0 For Approval EM SM LP 11/4/2019

POR VER APR FECHA

REV. DESCRIPCIÓN (DESCRIPTION) (BY) (CHK) (APP) (DATE)

CLIENTE/PROYECTO REFERENCIAS DEL CLIENTE REFERENCIAS DE FLOWSERVE

(CUSTOMER/PROJECT): (CUSTOMER’S REFERENCES): (FLOWSERVE REFERENCES):

YPFB TRANSPORTE S.A.

TAG: ORDEN #: 18AE0026-30

TÍTULO (TITLE):

Procedimiento de Soldadura

Document No.: REV. Hoja (Sheet):

10418AE0026-30 0 1/43
This document is property of Flowserve Pumps Argentina S.A. It must not be copied or use without authorization
 WPS/PQR
Doc N° 10418AE0026-30
Rev.: 0
Rev. Date: 11-Apr-19

Serial # Model Tag #

18AE0026 3X4X9 DMX 10 Stgs. P-003 -ECHO
18AE0027 3X4X9 DMX 10 Stgs. P-003-MON
18AE0028 3X4X9 DMX 8 Stgs. P-003 -EROS
18AE0029 3X4X9 DMX 10 Stgs. P-003 -ETAR
18AE0030 3X4X9 DMX 6 Stgs. P-003 -ETAP

INDEX

A CASE TO PIPE - PIPE TO FLANGE (Balance, Vent & Drain Line)

WPS CORP-ENG-1001

PQR CORP-ENG-1524
CORP-ENG-1525
CORP-ENG-1526
CORP-ENG-1527

B API PLAN 11 - INTERCONNECTION API PLAN 53B

WPS CORP-ENG-1009

PQR CORP-ENG-1405
CORP-ENG-1406
 WPS/PQR
Doc N° 10418AE0026-30
Rev.: 0
Rev. Date: 11-Apr-19

Serial # Model Tag #

18AE0026 3X4X9 DMX 10 Stgs. P-003 -ECHO
18AE0027 3X4X9 DMX 10 Stgs. P-003-MON
18AE0028 3X4X9 DMX 8 Stgs. P-003 -EROS
18AE0029 3X4X9 DMX 10 Stgs. P-003 -ETAR
18AE0030 3X4X9 DMX 6 Stgs. P-003 -ETAP

WPS CORP-ENG-1001
 NUMBER REVISION
WORK INSTRUCTION CORP-ENG-1001 12
GTAW Weld Procedure for P1 Gr1 and P1 Gr2 Approved By
with and without PWHT Corporate Metallurgist

Purpose
This Work Instruction will provide specific welding guidelines for P1 Gr1 and P1 Gr2 materials with the
GTAW welding process, with and without PWHT.

Scope
This Work Instruction applies to all Flowserve sites that conduct welding according to ASME IX
requirements. The material to which this WPS may be applied is identified in Section QW-403, and the
supporting PQR(s) will be listed in References and Welding Procedure Specification section.

References
 CORP-ENG-1524, GTAW PQR for P1 Gr1 and P1 Gr2 Materials, 0.360’’ AW
 CORP-ENG-1525, GTAW PQR for P1 Gr1 and P1 Gr2 Materials, 0.360” PWHT
 CORP-ENG-1526, GTAW PQR for P1 Gr1 and P1 Gr2 Materials, 1.5” AW
 CORP-ENG-1527, GTAW PQR for P1 Gr1 and P1 Gr2 Materials, 1.5” PWHT
 ASME Section IX
 ASME Section VIII
 Heritage Identification: This document was previously identified as N1-1 in legacy standards.
CORP-ENG-1001 replaces N1-1 for all instances.

Responsibilities
 Corporate Metallurgist: Francisco Serrano is responsible for the overall corporate document
management application and process.

 Welding Specialist Engineer: Bruno Fita is responsible for researching and validating the details
found within this WPS

Definitions
 PQR: Procedure Qualification Record. PQR's contain the details of the welding test to ensure
the WPS will produce a good weld, and is the record of the variables for the weld coupon.
 WPS: Welding Procedure Specification. The formal written work instruction to provide direction
to the welder or welding operators for making sound and quality production welds as per the
ASME Code requirements.

Issued: 7/31/2017
Page 1 of 5
 NUMBER REVISION
WORK INSTRUCTION CORP-ENG-1001 12
GTAW Weld Procedure for P1 Gr1 and P1 Gr2 Approved By
with and without PWHT Corporate Metallurgist

1. Process / procedure steps

WELDING PROCEDURE SPECIFICATION

Supporting PQR(s) CORP-ENG-1524, CORP-ENG-1525, CORP-ENG-1526, CORP-ENG-1527
Welding Process GTAW Type Manual
Welding Standard ASME Section IX and Section VIII
JOINTS (QW-402)
Joint Design U, V, J, Single Bevel, Double Bevel, Double U, Double V, Fillets, Plug and Repairs
Backing None required, but may be used. If used, backing material shall be P1 material. Remove all backing
material after welding is completed.
Root Spacing Root spacing shall not exceed 1/8 inch (3.2mm)
Retainers Nonmetallic and non-fusing metallic retainers may be used.
BASE METAL (QW-403)
P-Number 1 Group 1 & 2 to P-Number 1 Group 1 & 2
Thickness Ranges Grooves 1/16” – 8” (1.5mm – 200mm) Fillet Welds All
Other For repair welds, there is no upper limit on base metal thickness
FILLER METAL (QW-404)
SFA Specification Number 5.18 AWS Class ER70S-2, ER70S-3, ER70S-4 or ER70S-6
F-Number 6 A-Number 1
ER70S-6 needs to have a maximum of 1.60Mn and 1.0Si
Sizes of Filler Metal 1/16” – 1/8” (1.5mm – 3.2mm) Deposit Thickness 8” (200mm) maximum
Consumable Insert None Permitted Filler Metal Product Form Bare (solid)
Other Autogenous welds are not permitted, neither is the use of flux
POSITION (QW-405)
Positions - Groove All Positions - Fillet All Welding Progression Up
PREHEAT (QW-406)
Preheat Temperature 60°F (15℃) minimum
Interpass Temperature 500°F (260℃) maximum
Preheat Maintenance Not required
Other Preheat and interpass temperature shall be monitored using contact pyrometer and or temperature
measuring crayons.

