Technical Documents: Puttalam 1X300Mw Coal-Fired Power Plant Project

TECHNICAL DOCUMENTS
FOR
PUTTALAM 1X300MW COAL-FIRED POWER PLANT PROJECT
CEYLON ELECTRICITY BOARD
CHINA NATIONAL MACHINERY & EQUIPMENT

IMPORT & EXPORT CORPORATION
JAN, 2006
Puttalam 1X300MW Coal-Fired Power Plant
Balance Of Plant –Volume 2
GENERAL CONTENTS
VOLUME 1 MAIN POWER BLOCK

VOLUME 2 BALANCE OF PLANT
VOLUME 3 PORT PART
VOLUME 4 TRANSMISSION LINE AND
SUBSTATION
VOLUME 5 SITE DEVELOPMENT, HOUSING
COMPOUND AND RESETTLEMENT
ACTIVITIES
1
TECHNICAL DOCUMENTS
FOR
PUTTALAM 1X300MW COAL-FIRED POWER PLANT PROJECT
VOLUME 2 BALANCE OF PLANT
2
CONTENTS
SEC.1 GENERAL DESCRIPTION
1 GENERAL
1.1 PROJECT BRIEF
1.2 SITE CONDITIONS
1.3 AUXILIARY FACILITIES
SEC.2 BOILER AUXILIARES

2.1 GENERAL
2.1.1 EXTENT OF WORK
2.2 FUEL OIL SYSTEM
2.2.1 SCOPE OF THE SYSTEM DESIGN
2.2.2 DESCRIPTION OF THE SYSTEM
2.3 COMPRESSED AIR SYSTEM
2.3.1 SCOPE OF THE SYSTEM DESIGN
2.3.2 DESCRIPTION OF THE SYSTEM DESIGN
2.4 AUXILIARY BOILER AND ACCESSORIES
2.4.1 SCOPE OF THE SYSTEM
2.4.2 DESCRIPTION OF THE SYSTEM DESIGN
2.5 THERMAL INSULATION, PAINTING, NOISE SUPPRESSION
2.5.1 THERMAL INSULATION
3
2.5.2 PAINTING
2.5.3 NOISE SUPPRESSION
2.6 MISCELLANEOUS
2.6.1 MACHINE SHOP AND MAINTENANCE SERVICES WORKSHOP
2.6.2 LABORATORY
SEC. 3 COAL HANDLING SYSTEM
3.0 GENERAL
3.0.1 SYSTEM DESCRIPTION
3.0.2 DESIGN CONDITION
3.1 COAL UNLOADING SYSTEM
3.1.1 SEA WATER LEVELS
3.1.2 WAVE CLIMATE
3.1.3 UNLOADING WHARF
3.2 COAL STORAGE YARD & STACKING RECLAIMING SYSTEM
3.2.1 TRAVELLING STACKER-RECLAIMER
3.2.2 BULLDOZER
3.2.3 DRY COAL SHED
3.3 SCREENING & CRUSHING
3.3.1 ROLLER SCREEN
3.3.2 RING HAMMER CRUSHER
3.4 BELT CONVEYOR SYSTEM
3.4.1 GENERAL DESCRIPTION
4
3.4.2 CHARACTERISTICS
3.5 ANCILLARY EQUIPMENT
3.5.1 BELT WEIGHTING SCALE
3.5.2 MAGNETIC SEPARATOR
3.5.3 SAMPLING APPARATUS
3.6 ANCILLARY SYSTEMS
3.6.1 WASHDOWN SYSTEM & SUMP PUMP
3.6.2 COAL YARD SPRINKLING SYSTEM
3.6.3 DUST COLLECTION OF COAL HANDLING SYSTEM
3.6.4 OTHER SPECIFIED SERVICES
3.7 COAL HANDLING CONTROL SYSTEM
3.7.1 GENERAL
3.7.2 DESIGN CRITERIA
3.7.3 EQUIPMENT DESCRIPTION
3.7.4 DRAWING AND DATA SHEET
3.8 OTHER INDIVIDUAL FIELD DESCRIPTION
3.8.1 POWER SUPPLY, LIGHTING, AND LIGHTNING PROTECTION ETC.
3.8.2 HOISTING AND TRANSPORT FACILITIES FOR MAINTENANCE
3.8.3 COAL HANDLING SYSTEM COMPREHENSIVE BUILDING
SEC. 4 ASH HANDLING SYSTEM
4.0 ASH HANDLING SYSTEM
4.0.1 SYSTEM FUNCTION AND CONSTITUTION
5
4.0.2 DESIGN CONDITIONS
4.1 BOTTOM ASH HANDLING SYSTEM
4.1.2 SUBMERGED SCRAPER CONVEYOR (HEREINAFTER CALLED SSC)
4.1.3 BOTTOM ASH BIN
4.1.4 OVERFLOW PUMP
4.1.5 SETTLING TANK
4.2 MILL REJECTS SYSTEM
4.2.1 SYSTEM FUNCTION
4.3 FLY ASH HANDLING SYSTEM.
4.4 FLY ASH STORAGE SILOS
4.5 ASH HANDLING CONTROL SYSTEM
SEC. 5 CHEMICAL WATER TREATMENT
5.0 GENERAL
5.1 SEAWATER DESALTED SYSTEM
5.1.1 SYSTEM CAPACITY
5.2 MAKE-UP WATER TREATMENT SYSTEM
5.2.1 SYSTEM CAPACITY
5.2.2 SYSTEM CHOICE
5.2.3 SYSTEM FUNCTIONS
6
5.2.4 SYSTEM OUTLET WATER QUALITY
5.2.5 ARRANGEMENT OF EQUIPMENT
5.2.6 TECHNICAL SPECIFICATIONS
5.3 WASTEWATER TREATMENT SYSTEM
5.4 CHLORINATION SYSTEM
5.5 HYDROGEN AND OXYGEN GAS GENERATION SYSTEM
5.5.1 SYSTEM DESCRIPTIONS
SEC. 6 WATER SUPPLY AND DISCHARGE SYSTEM
6.1 COOLING WATER SYSTEM
6.1.0 GENERAL
6.1.3 CIRCULATING WATER PUMP (CW PUMP)
6.1.4 CIRCULATING WATER PIPING AND BUTTERFLY VALVE
6.1.5 COOLING WATER PURIFICATION & SCREENING
6.1.6 HOISTING FACILITIES
7
6.1.7 DRAINAGE PUMP IN C.W PUMP HOUSE
6.2 FIRE FIGHTING AND FIRE ALARM SYSTEM
6.2.0 GENERAL
6.2.2 WATER FIRE FIGHTING SYSTEM
6.2.3 FOAM FIRE FIGHTING SYSTEM
6.2.4 CO2 FIRE FIGHTING SYSTEM DESCRIPTION
6.2.5 FIRE ALARM AND CONTROL SYSTEM
6.2.6 THE TYPE OF FIRE PROTECTION AND DETECTION AND FIRE

