SI3_ZB 1
FF0_DAC_A6 28
D6 NON R505
FF0_DAC_A7 27 24 NON NON NON
D7 VCC3 R298 R_non
FF0_DAC_A8 26
D8 NON
FF0_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM3_A
RST DP
13
DP
23 15
PSAVE DP R299 R131
TP56 17
DP NON NON
19
DP PC17
8 21
DAOUT DP NON R294 R128 TR56
7
GND3

2-20
10 NON
GND45 NON NON
14 C158
VOUTGND NON
NON TR52
NON

VCC3

IC26 TP133 R316 NON TP128


SSI3_B 1 2
SSI3_B 1A 1Y SI3_YB
3
1Z C81
TP134 R315 NON TP127
SSI3_A 7 6 NON
SSI3_A 2A 2Y SI3_ZB
5 TP126
2Z TP130 R314 NON
SI3_YA
SSCK3 9 10
SSCK3 3A 3Y C80
11 TP129 TP125
3Z R313 NON NON
SI3_ZA
15 14 TP123
4A 4Y TP118 R304 NON
13
4Z SCK3_YB
4
G C76
12 TP117 TP124
G R305 NON NON
SCK3_ZB
NON TP119 R302 TP121
NON
SCK3_YA
VCC3
TP120 TP122 C75
PC24 R303 NON NON
SCK3_ZA
NON
VHV1

FF1_DAC_B[0..9] VHV1
FF1_DAC_B[0..9] C39
IC18 CE0.1u
FF1_DAC_B0 4 22
D0 VCC45
FF1_DAC_B1 3 VCC
D1 TR32
FF1_DAC_B2 2 + C44 CN5
D2 2SC2873 C129 22u/50V
FF1_DAC_B3 1 20 VHV1
D3 NPNB CE0.1u 36
FF1_DAC_B4 30 18 VHV1
D4 FB 35
FF1_DAC_B5 29 16 GND
D5 PNPB R243 R74 TR28 34
FF1_DAC_B6 28 COM4_A
D6 2SC4131 33
FF1_DAC_B7 27 24 1 510 GND
D7 VCC3 R237 32
FF1_DAC_B8 26 COM4_A
D8 43 31
FF1_DAC_B9 25 GND
D9 30
9 COM4_A
DP 29
5 11 VCC3 GND
FF1_DAC_LAT0 LAT DP 28
6 12 COM4_B COM4_B
/FF1_DAC_RESET RST DP 27
13 GND
DP 26
23 15 COM4_B
/F1_POWER_SAVE PSAVE DP R236 R72 25
TP77 17 GND
DP 43 4.7 /0.25W 24
19 COM4_B
DP PC19 23
8 21 GND
DAOUT DP CE0.1u R242 R73 TR27 22
7 GND
GND3 2SA1746 21
10 10 510 VCC
GND45 C128 20 HEAD4
14 GND
VOUTGND CE0.022u 19
GND
TR31 18
E09A54RA GND
2SA1213 17
GND
16
GND
15
LAT4
LAT4 14
GND
13
CH4
CH4 12
FF1_DAC_A[0..9] GND
FF1_DAC_A[0..9] 11
NCHG4
NCHG4 10
GND
9
IC19 SCK4_ZA
SCK4_ZA 8
FF1_DAC_A0 4 22 SCK4_YA
D0 VCC45 SCK4_YA 7
FF1_DAC_A1 3 SI4_ZA
D1 TR30 SI4_ZA 6
FF1_DAC_A2 2 SI4_YA
D2 2SC2873 C43 SI4_YA 5
FF1_DAC_A3 1 20 SCK4_ZB
D3 NPNB CE0.1u SCK4_ZB 4
FF1_DAC_A4 30 18 SCK4_YB
HEAD BOARD_Circuit Diagram 6/9

D4 FB SCK4_YB 3
FF1_DAC_A5 29 16 SI4_ZB
D5 PNPB R241 R71 TR26 SI4_ZB 2
FF1_DAC_A6 28 SI4_YB
D6 2SC4131 R506 SI4_YB 1
FF1_DAC_A7 27 24 1 510
D7 VCC3 R235 R_non
FF1_DAC_A8 26 36FMN-BTK
D8 43
FF1_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM4_A
RST DP
13
DP
23 15
PSAVE DP R234 R69
TP78 17
DP 43 4.7 /0.25W
19
DP PC20
8 21
DAOUT DP CE0.1u R240 R70 TR25
7
GND3 2SA1746
10 10 510
GND45 C127
14
VOUTGND CE0.022u

2-21
E09A54RA TR29
2SA1213

IC16
LLAT5 2 18 R113 100 R252 0
LLAT5 D1 Q1 LAT5
CCH5 3 17
CCH5 D2 Q2 R111 100 R264 0
NNCHG5 4 16
NNCHG5 D3 Q3 CH5
5 15
D4 Q4 R108 100 R253 0
LLAT6 6 14
LLAT6 D5 Q5 NCHG5
CCH6 7 13
CCH6 D6 Q6 R106 100 R265 0
NNCHG6 8 12
NNCHG6 D7 Q7 LAT6
9 11
D8 Q8 R104 100 R262 0
CH6
1
E1 R90 100 R266 0
19
E2 NCHG6
TC74VHCT541AFT C59 C56 C55 C54 C51 C50

VCC
CE100p CE100p CE100p CE100p
PC4 CE100p CE100p

CE0.1u

VCC3

IC15 TP72 R246 TP67


SSI4_B 1 2 10
SSI4_B 1A 1Y SI4_YB
3
1Z C46
TP71 R247 10 TP68
SSI4_A 7 6 CE220p
SSI4_A 2A 2Y SI4_ZB
5 TP65
2Z TP69 R244 10
SI4_YA
SSCK4 9 10
SSCK4 3A 3Y C45
11 TP70 TP66
3Z R245 10 CE220p
SI4_ZA
15 14 TP64
4A 4Y TP57 R232 10
13
4Z SCK4_YB
4
G C42
12 TP58 TP63
G R231 10 CE220p
SCK4_ZB
HD151031FPEL TP60 R230 TP62
10
SCK4_YA
VCC3
TP59 TP61 C41
PC15 R229 10 CE220p
SCK4_ZA
CE0.1u
VHV2

FF1_DAC_B[0..9] VHV2 C47


FF1_DAC_B[0..9] CE0.1u
IC21
FF1_DAC_B0 4 22 VCC
D0 VCC45
FF1_DAC_B1 3 CN6
D1 TR33
FF1_DAC_B2 2 + C48 VHV2
D2 2SC2873 C144 NON 36
FF1_DAC_B3 1 20 VHV2
D3 NPNB CE0.1u 35
FF1_DAC_B4 30 18 GND
D4 FB 34
FF1_DAC_B5 29 16 GND
D5 PNPB R251 R83 TR37 33
FF1_DAC_B6 28 COM5_A
D6 2SC4131 32
FF1_DAC_B7 27 24 1 510 GND
D7 VCC3 R258 31
FF1_DAC_B8 26 COM5_A
D8 43 30
FF1_DAC_B9 25 GND
D9 29
9 COM5_A
DP 28
5 11 VCC3 GND
FF1_DAC_LAT1 LAT DP 27
6 12 COM5_B COM5_B
/FF1_DAC_RESET RST DP 26
13 GND
DP 25
23 15 COM5_B
/F1_POWER_SAVE PSAVE DP R259 R87 24
TP91 17 GND
DP 43 4.7 /0.25W 23
19 COM5_B
DP PC22 22
8 21 GND
DAOUT DP CE0.1u R248 R84 TR38 21 HEAD5
7 VCC
GND3 2SA1746 20
10 10 510 GND
GND45 C145 19
14 GND
VOUTGND CE0.022u 18
GND
TR34 17
E09A54RA GND
2SA1213 16
LAT5
LAT5 15
GND
14
CH5
CH5 13
GND
12
NCHG5
NCHG5 11
FF1_DAC_A[0..9] GND
FF1_DAC_A[0..9] 10
GND
9
HEAD BOARD_Circuit Diagram 7/9

SCK5_YA
SCK5_YA 8
IC22 SCK5_ZA
SCK5_ZA 7
FF1_DAC_A0 4 22 SI5_YA
D0 VCC45 SI5_YA 6
FF1_DAC_A1 3 SI5_ZA
D1 TR35 SI5_ZA 5
FF1_DAC_A2 2 SCK5_YB
D2 2SC2873 C49 SCK5_YB 4
FF1_DAC_A3 1 20 SCK5_ZB
D3 NPNB CE0.1u SCK5_ZB 3
FF1_DAC_A4 30 18 SI5_YB
D4 FB SI5_YB 2
FF1_DAC_A5 29 16 SI5_ZB
D5 PNPB R249 R85 TR39 SI5_ZB 1
FF1_DAC_A6 28
D6 2SC4131 R507
FF1_DAC_A7 27 24 1 510 36FMN-BTK
D7 VCC3 R260 R_non
FF1_DAC_A8 26
D8 43
FF1_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM5_A
RST DP
13
DP
23 15
PSAVE DP R261 R88
TP92 17
DP 43 4.7 /0.25W
19

2-22
DP PC23
8 21
DAOUT DP CE0.1u R250 R86 TR40
7
GND3 2SA1746
10 10 510
GND45 C146
14
VOUTGND CE0.022u
E09A54RA TR36
2SA1213

VCC3

IC17 TP89 R272 TP86


SSI5_B 1 2 10
SSI5_B 1A 1Y SI5_YB
3
1Z C58
TP90 R271 10 TP85
SSI5_A 7 6 CE220p
SSI5_A 2A 2Y SI5_ZB
5 TP84
2Z TP88 R270 10
SI5_YA
SSCK5 9 10
SSCK5 3A 3Y C57
11 TP87 TP83
3Z R269 10 CE220p
SI5_ZA
15 14 TP81
4A 4Y TP74 R256 10
13
4Z SCK5_YB
4
G C53
12 TP73 TP82
G R257 10 CE220p
SCK5_ZB
HD151031FPEL TP75 R254 TP79
10
SCK5_YA
VCC3
TP76 TP80 C52
PC18 R255 10 CE220p
SCK5_ZA
CE0.1u
VHV2

FF1_DAC_B[0..9] VHV2
FF1_DAC_B[0..9] C61
IC23 CE0.1u
FF1_DAC_B0 4 22
D0 VCC45
FF1_DAC_B1 3 VCC
D1 TR48
FF1_DAC_B2 2 + C66 CN7
D2 2SC2873 C155 22u/50V
FF1_DAC_B3 1 20 VHV2
D3 NPNB CE0.1u 36
FF1_DAC_B4 30 18 VHV2
D4 FB 35
FF1_DAC_B5 29 16 GND
D5 PNPB R285 R124 TR44 34
FF1_DAC_B6 28 COM6_A
D6 2SC4131 33
FF1_DAC_B7 27 24 1 510 GND
D7 VCC3 R281 32
FF1_DAC_B8 26 COM6_A
D8 43 31
FF1_DAC_B9 25 GND
D9 30
9 COM6_A
DP 29
5 11 VCC3 GND
FF1_DAC_LAT2 LAT DP 28
6 12 COM6_B COM6_B
/FF1_DAC_RESET RST DP 27
13 GND
DP 26
23 15 COM6_B
/F1_POWER_SAVE PSAVE DP R280 R122 25
TP115 17 GND
DP 43 4.7 /0.25W 24
19 COM6_B
DP PC25 23
8 21 GND
DAOUT DP CE0.1u R284 R123 TR43 22
7 GND
GND3 2SA1746 21
10 10 510 VCC
GND45 C154 20 HEAD6
14 GND
VOUTGND CE0.022u 19
GND
TR47 18
E09A54RA GND
2SA1213 17
GND
16
GND
15
LAT6
LAT6 14
GND
13
CH6
CH6 12
FF1_DAC_A[0..9] GND
FF1_DAC_A[0..9] 11
NCHG6
NCHG6 10
GND
9
IC24 SCK6_ZA
SCK6_ZA 8
FF1_DAC_A0 4 22 SCK6_YA
D0 VCC45 SCK6_YA 7
FF1_DAC_A1 3 SI6_ZA
D1 TR46 SI6_ZA 6
FF1_DAC_A2 2 SI6_YA
D2 2SC2873 C65 SI6_YA 5
FF1_DAC_A3 1 20 SCK6_ZB
D3 NPNB SCK6_ZB 4
HEAD BOARD_Circuit Diagram 8/9

FF1_DAC_A4 30 18 CE0.1u SCK6_YB


D4 FB SCK6_YB 3
FF1_DAC_A5 29 16 SI6_ZB
D5 PNPB R283 R121 TR42 SI6_ZB 2
FF1_DAC_A6 28 SI6_YB
D6 2SC4131 R508 SI6_YB 1
FF1_DAC_A7 27 24 1 510
D7 VCC3 R279 R_non
FF1_DAC_A8 26 36FMN-BTK
D8 43
FF1_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM6_A
RST DP
13
DP
23 15
PSAVE DP R278 R119
TP116 17
DP 43 4.7 /0.25W
19
DP PC26
8 21
DAOUT DP CE0.1u R282 R120 TR41
7
GND3 2SA1746
10 10 510
GND45 C153
14
VOUTGND CE0.022u

2-23
E09A54RA TR45
2SA1213

IC25
LLAT3 2 18 R143 NON R300 NON
LLAT3 D1 Q1 LAT3
CCH3 3 17
CCH3 D2 Q2 R141 NON R308 NON
NNCHG3 4 16
NNCHG3 D3 Q3 CH3
5 15
D4 Q4 R139 NON R301 NON
LLAT7 6 14
LLAT7 D5 Q5 NCHG3
CCH7 7 13
CCH7 D6 Q6 R137 NON R309 NON
NNCHG7 8 12
NNCHG7 D7 Q7 LAT7
9 11
D8 Q8 R135 NON R306 NON
CH7
1
E1 R133 NON R310 NON
19
E2 NCHG7
NON C82 C79 C78 C77 C74 C72

VCC NON NON NON NON NON NON

PC5

NON

VCC3

IC20 TP114 R290 TP108


SSI6_B 1 2 10
SSI6_B 1A 1Y SI6_YB
3
1Z C68
TP113 R291 10 TP109
SSI6_A 7 6 CE220p
SSI6_A 2A 2Y SI6_ZB
5 TP106
2Z TP111 R288 10
SI6_YA
SSCK6 9 10
SSCK6 3A 3Y C67
11 TP112 TP107
3Z R289 10 CE220p
SI6_ZA
15 14 TP104
4A 4Y TP93 R276 10
13
4Z SCK6_YB
4
G C63
12 TP94 TP103
G R275 10 CE220p
SCK6_ZB
HD151031FPEL TP98 R274 TP102
10
SCK6_YA
VCC3
TP97 TP101 C62
PC21 R273 10 CE220p
SCK6_ZA
CE0.1u
VHV3

FF1_DAC_B[0..9] VHV3
FF1_DAC_B[0..9] C83
IC27 NON
FF1_DAC_B0 4 22
D0 VCC45
FF1_DAC_B1 3 VCC
D1 TR64
FF1_DAC_B2 2 + C88 CN10
D2 NON C161 NON
FF1_DAC_B3 1 20 VHV3
D3 NPNB NON 36
FF1_DAC_B4 30 18 VHV3
D4 FB 35
FF1_DAC_B5 29 16 GND
D5 PNPB R329 R150 TR60 34
FF1_DAC_B6 28 COM7_A
D6 NON 33
FF1_DAC_B7 27 24 NON NON GND
D7 VCC3 R324 32
FF1_DAC_B8 26 COM7_A
D8 NON 31
FF1_DAC_B9 25 GND
D9 30
9 COM7_A
DP 29
5 11 VCC3 GND
FF1_DAC_LAT3 LAT DP 28
6 12 COM7_B COM7_B
/FF1_DAC_RESET RST DP 27
13 GND
DP 26
23 15 COM7_B
/F1_POWER_SAVE PSAVE DP R323 R148 25
TP131 17 GND
DP NON NON 24
19 COM7_B
DP PC27 23
8 21 GND
DAOUT DP NON R328 R149 TR59 22
7 GND
GND3 NON 21
10 NON NON VCC
GND45 C160 20 HEAD7
14 GND
VOUTGND NON 19
GND
TR63 18
NON GND
NON 17
GND
16
GND
15
LAT7
LAT7 14
GND
13
CH7
CH7 12
FF1_DAC_A[0..9] GND
FF1_DAC_A[0..9] 11
NCHG7
NCHG7 10
GND
9
IC28 SCK7_ZA
SCK7_ZA 8
HEAD BOARD_Circuit Diagram 9/9

FF1_DAC_A0 4 22 SCK7_YA
D0 VCC45 SCK7_YA 7
FF1_DAC_A1 3 SI7_ZA
D1 TR62 SI7_ZA 6
FF1_DAC_A2 2 SI7_YA
D2 NON C87 SI7_YA 5
FF1_DAC_A3 1 20 SCK7_ZB
D3 NPNB NON SCK7_ZB 4
FF1_DAC_A4 30 18 SCK7_YB
D4 FB SCK7_YB 3
FF1_DAC_A5 29 16 SI7_ZB
D5 PNPB R327 R147 TR58 SI7_ZB 2
FF1_DAC_A6 28 SI7_YB
D6 NON R509 SI7_YB 1
FF1_DAC_A7 27 24 NON NON
D7 VCC3 R322 R_non
FF1_DAC_A8 26 NON
D8 NON
FF1_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM7_A
RST DP
13
DP
23 15
PSAVE DP R321 R145
TP132 17
DP NON NON
19
DP PC28
8 21
DAOUT DP NON R326 R146 TR57
7

2-24
GND3 NON
10 NON NON
GND45 C159
14
VOUTGND NON
NON TR61
NON

VCC3

IC29 TP150R334 TP145


SSI7_B 1 2 NON
SSI7_B 1A 1Y SI7_YB
3
1Z C91
TP149 R335 NON TP146
SSI7_A 7 6 NON
SSI7_A 2A 2Y SI7_ZB
5 TP143
2Z TP147R332 NON
SI7_YA
SSCK7 9 10
SSCK7 3A 3Y C90
11 TP148 TP144
3Z R333 NON NON
SI7_ZA
15 14 TP142
4A 4Y TP135R320 NON
13
4Z SCK7_YB
4
G C86
12 TP136 TP141
G R319 NON NON
SCK7_ZB
NON TP138R318 TP140
NON
SCK7_YA
VCC3
TP137 TP139 C85
PC29 R317 NON NON
SCK7_ZA
NON
2-4 SERVO BOARD
SERVO BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Board.

2-25
SERVO BOARD_Arrangement Diagram (Soldering Side)

2-26
VCC
CN15

1.0K R203
1.0K R207
IC22B 74LVC14
R202 470 1
VCC 4 3 PhA+
R131 220 /XG_A 2
IC22A
/H8S_RESET R206 470 3
2 1 PhB+
R102 LED2 /XG_B 4
VCC3 74LVC14

3
5
1.0K Q2 VCC3
SEL6410E 6
2

1
6
C136 7

F0in
C130

F0out
Mode

/LESSTHANS
/LESSTHANF
/VCS1
CE0.1u 8

CE1000p
CE1000p
C93 DTC114EK PC31

C133
RA3
EXBA10E103J CE0.1u 53398-0890

1
VCC3

R140 10K
R139 10K

2
9
3
8
4
7
5

CE22p
10
CE0.1u

CE18p
C69
C68
Y1
/VRD
6 5
/VHWR To GRIT ENCODER BOARD
7

220
/ENC_CHECK
4 8.0MHz VM
/SerialStart
8
3

R136
9
/PWM_ENin
VCC3 2

SCLK
/MTRERR

RA1
EXBA10E103J
1.8K
1 10
G_CCW
+

33
G_CW

C126

CE1.0u
Cmd_MtoS C91

C94
Cmd_MtoS VD[0..15] 100u/63V
Cmd_StoM
Cmd_StoM
/Cmd_HS_StoM To FEED MOTOR

CE0.22u/50V
/Cmd_HS_StoM

C127

R83
/Cmd_HS_MtoS VCC3

R141
/Cmd_HS_MtoS VCC

VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15
R84 2.2K

CE0.22u/50V
C128 CN18
C67 C71 6 5 CE0.022u IC24
CE1000p CE1000p 1
7 11 10 C86
PC21 GND GND CE0.022u 2
4 100 XPWM+ 12 9

108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
CE0.1u XPWM+ R193 NC NC 3
8 XPWM- 13 8
XPWM- IN2 IN1 R208 FL38 4
3 R183 100 14 7 0.1ohm/1W
BOOT2BOOT1 EXCML20A390 5
9 15 6

RES
Vref OUT1 6

GND
GND
VCC3 2

STBY
VCC3
16 5

XTAL
PC9 SENSE VS 7

RA7
EXBA10E103J
PF6/AS

EXTAL
PF5/RD
PD0/D8
PD1/D9
100

PLLVSS
1 10 PWM_EN 17 4

PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14

PLLVCC
CE0.1u

PF3/LWR
PWM_EN R184 ENABLEOUT2 EXCML20A390

PF4/HWR
PF0/WAIT
18 3 5267-07A
NC NC FL20
19 2

PF7/CLKOUT
C118 NC NC

P50/TXD2/IRQ0
P51/RXD2/IRQ1
R158 1.0K VCC3 20 1

PF2/LCAS/IRQ15
SOL_CURNT GND GND

PF1/UCAS/IRQ14
R156 1.0K 109 72 CE0.22u IC22F
Y_CURNT P52/SCK2/IRQ2 PD7/D15
110 71 VD0 5 6 L6201PS /X_A 12 13 RA24 RA25 VCC3
X_CURNT P53/ADTRG/IRQ3 PE0/D0 /XM_A
VM 111 70 VD1 7 IC22C 74LVC14 1 8 4 5
R145 R157 1.0K PH2/CS6/(IRQ6) PE1/D1 1 8 4 5

P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
112 69 VD2 4 /X_B 6 5 2 7 3 6
PH3/CS7/OE/(IRQ7) PE2/D2 /XM_B 2 7 3 6

RA5
47K 113 68 VD3 8 74LVC14 3 6 2 7
R138 PG4/BREQO PE3/D3 3 6 2 7
114 67 3 /Y_A 10 11 4 5 1 8

CE0.022u
CE0.022u
CE0.022u
10K PG5/BACK VCC3 /Y_A 4 5 1 8
115 66 VD4 9 R123 100K 0.1% IC22D 74LVC14
R137 PG6/BREQ PE4/D4 IC22E EXBV8V102J
116 65 VD5 2 /Y_B 8 9 EXBV8V470J

CE0.022u
10K(NON) VCC3 PE5/D5 /Y_B

C98
C95
C99
C96

R146 2.2K
R143 470
R147 470
R144 470
EXBA10E103J
117 64 VD6 10 1 IC26C 74LVC14
P40/AN0 PE6/D6 3403A

12K 0.1% R211


12K 0.1% R210
118 63 VD7 - 9
P41/AN1 PE7/D7
119 62 VFWE 8
P42/AN2 FWE VFWE X_CURNT
SERVO BOARD_Circuit Diagram 1/4

120 61 + 10
P43/AN3 P61/TMRI1/DREQ1/IRQ9 T27
121 60
CE1000p
CE1000p
CE1000p
CE1000p

VREF P60/TMRI0/DREQ0/IRQ8 T26


122 59
AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15) SolPWM

R215
123 58
T19 P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14) FANPWM2
124 57 VCC +15 VM
C110
C111
C112
C113

T23 P45/AN5 P25/PO5/TIOCB4/(IRQ13) T30

100K 0.1%
125 56 T33

R216 4.7K 0.1%


R209 4.7K 0.1%
P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12) T29 To SCAN MOTOR
126 55 VM
P47/AN7/DA1 P23/PO3/TIOCD3/(IRQ11) Y_PWMMinus
10

127 54
R197
R198
15K

53398-0590 T24 P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) Y_PWM VCC


VCC 128 53
R93 10K T28 P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9) FANPWM1
CN9 129 52 CN17
R90 10K P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) T36 /ENC_CHECK
2
1

130 51
C125
1 P57/AN15/DA3/IRQ7 P17/PO15/TIOCB2/TCLKD/EDRAK3 /Y_A 1
131 50 VCC3
CE0.1u
2 AVSS P16/PO14/TIOCA2/EDRAK2 INTDDA R88 R87 D80 R121 2
R92 1.0K 132 49
C135 C134

DAN202K 0.1ohm/1W
D76

3 NC P15/PO13/TIOCB1/TCLKC /Y_B 10K 10K 3


133 48 10 1
4 P35/SCK1/(OE) P14/PO12/TIOCA1 4
3

R91 2.2K 134 47 2

monitor
5 P34/SCK0 GND T37 10K FL19 5
R120
CE0.22u/50V CE0.22u/50V

135 46 9 VCC IC31


P33/RXD1 P13/PO11/TIOCD0/TCLKB /X_A R173 0.1ohm/1W EXCML20A390 6

RA8
FS30ASJ-2
UDZS16B

DDA_CLK 136 45 3 11 7 C122


DDA_CLK GND P12/PO10/TIOCC0/TCLKA /X_B VDD VB Q10 7
DDA_MtoS 137 44 8 IC20
DDA_MtoS P32/RXD0/IrRXD P11/PO9/TIOCB0 XPWM- 22 CE0.22u/50V 8
DDA_StoM 138 43 4 2 18 R175 12 8

2-27
DDA_StoM P31/TXD1 P10/PO8/TIOCA0 XPWM+ YP_PWM D1 Q1 22 HIN HO EXCML20A390
139 42 7 3 17 R174 14 5267-08A
P30/TXD0/IrTXD P75/EDACK1/(DACK1) YP_DIR D2 Q2 LIN R205 22 FL21

EXBA10E103J
140 41 5 6 4 16 R172 22 13 6
P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) /PWM_EN D3 Q3 22 SD VS
141 40 5 15 R171 +15
C78 C79 P81/EDREQ3/(IRQ1) IC12 P73/ETEND1/(TEND1) YM_PWM D4 Q4 22
142 39 6 14 R170 15 3 Q7
CE1000p CE1000p P82/ETEND2/(IRQ2) VCC3 SelPWMMode YM_DIR D5 Q5 VSS VCC R191 22
T32 T31 T35 T34 143 38 7 13

5
7
4
8
3
9
2
10
MD0 NMI Y_DIR D6 Q6 FS30ASJ-2
C108

144 37 8 12 4 1
CE1000p
C109
CE0.1u

MD1 H8S/267X-QFP144 WDTOVF MtrPower


9
D7 Q7
11 VCC 10
N.C LO

SCLK
RA9 D8 Q8 N.C
EXBA10E103J 16 2
N.C COM
VCC3 1 5

6
1
CPU ID:0001 E1 PC13 N.C C116
19 9
E2 CE0.1u N.C CE0.1u

33
PC20 74VHCT541 IR2112S
CE0.1u +15 VM

CE1000p
VM

CE1000p
CE1000p
VCC3 PC10

CE1000p
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
CE0.1u
R196
15K

C72
C74
C76
C77
YP_DIR

YM_DIR

1
2
3
4
5
6
7
8
9
YP_PWM
C124

YM_PWM
/PWM_EN

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
R81 R80

Y_DIR
/PWM_ENin
CE0.1u
10 R195

TDI_1 R161

TCK
2
1

10K NON VCC3


JP1 D79
Pad DAN202K
D75
C132 C131

VCC3 1
R122 100K 0.1%
3

VCC IC30
2 11 7

VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15
CE0.22u/50V CE0.22u/50V

6
1
6
1
12
11
10
9
8
7
6
5
4
3
2
1
VDD VB
R213 12K 0.1%
R212 12K 0.1%

Q9 IC26D
UDZS16B

CE0.22u/50V C121 3403A


VA[0..15] FS30ASJ-2
RA14 RA13 3 12 8 - 13
VFWE HIN HO

I/O
I/O
I/O
I/O
I/O
I/O
I/O

NC
EXBA10E103J EXBA10E103J 13 48 14 14

SolPh
SolDecay

T39
T45
T41
T38
T44
T40
TDI

/SOL_EN
/X_A I/O

TCK
I/O G_CCW LIN R204 22 Y_CURNT

GND
14 47 13 6 12

5
7
4
8
3
9
2
5
7
4
8
3
9
2
+
/X_B I/O I/O G_CW SD VS

10
10
R79

CLK0/I0
15 46 +15
0 /XM_A I/O I/O PWM_EN
16 45 15 3

Test0 T46
Test1 T42
Test2
Test3
Test4
Test5
Test6
Test7
/XM_B I/O I/O Y_PWM VSS VCC
R214
4.7K 0.1%

17 44 Q6
VCC3 I/O Mode R190 22 FS30ASJ-2
PC26 18 IC17 43 4 1 VCC

VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15
C107
CE0.1u

NC GND N.C LO
100K 0.1%

CE1.0u 19 M4A3-64/32-TQFP48 42 PC12 10


VA[0..15] GND NC N.C
R124 4.7K 0.1%
R125

20 41 CE1.0u 16 2
/XG_A I/O VCC3 N.C COM
VCC3 21 40 5
/XG_B I/O I/O Y_PWMMinus N.C C115
22 39 9
/RESET I/O I/O T56 N.C CE0.1u
23 38

VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
/SRVBRD_RESET I/O I/O T57
24 37 IR2112S
/H8S_RESET I/O I/O T54

21
23
24
25
26
1
2
3
4
5
6
7
8
9
10
28
I/O
I/O
I/O
TMS
CLK1/I1
NC
GND
TDO
I/O
I/O
I/O
I/O

R103
2.2K

25
26
27
28
29
30
31
32
33
34
35
36

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
C97

A10
A11
A12
A13
A14
CE0.1u

VCC3
IC11
CY7C1399

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
WE
CS
OE
GND
TMS
TDO

11
12
13
15
16
17
18
19
27
20
22
14
T49
T48
T51
T50
T53
T52
T55

SelPWMMode

VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15
/VRD

/VCS1

/VHWR
VD[0..15]

VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15

10
2
9
3
8
4
7
5
RA2
EXBA10E103J
VCC3

1
6
VCC3
VCC VMTD VCC3

C92

10K
10K
10K
+ 100u/63V TP82 R49
IC23
isp Down load TP143 TP81 VCC3 10K
TP165 TP163
MTD2005F VMTD CN5
TP161 TP164 TP169 TP166
19 1 VCC
VCC VMMA TP168 TP167 TP160 1
24 14

R113
R114
R111
ALM VMMB D82 2 TDO
To INKTANK BOARD
D1FS6 CN13 TP142 TP140
SolDecay 3 TDI
26 3 TP80 TP79 TP77 TP141 TP139 VCC

/StepDrvEnable
SolPh PHA OUT1 1 4
R181 NON 17 7 D81 FL17 CN8
PHB OUT2 EXCML20A390 2 5
/SOL_EN 18 8 D1FS6 D74
DECAY OUT3 R117 3 6 TMS 1
12 D1FS6 1.0ohm/1W FL18 SerCtrg_CLK
SolPWM OUT4 EXCML20A390 4 7 2
R180 0 SerCtrg_LOAD
5 8 TCK 3
27 28 D73 SerCtrg_OUT
R179 ENA A LG A 6 R46 4
VCC3 16 15 D1FS6 53398-0890 SerCtrg_IN
NON TP162 R112 10K ENA B LG B PinchPos 7 10K 5
HS1 IC9 R89 100
GND /Crop_ON 8 6
23 HS2 SerTU_CLK 2 18
VREFA GND CropSens 9 D1 Q1 C75
20 2 SerTU_LOAD 3 17 52808-0691
R178 C114 VREFB NC 10 D2 Q2 CE470p
25 4 SerTU_OUT 4 16
CR NC 11 D3 Q3
VCC 6 FANPWM2 NC SerTU_IN 5 15
NON NON NC R110 NON 12 D4 Q4
22 9 6 14
VSA NC D5 Q5
11 52808-1291 T63 T5 T6 T7 Ser500_CLK 7 13 VCC
NC D6 Q6
13 Ser500_LOAD 8 12
NC D7 Q7 TP69 TP65
21 Ser500_OUT 9 11 PC15 VCC

RSA
NC
RSB
VSB D8 Q8 TP71 TP66 TP62
+27 VCC CN3
Serial_IN

R188
10K
C88 1 CE0.1u

CE820p
SerTU_STORE

5
R192 220 Serial_OUT E1 1

13
10
CE0.1u 19 R38

CE3900p
PC16 E2 10K 2

4
IC26A CE1.0u 3
74VHCT541

C119
R116
R118

12K 0.1%
Serial_LOAD 4
3

C117
0(NON)
fo r TU

/RD
R189 0 + CropSens Serial_CLK 5

R182
100K 0.1% 1 R119 R39 100
CropMark 6
2 100 VCC3
IC26B - C87 RX1 C34 CE470p 7
- 6
SOL_CURNT 7 3403A CE470p 100K 53398-0790

R201
12K 0.1%
SOL_CURNT

11
+ 5
3403A

100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
CN6

R199
VCC
TP89
TP90
TP91
TP92

I5
A[1..4] 1

100K 0.1%
1 75
GND GND 2

GND
GND
GND
GND
GND
GND
2 74

VCC3
VCC3
TDI TDI TDO TDI_1 3

R200 4.7K 0.1%


R115 4.7K 0.1%
I/O4 A8
I/O3 A6
I/O2 A4
I/O1 A2
I/O0 A0
A1 3 73

I/O7 A14
I/O6 A12
I/O5 A10
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O8 A1 TRST 4

I/O58 D10
I/O57 D12
I/O56 D14
A2 4 72 Ser500_IN R82 100
D[0..3] I/O9 A3 I/O55 D1 5
A3 5 71 CE470p
I/O10 A5 I/O54 D3 Serial_STORE 6
A4 6 70
TP95
TP96
TP97
TP98
TP99

I/O11 A7 I/O53 D5 C70 /StepDrvEnable1 7


D0 7 69
I/O12 A9 I/O52 D7 T9 /SensCov 8
D1 8 68 R150 100
I/O13 A11 I/O51 D9 T10 MtrADcy 9
D2 9 67
I/O14 A13 I/O50 D11 T12 C101 CE470p MtrA_PA 10
R85 33 D3 10 66
I/O15 A15 I/O49 D13 T13 MtrA_PB 11
11 65
CLK32 I1/CLK0 I/O48 D15 T15 12
12 64
VCC3 I4/CLK3 T16 13
PC18 13 63
TP101
TP102
TP106
TP107

CE1.0u GND GND Mstep2A 14


D17 14 62 PC19
DE3L20U /CS2 I1/CLK1 VCC3 CE1.0u Mstep2B 15
SERVO BOARD_Circuit Diagram 2/4

+41 VMTD VM 15 61
Mstep0A I/O16 B15 I3/CLK2 T20 16
VCC 16 60
Mstep0B I/O17 B13 I/O47 C15 T21 Sol_Rush 17
17 59
R101 Mstep1A I/O18 B11 IC10 I/O46 C13 MtrW_1_ Sol_Hold 18
R176 18 58
1K/0.5W D72 Mstep1B I/O19 B9 I/O45 C11 MtrW_0_ 19
CN16 + C90 Q4 19 57 VCC
Comment: 2SJ535 PTZ43A 47/1W Mstep_Hold I/O20 B7 I/O44 C9 20
20 56
TP125
TP126
TP129
TP130
TP131
TP132

1 100u/25V T22 I/O21 B5 M4A3-64/64 TQFP100 I/O43 C7 MtrI3_1_ RST 21


21 55
2 T25 I/O22 B3 I/O42 C5 MtrI3_0_ R86 SEL2 22
22 54
3 R165 I/O23 B1 I/O41 C3 10K SEL1 23
+27 R177 23 53
4 100 TMS TMS I/O40 C1 MtrI2_1_ R142 SEL 24
+41 47/1W 24 52
5 R155 TCK TCK ENABLE 100 25
25 51
6 2.2K/0.5W Q5 GND GND Ctrg_RXD 26

GND
GND
I/O24 B14
IO/25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND
2SK2796S C73 Ctrg_TXD 27
B6P-VH
CE470p 28
2

26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
+ 52808-2891
C89 1 3

3
100u/63V VCC3

1.0K
2 Q3

C82
1000u/63V
MtrPower
+ +41 +27 VCC VCC3

2-28
1
6

C105
DTC114EK CN14
CE470p

R162
RA6

1
1
PC17 EXBA10E102J
2

/LWR
CE1.0u
2
9
3
8
4
7
5

3
10

MtrH_0_
MtrH_1_
MtrI0_0_
MtrI0_1_
MtrI1_0_
MtrI1_1_
MtrI2_0_

MtrC0_0_
MtrC0_1_
MtrC1_0_
MtrC1_1_
4
MtrWDcy 5
MtrI3Dcy 6
MtrI2Dcy 7
MtrI1Dcy 8
MtrI0Dcy 9
VCC3 VCC3
MtrHDcy
5267-09A
R163 R104 MtrC1Dcy
To MAIN BOARD R164 CX1
1.0K 1.0K MtrC0Dcy
CN11 NON NON T69 +27 VCC
IC19A IC19B
52808-2591 VCC3 IC21
T59 2 1 1 2 3 4
1 DDA_CLK PC30 VDD OUT /RESET
150
22K

2 R60 TP145
T60 3 5 1.2ohm/1W
3 Cmd_StoM CE0.1u GND Cd C83 74LVC14 74LVC14 TP144 TP146
T61
4 Cmd_MtoS D42 D2FS6(NON)
R99
R98
R151 150
R149 22K

T62 RN5VD29A VCC3 Sensor(Reserve)


5 /Cmd_HS_StoM CE0.1u TP93 TP75 R148 100
T67
6 /Cmd_HS_MtoS PC29 C37 @/SensR0
+ CN10
7 10u/100V(NON) @/SensR1
T68 IC28 R97 100
8 DDA_StoM +FAN 1
T73 VCC3 CE0.1u 1 8 L1
9 DDA_MtoS Source1 Drain1 -FAN TP138 2
T74 D78 2 7
10 INTDDA 1SS355 Gate1 Drain1 L RCH895-181K(NON) TP152 TP153 3
3 6
11 TP137 TP133 Source2 Drain2 D51 D2FS6 C80 C100 4
T75 4 5
12 /LESSTHANS TP136 TP135 Gate2 Drain2 TP85 TP78 5

R187
R186
R185
T76 RA4
13 /LESSTHANF C42 CE470p CE470p 6
T77 VCC Q8 VCC3 EXBV8V101J UPA1759 + CN4
14 /MTRERR 10u/100V
T78 1 3 4 5 53398-0690(NON)
15 /SRVBRD_RESET IN OUT @FanFA 4 5 1
T79 3 6 L2

10K
10K
10K
16 /SerialStart R194 @Fan0 3 6 2
T80 2 + 2 7 To HEAD BOARD
17 /Crop_ON GND 10K @FANPWM1 2 7 L RCH895-181K 3
T81 1 8
18 PinchPos @FANPWM2 1 8 Therm 4
uPC2933T
19 D70 D2FS6
T82 TP94 53398-0490
20 CropMark
C85 C123 TP88 TP105
21 C53
T83 100u/25V CE0.1u + CN7
22 F0out 10u/100V
T84 IC27
23 F0in 1
1 8 L3
24 Source1 Drain1 2 To FAN JUNCTION BOARD
D77 2 7
25 Gate1 Drain1 L RCH895-181K 3
3 6
Source2 Drain2 D69 D2FS6
1SS355 4 5 53398-0390
Gate2 Drain2
IC25 T85
+27 TA7815 +15 UPA1759 C58 +
1 2 10u/100V
VI VO
L4

GND
C129 C120 L RCH895-181K
+
CE0.1u C84 CE0.1u

3
100u/25V

+27
D52 TP100
D1FL20U(NON) TP3
TP134
IC29
Sol_+
R134 100 1 8
Source1 Drain1 Sol_-
2 7
@Sol_ Gate1 Drain1 D1FL20U(NON)
3 6
T8 Source2 Drain2
4 5 D71
Gate2 Drain2 T2
R135 TP124
UPA1759(NON)
0
VCC3

8
7
6
5
8
7
6
5

10K
10K
RA18

8
7
6
5
RA16
EXBV8V103J

1 8
2 7
3 6
4 5
1
2
3
4
EXBV8V102J
TP147

1
2
3
4
1
2
3
4
TP157 TP155

R133
R95
/H8S_RESET /StepDrvEnable
/RD
/HWR
/LWR
VCC3
C104 C102 MtrW_PB
MtrW_PA
To MOTSENS JUNCTION BOARD CE18p CE22p R154 220 C103 MtrH_PB
CE0.1u MtrH_PA
CN1
26 +A_I0 Y2
8.0MHz T17
25 +B_I0 R100
24 -A_I0
1.8K
23 -B_I0 CLK32
22 +A_I1 /SensWOrg D[0..15]
VCC
21 +B_I1
IC16 IC13
20 -A_I1 /CS1
VCC3 VCC3 D0 11 21 A1 D8 11 21 A1
19 -B_I1 R130 /CS2 I/O0 A0 I/O0 A0
D1 12 23 A2 D9 12 23 A2
18 +A_I2 220 I/O1 A1 I/O1 A1
D2 13 24 A3 D10 13 24 A3

1
6
1
6
17 +B_I2 LED1 I/O2 A2 I/O2 A2
D3 15 25 A4 D11 15 25 A4
16 -A_I2 I/O3 A3 I/O3 A3
RA21 RA12 D4 16 26 A5 D12 16 26 A5
15 -B_I2 I/O4 A4 I/O4 A4
EXBA10E103J EXBA10E103J D5 17 1 A6 D13 17 1 A6

3
14 +A_I3 TP156 I/O5 A5 I/O5 A5
SEL6410E D6 18 2 A7 D14 18 2 A7

2
9
3
8
4
7
5
2
13 +B_I3 TP158 TP159 I/O6 A6 I/O6 A6

10
2 D7 19 3 A8 D15 19 3 A8
12 -A_I3 Q1 I/O7 A7 I/O7 A7
4 A9 4 A9
11 -B_I3 A8 A8

33
TP58 DTC114EK 27 5 A10 27 5 A10

D8 10
D9
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
10 Sol_+ /LWR WE A9 /HWR WE A9
TP76 6 A11 6 A11

1
9 Sol_- A10 A10
20 7 A12 20 7 A12
8 /CS1 CS A11 CS A11
T4 T14 LED 8 A13 8 A13
7 A12 A12

R153
T11 T18 SEL VCC3 22 9 A14 22 9 A14
6 TP2 TP1 SEL /RD OE A13 OE A13

D8
D9
D10
D11
D12
D13
D14
VCC SEL1 10 A15 10 A15
5 SEL1 A14 A14
VCC3 VCC3
4 Cmd_StoM
R12 100 14 28 14 28
3 @/SensWOrg Cmd_MtoS GND VCC3 GND VCC3
2 R11 100 @/SensC0 /Cmd_HS_StoM
VCC3 PC23 CY7C1399 PC25 CY7C1399 PC24

108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
1 /Cmd_HS_MtoS CE0.1u CE0.1u CE0.1u
52808-2691 PC28
SEL2

RES
C7 C6 RST

GND
GND
CE0.1u

STBY
VCC3

XTAL
SERVO BOARD_Circuit Diagram 3/4

PF6/AS

EXTAL
PF5/RD
PD0/D8
PD1/D9
CE470p CE470p

PLLVSS

PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14

PLLVCC
PF3/LWR
PF4/HWR
PF0/WAIT

PF7/CLKOUT

P50/TXD2/IRQ0
P51/RXD2/IRQ1
VCC3 VCC3

PF2/LCAS/IRQ15
A[1..16]

PF1/UCAS/IRQ14
VCC3 109 72 D15
P52/SCK2/IRQ2 PD7/D15
VCC3 110 71 D0
P53/ADTRG/IRQ3 PE0/D0
R109 10K 111 70 D1 D0 10 1

1
6
PH2/CS6/(IRQ6) PE1/D1

P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
R159

P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
C106 R108 10K 112 69 D2 D1 2
10K PH3/CS7/OE/(IRQ7) PE2/D2
RA23 CE1.0u 113 68 D3 D2 9
R160 PG4/BREQO PE3/D3
EXBA10E103J 114 67 D3 3
PG5/BACK VCC3
VCC T66 115 66 D4 D4 8

