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Kansai DWR-1900 Series Instruction Manual
Kansai DWR-1900 Series Instruction Manual
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INSTRUCTION
MANUAL
[MR-1900 senes
1902-2U 1902-2U/UTC
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19003U 19003U/UTC
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19004U 19004U/UTC
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From the library of: Superior Sewing Machine & Supply LLC
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INSTRUCTION MANUAL
INDEX
page no.
1) Features 1
2) Motor pulley diameter 1
3) Supplying / Draining oil 1
4) Threading 2
5) Needle bar alignment and setting needle ••• 3
6) Synchronizing needle and looper 3
7) Clearance of looper and needle 3
8) =ditto= 4
9) Distance from needle to looper 4
10) Feed dog height 5
11) Change of stitch length 5
12) Setting needle guard 5
13) Adjustment of looper thread take-up 6
14) Adjustment of rear puller 7
15) Under thread clipper mechanism 8
16) Counter blade 8
17) Alignment of clipping spring
counter blade and stationary blade 9
18) Alignment of looper and counter blade 9
19) Change of counter blade stroke 10
20) Change of drawing thread 10
21) Needle positioning 11
22) Setting air systems 11
23) Setting table stand 11
1. tt m 12
2. is
3. 14
4. immmm 16
5. 17
6 . ^7.' 18
7. 19
8. 20
9. ^ V >0)1 Is 21
10. )^Ufi0iigi5 24
11. 25
From the library of: Superior Sewing Machine & Supply LLC
1) Features
Table 1
type of needle in use UY x 128GAS No. 80-100
R.P.M. 5
4000 85 m/m 70 m/m
4500 95 m/m 80 m/m
Table
1
•
From the library of: Superior Sewing Machine & Supply LLC
4) Threading
Lil
Fig. 2
From the library of: Superior Sewing Machine & Supply LLC
Needle bar alignment and setting needle
V
1
r~r.
(0) ©
Fig» 5
flR- 7
From the library of: Superior Sewing Machine & Supply LLC
8) Clearance of needle and looper
RIGHT Needle and Loope
RIGHT Needle and Looper as seen from the
as seen from the FRONT of the machine
LEFT END
of the machine \ \
Center Line
SCARF \ Jit
Fig. 8
Connecting Rod C
Left Hand Nut A
Fig. 9
From the library of: Superior Sewing Machine & Supply LLC
10) Feed dog height
..L 1-1.2m/m
"f—
When the needle bar is at the top
of its stroke, the height of peak of
teeth from the surface of the nee
dle plate should be 1.0-1.2 m/m.
To adjust, loosen screw A move feed
dog vertically to attain its proper
height.
Recighten screw A securely.
From the library of: Superior Sewing Machine & Supply LLC
13) Adjustment of looper thread take-up
a) Set the looper thread retainer E so that the distance
from its underside to the surface of needle plate is
6-7 m/m.
To adjust, loosen screw Gmove thread retainer E
vertically to attain its
height.
Retighten screw G.
b) Setting looper thread take-up eyelet
Proper location of thread take-
up eyelet D should be vertica
lly in line with the center of
main shaft.
Loosen set screw A move eyelet to at
tain its position.
Retighten set screw A securely.
13
c) Adjsutment of take-up cam
The looper thread should begin to be released
when the blade of looper and the point of
the needle are at horizontally the same hei
ght, in its motion toward right.
To adjust, loosen screw C SLIGHTLY but rigid
enough to retain its position, move take-
up cam B to attain proper position.
Retighten screw C securely.
Fig. 14
Fis» 15
Fig. 16
Fig. 17
From the library of: Superior Sewing Machine & Supply LLC
15) UNDER THREAD CLIPPER MECHANISM
2
34
12 11
Fig. 18
^ X
Fig. 19
clipping spring
counter blade
Fig. 20
counter blade
stationary blade
Fig. 22
18) Alignment of looper and counter blade
When the needle bar is at the highest of its stroke, the point of
counter blade should pass right end of looper as^ shown Fig. 22.
The point of counter blade should .pass 1 m/m away from the back
of looper A (a view from top) Fig. 22)
At this time, adjust the stroke of counter blade so that the
distance from needle to angle of blade B Fig. 22 is 1-1.5 m/m,
when counter blade is at its extreme LEFT end.
From the library of: Superior Sewing Machine & Supply LLC
19) Change of counter blade stroke
a) Counter blade stroke can be adjusted by
loosening nut A Fig. 23 and turn
cylinder shaft B.
Tighten nut A securely after proper
stroke is atained.
Fig. 23
Fig. 25
FiS- 27
From the library of: Superior Sewing Machine & Supply LLC
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From the library of: Superior Sewing Machine & Supply LLC Printed in Japan