Issued: 7/31/2017
Page 2 of 5
 NUMBER REVISION
WORK INSTRUCTION CORP-ENG-1001 12
GTAW Weld Procedure for P1 Gr1 and P1 Gr2 Approved By
with and without PWHT Corporate Metallurgist

PWHT (QW-407)
Temperature Range up to 2” thickness 1,125°F ±25°F (607℃ ±8℃) 1hr/in (25mm), 15 min minimum.
Temperature Range over 2” to 5” thickness 1,125°F ±25℉ (607℃ ±8℃) 2 hr plus 15 min for each additional
inch (25mm) over 2 inches (50mm)
Temperature Range over 5” thickness 1,125°F ±25°F (607℃ ±8℃) 2 hr plus 15 min for each additional inch
(25mm) over 2 inches (50mm)
Other Thickness = weld joint
For thicknesses below 1.25 inches (32mm), PWHT is optional. For thicknesses 1.25 to 1.5 inches (32 to 38mm),
PWHT is not needed if joint is preheated at a minimum of 200°F (93℃). For thicknesses greater than 1.5 inches
(38mm) PWHT is mandatory.
GAS (QW-408)
Gas(es) Mixture Flow rate
Shielding: Argon 100% Argon 15-30 CFH (7-14 l/min)
Trailing: NA NA NA
Backing: Optional 100% Argon 5 to 20 CFH (2.4 to 9.4 l/min)
ELECTRICAL CHARACTERISTICS (QW-409)
Current Direct Polarity Straight Pulsed Current May be used
Filler Metal Size Voltage Range Amperage Range
1/16” – 1/8” (1.5mm – 3.2mm) 13 – 19 50 - 300
Tungsten Electrode Type and Size AWS A5.12 Class EWTh-2, 1/8 inch (3.2mm) diameter or smaller.
Other Due to radiation concerns, SFA-5.12 EWLa-2 may also be used or substituted.

Issued: 7/31/2017
Page 3 of 5
 NUMBER REVISION
WORK INSTRUCTION CORP-ENG-1001 12
GTAW Weld Procedure for P1 Gr1 and P1 Gr2 Approved By
with and without PWHT Corporate Metallurgist

TECHNIQUE (QW-410)

Stringer or Weave Both acceptable. Weaving shall not exceed two times the nominal core wire diameter

Orifice, cup, or nozzle size 1/4" – 3/4" (6.3mm – 19mm)

Initial and Interpass Cleaning Brushing, grinding, or machining

Method of Back Gouging Grinding, machining, or carbon arc
Multiple or Single Pass/Side Multiple
Single to Multi Electrodes Single
Closed to Outer Chamber NA
Electrode Spacing NA
Manual or Automatic Manual

Peening Not permitted

Use of Thermal Process NA

2. Document Management

2.1 Documents are stored, managed and archived electronically in accordance with the
DocuQuest System.

2.2 Records are maintained per Flowserve Policy – Records Retention Schedule.

Issued: 7/31/2017
Page 4 of 5
 NUMBER REVISION
WORK INSTRUCTION CORP-ENG-1001 12
GTAW Weld Procedure for P1 Gr1 and P1 Gr2 Approved By
with and without PWHT Corporate Metallurgist

3. Revision History:

Rev Description Authorized By

0 Original issue by M. Krushat Richard R. Ross

1 Revised as per Michael Mueller Michael Mueller

2 Procedure rewritten and verified as per Bruno Fita Colin McCaul

QW-404: Changes to Other Colin McCaul

3 QW-405: Changes to Positions – Groove, Welding Progression,

Added When Impact Testing is required Flat and Horizontal for
Groove and Fillets
QW-410: Added Orifice, cup, nozzle size and Closed to outer Colin McCaul
4
chamber
5 In QW-409 input correct Heat Input information Colin McCaul
In QW-402 Input backing and retainer information.
In QW-404 added additional filler metal. Dave Shaw
6
In QW-407 Input additional PWHT information per UCS-56
In QW-410 Input weave information.

7 Input Metric units Dave Shaw

8 Corrected Preheat information Dave Shaw

9 Removed Groove Weld Information from QW-403 Dave Shaw

Removed PQR N2-50. It was old and did not provide additional Dave Shaw
10
coverage
11 New Qualified Coupons, updated to new template. Francisco Serrano
12 QW-404 revised filler metal selection and A-No. information.
Francisco Serrano
QW-409 added additional tungsten information.

This document is confidential and is the property of Flowserve Corporation. It may not be copied,
Reproduced or disclosed in any way without the expressed written consent of Flowserve Corporation.
Uncontrolled when printed. Verify revision number and date before using.

Issued: 7/31/2017
Page 5 of 5
 WPS/PQR
Doc N° 10418AE0026-30
Rev.: 0
Rev. Date: 11-Apr-19

Serial # Model Tag #

18AE0026 3X4X9 DMX 10 Stgs. P-003 -ECHO
18AE0027 3X4X9 DMX 10 Stgs. P-003-MON
18AE0028 3X4X9 DMX 8 Stgs. P-003 -EROS
18AE0029 3X4X9 DMX 10 Stgs. P-003 -ETAR
18AE0030 3X4X9 DMX 6 Stgs. P-003 -ETAP

PQR
CORP-ENG-1524
CORP-ENG-1525
CORP-ENG-1526
CORP-ENG-1527
 NUMBER EDITORIAL
WORK INSTRUCTION CORP-ENG-1524 1
GTAW PQR for P1 Gr1 and P1 Gr2 Approved By
0.360’’ AW Corporate Metallurgist

Purpose
This Guideline will document the specific welding test/coupon for P1 Gr 1 and P1 Gr 2 material without
PWHT using the GTAW welding process.

Scope
This Guideline applies to all Flowserve sites that conduct welding according to ASME IX requirements.
The material to which this PQR may be applied is identified in Section QW-403.

References
 ASME Section IX

Responsibilities
 Corporate Metallurgist: Francisco Serrano is responsible for the overall corporate document
management application and process.

 Welding Specialist Engineer: Bruno Fita is responsible for researching and validating the details
found within this PQR.

Definitions
 PQR: Procedure Qualification Record. PQR's contain the details of the welding test to ensure
the WPS will produce a good weld, and is the record of the variables for the weld coupon.
 WPS: Welding Procedure Specification. The formal written work instruction to provide direction
to the welder or welding operators for making sound and quality production welds as per the
ASME Code requirements.

Issued: 7/31/2017
Page 1 of 4
 NUMBER EDITORIAL
WORK INSTRUCTION CORP-ENG-1524 1
GTAW PQR for P1 Gr1 and P1 Gr2 Approved By
0.360’’ AW Corporate Metallurgist

1. Process / procedure steps

JOINTS (QW-402)
Joint Design: Single V groove,
Backing: Yes
Root Spacing (G): 1/4 inch (6mm)

BASE METAL (QW-403)

P-Number 1 Group 1 & 2 to P-Number 1 Group 1 & 2
Material Specification SA516 GR60/70 to Material Specification SA516 GR60/70
Thickness of Test Coupon 0.360 inches (9.1mm)
FILLER METAL (QW-404)
SFA Specification Number 5.18 AWS Class ER70S-6
F-Number 6 A-Number 1
Sizes of Filler Metal 3/32” (2.4mm) Deposit Thickness 0.360 inches (9.1mm)
POSITION (QW-405)
Position 2G
PREHEAT (QW-406)
Preheat Temperature 160F Interpass Temperature 400F
PWHT (QW-407)
Temperature Range None Time Held NA
GAS (QW-408)
Gas(es) Mixture Flow rate
Shielding: Argon 100% Argon 23 CFH (11 l/min)
Trailing: None NA NA
Backing: None NA NA
ELECTRICAL CHARACTERISTICS (QW-409)
Current Direct Polarity Straight Pulsed Current Not used
Voltage Range 17.9 to 18.1 Amperage Range 225
Tungsten Electrode Type and Size AWS A5.12 Class EWTh-2, 3/32 inch (2.4mm)