2
9
3
8
4
7
5
10K(NON) PG6/BREQ PE4/D4

10
116 65 D5 D5 4
VCC3 PE5/D5

12K 0.1% R166


117 64 D6 D6 7

RA11
EXBA10E103J

1
6
Therm P40/AN0 PE6/D6
118 63 D7 D7 5 6
T72 P41/AN1 PE7/D7
RA22 119 62
T65 P42/AN2 FWE FWE
EXBA10E103J 120 61
T71 P43/AN3 P61/TMRI1/DREQ1/IRQ9 MtrI3_PB
121 60

2
9
3
8
4
7
5
T64 VREF P60/TMRI0/DREQ0/IRQ8 MtrI3_PA

2-29
10
122 59
T70 AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15) T43
123 58
/SensCov P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14) T47
124 57
Serial_IN P45/AN5 P25/PO5/TIOCB4/(IRQ13) Mstep2B
125 56
P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12) Mstep2A
126 55 VCC
P47/AN7/DA1 P23/PO3/TIOCD3/(IRQ11) Mstep1B
IC18 127 54
P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) Mstep1A
2 18 /SensC0 128 53 PC11
@/SensC0 D1 Q1 P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9) Mstep0B
3 17 /SensC1 129 52
@/SensC1 D2 Q2 /SerialStart P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) Mstep0A
4 16 /SensCVOrg 130 51 CE0.1u
@/SensCVOrg D3 Q3 P57/AN15/DA3/IRQ7 IC15 P17/PO15/TIOCB2/TCLKD/EDRAK3
5 15 131 50
@/SensWOrg D4 Q4 /SensWOrg AVSS P16/PO14/TIOCA2/EDRAK2 Sol_Rush
6 14 132 49
@/SensHOrg D5 Q5 NC P15/PO13/TIOCB1/TCLKC Sol_Hold TP154
7 13 133 48 IC14
@/SensR0 D6 Q6 P35/SCK1/(OE) P14/PO12/TIOCA1 Mstep_Hold
8 12 /SensHOrg 134 47 /StepDrvEnable 2 18
@/SensR1 D7 Q7 P34/SCK0 GND D1 Q1 /StepDrvEnable1
9 11 135 46 3 17
D8 Q8 P33/RXD1 H8S/267X-QFP144 P13/PO11/TIOCD0/TCLKB MtrADcy D2 Q2 /StepDrvEnable2
136 45 4 16
GND P12/PO10/TIOCC0/TCLKA D3 Q3 @Sol_
1 137 44 5 15
E1 Ctrg_RXD P32/RXD0/IrRXD P11/PO9/TIOCB0 D4 Q4 @Fan0
19 VCC3 138 43 6 14
E2 P31/TXD1 P10/PO8/TIOCA0 D5 Q5 @FanFA
139 42 7 13
Ctrg_TXD P30/TXD0/IrTXD P75/EDACK1/(DACK1) MtrI2_PB Serial_CLK FANPWM1 D6 Q6 @FANPWM1
74LVC541 PC14 140 41 8 12
P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) MtrI2_PA Serial_LOAD FANPWM2 D7 Q7 @FANPWM2
141 40 9 11
P81/EDREQ3/(IRQ1) P73/ETEND1/(TEND1) MtrI1_PB Serial_OUT D8 Q8
CE0.1u 142 CPU ID:0010 39
P82/ETEND2/(IRQ2) VCC3 MtrI1_PA Serial_STORE
143 38 1
MD0 NMI E1
144 37 19
MD1 WDTOVF E2
VCC VCC3
PC22 74VHCT541
8
7
6
5

10K
10K
To MOTSENS JUNCTION BOARD
5
7
4
8
3
9
2
10

CE0.1u
8
7
6
5

RA10
CN2 RA15
1
2
3
4

EXBV8V103J
TP74 EXBA10E102J
26 +A_C0

R168
R167
TP73 VCC3
1
2
3
4
6
1

25 +B_C0 PC27
TP68 CN12
24 -A_C0
TP64

MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
23 -B_C0 5 IC19E IC19D CE0.1u
TP57
22 +A_W 4
TP53 11 10 9 8

1
2
3
4
5
6
7
8
9
21 +B_W 3

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

TP40 Monitor
20 -A_W 2
TP39
19 -B_W 1 74LVC14 74LVC14
TP38
18 +A_C1 R169 10K MtrI0_PB
TP37 53398-0590
17 +B_C1 MtrI0_PA
TP36
16 -A_C1

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
TP34
15 -B_C1 IC19C T58
TP29
14 +A_H A[1..16]
TP26 5 6
13 +B_H
TP23 VCC3
12 -A_H MtrC1_PB
TP18

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
11 -B_H 74LVC14 MtrC1_PA
TP27
10 +FAN IC19F R105 R106 MtrC0_PB
TP30

5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
9 -FAN 10K NON MtrC0_PA
13 12
8 MtrA_PB
JP2 VCC3 RA20 RA19
7 MtrA_PA
Pad EXBA10E103J EXBA10E103J Serial_LOAD
6 TP19TP17TP8 74LVC14
10K

VCC 1

6
1
6
1

5
10K

4
R9 100 2
5
7
4
8
3
9
2
10

3 @/SensCVOrg
2 R10 100 @/SensC1
R13 100 3 RA17
1 @/SensHOrg FWE
EXBA10E102J
R152
R132

52808-2691
6
1

R107
C5 C8 C9
0
CE470p CE470p CE470p
VCC VCC

R96 R94
1.0K T1 1.0K T3

/StepDrvEnable1 /StepDrvEnable2
VCC VMTD VCC VMTD VCC VMTD

PC3 C26 PC1 C12 PC5 C36


CE0.1u CE0.1u CE0.1u
TP43 CE0.22u/50V TP9 CE0.22u/50V TP148 CE0.22u/50V
TP10
TP44 IC3 C32 IC1 C18 TP120 IC5 C35
TP42 MTD2005 VMTD TP5 MTD2005 VMTD TP150 MTD2005F VMTD
MtrI0_PA MtrI2_PA MtrH_PA
25 8 CE0.22u/50V 25 8 CE0.22u/50V PUMP 3 19 1 CE0.22u/50V WIPER HEIGHT
MtrI0_PB VCC VMMA MtrI2_PB VCC VMMA MtrH_PB VCC VMMA
3 20 D9 PUMP1 3 20 D1 24 14 D34
MtrI0Dcy ALM VMMB FL16 MtrI2Dcy ALM VMMB FL8 MtrHDcy ALM VMMB
D1FS6 TP63 EXCML20A390 D1FS6 TP32 EXCML20A390 D1FS6 FL25 EXCML20A390
5 10 5 10 26 3
TP54 PHA OUT1 +A_I0 TP21 PHA OUT1 +A_I2 TP112 PHA OUT1 +A_H
23 12 D26 23 12 D18 17 7
R128 PHB OUT2 +B_I0 R126 PHB OUT2 +B_I2 R50 PHB OUT2 D35 +B_H
24 14 D11 D1FS6 24 14 D3 D1FS6 18 8 D38
MtrI0_0_ DECAY OUT3 -A_I0 MtrI2_0_ DECAY OUT3 -A_I2 MtrH_0_ DECAY OUT3 D1FS6 -A_H
3.3K 18 D1FS6 3.3K 18 3.3K 12 D1FS6
C24 OUT4 TP59 FL15 -B_I0 OUT4 D1FS6 TP28 FL7 -B_I2 C46 OUT4 FL24 -B_H
R30 R14 C10 R53
1.0K 6 7 1.0K 6 7 1.0K 27 28
CE0.047u TP45 ENA A LG A D28 EXCML20A390
CE0.047u TP11 ENA A LG A D20 EXCML20A390
CE0.047u TP84 ENA A LG A D39 EXCML20A390
22 21 D10 D1FS6 22 21 D2 D1FS6 16 15 D36
TP41 ENA B LG B TP4 ENA B LG B TP83 ENA B LG B D1FS6
9 D1FS6 9 HS1 D1FS6
NC TP72 FL14 NC D1FS6 TP35 FL6 GND FL23
2 15 2 15 23 HS2
VREFA NC VREFA NC VREFA GND
26 16 26 16 20 2
TP46 VREFB NC D27 EXCML20A390 TP12 VREFB NC D19 EXCML20A390 TP119 VREFB NC D37 EXCML20A390
4 19 D12 D1FS6 4 19 D4 D1FS6 25 4 D40
R33 CR NC R17 CR NC R51 CR NC D1FS6
VCC D1FS6 VCC VCC 6 D1FS6
MtrI0_1_ TP67 FL13 MtrI2_1_ D1FS6 TP33 FL5 MtrH_1_ NC FL22
3.3K 1 27 3.3K 1 27 3.3K 22 9
VSA VSB VSA VSB VSA NC
R32 C27 R16 C13 R54 C47 11
R31 D29 EXCML20A390 R15 D21 EXCML20A390 R52 NC D41 EXCML20A390
1.0K 1.0K 1.0K 13 D1FS6
D1FS6 D1FS6 NC
CE0.047u 10K CE0.047u 10K CE0.047u 10K 21

RSA
PG
RSB
RSA
PG
RSB
RSA
NC
RSB
VSB

5
R40 220 R41 220

11
13
17
11
13
17
13
10
C25 C20 C21 C11 C1 C2 C45 C40 C41
R22 R25 220 CE3900p R1 R4 220 CE3900p CE820p CE820p
CE3900p CE820p CE820p CE820p CE820p
220 220
R42 1.0ohm/1W R43 1.0ohm/1W
R23 R24 R2 R3
0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W
SERVO BOARD_Circuit Diagram 4/4

VCC VMTD VCC VMTD VCC VMTD

PC4 C30 PC2 C16 PC7 C52


CE0.1u CE0.1u CE0.1u
TP49 CE0.22u/50V TP13 CE0.22u/50V TP149 CE0.22u/50V
TP14
TP50 IC4 C33 IC2 C19 TP111 IC7 C51
TP48 MTD2005 VMTD TP7 MTD2005 VMTD TP151 MTD2005F VMTD
MtrI1_PA MtrI3_PA MtrW_PA
25 8 CE0.22u/50V 25 8 CE0.22u/50V PUMP4 19 1 CE0.22u/50V WIPER
MtrI1_PB VCC VMMA MtrI3_PB VCC VMMA MtrW_PB VCC VMMA
3 20 D13 PUMP2 3 20 D5 24 14 D53
MtrI1Dcy ALM VMMB FL12 MtrI3Dcy ALM VMMB FL4 MtrWDcy ALM VMMB FL33
D1FS6 TP70 EXCML20A390 D1FS6 TP31 EXCML20A390 D1FS6 EXCML20A390
5 10 5 10 26 3
TP55 PHA OUT1 +A_I1 TP22 PHA OUT1 +A_I3 TP110 PHA OUT1 +A_W
23 12 D30 23 12 D22 17 7 D54
R129 PHB OUT2 +B_I1 R127 PHB OUT2 +B_I3 R69 PHB OUT2 +B_W
24 14 D15 D1FS6 24 14 D7 D1FS6 18 8 D57 D1FS6
MtrI1_0_ DECAY OUT3 -A_I1 MtrI3_0_ DECAY OUT3 -A_I3 MtrW_0_ DECAY OUT3 -A_W
3.3K 18 D1FS6 3.3K 18 D1FS6 3.3K 12 D1FS6
OUT4 TP61 FL11 -B_I1 OUT4 TP25 FL3 -B_I3 OUT4 FL32 -B_W

2-30
C28 C14 C62
R34 R18 R72
1.0K 6 7 1.0K 6 7 1.0K 27 28
TP51 ENA A LG A D32 EXCML20A390
CE0.047uTP15 ENA A LG A D24 EXCML20A390
CE0.047u TP104 ENA A LG A D58 EXCML20A390
CE0.047u 22 21 D14 D1FS6 22 21 D6 D1FS6 16 15 D55 D1FS6
TP47 ENA B LG B TP6 ENA B LG B TP103 ENA B LG B
9 D1FS6 9 D1FS6 HS1 D1FS6
NC TP60 FL10 NC TP24 FL2 GND FL31
2 15 2 15 23 HS2
VREFA NC VREFA NC VREFA GND
26 16 26 16 20 2
TP52 VREFB NC D31 EXCML20A390 TP16 VREFB NC D23 EXCML20A390 TP118 VREFB NC D56 EXCML20A390
4 19 D16 D1FS6 4 19 D8 D1FS6 25 4 D59 D1FS6
R37 CR NC R21 CR NC R70 CR NC
VCC D1FS6 VCC D1FS6 VCC 6 D1FS6
MtrI1_1_ TP56 FL9 MtrI3_1_ TP20 FL1 MtrW_1_ NC FL30
3.3K 1 27 3.3K 1 27 3.3K 22 9
VSA VSB VSA VSB VSA NC
R36 C31 R20 C17 R73 C63 11
R35 D33 EXCML20A390 R19 D25 EXCML20A390 R71 NC D60 EXCML20A390
1.0K 1.0K 1.0K 13
D1FS6 D1FS6 NC D1FS6
CE0.047u 10K CE0.047u 10K CE0.047u 10K 21

RSA
PG
RSB
RSA
PG
RSB
RSA
NC
RSB

VSB
5

R61 220 R62 220

11
13
17
11
13
17
13
10

C29 C15 C3 C61 C56 C57


CE3900p R26 R29 220 C23 CE3900p R5 R8 220 C4 CE3900p CE820p CE820p
C22
CE820p CE820p CE820p
220 220
CE820p
R63 0.68ohm/1W R64 0.68ohm/1W
R27 R28 R6 R7
0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W

VCC VMTD VCC VMTD

PC8 C55 PC6 C39


CE0.1u CE0.1u
TP108 CE0.22u/50V TP109 CE0.22u/50V
TP127
IC8 C54 TP123 IC6 C38
TP116 MTD2005F VMTD TP117 MTD2005F(NON) VMTD
MtrC0_PA MtrC1_PA
19 1 CE0.22u/50V CAP UP/DOWN 19 1 CE0.22u/50V Rese rve
MtrC0_PB VCC VMMA MtrC1_PB VCC VMMA
24 14 D61 24 14 D43
MtrC0Dcy ALM VMMB FL37 MtrC1Dcy ALM VMMB
D1FS6 EXCML20A390 D1FS6(NON) FL29EXCML20A390
26 3 26 3
TP122 PHA OUT1 +A_C0 TP113 PHA OUT1 +A_C1
17 7 D62 17 7
R74 PHB OUT2 +B_C0 R55 PHB OUT2 D44 +B_C1
18 8 D65 D1FS6 18 8 D47
MtrC0_0_ DECAY OUT3 -A_C0 MtrC1_0_ DECAY OUT3 D1FS6(NON) -A_C1
3.3K 12 D1FS6 3.3K 12
C65 OUT4 FL36 -B_C0 C49 OUT4 D1FS6(NON) FL28 -B_C1
R77 R58
VMTD 1.0K 27 28 1.0K 27 28
CE0.047uTP115 ENA A LG A D66 EXCML20A390
CE0.047u TP87 ENA A LG A D48 EXCML20A390
16 15 D63 D1FS6 16 15 D45
TP114 ENA B LG B TP86 ENA B LG B D1FS6(NON)
HS1 D1FS6 HS1
GND FL35 GND D1FS6(NON) FL27
+ C81 23 HS2 23 HS2
1000u/63V VREFA GND VREFA GND
20 2 D64 20 2
TP128 VREFB NC EXCML20A390 TP121 VREFB NC D46 EXCML20A390
25 4 D67 D1FS6 25 4 D49
R75 CR NC R56 CR NC D1FS6(NON)
VCC 6 D1FS6 VCC 6
MtrC0_1_ NC FL34 MtrC1_1_ NC D1FS6(NON) FL26
3.3K 22 9 3.3K 22 9
VSA NC VSA NC
R78 C66 11 R59 C50 11
R76 NC D68 EXCML20A390 R57 NC D50 EXCML20A390
1.0K 13 1.0K 13
NC D1FS6 NC D1FS6(NON)
CE0.047u 10K 21 CE0.047u 10K 21
RSA
NC
RSB
RSA
NC
RSB

VSB VSB
5
5

R65 220 R66 220 R44 220 R45 220


13
10
13
10

C64 C59 C60 C48 C43 C44


CE3900p CE820p CE820p CE3900p CE820p CE820p

R67 0.68ohm/1W R68 0.68ohm/1W R47 R48


1.0ohm/1W(NON) 1.0ohm/1W(NON)
2-5 SUB BOARD
SUB BOARD A_Arrangement Diagram (Component Side)

It indicates the version of the Board.

2-31
+5 VHV0 +5 VHV1

P
P
P
P
C501 + C502 C5 + C2 C503 + C504 C6 + C3
CE0.1u 22u/16V CE0.1u 10u_50V CE0.1u 22u/16V CE0.1u 10u_50V

M
M
M
M
VHV0 +5 VHV0 +5 VHV1
CN2 CN3 CN4
1
VHV0 0 HEAD 1
VHV0
1
VHV1 2 HEAD
VHV0 +5 VHV0 VHV0 1 HEAD VHV1 +5 VHV1
2 2 2
GND GND +5 VHV0 GND
3 3 3
GND COM1_A GND
4 C514 4 COM1_A 4 C516
COM0_A GND COM2_A
5 COM0_A NoMount 5 C515 5 COM2_A NoMount
GND CN15 COM1_A GND CN16
6 6 NoMount 6
COM0_A TP74 VHV0 GND CN8 COM2_A TP76 VHV1
7 21 7 7 21
GND GND COM1_A TP45 VHV0 GND GND
8 20 8 COM1_B 21 8 20
COM0_A COM0_B GND GND COM2_A COM2_B
9 19 9 20 9 19
GND GND COM1_B COM1_B GND GND
10 18 10 19 10 18
COM0_B COM0_B GND GND COM2_B COM2_B
11 COM0_B 17 11 18 11 COM2_B 17
GND GND COM1_B COM1_B GND GND
12 16 12 17 12 16
COM0_B COM0_B GND GND COM2_B COM2_B
13 15 13 16 13 15
GND TP62TP63TP64 GND COM1_B COM1_B GND TP4 TP5 TP6 GND
14 14 14 15 14 14
COM0_B CHECK0 GND TP43 TP42 TP41 GND COM2_B CHECK2
15 CHECK0 13 15 14 15 CHECK2 13
GND VCC VCC CHECK1 GND VCC
16 12 16 HD_SENS CHECK1 13 16 12
VCC NCHG0 /P_SIDE_SENS VCC GND NCHG2
17 11 17 12 17 11
HEAD_TH_BU GND GND NCHG1 ENC_PHA GND
18 10 18 11 18 10
GND LAT0 HEAD_U/D_H GND GND LAT2
19 9 19 10 19 9
P_SIDE GND HD_SENS LAT1 ENC_PHB GND
20 8 20 9 20 8
GND CH0 HEAD_U/D_L GND GND CH2
21 7 21 8 21 7
LAT0 GND GND CH1 LAT2 GND
22 6 22 7 22 6
GND NC LAT1 GND GND NC
23 5 23 6 23 5
CH0 SCK0_ZB GND NC CH2 SCK2_ZB

FROM Head Board


To Head0 Module
FROM Head Board
FROM Head Board
To Head2 Module

24 4 24 5 24 4
GND SCK0_YB CH1 SCK1_ZB

To Head1 Module
GND SCK2_YB
25 3 25 4 25 3
NCHG0 SI0_ZB GND SCK1_YB NCHG2 SI2_ZB
26 2 26 3 26 2
GND SI0_YB NCHG1 SI1_ZB GND SI2_YB
27 1 27 2 27 1
GND GND SI1_YB GND
28 28 1 28
SCK0_YA 52808-21 SCK1_ZA SCK2_YA 52808-21
29 29 29
SCK0_ZA TP54 TP53 TP52 TP51 SCK1_YA TP32TP33TP34TP44 52808-21 SCK2_ZA TP19TP20TP21TP35
30 30 30
SI0_YA SI1_ZA SI2_YA
31 31 31
SI0_ZA SI1_YA SI2_ZA
32 32 32
SCK0_YB SCK1_ZB SCK2_YB
33 33 33
SCK0_ZB SCK1_YB SCK2_ZB
34 34 34
SI0_YB SI1_ZB SI2_YB
35 35 35
SI0_ZB SI1_YB SI2_ZB
36 36 36
SUB BOARD A_Circuit Diagram 1/3

36FMN-BTK +5 36FMN-BTK 36FMN-BTK +5


+5
C517 C519
NoMount C518 NoMount
NoMount

TP75 CN18 TP77 CN19


GND TP47 CN11 GND
21 21
COM0_A GND COM2_A
20 21 20
GND COM1_A GND
19 20 19
COM0_A GND COM2_A
18 19 18
GND COM1_A GND
17 18 17
COM0_A GND COM2_A
16 17 16
GND COM1_A GND
15 16 15
GND GND GND
14 15 14
HEAD_TH GND NC
13 14 13
VCC NC VCC
12 13 12
GND VCC GND
11 12 11
NCHG0 GND NCHG2
10 11 10

2-32
GND NCHG1 GND
9 10 9
LAT0 GND LAT2
8 9 8
TP58 TP57 TP56 TP55 GND LAT1 TP12 TP11 TP10 TP9 GND
7 8 7
CH0 TP2 TP1 TP8 TP7 GND CH2
6 7 6
NC CH1 NC
5 6 5
SCK0_YA NC SCK2_YA
To Head2 Module

To Head0 Module
4 5 4
SCK0_ZA SCK1_YA SCK2_ZA

To Head1 Module
3 4 3
SI0_YA SCK1_ZA SI2_YA
2 3 2
SI0_ZA SI1_YA SI2_ZA
1 2 1
SI1_ZA
1
52808-21 52808-21
52808-21
+5
ENC_PHA
+5 /P_SIDE_SENS
ENC_PHB

P
C9 + C511 HEAD_U/D_H
+5
CE0.1u
22u/16V

M
IC1A HEAD_U/D_L
BA-10358F

8
R6
P

3 + C512
R4
++
1 0
2 22u/16V
M

0 -
-

4
R7 +5
10K_1%

R5 NoMount

+5_out
R12 TR1 R13
NoMount

1
0 (DTB123EK) NoMount
(1.0K)
/P_SIDE_SENS 2 CN21
IC1B R10 R11 1

3
BA-10358F 2

8
5
NoMount NoMount 3
PRINT CARRIAGE BOARD 1/3
(82) (100)
++
7 NoMount
6 R14 (53261-03)
- VR1
- 0
(22K)

4
NoMount
R9 0

C11
R8 NoMount
NoMount (CE1000p)
C10 (3.3K)
NoMount
(CE1000p)

A
D1
NoMount

K
(1SS355)

A
D2
NoMount

K
(1SS355)
+5 VHV2 +5 +5

P
P
P
P
C505 + C506 C7 + C4 C507 + C508 C509 + C510
CE0.1u 22u/16V CE0.1u 10u_50V CE0.1u 22u/16V CE0.1u 22u/16V

M
M
M
M
VHV1 +5 VHV2 +5
CN5 VHV2 +5 CN7
VHV1 CN6 VHV2
1 4 HEAD 1
VHV1 VHV2 5 HEAD VHV2 6 HEAD
2 1 2
GND +5 VHV1 VHV2 +5 VHV2 GND +5 VHV2
3 2 3
COM4_A GND COM6_A
4 COM4_A 3 4 COM6_A
GND GND GND
5 C520 4 C521 5 C522
COM4_A COM5_A COM6_A
6 NoMount 5 COM5_A NoMount 6 NoMount
GND CN9 GND CN17 GND CN10
7 6 7
COM4_A TP46 VHV1 COM5_A TP22 VHV2 COM6_A TP39 VHV2
8 COM4_B 21 7 21 8 COM6_B 21
GND GND GND GND GND GND
9 20 8 20 9 20
COM4_B COM4_B COM5_A COM5_B COM6_B COM6_B
10 19 9 19 10 19
GND GND GND GND GND GND
11 18 10 18 11 18
COM4_B COM4_B COM5_B COM5_B COM6_B COM6_B
12 17 11 COM5_B 17 12 17
GND GND GND GND GND GND
13 16 12 16 13 16
COM4_B COM4_B COM5_B COM5_B COM6_B COM6_B
14 15 13 15 14 15
GND TP16TP17TP18 GND GND TP61 TP68 TP67 GND GND TP36TP37TP38 GND
15 14 14 14 15 14
GND CHECK3 CHECK3 COM5_B CHECK4 CHECK4 GND CHECK5 CHECK5
16 13 15 13 16 13
VCC VCC GND VCC VCC VCC
17 12 16 12 17 12
GND NCHG4 VCC NCHG5 GND NCHG6
18 11 17 11 18 11
GND GND GND GND GND GND
19 10 18 10 19 10
GND LAT4 GND LAT5 GND LAT6
20 9 19 9 20 9
GND GND GND GND GND GND
21 8 20 8 21 8
GND CH4 GND CH5 GND CH6
22 7 21 7 22 7
LAT4 GND LAT5 GND LAT6 GND
23 6 22 6 23 6
GND NC GND NC GND NC
24 5 23 5 24 5
CH4 SCK4_ZB CH5 SCK5_ZB CH6 SCK6_ZB
To Head6 Module

FROM Head Board


To Head4 Module
FROM Head Board
To Head5 Module
FROM Head Board
25 4 24 4 25 4
GND SCK4_YB GND SCK5_YB GND SCK6_YB
26 3 25 3 26 3
NCHG4 SI4_ZB NCHG5 SI5_ZB NCHG6 SI6_ZB
27 2 26 2 27 2
GND SI4_YB GND SI5_YB GND SI6_YB
28 1 27 1 28 1
SCK4_ZA GND SCK6_ZA
29 28 29
SCK4_YA TP15 TP14 TP13 TP3 52808-21 SCK5_YA 52808-21 SCK6_YA TP27 TP26 TP25 TP24 52808-21
30 29 30
SI4_ZA SCK5_ZA TP66 TP65 TP70 TP69 SI6_ZA
31 30 31
SUB BOARD A_Circuit Diagram 2/3

SI4_YA SI5_YA SI6_YA


32 31 32
SCK4_ZB SI5_ZA SCK6_ZB
33 32 33
SCK4_YB SCK5_YB SCK6_YB
34 33 34
SI4_ZB SCK5_ZB SI6_ZB
35 34 35
SI4_YB SI5_YB SI6_YB
36 35 36
SI5_ZB
36
36FMN-BTK 36FMN-BTK
+5 36FMN-BTK +5 +5

C523 C524 C525


NoMount NoMount NoMount

TP48 CN12 TP23 CN20 TP40 CN13


GND GND GND
21 21 21
COM4_A COM5_A COM6_A
20 20 20
GND GND GND
19 19 19
COM4_A COM5_A COM6_A
18 18 18
GND GND GND

2-33
17 17 17
COM4_A COM5_A COM6_A
16 16 16
GND GND GND
15 15 15
GND GND GND
14 14 14
NC NC NC
13 13 13
VCC VCC VCC
12 12 12
GND GND GND
11 11 11
NCHG4 NCHG5 NCHG6
10 10 10
GND GND GND
9 9 9
LAT4 LAT5 LAT6
8 8 8
TP50 TP49 TP60 TP59 GND TP71TP72TP73TP78 GND TP30TP31 TP29 TP28 GND
7 7 7
CH4 CH5 CH6
6 6 6
NC NC NC
5 5 5

To Head4 Module
SCK4_YA SCK5_YA SCK6_YA
To Head5 Module
To Head6 Module

4 4 4
SCK4_ZA SCK5_ZA SCK6_ZA
3 3 3
SI4_YA SI5_YA SI6_YA
2 2 2
SI4_ZA SI5_ZA SI6_ZA
1 1 1
52808-21 52808-21 52808-21

+5
P

+ C513
22u/16V
M

+5_out

+5 PC501
+5_out PC502 CE0.1u +5_out
CE0.1u R503 10K
R506 R502 10K
IC501B

14
NoMount 4 CHECK3
R508 IC501D
IC502 12 6
33 CHECK2
5 1 11 5
HD_SENS VCC

3
2 13 +5_out
R507 2 4 3 TC74VHCT08 R501 10K
GND TC74VHCT08 IC501A

7
C500 NoMount 1 R500 10K
CE100p TR500
HD74LV1GT08A 3
DTC114EK CHECK1

1
2
CHECK0
TC74VHCT08 +5_out
IC501C
9 R505 10K
8 R504 10K
10 CHECK5
CHECK4
TC74VHCT08

PRINT CARRIAGE BOARD 2/3


+5 LED1
+5
R1 A K

P
C526 + C527 470
+5_out SEL6410E
CE0.1u 22u/16V R26

M
NoMount

+5 UV27B
CN23 +5
CN24 +5_out CN1
1
TP79
1 R509 2 1
+5 C528
2 3 COM0_A 2
Therm_Fault_B 10K CE0.1u
3 4 COM0_B 3
4 5 COM1_A 4

3
R510
5 47K COM1_B 5
2 5268-05
6 TR501 COM2_A 6
7 DTC114EK COM2_B 7 To D-Picks_1
TP80 CN25 LAMP L
8 COM4_A 8

1
TR502
9 1 COM4_B 9

3
DTC114EK IC503
10 2 COM5_A 10

3
2 4 3
11 Y IN0 3 COM5_B 11

P
5 1 2
12 VCC IN1 C529 + C530 4 COM6_A 12
+5_out 2 6
13 GND IN2 TR503 CE0.1u 22u/16V 5 COM6_B 13

1
TP81

M
14 DTC114EK 6 14

1
TP82 HD74LV1GW57A TP83
15
Therm_Fault_A C531 5268-06A 53398-14
16
Lamp_connect CE0.1u
17
18
@Lamp_Enable_B +5
19 R511 47K
TP84
20
@Lamp_Enable_A
21 R512 100
Therm_Fault_B
SUB BOARD A_Circuit Diagram 3/3

22
UV27B
23
UV27A
24 C532
CN26
25 CE470p

P
+ +5_out
26 1
UV27B UV27A +5 CN28
27 C533 C534 R513 2
C535

M
28 CE0.1u 10u_50V 3 1
10K CE0.1u
29 4 2
30 5 3

3
31 4
To D-Picks_2
2 5268-05
32 TR504
53398-04
33 DTC114EK
TP85 CN27 LAMP R
34

1
UV27A
35 1
TP86
36 2

3
R514 100 3

P
P
36FMN-BTK + 2
C536 + C537 4
C538 C539 TR505 CE0.1u 22u/16V 5

M
M
CE0.1u 10u_50V C540 DTC114EK 6

1
TP87 +5 +5_out
CE470p
5268-06A

2-34
R15 R16
NoMount 0
+5
R516 47K

Therm_Fault_A
C1
CE0.1u
R2 R3
1.0K 1.0K
CN14
C544
NoMount 1
(CE10p) CN30 HEAD_U/D_H 2
3
1 To HEAD UP/DOWN SENSOR
4
2
HEAD_U/D_L 5
D3 NoMount 6 SSR1000
+5 1SS355
L1 (5268-02)
UV27A VHV0 K A 53261-06 RELAY,SSR AQ1208
NoMount
R17 (EXCML16A270U)
R18 IC2 +5_out
R19 10K
NoMount 1 8
INPUT-
INPUT+
LOAD2
LOAD1

0 S1 D1

P
2 7 + +5 CN1000
G1 D1 +5 +5_out
4
3
2
1

3 6 R22 1
R23 S2 D2 +5
R24 4 5 C8 C12 10K

M
33 G2 D2 R1000 2
P

3
47K CE0.1u 22u/16V C1000 + C1001 3
2 UPA1774 R20 R21 CN1001 0
10u_16V CE0.1u C1002

P
+ Q1 0 NoMount B2P3-VH
M

1 NoMount
+5 TP1000 R1001
C14 R25 DTC114EK 2 (CE0.1u)

1
C13 10K

M
10u_50V NoMount 3 R1002
CE0.1u CN22 22K
3

5267-03
1 1 CN1002
ENC_PHA 2 Q1000
3 To LINEAR ENCODER BOARD DTC123JM 1
ENC_PHB 4 2
2

3
53261-04
4
B2(4-2 3)P-VH

CN1003
1
2
3
4
B2(4-2 3)P-VH

PRINT CARRIAGE BOARD 3/3

ENERGY BOARD
SUB BOARD B_ Arrangement Diagram (Component Side)



It indicates the version of the Board.

2-35
A C JU N C T IO N BO A R D +3.3 +5

P
P
+ +
C87 C88 C85 C86
220u_6.3V CE0.1u 220u_35V CE0.1u

M
M
CN13 CN14
CN67
1 1
2 2 1
3 3 2
4 3
B2P3-VH +27
from SERVO BOARD 4
B2(4-2 3)P-VH 5
CN15 6
CN14 7
+41

P
1 +
2 8
C84 C83 +27 +5
9

P
3 + 220u_50V CE0.1u

M
B2P3-VH 5267-09 C81 C82
R101 R104
100u_63V CE0.1u

M
NoMount NoMount
CN16 (0) (0)
1
2
3 +5
R105 NoMount (0) IC22A
NoMount D18
IC22B NoMount R109

K
8
(B2P3-VH) D17 NoMount
NoMount (NJM3404AM) NoMount (33)

8
NoMount (1SS355) 3
(NJM3404AM)
(1SS355) 5 K A 1

A
C75
7 R106 2 +5
NoMount
6 NoMount
R98 0 (CE0.1u)

K
4
T39 (10K_0.1%)
R99 R107(0)

4
+27 T40 R115
10K C71 NoMount R110 R112
D16 NoMount

A
NoMount NoMount NoMount
+5 NoMount C73 (3.3K_0.1%)
(CE0.01u) (33K_0.1%) (2K_0.1%)
(PTZ4.7B) NoMount
C68 C72
R102 C69 R97 (CE0.022u)
NoMount R113 NoMount R108

P
1.2K CE0.1u + 10K
NoMount (CE0.1u) NoMount
+5
(10K) (18K_0.1%) R114
C77

M
SUB BOARD B_Circuit Diagram 1/4

C76 C74 NoMount


10u_16V
CE0.01u CE0.1u (2.2K_0.1%) R121
T29 T30 IC21
R100 NoMount
+41 1 20 +5 CN68
33K A0 VCC (10K_0.1%)
2
A1 R111 1
3 15 T32 R84 33 0
A2 /CS 2 from MOTSENS JUNCTION BOARD
4 17 T34 R86 33
R79 R80 A3 ADDRESS 3
R103 C70 5 18 T35 R87 33 C78
NoMount NoMount A4 I/O_CLK 4
2.7K CE0.1u 6 19 T36 R88 0 CE0.1u
(0) (0) A5 EOC
7 16 T33 R85 0 R122 53014-04
A6 DATA_OUT
8 13 10K
A7 VREF - R120
9 14
A8 VREF+ T31 10K_0.1%
11
A9
12 10
R83 A10 GND
R82
0 0 TLC1543IDB C58 C59 C60 IC23
CE100p CE100p CE100p HD74LV1GT14ACME
C56 C57
4 3
NoMount NoMount Y GND
+3.3 2
A
5 1
VCC NC

2-36
CN64
C89
DATA_OUT CE470p C90
1 C47 CE0.1u
+5
2 CE0.1u
to SERVO BOARD 3
+5
EOC
4
CN10 5 R130

20
IC17 +5 CN63
6 R81 0 100
1 18 2 T21 R67 33
V+ Y1 A1 1
53398-06 2 17 3 T22 R68 33

VCC
V- Y2 A2 2

P
3 + 16 4 T23 R69 33
NC Y3 A3 3
15 5 T24 R71 33 (reserve)
Y4 A4 4
NoMount C54 C55 14 6 T25 R73 33

M
Y5 A5 5
(LM4040AIM3-4.1/NOPB) 10u_16V CE0.1u 13 7 T26
Y6 A6 6
12 8 T27
Y7 A7
11 9 T28 NoMount
Y8 A8
R70 10K (53398-06)
1 R72 10K
E1
19

GND
CN69 E2 C51 C49
to UV JUNCTION BOARD @reserve_FAN CE100p CE100p C46
1 CN65

10
C50 C48 CE100p
2 reserve_CLK T19
CN9 IC16 CE100p CE100p 28
reserve_LOAD T17
NoMount TC74VHCT541AFT 27
reserve_OUT T20
(53398-02) 26 from SERVO BOARD
reserve_IN T18
25
CN66
24 CN6
@Lamp_Enable_A R117 33 +5
1 R90 1.0K 23
@Lamp_Enable_B R116 33
2 22
@/sleep
3 C62 21
@Lamp_power_ON IC18 R76 33 /sleep
4 CE0.1u 20
slow_power_ON 1 5 AD_CS
to UV JUNCTION BOARD 5 OE VCC 19
Lamp_connect R119 33 T41 2 C52 AD_ADD
6 A 18
Therm_Fault_A R118 100 T37 3 4 CE100p
CN4 7 GND Y 17
Therm_Fault_B R95 100 T38
8 16
HD74LV1G126A R75 0 reserve_FAN
15
53014-08 R77 33 Lamp_power_ON
+3.3 14
R92 1.0K
R78 10K 13
C53 Lamp_Enable_A
R74 10K 12
C64 CE100p Lamp_Enable_B
IC19 11
C80 C79 C65 CE0.1u
1 5 10
CE0.1u CE470p CE470p OE VCC
2 9
A AD_CLK
3 4 8
GND Y R89 470 relay_ON
7
R91 33 @Therm_Fault_A
HD74LV1G126A 6
R93 33 @Therm_Fault_B
5
+3.3
R94 1.0K 4
@Lamp_connect
3
slow_power_ON
C67 2
IC20 R131 R96 10K
CE0.1u 1
1 5 1.0K
OE VCC
2 52808-28
A
3 4
GND Y
slow_power_ON
C63 C66
HD74LV1G126A
SIG N A L JU N C TIO N BO A R D CE100p CE100p
D1
STPS5H100
CN1 +27
K A
1
to UV RELAY BOARD T1
2
F1 UV27A
3
CN12 4
+5 B4P-VH R1 0154004DR

K
1.0K_0.5W Q1
T2
2SJ553S
D8 C1 F2 UV27B

P
+ R27
D1FS6 CE0.1u
2.2K_0.5W
C2 C3

M
R2 R3 0154004DR
220u_35V CE0.1u
10K 1.0K_0.5W
CN2 3 1
1
+27
2
3 1
3 Q2

2
4 DTC114EK

P
from DC JUNCTION BOARD 5 +
C4
6 C5 Q3

2
220u_50V

M
7 CE0.1u DTC114EK
CN3 UV27A
B7P-VH
1

P
+41 + C6 C7 CN4
2
CE470p CE470p @Lamp_Enable_A T3
3 C24 1
C8 @Lamp_Enable_B T4

M
4 100u_63V 2
+24FAN CE0.1u @/sleep T5
5 3
R4 100 @Lamp_power_ON T6 from SIGNAL JUNCTION BOARD
6 4
R5 100 slow_power_ON T7
7 5
UV27B Lamp_connect T8 CN66
8 6
Therm_Fault_A T9
9 7

P
+ Therm_Fault_B T10
10 8
11
C9 C25 53014-08

M
12
CE0.1u 100u_63V
R6 C10 13
47 CE0.1u 14
15
@Lamp_Enable_A R7 0
16
to PRINT CARRIAGE BOARD 17
IC1 T11 @Lamp_Enable_B R8 0
18
SUB BOARD B_Circuit Diagram 2/4

T12 9 8 +24FAN
NC NC L1 RCH895NP-470K 19
+41 10 7 Lamp_connect R9 33
NC SWout 20
11 6 Therm_Fault_A R10 0
VIn NC 21
12 5
B.S Reg 22
13 4
NC CE/SS 23
14 3
Comp DGND 24

K
P
15 2 +
Vref NC 25
16 1

DG1S6
NC AGND 26

220u_50V
C11 R11

M
27

CE0.047u
SPI8010A CE0.1u 1K_1W

D2

A
28

CE1000p
CE0.1u

P
C12
+ C13 29
C14 CE1000p

C15
470 0.1%
CE0.1u 30

C16
C17

M
31
C18
R12 1.0K_1% 32
470u_63V

R13
33
Therm_Fault_B R14 0
R15 10K_1% 34
35
+5
36

2-37
36FMN-BTK +5 +5
R16
1

220 Q4 D3
2 NoMount NoMount
+5 IC2 (DTA114EKA) (LNJ308G8LRA)
3

T13 4 1
K

CN5 D4 A K
3 2 1SS355
reserve ( ZWS ) 1 R17 NoMount
A

2 (470)
TLP521-1
NoMount R18
(53014-02) 10K +5
R19 10K
+5
CN6
R20
3

to ZWS150PAF 1 R21 100


2
2 220
U V R ELA Y BO A R D 53014-02 C19
1

IC3 Q5 CE470p
CN7 4 1 DTD113EK
K

D5 R22
1
to ZWD225PAF 3 2 1SS355 0
2
A

3 T14
TLP521-1
53014-03 Q6
C20
2

DTA114EKA
NoMount
C21 C22
(CE100p)
NoMount NoMount +5
CN11 IC5 D6
(22u_50V) (CE0.1u) 3 1
1 NoMount
1 Coil + CN8 +5
(D1FS4) R23
P
K

2 CN12 +
2 Coil - 1 10K
1 to ENERGY BOARD IC4
5267-02 3 2
8 1 T15
A

COM 2 CN1001 3 D1 S1 R24 100


4 7 2
NO 3 D1 G1
4 5267-03 6 3 T16 CN9
AJVN5247F D2 S2 R25 0 from SIGNAL JUNCTION BOARD
D7 5 4
B4P-VH C23 D2 G2 1
NoMount
NoMount UPA1759G-E2-A 2 CN69
(D2FS6)
(10u_100V) R26
K A 0 NoMount
CN10 +24FAN (53398-02)
P

1 +
for Cooling FAN 2
M

NoMount
(5267-02)
L2
NoMount
(RCH895NP-181K)

U V JU N C TIO N BO A R D
CN34
CN59 CN27 CN28
1
+5 1 1 1 2
CN62 2 To Pen Solenoid to 2 2
+41
3
Sol+ 3 from MAINTENANCE 4
12 ILS-2T MOTSENS JUNCTION BOARD 53014-02 CN36
4 5
11 CN29
Sol- 5 COVER SW L 1 6
10
+5 1 2 7
9 53398-05
CN61 2 3 8
8
4
7 1 53014-02 B8P-VH
PinchPos From Pinchroll 5
6 2
/Crop_ON CN33 6
5 3 +5
CropSens 7 for ZWS150PAF-36
4 4 Position Sensor 1
+5 8
3 R62 NoMount R59 2
53398-04 9
2 CN35
IC15B 5 4.7K VR1 53398-02 from FRONT
1 B9P-VH

1
7 220K CN32 1
52793-12 6 Q17 2
BA-10358F 2 DTB123EK 1 COVER SW to HEAD BOARD +27
3
2
CN60 4
R63 R61 R60

3
53398-02 5
1
2.2K 82 100 6
2 From CROP SENS CN37
7
3
1 8
R64
+5 C43 53398-03 BOARD 2 9
C45 CE1000p NoMount +5 +5
+5 CE1000p 3 10
+5 CN30 CN31
4
B10P-VH
1 1 5

A
P
IC15A PC23 2 2 6
CE0.1u D14 R65 + C44 PhA+ for ZWD225PAF-0524
3 3 3
NoMount NoMount 47u_16V PhA- B6P-VH
1 PC24 4 4

K
M
to SERVO BOARD PhB+ from GRIT ENCODER
2 CE0.1u 5 5
PhB- to SERVO BOARD
6 6

A
BA-10358F 7 7
D15 R66 PC18 CN38
8 8
NoMount NoMount CE1.0u CN42
1

K
53398-08 5267-08
CUT CARRIAG E BO ARD 2 1
3 2
4
B2P-VH
G RIT ENCODER BOARD 5
6
CN41
7
1
B7P-VH
2
(B2P-VH)
SUB BOARD B_Circuit Diagram 3/4

to UV JUNCTION +24FAN NoMount


+5
BOARD PSFAN_ON to TU JUNCTIION
R51 D11 BOARD
CABLE-ASSY,CROP SENSOR VP-540
CN72 PC25 R124 R123 R125 3.3K D2FL20U
CN26 CN25
CE0.1u 2.2K 180
1 NoMount
1 1 Vacuum FAN (330)
2 +5
K

