A

Spectrum® Series
Active Air™
Jetting System
Operations Manual
Notice
This is a Nordson ASYMTEK publication which is protected by copyright. Original copyright date 2011.
No part of this document may be photocopied, reproduced, or translated to another language without the
prior written consent of Nordson ASYMTEK. The information contained in this publication is subject to
change without notice.
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Please contact us using the information below:
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USA
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Spectrum is a trademark of Nordson ASYMTEK.
P/N 7200245, Revision A ©2011

Table of Contents
1 Introduction ......................................................................................................................................... 1
1.1 Overview .................................................................................................................................. 1
1.2 System Requirements .............................................................................................................. 1
1.3 System Components ................................................................................................................ 1
1.4 Theory of Operation ................................................................................................................. 2
1.4.1 Active Air ..................................................................................................................... 2
1.4.2 Nozzle Cleaning Station .............................................................................................. 2
2 Safety ............................................................................................................................................... 3
2.1 Overview .................................................................................................................................. 3
2.2 Safety Warning Symbols .......................................................................................................... 3
2.3 Safety of Personnel .................................................................................................................. 3
2.4 Preventing Equipment and Workpiece Damage ...................................................................... 4
2.5 Material Safety ......................................................................................................................... 4
2.6 Disposal .................................................................................................................................... 4
3 Software Setup .................................................................................................................................... 5
3.1 Overview .................................................................................................................................. 5
3.2 Fluidmove Configuration .......................................................................................................... 5
3.2.1 Enable Active Air ......................................................................................................... 5
3.2.2 Enable Active Nozzle Purge Cleaning ........................................................................ 7
3.2.3 Active Nozzle Purge Settings ...................................................................................... 9
3.2.4 Enable Low Pressure E/P Settings ........................................................................... 11
3.2.5 Fluid Manager Air Pressure Settings ........................................................................ 14
3.2.6 Defining Fiducials for Automatic Operation ............................................................... 15
4 Hardware Setup ................................................................................................................................. 19
4.1 Overview ................................................................................................................................ 19
4.2 Valve Configuration ................................................................................................................ 19
4.2.1 Valve Connections .................................................................................................... 20
4.2.2 Needle Assemblies.................................................................................................... 20
4.2.3 Active Air Seats ......................................................................................................... 21
4.2.4 Active Air Nozzles ..................................................................................................... 21
4.3 Dispensing System Configuration .......................................................................................... 22
4.3.1 Nozzle Cleaning Station ............................................................................................ 22
4.3.2 Pneumatics Assembly ............................................................................................... 22
4.3.3 Active Air Gauge and Regulator ................................................................................ 23
Table of Contents i
5 Operation ........................................................................................................................................... 25
5.1 Overview ................................................................................................................................ 25
5.2 Manual Operation ................................................................................................................... 25
5.2.1 Production Window ................................................................................................... 25
5.2.2 Programming Window ............................................................................................... 26
5.3 Automatic Operation............................................................................................................... 28
5.3.1 Dispensing Program .................................................................................................. 28
5.3.2 Purge Maintenance ................................................................................................... 30
6 Maintenance ....................................................................................................................................... 31
6.1 Overview ................................................................................................................................ 31
6.2 Safety First ............................................................................................................................. 31
6.3 Nozzle Cleaning Station Maintenance ................................................................................... 31
6.4 Active Nozzle/Seat Maintenance ........................................................................................... 33
7 Troubleshooting ................................................................................................................................ 34
7.1 Overview ................................................................................................................................ 34
7.2 Safety First ............................................................................................................................. 34
7.3 Record Keeping...................................................................................................................... 34
7.4 Basic System Troubleshooting ............................................................................................... 35
8 Functional System Check................................................................................................................. 37
8.1 Overview ................................................................................................................................ 37
8.2 Function Test.......................................................................................................................... 37
8.2.1 Enable Active Nozzle Continuous Air........................................................................ 37
8.2.2 Test Low Active Air Pressure .................................................................................... 38
9 Advanced CPJ + ................................................................................................................................ 40
9.1 Overview ................................................................................................................................ 40
9.2 Enabling Advanced CPJ + ..................................................................................................... 40
9.3 Weight Calibration Window .................................................................................................... 42
9.3.1 Calibration Tab .......................................................................................................... 42
9.3.2 Setup Tab .................................................................................................................. 44
9.3.3 Help Tab .................................................................................................................... 46
10 Additional Information ...................................................................................................................... 47
10.1 Valve Solenoid Electrical Connections to SDHC PCA ........................................................... 47
10.2 E/P Regulator Electrical Connections to E/P PCA ................................................................. 48
10.3 Parts List ................................................................................................................................ 49
10.4 Spare Parts Kit ....................................................................................................................... 50
10.5 Block Diagrams ...................................................................................................................... 50
Table of Contents ii
1 Introduction
1.1 Overview
The Active Air™ Jetting System is designed for use with the Nordson ASYMTEK DJ Series DispenseJet
and the S-900 Series Dispensing Systems. Active Air provides a very low airflow rate around the nozzle
to provide clean fluid break-off and prevent fluid accumulation on the nozzle while dispensing. The
cleaning station is a combination of hardware and software that helps keep the nozzle air holes clean and
open. Compressed air is directed down through and horizontally across the nozzle. Nozzle cleaning can
be performed manually or programmed to occur simultaneously with other non-dispensing routines.
This manual describes the software setup and sequence for operating the Active Air Jetting System.
Refer to the applicable DispenseJet Owner's Manual for detailed instruction on valve operation.
1.2 System Requirements

