PT PEMBANGKITAN JAWA BALI SERVICES

SIAP INTEGRATED MANAGEMENT SYSTEM

ANNUAL MAINTENANCE
PLTU SUPARMA - 2017
Description Main Turbine
Equipment Turbine-Generator
INSPECTION SHEET Document Number
Issued 18 Mei 2017
Task No. : Revision : 00 Section : Mechanic
WO No. : Page :1 Date :

FOTO

No Item Pengecekan Hasil Tindak Lanjut Keterangan

1 Disassembly Cover Turbine Baik Disassembly Finish

2 Check/Replace Turbine Bearing Front if Baik Check Finish

Required

3 Check/Replace Turbine Bearing Rear if Baik Check Finish

Required

4 Check/Replace Turbine Thrust Bearing if Baik Check Finish

Required

5 Reassembly Cover Turbine Baik Reassembly Finish

6 Turbine Front Casing Modification Baik Modification Finish

10

Note : Ada Penggantian Baut M12 l=45 mm 10 Ea

ACCEPTED / REWORK / REPLACE

RECOMMENDATION
(by Quality Control)

Measuring Tool

PLTU SUPARMA PT. PJB SERVICES

Description
Reviewed & Approved by Checked by Inspected by

Signature

Name
Position
Approval Date
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
ANNUAL MAINTENANCE
PLTU SUPARMA - 2017
Description Main Turbine
Equipment Turbine-Generator
MEASUREMENT SHEET Document Number
Issued 18 Mei 2017
Task No. : Revision : 00 Section : Mechanic
WO No. : Page :2 Date : 29-Jun-17

ALIGNMENT TURBINE ROTOR TO PINION

BEFORE

AFTER

Note :

ACCEPTED / REWORK / REPLACE

RECOMMENDATION
(by Quality Control)

Measuring Tool Dial gauge

PLTU SUPARMA PT. PJB SERVICES

Description
Reviewed & Approved by Checked by Inspected by

Signature

Name
Position
Approval Date
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
ANNUAL MAINTENANCE
PLTU SUPARMA - 2017
Description Main Turbine
Equipment Turbine-Generator
MEASUREMENT SHEET Document Number
Issued 18 Mei 2017
Task No. : Revision : 00 Section : Mechanic
WO No. : Page :3 Date : 29-Jun-17

ALIGNMENT WHEEL SHAFT TO ROTOR GENERATOR

BEFORE

AFTER

Note :

ACCEPTED / REWORK / REPLACE

RECOMMENDATION
(by Quality Control)

Measuring Tool Dial gauge

PLTU SUPARMA PT. PJB SERVICES

Description
Reviewed & Approved by Checked by Inspected by

Signature

Name
Position
Approval Date
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
ANNUAL MAINTENANCE
PLTU SUPARMA - 2017
Description Main Turbine
Equipment Turbine-Generator
MEASUREMENT SHEET Document Number
Issued 18 Mei 2017
Task No. : Revision : 00 Section : Mechanic
WO No. : Page :4 Date :

GEAR CONTACT OF REDUCTION GEAR

Note : Hasil baik

ACCEPTED / REWORK / REPLACE

RECOMMENDATION
(by Quality Control)

Measuring Tool Contact Check

PLTU SUPARMA PT. PJB SERVICES

Description
Reviewed & Approved by Checked by Inspected by

Signature

Name
Position
Approval Date
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
ANNUAL MAINTENANCE
PLTU SUPARMA - 2017
Description Main Turbine
Equipment Turbine-Generator
MEASUREMENT SHEET Document Number
Issued 18 Mei 2017
Task No. : Revision : 00 Section : Mechanic
WO No. : Page :5 Date :

CLEARANCE OF REDUCTION GEAR

POSITION 1 2 3 4 5 6

DESIGN 0.38 0.33 0.51 0,51 ~ 0,76

ACTUAL 0.42 0.40 0.38 0.36 0.45 0.66

ACCEPTED / REWORK / REPLACE

RECOMMENDATION
(by Quality Control)