2 2 CABLE-ASSY LINEAR-ENC AJ-1000 R52


3 3 390_1W
5267-02 CN70 +5 PC19 R50
A

53398-03 CN73 CE0.1u IC14 5.6K Q20


1

3
1
1 2SJ529STR

1
3
2 1 GND to Cooling FAN

3
IC24 LENC_PHA 2
IC26 3 2 CH.A
3

2 CNZ1120 3 CN39
GP2S40 3 VCC
53398-03 LENC_PHB 4 2

4
2
4 CH.B 1
Q18
2

K
K

1
4
2
DTD113EK HEDS-9730#Q50 Q21
P
K

CN24 D9 D10 DTC114EK C36 + 5267-02


UDZS 7.5B UDZS 7.5B CN40

A
A
1

2-38
Flushing POS FAN CE0.1u
A

2 1
2
NoMount
(5267-02) C35 D12 NoMount
22u_50V D2FS6 (5267-02)
CRO P SENS BO ARD FAN JUNCTION BOARD CUT ORG BOARD LINEAR ENCODER BOARD DC JUNCTIO N BOARD

CN53
CN51 +A_C0
1
+A_I0 -A_C0
1 2 CAP U/D
CN52 -A_I0 CN58 -B_C0
2 PUMP1 3
+A_I0 -B_I0 +A_C0 +B_C0
1 3 1 4
+B_I0 +B_I0 +B_C0
2 4 2
+27 -A_I0 +A_I1 -A_C0 5267-04
3 5 3
CN23 -B_I0 -A_I1 -B_C0
4 6 4
CN21 +A_I1 -B_I1 PUMP2 +A_W CN48
1 5 7 5
+B_I1 +B_I1 +B_W +A_W
1 2 6 8 6 1 to MAIN BOARD
-A_I1 -A_W -A_W
2 3 7 7 2
-B_I1 5267-08 -B_W -B_W WIPE Motor CN43
3 4 8 8 3
+B_W CN44 R53 100 FRONT_COVER
4 5 9 9 4 1
F3 CN50 R54 100 CARRIAGE_COVER
5 6 10 10 5 1 2
+A_I3 R56 100 MAINTENANCE_COVER
6 7 11 1 11 2 3
-A_I3 5267-05
7 8 12 2 12 3 4
0154004DR +A_I3 -B_I3 +A_H CN46
8 9 13 3 PUMP3 13 MAINTENANCE
+B_I3 +B_I3 +B_H +A_H 53398-03 C37 C42 53398-04
9 14 4 14 1
53014-09 -A_I3 -A_H -A_H CE100p CE100p
15 5 15 2
53014-09 -B_I3 -B_H -B_H COVER SW R CN45 +5
16 6 16 3
+B_H MIX PUMP
17 17 4 1
18 53014-06 18 5 2 C38
19 19 3 CE100p
CN20 +27 20 20

from SERVO BOARD


from SERVO BOARD
53014-05 53398-03
1 21 21
+5 +5 CN57 +5 +5
2 22 22
PC21
23 1 23
B2P-VH PC17 @/SensWOrg CE1.0u CN56 CN54
24 2 CAP SENS 24 to RELAY BOARD
CE0.1u @/SensC0
25 3 25 1 1
@/SensHOrg CN55
26 26 2 2
+5 5267-03 +5 from GRIT
PC22 3 WIPE ORG SENS 3 1
52808-26 52808-26
CE1.0u 4 4 2

P
K

+ C39 PC20 5 ENCODER BOARD 5 D13 5267-02


47u_16V CE1.0u 6 R55 C40 C41 1SS355
53398-05
A

M
10K CE0.1u NoMount
5267-06
(CE0.1u)

3 1
CN49 CN47
R58 0
1 1
TU JUNCTION BOARD Q16
2 2
2

relay_ON relay_ON DTD113EK


3 R57
53014-02
4 NoMount (0)
53014-04

to SIGNAL JUNCTION BOARD


M O TSENS JUNCTIO N BO ARD
Ambient Thermistor
SUB BOARD B_Circuit Diagram 4/4
+5
+5

20
IC9 +5

14
PD0 2 19

VCC
1D 1Q

14
PD1 3 18 IC7A
2D 2Q IC6D
PD2 4 17 12 2 1
3D 3Q
PD3 5 16 11
4D 4Q
PD4 6 15 13
5D 5Q
PD5 7 14 TC74VHC14FT

7
6D 6Q TC74VHC32FT
PD6 8 13

7
7D 7Q
PD7 9 12
8D 8Q
1

GND
OC
11
CLK
TC74VHCT574AFT
BUSY +5

10
LED3
K A R33
C33 Q15

3
NoMount 330
IC6A TC74VHC32FT 2 SEL6410E
R41 100
1
DTD113EK
3
C34 2

1
R44 CE100p
100
IC6B TC74VHC32FT
BASE
R42 100 LED6
+5 4 +5 +5
6 K A R35
C29 Q13

3
5 180
CE100p 2 SLR343BC4T3F
R30
+ C32
P

47u_16V 10K DTD113EK


IC6C TC74VHC32FT
R43 100
9 CN18 LCD1 PAUSE

1
M

CN19 8 VSS LED4


C28 1
10 VDD
24 CE100p 2 R34
V0 K A
23 3
/SW2 +5 RS EW162G2GLY
22 4 NoMount
R/W NoMount
21 5

20
20
LCD_RS
LCD_R/W PD0
IC8
18 2
E
DB0
6 PAUSE
To MAIN BOARD

LED5

VCC
19 B0 A0 7
LCD_E PD1 17 3 DB1
18 B1 A1 8 R39
PD0 PD2 16 4 DB2 K A
17 B2 A2 9 Q11
To LCD

3
PD1 PD3 15 5 DB3 180
16 B3 A3 10
PD2 PD4 14 6 DB4 2 SLR343BC4T3F
15 B4 A4 11
PD3 PD5 13 7 DB5
14 B5 A5 12 DTD113EK
PD4 PD6 12 8 DB6
13 B6 A6 13
PD5 PD7 11 9 DB7

1
12 B7 A7 14
PD6 VLED
11 15
PD7 19 +5 VLSS POWER
GND

10 E R28 16
/LCD_CS 1 LED8
9 DIR

3
+5 470 MDF7-16P-2.54DSA(55)
8 R45 100 R40
/LED TC74VHCT245AFT 2 R29 R32 K A
10

7 Q9

3
10K 10K 180
6 Q8 Q7
/SW0 C27 PD[0..7] 2 SLR343BC4T3F
5 DTD113EK R31 2SK2796S-TR
NoMount +5

1
4 DTD113EK
/SW1 100
3
20

IC13 SETUP

1
2
/RESET PD1 3 2 LCD_ON LED1
VCC

1 D1 Q1
PD3 4 5 BUSY_LED
D2 Q2 R37
52806-24 PD5 7 6 BASE LED K A
D3 Q3
PD7 8 9 BUZZER
D4 Q4 NoMount
PD6 13 12 PAUSE_LED NoMount
D5 Q5
PD4 14 15 POWER_LED
PD2 17
D6
D7
Q6
Q7
16 SETUP_LED SETUP
LED2
PD0 18 19 ALGIN_LED
D8 Q8 R38
K A
Q12

3
11
GND

R48 100 CLK 180


1 2 SLR343BC4T3F
CLR
DTD113EK
C31 SN74HCT273APWR +5
10

NoMount

1
1

+5 RA3
EXBA10E103J
HEATER CONFIG
LED7
20

IC12
SHEET CUT
10
2
9
3
8
4
7
5

PD0 2 18 SHEET_CUT SW15 EVQ21305R K A R36


VCC

A0 B0 Q14

3
PD1 3 17 PAUSE
PD2 4
A1
A2
B1
B2
16 POWER SW10 EVQ21305R PAUSE 2 NoMount
NoMount
PD3 5 15 SETUP
PD4 6
A3
A4
B3
B4
14 HEATER_CONFIG SW21 EVQ21305R POWER DTD113EK
PD5 7 13 TOOL_UD
SETUP

1
A5 B5
PD6 8 12 BASE SW6 EVQ21305R
A6 B6
PD7 9 11 AUTO CROP
R46 100
A7 B7
SW20 NoMount HEATER CONFIG +5
19 BZ1
TOOL U/D
GND

E
1 SW5 NoMount
DIR
C26 1
NoMount TC74VHCT245AFT +5 SW14 EVQ21305R BASE
10

2
AUTO CROP Q10
1

3
SW9 NoMount
+5 RA2 2
EXBA10E103J MEB-12C-5
DTD113EK
20

IC11
RIGHT CURSOR
10
2
9
3
8
4
7
5

PD0 2 18 SW12 EVQ21305R


BUZZER

1
VCC

A0 B0
PD1 3 17 RIGHT CURSOR
PD2 4
A1
A2
B1
B2
16 UP CURSOR SW7 EVQ21305R UP CURSOR
PD3 5 15 LEFT CURSOR
PD4 6
A3
A4
B3
B4
14 SW11 EVQ21305R LEFT CURSOR IC7B
PD5 7 13 ENTER
PD6 8
A5
A6
B5
B6
12 DOWN CURSOR SW19 EVQ21305R ENTER 3 4
PD7 9 11 MENU
R47 100
A7 B7
SW16 EVQ21305R DOWN CURSOR TC74VHC14FT
19
MENU
GND

E IC7C
1 SW18 EVQ21305R
DIR
C30 5 6
NoMount TC74VHCT245AFT +5
10

TC74VHC14FT
1

IC7D
+5 RA1
EXBA10E103J 9 8
CUT CONFIG
20

IC10 SW17 EVQ21305R


10
2
9
3
8
4
7
5

PD0 2 18 CUT_CONFIG TC74VHC14FT


TEST CUT
VCC

A0 B0
PD1 3 17 TEST_CUT SW13 EVQ21305R IC7E
A1 B1
PD2 4 16 CLEANING
PD3 5
A2
A3
B2
B3
15 TEST_PRINT SW8 EVQ21305R CLEANING 11 10
PD4 6 14 Reserve_1
PD5 7
A4
A5
B4
B5
13 Reserve_2 SW4 EVQ21305R TEST PRINT TC74VHC14FT
PD6 8 12 Reserve_3
PD7 9
A6
A7
B6
B7
11 SW3 NoMount Reserve 1 IC7F
13 12
19 SW2 NoMount Reserve 2
GND

E
1 TC74VHC14FT
DIR
SW1 NoMount Reserve 3
TC74VHCT245AFT
10

+5

PC4 PC1 PC2 PC3 PC7 PC6 PC5 PC8


CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

2-39
2-6 INK SYSTEM BOARD
INK SYSTEM_Arrangement Diagram (Component Side)

2-40
+3.3 CN1
CARTRIDGE IC BOARD Ink_Exist_0
1
2

1
6
CN101 CN103 Ink_Empty_0 292250-4
3
RA8
2 1 4
EXBA10E103J
1 2

2
9
3
8
4
7
5
CN2

10
5
5268-02 Ink_Exist_1
3 RA9 1
5 4
4 2
+3.3 6 3 Ink_Empty_1 292250-4
3
CN032-004-000 7 2
4
8 1

K
R6 CN3
D4 22K EXBV8V101JV
C32 C31 C26 C25 Ink_Exist_2

TP19
1SS355 1

A
CARTRIDGE IC BOARD To SERVO BOARD 2
CN201 CN203 CE470p CE470p CE470p CE470p Ink_Empty_2 292250-4
3
+3.3
2 1 4

P
1 2 + C35 RA7
+5 PC1 5 4 CN4
5 C19 PC15 2.2u_50V
5268-02 CE0.1u 6 3 Ink_Exist_3

M
3 CE0.1u 1
NoMount 7 2
4 2
CN14 8 1 Ink_Empty_3 292250-4
IC2 3

20
CN032-004-000 +3.3
6 EXBV8V101JV 4
SUB_CLK_in TP13 R4 100 18 2 @SUB_CLK_in C24 C21 C20 C18
5 B0 A0
SUB_LOAD_in TP6 R3 100 17 3 @SUB_LOAD_in CN5

VCC
4 B1 A1

1
6
SUB_DATA_out TP4 R2 0 16 4 @SUB_DATA_out CE470p CE470p CE470p CE470p Ink_Exist_4
3 B2 A2 1
CARTRIDGE IC BOARD TP1 R1 100 15 5 @SUB_DATA_in RA1
2 B3 A3 2
CN301 CN303 SUB_DATA_in TP14 R5 100 14 6 @Serial_En EXBA10E103J Ink_Empty_4 292250-4
1 B4 A4 3

2
9
3
8
4
7
5
TP18 R9 0 13 7 @Sub_to_Servo

10
2 1 B5 A5 4
52808-06 TP22 R10 100 12 8 @Servo_to_Sub
1 2 B6 A6 RA3
11 9 5 4 CN6
5 B7 A7
5268-02 6 3 Ink_Exist_5
3 SN74LVC245APWR 1
C29 C23 C17 C30 C34 19 7 2
4 E 2
+5 PC12 C33 1 8 1 Ink_Empty_5 292250-4

GND
DIR 3
CN032-004-000 CE0.1u NoMount CE330p CE330p
EXBV8V101JV 4
C1 C2 C3 C4

10
TP5
CN17 TCK CN8

TP21
TP20
CE330p CE330p CE330p CE470p CE470p CE470p CE470p Ink_Exist_6
1 1
CARTRIDGE IC BOARD Serial_En +3.3
2 2
CN401 CN403 Sub_to_Servo Ink_Empty_6
3 3
Servo_to_Sub
2 1 4 RA4 4
5 4 NoMount
1 2 5
6 3 CN9
5
5268-02 53398-05 7 2 Ink_Exist_7
3 1

50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
8 1
4 2
+3.3 Ink_Empty_7
EXBV8V101JV 3

IN

E8
E6
E4
E2
E0
D0
D2
D4
D6
D8
CN032-004-000 51 25 C5 C6 C7 C8

E14
E12
E10
D10
D12
D13

VCC
GND VCC 4

GND
+5 TMS 52 24 NoMount

CLK2/I
CLK1/I
TMS TCK
1
6

53 23 CE470p CE470p CE470p CE470p CN10


TP29 F0 IN TP2

P
+ C22 54 22 RA2 Ink_Exist_8
+3.3 TP30 F2 C2 1

GND(Bank 1)
GND(Bank 0)
CARTRIDGE IC BOARD 47u_16V 55 21 EXBA10E103J

VCCO(Bank 1)
VCCO(Bank 0)
PC11 PC6 PC5 TP31 F4 C4 2
2
9
3
8
4
7
5

CN501 CN503 56 20 Ink_Empty_8

M
10

PC18 PC2 TP25 F6 C5 3


57 19
2 1 GND(Bank 1) C6 RA5 4
58 18 5 4 NoMount
1 2 CE0.1u CE0.1u TP32 F8 GND(Bank 0)
59 17 6 3 CN11
5 CE0.1u CE0.1u CE0.1u TP26 F10 C8
5268-02 60 16 7 2 Ink_Exist_9
3 TP33 F12 C10 1
61 15 8 1
4 TP27 F13 C12 2
+3.3 62 14 Ink_Empty_9
TP34 IN C14 EXBV8V101JV 3
CN032-004-000 PC10 PC9 PC4 63 13
VCCO(Bank 1) VCCO(Bank 0) 4
PC17 PC3 64 12 NoMount
TP35 G14 IN TP3
INK SYSTEM BOARD_Circuit Diagram

65 IC1 11 C9 C10 C11 C12 CN12


TP36 G12 B13
CE0.1u CE0.1u 66 10 Ink_Exist_10
TP37 G10 B12 1
CARTRIDGE IC BOARD CE0.1u CE0.1u CE0.1u 67 LC4128V-75TN100C 9 CE470p CE470p CE470p CE470p
TP38 G8 B10 2
CN601 CN603 68 8 Ink_Empty_10
GND(Bank 1) B8 3
69 7
2 1 G6 GND(Bank 0) RA6 4
70 6 5 4 NoMount
1 2 G5 B6
71 5 6 3 CN13
5 G4 B4
5268-02 72 4 7 2 Ink_Exist_11
3 G2 B2 1
73 3 8 1
4 TP39 IN B0 2
TDO 74 2 Ink_Empty_11
TDO TDI EXBV8V101JV 3
CN032-004-000 +3.3 75 1 C13 C14 C15 C16
VCC GND 4
NoMount

GND
IN
H13
H12
H10
H8
GND(Bank 1)
VCCO(Bank 1)
H6
H4
H2
H0/GOE1
CLK3/I
CLK0/I
VCC
A0/GOE0
A2
A4
A6
VCCO(Bank 0)
GND(Bank 0)
A8
A10
A12
A14
CE470p CE470p CE470p CE470p
R13

76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
CARTRIDGE IC BOARD +3.3 10K TP28

2-41
CN701 CN703 CN18
2 1 1
TDO
1 2 2
TDI To INK CARTRIDGE
5 3
NoMount
3 4
TDI +5
4 isp Writer 5
TMS TP17 TP16 +5
6

TP8
TP7
NoMount +5
7
TCK
8
8
7
6
5
8
7
6
5

8
7
6
5
53398-08 R14 R7 R8 RA12 RA14
CARTRIDGE IC BOARD 10K 10K 10K RA10 EXBV8V222JV EXBV8V222JV R18
CN801 CN803 EXBV8V103JV R16 NoMount NoMount To CARTRIDGE IC
1
2
3
4
1
2
3
4

TP15
2 1

1
2
3
4
IC7 +5 IC5
1 2 1
8 1 16 13
5 RXD GND VCC 0 2
NoMount 7 2 3 14 R20 NoMount
3 TXD 1-W COM 1 3
6 3 6 15
4 POL NC INH 2 4

K
5 4 11 12 R21 NoMount
VPP VDD D3 A 3 5
NoMount 10 1
UDZS 7.5B B 4 6
DS2480B+T&R 9 5 R22 NoMount
C 5 7
+5 +5 7 2 CN15

A
Vee 6 8
+5 8 4 5267-08
CARTRIDGE IC BOARD GND 7
PC16 R23 NoMount
CN901 CN903 TP23 TP24 PC19 TC74HC4051AFT
CE0.1u
R12 R11 CE0.1u 1
2 1
NoMount NoMount +5 2
1 2 R15 R24 NoMount
+5 3
5 NoMount
NoMount 4
3 R25 NoMount
D1 5
4
8
7
6
5

K A 6
R26 NoMount
8
7
6
5

NoMount RA13 7
CN7
1SS355 RA11 NoMount 8
R19 5267-08
NoMount R17 NoMount (EXBV8V222JV)
NoMount
1
2
3
4

+5 IC3 +3.3 TP40 (EXBV8V103JV) R27 NoMount


1
2
3
4

CARTRIDGE IC BOARD 1 3 IC4 +5 IC6


IN OUT 1
CN1001 CN1003 8 1 16 13
RXD GND VCC 0 2
4 7 2 3 14 R28 NoMount
2 1 GND TXD 1-W COM 1 3
6 3 6 15
1 2 POL NC INH 2 4

P
P
K
+ UPC2933T 5 4 11 12 R29 NoMount
5 C28 PC8 PC7 + C27 VPP VDD D2 A 3 5
NoMount 10 1
3 47u_16V CE0.1u CE0.1u 47u_16V B 4 TP9 6
NoMount NoMount 9 5 R30 NoMount

M
M
4 C 5 TP12 7
+5 (DS2480B+T&R) +5 7 2 CN16
A
Vee 6 TP10 8
NoMount 8 4 NoMount
GND 7 TP11
(5267-08)
PC14
PC13 NoMount
NoMount
NoMount (TC74HC4051AFT)
CARTRIDGE IC BOARD (CE0.1u)
CN1101 CN1103
2 1
1 2
5
NoMount
3
4
NoMount

CARTRIDGE IC BOARD INK TANK BOARD


CN1201 CN1203
2 1
1 2
5
NoMount
3
4
NoMount
2-7 TAKEUP BOARD
TAKEUP BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Board.

2-42
VCC3

VCC3
R1
CN1 10K Q2

1
DTA114EKA VCC3
1
2 TDO TP17
3 TDI

1
2
4
isp Writer 5 Q1
6 TMS TP16 DTA114EKA

3
VCC3 VCC3 VCC3 VCC3 2
7
CN7
8 TCK R16 R15
220 1

3
53398-0890 220
R2 LED1 2
10K LNJ308G8LRA 53014-02
CN3 VCC
1 R3 PC5 PC6 PC4 PC3
SENSOR 2 CE0.1u CE0.1u CE0.1u CE0.1u

TP5
TP3
TP6
TP4
TP10
TP8
TP11
TP9
TP12
3 33
53014-03 C10 VCC3
CE100p
CN11 VCC24
VCC3
1 R32
SENSOR INPUT 2

48
47
46
45
44
43
42
41
40
39
38
37
CX-491 3 33
C9
5267-03A R4 R33 CE100p

1SS355
1SS355
1SS355
1SS355
1SS355
1SS355
1.0K 1.0K

GND
VCC3 R19 R18 R17

I/O_A8
I/O_A6
I/O_A4
I/O_A2
CLK0/I
CLK3/I
I/O_D8

I/O_D12
I/O_D10
1 36 4.7K 4.7K 4.7K

D10
D11
D12
D13
D14
D15
TDI TDI VCC
SENS2 2 35 VCC
I/O_A10 TDO TDO

I/O_A0/GEO0
R14 R10 SENS1 3 34

I/O_D14/GOE1
I/O_A12 I/O_D6 TP18
4 33
1.0K 1.0K TP1 I/O_A14 I/O_D4 TP19
5 32
GND I/O_D2 TP20
CN6 RA2 6 31
TO MODE SELECT SW VCCO I/O_D0 TP21
4 5 MODE_CW 7 30
1 4 5 I/O_B0 IC3 VCCO
3 6 MODE_CCW 8 29
1:AUTO ON FORWARD 2 3 6 I/O_B2 GND R20
2 7 TMFOR 9 28
3 2 7 I/O_B4 I/O_C14 MTRON
1 8 TMBACK 10 27
TAKEUP BOARD _Circuit Diagram

2,3:OFF 4 1 8 I/O_B6 I/O_C12 33


11 26
TCK TCK I/O_C10

5
6
7
8
4:AUTO ON REVERSE 5267-04A EXBV8V330J 12
VCC
LC4064V-75NT48C(48PIN-TQFP)
TMS
25
TMS R21

1SS355
1SS355
1SS355
1SS355
1SS355
1SS355
CN4
C5 MTRIN2
RA1

5
6
7
8
1 33
TO MANUAL SW EXBV8V472J CE100p

4
3
2
1
D3
D4
D5
D6
D7
D8
GND
I/O_B8
I/O_B10
I/O_B12
I/O_B14
CLK1/I
CLK2/I
I/O_C0
I/O_C2
I/O_C4
I/O_C6
I/O_C8
2
1:FORWARD 3 C7 C6 C8 R22
4 CE100p CE100p CE100p MTRIN1

4
3
2
1
3:OFF 33

13
14
15
16
17
18
19
20
21
22
23
24
5
VCC3
5:REVERSE 5267-05A
D18 PWM f : 128Hz
R11
1SS355 Duty : 47%(L=ON)
22K

TP2
TP7
CLK1
VCC3 TP15 C25 C26 C27
CE100p CE100p CE100p

TP13
/RESET
VCC
+ R23
C15
4.7K

8
2.2u/50V VCC3 C20

SW1
SW2
CABLE-ASSY,TU IF EXT XC-540 IC4

2-43
TP14

1SS355(NON)
1SS355(NON)

D20
D19
CN2 RA3 R26 CE0.1u 4 3
1.0K R Q
/TU_ENABLE 4 5
1 4 5

VCC
IN1 3 6 R25
2 3 6 1.0K R24
/TU_STATE 2 7 2 7
3 2 7 TRIG DIS
OUT1 1 8 SW1 47K
4 1 8
4 1
5
EXBV8V330J 3 2 5 6

10K
10K
GND
CVolt THR

10K
10K
53014-0510

CE100p
CE100p
CE100p
CE100p
KHS22E NE555PS
C23 C22

1
VCC3 VCC3

C11
C12
C18
C17

R8
R9
R13
R12
1SS355(NON)
1SS355(NON)
CE0.01u CE0.022u

D17
D16
VCC24
C35 C34
220u/50V CE0.1u VCC24
VCC
C29 C28 +
14
12

CE0.01u CE0.1u
R29 IC5
4.7K
D1 D2 3 VCC
FB
+5

2 D22 D21
REF

INV1 C31
2

1 D2FL20U
NONI1 CE0.022u D2FL20U
CABLE-ASSY,TU IF EXT XC-540 1SS355 1SS355 R30 8 IC6
IC1 C1
15 9 11 4
CN5 VCC24 L4960 VCC IC2 VCC3 1.0K INV2 E1 EN BOOT1
VS

FL1 L1 C30 16 11
1 7 1 3 NONI2 C2
1 1 7 IN OUT CE0.01u 10 5 CN12
2 EXCELDR35V E2 IN1
4 3 BLACK
2 DEAD OUT1 1
DC24V 3 C21 SBC8-151-202 GND 13 7 RED TAKE UP MOTOR
GND
C
R

6 OC IN2 2
4 CE0.1u(NON) 6 1
uPC2933T OUT2

5
4
3
2
FL2 R31 9 5566-02A
53014-04 VREF
7
5
6

47u/16V
47u/16V
47u/16V

4.7K

100u/63V
CE0.1u
100K
10u/35V
CE0.1u
CE0.1u

EXCELDR35V + + D9 + + + UPC494GS 8

5
4
2
CN9 BOOT2
D5S6M
GND
SENSE

1 C24 C32

15K 3
C19
C16
C3

PC2
PC1

CE0.01u L6203 CE0.022u

C1
C2
R6
C14
R27 R28
6

MTRON

4.7K
10

B2P-VH(NON) MTRON

CE2200p
4.7K 1.0K
CN8 R34
CN10 MTRIN2 C33 D24 D23

R5
1

C13
MTRIN2

R7
1 MTRIN1 0.56/2W D2FL20U D2FL20U
2 MTRIN1
2

C4
CE0.033u
HEC2305-01-250(NON) B2P-VH(NON)
CE0.22u

TAKE UP BOARD
2-8 MAINTENANCE PARTS LIST_Electrical Parts

SERVO BOARD
Parts No Parts Name Description Function
15119122 TR,FET 2SJ535 Q4 MOTOR POWER SUPPLY
IC1 MOTOR DRIVER for C GROUP
IC2 MOTOR DRIVER for MIX PUMP
15189105 IC-LINEAR,MTD2005-7101
IC3 MOTOR DRIVER for A GROUP
IC4 MOTOR DRIVER for B GROUP

HEAD BOARD
Parts No Parts Name Description Function
15129121 TR, 2SA1746 OY TR6,TR8
TRANSISTOR for HEAD DRIVER(CYAN)
15129122 TR, 2SC4131 GB TR5,TR7
15129121 TR, 2SA1746 OY TR9,TR11
TRANSISTOR for HEAD DRIVER(MAGENTA)
15129122 TR, 2SC4131 GB TR10,TR12
15129121 TR, 2SA1746 OY TR22,TR24
TRANSISTOR for HEAD DRIVER(YELLOW)
15129122 TR, 2SC4131 GB TR21,TR23
15129121 TR, 2SA1746 OY TR25,TR27
TRANSISTOR for HEAD DRIVER(BLACK)
15129122 TR, 2SC4131 GB TR26,TR28
15129121 TR, 2SA1746 OY TR38,TR40
TRANSISTOR for HEAD DRIVER(GLOSS)
15129122 TR, 2SC4131 GB TR37,TR39
15129121 TR, 2SA1746 OY TR41,TR43
TRANSISTOR for HEAD DRIVER(WHITE)
15129122 TR, 2SC4131 GB TR42,TR44
F1 HEAD POWER FUSE (CYAN, MAGENTA)
1000001053 FUSE,04533.15MR F2 HEAD POWER FUSE (YELLOW, BLACK)
F3 HEAD POWER FUSE (GLOSS, WHITE)
15119122 TR,FET 2SJ535 TR66 HEAD POWER SUPPLY

TAKEUP BOARD
Parts No Parts Name Description Function
15019104 DI D5S6M-4000 D9 POWER SUPPLY
15199237 V.RGL L4960 IC1 SWITCHING REGULATOR
15199952 IC L6203 IC6 MOTOR DRIVER

TU JUNCTION BOARD
Parts No Parts Name Description Function
1000004672 FUSE,0154004DR F3 DC FUSE

UV JUNCTION BOARD
Parts No Parts Name Description Function
F1
1000004672 FUSE,0154004DR DC FUSE
F2

2-44
3 Replacement of Main Parts

To Ensure safe Work

Turn off the Sub Power SW, Main Power SW, and unplug the power cable of the Printer and
deodorization equipment before performing parts replacement.
Performing the parts replacement while the power is on may result in injury by unintended
operation of the machine. < Rear View >

Unplug

AC INLET for the Printer Unit

Always use the UV protection sheet when the ink line is exposed to the light* during the replacement,
or ink will harden and clog in the ink line. And it results in a serious influence to a machine.
* The light means the light which includes the ultraviolet light. The light of fluorescent has the ultraviolet light. Therefore,
consider that most of the light includes the ultraviolet light.

UV protection sheet

Use rubber gloves to prevent direct contact with the skin.


Contact with the ink may cause skin irritation.

Use deodorizing mask with activated carbon when necessary.

Wear protective goggles when turning on the UV Lamp without covers and when replacing the
heads.

Static electricity can harm some electronic devices. To prevent static damage, discharge static
electricity from your body before you touch any of electronic devices. You can do so by touching
an unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z When unpacking a static-sensitive device from its shipping carton, do not remove the
device from the antistatic packing material until you are ready to install the device to the
machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z When transporting a sensitive device, first place it in an antistatic container or packaging.
z Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and
workbench pads.

3-1
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 25min. ( 1 Head )
1. THERMISTER CHECK
It can be checked in the SERVICE MENU > THERMISTOR CHK.
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CAP HEIGHT CHECK
It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP.
5. CROP-CUT ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 60min
Total Time : 85min.

TOOL CARRIAGE REPLACEMENT : 20 min


1. LIMIT & CUT DOWN POSITION ADJUSTMENT
2. TOOL HEIGHT ADJUSTMENT
3. TOOL PRESSURE ADJUSTMENT
4. CROP MARK SENSOR ADJUSTMENT
5. CROP-CUT ADJUSTMENT
6. PRINT/CUT POSITION ADJUSTMENT
Adj. Time : 52min
Total Time : 72min.

CAP TOP REPLACEMENT : 25 min. ( 6pcs. )


1. CAP HEIGHT CHECK
Adj. Time : 2min
Total Time : 27min.

CARRIAGE MOTOR REPLACEMENT : 20 min


1. SERVO LOCK CHECK
It can be performed in the MOTOR MENU > SERVO LOCK > S.
2. AGING
It can be performed in the MOTOR MENU > AGING > SCAN.
3. MOTOR HOURS CLEAR
Adj. Time : 5min
Total Time : 25min.

PUMP REPLACEMENT : 30 min. ( 3 pcs. )


1. PUMP TIMES CLEAR
Total Time : 30min.

CIRCULATING PUMP REPLACEMENT : 25 min. ( 2 pcs. )


1. PUMP TIMES CLEAR
Total Time : 25min.

MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 30 min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. TIME AND DATE SETTING
Set the date and time in the SUB MENU > CLOCK. * Set the [DATE] in order of the [Year / Month / Day].
6. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
8. HEAD RANK SETTING
9. SERIAL NUMBER INPUT
10. INK TYPE SETTING
11. CAP & WIPER CHECK
It can be performed in the SERVICE MENU > I/S MENU > I/S CHECK.
12. CAP HEIGHT CHECK
It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP.
13. SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.
14. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
15. LINEAR ENCODER SETUP
16. TOOL PRESSURE ADJUSTMENT
17. HEAD ALIGNMENT
Only Horizontal and Bidirectional Adjustments are required.
18. CALIBRATION
19. CROP MARK SENSOR ADJUSTMENT
20. CROP-CUT ADJUSTMENT
21. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 90min
Total Time : 120min.

3-2
MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 30 min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
6. PUT PARAMETER
7. TIME AND DATE SETTING
Set the date and time in the SUB MENU > CLOCK. * Set the [DATE] in order of the [Year / Month / Day].
8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
9. SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.
10. CROP MARK SENSOR ADJUSTMENT
11. CROP-CUT ADJUSTMENT
Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.
Adj. Time : 40min
Total Time : 70min.

HEAD BOARD REPLACEMENT : 10min.


1. THERMISTOR CHECK
It can be checked in the SERVICE MENU > THERMISTOR CHK.
2. HEAD UP/DOWN SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.
3. FAN ON THE HEAD BOARD CHECK
It can be checked whether the fan connected to the Head Board work correctly when turning on the power sw.
Adj. Time : 13min
Total Time : 23min.

CUTTING CARRIAGE BOARD REPLACEMENT : 7min.


1. TOOL UP/DOWN CHECK
2. TOOL UP/DOWN SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.
3. PINCH ROLLER SENSOR CHECK
4. CROP MARK SENSOR ADJUSTMENT
5. CROP-CUT ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 26min
Total Time : 33min.

CARRIAGE BOARD REPLACEMENT : 15min.


1. HEAD UP/DOWN SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.
2. THERMISTER CHECK
3. LINEAR ENCODER SETUP
Adj. Time : 5min
Total Time : 20min.

PANEL BOARD REPLACEMENT : 7min.


1. LCD/LED/BUZ CHECK
It can be performed in the SUB MENU > LCD/LED/BUZ CHK.
2. KEY CHECK
It can be performed in the SUB MENU > KEY CHECK.
Adj. Time : 3min
Total Time : 10min.

SERVO BOARD REPLACEMENT : 12min.


1. PINCH ROLLER SENSOR CHECK
2. AGING
It can be performed in the MOTOR MENU > AGING > BOTH.
3. TOOL PRESSURE ADJUSTMENT
4. CROP MARK SENSOR ADJUSTMENT
5. CROP-CUT ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 38min
Total Time : 50min.

CARRIAGE BELT REPLACEMENT : 30min.


1. BELT TENSION ADJUSTMENT
2. BELT POSITION ADJUSTMENT
3. LIMIT & CUT DOWN POSITION INITIALIZE
4. CUTTING QUALITY CHECK
Adj. Time : 20min
Total Time : 50min.

ENCODER SCALE REPLACEMENT : 25min.


1. LINEAR ENCODER SETUP
Adj. Time : 3min
Total Time : 28min.

FLEXIBLE CABLE REPLACEMENT : 40min.


1. LINEAR ENCODER SETUP
Adj. Time : 3min
Total Time : 43min.

BATTERY REPLACEMENT : 7min.


1. TIME AND DATE SETTING
Set the date and time in the SUB MENU > CLOCK. * Set the [DATE] in order of the [Year / Month / Day].
Adj. Time : 2min
Total Time : 9min.

UV LIGHT REPLACEMENT : 13min. ( 1piece )


1. UV LIGHT CHECK
It can be checked in the SERVICE MENU > UV LAMP MENU.
Adj. Time : 2min
Total Time : 15min.

3-3
3-1 HEAD REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- CLEANING
form the Medium Cleaning for all the heads.

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Turn on the Sub Power SW while pressing the Left,


Right and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

2 Select [SUB MENU] > [PUMP UP], and select the


group of the target Head. SERVICE MENU
SUB MENU
[ ] [ ]
Check the ink amount SUB MENU
in the Drain Bottle . PUMP UP
Discard it before the [ ]
ink exceeds the upper
PUMP UP
limit.
ABC

3-4
3 Select [PRINT MENU] > [HEAD RANK], and select the
SERVICE MENU HEAD RANK
Head No. of the head that you are going to replace and PRINT MENU 5CY2F2F

input the Head Rank written on the new head. [ ]

Input the Head Rank by selecting the digit with the Left PRINT MENU
and Right keys, and changing the parameters with the HEAD RANK
[ ]
Up and Down keys.
Press the [ENTER] key to save the settings. HEAD RANK
HEAD 1
[ ]
* The Head No. becomes [HEAD1], [HEAD2],
[HEAD3]... from the Head at the left end in order. HEAD RANK 1
1234567 (1/5)
ENTER

4 Remove the Front Cover, I/S Cover and Right Inner


Screw
Plate. I/S Cover

Right Inner Plate has a small hook on its


right bottom and it is inserted to the lower
Screw
cover. Be cautious when removing it.
Inner Plate

Hook

5 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
SERVICE MENU
and press the [ENTER] key. The Capping Unit moves
I/S MENU
down and allows you to move the Head Carriage by
[ ] [ ]
hand.
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN

6 Turn off the Sub Power SW, and then turn off the Main < Rear side >
Power SW.
Main Power SW

When replacing the Head, it is necessary to


turn off the Main Power SW. If not, the Head Sub Power SW

or the Main Board could be broken. We rec-


ommend replacing the Head with the power
cord unplugged.

3-5
7 Remove the 4 screws as shown in the figure to remove
the Carriage Cover.

Carriage Cover
The screws for fixing the Carriage Cover are
the screw with washer.

8 Remove the Damper Plate.


Damper Plate

9 Pull the Head Shield to the front and remove it.

Head Shield

10 Fix the Head Board Cover temporarily, and remove the


2 Ink Dampers from the Head which will be replaced.

Be sure to remove and fix the Ink Damper with


the Head Board Cover fixed. It prevents the
ink from dropping on the Head Board. If the ink Damper Shield
drops on the Head Board, Head or Head Driv-
ing IC will be broken.
Remove the Ink Damper with pulling the upper
end of the Damper Shield when removing the
Ink Damper. Head Board Cover

3-6
11 Remove the Head Board Cover and disconnect the 2
flexible cables from the Head.

Head Board Cover

Make sure that LED on the Carriage Board is


off when disconnecting the flexible cables.

Flexible Cable

12 Remove the Spring, and remove the 3 screws fixing


the Head as shown in the figure.
Then, pull the Head towards the front and pull it up to
remove it.

Spring

13 Remove the Head from the Head Adapter and fix the 5CY2F2F
new Head to the Head Adapter. Head

Make sure to fix the Head by pressing it to the


bottom left corner of the Adapter.
Use the 2kgf·cm torque driver (ST-056) to
tighten up the screws. Head Adapter

14 Install the Head to the Head Carriage with the 3 screws


temporarily. Then, fix the Spring and tighten up the 3
screws as shown in the figure.

Use the 2kgf·cm torque driver (ST-056) to Spring


tighten up the screws.

3-7
15 Connect the 2 flexible cables to the Head Board.

Head Board Cover

Be careful not to connect the wrong flexible


cable.

Flexible Cable

16 Replace the new Ink Dampers, and fix them to the


Head.
Ink Damper

Make sure to replace the Dampers when the


Head is replaced. Do not hold both sides of
the Ink Damper so hard. It could break.

Be sure to remove and fix the Ink Damper


with the Head Board Cover fixed. It prevents
the ink from dropping on the Head Board. If
the ink drops on the Head Board, Head or
Head Driving IC will be broken.

< How to set the Damper Shield >

Ink Damper

Damper Shield

1. Put in the Ink Damper 2. Fold the cover part to 3. Fold the other side. 4. Close the 2 gaps with
Cover part should be the tape (P/# : 3000000129
to the Damper Shield. wrap the Ink Damper.
outside. TAPE,AL 3M #425 19*55M).

Connect the Dampers to the Heads according Gl/W


(Sky blue)
to the colors on the Ink Tubes. C M Y K
Gl / W

3-8
17 Remove the Head Board Cover and fix the Head
Shield.

Insert the Head Shield between the board


and Head Adapter, and have the screw shown
from the hole.
< Cross-section >
Head Board

Head Board
Head Adapter Hole Head Shield

18 Fix the Damper Plate. Damper Plate

Make sure not to press it down to the Damp-


ers. Dampers could break.
* Fix the screws at the bottom of the slotted
hole.

19 After turning on the Main Power SW, turn on the Sub


Power SW while pressing the Left, Right and Down
keys to enter the Service Mode. +

MENU

MENU
SERVICE MENU

3-9
21 Select [SUB MENU] > [HEAD REPLACE], and select SERVICE MENU
SUB MENU
the group of the target Head, and press the [ENTER]
[ ] [ ]
key.
SUB MENU
HEAD REPLACE
[ ] [ ]
Check the ink amount in the Drain Bottle, and press
HEAD REPLACE
the [ENTER] key.  ABC

HEAD REPLACE
 A
ENTER
CHECK
DRAIN BOTTLE
ENTER

REMOVE CARTRIDGE
Go through the following sequences to perform the 123456
CHECK
Head Cleaning and Ink Filling DRAIN BOTTLE
SET CL-LIQUID [ENTER]
123456
SET CARTRIDGE
123456
FILLING INK...
>>>
FILLING INK...
>>>
REMOVE CL-LIQUID
123456
CHECK
DRAIN BOTTLE
FILLING INK... [ENTER]
>>>

If you dispose of the drained ink when perform-


ing [PUMP UP] at 2 ,select [SUB MENU] > SUB MENU

[MAINTENANCE] >[DRAIN BOTTLE] >[EMPTY DRAIN


SUB MENU
BOTTLE] > [RESET DRAIN COUNTER] in the User's MAINTENANCE

menu, and press the [ENTER] key to reset the drain


MAINTENANCE
counter. DRAIN BOTTLE

EMPTY
DRAIN BOTTLE

RESET DRAIN
COUNTER

Enter the Service Mode and perform the following adjustments.


22
1. THERMISTOR CHECK
It can be checked in the [SERVICE MODE] > [THERMISTOR CHK].
2. [4-4 HEAD ALIGNMENT]
3. HEAD INFORMATION CLEAR
4. [4-7 CAP HEIGHT ADJUSTMENT]
5. [4-9 CROP-CUT ADJUSTMENT]
6. [4-10 PRINT / CUT POSITION ADJUSTMENT]

3-10
HOW TO CLEAR THE HEAD INFORMATION
SERVICE MENU
HISTORY MENU
After THERMISTOR CHECK and HEAD ALIGNMENT, [ ]
clear the HEAD INFORMATION from the [SERVICE HISTORY MENU HEAD GROUP
HEAD GROUP CLEAR ALL
MENU] > [HISTORY MENU] > [HEAD GROUP]. Select
[ ] [ ] [ ]
the Head you replaced and press the [ENTER] key. HEAD GROUP
CLEAR H6
* The Head No. becomes [HEAD 1], [HEAD 2], [HEAD 3]...
[ ]
from the Head at the left end in order. HEAD GROUP
CLEAR H1

< Note for xing the Carriage Cover >


Fix the Carriage Cover with the 4 screws shown in the Carriage Cover
figure temporarily. And tighten them without distorting the
Cover.

Be careful not to distort the Carriage Cover when Hook

tightening the 2 front screws.


The Carriage can be distorted and it may cause
the head position problem.
The screws for fixing the Carriage
Screw
Cover are the screw with washer.

3-11
3-2 WIPER REPLACEMENT

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Select [SUB MENU] > [MAINTENANCE] > [REPLACE


WIPER] in the User's Menu, and press the [ENTER]
MENU
key. SUB MENU
[ ] [ ]
SUB MENU
MAINTENANCE
[ ] [ ]
MAINTENANCE
REPLACE WIPER

2 The Head Carriage moves to a location allowing wiper


OPEN FRONT
replacement, and then the screen shown in the figure
COVER
appears.
Screw
Open the I/S Cover.
I/S Cover

Screw

Hook

The screen shown in the figure appears.


3

FINISHED?

3-12
Using tweezers, grasp the bottom portion of the Wiper
4
and take it off the hook.

Clean the Wiper Carriage and Scraper using the


Cleaning stick if they need to be cleaned.
Scraper

Wiper Carriage

5 Remove the Wiper and install the new one.

Make sure to fix the wiper so that the rubber


side faces the front.

6 Use the tweezers to press the area shown in the figure


and engage the Wiper on the hook.

Make sure to engage it on the hook. If the


Wiper is not hooked, it may fall off during use.

Close the Front Cover, and press [ENTER] key. Screw


7 I/S Cover
The Head Carriage moves back to the standby position
and the head cleaning starts automatically. When the
head cleaning finishes, the screen shown in the figure
appears. Screw

Hook

MAINTENANCE
REPLACE WIPER

3-13
3-3 CAP TOP REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- CLEANING
form the Medium Cleaning.

