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Histoy of Ashok Leyland: Engineering Your Tomorrows
Histoy of Ashok Leyland: Engineering Your Tomorrows
Histoy of Ashok Leyland: Engineering Your Tomorrows
The origin of Ashok Leyland can be traced to the urge for self-reliance, felt by
independent India. Pandit Jawaharlal Nehru, India's first Prime Minister persuaded Mr.
Raghunandan Saran, an industrialist, to enter automotive manufacture. In 1948, Ashok
Motors was set up in what was then Madras, for the assembly of Austin Cars. The
Company's destiny and name changed soon with equity participation by British Leyland
and Ashok Leyland commenced manufacture of commercial vehicles in 1955.
Since then Ashok Leyland has been a major presence in India's commercial vehicle
industry with a tradition of technological leadership, achieved through tie-ups with
international technology leaders and through vigorous in-house R&D.
Access to international technology enabled the Company to set a tradition to be first with
technology. Be it full air brakes, power steering or rear engine busses, Ashok Leyland
pioneered all these concepts. Responding to the operating conditions and practices in the
country, the Company made its vehicles strong, over-engineering them with extra
metallic muscles. "Designing durable products that make economic sense to the
consumer, using appropriate technology", became the design philosophy of the Company,
which in turn has moulded consumer attitudes and the brand personality.
Ashok Leyland vehicles have built a reputation for reliability and ruggedness. The
5,00,000 vehicles we have put on the roads have considerably eased the additional
pressure placed on road transportation in independent India.
In the populous Indian metros, four out of the five State Transport Undertaking (STU)
buses come from Ashok Leyland. Some of them like the double-decker and vestibule
buses are unique models from Ashok Leyland, tailor-made for high-density routes.
In 1987, the overseas holding by Land Rover Leyland International Holdings Limited
(LRLIH) was taken over by a joint venture between the Hinduja Group, the Non-Resident
Indian transnational group and IVECO. (Since July 2006, the Hinduja Group is 100%
holder of LRLIH).
The blueprint prepared for the future reflected the global ambitions of the company,
captured in four words: Global Standards, Global Markets. This was at a time when
liberalisation and globalisation were not yet in the air. Ashok Leyland embarked on a
major product and process upgradation to match world-class standards of technology.
In the journey towards global standards of quality, Ashok Leyland reached a major
milestone in 1993 when it became the first in India's automobile history to win the
ISO 9002 certification. The more comprehensive ISO 9001 certification came in 1994,
QS 9000 in 1998 and ISO 14001 certification for all vehicle manufacturing units in 2002.
It has also become the first Indian auto company to receive the latest ISO/TS 16949
Corporate Certification (in July 2006) which is specific to the auto industry.
The facility is spread over 103 acres and is innovatively laid out, optimising the use of all
resources.
Ashok Leyland’s brand new Cab Panel Press Shop is an imposing addition to the
industrial skyline of Hosur. At 800 m above sea level, it is also the tallest in the Hosur
industrial belt. This state-of-the-art facility is housed in a 99-acre expanse with a built up
area of over 15,000 sq.m. The Shop is equipped to stamp select panels for Cargo cab, G-
45 and C-45 FES - totally, 55 panels and their variants. Right now it houses eight presses
and has the provision to accommodate four more. The versatility of the presses can be
utilised for making panels of complex shapes and profiles with appropriate tooling and
dies. In addition to catering to our present needs, the Press Shop can take up additional
panels of new / current models. Right at the design stage, a rainwater harvesting facility
was integrated into the Shop. A 60,000-sqm lawn and the 2,500 saplings planted recently
in the premises will give the Shop a cool, green cover. Built with an investment of Rs
1350 million, the Shop is designed and developed to be a state-of-the-art facility. The
210m long Press Shop consists of two bays with a 36m span in each bay. The 24m high
Press bay has an underground tunnel, 7.1m deep and 90m long, to handle the end bits
generated during the process of panel pressing. The other bay is 17m high.
Established in 1982, the Alwar Unit in Rajasthan is an assembly plant for a wide range of
vehicles with an emphasis on passenger chassis, including CNG buses, situated close to
the northern market.
Ashok Leyland's Bhandara Unit houses manufacturing and assembly facilities for
sophisticated synchromesh transmission and also has facilities for assembly of vehicles.
Set over 190 scenic acres, the Pantnagar plant of Ashok Leyland is also its largest and one
of the most integrated manufacturing facilities in Indian commercial vehicle industry. On
200,000 sq.ms of built up area, it houses best in class industrial architecture combined
with the latest manufacturing technologies that is also ecology sensitive as reflected in
the selection of machinery and processes. Highly energy efficient, the plant is designed to
be remarkably operator friendly. The shop floors receive the maximum natural light and
ventilation while the insulated high roof reduces the inside temperature by up to 8oC in
the summer months.
Designed on lean manufacture principles, process control for high quality of output and
flexibility to manage variety with quick changeovers are built into the machine and
process selection. The factory boasts of latest generation equipment sourced from global
leaders in Japan, USA, Europe and India.
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