Measuring Tool Dial Indicator, Filler

PLTU SUPARMA PT. PJB SERVICES

Description
Reviewed & Approved by Checked by Inspected by

Signature

Name
Position
Approval Date
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
ANNUAL MAINTENANCE
PLTU SUPARMA - 2017
Description Main Turbine
Equipment Turbine-Generator
MEASUREMENT SHEET Document Number
Issued 18 Mei 2017
Task No. : Revision : 00 Section : Mechanic
WO No. : Page :6 Date :

CLEARANCE OF PUMP DRIVE DEVICE

ITEM BACKLASH
A - B = 0,08
POSITION A B
Unit of measure : 1 mm

DESIGN 0,13 ~ 0,42 0,17 ~ 0,37

ACTUAL 0.37 0.28

ACCEPTED / REWORK / REPLACE

RECOMMENDATION
(by Quality Control)

Measuring Tool Dial Indicator

PLTU SUPARMA PT. PJB SERVICES

Description
Reviewed & Approved by Checked by Inspected by

Signature

Name
Position
Approval Date
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
ANNUAL MAINTENANCE
PLTU SUPARMA - 2017
Description Main Turbine
Equipment Turbine-Generator
MEASUREMENT SHEET Document Number
Issued 18 Mei 2017
Task No. : Revision : 00 Section : Mechanic
WO No. : Page :7 Date :

CLEARANCE BEARING

THRUST & FRONT BEARING REAR BEARING

POSITION A B C

DESIGN 0,50 ~ 0,60 0,665 ~ 0,723 0,865 ~ 0,923

ACTUAL 0.50 0.66 0.89

ACCEPTED / REWORK / REPLACE

RECOMMENDATION
(by Quality Control)

Measuring Tool Lead Wire 0.8 - 1.25 , Outside Micrometer 0 - 25 mm

PLTU SUPARMA PT. PJB SERVICES

Description
Reviewed & Approved by Checked by Inspected by

Signature

Name
Position
Approval Date
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
ANNUAL MAINTENANCE
PLTU SUPARMA - 2017
Description Main Turbine
Equipment Turbine-Generator
TEST SHEET Document Number
Issued 18 Mei 2017
Task No. : Revision : 00 Section : Mechanic
WO No. : Page :8 Date : 24-Jun-17

VISIBLE DYE PENETRANT TESTING RECORD

Name of Part Upper Bearing #2 Customer PLTU Suparma

Material Quantity
Thermometer
Product Family Surface Temp. Control / Serial
No.
Maker Lot No.

Penetrant √ Magnaflux OTHER Penetrant Time 15 - 20 Min

Remover Magnaflux √ THINNER Developing Time 15 - 20 Min

Developer √ Magnaflux OTHER

Penetrant Application Methode √ Aerosol Cans Brushing Dipping

Developer Application Methode √ Aerosol Cans

Test Area Turbine Area Procedure No. ASME SEC V art. 6

Place of Test PLTU SUPARMA Acceptance Std. ASME SEC V art. 6

Time of Test 10.00 WIB Inspection Date 6/24/2017

Rest Result Baik

Foto Foto

Note :

PLTU SUPARMA PT. PJB SERVICES

Description
Reviewed & Approved by Checked by Inspected by

Signature

Name
Position
Approval Date
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
ANNUAL MAINTENANCE
PLTU SUPARMA - 2017
Description Main Turbine
Equipment Turbine-Generator
TEST SHEET Document Number
Issued 18 Mei 2017
Task No. : Revision : 00 Section : Mechanic
WO No. : Page :9 Date : 24-Jun-17

VISIBLE DYE PENETRANT TESTING RECORD

Name of Part Upper Bearing #1 Customer PLTU Suparma

Material Quantity
Thermometer
Product Family Surface Temp. Control / Serial
No.
Maker Lot No.