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Remove the I/S Cover. Screw


I/S Cover

Screw

Hook

2 Turn on the Sub Power SW while pressing the Left,


Right and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

3-14
3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down and allows you to move the Head Carriage by
[ ] [ ]
hand.
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN

4 Move the Head Carriage by hand slowly leftwards so


that it is not above the Capping Unit.

5 Remove the 5 screws shown in the figure to remove


the Pump Cover together with the Right Inner Plate.

Pump Cover Right Inner Plate

6 Select [I/S MENU] > [I/S CONTROL] > [CAP] >


SERVICE MENU
[CLOSE], and press the [ENTER] key. The Capping
I/S MENU
Unit moves up. Press the [ENTER] key 3 times, be-
[ ] [ ]
cause the Capping Unit moves up in 3 steps.
I/S MENU
I/S CONTROL
[ ] [ ]
I/S CONTROL
CAP
[ ] [ ]
CAP
CLOSE

3-15
Turn off the Sub Power SW, and then turn off the Main
7 < Rear side >
Power SW.
Main Power SW

Sub Power SW

Disconnect the tube of the Cap Top from the Pump.


8

Make sure to replace the Cap Top one by one.


If you disconnect the tubes connected to the
other pump at the same time, there is the risk
of wrong connections.
Pump

9 Unhook the Cap Frame with holding it by the other Cap Frame
hand, and remove it.

Make sure to hold the Cap Frame. There is a


Spring under the Cap Top. The Cap Top will
jump out unless you hold the cap frame when
removing it.
Hook

10 Remove the Cap Top together with the tube. Cap Top

3-16
11 Fix the new Cap Top. Make sure to fix it so that the Cap Top
tube side faces the front.

Note the following contents.


1. Do not touch the tip of rubber.
2. The Spring is properly fixed under the Cap
Top.
3. Do not bend the tubes.

12 Fix the Cap Frame. Cap Frame

13 Connect the tube of the Cap Top to the joint part of the
Pump. Then, replace other Cap Tops in the same way.

The joint part does not mat-


ter either tube is connected,
only if it is an incoming tube
from the Cap Top. As well Stopper
as at right side pump, the
joint does not matter either
tube or stopper is fitted.
Pump
Fix the tubes firmly.

14 Turn on the Main Power SW, then turn on the Sub


Power SW while pressing the Left, Right and Down
keys to enter the Service Mode. +

MENU

MENU
SERVICE MENU

3-17
15 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down.
[ ] [ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN

16 Move the Head Carriage to lock it by hand to the lock


position.

17 Select [I/S MENU] > [I/S CONTROL] > [CAP] >


[CLOSE], and press the [ENTER] key to move up the
Capping Unit 1 step. Align the Guides at the two ends
of the Capping Unit with the Guides at the two ends
of the Head Carriage by moving the Head Carriage by
hand. Then press the [ENTER] key twice more to Cap
the Heads with adjusting the position of the Head Car-
riage. Guide Guide

18 Fix the Pump Cover together with the Inner Plate.

Pump Cover Inner Plate

19 Fix the I/S Cover.


Perform the following adjustment.

1. [4-8 CAP HEIGHT ADJUSTMENT]

3-18
3-4 TOOL CARRIAGE REPLACEMENT

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Turn off the Sub Power SW, and then turn off the Main
< Rear side >
Power SW.
Main Power SW

Sub Power SW

2 Remove the following covers.


Top Cover
I/S Cover I/S Cover
Front Rail Cover
Top Cover

Front Rail Cover

3 Open the Front Cover.

3-19
4 Separate the Tool Carriage from the Head Carriage.

Tool Carriage Head Carriage

5 Fix the I/S Cover temporarily to prevent the ink from


hardening.
I/S Cover

There is no necessity to fix the screws.

Hook

6 Remove the Tool Carriage Cover.

Tool Carriage Cover

7 Remove the rivets as shown in the figure to remove


Tool Carriage Board Cover
the Tool Carriage Board Cover. Rivet

3-20
8 Disconnect the Crop Mark Sensor, Pinch Roller Sensor
Pinch Roller Sensor
and Solenoid Wirings. Crop Mark Sensor

Solenoid

9 Remove the Tool Carriage Board. Screw

Tool Carriage Board

10 Remove the Tool Carriage Stay. Tool Carriage Stay

Screw

11 Remove the Tool Carriage together with the Auto Sheet


Cutter.
Tool Carriage

Screw

Auto Sheet Cutter

3-21
12 Remove the screws shown in the figure and remove
the Auto Sheet Cutter from the Tool Carriage. Tool Carriage

Be careful not to lose the spring. Screw

< Rear side >

Auto Sheet Cutter

Spring

Screw

13 Fix the Auto Sheet Cutter to the new Tool Carriage. Tool Carriage

Do not forget to fix the spring.

< Rear side >

Screw

Auto Sheet Cutter

Spring

Screw

14 Fix the new Tool Carriage by pushing it upwards.


Fix the Tool Carriage by pushing it toward the
step of the Cut Carriage Stay when fixing it. Tool Carriage

Tool Carriage

Screw

Step
Cut Carriage Stay

3-22
15 Fix the Tool Carriage Stay. Tool Carriage Stay

16 Fix the Tool Carriage Board.


Fix the Tool Carriage Board so that it is parallel
to the Rail.
OK

Rail Tool Carriage Board

NG

17 Connect the Crop Mark Sensor, Pinch Roller Sensor Crop Mark Sensor
Pinch Roller Sensor
and Solenoid Wirings.

Solenoid

18 Fix the Tool Carriage Board Cover with the rivets as Tool Carriage Board Cover
shown in the figure. Rivet

3-23
19 Fix the Tool Carriage Cover.

Tool Carriage Cover

Be careful not to have a nip at the cable


when fixing the Tool Carriage Cover.

Perform the following adjustments.


20
1. [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
2. [4-12 TOOL HEIGHT ADJUSTMENT]
3. [4-13 TOOL PRESSURE ADJUSTMENT]
4. [4-8 CROP MARK SENSOR ADJUSTMENT]
5. [4-9 CROP-CUT ADJUSTMENT]
6. [4-10 PRINT / CUT POSITION ADJUSTMENT]

3-24
3-5 CARRIAGE MOTOR REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- CLEANING
form the Medium Cleaning.

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Remove the I/S Cover. Screw


I/S Cover

Screw

Hook

2 Turn on the Sub Power SW while pressing the Left,


Right and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

3-25
3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down and allows you to move the Head Carriage by [ ] [ ]
hand. I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN

Turn off the Sub Power SW, and then turn off the
4 < Rear side >
Main Power SW.
Main Power SW

Sub Power SW

Remove the Right Inner Plate and Panel Cover.


5 Panel Cover

Right Inner Plate

Remove the Panel and put it on the Top Cover.


6
Top Cover

Flexible Cable is connected to the Panel


Board. Do not disconnect the Flexible Cable.

Panel

3-26
Panel Board

7 Remove the Spring.

Spring < Front view >

8 Disconnect the connector of the motor cable.

Connector

9 Remove the 4 screws as shown in the figure to remove


the Motor together with the Flange.

Flange

Screw

3-27
10 Remove the 4 screws to remove the Motor from the
Flange.
Fix the Motor Cable of a new Motor using a cable tie
Flange
without bending the cable root, and then fix the new Screw
Motor to the Flange.

Be careful with the fixing direction of the


Flange.

11 Fix the Flange temporarily.

Flange

Screw

12 Fix the spring.

Spring

13 Turn the Drive Gear at least 1 revolution by moving the


Head Carriage left and right to check if the gears mesh Motor Gear
together.

Drive Gear

< Top View >

3-28
14 Tighten up the screws to fix the Flange in the order as Flange
shown in the figure.

3 1

4 2

15 Turn the Drive Gear by hand little by little and check


there is no backlash.

If there is backlash, fix the motor again.

Drive Gear

< Top view >

Apply a proper quantity of grease (P/# : 21675102


16 Drive Gear
GREASE, FLOIL GE-676 BLACK 10ML) between
Drive Gear and Motor Gear.

< Top view >

Connect the connector of the motor cable.


17

Connector

3-29
18 Fix the Panel.

Panel

Perform the SERVO LOCK CHECK.


19
After turning on the Main Power SW, turn on the Sub
Power SW while pressing the Left, Right and Down +
keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

In [MOTOR MENU] > [SERVO LOCK] menu, select [S].


20
Move the Head Carriage left and right by hand and
SERVICE MENU
make sure the value on the LCD changes depending MOTOR MENU
on the Head position. [ ][ ]

MOTOR MENU
SERVO LOCK

[ ]
SERVO LOCK
S: 3

Press the [ENTER] key to excite the Motor.


21
Check the Head Carriage can not be moved easily by
hand and the value on the LCD doesn't change.

SERVO LOCK
S: 1688
[ENTER]

SERVO LOCK
S: * 1688

3-30
22 Check the AGING.
Go back to the MOTOR MENU, and select [AGING] >
SERVICE MENU
[SCAN] > and press the [ENTER] key. Make sure the MOTOR MENU
machine carries out the AGING and finish it. [ ]

MOTOR MENU
Do the AGING with the Head Height set at AGING
the HIGH position for its safety.
[ ]
AGING
Do not load the media when performing [AG- SCAN
ING].

Clear the motor working hours.


23 SERVICE MENU
Go back to the Service Menu, and select [HISTORY HISTORY MENU
MENU] > [MOTOR GROUP] > [MOTOR HOURS S] > [ ]

[CLEAR] and press the [ENTER] key. The motor work-


HISTORY MENU
ing hours will be reset to 0. MOTOR GROUP
[ ][ ]

MOTOR HOURS S
1653 hours
[ ]

MOTOR HOURS S
CLEAR
ENTER

3-31
3-6 PUMP REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- CLEANING
form the Medium Cleaning.

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Remove the I/S Cover. Screw


I/S Cover

Screw

Hook

2 Turn on the Sub Power SW while pressing the Left,


Right and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

3-32
3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down and allows you to move the Head Carriage by [ ] [ ]
hand. I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN

4 Move the Head Carriage slowly leftwards to the posi-


tion where it is not above the Capping Unit.

5 Turn off the Sub Power SW, and then turn off the Main < Rear side >
Power SW.
Main Power SW

Sub Power SW

6 Remove the 5 screws shown in the figure to remove


the Pump Cover together with the Right Inner Plate.

Pump Cover Right Inner Plate

3-33
Disconnect the connector of the Pump Motor.
7
Connector

Pump

8 Disconnect the tube of the Cap Top and the tube of the
Drain from the Pump.
Tube
(Drain side)

Make sure to replace the Pump one by one.


If you disconnect the tubes of the plural
Tube
Pumps at the same time, there is a risk of
(Cap Top side)
wrong connections.

9 Remove the 2 screws as shown in the figure to remove


the Pump Unit.

10 Remove the 3 screws shown in the figure to remove


the Motor from the Pump Unit.
Fix the new Pump Unit to the Motor.

Motor

Pump Unit

3-34
11 Fix the Pump Unit with the 2 screws as shown in the
figure.

12 Connect the tube of the Cap Top and the tube of the
Drain.
Ink trash Tube
Then, replace other Pumps in the same way.
(Drain side)

Connect the tubes of Cap Top side to the left


joint, and connect the tubes of Drain side to
the right joint.
Tube
Fix the tubes firmly.
(Cap Top side)
Make sure that the tubes at the Drain side
are inserted to the Ink trash.

13 Connect the connector of the Pump Motor.


Connector

Pump

14 Move the Head Carriage to the lock position by hand


and lock it.

3-35
15 After turning on the Main power SW, turn on the Sub
Power SW while pressing the Left, Right and Down
keys to enter the Service Mode. +

MENU

MENU
SERVICE MENU

16 Select [I/S MENU] > [I/S CONTROL] > [CAP] >


[CLOSE], and press the [ENTER] key to move up the
Capping Unit 1 step. Align the Guides at the two ends
of the Capping Unit with the Guides at the two ends
of the Head Carriage by moving the Head Carriage by
hand. Then press the [ENTER] key twice more to Cap
the Heads with adjusting the position of the Head Car-
riage.
Guide Guide

Clear the pump rotation times.


17
Go back to the Service Menu, and select [HISTORY SERVICE MENU
MENU] > [MOTOR GROUP]. Then, select the pump HITORY MENU
you replaced. [ ]
HITORY MENU
Select [CLEAR] and press the [ENTER] key.
MOTOR GROUP
[ ]
MOTOR HOURS F
3 hours
[ ]
PUMP TIMES A PUMP TIMES A
9134 times CLEAR

Select [SERVICE MENU] > [I/S MENU] > [PUMP


18 SERVICE MENU
CHECK], and perform [PUMP SUCTION] and [PUMP I/S MENU
RELEASE] for visually checking the Pumps work cor- [ ][ ]
rectly.
I/S MENU
PUMP CHECK
[ ]
PUMP CHECK
PUMP SUCTION
[ ]
PUMP SUCTION
ABC

3-36
19 Fix the Pump Cover with the 5 screws shown in the fig-
ure.

Pump Cover Inner Plate

3-37
3-7 CIRCULATING PUMP REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- CLEANING
form the Medium Cleaning.

CLEANING MEDIUM
MEDIUM AB

1 Turn off the Sub Power SW, and then turn off the Main
< Rear side >
Power SW.
Main Power SW

Sub Power SW

2 Remove the Cartridge Cover.

Cartridge Cover
< Rear side >

3 Disconnect the connector of the Circulating Pump


Motor.

< Inside the Cartridge Cover >

3-38
4 Disconnect the tubes from the Circulating Pumps.

< Inside the Cartridge Cover / From front view>

Remove the 2 screws as shown in the figure to remove


5 the Pump Unit.
Pump Unit

< Inside the Cartridge Cover >

Remove the 4 screws shown in the figure to remove


6
the Pump Unit Stay.

Pump Unit Stay

Separate the 2 pumps.


7

3-39
8 Replace with the new pump.

< Procedure for pump with the motor > Bearing

1) Remove the setscrew as shown in the figure to remove


Setscrew
the gear and bearing from the Shaft.

Shaft
Gear

2) Remove the 3 screws as shown in the figure to remove Motor


the pump from the motor.

Fix the new pump to the motor.


Screw

Pump

3) Set the bearing and gear to the Shaft.

Bearing
Shaft

Gear
Be careful with the fixing direction of the
bearing and gear.

4) Fix the setscrew at the D-cut part by pushing the gear


against the bearing. Setscrew
Setscrew

Gear

Gear
Bearing

D-cut part

3-40
< Procedure for pump without the motor >
1) Remove the 3 screws as shown in the figure to remove Plate
the plate from the pump, and fix it to the new pump.

9 Assemble the 2 pumps.

10 Fix the Pump Unit Stay with the 4 screws as shown in


the figure.

Pump Unit Stay

3-41
11 Connect the tubes of the Ink Cartridge and the tubes of
the Cableveyor to the pumps.

Connect the tubes firmly.

< Inside the Cartridge Cover / From front view>

Connect the tubes as shown in the right figure. Cableveyor


Wrongly connected tube does not circulate the
ink correctly.
As indicated in rear and top view, connect the
black tube to the right connector of the pump
and the clear tube to the left connector of the
pump.
Pump
Connect the tube of slot 5
of the Ink Cartridge to the Pump Upper
1 2 3 4 5 6
lower pump and the tube of Lower
< Rear view / From top >
slot 6 to the upper pump. Ink Cartridge

The clear tube comes with Sumitube (Black flat


tube). Sumitube
After connecting the tube, cover the clear tube Clear tube
with Sumitube all the way down to the pump to
avoid exposure of the clear tube.

OK NG

12 Fix the Pump Unit with the 2 screws as shown in the


figure.
Pump Unit

< Inside the Cartridge Cover >

3-42
13 Connect the connector of the Circulating Pump Motor.

< Inside the Cartridge Cover >

14 After turning on the Main power SW, turn on the Sub


Power SW while pressing the Left, Right and Down
keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

15 Select [SERVICE MENU] > [I/S MENU] > [PUMP


SERVICE MENU
CHECK] > [PUMP SUCTION] > [CIR-PUMP] and press I/S MENU
the [ENTER] key. [ ][ ]
Check visually the Pumps work correctly.
I/S MENU
PUMP CHECK
[ ]
PUMP CHECK
PUMP SUCTION
[ ][ ]
PUMP SUCTION
CIR-PUMP

3-43
3-8 INK TUBE REPLACEMENT

Finish this replacement in the shortest possible time.

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Turn on the Sub power SW while pressing the Left,


Right and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

2 Select [SERVICE MENU] > [SUB MENU] > [HEAD


WASH], and select the group of the target tube.
SERVICE MENU
SUB MENU
[ ][ ]

SUB MENU
HEAD WASH
[ ][ ]

HEAD WASH
ABC

3-44
3 Turn off the Sub Power SW, and then turn off the Main
< Rear side >
Power SW.
Main Power SW

Sub Power SW

4 Remove the following covers.


Right Top Cover
I/S Cover Top Cover I/S Cover
Top Cover
Right Top Cover
Front Rail Cover
Front Cover

Front Rail Cover

Front Cover

5 Remove the 4 screws as shown in the figure to remove


the Carriage Cover.

Carriage Cover

Remove the Carriage Board Cover.


6 Carriage Board Cover

Remove the Carriage


Board Cover by push-
ing the part indicated by
the arrows because the
top part of the support is
easy to break.

3-45
Remove the 2 Nylon Rivets fixing the clear plates.
7 Filters Flexible Cables
Then, disconnect all the 6 flexible cables that are
coming from the Cableveyor.

Handle the Filters with care.


The Filters may break when dropped.

8 Remove the Guide Plates of the Cableveyor and Cable


Guides. Then, take out the flexible cables from the Ca-
bleveyor. Cable Guide
Guide Plate

< Rear view >

Disconnect the Ink Tube from the Y tube joint (Head


9 Y Tube Joint
side), and put the scotch tape at the tip of the Ink
Tubes to prevent the ink from coming out.

It is not necessary to replace between the


Y tube joint and Damper.

Remove the plates as shown in the figure.


10

Plates

< Rear view >

3-46
Open the Ink Tube Shield.
11
Disconnect the Ink Tubes from the joints, and put the
scotch tape at the tip of the Ink Tubes to prevent the
ink from coming out.

It is not necessary to replace the Ink Tubes Joint

between the joint and Ink Cartridge. Ink Tube Shield

Pull out the Ink Tubes from the Cableveyor, and put the
12
new Ink Tubes in the Cableveyor. Tube Guides

The hole of the Tube Guide for each Ink Tube


is as follows.
Circulating Pump Tubes

MC
Gl K Y
W

Connect the new Ink Tubes to the Joints, and mark the
13
both ends of the Ink Tubes to indicate the color of the
ink.

Joint

< Rear view >

Adapter Screw
The joint part of the CMYK tube and Gl / W < CMYK tubes> O ring
tube is different.
< CMYK tubes >
Be careful not to forget to fix the O rings.
Make sure that the tubes are connected Tube Joints
Ink Tubes
straight at the joint part. < Gl and W tubes>

< Gl / W tubes >


Make sure that the tubes are connected
straight and firmly at the joint part.

3-47
14 Close the Ink Tube Shield and fix the plates.

Plates
Fix the Ink Tube Shield so that the both ends
go out to the outside of the plates.

Ink Tube Shield


< Rear view >

15 Connect the tubes to the Y tube joints (Head side). Y Tube Joint

Connect the tubes to the joint so that they do


not bend.

Connect the 6 Flexible Cables to the Carriage Board


16 Filters Flexible Cables
and fix the Nylon Rivets to fix the Clear Plates.

Be careful not to forget to fix the Filters.

Fix the Carriage Board Cover.


17 Carriage Board Cover

3-48
18 Fix the Guide Plates and the Cable Guides.
Guide Plate
Make 3 positions for the Guide Plate blank at the edge
of the Cableveyor.
Fix the Cable Guide at the position shown in the figure.

Blank
< Rear view >

Cable Guides are fixed next to the Tube Guides.

Cable Guide
Tube Guide

< Rear view >

19 Turn on the Sub power SW while pressing the Left,


Right and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

20 Select [SUB MENU] > [FILL INK], and select the group
which you want to fill INK of, and press the [ENTER] SERVICE MENU
key. SUB MENU
[ ] [ ]
SUB MENU
FILL INK
[ ] [ ]
FILL INK
ABC

3-49
< Note for xing the Carriage Cover >
Fix the Carriage Cover with the 4 screws shown in the Carriage Cover
figure temporarily. And tighten them without distorting the
Cover.
Hook
Be careful not to distort the Carriage Cover when
tightening the 2 front screws.
The Carriage can be distorted and it may cause
the head position problem.
The screws for fixing the Carriage Screw
Cover are the screw with washer.

3-50
3-9 BOARDS REPLACEMENT (Head / Servo / Main / SW Power Supply)

BOARD LAYOUT (IN CHASSIS)


1. When the Board Cover is opened
TU Junction Board

Signal
Junction Servo Board Head Board
Main Board
Board

Board Stay

2. When the Board Stay is removed

SW Power
SW Power Supply (27V)
Supply (5V)
Energy Board

DC Junction Board UV Junction Board


SW Power Supply (41V)

AC Junction
Board

3-51
Finish the replacement within 20 minutes to prevent
the ink from hardening. When 20 minutes passes, per- CLEANING
form the Medium Cleaning.

CLEANING MEDIUM
MEDIUM AB

1 Turn off the Main Power SW and pull out the AC cord.
< Rear side >
Main Power SW

Sub Power SW

2 Remove the Board Cover.

Board Cover

< Rear view >

3-52
HEAD BOARD REPLACEMENT

HEAD BOARD CONNECTOR LAYOUT

CN11 CN13
CN9

CN1~7

1 Disconnect all the Cables from the Head Board.

2 Remove the screws as shown in the figure to replace


to the new Head Board.

3-53
3 Connect all the Cables to the Head Board.

4 Perform the following checks.


1. THERMISTOR CHECK
It can be performed in the SERVICE MENU > THERMISTOR CHK.
2. FAN ON THE HEAD BOARD
It can be checked whether the fan connected to the Head Board work correctly when turning on the power
SW.

3-54
SERVO BOARD REPLACEMENT

SERVO BOARD CONNECTOR LAYOUT CN16 CN17 CN18 CN15


CN14

CN13

CN12

CN11
CN10

CN8

CN7
CN6

CN4

CN1,2

1 Disconnect all the Cables from the Servo Board.

2 Remove the screws as shown in the figure to replace


with the new Servo Board.

3-55
3 Connect all the cables to the Servo Board.

Perform the following adjustments and settings.


4
1. PINCH ROLLER SENSOR CHECK
It can be checked in the SERVICE MENU > SENSOR CHECK.
2. AGING
It can be checked in the SERVICE MENU > MOTOR MENU > AGING.
3. [4-13 TOOL PRESSURE ADJUSTMENT]
4. [4-8 CROP MARK SENSOR ADJUSTMENT]
5. [4-9 CROP-CUT ADJUSTMENT]
6. [4-10 PRINT/CUT POSITION ADJUSTMENT]

3-56
MAIN BOARD REPLACEMENT
MAIN BOARD CONNECTOR LAYOUT
CN12

CN11

CN10

CN9

CN8

CN4

CN6

1 Turn on the Main Power SW.

Main Power SW

< Rear view >

Start the Peck.


2

3-57
Perform [Get Report] and [Get Parameters], and save
3
them.

4 Turn off the Main Power SW and pull out the AC cord.

Main Power SW

< Rear view >

5 Disconnect all the Cables which are connected to the


Main Board, Servo Board and Head Board.

6 Switch the DIP SW No.1 to ON on the new Main


Board.

DIP SW No.1

3-58
7 Remove the screws as shown in the figure fixing the
head Board and Main Board, and replace with the new
Main Board.

Main Board Head Board

8 Connect all the cables to the Main Board.

9 Perform the following operations after replacement.

1. DIP SW SETTING
2. BATTERY INSTALLATION
Fix the battery in reference to step 3 and 4 in [3-10 BATTERY REPLACEMENT].
3. FIRMWARE INSTALLATION
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
4. SYSTEM PARAMETER INITIALIZE
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
6. PUT PARAMETER
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
7. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]
9. SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.
10. CROP MARK SENSOR ADJUSTMENT
Refer to [4-8 CROP MARK SENSOR ADJUSTMENT]
11. CROP-CUT ADJUSTMENT
Refer to [4-9 CROP-CUT ADJUSTMENT]
Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.

3-59
Perform the following operations if it is not possible to transfer the parameters by Peck.exe.
1. DIP SW SETTING
2. BATTERY INSTALLATION
Fix the battery in reference to step 3 and 4 in [3-9 BATTERY REPLACEMENT].
3. FIRMWARE INSTALLATION
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
4. SYSTEM PARAMETER INITIALIZE
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
5. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
6. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]
8. HEAD RANK SETTING
It can be set in the [PRINT MENU] > [HEAD RANK].
9. SERIAL NUMBER INPUT
It can be set in the [SUB MENU] > [SERIAL NO.].
10. INK TYPE SETTING
It can be set in the [SUB MENU] > [CHANGE INKTYPE].
11. CAP & WIPER CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
12. CAP HEIGHT CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [CAP ADJUST] > [CHECK GAP].
13. SENSOR CHECK
It can be performed in the Sensor Check.
14. LIMIT POSITION& CUT DOWN POSITION INITIALIZE
Refer to [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
15. LINEAR ENCODER SETUP
Refer to [4-6 LINEAR ENCODER SETUP]
16. TOOL PRESSURE ADJUSTMENT
Refer to [4-13 TOOL PRESSURE ADJUSTMENT]
17. HEAD ALIGNMENT
Refer to [4-4 HEAD ALIGNMENT]
Only Horizontal and Bidirectional Adjustment are required.
18. CALIBRATION
Refer to [4-11 CALIBRATION]
19. CROP MARK SENSOR ADJUSTMENT
Refer to [4-8 CROP MARK SENSOR ADJUSTMENT]
20. CROP-CUT ADJUSTMENT
Refer to [4-9 CROP-CUT ADJUSTMENT]
21. PRINT / CUT POSITION ADJUSTMENT
Refer to [4-10 PRINT/CUT POSITION ADJUSTMENT]

3-60
SW POWER SUPPLY REPLACEMENT (41V)
SW POWER SUPPLY CONNECTOR LAYOUT

Connected to the [CN1003]


on the Energy Board

Connected to the [CN35]


on the DC Junction Board

1 Disconnect the Cables from the following boards and


remove the boards together with the Stays.

SIGNAL JUNCTION BOARD


SERVO BOARD
MAIN BOARD
Servo Board Main Board
HEAD BOARD
Head Board
Signal
Junction
Board

2 Disconnect all the cables connected to the SW Power


Supply.

3 Remove the 4 screws as shown in the figure and re-


place with the new SW Power Supply (41V).

4 Connect all the Cables.

3-61
5 Set the output voltage of SW Power Supply to + 41V.

1. Turn on the Main Power SW.

Main Power SW

< Rear view >

2. Put the black probe into CN51-1pin (GND) and the


red probe into CN51-6pin (Vout) on the SW Power
Supply.
CN51-1pin

Use the Digital multi-meter that can measure


the direct voltage. CN51-6pin

Probe

3. Rotate the volume clockwise using the screwdriver


to adjust the output voltage value to +41V+0.1.

When the output voltage exceeds the +41.4V,


SW Power Supply does not output the voltage
by the protection circuit on it.
Volume
In this case, SW Power Supply will output the
voltage by rotating the volume counterclock-
wise.
When the protection circuit works, SW Power
Supply may not output for a few minutes. Mea-
sure the voltage some time later again.

6 Fix the following boards.


Connect all the Cables.

SIGNAL JUNCTION BOARD


SERVO BOARD
MAIN BOARD
Servo Board Main Board
HEAD BOARD
Head Board
Signal
Junction
Board

3-62
SW POWER SUPPLY REPLACEMENT (27V)
SW POWER SUPPLY CONNECTOR LAYOUT

Connected to the [CN1002]


on the Energy Board

Connected to the [CN34]


on the DC Junction Board

1 Disconnect the Cables from the following boards and


remove them with the Stays.

SIGNAL JUNCTION BOARD


SERVO BOARD
MAIN BOARD
Servo Board Main Board
HEAD BOARD
Head Board
Signal
Junction
Board

2 Disconnect all the cables which are connected to the


SW Power Supply.

3 Remove the 4 screws as shown in the figure and re-


place the new SW Power Supply (27V).

4 Connect all the Cables.

3-63
5 Set the output voltage of SW Power Supply to + 27V.

1. Turn on the Main Power SW.

Main Power SW

< Rear view >

2. Put the black probe into CN51-1pin (GND) and the


red probe into CN51-8pin (Vout) on the SW Power
Supply.
CN51-1pin

Use the Digital multi-meter that can measure


the direct voltage. CN51-8pin

Probe

3. Rotate the volume clockwise using the screwdriver


to adjust the output voltage value to +27V+0.1.

When the output voltage exceeds the +27.6V,


SW Power Supply does not output the voltage
Volume
by the protection circuit on it.
In this case, SW Power Supply will output the
voltage by rotating the volume counterclock-
wise.
When the protection circuit works, SW Power
Supply may not output for a few minutes. Mea-
sure the voltage some time later again.

6 Fix the following boards.


Connect all the Cables.

SIGNAL JUNCTION BOARD


SERVO BOARD
MAIN BOARD
Servo Board Main Board
HEAD BOARD
Head Board
Signal
Junction
Board

3-64
SW POWER SUPPLY REPLACEMENT (5V)
SW POWER SUPPLY CONNECTOR LAYOUT

Connected to the [CN35]


on the DC Junction Board

Connected to the [CN14]


on the AC Junction Board

1 Disconnect the Cables from the following boards and


remove them with the Stays.

SIGNAL JUNCTION BOARD


SERVO BOARD
MAIN BOARD
Servo Board Main Board
HEAD BOARD
Head Board
Signal
Junction
Board

2 Disconnect all the cables which are connected to the


SW Power Supply.

3-65
3 Remove the 4 screws as shown in the figure and re-
place the new SW Power Supply (5V).

4 Connect all the Cables.

5 Fix the following boards.


Connect all the Cables.

SIGNAL JUNCTION BOARD


SERVO BOARD
MAIN BOARD
Servo Board Main Board
HEAD BOARD
Head Board
Signal
Junction
Board

3-66
3-10 BATTERY REPLACEMENT

Do not recharge, short-circuit, disassembly the lithium battery, nor


put it into re.
It may cause heat, explosion and re.

Put tape around the lithium battery for insulation for disposal or
preservation.
It may cause heat, explosion and re.

Turn off the Sub Power SW, and then turn off the Main < Rear side >
1
Power SW. Main Power SW

Sub Power SW

2 Remove the Board Cover.

Board Cover

< Rear view >

3-67
3 Remove the Battery on the Main Board by pushing it
down and tilting towards right. Socket
1

Main Board

Replace the Battery with new one.


4
Socket

Be careful with the direction of the Battery.

Battery

Main Board

Turn on the Main Power SW and turn on the Sub Pow-


5
er SW while pressing the Left, Right and Down keys to
enter the Service Mode. +

MENU

MENU
SERVICE MENU

Select [SUB MENU] > [CLOCK] > [TIME], and set the
6 SERVICE MENU SUB MENU
time and press [ENTER] key. SUB MENU CLOCK
[ ][ ]
CLOCK
TIME
The display of [B], which shows a battery ex- [ ]
haustion, disappears by this step.
TIME
00:00:59 B
[ ]
TIME
13:01:59 B
[ ENTER ]

3-68
7 Select [SUB MENU] > [CLOCK] > [DATE], and set the SERVICE MENU SUB MENU
date and press the [ENTER] key. SUB MENU CLOCK
[ ][ ]
CLOCK
DATE
[ ]
DATE
00/00/00
[ ]
DATE
09/01/13
[ ENTER ]

Turn off the Sub Power SW, and then turn off the Main
8 < Rear side >
Power SW.
Main Power SW

Sub Power SW

9 Fix the Board Cover.

Board Cover

< Rear view >

10 Dispose the Battery.

3-69
3-11 CARRIAGE BELT REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- CLEANING
form the Medium Cleaning.

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Turn off the Main Power SW.

Main Power SW
< Rear view >

2 Remove the following covers.


Right Top Cover
I/S Cover Top Cover Panel Cover
Top Cover
Right Top Cover
Front Rail Cover
Front Cover
Panel Cover
Front Cover
Front Rail Cover I/S Cover
Flexible Cable is connected to the Panel
Board. Do not disconnect the Flexible Cable.

3-70
3 After turning on the Main Power SW, turn on the Sub
Power SW while pressing the Left, Right and Down
keys to enter the Service Mode. +

MENU

MENU
SERVICE MENU

4 To protect the Heads, select [I/S MENU] > [I/S CON-


SERVICE MENU
TROL] > [CAP] > [OPEN]. And press the [ENTER] key I/S MENU
to move down the Capping Unit.
[ ] [ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN

5 Turn off the Sub Power SW and Main Power SW.


< Rear side >
Main Power SW

Sub Power SW

6 Separate the Tool Carriage from the Head Carriage.

Tool Carriage Head Carriage

3-71
7 Loosen the 2 Fixingscrews as shown in the figure lo- < Top view - Leftside of the Belt >
cated leftside of the Belt.
And loosen the Adjustment Screw.

Fixingscrew
Adjustment Screw

8 Loosen the 4 screws as shown in the figure to remove


the Carriage Belt.

Do not scratch the Encoder Scale when re-


placing the Belt from the Carriage or move the
Belt Holder.
If the grease of the Belt adheres to the En-
coder Scale, printing could be improper.

9 Replace with the new Carriage Belt.

Check that the Belt is not twisted.

Put adequate quantity of grease (P/#: 21675102


GREASE, FLOIL G-902Y 10ML) between pulleys.

3-72
Tighten the Screws shown in the figure to fix both edg-
10 < Cross-section diagram >
es of the Carriage Belt to the Belt Holder. OK)
Screw
Plastic Plate Plastic Plate
Metal Plate
When fixing the Carriage Belt, make sure the
end of the Belt are not overlapped.

Carriage Belt
Belt Holder

Be careful with fixing direction of the Plastic NG)


Screw
Plate and fixing order of the Plates.
Plastic Plate Plastic Plate
< Cross-section diagram > Metal Plate

OK) Screw Metal Plate

Plastic Plate Carriage Belt


Belt Holder
Screw
Plastic Plate Plastic Plate
Carriage Belt Belt Holder Metal Plate

Carriage Belt
Belt Holder

11 Perform the followings to adjust the Pulley. Screw


Stay
Tighten the Screw shown in the figure until the Stay
reaches to the Shaft.

Shaft

< Right side >

12 Loosen the Screw half around to make a gap between


the Stay and Shaft.

Screw

3-73
13 Tighten the Adjustment Screw to have tension on the < Top view - Leftside of the Belt >
Belt. And tighten the 2 Fixingscrews as shown in the
figure.

Do not tighten the Screws too hard.

FIxingscrew
Adjustment Screw

14 After turning on the Main Power SW, turn on the Sub


Power SW while pressing the Left, Right and Down
keys to enter the Service Mode. +

MENU

MENU
SERVICE MENU

15 Select [I/S MENU] > [I/S CONTROL] > [CAP] >


SERVICE MENU
[CLOSE], and press the [ENTER] key to move up the I/S MENU
Capping Unit 1 step. Then press the [ENTER] key [ ] [ ]
twice more to Cap the Heads with adjusting the posi-
I/S MENU
tion of the Head Carriage. I/S CONTROL
[ ] [ ]
I/S CONTROL
CAP
[ ] [ ]
CAP
CLOSE

16 Perform the following adjustments and check.


1. [4-14 Belt Tension Adjustment]
2. [4-15 Belt Position Adjustment]
3. [4-5 Limit Position & Max Scan Width Initialize]
4. Cutting quality check

3-74
3-12 ENCODER SCALE REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- CLEANING
form the Medium Cleaning.

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Remove the following covers.


I/S Cover
Front Cover
I/S Cover
Front Rail Cover
Front Cover

Front Rail Cover

2 Turn on the Sub Power while pressing the Left, Right


and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

3-75
3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down and allows you to move the Head Carriage by
[ ] [ ]
hand.
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN

4 Move the Head Carriage slowly leftwards so that it is


not above the Capping Unit.

5 Remove the Encoder Scale by removing the Plate fix-


ing the Encoder Scale at its right end and the Spring
on its left end. Spring Encoder Scale Plate

6 Remove the Spring Plate from the Encoder Scale and


fix it to the Encoder Scale where there is no black dot
written on it.
Spring Plate
Black Dot

Make sure not make scratches or put grease


on the Encoder Scale when fixing it.
Do not touch the surface of the Encoder
Scale.

3-76
7 Put the Encoder Scale in between the Encoder Plate Encoder Scale
and the Guide Rail.
Guide Rail

Do not loosen or tighten the screws fixing the


Encoder Plate
Encoder Plate.

8 Fix the right end with the Plate and hook up the Spring
on the left end. Encoder Scale
Make sure that the Encoder Scale fits in place. Spring Plate

Screw

Move the Head Carriage in entire width of the machine.


9
Make sure that the Encoder Scale doesn't make con-
tact with the Encoder Module and also Encoder Scale
is inside the slit of the Encoder Module.

Perform the following setting.

[4-6 LINEAR ENCODER SETUP].

3-77
3-13 CUTTING FLEXIBLE CABLE REPLACEMENT

This is a procedure to replace the Cutting Flexible Cable between the Servo Board and Tool Carriage.

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- CLEANING
form the Medium Cleaning.

CLEANING MEDIUM
MEDIUM AB

Be sure to use the UV protection sheet during this replacement, or ink will harden and clog inside
the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Remove the following covers.


Front Rail Cover Top Cover
I/S Cover
Top Cover
Front Rail Cover
Front Cover

Front Cover
I/S Cover

2 Turn on the Sub Power while pressing the Left, Right


and Down keys to enter the Service mode.
+

MENU

MENU
SERVICE MENU

3-78
3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down and allows you to move the Head Carriage by
[ ] [ ]
hand.
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN

4 Move the Head Carriage slowly leftwards so that it is


not above the Capping Unit.

5 Remove the Encoder Scale by removing the Plate fix-


ing the Encoder Scale at its right end and the Spring Spring Encoder Scale
on its left end.

Remove the Encoder Scale to protect. Be-


cause there is a possibility to scratch or put
grease on the Encoder Scale when replacing
the Flexible Cable.
Plate

6 Turn off the Main Power SW and pull out the power Board Cover
cord.
And remove the Board Cover.

Main Power SW

< Rear view >

3-79
7 Disconnect the flexible cable connected to the CN13
on the Servo Board.

CN13

8 Remove the 2 Cable Holders that are holding the Flexible Cable on the Rail, and remove the rivets that are
fixing the Protection Plates.

Cable Holder

Protection Plate

9 Remove the Tool Carriage Cover.

Tool Carriage Cover

10 Remove the Tool Carriage Board Cover. Tool Carriage Board Cover
Rivet

3-80
11 Disconnect the Crop Mark sensor, Pinch Roller Sensor Pinch Roller Sensor
and Solenoid Wirings. Crop Mark Sensor
And remove the Tool Carriage Board.

Solenoid
Tool Carriage
Board

Remove the Flexible cable and the Protection Plates


12 Protection Plate Flexible Cable
from the Tool Carriage Board.

Tool Carriage Board

13 Connect the new Flexible Cable to the Tool Carriage


Board. Then, fix the 2 new Protection Plates with put-
ting the Flexible Cable between them.
Protection Plate

Be careful with the fixing direction of the


Flexible Cable.
Turn over the board and
fix the Protection Plate
with the rivets.

14 Fix the Protection Plates to the Rail with the rivets.

Protection Plate (Upper)

Protection Plate (Lower)

3-81
15 Lead the Flexible Cable as shown in the figure.
To inside of the Chassis

16 Connect the flexible Cable to the CN13 on the Servo


Board.

CN13

17 Move the Tool Carriage Board to the far left. Pull the Flexible Cable rightward with holding the Inner Protec-
tion Plate at the left side so that the Flexible Cable fits the Inner Protection Plate.

If the Flexible Cable is not pulled enough or pulled too much, there will be the slack in the Protection Plate.

Tool Carriage Board

OK Inner Protection Plate


Flexible Cable

NG Flexible cable is not pulled enough.

Flexible cable is pulled too much.


NG

3-82
18 Fix the Flexible Cable with the Cable Holder with keep-
ing the condition of 17 . Cable Holder

Fix the Cable Holder with pulling the Flexible


Cable not to have the slack between the 2
Cable Holders.

19 Fix the Flexible Cable with the Clamp.

Clamp

20 Fix the Tool Carriage Board, and connect the Crop Pinch Roller Sensor
Mark Sensor, Pinch Roller Sensor and Solenoid Wir- Crop Mark Sensor
ings.

Solenoid
Tool Carriage
Board

Put the Encoder Scale between the Encoder Plate and


21
the Guide Rail. Spring Encoder Scale
Then, fix the right end with the Plate and hook up the
Spring on the left end.
Make sure that the Encoder Scale is in place.

Do not loosen or tighten the screws fixing


the Encoder Plate.

Encoder Plate Screw Plate

3-83
22 Move the Head Carriage in entire width of the machine.
Make sure that the Encoder Scale doesn't make con-
tact with the Encoder Module and also Encoder Scale
is between the slit of the Encoder Module.

23 Fix the Tool Carriage Board Cover. Tool Carriage Board Cover
Rivet

24 Fix the Tool Carriage Cover.

Tool Carriage Cover

Be careful not to have a nip on the cable


when fixing the Tool Carriage Cover.

25 Perform the following setting.

1. [4-6 Linear Encoder Setup].

3-84
3-14 PINCH ROLLER REPLACEMENT

1 Tapered Type is used on both Left & Right Pinch Roll- Left Pinch Roller Right Pinch Roller
ers and flat type is used for the Middle Pinch Rollers.

Marking is put on the outer side of Left


& Right Pinch Rollers.

Marking

2 Remove the E ring on one side of the Pinch Roller and


pull out the Shaft.

Pinch Roller

Remove the Washers on a paper not to


lose them. They are fixed at both sides
of the Pinch Roller. E ring

Shaft

3 Put the new Pinch Roller together with Washers and


put the Shaft into the Pinch Roller.
Fixing operation becomes easy when you put the
Washers to the Pinch Roller with grease.

Washer

4 Fix the E ring and make sure that the Pinch Roller ro-
tates smoothly.

E ring

3-85
3-15 UV LAMP REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- CLEANING
form the Medium Cleaning.

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Remove the following covers. Right Top Cover

I/S Cover I/S Cover

Right Top Cover


Front Rail Cover

Front Rail Cover

2 Turn on the Sub Power while pressing the Left, Right


and Down keys to enter the Service mode.
+

MENU

MENU
SERVICE MENU

3-86
3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down and allows you to move the Head Carriage by
[ ] [ ]
hand.
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN

4 Turn off the Sub Power SW and Main Power SW. < Rear side >

Main Power SW

Sub Power SW

Move the Head Carriage slowly leftwards so that it is


5
not above the Capping Unit.

This procedure is unnecessary when remov-


ing the left UV Lamp.

Disconnect the 2 cables shown in the figure.


6 < Left side > < Right side >

3-87
7 Remove the screws for removing the UV Lamp togeth-
er with the plate from the Head Carriage.

Hold the UV Lamp by hand when removing it. < Right side >

< Top view >

< Left side >

8 Remove the plate. Plate


And fix the Plate to the new UV Lamp in the order as
Plate
shown in the figure.
Do not touch the Light- 1
emitting face.
1 3
3

light-emitting face
4
2 2
4
< Bottom view >
< Left side > < Right side >

Fix the UV Lamp together with the plate to the Head


9 < Right side >
Carriage.

Hook the UV Lamp to the tab of the stay when Tab


fixing it to the Head Carriage. Tab

< Left side >

3-88
< Right side >

< Top view >

< Left side >

10 Connect the 2 cables as shown in the figure. < Left side > < Right side >

11 Move the Head Carriage to the right edge of the bed.


And check that the space between the UV Lamp and
bed is 7mm to 9mm.