PROTECTION ZONES
6.3 WATER TREATMENT SYSTEM
6.3.3 MAIN TREATMENT FACILITIES AND STRUCTURE
6.3.4 INSTRUMENTATION AND CONTROL
6.4 SERVICE WATER SYSTEM
6.5 POTABLE WATER SYSTEM
6.5.2 INDOOR POTABLE WATER SYSTEM
6.5.3 OUTDOOR POTABLE WATER PIPING NETWORK
6.6 WASTE WATER DRAINAGE SYSTEM
8
6.6.3 DRAINAGE FACILITIES
6.7 OILY WASTE WATER DRAINAGE SYSTEM
6.7.2 OILY WASTE WATER' TREATMENT SYSTEM
6.8 SANITARY SEWAGE SYSTEM
6.8.2 INDOOR SANITARY SEWAGE SYSTEM
6.8.3 OUTDOOR SANITARY SEWAGE SYSTEM
6.8.4 SANITARY SEWAGE TREATMENT SYSTEM
6.8.5 ASH LANDFILL RUN-OFF WATER TREATMENT SYSTEM
6.9 CIVIL DESIGN DESCRIPTION FOR HYDRAULIC STRUCTURES
6.9.1 C.W. SYSTEM STRUCTURE
6.9.2 COMPLEX WATER PUMP HOUSE
6.9.3 INDUSTRIAL WASTE WATER TREATMENT BUILDING
6.9.4 BOTTOM ASH YARD
6.9.5 STRUCTRAL DESIGN STANDARD
6.9.6 ARCHITECTURAL DESIGN
SEC. 7 FLUE GAS DESULPHURIZATION
7.1 SYSTEM DESCRIPTION
7.2 MAIN PROCESS OF NATURE SEAWATER DESULPHURIZATION
9
7.2.1 FLUE GAS SYSTEM
7.2.2 SO2 ABSORPTION SYSTEM
7.2.3 SEAWATER SUPPLYING SYSTEM
7.2.4 SEAWATER RECOVERY BASIN SYSTEM
7.2.5 COMMON SYSTEM
SEC. 8 ELECTRICAL SYSTEM
8.0 GENERAL
8.0.1 DESCRIPTION OF PROJECT
8.0.2 SCOPE OF THE PROJECT
8.0.4 MEDIUM VOLTAGE METAL-CLAD SWITCHGEAR
8.0.5 LIGHTING AND MAINTENANCE SYSTEM
8.0.6 LIGHTNING AND GROUNDING SYSTEM
8.0.7 CONSTRUCTION FEATURES
8.1 AUXILIARY ELECTRICAL SYSTEM.
8.1.1 GENERAL
8.1.3 SYSTEM AND EQUIPMENT DESCRIPTION
8.2 CABLE AND RACEWAY SYSTEM
8.2.1 ELECTRIC CABLE
8.2.2 RACEWAY SYSTEM
8.3 CONTROL, INSTRUMENTATION AND RELAYING SYSTEM

