120k Hydraulic

120K Motor Grader JAP00001-UP (MACHINE) POWERED BY C7 Engine(SEBP4989 ...
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Product: MOTOR GRADER

Model: 120K MOTOR GRADER JAP
Configuration: 120K Motor Grader JAP00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly

120K and 120K Series 2 Motor Graders Power Train
Media Number -KENR8438-03 Publication Date -01/03/2017 Date Updated -28/03/2017
i01914268
Transmission Control Valve - Disassemble

SMCS - 3073-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1853 Retaining Ring Pliers 1
Start By:
a. Remove the transmission control valve. Refer to Disassembly and Assembly, "Transmission
Control Valve - Remove" for the correct procedure.
Note: Install the caps and the plugs on all openings in order to prevent dirt or debris from
entering the system. Cleanliness is an important factor. Before the removal procedure, the
exterior of the component should be thoroughly cleaned. This will help to prevent dirt from
entering the internal component.
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120K Motor Grader JAP00001-UP (MACHINE) POWERED BY C7 Engine(SEBP4989 ... Page 2 of 18
Illustration 1 g00837826
Note: There are two selector and pressure control valves (4) and (30) within the transmission
control valve.
1. Remove hex head bolts (1) from the transmission control valve (3).
2. Remove cover (2) from the transmission control valve (3).
3. Remove selector and pressure control valve (4) from the main transmission control valve body
(3).
4. Remove dowels (5) from selector and pressure control valve (4).
5. Remove O-ring seal (6) from selector and pressure control valve (4).
6. Remove O-ring seal (7) (not shown) from selector and pressure control valve (4).
Note: Mark the location of the O-ring seals for assembly purposes.
7. Remove plug (8) from selector and pressure control valve (4).
8. Remove spool (9) from selector and pressure control valve (4).
9. Remove plug (10) from selector and pressure control valve (4).
10. Remove locknuts (12) and coil assemblies (11) from selector and pressure control valve (4).
11. Remove cartridge assemblies (13).
12. Remove plate (14) and manifold (15) from selector and pressure control valve (4).
13. Remove O-rings (16) from manifold (15).
14. Remove spacers (17).
Personal injury can result from being struck by parts propelled by a

released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to

release the spring force.
15. Remove plugs (18).
16. Remove three spool assemblies (19), three inner springs (20), three slugs (21), and three outer
springs (22).
17. Remove plug (24).


18. Remove spool (25), inner spring (26), slug (27), and outer spring (28).
19. Remove plate (29) and selector and pressure control valve (30) from the manifold (31).
20. Remove dowels (32), O-ring seal (33) and O-ring seal (34) from selector and pressure control
valve (30).
Note: Mark the location of the O-ring seals for installation purposes.
21. Remove four locknuts (36) and four coil assemblies (37) from manifold (35).
22. Remove four cartridge assemblies (39) and the O-ring seals from manifold (35). Remove the O-
ring seals from cartridge assemblies (39).
23. Remove socket head bolts (38) from manifold (35).
24. Remove manifold (35) from selector and pressure control valve (30).
120K Motor Grader JAP00001-UP (MACHINE) POWERED BY C7 Engine(SEBP498... Page 10 of 18
25. Remove O-ring seals (40) from manifold (35).
26. Remove adjuster assembly (41) from selector and pressure control valve (30).
27. Remove nut (44), hard washer (43), the plug, and adjustment screw (42) from adjuster assembly
(41).
28. Remove the O-ring seals from adjuster assembly (64) and adjustment screw (65).


29. Remove stop (46), spring (48), spool assembly (45), and slug (47) from selector and pressure
control valve (30).


30. Use Tooling (A) in order to remove retaining ring (52) from spool assembly (45).
31. Remove retainer (50), spring (51) and ball (49) from spool assembly (45).


32. Rotate the valve assembly by 180 degrees. Remove four piston selectors (53), 14 shims (56),
the three spacers, four outer springs (54), and three inner springs (55) from selector and
pressure control valve (30). There is only one spring under piston selector (53) on the far right
of the valve assembly.
Note: Mark the location of the valves, the shims, and the springs for assembly purposes.
33. Remove hex socket plug 57 with the O-ring seal from the selector and pressure control valve.


34. Remove inner spring (58), outer spring (61), spool (59) and slug (60) from selector and pressure
control valve (30).
35. Remove the O-ring seal from hex socket plug (57).
36. Remove three plugs (62) and plug (63) from selector and pressure control valve (30).
37. Remove the O-ring seals from plugs (62) and plug (63).
38. Rotate the adjuster assemblies by 180 degrees. Remove four adjuster assemblies (64) with the
O-ring seals from selector and pressure control valve (30).
39. Remove nut (67), hard washer (66), the plug, and adjustment screw (65) from adjuster
assemblies (64).
40. Remove the O-ring seals from adjuster assemblies (64) and adjustment screw (65).


41. Remove four load pistons (72), four spools (68), four orifices with O-ring seals (73), four
orifices (69), four inner springs (74), four slugs (70), four retainers, and four outer springs (71)
from selector and pressure control valve (30).
42. Remove the O-ring seals from four orifices (73).
43. Remove plate (75) from manifold (31).
44. Remove O-ring seal (76) and O-ring seal (78) from manifold (31).
45. Remove screen (79) and dowels (77) from manifold (31).


46. Use Tooling (A) in order to remove retaining ring (80) from manifold (31).
47. Remove retainer (82), spring (81) and poppet (83) from manifold (31).
Copyright 1993 - 2019 Caterpillar Inc. Fri Jun 28 17:55:11 UTC+0700 2019
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120K Motor Grader JAP00001-UP (MACHINE) POWERED BY C7 Engine(SEBP4989 ...

Product: MOTOR GRADER

Disassembly and Assembly

Transmission Control Valve - Disassemble

2. Remove cover (2) from the transmission control valve (3).

11. Remove cartridge assemblies (13).

13. Remove O-rings (16) from manifold (15).

14. Remove spacers (17).

Personal injury can result from being struck by parts propelled by a

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

15. Remove plugs (18).

17. Remove plug (24).

Personal injury can result from being struck by parts propelled by a

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

23. Remove socket head bolts (38) from manifold (35).

25. Remove O-ring seals (40) from manifold (35).

Personal injury can result from being struck by parts propelled by a

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

Personal injury can result from being struck by parts propelled by a

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

Personal injury can result from being struck by parts propelled by a

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

Personal injury can result from being struck by parts propelled by a

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

Personal injury can result from being struck by parts propelled by a

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

42. Remove the O-ring seals from four orifices (73).

43. Remove plate (75) from manifold (31).

Personal injury can result from being struck by parts propelled by a

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

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