If the space between the UV Lamp and bed is not 7mm


to 9mm, go back to the step 6 and fix the UV Lamp
again.
7mm to 9mm

Enter the Service Mode and perform the following


check.
1. [4-18 UV LAMP CHECK]
< Left side > < Right side >

3-89
3-16 TAKE-UP BOARD REPLACEMENT

1 Remove the TU Cover.

TU Cover

2 Remove the 2 screws as shown in the figure to remove


the Plate fixing the Board.
Board
Screw

Plate

3 Remove all the cables that are connected to the Board.

4 Remove the 4 screws to remove the Board from the


Plate.
Replace it with the new Board.

3-90
5 Connect all the cables to the Board.

6 Fix the Plate.

Board
Screw

Plate

7 Fix the TU Cover.

TU Cover

8 Check the following.

1. [4-17 TAKE-UP UNIT OPERATION CHECK]

3-91
3-17 INK DAMPER REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- CLEANING
form the Medium Cleaning.

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW and Main Power SW.


1 < Rear side >
Main Power SW

Sub Power SW

2 Remove the I/S Cover.


Screw
I/S Cover

Screw

Hook

3-92
3 Remove the 4 screws as shown in the figure to remove
the Carriage Cover.

Carriage Cover
The screws for fixing the Carriage Cover are
the screw with washer.

4 Remove the Damper Plate.


Damper Plate

5 Pull the Head Shield to the front and remove it.

Head Shield

6 Fix the Head Board Cover temporarily, and remove the


2 Ink Dampers from the Head which will be replaced.

Be sure to remove and fix the Ink Damper


with the Head Board Cover fixed. It prevents
the ink from dropping on the Head Board. If
the ink drops on the Head Board, Head or Damper Shield
Head Driving IC will be broken.
Remove the Ink Damper with pulling the up-
per end of the Damper Shield when removing
the Ink Damper. Head Board Cover

3-93
7 Pull out the Ink Damper from the Damper Shield and set the new Ink Damper to the Damper Shield.
< How to set the Damper Shield >
Ink Damper

Damper Shield

1. Put in the Ink Damper 2. Fold the cover part to 3. Fold the other side. 4. Close the 2 gaps with
Cover part should be the tape (P/# : 3000000129
to the Damper Shield. wrap the Ink Damper.
outside. TAPE,AL 3M #425 19*55M).

8 Fix the Ink Damper to the Head.

Ink Damper

Do not hold both sides of the Ink Damper so


hard. It could break.

Connect the Dampers to the Heads according


to the colors on the Ink Tubes. C M Gl / W
Y K Gl / W
(Sky blue)

9 Remove the Head Board Cover and fix the Head


Shield.

Insert the Head Shield between the board


and Head Adapter, and have the screw shown
from the hole.
< Cross-section >
Head Board

Head Board Hole


Head Adapter Head Shield

3-94
10 Fix the Damper Plate. Damper Plate

Make sure not to press it down to the Damp-


ers. Dampers could break.
* Fix the screws at the bottom of the Slotted
hole.

11 Fix the Carriage Cover with the 4 screws shown in the


figure temporarily. And tighten them without distorting Carriage Cover
the Cover.

Hook
Be careful not to distort the Carriage Cover when
tightening the 2 front screws.
The Carriage can be distorted and it may cause
the head position problem.
The screws for fixing the Carriage Screw
Cover are the screw with washer.

3-95
4 Adjustment

To Ensure safe Work

Turn off the Sub Power SW, Main Power SW, and unplug the power cable of the Printer and
deodorization equipment before performing parts replacement.
Performing the parts replacement while the power is on may result in injury by unintended
operation of the machine. < Rear View >

Unplug

AC INLET for the Printer Unit

Always use the UV protection sheet when the ink line is exposed to the light* during the replacement,
or ink will harden and clog in the ink line. And it results in a serious influence to a machine.
* The light means the light which includes the ultraviolet light. The light of fluorescent has the ultraviolet light. Therefore,
consider that most of the light includes the ultraviolet light.

UV protection sheet

Use rubber gloves to prevent direct contact with the skin.


Contact with the ink may cause skin irritation.

Use deodorizing mask with activated carbon when necessary.

Wear protective goggles when turning on the UV Lamp without covers and when replacing the
heads.

Static electricity can harm some electronic devices. To prevent static damage, discharge static
electricity from your body before you touch any of electronic devices. You can do so by touching
an unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z When unpacking a static-sensitive device from its shipping carton, do not remove the
device from the antistatic packing material until you are ready to install the device to the
machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z When transporting a sensitive device, first place it in an antistatic container or packaging.
z Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and
workbench pads.

4-1
4-1 SERVICE MODE

+ POWER ON MENU
[ MENU ] key SERVICE MENU

SERVICE MENU PRINT MENU HEAD RANK HEAD RANK 1 This menu is used for entering the HEAD RANK for each HEAD
PRINT MENU HEAD RANK HEAD 1 1234567 (1/5) with 35 digit number and alphabet. The digits can be changed
with [left] and [right] keys and parameters can be changed with
[up] and [down] keys. The digit being changed is marked with
an under bar. Press the [ENTER] key to save the settings.
HEAD RANK HEAD RANK 3 Warning sound goes off when the calculation for verification,
HEAD 6 1234567 (1/5) CHECK SUM, is not correct, in order to avoid input error.

PRINT MENU HEAD ADJUST BIAS PERFORMING


HEAD ADJUST BIAS TEST PRINT TEST PRINT
Feeds media for visual check of the test pattern, by pressing [up] or [down]
keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again
after feeding, media returns to the original position.

BIAS
--- VIEW ---

HEAD ADJUST VERTICAL PERFORMING


VERTICAL TEST PRINT TEST PRINT
Feeds media for visual check of the test pattern, by pressing [up] or [down]
keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again
after feeding, media returns to the original position.

VERTICAL
--- VIEW ---

HEAD ADJUST HORIZONTAL SET HEAD HEIGHT PERFORMING


HORIZONTAL TEST PRINT TO LOW TEST PRINT

SET HEAD HEIGHT PERFORMING


TO HIGH TEST PRINT
HORIZONTAL H1 H2 H3 H5 H6
DT1, Low 2 1 3 2 1

HORIZONTAL H1 H2 H3 H5 H6
DT3, Low 2 1 3 2 1

HORIZONTAL H1 H2 H3 H5 H6
DT1, High 2 1 3 2 1

HORIZONTAL H1 H2 H3 H5 H6
DT3, High 2 1 3 2 1
Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down] keys.
The value being selected is marked with an under bar. It returns to the former menu by pressing [left]
key when the cursor is on the head of the left end. H1 is defined as the standard head in this case.
Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.

HEAD ADJUST BI-DIR.DEFAULT TEST PRINT SET HEAD HEIGHT PERFORMING


BI-DIR.DEFAULT TEST PRINT 123 TO LOW TEST PRINT

TEST PRINT SET HEAD HEIGHT PERFORMING


123 TO HIGH TEST PRINT

Cursor can be moved with [left] and [right] keys, and the heads can be turned ON/OFF
with [up] and [down] keys. Press [ENTER] key to start the test print of the selected heads.
It returns to the former menu by pressing [left] key when the cursor is on the left end.

BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT1, Low 2 1 3 2 1 3

BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT3, Low 2 1 3 2 1 3

BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT1, High 2 1 3 2 1 3

BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT3, High 2 1 3 2 1 3

Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down]
keys. The value being selected is marked with an under bar. It returns to the former menu by
pressing [left] key when the cursor is on the left end.
Default: It can be changed starting from the standard value (15) with [up] and [down] keys.
Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2.

This menu is hidden normally.


HEAD ADJUST STANDARD HEAD It appears when Base Head Menu is enabled
STANDARD HEAD 3 > 3 on Bit6 of PAGE2 in SYSTEM SWITCH menu.

This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT].

4-2
Normal (beeps 1 time)
PRINT MENU NOW PROCESSING.. LINEAR ENCODER
LINEAR ENCODER POS: 1361.00mm SETUP COMPLETED
Error (beeps 2 times)
LINEAR ENCODER Error is found on Linear
SETUP FAILED Encoder and Scale.

LINEAR ENCODER Error is found on


Head Board.
HEADBOARD FAILED

This menu is for checking the installation and operation of Encoder Module and Encoder Scale.
Refer to [4-6 LINEAR ENCODER SETUP].

Normal (beeps 1 time)


PRINT MENU NOW PROCESSING.. LINEAR CALIB. This is for calibrating the cutting
size in the scan direction by
LINEAR CALIB. SETUP COMPLETED calculating the expansion and
contraction amount of the
Encoder Scale.
LINEAR CALIB. If [AUTO ENV. MATCH] is
enabled, the same calibration is
0.18% performed when setting up the
Error (beeps 2 times) media.

LINEAR CALIB.
FAILED TO SETUP

PRINT MENU CALIB.DEFAULT PERFORMING This menu is used for Calibration.


CALIB.DEFAULT TEST PRINT TEST PRINT Refer to [4-11 CALIBRATION (FE-
EDING DIRECTION)].

CALIB.DEFAULT PERFORMING
TEST PRINT 2 TEST PRINT
When it shows [ ], it means
that it has never been setup and it
CALIB.DEFAULT SETTING needs to be set. In this case, even if
adjustment is unnecessary by the
SETTING +0.05% +0.10% test result, it needs to be set with [0].

PRINT MENU TEST PATTERN SET HEAD HEIGHT PERFORMING


TEST PATTERN HORIZONTAL TO LOW TEST PRINT

SET HEAD HEIGHT PERFORMING


TO HIGH TEST PRINT

It is for checking the Head Alignment in Horizontal position.

TEST PATTERN SET HEAD HEIGHT PERFORMING


BI-DIR. TO LOW TEST PRINT

SET HEAD HEIGHT PERFORMING


TO HIGH TEST PRINT

It is for checking the Head Alignment in Bidirection.

TEST PATTERN SET HEAD HEIGHT PERFORMING


FILL TO LOW TEST PRINT

It prints on the entire print range solid in single color by each head.
Print mode is fixed at 720 dps and 8 pass.

TEST PATTERN SET HEAD HEIGHT PERFORMING


BI-DIR. CHECK TO LOW TEST PRINT

This print pattern is for checking a shifting error in Bidirection and also
for confirming the mechanical tendency.

4-3
Normal
SERVICE MENU I/S MENU NOW PROCESSING.. I/S CHECK
I/S MENU I/S CHECK COMPLETED
Checking Error
I/S CHECK ERROR
CAP

This menu is for checking the motors and sensors of Cap (Up/Down), Wipers and Slider.
**Make sure to move the head carriage towards left off the capping unit before performing
this check. Otherwise, it may damage Head, Cap or Wiper Unit.

Error Displays CAP: Error is found on Capping Motor or Capping Sensor.


WIPER: Error is found on Wiper Motor or Wiper Sensor.

I/S MENU PUMP CHECK PUMP SUCTION NOW PROCESSING..


PUMP CHECK PUMP SUCTION ABC

PUMP SUCTION NOW PROCESSING..


CIR-PUMP

PUMP CHECK PUMP RELEASE NOW PROCESSING..


PUMP RELEASE ABC

PUMP RELEASE NOW PROCESSING..


CIR-PUMP

This is for checking the pump motor.


The rotation for both ink suction and release can be checked.
All pump motors rotate for 5 seconds and stop.

I/S MENU I/S CONTROL CAP


I/S CONTROL CAP OPEN

I/S CONTROL WIPER


WIPER FRONT

CAP: Open and close the cap


Cap must not be left opened for long time when ink is installed. Dried ink may damage the heads.
Option: OPEN/CLOSE Default: OPEN
WIPER: Move the wiper towards front and rear.
Option: FRONT/REAR Default: FRONT
**Caution: When moving the Head Carriage by hand, pay attention to the Cap height and Wiper position
to avoid clashing. Also, when moving the Cap and Wiper, pay attention to the Carriages,
especially the Head Carriage.

I/S MENU CAP ADJUST ADJUST POS. This is for adjusting and checking
CAP ADJUST ADJUST POS. 0.00 -2.00 the height of the cap. Refer to
[4-7 CAP HEIGHT ADJUSTMENT].

CAP ADJUST CHECK GAP


CHECK GAP 0.00

I/S MENU NOW PROCESSING.. CAP AGING


This is to confirm that the
CAP AGING COMPLETED capping is done properly
Error (beeps 2 times) within the operation range.
CAP AGING
FAILED !!

I/S MENU NOW PROCESSING.. WIPER AGING


WIPER AGING COMPLETED
Error (beeps 2 times)
WIPER AGING
FAILED !!

4-4
Remove all cartridges
before pressing ENTER Set cartridge to SLOT1 All cartridges must be removed before entering IC
I/S MENU CARTRIDGE IC CHECK CHECK menu.
It detects Ink Cartridge IC, writes and loads information,
CARTRIDGE IC CHECK SLOT1 INSERT and checks the communication. First of all, it confirms
if there is the driver for IC detection. The following
display indicates that error is found on driver.
Error
IC CHECK
IC CHECK
SYSTEM ERROR
SLOT1 ERROR
Normal Next, IC communication is checked individually by SLOT.
When a cartridge is inserted, it automatically starts to
IC CHECK communicate with the cartridge IC and checks it. Display
SLOT1 OK shows [OK], when the communication is done properly.
As cartridge is removed, the next cartridge SLOT number
to be inserted is displayed. Starting from SLOT1, it
From SLOT1 to 6 in order continues to SLOT6 in order. When checking SLOT6 is
Set cartridge to SLOT6 completed, the following message is displayed.

IC CHECK
IC CHECK
SLOT6 INSERT
COMPLETED

Error It returns to IC CHECK menu by pressing ENTER key.


When communication is failed, it displays as below.
IC CHECK
SLOT6 ERROR IC CHECK
SLOT1 ERROR
Normal
IC CHECK It returns to IC CHECK menu by pressing ENTER key.
SLOT6 OK *Any cartridge can be used for this check as long as it
has IC chip on it.
*No information is written on IC chip during this check.
(Normally, the count of the cartridge installation is
IC CHECK written. However, the count of the installation in this
COMPLETED check is not written.)
*Before this IC check, make sure Cartridge Sensor is
working properly.

CARTRIDGE SL1 : SERIAL


Serial No. of the Ink Cartridge IC is displayed.
SLOT 1 1402A30C010000A5

SL1 : INK TYPE


Ink type of the Ink Cartridge IC is displayed.
eUV K

SL1 : CAPACITY
Ink capacity of the Ink Cartridge IC is displayed.
200cc

SL1 : LOT NO. Lot No. of the Ink Cartridge IC is displayed.


40216A

SL1 : CONSUM.
Ink consumption of the Ink Cartridge is displayed.
100.000cc

SL1 : TIME The used time of the Ink Cartridge is displayed.


0y000d00h00m00s

SL1 : INSERT
The insert count of the Ink Cartridge is displayed.
1 times

SL1 : FLAG
The Flag information of the Ink Cartridge is displayed.
000000000

It reads the information written on the IC of each carriage.


Following messages are displayed when errors are found.
CARTRIDGE
Ink cartridge is not inserted
SLOT 2
SLOT1
NO CARTRIDGE
A cartridge with no IC is inserted, wire breakage or short circuit
CARTRIDGE
SLOT1
SLOT 6
NO IC CHIP
System error due to the damage of driver IC placed on INK TANK BOARD
SLOT1
SYSTEM ERROR
Data error
SLOT1
DATA ERROR

I/S MENU CIRCULATE INK CIRCULATING INK This menu is to circulate the white ink.
CIRCULATE INK CIRCULATION CIRCULATION : Circulate ink.
CIR-DISCHARGE : Circulate ink and discharge
the determinate quantity of ink.

CIRCULATE INK CIRCULATING INK


CIR-DISCHARGE

4-5
SERVICE MENU CUTTING MENU CROPMARK SENSE PERFORMING MIN 2.5V MAX2.7
CUTTING MENU CROPMARK SENSE OUTLEVEL CHECK TEST PRINT [2.5V ]

This menu is used for adjusting the Crop Mark Sensor. Refer to [4-8 CROP MARK SENSOR ADJUSTMENT].
The result of this adjustment can be checked in the SENSOR CHECK menu. However, be aware that
without adjusting the sensor here, the result of [S: CROP MARK SENSOR] in the SENSOR CHECK menu is
not referable.
The tool carriage is free to move after OUTLEVEL CHECK is done. Move the carriage off the crop mark
with your hand, then the level of white part, where no ink is on can be checked.

CROPMARK SENSE ADJUST


ADJUST +2 +1

This menu is used for adjusting the Crop Mark Sensor sensitivity. There are three levels of sensitivity, 0, +1 and +2.
This adjustment may help when Crop Mark detection is failed in the default level setting. However, this setting must
not be changed unless necessary. The detection accuracy is not assured when this parameter is changed.

CUTTING MENU FORCE ADJUST 30gf This menu is used for adjusting the Tool Pressure.
FORCE ADJUST 30gf 17 16 Refer to [4-13 TOOL PRESSURE ADJUSTMENT].
30gf Range: 0 to 30
200gf Range: 31 to 80

FORCE ADJUST 200gf


200gf 56 57

CUTTING MENU CROP-CUT ADJ. PERFORMING This menu is used for adjusting the position of Crop
CROP-CUT ADJ. TEST PRINT TEST PRINT Mark Sensor and the cutting edge of Tool.
Refer to [4-9 CROP-CUT ADJUSTMENT].

CROP-CUT ADJ. F:+0.30 +0.30mm When it shows [ ], it means that it has never
SETTING S:-0.40 -0.40mm been setup and it needs to be set. In this case, even
if adjustment is unnessesary due to the test result,
Returns to menu with MENU key
it needs to be set with the value of [0].

CROP-CUT ADJ. PERFORMING


TEST PRINT 2 TEST PRINT

With a long press on TEST PRINT key while in this menu, it prints the test pattern of a square crop mark and cuts the contour.
With a long press on TEST CUT key, the same test print pattern as TEST PRINT 2 for position check is printed.
After test pattern is printed, it feeds media forward for visual check of the result. Press MENU key to return to the former menu.

Adjusted value is reflected to TEST PRINT and checking of the adjusted value is possible.
As for TEST PRINT 2, adjustment is not reflected and it always shows the original machine deviation.
The adjustment made here is not reflected to the setting of the user menu.

CUTTING MENU PRINT-CUT ADJ. PERFORMING This menu is used for adjusting Print/Cut position.
PRINT-CUT ADJ. TEST PRINT TEST PRINT Refer to [4-10 PRINT/CUT POSITION ADJUSTMENT].

PRINT-CUT ADJ. F:+0.30 +0.30mm When it shows [ ], it means that it has never
SETTING S:-0.40 -0.40mm been setup and it needs to be set. In this case, even
if adjustment is unnessesary due to the test result,
Returns to menu with MENU key
it needs to be set with the value of [0].

PRINT-CUT ADJ. PERFORMING


TEST PRINT 2 TEST PRINT

With a long press on TEST PRINT key while in this menu, it prints the test pattern of a square crop mark and cuts the contour.
With a long press on TEST CUT key, the same test print pattern as TEST PRINT 2 for position check is printed.
After test pattern is printed, it feeds media forward for visual check of the result. Press MENU key to return to the former menu.

Adjusted value is reflected to TEST PRINT and checking of the adjusted value is possible.
As for TEST PRINT 2, adjustment is not reflected and it always shows the original machine deviation.
The adjustment made here is not reflected to the setting of the user menu.

SERVICE MENU FRSHODCPULWcwa 123456


SENSOR CHECK H

This menu displays the real-time status of each sensor. It shows " " when the sensor is ON. The second page shows the status of each
The first page shows the status of each sensor. Each letter of the alphabet stands for the following. Cartridge Sensor and Ink Empty Sensor.
F: Front Paper Sensor U: Head Up/Down Sensor Head Up/Down Sensor Each color has 2 positions and the left side
R: Rear Paper Sensor L: Sheet Load Sensor H: Head HIGH on the display shows the left-side head.
S: Crop Mark Sensor W: Pinch Roller Sensor L: Head LOW
H: Head Lock Sensor c: Capping Sensor Blank: Cartridge not inserted, Ink remains
O: Limit Sensor w: Wiper Sensor TU Motor Drive Sensor C: Cartridge inserted, Ink remains
D: Side Cover Sensor a: TU Motor Drive Sensor : Not driving E: Cartridge not inserted, Ink empty
C: I/S Cover Sensor (When TU is connected) Blank: Driving : Cartridge inserted, Ink empty
P: Maintenance Cover Sensor

4-6
SERVICE MENU THERMISTOR CHK This menu is used for checking Thermistor. It displays the temperatures read from the thermistor placed on the leftmost head (HEAD), and
THERMISTOR CHK HEAD:25 C/ 77 F the thermistor placed on the Head Board (BOARD). The temperature on the left is in Celsius and the right is in Fahrenheit.
Since the temperature of the device on the Head Board may rise, [HEAD] and [BOARD] shows higher temperature than the room temperature.
Confirm that the temperature is not extremely low, such as 0 Celsius, or extremely high, such as 100 Celsius. The temperatures of
THERMISTOR CHK [HEAD] and [BOARD] are not necessarily the same.
BOARD:25 C/ 77 F [AMB] indicates outside air temperature.

THERMISTOR CHK
AMB :25 C/ 77 F

SERVICE MENU SUB MENU SERIAL NO. This menu is for entering the Serial No. of the machine in 7 digits. Cursor moves between digits
SUB MENU SERIAL NO. ZS00000 with [right] and [left] keys. The parameter can be changed with [up] and [down] keys.

SUB MENU CHANGE INKTYPE NOW PROCESSING..


To Setup View
CHANGE INKTYPE EUV 6 EUV 6
BUSY LED flashes

This menu is to change Ink Type. Different from the process in the user menu, Ink Type PIG cm : Pigment LcLm
operations such as Head Wash and Ink Fill are not included. EUV 6 : ECO-UV CMYKGlW
This menu is used as a correction purpose when a wrong type ink is selected. UNKNOWN : Ink Type not specified
When the ink type is changed, Ink System is initialized internally. Then, it exits
the menu and Setup is canceled.

Fills Ink to each print head. A to C shown on the lower


LCD are the head groups. Cursor can be moved with
SUB MENU FILL INK CHECK [left] and [right] keys. Use [up] and [down] keys for
ON/OFF. By pressing [ENTER] key, it starts to fill ink
FILL INK A B C DRAIN BOTTLE for the selected head groups. To exit the menu, press
[left] key when the cursor is on A.
NOTE: Normally, FILL INK is to be performed on the
three groups together. Performing this on
individual head group should be for a
recovery only when PUMP UP or HEAD WASH
is performed individually.

When ink is not filled

SELECT INK TYPE INSTALL SET CARTRIDGE


ECO-UV CMYKGlW DRAIN BOTTLE 123456
Goes next, when cartridge is set

FILLING INK... CHECK


DRAIN BOTTLE
Goes next, when completed

Removes ink from each print head. The difference


SUB MENU PUMP UP CHECK from the user menu is that head group can be
DRAIN BOTTLE selected.
PUMP UP A B C NOTE: When this is performed on individual head
group, the normal maintenance operations
cannot be performed. Normally, PUMP UP is
to be performed on the three groups together.
REMOVE CARTRIDGE PUMPING-UP... When it is necessary to perform it individually,
123456 fill the same type of ink for recovery with FILL
Goes next, when cartridge is removed Goes next, when completed INK menu immediately.

Head wash and ink filling


SUB MENU HEAD REPLACE CHECK REMOVE SOL CRT. after replacing head
HEAD REPLACE A B C DRAIN BOTTLE 123456
Goes next, when cartridge is removed

SET CL-LIQUID FILLING INK... REMOVE CL-LIQUID FILLING INK...


123456 123456
Goes next, when cleaning cartridge is set Goes next,
when cleaning cartridge is removed

CHECK SET CARTRIDGE FILLING INK... CHECK


DRAIN BOTTLE 123456 DRAIN BOTTLE
Goes next, when cartridge is set

Washes print heads. A to B shown on the lower


LCD are the head groups. Cursor can be moved with
[left] and [right] keys. Use [up] and [down] keys for
SUB MENU HEAD WASH CHECK ON/OFF. By pressing [ENTER] key, it starts to wash
HEAD WASH A B C DRAIN BOTTLE the selected head groups. To exit the menu, press
[left] key when the cursor is on A.
NOTE: When this is performed on individual head
group, the normal maintenance operations
cannot be performed. Normally, HEAD WASH
is to be performed on the three groups
together. When it is necessary to perform it
individually, fill the same type of ink for
recovery with FILL INK menu immediately.

REMOVE CARTRIDGE SET CL-LIQUID WASHING HEAD...


123456 123456
Goes next, Goes next,
when cartridge is removed when cleaning cartridge is set

REMOVE CL-LIQUID WASHING HEAD...


123456
Goes next, Goes next, when completed
when cleaning cartridge is removed

4-7
SUB MENU PERIODIC CL. This menu is to select the type of periodic cleaning which is automatically performed during printing.
PERIODIC CL. LIGHT LIGHT Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL

WIPE: Wiping and flushing only


LIGHT: Wiping and light evacuation (lighter than regular cleaning) only
NORMAL/MEDIUM: The regular cleanings that can be executed from the control panel

Cleaning period can be set up in PERIODIC CL. menu of the user menu.

SUB MENU FAN CHECK This menu is to check FANs. Select a FAN type with [up] and [down] keys.
FAN CHECK VACUUM FAN Press [ENTER] key for ON/OFF of FANs. FAN turns off automatically when exit this menu.

SUB MENU TU CHECK TU


This menu is to confirm that Take-Up unit which is
TU CHECK TU START STOP connected to the connector equipped for Take-up
unit can be operated properly.
When Take-Up unit is not connected Refer to [4-16 TAKE-UP UNIT OPERATION CHECK].

TU IS [TU] menu supports the one named [TAKE UP]


NOT CONNECTED located on the bottom of the right printer body.

SUB MENU CLOCK DATE DATE


CLOCK DATE 05/09/10 05/09/10
[Year/Month/Day] Display [Year/Month/Day] Edit

CLOCK TIME TIME


TIME 01:01:59 01:01:59
Display Edit

TIME TIME It shows [B], when


battery is dead.
01:01:59 B 01:01:59 B

This menu is to display and edit the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case,
battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted, when the time is
newly set up with [ENTER] key on the time edit menu.
When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly, such that it
performs cleaning every time the main power is turned on. The time set here is used for periodic maintenance operations and the time record
of Event Log function. Be aware that it affects the maintenance operations if the time is changed.
When this setting is changed, it is recorded on Event Log. The time before change is used for the log time, and the new time is recorded as an information.

SUB MENU DIP SW CHECK This menu is to check Dip Switch. It displays the real-time status of the No.1 to 8 from the left.
DIP SW CHECK 0110 0000 [0] is OFF and [1] is ON.
bit # [1 2 3 4 5 6 7 8]
This menu is to check the operation of panel keys. On this menu, it shows [NONE] on the lower
SUB MENU KEY CHECK LCD when any key has not been pressed. It shows the key name when some key is pressed. And
it shows a message of [KEY ERROR] when two keys or more are pressed at the same time, and it
KEY CHECK NONE is considered that no button is pressed. You can exit this menu with the [left] key. Therefore, the
[left] key needs to be the last button to be pressed in order to check all keys. As long as the [left]
key is pressed at the last, the order of pressing other keys can be random. When it is left without
pressing any key for 10 seconds, or pressing the [left] key, it exits this menu. At this time, the
names of the keys that never been pressed are displayed with a buzzer. This means that if a
buzzer does not go off when exiting, all keys are checked properly. The power cannot be turned
off with the sub power key while performing this menu.

SUB MENU This menu is to check LCD, LED and buzzer. When this menu is selected, it sequentially performs
Abbreviated
LCD/LED/BUZ CHK the functions of LCD, LED and buzzer. The functions are the followings, ON/OFF of LCD contrast,
LCD back light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all caracters
Returns when completed available on LCD. Confirm that all functions operate properly, visually and by the sound.

Waiting for incoming data


SUB MENU DETECTING... This menu is to confirm the data input from network. The check sum and input data byte are
PORT CHECK 00: 0B shown on the lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the
right, it displays the input data byte in decimal of max. 10 digits. They are cleared when [ENTER]
Receiving data from network key is pressed. The input data byte overflows at 4GB(4294967296B) and resets to 0.
* When transffering from VersaWorks, send the data from [Send Native File].
NETWORK
B3:1073741624B

SUB MENU MAINTE. MSG. This menu is to set up the timing to show the message for maintenance. It displays the message
MAINTE. MSG. NONE 100 hours suggesting to perform maintenance when the total print time reaches the specified hours.
Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE

SERVICE MENU MOTOR MENU AGING SCAN SCAN : Aging for Scan Motor. The Head Carriage runs maximum
MOTOR MENU AGING SCAN NOW AGING printing width in Scan direction.
FEED : Aging for Feed Motor.
Grit Roller runs 100mm back and forth.
BOTH : The Head Carriage runs maximum printing width in
AGING FEED Scan direction, and at the same time, Grit Roller runs
FEED NOW AGING 100mm back and forth.
CUTTING : The Tool Carriage runs maximum printing width in
Scan direction, and at the same time, Grit Roller runs
the half of maximum printing width back and forth.
AGING BOTH
BOTH NOW AGING To stop Aging, press the [ENTER] key. The Head Carriage returns
back to the capping position, and it returns to the former menu
after the heads are capped. Make sure not to perform Aging for
AGING CUTTING excessive time when the heads are filled with ink, in order to
prevent the heads from being damaged by dried ink.
CUTTING NOW AGING When Aging is performed with ink filled, it runs with performing
the Flushing. No Flushing when ink is not filled.
Servo Motor : LOCKED

MOTOR MENU SERVO LOCK SERVO LOCK


This menu is to check whether Servo Motor can be locked properly.
SERVO LOCK S: 100 F: 0 0 While in this menu, Servo Motor is free. When the Carriages are
moved by hands, the displayed values change as the feedback is
Servo Motor : FREE performed normally. Servo Motor can be locked by pressing
[ENTER] key. When it is locked while the motor is in pause,
SERVO LOCK SERVO LOCK the normal power control is performed. As for [F(Feed direction)],
F: 240 20 F: 0 0 the value displayed on the left changes by Grid Encoder,
and the right changes by Motor Encoder.

4-8
SERVICE MENU SYSTEM SWITCH PAGE1 This menu is to change the functions of the machine. Normally, it is not necessary to change.
Each bit can be selected by [left] and [right] keys and changed by [up] and [down] keys.
SYSTEM SWITCH PAGE1 00000000 Press [ENTER] to save the settings. There are 16 pages for every 8 bits System Switch.

bit #[ 8 7 6 5 4 3 2 1 ] Bit Contents Settings Default

PAGE1:Bit1 With [1], the error does not occur even if the 0
Cover Sensor
Front Cover is open.
SYSTEM SWITCH PAGE16 Reflection to the test pattern [1] enables the settings of [FULL WIDTH S]
PAGE1:Bit4 0
of the Full Width
PAGE16 00000000 for all test patterns.
Periodic flushing that Enables with [0], Disables with [1].
bit #[ 8 7 6 5 4 3 2 1 ] PAGE1:Bit7 0
takes place every 8 hours
With [1], [STANDARD HEAD] menu is added to
PAGE2:Bit6 Standard Head Menu 0
the Service Menu.

Enables with [0]. (Only when the ink is not filled.)


Setting the Ink Mode and selecting the ink type,
the value will change to [1] after ink is filled.
PAGE7:Bit1 Ink Mode Setting 0
The Ink Mode can not be set by Specific key +
Main Power SW after this setting.
(Specific key + Main Power SW setting :
Refer to below)

PAGE7:Bit2 The system switch will be set when the Ink Mode 0
is set by Specific key + Main Power SW.
PAGE7:Bit3 Ink Mode Change 0
(Specific key + Main Power SW setting / Bit setting
PAGE7:Bit4 : Refer to below) 0

* All the default settigs that are not shown here is "0".
CAUTION : The machine may make unexpected move when the other system switches that are not shown here are changed.

Ink Mode Selectable Ink Type PAGE7:Bit2 PAGE7:Bit3 PAGE7:Bit4 Key Combination

CMYKGlW Mode ECO-UV CMYKGlW


1 0 0 MENU
+

Gloss Ink Mode ECO-UV CMYKGlGl 0 1 0 MENU


+

White Ink Mode ECO-UV CMYKWW 0 0 1 MENU


+

SERVICE MENU HISTORY MENU MOTOR HOURS F MOTOR HOURS F


HISTORY MENU MOTOR GROUP 3 hours CLEAR

In History Menu, the parameters are separated in groups CATEGORIES : MOTOR GROUP / HEAD GROUP / The menu shown on the upper LCD can be changed with [up] and
by categories. The parameters can be displayed or cleared MAINTE GROUP / WIPE GROUP / [down] keys. The corresponding parameter is shown on the lower
by entering the menu of each groups. PRINT GROUP / CUTTING GROUP / LCD. Refer to the HISTORY MENU List on the following pages.
INK GROUP / UVLAMP GROUP / Press [right] key to enter [CLEAR] menu, and parameter can be
ERROR GROUP / SYSTEM cleard by pressing [ENTER] key.

SERVICE MENU REPORT SERVICE REPORT Reports can be printed. Each head is separately selectable considering the case of head trouble.
REPORT SERVICE REPORT HEAD H1 Select a head with [up] and [down] key and press [ENTER] key to start printing.

H1/H2/H3 SERVICE : Service Report is printed. It prints the System Report of the normal menu with additional Service Information.
HISTORY : History Report is printed.
CARTRIDGE : Ink Cartridge IC Report is printed.
REPORT HISTORY REPORT EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from 100/200/ALL(400).
ALL : All Reports are printed together. (System Report, Service Report, History Report, Ink Cartridge IC Report,
HISTORY REPORT HEAD H1 Event Log Report).
SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool. (9600bps, N81, X : ON/OFF)
H1/H2/H3

REPORT CARTRIDGE
CARTRIDGE HEAD H1
H1/H2/H3

REPORT SELECT MAXIMUM EVENT LOG Required Printing Area


EVENT LOG 100 LOGS HEAD H1
SERVICE : W350 L410mm
Setting Value : 100LOGS/200LOGS/ALL HISTORY : W250 L210mm
CARTRIDGE : W250 L85mm
EVENT LOG/100 LOGS : W350 L200mm
REPORT EVENT LOG/200 LOGS : W350 L330mm
EVENT LOG/ALL LOGS : W350 L590mm
SERIAL

SERVICE MENU UV LAMP MENU SVC.MODE LAMP This is to set ON/OFF of the UV Lamp during the printing when the machine is started in the
SVC.MODE LAMP ON OFF Service Mode. This setting is initialized when turning off the sub power SW. Default : ON
UV LAMP MENU

UV Lamp : Not connected


UV LAMP MENU CONNECT CHECK This is to check whether the UV Lamp is connected properly.
CONNECT CHECK NOT CONNECTED
UV Lamp : connected
CONNECT CHECK
CONNECTED
Left UV Lamp : ON
UV LAMP MENU NOW PROCESSING... RIGHT: :[ ] NOW PROCESSING...
LAMP ON CHECK LEFT : * :[ ]
Right UV Lamp : error
RIGHT: _ :[E]
LEFT : :[ ]
This menu is to check the power, lighting/error and connection of the UV Lamps.
* Perform with the covers closed except for the power check. Refer to [4-18 UV LAMP CHECK].

Select the right or left Lamp by moving the cursor with [up] and [down] keys. And check that the selected Lamp can be operated properly by turning ON/OFF the Lamp by pressing [ENTER] key.
Error displays : E

Check that the UV Lamps can be operated properly by opening and closing the cover while the UV Lamps are turned on.

4-9
HISTORY MENU

MOTOR GROUP

Item Contents Unit Reference


MOTOR FEED Total time that the Feed Motor has been rotated hour
MOTOR SCAN Total time that the Scan Motor has been rotated hour Life: 1500 hours
PUMP TIMES A Total time that the Pump Motor A has been rotated times Life: 200,000 times
PUMP TIMES B Total time that the Pump Motor B has been rotated times Life: 200,000 times
PUMP TIMES C Total time that the Pump Motor C has been rotated times Life: 200,000 times
CLEAR ALL Clear all the value in the Motor Group

HEAD GROUP

Item Contents Unit Reference


Life: 6 billion Shots/nozzle
Shot Cnt. 1 Number of shots fired from the nozzle (H1 left) Shots/1000
Ink from SLOT1
Life: 6 billion Shots/nozzle
Shot Cnt. 2 Number of shots fired from the nozzle (H1 right) Shots/1000
Ink from SLOT1
Life: 6 billion Shots/nozzle
Shot Cnt. 3 Number of shots fired from the nozzle (H2 left) Shots/1000
Ink from SLOT2
Life: 6 billion Shots/nozzle
Shot Cnt. 4 Number of shots fired from the nozzle (H2 right) Shots/1000
Ink from SLOT2
Life: 6 billion Shots/nozzle
Shot Cnt. 5 Number of shots fired from the nozzle (H3 left) Shots/1000
Ink from SLOT3
Life: 6 billion Shots/nozzle
Shot Cnt. 6 Number of shots fired from the nozzle (H3 right) Shots/1000
Ink from SLOT3
Life: 6 billion Shots/nozzle
Shot Cnt. 7 Number of shots fired from the nozzle (H4 left) Shots/1000
Ink from SLOT4
Life: 6 billion Shots/nozzle
Shot Cnt. 8 Number of shots fired from the nozzle (H4 right) Shots/1000
Ink from SLOT4
Life: 6 billion Shots/nozzle
Shot Cnt. 9 Number of shots fired from the nozzle (H5 left) Shots/1000
Ink from SLOT5
Life: 6 billion Shots/nozzle
Shot Cnt. 10 Number of shots fired from the nozzle (H5 right) Shots/1000
Ink from SLOT5
Life: 6 billion Shots/nozzle
Shot Cnt. 11 Number of shots fired from the nozzle (H6 left) Shots/1000
Ink from SLOT6
Life: 6 billion Shots/nozzle
Shot Cnt. 12 Number of shots fired from the nozzle (H6 right) Shots/1000
Ink from SLOT6
WIPE H1 Number of times the Wiping has been performed (H1) times
WIPE H2 Number of times the Wiping has been performed (H2) times
WIPE H3 Number of times the Wiping has been performed (H3) times
WIPE H4 Number of times the Wiping has been performed (H4) times
WIPE H5 Number of times the Wiping has been performed (H5) times
WIPE H6 Number of times the Wiping has been performed (H6) times
RUB H1 Number of times the Rubbing has been performed (H1) times
RUB H2 Number of times the Rubbing has been performed (H2) times
RUB H3 Number of times the Rubbing has been performed (H3) times
RUB H4 Number of times the Rubbing has been performed (H4) times
RUB H5 Number of times the Rubbing has been performed (H5) times
RUB H6 Number of times the Rubbing has been performed (H6) times
AUTO CL.H1 Number of times the Automatic Cleaning has been performed (H1) times
AUTO CL.H2 Number of times the Automatic Cleaning has been performed (H2) times
AUTO CL.H3 Number of times the Automatic Cleaning has been performed (H3) times
AUTO CL.H4 Number of times the Automatic Cleaning has been performed (H4) times
AUTO CL.H5 Number of times the Automatic Cleaning has been performed (H5) times
AUTO CL.H6 Number of times the Automatic Cleaning has been performed (H6) times
NORMAL CL. H1 Number of times the Normal Cleaning has been performed (H1) times
NORMAL CL. H2 Number of times the Normal Cleaning has been performed (H2) times
NORMAL CL. H3 Number of times the Normal Cleaning has been performed (H3) times
NORMAL CL. H4 Number of times the Normal Cleaning has been performed (H4) times
NORMAL CL. H5 Number of times the Normal Cleaning has been performed (H5) times
NORMAL CL. H6 Number of times the Normal Cleaning has been performed (H6) times
MEDIUM CL. H1 Number of times the Medium Cleaning has been performed (H1) times
MEDIUM CL. H2 Number of times the Medium Cleaning has been performed (H2) times
MEDIUM CL. H3 Number of times the Medium Cleaning has been performed (H3) times
MEDIUM CL. H4 Number of times the Medium Cleaning has been performed (H4) times
MEDIUM CL. H5 Number of times the Medium Cleaning has been performed (H5) times
MEDIUM CL. H6 Number of times the Medium Cleaning has been performed (H6) times
POWERFUL CL.H1 Number of times the Powerful Cleaning has been performed (H1) times
POWERFUL CL.H2 Number of times the Powerful Cleaning has been performed (H2) times
POWERFUL CL.H3 Number of times the Powerful Cleaning has been performed (H3) times
POWERFUL CL.H4 Number of times the Powerful Cleaning has been performed (H4) times
POWERFUL CL.H5 Number of times the Powerful Cleaning has been performed (H5) times
POWERFUL CL.H6 Number of times the Powerful Cleaning has been performed (H6) times
INK RENEW H1 Number of times the ink has been upgraded (H1) times CMYKGlW Mode and White Ink Mode only
INK RENEW H2 Number of times the ink has been upgraded (H2) times CMYKGlW Mode and White Ink Mode only
INK RENEW H3 Number of times the ink has been upgraded (H3) times CMYKGlW Mode and White Ink Mode only
INK RENEW H4 Number of times the ink has been upgraded (H4) times CMYKGlW Mode and White Ink Mode only
INK RENEW H5 Number of times the ink has been upgraded (H5) times CMYKGlW Mode and White Ink Mode only
INK RENEW H6 Number of times the ink has been upgraded (H6) times CMYKGlW Mode and White Ink Mode only
CLEAR H6 Clear all the value of the H6
CLEAR H5 Clear all the value of the H5
CLEAR H4 Clear all the value of the H4
CLEAR H3 Clear all the value of the H3
CLEAR H2 Clear all the value of the H2
CLEAR H1 Clear all the value of the H1
CLEAR ALL Clear all the value of all the Head

4-10
MAINTENANCE GROUP

Item Contents Unit Reference


MAINTE. COUNT Number of times the Head Maintenance has been performed times
This value is cleared automatically after carrying out the Head
TOTAL TIME Lapsed time from the last Head Maintenance hour
Maintenance.