10
8.3.1 GENERAL
8.4 ELECTRICAL MOTORS
8.4.1 GENERAL
8.5 INTERPLANT COMMUNICATION SYSTEM
8.6 LIGHTING SYSTEM
8.6.1 GENERAL
8.6.3 EQUIPMENT DESCRIPTION
8.7 MAINTENANCE POWER SYSTEM
8.7.1 GENERAL
8.8 LIGHTNING PROTECTING SYSTEM
8.8.1 GENERAL
8.9 GROUNDING SYSTEM
8.9.1 GENERAL
8.9.3 COMPONENT DESCRIPTIONS
8.9.4 TESTS
11
SEC. 9 INSTRUMENTATION AND CONTROL
9.0 GENERAL
9.0.1 GENERAL
9.0.2 DESIGN DESCRIPTION
9.1 THE AUXILIARY CONTROL SYSTEM
9.1.1 CONTENT
9.1.2 CONFIGURATION
9.2 TECHNICAL DETAIL
9.2.1 SUPERVISORY LAYER
9.2.2 PLC
9.2.3 INSTRUMENTATION
SEC. 10 CIVIL WORKS
10.1 GENERAL ARRANGEMENT AND VERTICAL DESIGN
10.1.1 SITE CONDITIONS
10.1.2 TRAFFIC
10.1.3 GENERAL ARRANGEMENT
10.1.4 VERTICAL DESIGN
10.1.5 ROAD WORK
10.1.6 ENCLOSURE FENCE WORK
10.1.7 ARRANGEMENT OF PIPE LINES IN THE PLANT
10.1.8 LANDSCAPING
10.2 GENERAL DESCRIPTION OF BUILDINGS
12
10.2. 1 GENERAL
10.2. 2 STATION SERVICES STRUCTURES
10.3 STRUCTURAL DESIGN PRINCIPIA
10.3.1 GENERAL
10.3.2 LOADS, LOAD COMBINATIONS
10.3.3 DEFLECTION
10.3.4 DESIGN DESCRIPTION
10.4 STRUCTURAL MATERIAL DESCRIPTION
10.4.1 REINFORCED CONCRETE WORK
10.4.2 STRUCTURAL STEEL WORK
10.4.3 GROUT WORK
10.4.4 MISCELLANEOUS AND EMBEDDED METAL WORK
10.4.5 BRICK MASONRY WORK
10.4.6 TESTING
SEC 11 VENTILATION AND AIR CONDITIONING
11.0 GENERAL
11.0.1 GENERAL
11.0.2 SCOPE OF SYSTEM
11.1 REFRIGERATING STATION
11.1.1 GENERAL
11.1.2 SYSTEM DESIGN CRITERIA