Issued: 7/31/2017
Page 2 of 4
 NUMBER EDITORIAL
WORK INSTRUCTION CORP-ENG-1524 1
GTAW PQR for P1 Gr1 and P1 Gr2 Approved By
0.360’’ AW Corporate Metallurgist

TECHNIQUE (QW-410)
Stringer or Weave Both
Orifice, cup, or nozzle size 7/16 inch (11.1mm)
Initial and Interpass Cleaning Brushing
Method of Back Gouging None used
Multiple or Single Pass/Side Multiple
Single to Multi Electrodes Single
Manual or Automatic Manual
Peening Not used
TENSILE STRENGTH (QW-150)
Specimen Width Thickness Area Ultimate Total Load Ultimate Unit Failure Type
No. (in.) (in.) (in. ²) (lb) Stress (PSI) And Location
T1 0.750 0.315 0.236 20,700 87,710 BM-Ductile
T2 0.750 0.315 0.236 20,320 86,100 BM-Ductile
GUIDED BEND TESTS (QW-160)
Type Result
FB: 1 Face Bend QW-462.3(a) Satisfactory
RB: 2 Root Bend QW-462.3(a) Satisfactory
FB: 3 Face Bend QW-462.3(a) Satisfactory
RB: 4 Root Bend QW-462.3(a) Satisfactory
No open defects exceeding 1/8" after bending
VISUAL INSPECTION (QW-194)
Satisfactory
Welder’s Name: Bruno Fita Clock No. 10008772
Test Conducted By: Triangle Engineering, Inc. Laboratory Test No. T32472
We certify that the statements in this record are correct and that the test weld(s) were prepared, welded, and
tested in accordance with the requirements of ASME Section IX of the ASME Code

Issued: 7/31/2017
Page 3 of 4
 NUMBER EDITORIAL
WORK INSTRUCTION CORP-ENG-1524 1
GTAW PQR for P1 Gr1 and P1 Gr2 Approved By
0.360’’ AW Corporate Metallurgist

2. Document Management

2.1.1 Documents are stored, managed and archived electronically in accordance with the
DocuQuest System.
2.1.2 Records are maintained per Flowserve Policy – Records Retention Schedule

3. Editorial Change:

EC Description Authorized By
0 Original Issue Francisco Serrano
1 QW-404 input correct A-Number Francisco Serrano

his document is confidential and is the property of Flowserve Corporation. It may not be copied,
Reproduced or disclosed in any way without the expressed written consent of Flowserve Corporation.
Uncontrolled when printed. Verify revision number and date before using.

Issued: 7/31/2017
Page 4 of 4
 NUMBER EDITORIAL
WORK INSTRUCTION CORP-ENG-1525 1

GTAW PQR for P1 Gr1 and P1 Gr2 Approved By

0.360” PWHT Corporate Metallurgist

Purpose
This Guideline will document the specific welding test/coupon for P1 Gr1 and P1 Gr2 material(s) with
PWHT using the GTAW welding process.
Scope
This Guideline applies to all Flowserve sites that conduct welding according to ASME IX requirements.
The material to which this PQR may be applied is identified in Section QW-403.

References
 ASME Section IX

Responsibilities
 Corporate Metallurgist: Francisco Serrano is responsible for the overall corporate document
management application and process.

 Welding Specialist Engineer: Bruno Fita is responsible for researching and validating the details
found within this PQR.

Definitions
 PQR: Procedure Qualification Record. PQR's contain the details of the welding test to ensure
the WPS will produce a good weld, and is the record of the variables for the weld coupon.
 WPS: Welding Procedure Specification. The formal written work instruction to provide direction
to the welder or welding operators for making sound and quality production welds as per the
ASME Code requirements.

Issued: 7/31/2017
Page 1 of 4
 NUMBER EDITORIAL
WORK INSTRUCTION CORP-ENG-1525 1

GTAW PQR for P1 Gr1 and P1 Gr2 Approved By

0.360” PWHT Corporate Metallurgist

1. Process / procedure steps

JOINTS (QW-402)
Joint Design: Single V groove,
Backing: Yes
Root Spacing (G): 1/4 inch (6mm)

BASE METAL (QW-403)

P-Number 1 Group 1 & 2 to P-Number 1 Group 1 & 2
Material Specification SA516 GR60/70 to Material Specification SA516 GR60/70
Thickness of Test Coupon 0.360 inches (9.1mm)
FILLER METAL (QW-404)
SFA Specification Number 5.18 AWS Class ER70S-6
F-Number 6 A-Number 1
Sizes of Filler Metal 3/32” (2.4mm) Deposit Thickness 0.360 inches (9.1mm)
POSITION (QW-405)
Position 2G
PREHEAT (QW-406)
Preheat Temperature 160F Interpass Temperature 400F
PWHT (QW-407)
Temperature Range 1125℉ Time Held 8 hours
GAS (QW-408)
Gas(es) Mixture Flow rate
Shielding: Argon 100% Argon 23 CFH (11 l/min)
Trailing: None NA NA
Backing: None NA NA
ELECTRICAL CHARACTERISTICS (QW-409)
Current Direct Polarity Straight Pulsed Current Not used
Voltage Range 17.4 to 18.4 Amperage Range 225
Tungsten Electrode Type and Size AWS A5.12 Class EWTh-2, 3/32 inch (2.4mm)

Issued: 7/31/2017
Page 2 of 4
 NUMBER EDITORIAL
WORK INSTRUCTION CORP-ENG-1525 1

GTAW PQR for P1 Gr1 and P1 Gr2 Approved By

0.360” PWHT Corporate Metallurgist

TECHNIQUE (QW-410)
Stringer or Weave Both
Orifice, cup, or nozzle size 7/16 inch (11.1mm)
Initial and Interpass Cleaning Brushing
Method of Back Gouging None used
Multiple or Single Pass/Side Multiple
Single to Multi Electrodes Single
Manual or Automatic Manual
Peening Not used
TENSILE STRENGTH (QW-150)
Specimen Width Thickness Area Ultimate Total Load Ultimate Unit Failure Type
No. (in.) (in.) (in. ²) (lb) Stress (PSI) And Location
T1 0.750 0.315 0.236 18,900 80,080 BM-Ductile
T2 0.750 0.295 0.221 16,800 76,010 BM-Ductile
GUIDED BEND TESTS (QW-160)
Type Result
FB: 1 Face Bend QW-462.3(a) Satisfactory
RB: 2 Root Bend QW-462.3(a) Satisfactory
FB: 3 Face Bend QW-462.3(a) Satisfactory
RB: 4 Root Bend QW-462.3(a) Satisfactory
No open defects exceeding 1/8" after bending
VISUAL INSPECTION (QW-194)
Satisfactory
Welder’s Name: Bruno Fita Clock No. 10008772
Test Conducted By: Triangle Engineering, Inc. Laboratory Test No. T-32588
We certify that the statements in this record are correct and that the test weld(s) were prepared, welded, and
tested in accordance with the requirements of ASME Section IX of the ASME Code

Issued: 7/31/2017
Page 3 of 4
 NUMBER EDITORIAL
WORK INSTRUCTION CORP-ENG-1525 1

GTAW PQR for P1 Gr1 and P1 Gr2 Approved By

0.360” PWHT Corporate Metallurgist

2. Document Management

2.1.1 Documents are stored, managed and archived electronically in accordance with the
DocuQuest System.
2.1.2 Records are maintained per Flowserve Policy – Records Retention Schedule

3. Editorial Change:

EC Description Authorized By
0 Original Release Francisco Serrano
1 QW-404 input correct A-Number Francisco Serrano

This document is confidential and is the property of Flowserve Corporation. It may not be copied,
Reproduced or disclosed in any way without the expressed written consent of Flowserve Corporation.
Uncontrolled when printed. Verify revision number and date before using.