This value is cleared automatically after carrying out the Head


PRINTING TIME Printing time from the last Head Maintenance hour
Maintenance.
CLEAR ALL Clear all the value in the MAINTENANCE GROUP

WIPE GROUP

Item Contents Unit Reference


WIPING COUNT Number of times the Wiping has been performed times This value is cleared automatically after replacing.
RUBBING COUNT Number of times the Rubbing has been performed times This value is cleared automatically after replacing.
WIPE REPLACE Number of times the wiper has been replaced times
CLEAR ALL Clear all the value in the WIPE GROUP

PRINT GROUP

Item Contents Unit Reference


PRINTING TIME Total time of printing performed hour Test print time is excluded.
PRINT PAGES Number of pages printed pages
Number of times of flushing at the flushing position.
FLUSHING CNT Number of times the flushing has been performed. times
( The flushing at the cap is excluded.)
CLEAR ALL Clear all the value in the PRINT GROUP

CUTTING GROUP

Item Contents Unit Reference


CUTTING TIME Total time of cutting performed hour Time of the test print is excluded.
DISCONNECT Number of times the cutting carriage is disconnected from printing carriage. times Disconnection of Tool Carriage and Head Carriage.
CLEAR ALL Clear all the value in the CUTTING GROUP

INK GROUP

Item Contents Unit Reference


CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed times
CARTRIDGE 2 Number of times the Ink Cartridge 2 has been changed times
CARTRIDGE 3 Number of times the Ink Cartridge 3 has been changed times
CARTRIDGE 4 Number of times the Ink Cartridge 4 has been changed times
CARTRIDGE 5 Number of times the Ink Cartridge 5 has been changed times
CARTRIDGE 6 Number of times the Ink Cartridge 6 has been changed times
CHANGE INK Number of times the Ink has been changed times
INK DISCHARGE 1 Number of times the Ink has been circulated and discharged ( small amount of dischage ) times CMYKGlW Mode and White Ink Mode only
INK DISCHARGE 2 Number of times the Ink has been circulated and discharged ( medium amount of dischage ) times CMYKGlW Mode and White Ink Mode only
INK DISCHARGE 3 Number of times the Ink has been circulated and discharged ( large amount of dischage ) times CMYKGlW Mode and White Ink Mode only
CLEAR ALL Clear all the value in the INK GROUP

ERROR GROUP

Item Contents Unit Reference


SERVICE CALL Number of times the Service Call has occurred times
S-CALL HISTORY Number of the last 5 Service Calls No.
MOTOR ERROR F Number of times the Feed Motor Error has occurred times
MOTOR ERROR S Number of times the Scan Motor Error has occurred times
LOW TEMP.ERR. Number of times the Low Temperature Error has occurred times
HIGH TEMP.ERR. Number of times the High Temperature Error has occurred times
Number of times of forcible capping to prevent head from
EMERG. CAPPING Number of times the Emergency Capping Error has occurred times drying that works when cap is left open for 3 minutes or more
due to cover open or other reasons.
When cap is left open, it detects the error when machine is
START UNCAPPED Number of times the machine has started uncapped times
started.
CLEAR ALL Clear all the value in the ERROR GROUP

UV LAMP GROUP

Item Contents Unit Reference


RIGHT UV LAMP ON COUNT Number of times Right UV Lamp is turned on times
RIGHT UV LAMP ON TIME Total time of Right UV Lamp is turned on hour Life: 10,000 hours
LEFT UV LAMP ON COUNT Number of times Left UV Lamp is turned on times
LEFT UV LAMP ON TIME Total time of Left UV Lamp is turned on hour Life: 10,000 hours

SYSTEM GROUP

Item Contents Unit Reference


POWER ON COUNT Number of times Subpower has been turned on times
POWER ON TIME Total time of Subpower is turned on hour SLEEP time is excluded.
SLEEP TIME Total time of the machine in Sleep Mode hour
It counts Auto Sheet Cut performed by both command and
SHEETCUT COUNT Number of times the Sheet Cut has been performed times
panel.
CLEAR ALL Clear all the value in the SYSTEM GROUP

4-11
Roland VersaUV series LEC-330
Model LEC-330 IP Address 133.111.136.090 Ink type ECO-UV CMYKGIW
Version 2.00 Subnet Mask 255.255.254.000 Ink remain (1-6) 74/ 86/ 64/ 100/ 71/ 100
Serial No. XXXXXXX Gateway Address 000.000.000.000
Date 2009/04/17 16:24 MAC Address 00:40:AB:FF:01:30

Head Temperature 28 C / 82.4 F


On Board Temperature 35 C / 95.0 F
Ambience Temperature 28 C / 82.4 F

Menu language Japanese Sleep Enable Set remain at loading Disable


Length unit mm Sleep interval 30 min Media clamp LONG
Temperature unit C Sheet remain 0.0m
Head height Low Periodic cleaning NONE
Edge detection FULL Vacuum power Auto
Empty mode Stop Alternate Head Disable
Calibration +2.20 %
Full width scanning SHEET
Full width scanning FULL
Bi-dir. simple -4
H1 H2 H3 H4 H5 H6 H1 H2 H3 H4 H5 H6
Bi-dir. adjust No. 1 -3.5 -2 -2 +4 +6 +7 No. 3 -3 -2.5 -2.5 +3 +4 -2.5
No. 2 -1 -1 -1 +5 +6 -1 No. 4 -2 -1 -1 +3 +4 -1

Tool parameter
Force 60 gf Cutting calib. (F/S) 0.00/ 0.00% Cutting priority Command
Velocity 20 cm/s Print-cut adjust (F/S) 0.00/ +0.10 mm Prefeed Disable
Offset 0.250 mm Crop-cut adjust (F/S) 0.00/ 0.00 mm Auto Env Match Enable
Up velocity 20 cm/s

Preset name PRESETTING1


Bi-dir. simple -3 Edge detection Enable Vacuum power Auto Offset 0.250 mm
Calibration -0.10 % Full width S FULL Force 60 gf Up velocity 20 cm/s
Alternate MC Disable Velocity 20 cm/s Cutting calib. (F/S) 0.00/ 0.00%
Print-cut adjust (F/S) 0.00/ +0.10 mm
Crop-cut adjust (F/S) 0.00/ 0.00 mm
Bi-dir. adjust No. 1 -4 / -3 / -3 / 1 / -3 / -2 No. 3 -3.5 / -2.5 / -2.5 / -1 / -2 / -2
No. 2 -2.5 / -1 / -1 / -2 / -3 / -1 No. 4 -2.5 / -2 / -2 / 0 / -1 / -2

Preset name PRESETTING2


Bi-dir. simple -2 Edge detection Enable Vacuum power Auto Offset 0.250 mm
Calibration +1.70 % Full width S FULL Force 60 gf Up velocity 20 cm/s
Alternate MC Disable Velocity 20 cm/s Cutting calib. (F/S) 0.00/ 0.00%
Print-cut adjust (F/S) 0.00/ +0.10 mm
Crop-cut adjust (F/S) 0.00/ 0.00 mm
Bi-dir. adjust No. 1 -4 / -3 / -3 / -2 / -1 / -3 No. 3 -3 / -2.5 / -2.5 / -2.5 / -2 / -1
No. 2 -2.5 / -1 / -1 / -2 / -3 / -1 No. 4 -2 / -1 / -1 / -3 / -1 / -2.5

Preset name PRESETTING3


Bi-dir. simple -4 Edge detection Enable Vacuum power Auto Offset 0.250 mm
Calibration +2.20 % Full width S FULL Force 60 gf Up velocity 20 cm/s
Alternate MC Disable Velocity 20 cm/s Cutting calib. (F/S) 0.00/ 0.00%
Print-cut adjust (F/S) 0.00/ +0.10 mm
Crop-cut adjust (F/S) 0.00/ 0.00 mm
Bi-dir. adjust No. 1 -4 / -3 / -3 / -2 / -1 / -3 No. 3 -3 / -2.5 / -2.5 / -2 / -3 / -1
No. 2 -2.5 / -1 / -1 / -2 / -3 / -1 No. 4 -2 / -1 / -1 / -2 / -3 / -1

Preset name PRESETTING4


Bi-dir. simple 0 Edge detection Enable Vacuum power Auto Offset 0.250 mm
Calibration 0.00 % Full width S FULL Force 50 gf Up velocity 20 cm/s
Alternate MC Disable Velocity 20 cm/s Cutting calib. (F/S) 0.00/ 0.00%
Print-cut adjust (F/S) 0.00/ 0.00 mm
Crop-cut adjust (F/S) 0.00/ 0.00 mm
Bi-dir. adjust No. 1 0 / 0 / 0 / 0 / 0 / 0 No. 3 0 / 0 / 0 / 0 / 0 / 0
No. 2 0 / 0 / 0 / 0 / 0 / 0 No. 4 0 / 0 / 0 / 0 / 0 / 0

Preset name PRESETTING5


Bi-dir. simple 0 Edge detection Enable Vacuum power Auto Offset 0.250 mm
Calibration 0.00 % Full width S FULL Force 50 gf Up velocity 20 cm/s
Alternate MC Disable Velocity 20 cm/s Cutting calib. (F/S) 0.00/ 0.00%
Print-cut adjust (F/S) 0.00/ 0.00 mm
Crop-cut adjust (F/S) 0.00/ 0.00 mm
Bi-dir. adjust No. 1 0 / 0 / 0 / 0 / 0 / 0 No. 3 0 / 0 / 0 / 0 / 0 / 0
No. 2 0 / 0 / 0 / 0 / 0 / 0 No. 4 0 / 0 / 0 / 0 / 0 / 0

Preset name PRESETTING8


Bi-dir. simple 0 Edge detection Enable Vacuum power Auto Offset 0.250 mm
Calibration 0.00 % Full width S FULL Force 50 gf Up velocity 20 cm/s
Alternate MC Disable Velocity 20 cm/s Cutting calib. (F/S) 0.00/ 0.00%
Print-cut adjust (F/S) 0.00/ 0.00 mm
Crop-cut adjust (F/S) 0.00/ 0.00 mm
Bi-dir. adjust No. 1 0 / 0 / 0 / 0 / 0 / 0 No. 3 0 / 0 / 0 / 0 / 0 / 0
No. 2 0 / 0 / 0 / 0 / 0 / 0 No. 4 0 / 0 / 0 / 0 / 0 / 0

4-12
Service Report

Head rank H1 : 70W3135TYTZUURS ............ 10A..E


H2 : 70X3533XUWUVVRR ............ 00R..E
H3 : 71X3231UVVWVVRS ............ 105..E
H4 : 73Z3535UXVYVVRS ............ 10D..E
H5 : 78T3935TVTVUURS ............ 40B..E
H6 : 75V3335VVWVUUSS ............ 106..E
H1 H2 H3 H4 H5 H6
Head hori. (DT1. Low) +1 +2 -3 -8 -3
(DT3. Low) 0 +2 -2 -7 -2
(DT1. High) +1 +2 -3 -8 -8
(DT3. High) -2 +1 -3 -8 -8
Head bi (DT1. Low) +23 +23 +23 +13 +12 +12
(DT3. Low) +22 +22 +22 +10 +9 +8
(DT1. High) +33 +32 +32 +23 +22 +21
(DT3. High) +31 +31 +32 +19 +19 +17
Dip SW 00000000
System SW page ( 1 - 4 ) 01000000 00000000 00000000 00000000
System SW page ( 5 - 8 ) 01000000 00000000 00000000 00000000
System SW page ( 9 - 12 ) 00000000 00000000 00000000 00000000
System SW page ( 13 - 16 ) 00000000 00000000 00000000 00000000
Network I/F version Print Server 1.1 (Tue May 30 14:46:26 JST 2006)
Maintenance request NONE
Booter version 1.20
Battery Empty
Periodic CL. degree LIGHT
Limit position 25.2 mm
Cutter down position 1950.3 mm
Calibration default -0.09 %
Encoder position (L) 1642.7 mm Cap adjust 0.00 mm
Encoder position (R) 271.1 mm Drain liquid volume 589.9 cc
Standard head 4
Environment match +0.097 %
Encoder calibration +0.077 % Crop-tool adjust (F/S) 0.00 / 0.00 mm
Force adjust 30gf 22 Print-cut adjust (F/S) -0.25 / -0.63 mm
Force adjust 200gf 66 Crop sensor adjust 0

History Report
Model LEC-330 Serial No. : XXXXXXX
Version 2.00 Date : 2009/04/17 16:24
==== Motor group ====
Motor feed (trip / total [clear]) 1 / 1 hours [0]
Motor scan (trip / total [clear]) 3 / 3 hours [0]
Pump Times A (trip / total [clear]) 5,829 / 5,829 times [0]
Pump Times B (trip / total [clear] ) 5,664 / 5,664 times [0]
Pump Times C (trip / total [clear]) : 10,113/ 10,113 times [0]
==== Maintenance group ====
Maintenance Count 3 times
Total Time 134 hours
Printing time 10 hours
==== Wiper group ====
Wiping count 42 times
Rubbing count 0 times
Wiper replace count 1 times
==== Head group ====
Shot Cnt. 1 (trip / total [clear]) 4,277 / 4,277 times [0]
Shot Cnt. 2 (trip / total [clear]) 4,260 / 4,260 times [0]
Shot Cnt. 3 (trip / total [clear]) 12,387 / 12,387 times [0]
Shot Cnt. 4 (trip / total [clear]) 12,408 / 12,408 times [0]
Shot Cnt. 5 (trip / total [clear]) 7,287 / 7,287 times [0]
Shot Cnt. 6 (trip / total [clear]) 7,285 / 7,285 times [0]
Shot Cnt. 7 (trip/total [clear]) : 5,559/ 5,559 times [0]
Shot Cnt. 8 (trip/total [clear]) : 5,570/ 5,570 times [0]
Shot Cnt. 9 (trip/total [clear]) : 32,424/ 32,424 times [0]
Shot Cnt. 10 (trip/total [clear]) : 32,363/ 32,363 times [0]
Shot Cnt. 11 (trip/total [clear]) : 32,927/ 32,927 times [0]
Shot Cnt. 12 (trip/total [clear]) : 32,863/ 32,863 times [0]
H1 H2 H3 H4 H5 H6
Wiping count for head 62 62 60 60 147 147 times
Rubbing count for head 6 6 6 6 6 6 times
Headrank set count 0 0 0 0 0 0 times
Auto cleaning count 6 6 6 6 6 6 times
Normal cleaning count 10 10 9 9 15 15 times
Medium cleaning count 4 4 4 4 4 4 times
Powerful cleaning count 2 2 2 2 2 2 times
Ink renewal 0 0 0 0 0 0 times

==== Print group ====


Printing time 2 hours
Print pages 39 pages
Flushing count 679 times
==== Ink group ====
Cartridge change (1-6) 0 0 0 1 0 0 times
Change ink type 0 times
Ink Discharge 1 0 times
Ink Discharge 2 0 times
Ink Discharge 3 0 times
==== Error group ==== ==== System group======
Service call count 0 times Power on count 197 times
Service call history **** **** **** **** **** Power on time 45 hours
Motor error (feed) 0 times Sleep time 5 hours
Motor error (scan) 1 times Sheet cut count 34 hours
Low temperature error 0 times Peck used count 0 times
High temperature error 0 times
Emergency capping 0 times
Start uncapped 2 times
====UV Lamp group ====
UV Lamp On Time Right 11 min
UV Lamp On count Right 186 times
UV Lamp On Time Left 13 min
UV Lamp On count Right 15 times
====Cutting group====
Cutting time 1 hours
Disconnect carr. count 70 times

4-13
Ink Cartridge Report
Model LEC-330 Serial No. : XXXXXXX
Version 2.00
No : SERIAL / INK TYPE / CAP. / LOT No/ CONSUM. / TIME / INS. / FLAG
1: 1400dfa0020000a6 / EUV-C / 200 cc / 80918 / 56.526cc / 0y009d00h07m48s / 4 / 00000000
2: 14f83740020000a6 / EUV-M / 200 cc / 80918 / 55.526cc / 0y003d00h07m48s / 1 / 00000000
3: 1449ff3f070000b8 / EUV-Y / 200 cc / 80917 / 86.091cc / 0y001d05h19m20s / 1 / 00000000
4: 14e09c400200001f / EUV-K / 200 cc / 80916 / 0.063cc / 0y000d13h14m59s / 2 / 00000000
5: 1442f14f060000fd / EUV-Gl / 200 cc / 80913 / 43.356cc / 0y001d08h51m44s / 1 / 00000000
6: 148e3a85060000ef / EUV-W / 200 cc / 80313 / 77.280cc / 0y001d11h08m29s / 0 / 00000000

Event Log
Model LEC-330 Serial No. : XXXXXXX
Version 2.00 Date : 2009/05/20 16:24
Date Time Temp. Event Information Date Time Temp. Event Information
+ ----------- + ------ + -------- + ---------------------- + ------------------------------------------------------- + + ----------- + ------ + -------- + ---------------------- + ------------------------------------------------------- +
09/05/20 10:16 26 Sub power off 01/04/06 02:29 27 Sleep in
09/05/20 09:47 ** Sub power on Menu language mode 01/04/06 02:26 27 Sleep out
09/05/20 09:47 ** Main power on Normal 01/04/06 02:26 27 Sleep in
09/05/20 09:46 26 Sub power off 01/04/06 02:26 27 Wh Ink Circulate Self circulate
09/05/20 09:43 26 Wh Ink Circulate Self circulate 01/04/06 02:26 27 Setup done Width:509mm Env.: 0.061
09/05/20 09:42 ** Sub power on Normal 01/04/06 02:25 27 Sub power on Normal
09/05/20 09:42 ** Main power on Normal 01/04/06 02:25 27 Sub power off
09/05/20 09:42 25 Sub power off 01/04/06 02:22 27 Wh Ink Circulate Self circulate
09/05/20 09:42 ** Sub power on Service mode 01/04/06 02:21 ** Sub power on Normal
09/05/20 09:42 ** Main power on Normal 01/04/06 02:21 ** Sub power on Normal
09/05/20 09:41 ** Main power on White Ink Mode 01/04/06 02:21 ** Main power on Normal
09/05/20 09:40 ** Main power on Gloss Ink Mode 01/04/06 02:18 ** Sub power on Normal
09/05/20 09:40 ** Main power on Gl-Wh Ink Mode 01/04/06 02:18 ** Main power on Normal
09/05/20 09:40 25 Sub power off 01/04/06 02:18 27 Sub power off
09/05/20 09:39 25 Sub power on Service mode 01/04/06 02:18 27 Sleep out
09/05/20 09:38 25 Sub power off 01/04/06 02:16 27 Sleep in
09/05/20 09:36 ** Sub power on Normal 01/04/06 02:16 27 Wh Ink Circulate Self circulate
09/05/20 09:36 ** Main power on Normal 01/04/06 02:16 27 Sleep out
09/05/20 09:35 25 Sub power off 01/04/06 02:16 27 Sleep in
09/05/20 09:34 25 Sub power on Service mode 01/04/06 02:12 27 Wh Ink Circulate Self circulate
09/05/20 09:34 25 Sub power off 01/04/06 02:08 27 Wh Ink Circulate Self circulate
09/05/20 09:33 ** Sub power on Normal 01/04/06 02:07 27 Sub power on Normal
09/05/20 09:33 ** Main power on Normal 01/04/06 02:07 27 Sub power off
09/05/20 09:32 ** Main power on White Ink Mode 01/04/06 02:04 27 Wh Ink Circulate Self circulate
09/05/20 09:32 25 Sub power off 01/04/06 02:04 ** Sub power on Normal
09/05/20 09:31 25 Sub power on Normal 01/04/06 02:04 27 Sub power off
09/05/20 09:31 25 Sub power off 01/04/06 02:02 27 Sub power on Service mode
09/05/20 09:25 25 Sub power on Service mode 01/04/06 02:02 27 Sub power off
09/05/20 09:25 25 Sub power off 01/04/06 01:59 27 Wh Ink Circulate Self circulate
09/05/20 09:24 25 Sub power on Normal 01/04/06 01:58 ** Sub power on Normal
09/05/20 08:57 25 Sub power off 01/04/06 01:58 ** Main power on Normal
09/05/20 08:55 25 Sub power on Service mode 01/04/06 01:56 27 Sub power off
09/05/20 08:49 ** Main power on Normal 01/04/06 01:52 27 Wh Ink Circulate Self circulate
09/05/20 08:49 24 Sub power off 01/04/06 01:51 27 Cancel done
09/05/20 08:48 24 Sub power on Service mode 01/04/06 01:51 27 Cancel start User cancel
09/05/20 08:48 24 Sub power off 01/04/06 01:48 27 Wh Ink Circulate Self circulate
09/05/20 08:47 24 Sub power on Normal 01/04/06 01:43 27 Wh Ink Circulate Self circulate
09/05/20 08:47 24 Sub power off 01/04/06 01:39 27 Wh Ink Circulate Self circulate
09/05/20 08:46 ** Sub power on Normal 01/04/06 01:34 27 Wh Ink Circulate Self circulate
09/05/20 08:46 ** Main power on Normal 01/04/06 01:32 27 Setup done Width:509mm Env.: 0.057
09/05/20 08:45 24 Sub power on Version-up mode 01/04/06 01:32 27 Cancel done
09/05/20 08:44 ** Main power on Normal 01/04/06 01:32 27 Cancel start User cancel
09/05/20 08:44 24 Sub power off 01/04/06 01:28 27 Wh Ink Circulate Self circulate
09/05/20 18:16 24 Set date -> 09/05/20 08:43 01/04/06 01:25 27 Wh Ink Circulate Self circulate
01/04/06 18:16 24 Set date -> 09/05/20 18:16 01/04/06 01:24 27 Setup done Width:509mm
01/04/06 18:16 ** Sub power on Service mode 01/04/06 01:24 27 Cancel done

4-14
Other Factory Mode

SYSTEM PARAMETER INITIALIZATION

All parameters will be initialized. Turn on the Sub Power SW


ENTER
+ while pressing the Up, Down and [ENTER] keys to start the
machine in SYSTEM PARAMETER INITIALIZE mode.
Press the [ENTER] key to initialize the SYSTEM
PARAMETER or press the [POWER] key to cancel when
INITIALIZE ALL the confirmation message is displayed. The machine turns
SYS.PARAMETER
off automatically when the initialization is completed. All the
[ ]
parameters are reset to the default.
SELECT MODEL It is necessary to setup the LIMIT POSITION after the
LEC-330 initialization. The error message [SERVICE CALL 0101] is
[ ]
displayed and the machine will not start before the LIMIT
POSITION is set up.
INITIALIZATION
COMPLETED

DISPLAYED LANGUAGE SERVICE REPORT PRINTING


Turn on the Sub Power SW while
MENU
+ + pressing the Down key to start the
machine in the SERVICE REPORT
PRINTING mode.
Roland DG Corp. [SERVICE REPORT] is displayed
SERVICE REPORT
LEC-330 and it returns to the normal mode
after printing.
MENU LANGUAGE It starts printing automatically when
ENGLISH media is setup. It requires a A4 size
[ ] media and prints with Cyan ink.
* Please print [HISTORY REPORT]
LENGTH UNIT
mm > INCH from the Service Mode.
[ ]

TEMP. UNIT
C > F

4-15
Key Combinations

Function for Service Combination Key Selection Comments

Service Mode + Press [MENU] and [


Menu.
] to enter Service

Upgrade F/W + [UPDATE FIRMWARE?] will be displayed.


Press [ENTER] to upgrade F/W.

+ Use this when the main board is replaced.

Installing F/W
(At Main Board Change)

ENTER [SUM-ERROR] will be displayed.


Press [ENTER] to upgrade F/W.

System Parameter
ENTER
+ All parameters will be initialized.
Initialize Press [ENTER] to start initializing.

Limit/Cut Down Position


+ Press [ ] while aligning Carriage to cap
Heads, and press [ENTER].
Set up Cut Down Pos., and press [ENTER].

Service Report + Service Report(Adjustment value) will be


printed.

Function for Users Combination Key Selection Comments

Language MENU
+ Press[ ] and [ ] to select language.

4-16
4-2 HOW TO UPGRADE/INSTALL FIRMWARE

It is necessary to prepare the followings to upgrade/install the firmware.


1.Firmware file
2.WindowsPC (Network port is required.)
3.Peck.exe
4.Network cable (A cross cable is required when you connect LEC-330 to PC directly.)

HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)

Check the IP address of LEC-330.


1 Turn on the Main Power SW and Sub Power SW, then MENU
press the [MENU] key.
Select [IP ADDRESS] under [NETWORK] menu in
[SYSTEM INFO.].
[ ]

MENU
SYSTEM INFO.
[ ] [ ]

SYSTEM INFO.
NETWORK
[ ]

NETWORK
IP ADDRESS
[ ]

IP ADDRESS
192.168.000.003

2 Confirm that Main Power of the printer is turned "ON" < Rear side >
and Sub Power of the printer is turned "OFF". Main Power SW

Sub Power SW

4-17
3 Start the Peck on PC.
When [Peck] screen is displayed, click [Select Port]
button.

4 Select [Type 3] from [Product].


Also, select [Via Network] from [Select port] and input
the printer IP address.
Click [OK].

5 Click [Firmware Upgrade] button.

6 [OPEN] screen is displayed.


Select the firmware file and click [Open].
It starts to send the firmware to LEC-330.

4-18
The machine goes into the Firmware Upgrade mode
7
automatically. FIRMWARE V2.0 NG DATA ERROR
When upgrade is completed, the Sub Power SW turns
off automatically.

ERASING NG DEVICE ERROR

WRITING NG DEVICE ERROR

VERIFYING NG DEVICE ERROR

COMPLETE

HOW TO INSTALL FIRMWARE (Referential Time : 5 min)

This is required when a new Main Board without the firmware is installed.

1 Turn on the Main Power SW while pressing the Left, Up


and Down keys.

UPDATE FIRMWARE?

2 Press the [ENTER] key for the machine to be ready to


receive the firmware.

UPDATE FIRMWARE?

[ ]

WAITING
000.000.000.000

4-19
3 Press the [MENU] key, and set [IP ADDRESS], [SUB-
NET MASK] and [GATEWAY ADDR.].
Press the Left and Right keys for cursor movement, WAITING
000.000.000.000
and the Up and Down keys for selecting value. After
MENU
setting an address, press the [ENTER] key to go next
,to address setting.
When [GATEWAY ADDR.] is set, it returns to the wait-
ing mode for receiving the firmware when the [ENTER] IP ADDRESS
192.168.000.003
key is pressed.
[ ]

SUBNET MASK
The setting made here is only temporary for 255.255.255.003
the firmware installation and it is not saved.
[ ]

GATEWAY ADDR.
000.000.000.000
[ ]

WAITING
192.168.000.003

Start the Peck on PC.


4
When [Peck] screen is displayed, click [Select Port]
button.

5 Select [Type 3] from [Product].


Also, Select [Via Network] from [Select port] and input
printer IP address.

Click [OK] button.

4-20
6 Click [Firmware Upgrade] button.

7 [OPEN] screen is displayed.


Select the firmware file and click [Open].
It starts to send the firmware to LEC-300.

It starts loading the firmware.


8 The firmware installation is done when [COMPLETE] FIRMWARE V2.0 NG DATA ERROR
message is displayed.
Turn off the Sub Power SW when it is completed.

ERASING NG DEVICE ERROR

WRITING NG DEVICE ERROR

VERIFYING NG DEVICE ERROR

COMPLETE

4-21
9 Turn on the Sub Power SW while pressing the Up,
Down, and the [ENTER] keys to enter [INITIALIZE ALL
SYS.PARAMETER] menu.
ENTER
+
Press the [ENTER] key to start initialization. The Sub
Power turns off automatically when it is completed.
INITIALIZE ALL
SYS.PARAMETER
[ ]

SELECT MODEL
LEC-330
[ ]

INITIALIZATION
COMPLETED

10 Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

Enter the [NETWORK] menu and input [IP ADDRESS],


11 [SUBNET MASK] and [GATEWAY ADDR.].
MENU
Turn off the Sub Power SW when the network setting SERVICE MENU
is completed. [ ]

MENU
SYSTEM INFO.
[ ] [ ]

SYSTEM INFO.
NEETWORK
[ ]

NETWORK [ ] IP ADDRESS
[ ]
IP ADDRESS 192.168.000.003
[ ]

NETWORK [ ] SUBNET MASK


[ ]
SUBNET MASK 255.255.255.003
[ ]

NETWORK [ ] GATEWAY ADDR.


[ ]
GATEWAY ADDR. 000.000.000.000

4-22
12 Start the Peck on PC.
When [Peck] screen is displayed, click [Put Param-
eters] button.

13 [OPEN] screen is displayed.


Select the System Parameter file that was saved be-
fore the main board replacement.
Click [Open]. It starts to send the System Parameter to
LEC-330.

14 Click [Get Report] button to import the System Report


file.
Confirm that the System Parameter is reloaded prop-
erly.

The addresses set at the step 11 are re-


placed with the addresses saved in the
System Parameter when [Put Parameter] is
executed.

4-23
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER
( Referential Time : 5min.)
1 Turn on the Main Power SW and Sub Power SW. MENU

Select [SYSTEM INFO.] > [NETWORK] > [IP AD-


[ ]
DRESS] in the User's Menu and set the IP address.
MENU
SYSTEM INFO.
[ ][ ]

SYSTEM INFO.
Cancel the RIP if the RIP is running. NETWORK
[ ]

NETWORK
IP ADDRESS
[ ]

IP ADDRESS
192.168.000.003

2 Open a browser on the PC and enter the IP address


which was set at [1].
Current firmware version appears.

The Internet Explorer is recommended.

Click [Update].
3

Specify the target file for upgrade and click [Update].


4

4-24
5 The progress is shown in percentage while upgrading.

Do not turn off the power or press any keys


during the upgrade.

6 When upgrading is completed, the version of upgraded


firmware appears.

Turn off the Sub Power SW and Main Power SW once.

4-25
4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)

[About HEAD ALIGNMENT]


HEAD ALIGNMENT is necessary to obtain the good printing quality.
Be sure to operate the HEAD ALIGNMENT when the Head is replaced.
If the heads are not aligned, printing problems such as banding, fine lines and gap between bands could
occur.
Please DO NOT use Take-Up devise for this alignment.
The media tension changes during test printing and the result of alignment is not reliable.

Necessary special tools :


- ST-056 TORQUE DRIVER NS
- 1000005463 TOOL,BIT PHILLIPS NO.1 L150MM ST-107

Finish the Head Alignment within 20 minutes to prevent


CLEANING
the ink from hardening. When 20 minutes passes, per-
form the Medium Cleaning.
CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this alignment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Remove the I/S Cover and Right Inner Plate.


1 Screw
I/S Cover

Right Inner Plate has a small hook on its


right bottom and it is inserted to the lower
Screw
cover. Be careful when removing it.
Right Inner Plate

Hook

Remove the 4 screws as shown in the figure to remove


2
the Carriage Cover.

Carriage Cover
The screws for fixing the Carriage Cover are
the screw with washer.

4-26
Remove the Damper Plate.
3 Damper Plate

4 Put back the I/S Cover temporarily to prevent the ink


from hardening.
I/S Cover

There is no need to fix the screws.

Hook

5 Turn on the Sub Power SW while pressing the Left,


Right and Down keys to enter the Service Mode.
Setup the PET film on the machine. +

MENU

MENU
SERVICE MENU

[BIAS ADJUSTMENT]
6 Select the [BIAS] > [TEST PRINT] menu under the SERVICE MENU
[HEAD ADJUST] menu and press the [ENTER] key. PRINT MENU
[ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
BIAS
[ ]

BIAS
TEST PRINT
[ ]

4-27
7 The test pattern shown in the figure will be printed.

C M Y K Cl W

8 Remove the I/S Cover.


I/S Cover

Hook

9 Loosen the 3 screws fixing the Head in order as shown


in the figure.
2

Loosen the screws fixing the Head approxi-


mately 1/2 turn.
If the screws are too loose, it may affect the
result of this alignment.

10 Insert the 1.5 mm Hexagonal Wrench through the hole


of the Head Carriage, then, turn the adjustment screw
to make the lines of each color in the test pattern
straight.

*Reference*
Position of the printing moves 1 line by turning
the screw approximately 3/4 turn.

Hole for inserting the


Hexagonal Wrench Adjustment Screw

4-28
- When the upper lines are shifting towards the left of
the lower lines, turn the screw CW.
- When the upper lines are shifting towards the right of
the lower lines, turn the screw CCW.

11 Tighten the screws fixing the Head in the reverse order


of loosening, using the TORQUE DRIVER (ST-056).
2

Torque for tightening is 2kgf • cm (20cNm). 3


Make sure not to tighten the screws firmly.

12 Put back the I/S Cover temporarily to prevent the ink


from hardening.
I/S Cover

There is no need to fix the screws.

Hook

13 Print the test pattern again.


If the result is not satisfactory, repeat 6 to 11 .

The shifting of lines should be less than 1/2


dot.

4-29
[VERTICAL ADJUSTMENT]
14 Select the [VERTICAL] > [TEST PRINT] under the SERVICE MENU
[HEAD ADJUST] menu and press the [ENTER] key. PRINT MENU
[ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
VERTICAL
[ ]

VERTICAL
TEST PRINT
[ ]

The test pattern shown in the figure will be printed.


15

The test pattern changes if the Base Head is


changed.

K C K M K Y K Gl K W K

K Head is specified as the Base Head.

16 Remove the I/S Cover.


I/S Cover

Hook

17 Loosen the 3 screws fixing the Head in order as shown


in the figure.
2

Loosen the screws fixing the Head approxi-


mately 1/2 turn.
If the screws are too loose, it may affect the
result of this alignment.

4-30
18 Turn the Adjustment Screw to make the lines of each
color in the test pattern straight.

Position of the printing moves 1/2 line by


turning the screw 30 degrees.

Adjustment Screw

- When the lines other than K are above the K lines,


turn the Adjustment Screw CW.
- When the lines other than K are below the K lines,
turn the Adjustment Screw CCW.

Adjust the Head positions referring to the left-


end K head as the base position. The posi-
tion of K head on the left end does not need
to be adjusted.

Tighten the screws fixing the Head in the reverse order


19 of loosening, using the TORQUE DRIVER (ST-056).
2

Torque for tightening is 2kgf • cm (20cNm).


Make sure not to tighten the screws firmly.

4-31
20 Put back the I/S Cover temporarily to prevent the ink
from hardening.
I/S Cover

There is no need to fix the screws.

Hook

21 Print the test pattern again.


If the result is not satisfactory, repeat 14 to 19 .

The shifting of lines should be less than 1/2


dot.

If the VERTICAL test print result is satisfactory, select


22
the [BIAS] > [TEST PRINT] menu under the [HEAD
ADJUST] menu and print the BIAS test pattern again.
If the BIAS test print result is not satisfactory, repeat
BIAS ADJUSTMENT.

[ HORIZONTAL ADJUSTMENT ]
23 Select the [HORIZONTAL] > [TEST PRINT] in the SERVICE MENU
[HEAD ADJUST] menu and press the [ENTER] key. PRINT MENU
[ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
HORIZONTAL
[ ]

HORIZONTAL
TEST PRINT
[ ]

4-32
24 Following test pattern will be printed. Find the position where the line of each color matches the K line and
check the number. If it is difficult to select just one between two numbers, 1/2 is also available when setting
up the value. The number with is the current setting.

H6

H5
Head Position : H3
High
H2

H1

DT3.High -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20

H6

H5

H3
Head Position : H2
High
H1

DT1.High -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20

H6

H5

H3

Head Position : H2
Low
H1

DT3.Low -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20

H6

H5

H3
Head Position :
H2
Low
H1

DT1.Low -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20

25 Select [DT1, Low], [DT3, Low], [DT1, High] and [DT3, High] in the [HEAD ADJUST] menu and enter the pa-
rameters checked at 24 with the Up and Down keys. Press the [ENTER] key to save the settings.

HORIZONTAL
TEST PRINT

Parameters can be entered HORIZONTAL H1 H2 H3 H5 H6


with an increment of 1/2. DT1, Low 2 1 3 2 1

HORIZONTAL H1 H2 H3 H5 H6
DT3, Low 2 1 3 2 1

HORIZONTAL H1 H2 H3 H5 H6
DT1, High 2 1 3 2 1

HORIZONTAL H1 H2 H3 H5 H6
DT3, High 2 1 3 2 1

4-33
[ BIDIRECTION ADJUSTMENT ]
26 Select [BI-DIR.DEFAULT] > [TEST PRINT] in the [HEAD SERVICE MENU
ADJUST] menu and press the [ENTER] key. PRINT MENU
[ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
BI-DIR.DEFAULT
[ ]

BI-DIR.DEFAULT
TEST PRINT
[ ]

27 Following test pattern will be printed. Find the position where the 2 lines are overlapping and check the num-
ber of each color. If it is difficult to select just one between two numbers, 1/2 is also available when setting
up the value. The number with is the current setting.

H6

H5

H4

Head Position :
H3
High
H2

H1

DT3,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

H6

H5

H4
Head Position :
High H3

H2

H1

DT1,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

H6

H5

H4
Head Position :
Low
H3

H2

H1

DT3,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

H6

H5

H4

Head Position :
Low H3

H2

H1

DT1,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

4-34
28 Select [DT1, Low], [DT3, Low], [DT1, High] and [DT3, High] in the [HEAD ADJUST] menu and enter the pa-
rameters checked at 27 with the Up and Down keys.
Press the [ENTER] key to save the settings.
BI-DIR.DEFAULT
TEST PRINT

BI-DIR.DEFAULT H1 H2 H3 H5 H6
DT1, Low 2 1 3 2 1
Parameters can be entered with
BI-DIR.DEFAULT H1 H2 H3 H5 H6
an increment of 1/2. DT3, Low 2 1 3 2 1

BI-DIR.DEFAULT H1 H2 H3 H5 H6
DT1, High 2 1 3 2 1

BI-DIR.DEFAULT H1 H2 H3 H5 H6
DT3, High 2 1 3 2 1

29 Remove the I/S Cover. I/S Cover

Hook

30 Fix the Damper Plate. Damper Plate

Make sure not to press it down to the Damp-


ers. Dampers could break.
* Fix the screws at the bottom of the slotted
screw hole.

31 Fix the Carriage Cover with the 4 screws shown in the


figure temporarily. And tighten them without distorting Carriage Cover
the Cover.

Be careful not to distort the Carriage Cover when Hook


tightening the 2 front screws.
If the Carriage is distorted, then the Head posi-
tion may shift.
The screws for fixing the Carriage
Cover are the screw with washer.
Screw

4-35
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)

This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also
detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment.
When the Limit Position is not set correctly, it may cause some problems such as a head capping error,
and also cause a cutter-down error when separating the sheet.

Always use the UV protection sheet during this setting, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Remove the I/S Cover.


1 Screw

I/S Cover

Screw

Hook

2 Remove the 5 screws shown in the figure to remove


the Pump Cover together with the Right Inner Plate.

Pump Cover Right Inner Plate

4-36
3 Turn on the Sub Power SW while pressing [LEFT],
[UP] and [RIGHT] keys for LIMIT INITIALIZE mode.
+ SUB POWER ON

LIMIT INITIALIZE
MENU

MOVE TO CAP POS

4 Confirm that Head Carriage is connected to Tool Car-


riage. Also, lock the connected carriages if they are not
locked.

After locking the carriages, push them lightly


towards left to confirm it is locked and also
to eliminate looseness.

Confirm the relative positions of Head and Cap, mov-


5
ing the capping unit up and down with the Up and
Down keys.

Guide Guide

The position needs a correction when the white guide


on the capping unit is not at the matching position with
the black guide on the Head Carriage. When it needs
Black Guide
a correction, perform the following adjustment proce-
dure. Or, if it is in the proper position, press the [ENTER]
White Guide
key and go to 11 .
OK OK
NG NG

4-37
6 Unlock the carriages and move them to the left, off of
the capping unit.

7 Loosen the 4 screws fixing the capping unit.

8 Move the carriages to the lock position.

After the carriages are locked, push them to


the left lightly to eliminate the looseness.

9 Adjust the position of the capping unit right and left to


the proper position under the Head with your hands.
The capping unit can be moved up and down using
the Up and Down keys to help with adjustment.

Make sure that the Cap does not bump the


Head.

4-38
10 After adjusting the position, tighten the 4 screws fixing
the capping unit. And then, press the [ENTER] key to
confirm the position with an actual capping.

11 Confirm that the Head is capped correctly, and press


[ENTER] key again. The Tool Carriage automatically SETTING UP
leaves the Head Carriage and it starts LIMIT POSI- THE LIMIT
TION INITIALIZE. [ ]
After the completion of the initialization, the message
indicates as shown on the right.
DETECTING..

SETTING UP
CUTTER DOWN POS

12 Move the Tool Carriage with your hand until it makes


full contact with the left frame with CUT DOWN status.

Carry out the CUT DOWN POSITION INITIALIZE by


13
pressing [ENTER] key. SETTING UP
After the completion of the initialization, the message CUTTER DOWN POS
indicates as shown on the right. [ ]

DETECTING..

INITIALIZATION
COMPLETED

4-39
4-6 LINEAR ENCODER SETUP (Referential Time : 10min.)

LINEAR ENCODER SETUP is performed to confirm that the installation of Linear Encoder is proper,
and also to confirm that it properly reads and corrects the width of the scale, which is stretched or com-
pressed due to the operation environment, by the software coordinates. This operation is required when
Limit Sensor, Encoder Scale or Encoder Module is replaced or the position is adjusted.

1 Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

2 Lower the Pinch Rollers.


Make sure to unload the media when it is set on the
machine.
Also, the media clamps must be removed.

3 Select the [LINEAR ENCODER] menu in the SERVICE


MENU and press the [ENTER] key. SERVICE MENU
PRINT MENU
[ ] [ ]

PRINT MENU
LINEAR ENCODER
[ ]

NOW PROCESSING
POS: 1361.00mm

4-40
4 One of the messages appears at the completion of the
set up. In case of "SETUP FAILED", check the follow-
ings.
LINEAR ENCODER
1. Dirt/Scratch on the Encoder Scale. SETUP COMPLETED
2. Dirt/Scratch on the Encoder Module.
3. Encoder Scale is not between the Encoder Module.
LINEAR ENCODER
4. Backlash of the Carriage Motor Gear and the Drive Gear. SETUP FAILED
5. Fixation between the Carriage and the Carriage Belt.
6. Bad connection of the cables. LINEAR ENCODER
In case of "HEADBOARD FAILED", the Head Board is HEADBOARD FAILED
possibly defective.

5 When Linear Encoder Setup is completed, carry out PRINT MENU


LINEAR CALIB.
the [LINEAR CALIB.] in the Service Menu.
[ ]

NOW PROCESSING...

LINEAR CALIB.
SETUP COMPLETED

[ ]

LINEAR CALIB.
0.18%

6 In case of an error, check the followings.


PRINT MENU
LINEAR CALIB.
1. Dirt/Scratch on the Encoder Scale.
2. Dirt/Scratch on the Encoder Module. [ ]
3. Encoder Scale is not between the Encoder Module.
4. Backlash of the Carriage Motor Gear and the Drive Gear. NOW PROCESSING...
5. Fixation between the Carriage and the Carriage Belt.
6. Bad connection of the cables.

LINEAR CALIB.
FAILED TO SETUP

4-41
4-7 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)

CAP HEIGHT ADJUSTMENT is to adjust the height of the cap.


This adjustment is required when the cap unit is removed or replaced.
Without this adjustment, the CAP EVACUATION* may not be performed properly.
* CAP EVACUATION is an operation of ink evacuation with the Heads uncapped. This removes the ink
accumulated on the Cap surfaces.

For this adjustment, the Head height can either be HIGH or LOW. When it is adjusted with one of the
Head heights, the setting for the other height is also changed automatically.

Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Remove the I/S Cover and Right Inner Plate.


Screw
I/S Cover

Right Inner Plate has a small hook on its


right bottom and it is inserted to the lower
Screw
cover. Be cautious when removing it.
Right Inner Plate

Hook

2 Make sure to unload the media when it is set on the


machine.
Then, turn on the Sub Power SW while pressing the +
Left, Down and Right keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

4-42
3 Select [I/S MENU] > [CAP ADJUST] > [ADJUST POS.]
menu in the SERVICE MENU.
SERVICE MENU
I/S MENU
[ ][ ]

I/S MENU
CAP ADJUST
[ ]

CAP ADJUST
ADJUST POS.

4 Move the cap upward to the position that the cap con-
CAP ADJUST [ ]
ADJUST POS.
tacts exactly to the head, then press the [ENTER] to ADJUST POS. 0.00 -2.00
update the adjustment value.

- When you press the Up key, the cap moves upward in HEAD
0.25mm unit.
CAP
- When you press the Down key, the cap moves to the
position in the setting value -2.00mm.
- When you press the Left key, the adjustment value is
not updated and the capping is carried out, and then
it exits the menu.

If it is difficult to see whether Head makes


contact with Cap, irradiate the plate behind
the Head Carriage with a penlight.
Move the cap upward, and when the light
on the back plate cannot be seen through
the gap between Head and Cap, it means
that the Head is in contact with the Cap.

Check the adjusted Capping Position.


5 Enter the [CHECK GAP.] menu.
GAP

The Cap moves to the same position as the Cap Evac-


uation. Confirm that there is a gap between the Cap
and all Heads.

[CHECK GAP.] menu is for checking the


gap between the Cap and Head. For ad-
justment, use the [ADJUST POS.] menu.

4-43
4-8 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.)

This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR. If not adjusted, the crop marks can-
not be read correctly and it results in a cut line position error of the printing. This adjustment is required in following
cases.
- CROP MARK SENSOR or TOOL CARRIAGE BOARD is replaced or adjusted.
- The VR for adjusting the voltage is unexpectedly moved.
- The distance between CROP MARK SENSOR and the bed surface is changed.

When it needs to be adjusted for a user media, use the media instead of SV-G-1270G. However, in this case, the
adjustment is to be optimized for the particular media and it may affect the crop mark detection on other media. The
result of the crop mark recognition on Roland media is not assured, when any media other than SV-G-1270G is used
for this adjustment.

Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Remove the I/S Cover. Screw


I/S Cover

Screw

Hook

2 Remove the Tool Carriage Cover and Tool Carriage Tool Carriage Board Cover
Board Cover.

Tool Carriage Cover

4-44
3 Turn on the Sub Power SW while pressing the Left,
Down and Right keys to enter the Service Mode.
Setup the SV-G-1270G film on the machine. +

Cut it to the appropriate width when using


MENU
SV-G-1270G.