Penetrant √ Magnaflux OTHER Penetrant Time 15 - 20 Min

Remover Magnaflux √ THINNER Developing Time 15 - 20 Min

Developer √ Magnaflux OTHER

Penetrant Application Methode √ Aerosol Cans Brushing Dipping

Developer Application Methode √ Aerosol Cans

Test Area Turbine Area Procedure No. ASME SEC V art. 6

Place of Test PLTU SUPARMA Acceptance Std. ASME SEC V art. 6

Time of Test 15.30 WIB Inspection Date 6/25/2017

Rest Result Baik

Foto Foto

Note :

PLTU SUPARMA PT. PJB SERVICES

Description
Reviewed & Approved by Checked by Inspected by

Signature

Name
Position
Approval Date
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
ANNUAL MAINTENANCE
PLTU SUPARMA - 2017
Description Main Turbine
Equipment Turbine-Generator
TEST SHEET Document Number
Issued 18 Mei 2017
Task No. : Revision : 00 Section : Mechanic
WO No. : Page : 10 Date : 26-Jun-17

VISIBLE DYE PENETRANT TESTING RECORD

Name of Part Trust Bearing Front Customer PLTU Suparma

Material Quantity
Thermometer
Product Family Surface Temp. Control / Serial
No.
Maker Lot No.

Penetrant √ Magnaflux OTHER Penetrant Time 15 - 20 Min

Remover Magnaflux √ THINNER Developing Time 15 - 20 Min

Developer √ Magnaflux OTHER

Penetrant Application Methode √ Aerosol Cans Brushing Dipping

Developer Application Methode √ Aerosol Cans

Test Area Turbine Area Procedure No. ASME SEC V art. 6

Place of Test PLTU SUPARMA Acceptance Std. ASME SEC V art. 6

Time of Test 14.55 WIB Inspection Date 6/26/2017

Rest Result Baik

Foto

Note :

PLTU SUPARMA PT. PJB SERVICES

Description
Reviewed & Approved by Checked by Inspected by

Signature

Name
Position
Approval Date
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
ANNUAL MAINTENANCE
PLTU SUPARMA - 2017
Description Main Turbine
Equipment Turbine-Generator
TEST SHEET Document Number
Issued 18 Mei 2017
Task No. : Revision : 00 Section : Mechanic
WO No. : Page : 11 Date : 26-Jun-17

VISIBLE DYE PENETRANT TESTING RECORD

Name of Part Trust Bearing Rear Customer PLTU Suparma

Material Quantity
Thermometer
Product Family Surface Temp. Control / Serial
No.
Maker Lot No.

Penetrant √ Magnaflux OTHER Penetrant Time 15 - 20 Min

Remover Magnaflux √ THINNER Developing Time 15 - 20 Min

Developer √ Magnaflux OTHER

Penetrant Application Methode √ Aerosol Cans Brushing Dipping

Developer Application Methode √ Aerosol Cans

Test Area Turbine Area Procedure No. ASME SEC V art. 6

Place of Test PLTU SUPARMA Acceptance Std. ASME SEC V art. 6

Time of Test 14.46 WIB Inspection Date 6/26/2017

Rest Result Baik

Foto

Note :

PLTU SUPARMA PT. PJB SERVICES

Description
Reviewed & Approved by Checked by Inspected by

Signature

Name
Position
Approval Date
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
ANNUAL MAINTENANCE
PLTU SUPARMA - 2017
Description Main Turbine
Equipment Turbine-Generator
DOCUMENTATION SHEET Document Number
Issued 18 Mei 2017
Task No. : Revision : 00 Section : Mechanic
WO No. : Page : 12 Date :

Foto diambil satu engle Foto diambil satu engle

Disassembly Cover Turbine Dissassy Turbin Bearing #2

Foto diambil satu engle Foto diambil satu engle

Assembly Turbine Bearing #1 Clearance Check Turbin Bearing #2

Note :
Tool Camera
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
ANNUAL MAINTENANCE
PLTU SUPARMA - 2017
Description Main Turbine
Equipment Turbine-Generator
DOCUMENTATION SHEET Document Number
Issued 18 Mei 2017
Task No. : Revision : 00 Section : Mechanic
WO No. : Page : 13 Date :

Foto diambil satu engle

Re-assembly Cover Turbin Proses Turbine Front Casing Modification

Note :
Tool Camera