Issued: 7/31/2017
Page 4 of 4
 NUMBER EDITORIAL
WORK INSTRUCTION CORP-ENG-1526 1

GTAW PQR for P1 Gr1 and P1 Gr2 Approved By

1.5” AW Corporate Metallurgist

Purpose
This Guideline will document the specific welding test/coupon for P1 Gr1 and P1 Gr2 material(s) without
PWHT using the GTAW welding process.

Scope
This Guideline applies to all Flowserve sites that conduct welding according to ASME IX requirements.
The material to which this PQR may be applied is identified in Section QW-403.

References
 ASME Section IX

Responsibilities
 Corporate Metallurgist: Francisco Serrano is responsible for the overall corporate document
management application and process.

 Welding Specialist Engineer: Bruno Fita is responsible for researching and validating the details
found within this PQR.

Definitions
 PQR: Procedure Qualification Record. PQR's contain the details of the welding test to ensure
the WPS will produce a good weld, and is the record of the variables for the weld coupon.
 WPS: Welding Procedure Specification. The formal written work instruction to provide direction
to the welder or welding operators for making sound and quality production welds as per the
ASME Code requirements.

Issued: 7/31/2017
Page 1 of 4
 NUMBER EDITORIAL
WORK INSTRUCTION CORP-ENG-1526 1

GTAW PQR for P1 Gr1 and P1 Gr2 Approved By

1.5” AW Corporate Metallurgist

1. Process / procedure steps

JOINTS (QW-402)
Joint Design: Single V groove,
Backing: Yes
Root Spacing (G): 1/4 inch (6mm)

BASE METAL (QW-403)

P-Number 1 Group 1 & 2 to P-Number 1 Group 1 & 2
Material Specification SA516 GR60/70 to Material Specification SA516 GR60/70
Thickness of Test Coupon 1.5 inches (38mm)
FILLER METAL (QW-404)
SFA Specification Number 5.18 AWS Class ER70S-6
F-Number 6 A-Number 1
Sizes of Filler Metal 3/32” (2.4mm) Deposit Thickness 1.5 inches (38mm)
POSITION (QW-405)
Position 2G
PREHEAT (QW-406)
Preheat Temperature 160F Interpass Temperature 400F
PWHT (QW-407)
Temperature Range None Time Held NA
GAS (QW-408)
Gas(es) Mixture Flow rate
Shielding: Argon 100% Argon 23 CFH (11 l/min)
Trailing: None NA NA
Backing: None NA NA
ELECTRICAL CHARACTERISTICS (QW-409)
Current Direct Polarity Straight Pulsed Current Not used
Voltage Range 17.6 Amperage Range 225
Tungsten Electrode Type and Size AWS A5.12 Class EWTh-2, 3/32 inch (2.4mm)

Issued: 7/31/2017
Page 2 of 4
 NUMBER EDITORIAL
WORK INSTRUCTION CORP-ENG-1526 1

GTAW PQR for P1 Gr1 and P1 Gr2 Approved By

1.5” AW Corporate Metallurgist

TECHNIQUE (QW-410)
Stringer or Weave Both
Orifice, cup, or nozzle size 7/16 inch (11.1mm)
Initial and Interpass Cleaning Brushing
Method of Back Gouging None used
Multiple or Single Pass/Side Multiple
Single to Multi Electrodes Single
Manual or Automatic Manual
Peening Not used
TENSILE STRENGTH (QW-150)
Specimen No. Width Thickness Area Ultimate Total Ultimate Failure Type
(in.) (in.) (in. ²) Load (lb) Unit Stress And Location
(PSI)
T1 0.750 1.438 1.079 89,680 83,110 BM-Ductile
T2 0.750 1.438 1.079 89,300 82,760 BM-Ductile
GUIDED BEND TESTS (QW-160)
Type Result
SB: 1 Side Bend QW-462.2 Satisfactory
SB: 2 Side Bend QW-462.2 Satisfactory
SB: 3 Side Bend QW-462.2 Satisfactory
SB: 4 Side Bend QW-462.2 Satisfactory
No open defects exceeding 1/8" after bending
VISUAL INSPECTION (QW-194)
Satisfactory
Welder’s Name: Bruno Fita Clock No. 10008772
Test Conducted By: Triangle Engineering, Inc. Laboratory Test No. T32473
We certify that the statements in this record are correct and that the test weld(s) were prepared, welded, and
tested in accordance with the requirements of ASME Section IX of the ASME Code

Issued: 7/31/2017
Page 3 of 4
 NUMBER EDITORIAL
WORK INSTRUCTION CORP-ENG-1526 1

GTAW PQR for P1 Gr1 and P1 Gr2 Approved By

1.5” AW Corporate Metallurgist

2. Document Management

2.1 Documents are stored, managed and archived electronically in accordance with the
DocuQuest System.

2.2 Records are maintained per Flowserve Policy – Records Retention Schedule

3. Editorial Change:

EC Description Authorized By
0 Original Release Francisco Serrano
1 QW-404 input correct A-Number Francisco Serrano

This document is confidential and is the property of Flowserve Corporation. It may not be copied,
Reproduced or disclosed in any way without the expressed written consent of Flowserve Corporation.
Uncontrolled when printed. Verify revision number and date before using.

Issued: 7/31/2017
Page 4 of 4
 NUMBER EDITORIAL
WORK INSTRUCTION CORP-ENG-1527 1
GTAW PQR for P1 Gr1 and P1 Gr2 Approved By
1.5” PWHT Corporate Metallurgist

Purpose
This Guideline will document the specific welding test/coupon for P1 Gr1 and P1 Gr2 material(s) with
PWHT using the GTAW welding process.

Scope
This Guideline applies to all Flowserve sites that conduct welding according to ASME IX requirements.
The material to which this PQR may be applied is identified in Section QW-403.

References
 ASME Section IX

Responsibilities
 Corporate Metallurgist: Francisco Serrano is responsible for the overall corporate document
management application and process.

 Welding Specialist Engineer: Bruno Fita is responsible for researching and validating the details
found within this PQR.

Definitions
 PQR: Procedure Qualification Record. PQR's contain the details of the welding test to ensure
the WPS will produce a good weld, and is the record of the variables for the weld coupon.
 WPS: Welding Procedure Specification. The formal written work instruction to provide direction
to the welder or welding operators for making sound and quality production welds as per the
ASME Code requirements.