MENU
SERVICE MENU

Select [OUTLEVEL CHECK] under the [CROPMARK


4 SERVICE MENU
SENS] menu, and press the [ENTER] key.
CUTTING MENU
Crop Mark will be printed.
[ ]

CUTTING MENU
CROPMARK SENSE
[ ]

CROPMARK SENSE
OUTLEVEL CHECK

[ ]

5 After printing a Crop Mark, the Tool Carriage moves to


above the Crop Mark automatically.
Adjustment is unnecessary when the displayed MAX
voltage is 2.7 +/-0.2V.

Min2.5V Max2.7V
[2.5V]

6 When the MAX voltage is not proper, see the voltage


displayed with [ ] on the LCD. Adjust the VR on the
Tool Carriage Board so that the voltage shown in [ ]
changes to 2.7 +/-0.2V. VR

Due to the drying ink, the voltage displayed in


[ ] decreases in time. This adjustment needs
to be done quickly for smooth operation.

Min2.5V Max2.7V
[2.5V]

4-45
7 Perform [OUTLEVEL CHECK] again and confirm that
the MAX voltage is proper.
If it is out of range, repeat the adjustment.

Min2.5V Max2.7V
[2.5V]

4-46
4-9 CROP-CUT ADJUSTMENT (Referential Time : 10min.)

This adjustment is for calibrating the relative positions of Tool and Crop Mark Sensor. If it is not ad-
justed, the cutting position based on the detected Crop Marks will not be accurate, and that results in
the misalignment of the Print and Cut when performing the auto crop mark detection.
This adjustment is required when Crop Mark Sensor or Tool Carriage is replaced or adjusted.

Before this adjustment, it is necessary to con rm that [ENABLE] is selected for [AUTO ENV.
MATCH].
Also, Take-up unit must not be used during this adjustment.

1 Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode.
+
Set up the media on the machine.

MENU

Any type of media can be used.

MENU
SERVICE MENU

2 Perform BIDIRECTIONAL ADJUSTMENT in [4-4


HEAD ALIGNMENT]. SERVICE MENU
PRINT MENU
[ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
BI-DIR.DEFAULT
[ ]

Select [CUTTING MENU] > [CROP-CUT ADJ.] > [TEST


3 SERVICE MENU
PRINT 2], and press the [ENTER] key.
CUTTING MENU
The test print and cut will be performed.
[ ] [ ]

BIDIRECTIONAL ADJUSTMENT and this CUTTING MENU


PRINT-CUT ADJ.
step must be done by using the same me-
[ ] [ ]
dia.

PRINT-CUT ADJ.
TEST PRINT2

[ ]

4-47
From the test pattern, find the value where the print
4 <TEST PATTERN>
line matches the cut line. +2.0 -2.0

In this case, the correction value for the scan direction


Correction-value scale
is "-0.3". +1.5 -1.5

+1.0 -1.0

-0.5
+0.5 -0.5

When it is difficult to see the cut line visually,


use a magnifier. +0.0 -0.0
Scan
+2.0 +1.5 +1.0 +0.5 +0.0

Feed

-2.0 -1.5 -1.0 -0.5 -0.0

Cut line

5 Select [SETTING] from the [CROP-CUT ADJ.] menu


CUTTING MENU
and enter the correction-values found in the test pat-
CROP-CUT ADJ.
tern for both feed and scan.
[ ] [ ]

CROP-CUT ADJ.
SETTING
[ ]
F: Feed direction S: Scan direction
Left: Current value Right: New value F:+0.30 +0.30mm
(Setting range: +/-2.00mm In 0.01mm unit) S:-0.40 -0.40mm

[ ]
Down key : Value of F, towards +
Up key : Value of F, towards -
Right key : Value of S, towards +
Left key : Value of S, towards -
ENTER key : Saves new setting
MENU key : Exit the SETTING menu

6 Select [TEST PRINT] under the [CROP-CUT ADJ.]


menu.
Press the [ENTER] key to start the test print.

CUTTING MENU
CROP-CUT ADJ.
[ ]

CROP-CUT ADJ.
TEST PRINT

[ ]

4-48
7 A mark is printed, detected by the crop mark sensor,
Broken line is indicating the cut line
and its contour is cut. Confirm the cut line position on
the print visually.

When it is difficult to see the cut line, use a


magnifier.

8 Adjustment is completed if the position error of cut


line is within +/-0.1mm. If not, select [SETTING] menu
CUTTING MENU
again for further adjustment.
CROP-CUT ADJ.
[ ] [ ]

CROP-CUT ADJ.
SETTING
Down key : Moves cut position towards front [ ]

Up key : Moves cut position towards rear


F:+0.30 +0.30mm
Right key : Moves cut position towards right
S:-0.40 -0.40mm
Left key : Moves cut position towards left
ENTER key : Saves new setting [ ]

MENU key : Exit the SETTING menu


[Fine Adjustment]

-
F:
+
-
+

S:

Perform test print again for confirmation. Adjustment


9 Broken line is indicating the cut line
is completed if the position of cut line is satisfactory. If
not, make an adjustment again.
Before adjustment

After adjustment

4-49
4-10 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.)

This adjustment is for calibrating the relative positions of printing and cutting. If it is not adjusted, it may
result in the misalignment of the printing and cutting.
This adjustment is required when Crop Mark Sensor, Tool Carriage or Print Head is replaced or ad-
justed, and also when the relative distance between Tool and Print Head is changed.

Before this adjustment, it is necessary to con rm that [ENABLE] is selected for [AUTO ENV.
MATCH].
Also, Take-up unit must not be used during this adjustment.

1 Turn on the sub power while pressing the Left, Right


and Down keys to enter the Service Mode.
+
Set up the media on the machine.

MENU

Any type of media can be used.


MENU
SERVICE MENU

2 Perform BIDIRECTIONAL ADJUSTMENT in [4-4


HEAD ALIGNMENT]. SERVICE MENU
PRINT MENU
[ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
BI-DIR.DEFAULT
[ ]

3 Select [CUTTING MENU]>[PRINT-CUT ADJ.]>[TEST


SERVICE MENU
PRINT 2], and press the [ENTER] key.
CUTTING MENU
The test print and cut will be performed.
[ ] [ ]

CUTTING MENU
BIDIRECTIONAL ADJUSTMENT and this PRINT-CUT ADJ.
step must be done by using the same me- [ ] [ ]
dia.
PRINT-CUT ADJ.
TEST PRINT2

[ ]

4-50
From the test pattern, find the value where the print
4 <TEST PATTERN>
line matches the cut line.
+2.0 -2.0

In this case, the correction value for the scan direction


Correction-value scale
is "-0.3". +1.5 -1.5

+1.0 -1.0

-0.5
+0.5 -0.5

When it is difficult to see the cut line, use a


magnifier. +2.0 +1.5 +1.0 +0.5 +0.0
+0.0 -0.0
Scan

Feed

-2.0 -1.5 -1.0 -0.5 -0.0

Cut line

Select [SETTING] under [PRINT-CUT ADJ.] menu and


5 CUTTING MENU
enter the correction-values found in the test pattern for
PRINT-CUT ADJ.
both feed and scan.
[ ] [ ]

PRINT-CUT ADJ.
F: Feed direction S: Scan direction SETTING
Left: Current value Right: New value [ ]
(Setting range: +/-5.00mm In 0.01mm unit)
F:+0.30 +0.30mm
Down key : Value of F, towards + S:-0.40 -0.40mm
Up key : Value of F, towards - [ ]
Right key : Value of S, towards +
Left key : Value of S, towards -
ENTER key : Saves new setting
MENU key : Exit the SETTING menu

Select [TEST PRINT] under [PRINT-CUT ADJ.] menu.


6
Press the [ENTER] key to start the test print.
CUTTING MENU
PRINT-CUT ADJ.
[ ]

PRINT-CUT ADJ.
TEST PRINT

[ ]

4-51
3 marks are printed at the left-end , right-end and the
7 center of the media, and each mark is cut. Confirm the
cut line positions on the marks visually.

When it is difficult to see the cut line, use a


magnifier.

Broken line is indicating the cut line

Adjustment is completed if the position error of cut


8
line is within the range below. If not, select [SETTING]
CUTTING MENU
menu again for further adjustment.
PRINT-CUT ADJ.
[ ] [ ]
Mark on the right: Within +/-0.1mm
Mark on the left: Within +/-0.3mm PRINT-CUT ADJ.
(Make adjustment based on the mark on the SETTING
right) [ ]

F:+0.30 +0.30mm
S:-0.40 -0.40mm

[ ]
Down key : Moves cut position towards front
Up key : Moves cut position towards rear [Fine Adjustment]
Right key : Moves cut position towards right
Left key : Moves cut position towards left
-
ENTER key : Saves new setting
MENU key : Exit the SETTING menu
F:
+
-
+

S:

Perform test print again for confirmation. Adjustment


9
is completed if the position of cut line is satisfactory. If
Left Center Right (Base)
not, repeat adjustment.

+/-0.3mm +/-0.1mm

Broken line is indicating the cut line

4-52
4-11 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.)

This adjustment is for calibrating the feed amount of media. It allows the media to be fed in proper
amount by calibrating the variation in Grit Roller diameter. Calibration is made based on the value in
feeding media [PET-G].
Without proper calibration, it causes misalignment in the feed amount of media, and results in the prob-
lems such as white banding, banding of overlap or the dimension error of print result compared to the
original data.

Take-up unit must not be used during this adjustment.

1 Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

2 Set PET-G film on the machine.

3 Select [TEST PRINT] under [CALIB.DEFAULT] menu


SERVICE MENU
and press the [ENTER] key.
PRINT MENU
[ ] [ ]

The test print requires 510mm or more of the


PRINT MENU
media Setup width. CALIB.DEFAULT
[ ] [ ]

CALIB.DEFAULT
TEST PRINT

[ ]

4-53
4 The test pattern is printed.
Measure the length of the feed direction and use the
value to calculate the calibration amount with the for-
mula shown in 5 .

400mm
The test pattern is always printed with off-
set 0.00%. Even if a correction is made in

Feed
the [SETTING] menu, the test pattern is not
changed.
500mm
Scan

5 Calculate the amount to be calibrated with the formula


shown in the figure.

CA = Calibration Amount
CL = Commanded Length (=400mm) FORMULA
ML = Measured Length
CA = CL - ML x 100
ML

6 Select [SETTING] under the [CALIB.DEFAULT] menu


SERVICE MENU
and enter the calibration value with the Up and Down PRINT MENU
keys. [ ] [ ]

Press the [ENTER] key to save the setting. PRINT MENU


CALIB.DEFAULT
Parameters can be entered with an incre- [ ] [ ]

ment of 0.01%.
CALIB.DEFAULT
(MAX. +2.00% to MIN. -2.00%) SETTING
[ ]

SETTING
+0.00% +0.15%

[ ]

4-54
4-12 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)

Necessary special tool : ST-006 WHITE DUMMY PEN

1 Remove the Front Rail Cover.

Front Rail Cover

2 Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode. +
Select [FORCE ADJUST] menu.
[MENU] key

メニュー
Only the Tool Carriage can be moved in SERVICE MENU
[ ] [ ]
[FORCE ADJUST] menu.
SERVICE MENU
CUTTING MENU

[ ] [ ]

CUTTING MENU
FORCE ADJUST

3 Remove the Tool Carriage Cover.

Tool Carriage Cover

4-55
4 Put the White Dummy Pen (ST-006) on the Tool Car-
riage.

White Dummy Pen

5 Move the Pinch Rollers at the positions shown in the


figure, and lower them.

Pinch Roller

Grit roller

6 Move the Tool Carriage to the position under the H Top Cover
mark which is written on the rail.
Rail

The rail has an H mark at the point where H


Belt
Tool Height Adjustment is made during the
production of the machine.
Tool Carriage
H mark indicates the highest position of the
bed. (The position where the space between H

the Head and Bed is the smallest.)

7 Turn the Adjustment Screw to adjust the space be-


tween the Pen end and Bed to be 2.5mm to 2.6mm.
Adjustment Screw

Bed

8 Move on to the Tool Pressure Adjustment.

4-56
4-13 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min)

This adjustment is to specify the tool pressure during Cutting.


Before this adjustment, it is necessary to carry out [4-12 TOOL HEIGHT ADJUSTMENT].

Necessary special tool :


ST-002 TENSION GAUGE 300GF/300CN

ST-006 WHITE DUMMY PEN

ST-013 DIAL TENSION METER DT-100(100G/1N)

1 Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode. +
Select [FORCE ADJUST] menu.
[MENU] key

メニュー
Only the Tool Carriage can be moved in SERVICE MENU
[ ] [ ]
[FORCE ADJUST] menu.
SERVICE MENU
CUTTING MENU

[ ] [ ]

CUTTING MENU
FORCE ADJUST

2 Put the White Dummy Pen(ST-006) on the Tool Car-


riage.

White Dummy Pen

3 Move the Pinch Rollers at the positions shown in the


figure, and lower them.

Pinch Roller

Grit Roller

4-57
4 Move the Tool Carriage to the position under the H
Top Cover
mark which is written on the rail.
Rail

The rail has an H mark at the point where


H
Belt
Tool Height Adjustment is made during the
production of the machine. Tool Carriage
H mark indicates the highest position of the
bed. (The position where the space between H

the Head and Bed is the smallest.)

5 Select [30gf] under [FORCE ADJUST] menu.


CUTTING MENU
Press [TEST CUT] key to move the Tool Carriage
down. FORCE ADJUST
[ ]

FORCE ADJUST
30gf
[ ]

30gf
17 16
[TEST CUT]

6 Pull up the handle part of the Tool Holder with the DIAL
30gf
TENSION METER (ST-013) and measure the pressure
17 16
when the pen tip leaves the Bed.
[ ] [ ]
Adjust the parameter in the [30gf] menu with the Up [ENTER]
and Down keys for the pressure to be 25 to 35gf (0.25N
to 0.35N). Tool Holder

Press the [ENTER] key to save the settings. ST-013

Select [200gf] under [FORCE ADJUST] menu.


7 CUTTING MENU
Press [TEST CUT] key to move the Tool Carriage
down. FORCE ADJUST
[ ] [ ]

FORCE ADJUST
200gf
[ ]

200gf
56 57
[TEST CUT]

4-58
8 Pull up the handle part of the Tool Holder with the
200gf
TENSION GAUGE(ST-002) and measure the pressure 56 57
when the pen tip leaves the Bed. [ ] [ ]
[ENTER]
Adjust the parameter in the [200gf] menu with the Up ST-002
and Down keys for the pressure to be 195 to 205gf (1.9N
to 2.0N).
Press the [ENTER] key to save the settings.

Tool Holder

9 Select the [30gf] menu under [FORCE ADJUST] menu.


Confirm that the force is 25 to 35gf (0.25N to 0.35N)
when the tip of the pen leaves the Bed by lifting the
handle part of the Tool Holder with the DIAL TENSION Tool Holder
METER(ST-013).
ST-013
When the value of the force is not proper, make an ad-
justment again.

4-59
4-14 BELT TENSION ADJUSTMENT (Referential Time : 20min.)

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- CLEANING
form the Medium Cleaning.

CLEANING MEDIUM
MEDIUM AB

Necessary special tools : ST-001 TENSION GAUGE 2000GF/2000CN

1 Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

2 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
SERVICE MENU
and press the [ENTER] key. I/S MENU
The Cap Unit moves down and be free to move by
[ ] [ ]
hand.
I/S MENU
I/S CONTROL
[ ]
This adjustment cannot be done correctly I/S CONTROL
when the Head Carriage is capped. CAP
[ ]
CAP
OPEN

3 Turn off the Sub Power SW and Main Power SW. < Rear side >
Main Power SW

Sub Power SW

4-60
Remove the Front Rail Cover and Top Cover.
4
Top Cover

Front Rail Cover

5 Measure the tension of the belt at the position above <Front side> Upper Belt
the center of the 3rd grit roller from the left using TEN-
SION GAUGE(ST-001). Hold down the belt
Press the upper belt downward with the gauge to make with Tension Gauge

slight contact with the lower belt. The tension is proper


when the measured value is 0.96kgf to 1.18kgf. Lower Belt

When the tension is not proper, move on to the next


step and adjust the belt tension.
The center of the 4th
It is recommended to put the SOLENOID Grit Roller from the
CUSHION(P/N 22265241) on the top of the ST- left
001 for easy measuring.

6 Loosen the 2 fixing screws which is located on the left <Top view> Left end of the belt
end of the belt halfway round.

Be cautious with the sharp edges around


the belt when loosening the screws. It may
cause injury.

Fixing Screw

7 Insert a wrench through the holes on the side frame


Screw
prepared for the adjustment, and loosen the two
screws to make a gap of 3mm between the tip of the
3mm
screw and Idle Pulley Holder.
(The belt tension cannot be adjusted higher when the
screw contacts with Idle Pulley Holder.)

The gap between the screws and Idle Pul-


ley can be seen from both front side and
rear side of the machine. Idle Pulley Holder

4-61
8 Turn the adjustment screw shown in the figure to ad-
Adjustment Screw
just the value of the tension gauge to be around 1.05kgf
with the procedure of 5 .

Turn the screw CW: Tension is increased


Turn the screw CCW: Tension is decreased

Tighten the 2 fixing screws shown in the figure, and


9
again confirm that the tension is within the proper val-
ue.

Fixing Screw

10 Tighten the 2 screws shown in the figure to slightly Screw


contact with Idle Pulley Holder.

Make sure not to tighten the screws too tight.


It may move the fixed Idle Pulley Holder ac-
cidentally.

Move on to [4-15 BELT POSITION ADJUSTMENT].


11

4-62
4-15 BELT POSITION ADJUSTMENT (Referential Time : 30min.)

This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley flanges
excessively. The belt position needs to be confirmed and adjusted if necessary after the Belt Tension
Adjustment.
Finish the replacement within 20 minutes to prevent
the ink from hardening. When 20 minutes passes, CLEANING
perform the Medium Cleaning.

CLEANING MEDIUM
MEDIUM AB

1 Remove the following covers.


Right Top Cover
FRONT RAIL COVER Top Cover
TOP COVER
I/S COVER
RIGHT TOP COVER

Front Rail Cover


I/S Cover

2 Confirm that the Belt Tension Adjustment is completed


and turn on the Main Power SW.

3 Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

4-63
[ADJUSTMENT ON THE DRIVE PULLEY SIDE]
4 Carry out the AGING test for the belt. SERVICE MENU
Select [MOTOR MENU] > [AGING] > [SCAN], and
MOTOR MENU
press the [ENTER] key.
[ ]

MOTOR MENU
AGING
[ ]

AGING
SCAN

[ ]

Confirm the belt position.


5 <Top view>
Right end of the belt
The position is proper when the belt is not touching the
flanges of the Drive Pulley excessively. If the position Drive Pulley
is proper, skip this adjustment and go to [ADJUSTMENT
ON THE IDLE PULLEY SIDE] described in the later
step of this adjustment leaving the belt aging on. When Belt

the position is improper, make adjustment as follows.

Belt partly touching the flange is acceptable.

Flange

Press the [ENTER] key to cancel AGING.


6

SCAN
NOW AGING

[ ]

7 Loosen the 2 fixing screws located on the right end of Stay


the belt.
Fixing Screw

Loosen the screws about 3 rounds so that Screw


the bottom of the screw head not to contact
with the Stay.

Stay

4-64
8 Press the [ENTER] key to restart AGING.

AGING
SCAN

[ ]

Adjust the belt position turning the Adjustment Screw


9
as follows.

The work space is narrow. Be cautious and


try not to touch the driving pulley and belt.
Also, there are many mechanical parts
around it. You need to work carefully with
your tool not to touch them.

Belt leans to the front side of the machine Adjustment Screw


-Turn the screw carefully in CCW (loosening).

Touching the flange on the FRONT side of machine

Belt leans to the rear side of the machine


Adjustment Screw
-Turn the screw carefully in CW (tightening).

Touching the flange on the REAR side of machine

4-65
Tighten the 2 fixing screws for the bottom of the screw
10
head to slightly contact with the Stay.
Fixing Screw

Make sure not to tighten the screws too


Screw
tight. It may move the fixed Drive Pulley
Holder accidentally.

Stay

Confirm that the belt is not touching the pulley flanges


11
excessively while the carriages are in the printing area.
When the belt is in improper position, adjust it again.
Pulley Flange
When it is proper, leave the belt aging on, and go to
the following [ADJUSTMENT ON THE IDLE PULLEY
SIDE].

[ADJUSTMENT ON THE IDLE PULLEY SIDE]


Confirm the position of the belt.
12 [ Left end of the belt ]
Idle Pulley
The position is proper when the belt is not touching the
flanges excessively. When the position is proper, close
this BELT POSITION ADJUSTMENT. When it is not
proper, make adjustment as follows.

Belt partly touching the flange is acceptable.

Flange

Press the [ENTER] key to cancel AGING.


13

SCAN
NOW AGING

[ ]

4-66
14 Loosen the 2 fixing screws located at the left end of the
belt, eighth to quarter round.

When the screw is loosen more than neces-


sary, it gives difficulty in adjusting the belt.
Also, you need to be cautious with the sharp
edges around it when turning the screws. It
may cause injury.

Fixing Screw

15 Insert a wrench through the holes on the side frame Screw


prepared for the adjustment, and loosen the two
screws to make a gap of 3mm between the tip of the
3mm
screw and Idle Pulley Holder.

The gap between the screws and Idle Pul-


ley can be seen from both front side and
rear side of the machine.

Idle Pulley Holder

16 Press the [ENTER] key to restart AGING.

AGING
SCAN

[ ]

17 Insert a wrench through the holes on the side frame


Idle Pulley
and adjust the belt position turning screw 1 and 2 as
follows.
Screw1

Screw1

Not touching the flanges

4-67
Belt leans to the front side of the machine
-Turn the screw 1 carefully in CW to press it to the
Idle Pulley Holder.
* Make sure to have a gap of 3mm between screw
Screw1
2 and Idle Pulley Holder when turning screw 1.

Touching the flange


on the FRONT side of machine

Belt leans to the rear side of the machine


-Turn the screw 2 carefully in CW to press it to the
Idle Pulley Holder.
* Make sure to have a gap of 3mm between the screw Screw2
1 and Idle Pulley Holder when turning screw 2.

Touching the flange


on the REAR side of machine

Tighten one of the screws that has no contact with the


18 Screw
Idle Pulley Holder to slightly touch the Idle Pulley Hold- (The one with no contact with Idle Pulley Holder.)
er.

Make sure not to tighten the screws too tight.


It may move the Idle Pulley Holder acciden-
tally.

19 Tighten the 2 fixing screws shown in the figure.

Be cautious with the moving Carriages and


Cableveyor during this procedure, and also
with the sharp edges of the mechanical
parts around it.

Fixing Screw

4-68
Confirm that the belt is not touching the pulley flanges
20 Pulley Flange
excessively while the carriages are in the printing area.
When the belt is in improper position, adjust it again.
When it is proper, press the [ENTER] key to cancel
AGING.

SCAN
NOW AGING

[ ]

4-69
4-16 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.)

This is required when Take-up unit is installed or TU Junction Board is replaced.


This is to check whether Take-up Unit operates properly.

Confirm that the cable is connected to the connector


1 Undersurface of the right side of machine
marked [TAKE UP] and turn on the Main Power SW.

2 Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

3 Select [TU] menu under [SUB MENU] > [TU CHECK].


SERVICE MENU
SUB MENU
[ ] [ ]

[TU] menu supports the connector marked SUB MENU


TU CHECK
[TAKE UP].
[ ]
Although [OPTION-TU] menu is for another
connector with no name, it is not in use. TU CHECK
TU
[ ]

TU
START START

[ ]

4-70
4 Confirm that [START] is selected, and press the [EN-
TER] key to turn on the take-up unit.

TU
[START] or [STOP] can be selected with
START START
the Up and Down keys.
The current setting is displayed on the left [ ]
and the new setting is displayed on the
right.

Set the AUTO switch of the Take-up Unit to either FOR-


5
WARD or BACKWARD.

6 Move the Dancer Roller up and down by hand, and


confirm that the drive part rotates.
Drive Part
Make sure that the rotation direction of the
drive part is the same as the setting at 5 .

The operation status of Take-up Unit can be


confirmed also on the LCD. [ * ] is displayed
on the right side of upper LCD while taking-
up, and not displayed while not taking-up.

TU
START START Dancer Roller

7 Select [STOP] with the Up and Down keys, and press


the [ENTER] key.

TU
START STOP
[ ]

4-71
8 Move the Dancer Roller up and down by hand, and
confirm that the drive part does not rotate.
Drive Part

The setting of [STOP] is canceled when ex-


iting the menu. The initial setting is [START]
every time entering [TU] menu.

Dancer Roller

4-72
4-17 WIPER COVER POSITION ADJUSTMENT (Referential Time : 5min.)

WIPER COVER POSITION ADJUSTMENT is to adjust the position of the Wiper Cover to the Heads.
It is necessary when the Wiper Cover is removed or replaced.
If the Wiper Cover is fixed at front side from its proper position, the spattered ink accumulates on the
bottom of the Head Carriage and results in ink dropping.

Finish the replacement within 20 minutes to pre-


vent the ink from hardening. When 20 minutes CLEANING
passes, perform the Medium Cleaning.

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Remove the I/S Cover. Screw


I/S Cover

Screw

Hook

2 Remove the 5 screws shown in the figure to remove


the Pump Cover together with the Right Inner Plate.

Pump Cover Right Inner Plate

4-73
3 Turn on the Sub Power SW while pressing the Left,
Down and Right keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

4 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
SERVICE MENU
and press the [ENTER] key. The Capping Unit moves
I/S MENU
down and allows you to move the Head Carriage by
[ ] [ ]
hand.
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN

5 Loosen the screw shown in the figure and slide the


Wiper Cover to the front end.

Fully slide

Careful handling is required, the Wiper


Cover can be deformed easily.

Screw

6 Move the Head Carriage to the position where the 2


Heads from the left can be wiped.

Wiper Unit

4-74
7 Put your finger on the point shown in the figure and
slide the Wiper Cover backward until it makes contact
with the Heads.

<Side view>

Head

Wiper Cover

8 Keep the Cover at the position and mark a line on the


Wiper Cover to the Wiper Unit with a marker pen.

Marking

9 Move the Wiper Cover 1mm to the front by checking


the mark. Then tighten the screw.
Move 1mm

1mm

10 Move the Head Carriage left and right slowly, and


make sure the Wiper Cover never touches the Heads.

4-75
11 Move the Head Carriage to lock it by hand to the lock
position.

12 Select [I/S MENU] > [I/S CONTROL] > [CAP] >


[CLOSE], and press the [ENTER] key to move the
Capping Unit 1 step up. Then press the [ENTER] key
twice to cap the Heads, because the Capping Unit
moves up in 3 steps.

13 Fix the Pump Cover together with the Right Inner


Plate.

Pump Cover Right Inner Plate

14 Fix the I/S Cover. Screw


I/S Cover

Screw

Hook

4-76
4-18 UV LAMP CHECK (Referential Time : 5min.)

This is required when UV Lamp unit is installed.


This is to check whether UV Lamp Unit operates properly.

1 Turn on the sub power while pressing the Left, Right


and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

2 Select [SERVICE MENU] > [UV LAMP MENU] > [CON-


SERVICE MENU
NECT CHECK] and press the [ENTER] key.
UV LAMP MENU
Check that the screen shown in the figure appears.
[ ][ ]

UV LAMP MENU
CONNECT CHECK
[ ]

CONNECT CHECK
CONNECTED

Check that the UV Lamps are connected properly if the


CONNECT CHECK
screen shown in the figure appears. NOT CONNECTED

4-77
3 Go back to [UV LAMP MENU] and select [LAMP ON
UV LAMP MENU
CHECK], and press the Right key to enter the menu.
LAMP ON CHECK
[ ]
The Head Carriage moves to a location permitting UV
Lamp replacement, and then the screen shown in the NOW PROCESSING...
figure appears.

RIGHT : : [ ]
LEFT : : [ ]

4 Select the right or left UV Lamp with the Up and Down


< When the right Lamp is selected >
keys.
RIGHT : _ : [ ]
Check that the selected UV Lamp can be operated LEFT : : [ ]
properly by turning ON/OFF the UV Lamp by pressing
the [ENTER] key while the cover is closed. ENTER

< When the right Lamp


turns on >

RIGHT : *_ : [ ]
LEFT : : [ ]

5 Press the [ENTER] key to turn on the UV Lamp while < When the right Lamp
turns on >
the cover is closed.
RIGHT : *_ : [ ]
Check that the UV Lamps are turned ON/OFF when
LEFT : : [ ]
opening and closing the cover.
< When the cover is closed >
UV Lamp / ON

< When the cover is opened >


UV Lamp / OFF

4-78
5 Supplemental Information
5-1 SPECIAL TOOLS
Table shows a list of special tools recommended by Roland DG Corp.

Parts No. ST-056


Parts Name TORQUE DRIVER NS

Purpose HEAD ALIGNMENT

Parts No. 1000005463


Parts Name TOOL,BIT PHILLIPS NO.1 L150MM ST-107

Purpose HEAD ALIGNMENT

Parts No. ST-002


Parts Name TENSION GAUGE 300g(3N)

Purpose TOOL PRESSURE ADJUSTMENT

Parts No. ST-006


Parts Name WHITE DUMMY PEN

TOOL HEIGHT ADJUSTMENT


Purpose
TOOL PRESSURE ADJUSTMENT

Parts No. ST-013


Parts Name DIAL TENSION METER DT-100(100G/1N)

Purpose TOOL PRESSURE ADJUSTMENT

Parts No. ST-001


Parts Name TENSION GAUGE 2000GF/2000CN

Purpose BELT TENSION ADJUSTMENT

Parts No. ST-037


Parts Name CLEANING STICK TX712A

Purpose HEAD CLEANING

Parts No. 21755107


Parts Name CLEANING LIQUID(SL) 500ML

Purpose HEAD CLEANING (SOL)

5-1
Parts No. 22085118
Parts Name KIT, CLEANING(SL)

HEAD CLEANING (SOL)


Purpose
*Cleaning Liquid + Cleaning Sticks 10 pcs.

Parts No. 1000005467


Parts Name TOOL,GLASSES UV COATING ST-111

Purpose PROTECTIVE GOGGLES

Revised 2 Parts No. 1000006676


Parts Name TOOL,DEODORANT MASK DPM-FM ST-116

Purpose ACTIVATED CARBON MASK

Parts No. 1000005829


Parts Name TOOL,VINYL YE UV RESISTANT ST-113

REPLACEMENT WHEN THE INK LINE IS EXPOSED


Purpose
TO THE OUTSIDE LIGHT

5-2
5-2 SENSOR MAP

REAR PAPER SENSOR


It detects the rear edge of the media and also SHEET LOAD SENSOR
whether the media is loaded or not. It detects whether the Sheet Loading Lever is
UP or DOWN.

HEAD LOCK SENSOR


It detects wheter the HEAD
CARRIAGE is at locking position
or not.

IS COVER SENSOR
It detects whether the IS Cover is
opened or closed.

(Right side of the machine)

FRONT PAPER SENSOR


It detects the front edge of the media.

(Front side of the machine)


AMBIENCE THERMISTOR
It measures the temperature of the
ambiente air.

FRONT SENSOR
It detects whether the Front Cover
is opened or closed.

MAINTENANCE COVER SENSOR


It detects whether the Maintenance Cover
is set or not.

FEED ENCODER MODULE


It detects the rotation position of the
(Left side of the machine) Grit Roller.

5-3
WIPER SENSOR
It detects the limit position of the Wiper
movement.

ENCODER MODULE
It detects the coordinates in the carriage moving
direction, and also generates the print signal.

HEAD UP/DOWN SENSOR


It detects the position of the Head
Height Lever.

THERMISTOR
It takes the temperature around
the Head. The leftmost head is
used for the measurement.

CAPPING SENSOR
It detects the limit position of
the Capping Unit.

5-4
PINCH ROLLER SENSOR
CROP MARK SENSOR It detects the positions of Pinch Roller.
It detects the Crop Mark. It detects whether the Media Clamp is set or not.

INK CARTRIDGE IC SENSOR


It communicates with the IC chip of the InkCartridge.

INK EMPTY SENSOR INK CARTRIDGE SENSOR


It detects whether the Ink Cartridge is empty or not. It detects whether the Ink Cartridge is installed
or not.

DANCER ROLLER SENSOR


It measure the Dancer angle, carries out the weight
control, and then adjusts media tension.

5-5
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING

Yes
Missing dot or Improved
deflected-fired dot Perform Normal
Completed
appears on the test Cleaning
pattern.

Not Improved
*Several Normal Cleanings and a Powerful Cleaning
No
do not improve the printing result.

Refer to 1 to 10 Refer to 11 to 23

NO CHECKING POINT ACTION REFERENCE OUTLINE


Install in a location
The printer is not
that is level and stable Never install the printer in a location where it is tilted or
1 installed in an
offering good where it may wobble or experience vibration.
appropriate location
operating conditions
Load and set up the Feed is not smooth when media is tilted or tensioned
The media is not set
2 media correctly at the User's Manual unevenly on the left and right. Reload and set up the
up correctly
correct position media correctly.
Bi-directional
Correct setting for
3 adjustment is not User's Manual
Bidirectional Printing
correct
FEED CALIBRATION If the calibration is not correct, white fine lines caused by
4 Apply Calibration User's Manual
is not correct gaps or dark lines caused by overlaps appear.

Scanning distance of Set the [FULL WIDTH Set [FULL WIDTH S] to [FULL] to uniform the heating time
5 User's Manual
the Head Carriage S] to [FULL] on each pass. This may improve printing quality.
When this is set to [5 min] to [990 min], self cleaning is
[PERIODIC CL.] Set [PERIODIC CL.] to
6 User's Manual performed while a printing is paused. It may cause uneven
setting [NONE] or [Page]
printing at the part before and after cleaning.
Head Rank setting affects the amount of the fired Ink. If it
Head Rank is not [3-1 HEAD
7 Set Head Rank is not set properly, the ink dots are not fired in appropriate
correct REPLACEMENT]
sizes.

[4-4 HEAD Check whether each [BIAS], [VERTICAL], [HORIZONTAL]


8 Head is not adjusted Head Alignment
ALIGNMENT] and [BI-DIR.DEFAULT] settings are correct.

If the UV lamp is contaminated with ink mist, it cannot cure


9 Ink mist on UV lamp Manual Cleaning User's Manual
the ink enough.

UV Lamp [3-15 UV LAMP


10 Broken UV lamp
Replacement REPLACEMENT]
If air-conditioning or heating equipment is near the printer,
The printer is near air- Move the printer away
it cools or heats the ink inside the printer at small area,
11 conditioning or heating from air-conditioning User's Manual
where the ink viscosity increases and it clogs in the ink
equipment or heating equipment
line.
The printer receives The problem of ink curing from the UV light can be
12 Avoid direct sunlight User's Manual
direct sunlight avoided by locating the printer away from direct sunlight.

Store the Ink Cartridge between 5ºC to 40ºC. If they are


stored out of this range, the ink viscosity is increased. This
viscosity no longer reverts to the original state even in the
Storage condition of Ink Cartridge
13 appropriate temperature because the ink characteristic is
Ink Cartridge Replacement
also changed. Store them away from any direct sunlight.
* Do not store them for more than a month in the range of
35ºC to 40ºC.

6-1
The expiry date of Ink Cartridge is 8 months after the
production date. Use up the Ink Cartridge within 8 months.
The ink which passes more than 8 months starts clogging
Expiry date of Ink Ink Cartridge the Ink Damper and Head because its viscosity is
14
Cartridge Replacement increased and the characteristic is changed, so that it no
longer reverts to the original state even in the appropriate
temperature.
*Be aware of the production date of the ink cartridge.

If the room temperature changes quickly, the machine can


perform printing when the room temperature reaches the
Let it stay until the ink
proper temperature range of 20ºC to 32ºC, but the ink
15 Temperature of ink reaches the room
temperature cannot reach it so quickly and it may still be
temperature
out of the proper range in high viscosity. Especially under
20ºC, the viscosity is considerably high.

Generally, it is not recommend to wipe the nozzle surface


Clean the head
of Head with a cleaning stick. However, it's worth trying
Head nozzle is surface using the
16 User's Manual before replacing the Head. Soak the cleaning stick in
clogged cleaning stick
cleaning liquid fully, and then tap and scrub the surface of
(Manual Cleaning)
Head with it.

[3-2 WIPER Wiping does not work effectively and foreign substances
17 Wiper wears out Wiper Replacement
REPLACEMENT] left on the head surfaces cannot be removed completely.
If a used Ink Cartridge is not stored in the aluminum bag,
the ink around the spout of ink cartridge might be cured
due to the UV light. Also, if the Ink Cartridge is exposed
Ink in the cartridge is Ink Cartridge
18 under high temperature for a long time, the ink might be
cured Replacement
cured. Once the ink in the Ink Cartridge is cured, the head
does not fire the ink properly because the Ink Cartridge
cannot supply the ink smoothly.
UV ink in the damper might be cured when it is irradiated
[3-17INK DAMPER with UV. If it is cured, the head does not fire the ink
19 Ink in Damper is cured Damper Replacement
REPLACEMENT] properly because the damper cannot supply the ink
smoothly.
Cleaning does not work effectively and the nozzle
[3-3 CAP TOP condition cannot be improved. Also, if the head is not
20 Defect of Cap Top Cap Top Replacement
REPLACEMENT] capped correctly, the head dries and it may cause the
head nozzle clogging.
Clean the head Generally, it is not recommend to wipe the nozzle surface
surface of Head with a cleaning stick. However, it's worth trying
Head nozzle is
21 using the cleaning before replacing the Head. Soak the cleaning stick in
clogged
stick. cleaning liquid fully, and then tap and scrub the surface of
(Manual Cleaning) Head with it.
Ink suction during cleaning does not work and the nozzle
22 Broken Pump Pump Replacement
condition cannot be improved.
[3-1 HEAD
23 Broken Head Head Replacement
REPLACEMENT]

6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL


NO CHECKING POINT ACTION REFERENCE OUTLINE
When the printer keeps printing with Ink Cartridge almost
Check remaining Ink /
Ink Cartridge is almost empty, the negative pressure delivered in the ink tube
1 Replace the Ink User's Manual
empty causes the improper ink supplying and the head cannot
Cartridge
fire the ink correctly.
If a used Ink Cartridge is not stored in the aluminum bag,
the ink around the spout of Ink Cartridge might be cured
Ink in Ink Cartridge is Ink Cartridge
2 due to the UV light. Also, if the Ink Cartridge is exposed
cured Replacement
under high temperature for a long time, the ink might be
cured too.
If the cartridge tab does not come out when the cartridge
is empty, Ink Empty cannot be detected and printing
Error of Ink Empty Replace the Ink
3 continues without firing ink. Also, if the sensor is not
detection Cartridge / Sensor
working, Ink Empty cannot be detected even if the
cartridge tab sticks out.

6-2
If there is a bad communication between the head and the
Main Board, the signal for driving head is not sent properly
and results in not printing properly. If the Flexible cable is
Bad contact/Broken Refix / Replace the
4 fixed slanted, it may cause the bad electrical contact or
cable cable
short-circuit. And, the cable which has been connected
and disconnected several times may have a damaged
terminal.
[3-3 CAP TOP If the Head is not capped correctly, the Head dries and it
5 Defect of Cap Top Cap Top Replacement
REPLACEMENT] may cause the Head nozzle clogging.

When air bubbles come inside the ink line, the head may
Powerful Cleaning / not fire the Ink temporarily. Air bubbles tend to go into the
Remove air bubbles Ink line if Ink Cartridge is installed and uninstalled so many
by a syringe times. The air bubbles inside the lines can be removed by
6 Air bubbles in ink line
performing the powerful cleaning or using a syringe.

Eliminate the
If the tube has air due to the looseness of the tube joint, fix
looseness of the tube
the joint and remove the air.
joint
Ink in the damper might be cured when it is irradiated with
[3-17 INK DAMPER UV light. If it is cured, the head does not fire the ink
7 Ink in Damper is cured Damper Replacement
REPLECEMENT] properly because the damper cannot supply the ink
smoothly.
[3-8 INK TUBE
8 Broken Ink Tube Ink Tube Replacement
REPLACEMENT]

The F1 Fuses are for C and M (Head H1 and H2), the F2


Fuses are for Y and K (H3 and H4), and the F3 Fuses are
Broken Fuse on the Replace the Fuse on for GL and W (H5 and H6). If the C and M Heads do not
9
Head Board the Head Board fire the Ink at all, the F1 Fuse may be defective. If the Y
and K Heads do not, the F2 Fuse may be defective. If the
GL and W Heads do not, the F3 Fuse may be defective.

Head Board There might be a problem with the other devices on the
10 Broken Head Board
Replacement Head Board if the Fuses are not defective.
[3-1 HEAD
11 Broken Head Head Replacement
REPLACEMENT]
Main Board [3-9 BOARDS
12 Broken Main Board
Replacement REPLACEMENT]

6-3 SHIFTING IN PRINTING / COLOR SHIFTING


NO CHECKING POINT ACTION REFERENCE OUTLINE

If media is not set straight, it comes loose on the Platen


Set the media
1 The media is set tilted User's Manual and it wrinkles, and results in shifting. Set the media
correctly
straight referring to the User's Manual.

[3-12 ENCODER
Encoder Scale is Clean or replace When Encoder Scale is not read correctly, printing position
2 SCALE
dirty/broken Encoder Scale may shift.
REPLACEMENT]
Encoder Module is Clean or replace When Encoder Module is not read correctly, printing
3
dirty/broken Encoder Module position may shift.

Head is out of [4-4 HEAD If the Heads are not aligned or Horizontal adjustment is
4 Head Alignment
adjustment ALIGNMENT] not performed properly, the color shifting occurs.

Bad contact of Flexible Refix / Replace the If the Flexible Cable is not fixed correctly, the Head moves
5
Cable Flexible Cable incorrectly and results in the shifting in printing.

6-3
6-4 INK DROPS ON THE MEDIA
NO CHECKING POINT ACTION REFERENCE OUTLINE
When foreign substances such as fiber dust are stuck on
1 Foreign substances Manual Cleaning User's Manual the surface of the Head, the ink sometimes leaks from it.
Wipe the surface of Head with a cleaning stick.
If media tends to curl or become bumpy due to the ink
Use the media clamps/
absorption and/or the Heater temperature, the Head
2 Media strikes Head Replace with suitable
sometimes strikes the media and it causes the ink
media
dropping problem.
If media produces electrostatic easily, the ink tends to
remain on the head surface while printing and results in
ink dropping. When this is set to [5 min] to [990 min],
Static electricity of Perform [PERIODIC
3 User's Manual automatic cleaning is performed while printing and it may
the media CL]
prevent the ink dropping.
Also, connecting to ground or humidifying the room may
reduce the static electricity generated on the media.
Cleaning does not work effectively with worn wiper.
Therefore, foreign substances stuck on the head surface
4 Wiper wears out Wiper Replacement User's Manual
cannot be removed completely and the ink flows through it
and results in ink dropping.
[3-7 INK TUBE When the Ink Tube is broken, it is not possible to keep the
5 Broken Ink Tube Ink Tube Replacement
REPLACEMENT] ink line air tight and results in ink dropping.
When a head is broken mechanically such as a crack, it is
[3-1 HEAD
6 Broken Head Head Replacement not possible to keep the ink line air tight and results in the
REPLACEMENT]
ink dropping.

6-5 VERTICAL BANDING


NO CHECKING POINT ACTION REFERENCE OUTLINE

[3-12 ENCODER When there is scratch or dirt on the Encoder Scale, the
Clean / Replace
1 Encoder Scale is dirty SCALE printing image could be affected and the vertical bandings
Encoder Scale
REPLACEMENT] could appear at the position where there is scratch or dirt.

When the sliding resistance in the motion of the Head


Carriage increases partly due to some dirt on the LM
2 LM Guide is dirty Clean LM Guide
Guide, it may affect the printing at the position where there
is dirt and the vertical banding may appear.
When there are foreign substances on the teeth of the
There is dirt in teeth of gear, the movement of the Head Carriage changes at the
3 Clean the gear
the gear position where there is dirt. And it results in the periodical
vertical banding.