13
11.2 VENTILATION
11.2.1 GENERAL
11.2.2 SYSTEM DESIGN CRITERIA
11.3 AIR CONDITIONING
11.3.1 GENERAL
11.3.2 AIR CONDITIONING SYSTEM FOR THE AUXILIARY BUILDINGS.
11.4 DUST COLLECTION SYSTEM
ANNEX SPECIFICATION SCHEDULE
14
ATTACHED DRAWING LIST
J-03 FLOW DIAGRRAM LIGHT OIL SYSTEM
J-12 FLOW DIAGRRAM COMPRESS AIR SYSTEM
J-15 LEGENDS AND NOTES
J-18 EQUIPMENT LIST
M-01 COAL HANDLING SYSTEM FLOW DIAGRAM
M-02 COAL HANDLING PLANT LAYOUT
M-03 ELEVATION FOR CAOL HANDLING SYSTEM I
M-04 ELEVATION FOR CAOL HANDLING SYSTEM II
C-01 BOTTOM ASH & PYRITES HANDLING SYSTEM FLOW DIAGRAM
C-02 ASH HANDLING SYSTEM DRAWING
D-01 SINGLE LINE DIAGRAM
D-02 AUXILIARY POWER SYSTEM SINGLE LINE DIAGRAM
D-03 220KV SWITCHYARD PROTECTION DIAGRAM
D-04 SCHEMATIC DIAGRAM FOR PROTECTION AND METERING OF

GENERATION SYSTEM
D-05 SCHEMATIC DIAGRAM FOR PROTECTION AND METERING OF SST
D-06 ELECTRIC EQUIPMENT LAYOUT
D-07 PLAN LAYOUT OF 220KV SWITCHYARD
S-01 COOLING WATER SYSTEM DIAGRAM
S-02 HYDRAULIC PROFIEL OF COOLING WATER SYSTEM
15
S-03 PLAN ARRANGEMENT OF C.W PUMP HOUSE
S-04 SECTION OF C.W PUMP HOUSE
S-05 BALANCE OF PLANT WATER DEMAND
S-06 ARRANGEMENT OF BOTTOM ASH YARD
S-07 DOMESTIC WASTE WATER TREATMENT SYSTEM DIAGRAM
S-08 ASH LANDFILL RUN-OFF WATER TREATMENT SYSTEM

DIAGRAM
H-01 REVERSE-OSMOSIS SYSTEM FLOW DIAGRAM
H-02 BOILER MAKE –UP WATER TREATMENT SYSTEM FLOW

DIAGRAM
H-05 INDUSTRIAL WASTE WATER TREATMENT SYSTEM FLOW

DIAGRAM
V-01 SEAWATER DESULPHURIZATION PROCESS FLOW DIAGRAM
V-02 FGD PLANT PLOT PLAN
T-01 ADMINISTREATION BUILDING PLAN OF ±0.000m
T-02 ADMINISTREATION BUILDING PLAN OF 4.200m
T-05 ADMINISTREATION BUILDING PLAN EL.15.000m AND SECTION

Ⅰ~Ⅰ
T-06 ELEVATION 1~10OF ADMINISTREATION BUILDING
T-07 ELEVATION 10~1OF ADMINISTREATION BUILDING
T-16 GATE HOUSE OF 0.000m AND SECTIONⅠ-Ⅰ
T-17 ELEVATION 1-8, 8-1,A-E,E-A OF GATE HOUSE
T-22 WAREHOUSE PLAN EL. ±0.000m
16
T-23 ELEVATION C-A AND SECTION 1-1 OF WAREHOUSE
T-24 GARAGE PLAN OF ±0.000m
T-25 ELEVATION 1-15 AND SECTION 1-1 OF GARAGE
17
SECTION 1 GENERAL DESCRIPTION
1
1. General
1.1 Project Brief
The Puttalam Coal Power Plant will be located near the village of
Panaiyadi on the Kalpitiya Peninsula, approximately 12 km West of the
city of Puttalam. The Project will be a coal fired Power Station, to be
developed in stages with an ultimate planned capacity of 900 MW. The
scope of the first stage covers the installation of the first condensing turbo
generator Unit with a capacity of 300 MW, along with the associated
power transmission system, site infrastructure and auxiliary systems. The
project will also include those facilities for the transport of coal via a jetty
to Site as well as for coal storage and ash disposal.
The start-up boiler, fuel oil pump housing & fuel oil tank, chemical
wastewater treatment system, hydrogen generation system, laboratory for
water , fuel & environment, workshop and the coal handling system except
for the coal yard & coal yard equipment will be constructed in phase I
which can meet up with the requirement of 3×300MW units.
The other common part of power plant such as CW pump house, Water
treatment plant building will be designed and constructed for 1x300 MW
unit
1.2 Site Conditions
See clause1.4 of volume 1-setion 1
1.3 Auxiliary Facilities
There will be repair/maintenance workshop, cargo storage, car parks, staff

housing & multipurpose building in the power station area.
1.4 This package contains coal handling system, ash handling system, water
supply system, chemical water treatment, flue gas desulphurization and
related electric system, I & C.