Issued: 7/31/2017
Page 1 of 4
 NUMBER EDITORIAL
WORK INSTRUCTION CORP-ENG-1527 1
GTAW PQR for P1 Gr1 and P1 Gr2 Approved By
1.5” PWHT Corporate Metallurgist

1. Process / procedure steps

JOINTS (QW-402)
Joint Design: Single V groove,
Backing: Yes
Root Spacing (G): 1/4 inch (6mm)

BASE METAL (QW-403)

P-Number 1 Group 1 & 2 to P-Number 1 Group 1 & 2
Material Specification SA516 GR60/70 to Material Specification SA516 GR60/70
Thickness of Test Coupon 1.5 inches (38mm)
FILLER METAL (QW-404)
SFA Specification Number 5.18 AWS Class ER70S-6
F-Number 6 A-Number 1
Sizes of Filler Metal 3/32” (2.4mm) Deposit Thickness 1.5 inches (38mm)
POSITION (QW-405)
Position 2G
PREHEAT (QW-406)
Preheat Temperature 160F Interpass Temperature 400F
PWHT (QW-407)
Temperature Range 1125℉ Time Held 8 hours
GAS (QW-408)
Gas(es) Mixture Flow rate
Shielding: Argon 100% Argon 23 CFH (11 l/min)
Trailing: None NA NA
Backing: None NA NA

Issued: 7/31/2017
Page 2 of 4
 NUMBER EDITORIAL
WORK INSTRUCTION CORP-ENG-1527 1
GTAW PQR for P1 Gr1 and P1 Gr2 Approved By
1.5” PWHT Corporate Metallurgist

ELECTRICAL CHARACTERISTICS (QW-409)

Current Direct Polarity Straight Pulsed Current Not used
Voltage Range 17.2 to 18.4 Amperage Range 225
Tungsten Electrode Type and Size AWS A5.12 Class EWTh-2, 3/32 inch (2.4mm)
TECHNIQUE (QW-410)
Stringer or Weave Both
Orifice, cup, or nozzle size 7/16 inch (11.1mm)
Initial and Interpass Cleaning Brushing
Method of Back Gouging None used
Multiple or Single Pass/Side Multiple
Single to Multi Electrodes Single
Manual or Automatic Manual
Peening Not used
TENSILE STRENGTH (QW-150)
Specimen Width Thickness Area Ultimate Total Load Ultimate Unit Failure Type
No. (in.) (in.) (in. ²) (lb) Stress (PSI) And Location
T1 0.750 1.433 1.075 75,910 70,610 BM-Ductile
T2 0.750 1.433 1.075 81,090 75,430 BM-Ductile
GUIDED BEND TESTS (QW-160)
Type Result
SB: 1 Side Bend QW-462.2 Satisfactory
SB: 2 Side Bend QW-462.2 Satisfactory
SB: 3 Side Bend QW-462.2 Satisfactory
SB: 4 Side Bend QW-462.2 Satisfactory
No open defects exceeding 1/8" after bending
VISUAL INSPECTION (QW-194)
Satisfactory
Welder’s Name: Bruno Fita Clock No. 10008772
Test Conducted By: Triangle Engineering, Inc. Laboratory Test No. T-32592
We certify that the statements in this record are correct and that the test weld(s) were prepared, welded, and
tested in accordance with the requirements of ASME Section IX of the ASME Code

Issued: 7/31/2017
Page 3 of 4
 NUMBER EDITORIAL
WORK INSTRUCTION CORP-ENG-1527 1
GTAW PQR for P1 Gr1 and P1 Gr2 Approved By
1.5” PWHT Corporate Metallurgist

2. Document Management

2.1.1 Documents are stored, managed and archived electronically in accordance with the
DocuQuest System.
2.1.2 Records are maintained per Flowserve Policy – Records Retention Schedule

3. Editorial Change:

EC Description Authorized By
0 Original Release Francisco Serrano
1 QW-404 input correct A-Number Francisco Serrano

This document is confidential and is the property of Flowserve Corporation. It may not be copied,
Reproduced or disclosed in any way without the expressed written consent of Flowserve Corporation.
Uncontrolled when printed. Verify revision number and date before using.

Issued: 7/31/2017
Page 4 of 4
 WPS/PQR
Doc N° 10418AE0026-30
Rev.: 0
Rev. Date: 11-Apr-19

Serial # Model Tag #

18AE0026 3X4X9 DMX 10 Stgs. P-003 -ECHO
18AE0027 3X4X9 DMX 10 Stgs. P-003-MON
18AE0028 3X4X9 DMX 8 Stgs. P-003 -EROS
18AE0029 3X4X9 DMX 10 Stgs. P-003 -ETAR
18AE0030 3X4X9 DMX 6 Stgs. P-003 -ETAP

WPS CORP-ENG-1009
 NUMBER REVISION
WORK INSTRUCTION CORP-ENG-1009 8
Approved By
Weld WPS GTAW P8 Gr1 Corporate Metallurgist

Purpose
This Work Instruction will provide specific welding guidelines for P8 Gr1 materials with the GTAW welding
process, with no PWHT.

Scope
This Work Instruction applies to all Flowserve sites that conduct welding according to the defined
welding requirements in the Welding Procedure Specification. The material to which this WPS may be
applied is identified in Section QW-403.

References
 CORP-ENG-1405, PQR GTAW P8 Gr1 (N2-11)
 CORP-ENG-1406, PQR GTAW P8 Gr1 (N2-12)
 Heritage Identification: This document was referred to as N1-9 in earlier Standards lists.
CORP-ENG-1009 replaces N1-9 in all instances.

Responsibilities
 Corporate Metallurgist: Francisco Serrano is responsible for the overall corporate document
management application and process, and has approved this document.

 Welding Specialist Engineer: Bruno Fita is responsible for researching and validating the details
found within this WPS, and has created this document.

Definitions
 WPS: Welding Procedure Specification. The formal written work instruction to provide direction
to the welder or welding operators.
 PQR: Procedure Qualification Record. The details of the welding test used to qualify the WPS.