6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER
LEAVING THE PRINTER UNUSED FOR A LONG TIME
NO CHECKING POINT ACTION REFERENCE OUTLINE
When the main power is off, the maintenance flushing is
Check the main power Do not switch off the not performed and it may cause the Head nozzle clogging.
1 User's Manual
switch main power Make sure to power on/off with only the sub power switch
for daily use.
The printer is not If UV ink is exposed under high temperature for a long
Keep the room
installed in an time, its viscosity can increase and it may cause the head
2 temperature under 35º
appropriate nozzle clogging. Keeping the room temperature under 35º
C
temperature C is recommended.

6-4
6-7 MEDIA SKEW
NO CHECKING POINT ACTION REFERENCE OUTLINE
The most effective measure against Media shifting is to set
Media straight to the printer. Especially on lengthy printing,
small tilt of Media setup results in big Media shifting while
Media is not set printing.
1 Setup Media again User's Manual
straight to the printer Loading roll media improperly to the printer or Take-up unit
may result in Media shifting. Follow the procedures
described in the User's manual and load roll media
correctly.
When dust such as pieces of vinyl is stuck to the Grit
2 Grit Roller is dirty Clean the Grit Roller Roller, ability to hold Media decreases and it results in
Media shifting. Use a brush to clean the Grit Roller.

When pinch rollers wear out, ability to hold media


Pinch Roller is worn Replace the Pinch [3-14 PINCH ROLLER
3 decreases and it results in media shifting. Referential time
out Roller REPLACEMENT]
for replacing Pinch Roller is 24 months.
4 Grit Roller is loose Fix the Grit Roller

6-8 WHITE/GLOSS INK HAIRLINE

NO CHECKING POINT ACTION REFERENCE OUTLINE


The printer is not
Keep the room The hairlines are likely to appear under the temperature of
installed in an
1 temperature 25ºC or 25ºC or below. If the hairlines appear, perform the normal
appropriate
above cleaning. The hairlines should mostly disappear.
temperature
Set the print length to The hairlines are likely to appear from around 500mm
2 Print length
500mm and below length. Set the print length to 500mm and below.

6-9 MOTOR ERROR


NO CHECKING POINT ACTION REFERENCE OUTLINE
Remove cause of
1 Media Jamming
Media Jam

Back tension of media When using hard-to-unroll or too heavy media, Motor Error
2 Use appropriate Media
is too high occurs due to the too much load for feeding the media.

[4-5 LIMIT POSITION


Perform Limit Position
Limit position is not &CUT DOWN When the Limit Position is not correctly set, it causes a
3 & Cut Down Position
appropriate POSITION Scan Motor Error.
Initialize
INITIALIZE]
There is a dirt in teeth Never install the printer in a location where it is tilted or
4 Clean Drive Gear
of Drive Gear where it may wobble or experience vibration.
[3-5 CARRIAGE When the Motor is broken or reaches its life, the Motor
Life of the Motor
5 Motor replacement MOTOR cannot follow the order from the CPU and it results in a
Motor is broken
REPLACEMENT] Motor Error.
When the Motor Driver IC on the Servo Board is broken,
Servo Board
6 Broken Servo Board the Power Supply voltage for the motor is not supplied and
replacement
the motor cannot move. It results in the Motor Error.

6-5
When the Power Supply voltage for the Motor is not
Broken Power Supply for Replace Switching [3-9 BOARDS
7 supplied, the Motor cannot move and it results in the
Motor Power Supply REPLACEMENT]
Motor Error.

ERROR DESCRIPTION

SCAN MOTOR ERROR


CODE : 0000 0000

Error detected at first


Error detected as a result
NO MEANING CAUSE
Feed Motor Deviation Error < External factors >
0001 (The order from the CPU does not match the 1. Media Jamming
feedback of the Feed Motor) 2. Pull or Move the Carriage by hands.
Feed Motor Overcurrent Error 1 3. Carriage runs into a thing/hands.
(Big load is put on the motor movement 4. Media is stuck because it is caught by the paper pipe.
0004
instantaneously) 5. Media is pulled forcedly.
6. Too heavy media is loaded.
Feed Motor Overcurrent Error 2
0008 (A little load is put on the motor movement for a < Printer factors >
long time) 1. The grease lubrication of the motor gear is not enough.
000C 0004 and 0008 occurred simultaneously 2. Motor is broken or comes to its end of life.
3. Servo Board is broken.
0005 0001 and 0004 occurred simultaneously 4. Carriage fixation to the belt is loose.

0009 0001 and 0008 occurred simultaneously


Scan Motor Deviation Error
0010 (The order from the CPU does not match the
feedback of the Scan Motor.)
Scan Motor Overcurrent Error 1
0040 (Big load is put on the motor movement
instantaneously.)
Scan Motor Overcurrent Error 2
0080 (A little load is put on the motor movement for a
long time.)
00C0 0040 and 0080 occurred simultaneously

0050 0010 and 0040 occurred simultaneously

0090 0010 and 0080 occurred simultaneously

6-10 TAKE-UP UNIT DOES NOT OPERATE


NO CHECKING POINT ACTION REFERENCE OUTLINE
The cable for Take-Up Connect the cable to
1
Unit is not connected the printer

Make the setting for


2 AUTO switch is not ON
the AUTO switch on
Check the connection/bad contact of the cables from AC
Check the cable
[3-16 TAKE-UP Junction Board to SW Power Unit, DC Junction Board,
Check the cable connection/bad
3 BOARD Head Board, Main Board, TU Junction Board and Take-
connection/bad contact contact
REPLACEMENT] Up Board. Replace the cable if there is a problem in the
Replace the cable
cable itself.
Life of the Take-up Motor
4
Take-up Motor is broken
[3-16 TAKE-UP
Replace the Take-Up
5 Take-Up Board is broken BOARD
Board
REPLACEMENT]

6-6
6-11 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)
NO CHECKING POINT ACTION REFERENCE OUTLINE
Turn off the main
It can be solved by restarting the printer with the main
1 power and restart the
power. Try it several times.
printer
It can be solved by refixing the network cable. Try it
2 Refix the cable
several times.
The problem may be in the network when they are
Connect them directly connected through LAN. It can be identified whether the
3 Network problem
with a crossover cable problem is on the printer or the network, by connecting the
PC and the printer directly with a crossover cable.
Main board is Replace the Main Main board may be damaged if the problem is not solved
4
damaged board by the measures above.

6-12 SHEET CUTTER DOES NOT OPERATE


NO CHECKING POINT ACTION REFERENCE OUTLINE
[4-5 LIMIT POSITION
Perform Limit Position
& CUT DOWN When the Limit Position is not correctly set, it causes a
& Cut Down Position
POSITION cutter-down error when separating the sheet.
Initialize
INITIALIZE]

Limit position is not


1
appropriate.
Correct the fixation of
the Sheet Cutter Unit

If the Sheet Cutter Unit is tilted, the bush might not be


pushed all the way to the end. In case the bush position is
not correct, loosen the 3 screws in the picture and re-fix
the Sheet Cutter Unit correctly.

6-13 ERROR MESSAGE


NO CHECKING POINT ACTION REFERENCE OUTLINE
Restart the printer Restart the printer and see if the same error occurs again.
1 service call
Refer to SERVICE
[6-14 SERVICE CALL]
CALL below
Never install the printer in a location where it is tilted or
Restart the printer
where it may wobble or experience vibration.
2 Internal Error
Upgrade the firmware Check the revision record of the firmware version and
to the latest version upgrade it if the error has been solved in the firmware.

6-7
6-14 SERVICE CALL
CODE CONTENTS CAUSE ACTION
Servo Board does not work correctly. Check cable connection between Main Board and Servo
Disorder of communication with Sub CPU Sub CPU does not work correctly. Board.
There is a bad connection between Main Board and Check the other cable connections of Servo Board.
0002
This occurs when the Sub CPU is not Servo Board. Servo Board replacement
detected after turning on the printer Main Board replacement
Flexible cable replacement
0004 Sub CPU SRAM error SRAM is broken. Servo Board replacement
Servo Board does not work correctly. Check cable connection between Main Board and Servo
Sub CPU does not work correctly. Board.
An error occurs during downloading a There is a bad connection between Main Board and Check the other cable connections of Servo Board.
0005
program for sub CPU. Servo Board. Servo Board replacement
A noise on a signal. Main Board replacement
Flexible cable replacement
A noise on a signal while sending a command. Check cable connection between Main Board and Servo
Sub CPU was reset to default. Board.
An error occurs when communicating with Tried to communicate when Sub CPU was reset to Check the other cable connections of Servo Board.
0006
sub CPU. default. Servo Board replacement
Main Board replacement
Flexible cable replacement
Servo Board does not work correctly. Check cable connection between Main Board and Servo
Sub CPU does not work correctly. Board.
There is a bad connection between Main Board and Check the other cable connections of Servo Board.
0007 An error occurs while sending a command.
Servo Board. Servo Board replacement
A noise on a signal while sending a command. Main Board replacement
Sub CPU was reset while sending a command. Flexible cable replacement
Servo Board does not work correctly. Check cable connection between Main Board and Servo
Sub CPU does not work correctly. Board.
There is a problem with synchronizing serial There is a bad connection between Main Board and Check the other cable connections of Servo Board.
0008
communication to Sub CPU. Servo Board. Servo Board replacement
A noise on a signal. Main Board replacement
Flexible cable replacement
Network I/F does not work correctly. Check if the firmware is installed into Network I/F.
0010 Network I/F Initialize has not been completed.
Firmware for Network I/F is not installed. Main Board replacement
Limit Position Initialize in the Service Mode Limit Position Initialize has not been done. Complete Limit Position Initialize correctly.
0101
has not been done. Limit Position Initialize is ended before it is completed.
Head Lock Sensor does not work correctly or is broken. Head Lock Sensor replacement
Head Lock Sensor is ON when it should be
0102 Head Carriage is not located at the correct position. Check the mechanical backlash or loose with the scan
OFF, or vice versa.
axis related parts.
Limit Sensor does not work correctly or is broken. Limit Sensor replacement
Limit Sensor is ON when it should be OFF, or
0103 Tool Carriage is not located at the correct position. Check the mechanical backlash or loose with the scan
vice versa.
axis related parts.
Capping Motor does not work correctly or is broken. Capping Motor replacement
Capping Unit does not work correctly or is broken. Capping unit replacement
0104 Capping unit does not work correctly.
Capping Sensor does not work correctly or is broken. Capping Sensor replacement
Wiring or Flexible Cable has short circuited or cut-line. Flexible Cable replacement
Fault of Tool Carriage Connection Check the mechanical Backlash or loose with the Tool
Loose of Connection Part Carriage part.
0105 Tool Carriage Connection Error
Fault of the Limit Position Initialize value Connection Part Replacement
Limit Sensor does not work correctly or is broken. Limit Position Initialize
Fault of Tool Carriage Connection Check the mechanical Backlash or loose with the Tool
Printer fails to disconnect the Tool Carriage Loose of Connection Part Carriage part.
0106
from the Head Carriage. Fault of the Limit Position Initialize value Connection Part Replacement
Limit Sensor does not work correctly or is broken. Limit Position Initialize
Linear Encoder Setup has not been done. Carry out Linear Encoder Setup in service menu
0107 Linear Encoder Setup has not been done.
Linear Encoder Setup is ended before it is completed.
Wiper Motor error Wiper Motor Replacement
Defect of Wiper Unit Wiper Unit Replacement
0109 Wiper unit does not work correctly.
Defect of Wiper Sensor Wiper Sensor Replacement
Cut-line or short-circuit of cable and Flexible cable Cable and Flexible Cable Replacement
Read error of Linear Encoder. Confirm whether Encoder Scale is between the slit of
Read error of Encoder on Scan Motor side. Encoder Module in a whole width of the printer.
Belt is not fixed to Head Carriage firmly. Check cable connection between Linear Encoder Board
and
There is a problem in reading the Linear Head Board
0110
Encoder. Confirm connection between Belt and Carriage
Linear Encoder replacement
Scan Motor replacement
Servo Board replacement
Main Board replacement
The printer performs the Auto Crop Mark Crop-Cut Adjustment has not been performed in service Carry out Crop-Cut Adjustment in service menu
0111 Detection, whereas the Crop-Cut Adjustment menu.
has not been done in the service menu.
Cartridge IC driver has a problem (not working). Ink Cartridge IC sensor replacement
It is not possible to communicate with the
0112 The communication wire of Cartridge IC driver cable has
Cartridge IC driver.
short circuited or cut-line.
There is a bad connection between Cyan Head and Print Check cable connection between between Head and Print
Carriage Board (CN18). Carriage Board (CN18).
There is a problem with the Thermistor on the
0148 There is a bad connection between Print Carriage Board Check cable connection between Print Carriage Board
Cyan Head.
(CN2) and Head Board (CN1). (CN2) and Head Board (CN1).
Cyan Head is broken. Cyan Head replacement.

6-8
CODE CONTENTS CAUSE ACTION
The UV Lamp is not connected / tuned on. There is a bad connection between UV Lamp and Print Check cable connection between UV Lamp and Print
It is not possible to communicate with the Carriage Board. Carriage Board.
Maintenance/Front Cover Cable. There is a bad connection between UV Junction Board Check cable connection between UV Junction Board and
and DC Junction Board. DC Junction Board.
There is a bad connection between DC Junction Board Check cable connection between DC Junction Board and
and Energy Board. Energy Board.
There is a bad connection between Energy Board and Check cable connection between UV Junction Board and
SW Power Supply. Energy Board.
There is a bad connection between UV Junction Board Check cable connection between Energy Board and SW
and Energy Board. Power Supply.
There is a bad connection between UV Junction Board Check cable connection between UV Junction Board and
and UV Relay Board. UV Relay Board.
There is a bad connection between UV Relay Board and Check cable connection between UV Relay Board and
Motsens Junction Board. Motsens Junction Board.
There is a bad connection between Signal Junction Board Check cable connection between Signal Junction Board
Revised 1 and Motsens Junction Board. and Motsens Junction Board.
There is a bad connection between Motsens Junction Check cable connection between Motsens Junction Board
0210
Board and Grit Encoder Board. and Grit Encoder Board.
There is a bad connection between Motsens Junction Check cable connection between Motsens Junction Board
Board and Main Board. and Main Board.
There is a bad connection between I/S Cover and Check cable connection between I/S Cover and Motsens
Motsens Junction Board. Junction Board.
There is a bad connection between Front Cover / Check cable connection between Front Cover /
Maintenance Cover and Motsens Junction Board. Maintenance Cover and Motsens Junction Board.
The UV Lamp is broken. DC Junction Board replacement
Energy Board
UV Relay Board replacement
Motsens Junction Board replacement
Grit Encoder Board replacement
SW Power Supply replacement
Main Board replacement
UV Lamp replacement

The UV Lamp is broken / There is a problem There is a bad connection between Print Carriage Board Check cable connection between Print Carriage Board
with the UV Lamp. and UV Junction Board. and UV Junction Board.
The Thermistor in the UV Lamp is extremely There is a bad connection between UV Junction Board Check cable connection between UV Junction Board and
high. and Signal Junction Board. Signal Junction Board.
There is a bad connection between Signal Junction Board Check cable connection between Signal Junction Board
Revised 1 and Servo Board. and Servo Board.
The UV Lamp is broken. Print Carriage Board replacement
0211
UV Junction Board replacement
Signal Junction Board replacement
Servo Board replacement
UV Lamp replacement

* Regarding Service Call 0210 and 0211, refer to the following cable connection diagram.

Service Call 0210 and 0211 Cable Connection Diagram Revised 1


D
A : 1000000148 CABLE-CARD,28P 1 100 L BB HIGH-V E
B : 1000004691 CABLE-ASSY,U V SIGNA L LEC-300 A B C
D
C : 1000004708 CABLE-CARD,36P 1 2440L BB HIGH-V
D : 1000004789 CABLE-ASSY,POW ER-U V LAMP E

E : 1000004682 CABLE-ASSY,LAM P IF LEC-300


F : 1000004690 CABLE-ASSY,AMBIEN T SIGNA L LEC-300 J
F I
G : 1000005244 CABLE-ASSY,S W JUNCTION LEC-300
H : 1000004695 CABLE-ASSY,RELA Y SIGNA L LEC-300 M
I : 1000004694 CABLE-ASSY,RELA Y POW ER LEC-300 H
J : 1000004680 CABLE-ASSY,POW ER-U V JUNC LEC-300
K : 1000006301 CABLE-ASSY,POW ER-DC- A LEC-330
L : 1000001689 CABLE-ASSY,3-COVE R SW XC-540
M : 1000004699 CABLE-ASSY,M-COVE R SW R LEC-300 P
N : 1000004703 CABLE-ASSY,M-COVE R SW L LEC-300 G K
N
O : 1000004702 CABLE-ASSY,F-COVE R SW LEC-300 L
P : 1000006304 CABLE-ASSY,SLEE P CONTROL-C LEC-330 Q SW POWER
Q : 1000006302 CABLE-ASSY,POW ER-AC-S W LEC-330 SUPPLY
O (ZWD150PAF-24/J)

When the Service Call 0210 occurs, check the cable connection D, E, F, G, H, I, J, K, L, M, N, O, P and Q.
When the Service Call 0211 occurs, check the cable connection A, B J and C.

6-9
7 Service Activities
7-1 INSTALLATION CHECK LIST
LEC-330 INSTALLATION CHECK LIST
Date

User Serial Number

Unpacking

The following space is necessary for installing the machine.

3200mm

2200mm

2200mm
900mm
Unit Space

Work Space

Install the machine in a location that is level, stable, and able to bear the weight of the machine. The total
weight of the machine may reach 210 kg (463 lb.) or more. Installation in an unsuitable location may cause a
major accident, including tipover, fall, or collapse.

Never install out of doors or in any locations where exposure to water or high humidity may occur.
Current leakage may cause electrical shock, electrocution, or combustion and fire.

Never install close to any flammable object or in a gas-filled location.


It causes a risk of combustion or explosion.

Install in a clean, brightly lit location.


Working in a location that is dark or cluttered may lead to an accident, such as becoming caught in the
machine as the result of an inadvertent stumble.

Position so that the power plug is within immediate reach at all times. This is to enable quick disconnection
of the power plug in the event of an emergency. Install the machine next to an electrical outlet. Also, provide
enough empty space to allow immediate access to the electrical outlet.

Ensure adequate ventilation for the work area.


Failing to perform ventilation may result in a health hazard or danger of combustion due to ink fumes.

Unsuitable Installation Sites


- Locations subject to large fluctuations in temperature or humidity
- Locations subject to shaking or vibration
- Locations where the floor is tilted, not level, or unstable
- Dusty locations
- Locations exposed to water or moving air
- Locations exposed to considerable electrical or magnetic noise, or other forms of electromagnetic energy
- Locations exposed to direct sunlight or near air-conditioning or heating equipment
!! IMPORTANT !!
When you install the machine in the location exposed to the direct sunlight, the ink inside the ink
cartridge may harden.

7-1
Unpacking

7-2
Checking the Accessories

Stay : 1 Dancer roller : 1 Stand leg (left) : 1 Stand leg (right) : 1

Rail slider : 1 Paper pipe : 1 Shaft : 2 Power cord : 1

Arm and retaining screw Media flanges : 2 Stoppers : 4 Drain bottle stand : 1
: 1 set

Drain bottles : 2 Long Media clamps : 1 set Short Media clamps : 1 set Bolts : 26
* The long media clamps are installed
on the machine.

Washers : 8 Blade : 1 Blade holder/Pin : 1 Replacement blades for


separating knife : 1

SOL INK cleaning car- Hexagonal wrench : 1 Head-unit tool : 1 Software RIP : 1
tridge : 4

User's Manual : 1 Setup guide : 1 White and Gloss Ink Replacement wipers
Guide : 1 :6

Maintenance Kit : 1

Cleaning sticks : 10 Cleaning liquid : 1 Cleaning Guide : 1 Cleaning sticks : 30

7-3
Tweezers : 1 Rear cover : 1 Media guide : 1 Screws : 4

Connection Rear-cover stay (left) Rear-cover stay (right) Cartridge-slot labels


adapter : 1 :1 :1 :2

Installation and Preparation

Set up following items in reference to the Setup Guide from [ 3.Assembling and Installing ] to [ 8. Other Items to
Have on Hand ].

Assemble the Stand

Mount the Machine

Install the Drain Bottle

Remove the Packing Materials

Attach the Rear Cover

Attach the Media Guide

Connecting the Cable of the Take-up Unit

Connect the Power Cord and the Network Cable

Install the Ink Cartridges

!! IMPORTANT !!
Shake the Ink Cartridge a few times gently before installing it to the machine.

Installing the Blade

Make the Network Settings

IP address of PC

IP address of LEC-330

7-4
Installing the Deodorizer (Option)

Fix the Deodorizer at this point if you fix them at the installation of the LEC-330 in reference to the Setup
Guide.

Deodorizer

Vacuum noise could be loud depending on the type of hose connecting the deodorizer to the unit.

Upgrading the Firmware

Upgrade the firmware to the latest version.

Installing Roland VersaWorks

Install Roland VersaWorks in reference to the Quick Start Guide.

System requirements for installing the software

Operating system : Windows Vista Ultimate Service Pack1 (32-bit edition)


Windows Vista Business Service Pack1 (32-bit edition)
Windows Vista Ultimate (32-bit edition)
Windows Vista Business (32-bit edition)
Windows XP Professional Service Pack 3
Windows XP Professional Service Pack 2
Windows 2000 Service Pack 4
CPU : 2.0-GHz or faster Pentium 4 recommended
Memory (RAM) : 512 MB of RAM (1 GB or more recommended)
( For Windows Vista, 1 GB ( 2 GB or more recommended) )
Display : High-resolution SXGA (1,280 x 1,024 pixels) or better display recommended
Free hard-disk space required as a working space : 40 GB or more recommended
Hard-disk file system : NTFS format
Optical drive : DVD-ROM drive

Make the setting for Roland@NET


Select the check box [Download Updates Automatically and Notify] if the customer agrees with it.

Power-saving setting on PC
Disable the PC's power-saving function which makes the PC go standby or sleep. It may interrupt a
job being printed.

7-5
Preliminary note (to the user)

Explain the following items before operating the unit.

Interlock Function

!! IMPORTANT !!
The safety against the UV light is assured for users having the UV light shielding measures in the
apertural area and the interlock feature that cuts off the UV light when the front cover is opened.
Never disable the front cover sensor.

Rear Cover

!! IMPORTANT !!
When performing printing, be sure to attach the rear cover. When the rear cover is not installed, UV
light can leak from the machine more easily.

Preliminary note (to the Service Technician)

The influence of UV light from the UV lamp on the eye.

!! IMPORTANT !!
Looking directly at the UV light may result in a serious eye injury such as "UV keratitis", "pterygium" or
"cataract". Be sure to wear the UV-proof goggles to protect the eyes when performing the maintenance
operations of the machine.

The influence of the volatilized UV ink on the eye, nose, and throat.

!! IMPORTANT !!
The volatilized UV ink may stimulate the eye, nose, and throat. Be sure to wear the UV-proof goggles
and antibromic mask if you replace the head wearing the light shielding curtain. It is recommended
to wear the goggles and antibromic mask, because the symptoms vary between individuals and work
hours.

The influence of UV ink on the skin.

!! IMPORTANT !!
It is recommended to wear the gloves when performing the maintenance operations of the machine. In
the event of contact with the eyes, immediately flush with water for at least 15 minutes. If eye irritation
continues, seek treatment by a physician.

Protection against the light* during the Service Activity

!! IMPORTANT !!
Be sure to use the UV-proof sheet when the
ink line is exposed to the light during the
replacement, or ink will harden and clog in the
ink line. And it results in a serious influence to
a machine.
* The light means the light which includes the
ultraviolet light. The light of fl uorescent has
UV-proof sheet
the ultraviolet light. Therefore, consider that
most of the light includes the ultraviolet light.

7-6
Basic Operation

Explain following items in reference to the User's Manual.

Each day, before starting the day's operations, be sure to remove the white ink cartridges and shake them
gently, then reinsert them.

The ingredients in white ink tend to settle.

Switching the Power On and Off

Main power switch Be sure to Sub power switch Turn this switch on after
leave switched closing the front cover.
on at all times. To turn it off, hold down
the switch for one sec-
ond or longer.

Back of the printer Front of the printer


Flip the loading lever down
to the rear when not in use.

!! IMPORTANT !!
Leave the main power on at all times. Maintenance operation is automatically carried out every 8 hours
while the machine is not in use. Use the sub power switch for the daily power-on/off.

Loading and cutting off media

For the stable media feeding, place the middle pinch rollers above all the grit rollers that are allocatable
between the left and right pinch rollers.

!! IMPORTANT !!
Performing a sheet cut when using the long media clamps causes interference with the separating knife,
which may result in malfunction or damage to the machine. When you use the long media clamps, set the
[MEDIA CLAMP] menu item to [LONG] to disable the sheet cut.

!! IMPORTANT !!
When performing printing, be sure to attach the rear cover. If it is not installed, UV light can leak from the
machine more easily.

7-7
Starting printing or cutting

- Pausing and canceling a printing or cutting


- Setting a starting position of printing or cutting (Base point setting)

Printing test and cleanings

- Test print
- Normal cleaning
- Medium cleaning
- Powerful cleaning

Considerable amount of ink is consumed for the Powerful cleaning.

If the printing-test results are difficult to interpret, examine the results from different angles in a well-lighted
location. Take advantage of reflected light to enable visual checking. We recommend performing the printing
test on transparent or silver-colored media.

Checking for remaining Ink

- Explain the [EMPTY MODE]

!! IMPORTANT !!
The remaining ink amount shown on the machine and RIP is only an approximate guide, which may differ
somewhat from the actual amount remaining.

Installation & Handling of the ink cartridges

!! IMPORTANT !!
- Shake the cartridge gently once before installing a ECO-UV ink cartridge.
- Be sure to replace with the same type of ink. Never mix different type of ink.
- Never leave the machine with any ink cartridge removed. The print heads may become clogged.
- Never frequently insert and remove any ink cartridges. Air may leak into the ink tube and be a cause of
missing dots. * White ink cartridge only should be shaken gently before starting operation.
- At the seam where the printing is paused, the coloring may be altered when printing resumes. Before
you perform lengthy printing, check the amount of ink remaining in the ink cartridges.
- Never store ink at any locations where high temperature may occur or exposed to open flame.
- Store the ink cartridge without opening it under 5 to 40 C degrees temperature, 20 to 80 % humidity.
- When you remove an ink cartridge from the machine, be sure to put it in the original aluminum bag
immediately. Even short time exposure to the room light can cause the ink around the connection part
of the ink cartridge to harden.

Printing a cutting

- Test Cut
- [CUTTING PRIOR] menu
- [CUT TEST PRINT] menu
- Adjusting the cutting conditions (Blade Force, Cutting Speed, Blade Offset, Tool-up Speed)

7-8
Job outputting from
Roland VersaWorks

Explain the following procedure for a job outputting from Roland VersaWorks.

Printing

Cutting

!! IMPORTANT !!
Never use the Media Clamps during cutting.

Printing and cutting

During a print & cut, the cap of the cutter holder may scratch and damage the printed surface.
Turn the cap of the blade holder to adjust the amount of blade extension as necessary.

Printing and cutting using Crop Marks


(Refer to the User's Manual [5-7 Performing Printing and Cutting Separately])

- Printing with Crop Marks


- Automatic alignment with Crop Marks
- Manual alignment with Crop Marks

By using Crop Marks for a print & cut, misalignment of cutting caused by media stretch/shrinkage can be
avoided.

Explain the following items in reference to the White & Gloss Ink Guide.

- White Ink Features and Printing Methods


- Gloss Ink Features and Printing Methods
- Creating Printing Data
- Print Modes
- Printing Using White or CMYK Color Inks
- Printing Using Gloss Ink

7-9
Functions for optimizing
printing and cutting

Explain the following items in reference to the User's Manual.

Optimizing printing to match Media thickness (Refer to the User's Manual [5-5 Optimizing Printing to Match
Media Thickness])

- Head height
- Bi-direction adjustment
- Feed calibration

!! IMPORTANT !!
- These adjustments are required for each Media individually.
- If you are setting Feed Calibration on your machine, check in advance that [Use Printer Settings] is set
on Roland VersaWorks.

Optimizing printing and cutting to match Media thickness

- Bi-direction adjustment
- Print/Cut position adjustment

- These adjustments are required for each media and also when the head height is changed.
- Make sure to perform Bi-direction adjustment before Print/Cut position adjustment.

Adjusting for the Cutting-in Amount

When cutting a printed surface, make the amount of blade extension longer. If the amount of blade
extension is too small, the end of the cap for the blade holder may touch and damage the printed surface.
Make sure to adjust the blade extension especially when you're using media that has poor ink-adhesion.

Adjusting for When Cutting the Printed Surface

Hardened ink forms thickness. This means that the cutting condition for cutting a printed surface is
different from the one for cutting a non-printed surface. When you're cutting a printed surface, use the [CUT
TEST PRINT] to adjust the cutting conditions. Please note that this adjustment is general suggestion. Its
accuracy is not assured.

Correcting misalignment for printing and cutting when using Crop Marks

- Bi-direction adjustment
- Crop-Cut adjustment

- These adjustments are required when printing and cutting using Crop marks are not aligned.
- Make sure to perform Bi-direction adjustment before Crop-Cut adjustment.

[AUTO ENV.MATCH] function

This function is for correcting the Print & Cut misalignment caused by the stretch/shrinkage of Encoder
Scale. Make sure to set it to [ENABLE] at all times.

7-10
Calibration for cutting

!! IMPORTANT !!
During Print & Cut, [CALIBRATION] in the [CUTTING MENU] is to be set to [0]. It may cause a
misalignment of printing and cutting. This calibration is to be used only when performing cutting only.

Preset function

All menu items listed below can be saved in Presets. It is useful to manage the settings individually by
media.
- [EDGE DETECTION]
- [VACUUM POWER]
- [FULL WIDTH S]
- [ADJUST BI-DIR SIMPLE SETTING]
- [ADJUST BI-DIR DETAIL SETTING]
- [CALIBRATION] (in the [CUTTING MENU])
- [CALIBRATION] (for printing)
- Cutting conditions
- [PRINT-CUT ADJ.]
- [CROP-CUT ADJ.]

Using the Take-up System

Check the following item in reference to the Service Manual [4-17. Take-up Unit Operation Check].

Cable Connection Check and Operating Check for Take-up Unit.

Explain the following items in reference to the User's Manual [3-1. The Media Take-up System].

Operating conditions for the Media Take-up System

- Never Use When Performing Cutting


- Use During Dual-pass Printing Not Possible
- Settings Related to Media Feed on the printer / computer
- When Performing Continuous Printing of Two or More Pages / settings on the computer

Explain the following items in reference to the User's Manual [3-2. Using the Media Take-up System].

Loading Roll Media (Take-up with outward curl/Take-up with inward curl)

!! IMPORTANT !!
Avoid following operations that pull the media with undue force.
- Never operate the MANUAL switch when the loading lever is lowered.
- Never use to feed the media in reverse.

How to Remove Taken-up Media

7-11
Maintenance

Explain the following items referring to the User's Manual.

Disposing of discharged ink

[CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid collects in the
bottle.

!! IMPORTANT !!
- Never mix the discharged ink of ECO-UV with the other type of ink (ex. ECO-SOL MAX)
- When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] >[SUB
MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK
DRAIN BOTTLE" message appears at the inappropriate timing.
- Never place discarded fluid in the location close to fire.
- To store discharged fluid temporarily, use the included drain bottle or durable sealed container such as a
metal can or polyethylene tank, and cap it tightly.
- When temporarily storing discharged fluid in the included drain bottle, keep the drain bottle out of direct
sunlight. Otherwise the discharged fluid may harden, making the drain bottle unusable.
- Dispose of discharged fluid properly, in accordance with your local laws.

Cleaning the parts other than the print heads

- Pinch Rollers
- Grit Rollers
- Platen
- Front & Rear Paper Sensors
- Front Cover
- Media Clamps

!! IMPORTANT !!
Never use gasoline, alcohol, thinner, or any other flammable materials.

Cleaning using the cleaning kit

!! IMPORTANT !!
- It is a very important work to maintain the heads/UV lamps in good condition and must be done
periodically. If the LED lamps are contaminated with ink, the ink fired on the media is not cured
appropriately.
- Use the included cleaning liquid for cleaning the head and the commercially available glass cleaner for
the UV lamps. Never use the cleaning liquid and glass cleaner the other way around.
- Never use the cleaning stick that has already been used to clean the head for cleaning the UV lamps and
vice versa.
- To prevent the print heads from drying out, finish the cleaning in 30 minutes or less.

Replacing the wipers

Replacing the blade

Replacing the separating knife

7-12
Maintenance Tasks for White Ink

The ingredients in white ink tend to settle. The White ink circulation is performed automatically every
eight hours even if the machine is not in use. If the White ink circulation is not performed, the settled
material may harden and it results in malfunction or other problems. During performing the White ink
circulation , [CIRCULATING INK] message is displayed.

Under the following conditions, the White ink circulation is not performed.
(1) The Main Power SW is off.
(2) The machine is in the menu state.
(3) An error is displayed.
(4) A cover is opened.

On the other hand, the White ink circulation does not circulate the ink except the looped ink lines.
Therefore, the machine drains out the stayed ink depending on the time when the machine does not
consume a certain amount of the ink. (Ink Discharge function) The amount of the ink to be discharged
is as follows.
(1) 6 to 72 hours have passed. : Approximately 15 cc in the ink line 5 and 6 in total
(2) 72 hours and above have passed. : Approximately 22 cc in the ink line 5 and 6 in total

The White ink circulation and Ink Discharge function are performed only at the Head 5 and 6.
When the ink type is CMYKGW, ink circulation and Ink Discharge are performed with Gloss ink as well.
When the ink type is CMYKGG, both ink circulation and Ink Discharge are disabled, because there is
no White ink.

When the settled material of the white ink hardens, perform the [INK RENEWAL] in the Users Menu.
This maintenance requires two cleaning cartridges and the ink consumption of the white ink or the white
and the gloss ink is 40 cc each and cleaning liquid is 94 cc.

When not in use for a prolonged period

When moving the unit

When transporting the unit, head cleaning is required and you need 4 unused cleaning cartridges for
performing it.

!! IMPORTANT !!
Fill ink within one week after transporting. If the machine is left without ink, the nozzles on the heads may
get clogged.

Explain the following item referring to the Setup Guide.

Temperature and humidity

Specified temperature and humidity must be maintained even while not in use (essential condition).
When the temperature is too high, the alteration of ink may damage the machine. And, when it is too low,
frozen ink may damage the print heads.

While in use: Temperature 20 to 32 C, Humidity 35 to 80% (Non-condensing)


While not in use: Temperature 5 to 40 C, Humidity 20 to 80% (Non-condensing)

7-13
Others

Compatibility of ECO-UV ink to the media

ECO-UV ink can come off easily of the PET film media. We recommend performing a trial printing to check for
the compatibility of media before you carry out actual printing.

The dust becomes noticeable on the media if it is attached to the gloss ink due to the characteristics of the
gloss ink. Make sure to prevent the accumulation of dust on the media.

The gloss ink may bleed depending on the used media.


- The embossed-finish printing may solve this symptom when you use GlossVarnish(v) + PASS mode and set
the number of Overprint.
- When you use the bi-directional printing, bi-directional printing adjusmtemt may solve this symptom.
- Using another media may solve this symptom.

Lead to refer to the User's Manual when an error message is displayed. And also, explain to restart the
machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed, since it
occasionally solves the problem just by restarting.

Explain the procedure of capping the print heads referring to the User's Manual [6-6 The Print Heads Stopped
Moving]. When the print carriage does not return to the standby position, capping needs to be done manually
by user.

Consumable Parts and


Replacement Cycle

Parts Name Replacement Cycle

10,000 hours
UV LED Lamp
* Life expectancy can be less depending on the ambient temperature.

6 billion shots / nozzle (6,000,000K shots)


Printing Head
* Damper needs to be replaced together with the Head replacement.

6 months, Wiping 3000 times or Rubbing 100 times


Wiper * [TIME FOR WIPER REPLACE] appears when the number of Wiping
and Rubbing come to 3,000 times.

Scan Motor 1,500 hours

Cap Top 6 months

Ink Tube 3,000 hours

Sponge for Flushing 6 months

Sponge for Wiper 12 months

Lithium Battery 24 months

Cutter Protection Replace it if there are scratches on it.

Pinch Roller Replace it depending on the degree of wear of its rubber part.

7-14
7-2 Maintenance Check List
LEC-330 MAINTENANCE CHECK LIST
Date :

User Serial Number

Check Items Operation Points Check


Interview the customer Ask the customer if there is something that he/she is concerned about. Done

Get report with [Get Report] of the Peck, or print print [ALL] in Service
Output / Get report before maintenance Done
Menu.
If large amount of ink is discharged in the drain bottle, dispose of it and
Good
Check drain bottle give an explanation to the customer. Make sure to reset the discharged-
ink count. Disposed Reset

Upgrade Unnecesarry
Upgrade the firmware to the latest version Upgrade the firmware if the installed firmware is not the latest version.
Ver.

Check if the UV lenses are contaminated with dust or ink. If a cleaning is


UV LED Lamps needed, apply commercially available glass cleaner to a bland-new Cleaning Done
cleaning stick and perform a manual cleaning.
Determine if they should be replaced based on the SHOT COUNT in the Good
History Report, the test print result and the customer's interview. Reset
Replacement Done
Replacement Cycle : 6 billion shots/nozzle
Head Perform a manual cleaning by using cleaning sticks and cleaning liquid. Cleaning Done

Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BIDIR. Good
DEFAULT to check the error, and perform adjustment if necessary. Adjustment Done

Determine if it should be replaced based on MOTOR ERROR and


Good
MOTOR HOURS S in the History Report, the motor sound heard while
Carriage Motor printing the report and the customer's interview. Put some grease (FLOIL Replacement Done
GE-676 BLACK) on the gear if you replace the motor.
Replacement Cycle : 1,500 hours Reset

Determine if it should be replaced based on the deformation or the time


Check period from the last replacement. If replacement is unnecessary, clean Cleaning Done
Consumable Cleaning Wiper them manually using the Roland cleaning stick and cleaning liquid.
Parts Replacement Cycle : 6 months or Wiping count 3,000 times or Rubbing Replacement Done
count 100 times.

Determine if it should be replaced based on the performance of the Good


cleaning or the time period from the last replacement.
Cap Top If replacement is unnecessary, clean them manually using the Roland Cleaning Done
cleaning stick and cleaning liquid. Replacement Done
Replacement Cycle : 6 months

Determine if it should be replaced based on its appearance Good


Sponge under Wipers or the time period from the last replacement.
Replacement Cycle : 12 months Replacement Done

Clean it manually using the Roland cleaning sticks and cleaning liquid. Cleaning Done
Wiper Scraper
Replace it if necessary. Replacement Done

Good
Lithium Battery Replacement Cycle : 24 months Replacement Done

Check if the carriage belt doesn't touch the flanges of the drive pulley and Good
idle pulley when the head carriage moves in the full width.
Adjustment Done
Adjust the belt position, if necessary.
Carriage Belt
Check Good
Mechanical Check the belt tension and adjust it if necessary.
Adjustment Done
Parts
Check if it is not worn out, it does not have dirt on it and it rotates Good
Pinch Roller Replacement Done
smoothly.

Grit Roller Remove foreign substances stuck on it by using a brush. Done

Done
Cutter Protection Replace it depending on degree of scratches on it.
Replacement Done

Check that there is no problem with the printing operation and printing Done
Check printing
result.
Check that there is no problem with the cutting operation and cutting Done
Check cutting
result.

Output / Get report after maintenance Get report with [Get Report] of the Peck, or print [ALL] in Service Menu. Done

7-15
7-3 Speci cations
Main Unit Speci cation

LEC-330
Printing/cutting method Piezo ink-jet method/media-moving method
A c c e p t a b l e Width 182 to 762 mm (7.2 to 30 in.)
media Thickness Maximum 1.0 mm (39 mil) with liner, for printing
Maximum 0.4 mm (16 mil) with liner and 0.22 mm (9 mil) without liner, for cut-
ting
Roll outer diameter Maximum 180 mm (7.1 in.)
Roll weight Maximum 20 kg (44 lb.)
Core diameter 50.8 mm (2 in.) or 76.2 mm (3 in.)
Printing/cutting width (*1) Maximum 736 mm (29 in.)
Ink cartridges Types ECO-UV 220-cc cartridge
Colors Six colors (cyan, magenta, yellow, black, white, and gloss)
Ink-curing unit Dual UV LED Lamp
Printing resolution (dots per inch) Maximum 1440 dpi
Acceptable tool Roland CAMM-1 series compatible
Cutting speed 10 to 600 mm/s (10 to 300 mm/s in media-feed direction)
Blade force 30 to 300 gf
Blade offset compensation 0.000 to 1.500 mm (0 to 0.0591 in.)
Software resolution (when cutting) 0.025 mm/step (0.000984 in./step)
Distance accuracy (when printing) Error of less than ±0.3% of distance traveled, or ±0.3 mm, whichever is greater
(*2)
Distance accuracy (when cutting) Error of less than ±0.4% of distance traveled, or ±0.3 mm, whichever is greater
When distance correction has been performed (when the setting for [CUTTING
MENU] - [CALIBRATION] has been made): Error of less than ±0.2% of distance
traveled, or ±0.1 mm, whichever is greater
Repetition accuracy (when cutting) ±0.1 mm or less
(*3)
Alignment accuracy for printing and ±0.5 mm or less
cutting (*4)
Alignment accuracy for printing and Error of less than ±0.5% of distance traveled, or ±3 mm, whichever is greater
cutting when reloading media (*5)
Media take-up Roll outer diameter Maximum180 mm (7.1 in )
system Roll weight Maximum 20 kg (44 lb.)
Interface Ethernet (10BASE-T/100BASE-TX, automatic switching)
Power-saving function Automatic sleep feature
Power supply Voltage and frequency AC 100 to 240 V ±10%, 50/60 Hz
Required power capacity Maximum 4.2 A
Power con - During operation Approx. 370 W
sumption Sleep mode Approx. 15.3 W
Acoustic noise During operation 64 dB (A) or less
level During standby 40 dB (A) or less
Dimensions (with stand) (*6) 2200 (W) × 820 (D) × 1260 (H) mm (86.6 (W) × 32.3 (D) × 49.6 (H) in.)
Weight (with stand) 177 kg (390.2 lb.)
Environment Power on Temperature: 20 to 32ºC (68 to 90ºF) (22ºC [72˚F] or more recommended) , hu-
midity: 35 to 80% (no condensation)
Power off Temperature: 5 to 40˚C (41 to 104˚F), humidity: 20 to 80% (no condensation)
Accessories Exclusive stands, power cord, blade, blade holder (XD-CH2), media clamps,
replacement blade for separating knife, cleaning kit, software RIP (Roland Ver-
saWorks ) , User's Manual, etc.

*1
The length of printing or cutting is subject to the limitations of the program.

*2
With Roland PET film, print travel: 1 m
Temperature: 25°C (77°F), humidity: 50%

*3
The following conditions must be met:
{ Media type: Media specified by Roland DG Corp.
{ Roll media must be loaded on the shaft.

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{ [PREFEED] menu item must be set to "ENABLE."
{ Side margins: 25 mm or more for both the left and right margins
{ Front margin: 35 mm or more
{ Excluding expansion/contraction of the media
Range for assured repetition accuracy
{ Length 3,000 mm

*4
{ Provided that media length is under 3,000 mm
{ Temperature: 25°C (77°F)
{ Excluding possible shift caused by expansion/contraction of the media and/or by reloading the media.

*5
{ Media type : Roland PET film
{ Data size: 1,000 mm in the media-feed direction, 736 mm in the carriage-movement direction
{ No lamination
{ Automatic detection of crop marks at 4 points when media is reloaded.
{ During cutting, [PREFEED] menu item must be set to "ENABLE."
{ Temperature: 25°C (77°F)
{ Excludes the effects of slanted movement and of expansion and contraction of the media.

*6
During operation of the media take-up system, an operating range of approximately 80 millimeters back from the front
edge of the dancer roller is required.

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