Technical Documents: Puttalam 1X300Mw Coal-Fired Power Plant Project

Uploaded by

Copyright:

Available Formats

You might also like

Technical Documents: Puttalam 1X300Mw Coal-Fired Power Plant Project

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Technical Documents: Puttalam 1X300Mw Coal-Fired Power Plant Project

Uploaded by

Copyright:

Available Formats

TECHNICAL DOCUMENTS

PUTTALAM 1X300MW COAL-FIRED POWER PLANT PROJECT

CEYLON ELECTRICITY BOARD

CHINA NATIONAL MACHINERY & EQUIPMENT

VOLUME 1 MAIN POWER BLOCK

PUTTALAM 1X300MW COAL-FIRED POWER PLANT PROJECT

VOLUME 2 BALANCE OF PLANT

SEC.1 GENERAL DESCRIPTION

1.1 PROJECT BRIEF

1.2 SITE CONDITIONS

1.3 AUXILIARY FACILITIES

SEC.2 BOILER AUXILIARES

2.1.1 EXTENT OF WORK

2.2 FUEL OIL SYSTEM

2.2.1 SCOPE OF THE SYSTEM DESIGN

2.2.2 DESCRIPTION OF THE SYSTEM

2.3 COMPRESSED AIR SYSTEM

2.3.1 SCOPE OF THE SYSTEM DESIGN

2.3.2 DESCRIPTION OF THE SYSTEM DESIGN

2.4 AUXILIARY BOILER AND ACCESSORIES

2.4.1 SCOPE OF THE SYSTEM

2.4.2 DESCRIPTION OF THE SYSTEM DESIGN

2.5 THERMAL INSULATION, PAINTING, NOISE SUPPRESSION

2.5.1 THERMAL INSULATION

2.5.3 NOISE SUPPRESSION

2.6.1 MACHINE SHOP AND MAINTENANCE SERVICES WORKSHOP

SEC. 3 COAL HANDLING SYSTEM

3.0.1 SYSTEM DESCRIPTION

3.0.2 DESIGN CONDITION

3.1 COAL UNLOADING SYSTEM

3.1.1 SEA WATER LEVELS

3.1.2 WAVE CLIMATE

3.1.3 UNLOADING WHARF

3.2 COAL STORAGE YARD & STACKING RECLAIMING SYSTEM

3.2.1 TRAVELLING STACKER-RECLAIMER

3.2.3 DRY COAL SHED

3.3 SCREENING & CRUSHING

3.3.1 ROLLER SCREEN

3.3.2 RING HAMMER CRUSHER

3.4 BELT CONVEYOR SYSTEM

3.4.1 GENERAL DESCRIPTION

3.5 ANCILLARY EQUIPMENT

3.5.1 BELT WEIGHTING SCALE

3.5.2 MAGNETIC SEPARATOR

3.5.3 SAMPLING APPARATUS

3.6 ANCILLARY SYSTEMS

3.6.1 WASHDOWN SYSTEM & SUMP PUMP

3.6.2 COAL YARD SPRINKLING SYSTEM

3.6.3 DUST COLLECTION OF COAL HANDLING SYSTEM

3.6.4 OTHER SPECIFIED SERVICES

3.7 COAL HANDLING CONTROL SYSTEM

3.7.2 DESIGN CRITERIA

3.7.3 EQUIPMENT DESCRIPTION

3.7.4 DRAWING AND DATA SHEET

3.8 OTHER INDIVIDUAL FIELD DESCRIPTION

3.8.1 POWER SUPPLY, LIGHTING, AND LIGHTNING PROTECTION ETC.

3.8.2 HOISTING AND TRANSPORT FACILITIES FOR MAINTENANCE