Issued: 3/16/2017
Page 1 of 5
 NUMBER REVISION
WORK INSTRUCTION CORP-ENG-1009 8
Approved By
Weld WPS GTAW P8 Gr1 Corporate Metallurgist

1. Process / procedure steps

WELDING PROCEDURE SPECIFICATION

Supporting PQR(s): CORP-ENG-1405, CORP-ENG-1406
Welding Process GTAW Type Manual
Welding Standard: ASME Section IX and Section VIII
JOINTS (QW-402)
Joint Design U, V, J, Single Bevel, Double Bevel, Double U, Double V, Fillets, Plug and , Repairs
Backing None required, but may be used. If used, backing material shall be the same P-Number as the base
material being welded. Remove all backing material after welding is completed.
Retainers Nonmetallic and non-fusing metallic retainers may be used.
Root Spacing Root spacing shall not exceed 1/8 inch (3.2mm)
BASE METAL (QW-403)
P-Number 8 Group Number 1 to P-Number 8 Group Number 1
Thickness Ranges Grooves Without Impact Testing -- 1/16” – 8” (1.5mm – 200mm)
Thickness Ranges Grooves With Impact Testing -- 3/8” – 3/4” (9.5mm – 19mm)
Fillet Welds All
Other For repair welds, there is no upper limit on base metal thickness
FILLER METAL (QW-404)
SFA Specification Number 5.9
AWS Class ER308L/ER316L/ER317L *See Additional Instructions
With Impact Testing ER308L shall be used
F-Number 6
A-Number 8
Sizes of Filler Metal 1/16” – 1/8” (1.5mm – 3.2mm)
Filler Metal Product Form Bare (solid)
Deposit Thickness 8” (200mm) maximum
Consumable insert None Permitted
Other Autogenous welds are not permitted, neither is the use of flux
POSITION (QW-405)
Positions - Without Impact Testing Positions - With Impact Testing Welding Progression Up
All Flat and Horizontal

PREHEAT (QW-406)
Preheat Temperature 60°F (15℃) minimum
Interpass Temperature 350°F (177℃) maximum
Preheat Maintenance Not required

Issued: 3/16/2017
Page 2 of 5
 NUMBER REVISION
WORK INSTRUCTION CORP-ENG-1009 8
Approved By
Weld WPS GTAW P8 Gr1 Corporate Metallurgist

PWHT (QW-407)
Temperature Range None
Other NA
GAS (QW-408)
Gas(es) Mixture Flow rate
Shielding: Argon 99.997% Argon min 5-30 CFH (2.4-14 l/min)

Trailing: May be used. Argon 99.997% Argon min 5 to 20 CFH (2.4 - 9.4 l/min)

Backing: See Other below

Other Gas backing shall be used for full penetration welds from one side. If gas backing is used, it shall be Argon
99.997% flowing at 5 to 20 CFH (2.4 to 9.4 l/min) and it shall be used in the first 3 layers of weld deposit.
ELECTRICAL CHARACTERISTICS (QW-409)
Current Direct
Pulsed Current No
Polarity Straight
Voltage Range 9 – 24
Amperage Range 50 - 250
Tungsten Electrode Type and Size AWS A5.12 Class EWTh-2, 1/8 inch (3.2mm) diameter or smaller
Travel Speed 4 – 9 (102mm – 229mm)
Max Heat Input (J/in) 18,522 (7,292J/cm)
Other Due to radiation concerns, Tungsten of other types may be substituted

Issued: 3/16/2017
Page 3 of 5
 NUMBER REVISION
WORK INSTRUCTION CORP-ENG-1009 8
Approved By
Weld WPS GTAW P8 Gr1 Corporate Metallurgist

TECHNIQUE (QW-410)

Stringer or Weave Both acceptable. Weaving shall not exceed two times the nominal core wire diameter

Orifice, cup, or nozzle size 1/4" – 5/8" (6.3mm – 16mm)

Initial and Interpass Cleaning Brushing, grinding, or machining. Use uncontaminated tooling and stainless
steel brushes.
Method of Back Gouging Grinding, machining, or carbon arc followed by grinding with uncontaminated
tooling. Shall also be used on joints welded from both sides
Oscillation NA
Multiple or Single Pass/Side Multiple
Single to Multi Electrodes Single
Closed to Outer Chamber NA
Electrode Spacing NA
Manual or Automatic Manual

Peening Not permitted

Use of Thermal Process NA

ADDITIONAL INSTRUCTIONS
Use ER308L for 304 types (304, 304L, CF3, CF3A, CF8, CF8A)
Use ER316L for 316 types (316, 316L, CF3M, CF8M)
Use ER317L for 317 types (317, 317L, CG8M)
Use ER308L or ER316L for 304 type to 316 type welds
Use ER308L for 304 types welded to XM-19 or CG6MMN
Use ER316L for 316 types welded to XM-19 or CG6MMN

Issued: 3/16/2017
Page 4 of 5
 NUMBER REVISION
WORK INSTRUCTION CORP-ENG-1009 8
Approved By
Weld WPS GTAW P8 Gr1 Corporate Metallurgist

2. Document Management

2.1.1 Documents are stored, managed and archived electronically in accordance with the
DocuQuest System.
2.1.2 Records are maintained per Flowserve Policy – Records Retention Schedule
The following Associates provided content and input for this document:
Bruno Fita

3. Revision:

Rev Description Authorized By

0 Original Release Michael Mueller
1 Base Metal (QW-403): Groove Welds updated Michael Mueller
2 Rewritten to latest version of the standard Colin McCaul
3 Position (QW-405) corrected Groove and Fillet positions Colin McCaul
4 Input Metric units Dave Shaw
Added additional info to:
QW-404 Other, Flux shall not be used
5 QW-405 Welding Progression, added uphill
Francisco Serrano
QW-407 PWHT, Temperature, None
QW-408 Gas, Trailing info added
QW-409 Electrical Characteristics, No pulsing was added
Additional Instructions Removed material CG3M
6 Francisco Serrano
QW-408 Clarified backing gas usage
QW-403 Changed 203mm to 200mm. Added Other. Removed
Groove Welds as it was redundant. Changed 1.6mm to 1.5mm.
QW-404 Changed 1.6mm to 1.5mm and 203mm to 200mm.
Removed Trade Name.
7 QW-409 Changed Pulsed Current to No. Changed 1.6mm to 1.5mm. Francisco Serrano
Changed the information in Other.
QW-410 Added Weaving information. Changed Oscillation to NA.
Added missing variables, Closed to Outer Chamber, Electrode
Spacing and Use of Thermal Process.
Updated to the new WPS template.
8 QW-404 Added filler metal charpy requirement.
Bruno Fita
QW-408 Added correct Argon mixture.
QW-410 Added additional information for back gouging.

This document is confidential and is the property of Flowserve Corporation. It may not be copied,
Reproduced or disclosed in any way without the expressed written consent of Flowserve Corporation.
Uncontrolled when printed. Verify revision number and date before using.

Issued: 3/16/2017
Page 5 of 5
 WPS/PQR
Doc N° 10418AE0026-30
Rev.: 0
Rev. Date: 11-Apr-19

Serial # Model Tag #

18AE0026 3X4X9 DMX 10 Stgs. P-003 -ECHO
18AE0027 3X4X9 DMX 10 Stgs. P-003-MON
18AE0028 3X4X9 DMX 8 Stgs. P-003 -EROS
18AE0029 3X4X9 DMX 10 Stgs. P-003 -ETAR
18AE0030 3X4X9 DMX 6 Stgs. P-003 -ETAP

PQR
CORP-ENG-1405
CORP-ENG-1406
 NUMBER EDITORIAL
GUIDELINE CORP-ENG-1405 4
Approved By
Weld PQR GTAW P8 Gr1 Corporate Metallurgist

Purpose
This Guideline will document the specific welding test/coupon for P8 Gr1 materials with the GTAW
welding process, no PWHT.

Scope
This Guideline applies to all Flowserve sites that conduct welding according to ASME Section IX
requirements. The material to which this PQR may be applied is identified in Section QW-403.

