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CFB Boiler Comprehensive Improvement of Boiler Performance and Efficiency-1
CFB Boiler Comprehensive Improvement of Boiler Performance and Efficiency-1
CFB Boiler Comprehensive Improvement of Boiler Performance and Efficiency-1
,LTD
As matter of fact , there are lots of factors impact CFB boiler’s reliability .
As per our long time research and modification experience, we found out , 3 key
aspects are affecting CFB boiler uninterrupted run .
2. Anti-abrasion measures taken on key eroded areas reliable, reduce risk of tube
rupture .
3. Slag cooler stable and reliable performance ensure smooth slag discharge .
CFB Boiler Uninterrupted Run Indicators Analysis
Unscheduled Outage
2014 National Benchmark for CFB
Boiler Plants 300MW Capacity , mean
unscheduled outage 0.33/unit.year
Some units 300MW Capacity obtained
record high uninterrupted run days .
• Availability Hours
Unit #5 , Baolihua Plant : 434 days .
200MW Capacity , Shenhua Yili Plant
Unit #1 : 341 days .
135MW Capacity , Pansan Plant Unit
#1 : 311days .
Coal Feeding System Clogging Caused Coal Supply Interruption
Double abrasion
Triple abrasion
Abrasion Rate
CFB Boiler Key Eroded Area
Water wall surrounding tubes
Dense area refractory
Overlapping between dense area
and water wall
Furnace four corners
Furnace flue gas exit access
Furnace middle portion
Platen through water wall
Furnace Platen lower part
Distribution plate and air nozzle
Furnace ceiling area
Separator incoming and discharge
duct
Loop seal vertical chute and inside
Heat reheat area
Abrasion at Refractory Overlapping Area
Abrasion at Refractory Overlapping Area
Refractory Material
Abrasion observed At Dense Area
Expansion differential shall have to consider between Platen and water wall seal .
Expansion bellow required , both expansion and seal to be considered .
Metal expansion bellow shall be suppressed prior installation .
External Bed
Internal leaks.
Air resistance poor Match
up.
Short lifespan, easy eroded .
Air Nozzle abrasion Issues
Special Spay Lining Technology
Technical Hallmarks
1. Positive Approach, ease ash dripping velocity and density .
2. Easy installation, large modification inside furnace not necessary .
3. Reliable performance, maintenance free.
Positive Multiple Elevations Anti-abrasion Beam Technology
Positive Multiple Stage Anti-abrasion Beam Technology
Prior After
Modification Modification
Snapshot of Applications
Statistics Analysis after Modification
feeding
Statistics Analysis After Modification
Application List
Ruiping Power Plant , Henan (2×135MW CFB Boiler )
Chentang Power Plant TianJin (1×135MW CFB Boiler)
Zhongfu Power Plang , Henan (1×135MW CFB Boiler )
Hua dian Uda Power Plant (2×150MW CFB Boiler )
QinHuangdao Power Plant (2×300MW CFB Boiler )
Guodian Xiaolongtan Power Plant (2×300MW CFB Boiler )
ShenHua Xilaifeng Power Plant (2×200MW CFB Boiler )
Linhuan Zhongli Power Plant, Anhui (2×300MW CFB Boiler)
Baolihua Power Generation Company , Canton (1×300MW CFB Boiler)
Xuzhou Mining Power Generation Company (2×300MW CFB Boiler)
Pingshi Power Generation Company Shaoguan (2×300MW CFB Boiler)
Datang Honghe Power Plant (2×300MW CFB Boiler )
Summary
Main factors of resulting furnace water wall abrasion : ash dripping along
tube bundle.
From aspects of design and Boiler selection , consideration of applicable
cross section flue gas velocity regards key of alleviating furnace abrasion .
From aspect of engineering methodology , improve erection workmanship
is insurance of lessening abrasion on Water wall .
Application of Anti – abrasion Beam , Give-in Tube and Special Spray can
reduce water wall abrasion .
Application of Anti-abrasion Beam obtained significant outcome in aspect
of Boiler abrasion prevention .
BEIJING DATONGLONGYUAN ENERGY TECHNOLOGY Co.,LTD
PT DATONG JAYA INDONESIA