References
 ASME Section IX
 Heritage Identification: This document was referred to as N2-11 in earlier Standards lists.
CORP-ENG-1405 replaces N2-11 in all instances.

Responsibilities
 Corporate Metallurgist: Francisco Serrano is responsible for the overall corporate document
management application and process, and has approved this document.

 Welding Specialist Engineer: Bruno Fita is responsible for researching and validating the details
found within this WPS, and has created this document.

Definitions
 PQR: Procedure Qualification Record. PQR's contain the details of the welding test to ensure
the WPS will produce a good weld, and is the record of the variables for the weld coupon.
 WPS: Welding Procedure Specification. The formal written work instruction to provide direction
to the welder or welding operators for making sound and quality production welds as per the
ASME Code requirements.

Issued: 4/6/2017
Page 1 of 6
 NUMBER EDITORIAL
GUIDELINE CORP-ENG-1405 4
Approved By
Weld PQR GTAW P8 Gr1 Corporate Metallurgist

1. Process / procedure steps

JOINTS (QW-402)
Joint Design: Single V groove
Backing: None
Backing Material: None
Base Metal Thickness (T): 3/8 inch
Weld Metal Thickness (t): 3/8 inch
Root Spacing (G): 3/32 inch

BASE METAL (QW-403)

P-Number 8 Group Number 1 to P-Number 8 Group Number 1
Material Specification ASTM SA240 304/304L to Material Specification: ASTM SA240 304/304L
Thickness of Test Coupon: 3/8 inch Diameter of test Coupon: NA
FILLER METAL (QW-404)
SFA Specification Number: 5.9 AWS Class: ER308L
F-Number : 6 A-Number: 8
Size: 3/32 inch Deposited Thickness: 0.375 inches (9.5mm)
Flux Trade Name: Techalloy HT# 525838 Consumable Insert: None
Other: NA Filler Metal Product Form: Bare (Solid)
POSITIONS (QW-405)
Position(s) of Groove: 2G Horizontal Welding Progression: NA Other: NA
PREHEAT (QW-406)
Preheat Temperature: 60F Interpass Temperature: 350F
PWHT (QW-407)
Temperature Range: None Time Held: NA
Other: NA
GAS (QW-408)
Gas(es) Mixture Flow rate
Shielding: Argon 100% weldable quality 20 CFH
Trailing: NA
Backing: NA

Issued: 4/6/2017
Page 2 of 6
 NUMBER EDITORIAL
GUIDELINE CORP-ENG-1405 4
Approved By
Weld PQR GTAW P8 Gr1 Corporate Metallurgist

ELECTRICAL CHARACTERISTICS (QW-409)

GTAW Root GTAW Filler
Current & Polarity Direct Current Straight Polarity Direct Current Straight Polarity
Pulse Current NA NA
Filler Metal Size 3/32 inch. 3/32 inch.
Voltage Range 12 14.2
Amperage Range 124 150
Travel Speed 5.2 in/min 6.9 in/min
Heat Input 17,169 J/in 18,522 J/in
Tungsten and Type : AWS A5.12 Class EWTh-2, 3/32”
Other : NA
TECHNIQUE (QW-410)
Stringer or Weave: String
Orifice, cup, or nozzle size: 7/16 inch (11.1mm)
Initial and Interpass Cleaning : Brushing and grinding with uncontaminated tools, and stainless steel brushes
Method of Back Gouging : Grinding with uncontaminated tools
Multiple or Single Pass/Side : Multiple
Multiple or Single Electrodes : Single
Thermal Process: None
Contact Tube to Work Distance: None
Peening: None
TENSILE STRENGTH (QW-150)
SPECIMEN Width, THICKNESS, AREA, ULTIMATE TOTAL Ultimate Unit Failiure Type
NO. inch inch2 LOAD, (lb) Stress (PSI) and Location
inch

T1 0.960 0.367 0.352 31,300 88,900 Base Metal

T2 0.961 0.359 0.345 31,000 89,800 Weld Metal

Issued: 4/6/2017
Page 3 of 6
 NUMBER EDITORIAL
GUIDELINE CORP-ENG-1405 4
Approved By
Weld PQR GTAW P8 Gr1 Corporate Metallurgist

GUIDED BEND TESTS (QW-160)

TYPE AND FIGURE NUMBER RESULTS
Side bend 1A Satisfactory
Side bend 2A Satisfactory
Side bend 3A Satisfactory
Side bend 4A Satisfactory
TOUGHNESS TESTS (QW-170)

Issued: 4/6/2017
Page 4 of 6
 NUMBER EDITORIAL
GUIDELINE CORP-ENG-1405 4
Approved By
Weld PQR GTAW P8 Gr1 Corporate Metallurgist

HV10 HARDNESS TEST

Reading # Row Location HV10 Average Reading # Row Location HV10 Average

1 Top Base 184 16 Middle Weld 266

2 Top Base 278 235 17 Middle Weld 200 230

3 Top Base 242 18 Middle Weld 224

4 Top HAZ 257 19 Middle Weld 237

5 Top HAZ 203 225 20 Middle Weld 213 227

6 Top HAZ 215 21 Middle Weld 230

7 Top Weld 197 22 Bottom Base 180

8 Top Weld 225 210 23 Bottom Base 192 189

9 Top Weld 207 24 Bottom Base 196

10 Middle Base 178 25 Bottom HAZ 199

11 Middle Base 181 183 26 Bottom HAZ 202 207

12 Middle Base 190 27 Bottom HAZ 219

13 Middle HAZ 239 28 Bottom Weld 206

14 Middle HAZ 245 249 29 Bottom Weld 193 194

15 Middle HAZ 264 30 Bottom Weld 184

Other Tests
Visual Examination: Acceptable Liquid Penetrant Exam: Acceptable Corrosion Test: Acceptable

Welder’s Name: Bruno Fita Clock No. 27800 Stamp No. NA

Test Conducted By: Affiliated MRD,LLC Lab No. LM-3535-03

We certify that the statements in this record are correct and that the test weld(s) were prepared, welded,
and tested in accordance with the requirements of ASME Section IX of the ASME Code.

Issued: 4/6/2017
Page 5 of 6
 NUMBER EDITORIAL
GUIDELINE CORP-ENG-1405 4
Approved By
Weld PQR GTAW P8 Gr1 Corporate Metallurgist

2. Document Management

2.1 Documents are stored, managed and archived electronically in accordance with the
DocuQuest System.
2.2 Records are maintained per Flowserve Policy – Records Retention Schedule

3. Editorial Change

EC Description Authorized By
0 Original Release Francisco Serrano
1 QW-407 input correct PWHT info
Francisco Serrano
QW-160 input missing bend tests type
2 Updated to newest template for the PQR content. No other
Michael Mueller
changes.
Provided more information in References and Responsibilities.
QW:402: Replaced graphic with a better quality image.
3 QW-403: Updated to show material to material. Francisco Serrano
QW-406: Interpass Temperature was shown as 350F).
QW-408: Added correct Argon gas mixture information
4 QW-409 Added missing Polarity Francisco Serrano

This document is confidential and is the property of Flowserve Corporation. It may not be copied,
reproduced or disclosed in any way without the expressed written consent of Flowserve Corporation.
Uncontrolled when printed. Verify revision number and date before using.

Issued: 4/6/2017
Page 6 of 6
 NUMBER EDITORIAL
GUIDELINE CORP-ENG-1406 3
Approved By
Weld PQR GTAW P8 Gr1 Corporate Metallurgist

Purpose
This Guideline will document the specific welding test/coupon for P8 materials with the GTAW welding
process, no PWHT.

Scope
This Guideline applies to all Flowserve sites that conduct welding according to ASME IX requirements.
The material to which this PQR may be applied is identified in Section QW-403.

References
 ASME Section IX
 Heritage Identification: This document was referred to as N2-12 (P-2557) in earlier Standards lists.
CORP-ENG-1406 replaces N2-12 (P-2557) in all instances.

Responsibilities
 Corporate Metallurgist: Francisco Serrano is responsible for the overall corporate document
management application and process, and has approved this document.

 Welding Specialist Engineer: Bruno Fita is responsible for researching and validating the details
found within this WPS, and has created this document.

Definitions
 PQR: Procedure Qualification Record. PQR's contain the details of the welding test to ensure
the WPS will produce a good weld, and is the record of the variables for the weld coupon.
 WPS: Welding Procedure Specification. The formal written work instruction to provide direction
to the welder or welding operators for making sound and quality production welds as per the
ASME Code requirements.

Issued: 4/6/2017
Page 1 of 5
 NUMBER EDITORIAL
GUIDELINE CORP-ENG-1406 3
Approved By
Weld PQR GTAW P8 Gr1 Corporate Metallurgist

1. Process / procedure steps

JOINTS (QW-402)
Joint Design: Double V Groove
Backing: None
Backing Material: N/A
Base Metal Thickness (T): 1.5 inches (38.1mm)
Weld Metal Thickness (t): 1.5 inches (38.1mm) Plus
Reinforcement
BASE METAL (QW-403)
P-Number 8 Group NA to P-Number 8 Group NA
Material Specification ASME SA240 Type 304 to Material Specification ASME SA240 Type 304
Specification Type and Grade: Same
Thickness of Test Coupon: 1.5 inches (38.1mm)
Diameter of Test Coupon: NA Other: NA
Chem. Analysis and Mechanical Properties NA to Chem. Analysis and Mechanical Properties NA
FILLER METAL (QW-404)
SFA Specification Number : 5.9 AWS Class ER308
F-Number 6 A-Number 8
Sizes of Filler Metal 3/32 inch (2.4) Deposit Thickness 1.5 inches (38.1 mm)
Flux Trade Name None Used Consumable Insert NA
Other: Solid wire used for qualification testing
POSITION (QW-405)
Positions : Flat 1G Welding Progression NA
Other: NA
PREHEAT (QW-406)
Preheat Temperature 70F (21.1C) Interpass Temperature 300F (148.9C)
Other NA
PWHT (QW-407)
Temperature Range None Time Held NA
Other: NA

Issued: 4/6/2017
Page 2 of 5
 NUMBER EDITORIAL
GUIDELINE CORP-ENG-1406 3
Approved By
Weld PQR GTAW P8 Gr1 Corporate Metallurgist

GAS (QW-408)
Gas(es) Mixture Flow rate
Shielding: Argon 100% weldable quality 15-20 cfh (7.0-9.4 L/min)
Trailing: NA
Backing: NA
ELECTRICAL CHARACTERISTICS (QW-409)
Current & Polarity Direct Current Straight Polarity
Voltage Range NA Amperage Range 180-245
Tungsten Electrode Size and Type AWS 2% Pulse Current Not Used
thoriated EWTH-2 3/32 inch ( 2.4mm) Diameter
TECHNIQUE (QW-410)
Stringer or Weave String
Orifice or Gas Cup Size ½ inch (12.7mm)
Initial and Interpass Cleaning brushing / grinding
Method of Back Gouging NA
Oscillation None
Contact Tube to Work Distance NA
Multiple or Single Pass/Side Multiple
Manual or Automatic NA
Manual or Single Electrodes NA
Travel Speed (Range) NA
TENSILE STRENGTH (QW-150)
*Values in parentheses are converted and subject to rounding error. They are shown for information only
SPECIMEN DIAMETER, THICKNESS, AREA, ULTIMATE ULTIMATE UNIT TYPE OF
NO. INCHES INCHES INCHES2 TOTAL LOAD, STRESS PSI FAILURE
(mm)* (mm)* (mm2)* LB. Tensile strength, AND LOCATION
PSI
1 0.502 (12.75) NA 0.1979 18,750 94,700 weld metal
(127.7) (83,400) (661)
2 0.499 (12.67) NA 0.1956 17,440 89,200 weld metal
(126.2) (77,574) (622)
3 0.505 (12.82) NA 0.2003 19,330 96,500 weld metal
(129.2) (85,980) (673)
4 0.505 (12.82) NA 0.2003 18,350 91,600 weld metal
(129.2) (81,621) (639)

Issued: 4/6/2017
Page 3 of 5
 NUMBER EDITORIAL
GUIDELINE CORP-ENG-1406 3
Approved By
Weld PQR GTAW P8 Gr1 Corporate Metallurgist

GUIDED BEND TESTS (QW-160)

TYPE AND FIGURE NUMBER RESULTS
1 side, QW-462.2 satisfactory
2 side, QW-462.2 satisfactory

3 side, QW-462.2 satisfactory

4 side, QW-462.2 satisfactory

OTHER TESTS
Radiographic Test Results: satisfactory

Penetrant Test Results: satisfactory

Welder's Name: R. Alegria Clock No.:00184 Stamp No.: 16
Tests conducted by: Flowserve Corporation, Pump Division Lab No.: P-2557
We certify that the statements in this record are correct and that the test weld(s) were prepared, welded,
and tested in accordance with the requirements of ASME Section IX of the ASME Code. This Record was
originally qualified by LAO PQR P-2557 on 15 July 1986 and rewritten onto this new form.

Issued: 4/6/2017
Page 4 of 5
 NUMBER EDITORIAL
GUIDELINE CORP-ENG-1406 3
Approved By
Weld PQR GTAW P8 Gr1 Corporate Metallurgist

2. Document Management

2.1 Documents are stored, managed and archived electronically in accordance with the
DocuQuest System.
2.2 Records are maintained per Flowserve Policy – Records Retention Schedule

3. Editorial Change
EC Description Authorized By
0 Original release Robert R. Ross
1 Updated to the latest template for the PQR data. No other
Michael Mueller
changes
2 QW-403: Corrected material to material specification.
Francisco Serrano
QW-408 Added correct gas mixture information.
3 Title updated to add missing Gr1
Francisco Serrano
QW-409 Added missing Polarity

This document is confidential and is the property of Flowserve Corporation. It may not be copied,
reproduced or disclosed in any way without the expressed written consent of Flowserve Corporation.
Uncontrolled when printed. Verify revision number and date before using.

Issued: 4/6/2017
Page 5 of 5