Dispensing System: Spectrum S-900 Series Dispensing Systems with SDHC firmware
B3 or higher
Also available as a special on Axiom and Accent platforms
Dispensing Valve: DJ-9500 DispenseJet configured with Active Air Nozzles, seats,
and needles
DJ-9000 - Upgrade Kit Required
TCA Assembly (PN 7225379) and Set Screw (PN 49-35030)
Software: Fluidmove for Windows XP (FmXP)
Fluidmove Version: Version 5.4a81.86 or higher
WARNING! CAUTION!
DO NOT operate the dispensing system unless you have been trained to do so.
Operating the dispensing system without proper training may result in personal
injury or dispensing system damage.
1.3 System Components

The Active Air Jetting System consists of the following components:
• Active Air Pneumatics Kit
• Active Air Gauge
• Digital Gauge Bracket
• Nozzle Cleaning Station
Introduction 1
1.4 Theory of Operation
1.4.1 Active Air
The active air nozzle helps to control fluid break-off at the nozzle tip and reduces satellites by using a
column of air flowing around the center of fluid nozzle dispense tip. The active air source is obtained by
connecting the green hose on the DispenseJet to the cooling connection on the dispensing system
bulkhead. The Thermal Control Assembly (TCA) channels air through the active air seat and nozzle
assembly. The airflow is controlled by an Electronic Pressure (E/P) Regulator and settings are saved in
the fluid file and stored with the program. This allows the proper airflow to be set for each program during
a production run. The proper air pressure is determined during application development so that
accumulation of fluid on the nozzle, satellite dispersion, and break off are optimized.
1.4.2 Nozzle Cleaning Station

During production, fluid can accumulate at the nozzle tip, blocking the active air passages. Nozzle
cleaning can be programmed to occur simultaneously with other non-dispensing routines in the same way
flow rate maintenance and purging is performed (e.g., to occur during part loading). The Nozzle Cleaning
Station has fiducial marks for camera-assisted setup. When the nozzle moves to the cleaning station,
several passes of high-pressure air are alternatively pulsed through the active air passages and across
the nozzle tip to prevent fluid buildup.
Nozzle Cleaning Station

(with fiducial marks for
camera -assisted setup)
Figure 1-1 Nozzle Cleaning Station
WARNING! CAUTION!
Consult the Material Safety Data Sheet (MSDS) for all fluids used with the
dispensing system. The MSDS provides material usage instructions, disposal
instructions, and safety precautions.
2 Introduction
2 Safety
2.1 Overview
Dispensing system operation involves heat, air pressure, fluid pressure, mechanical and pneumatic
devices, electrical power, and the use of hazardous materials. Refer to the safety section of your
particular dispensing system and valve manuals prior to installing and operating your Active Air Jetting
System.
Safety is considered a joint responsibility between the original equipment manufacturer (Nordson
ASYMTEK) and the end-user (owner). All safety precautions and practices should be in accordance with
local regulations and facility practice.
2.2 Safety Warning Symbols
Table 2-1 Safety Warning Symbols
Symbol Description
Personnel Safety Warning. This symbol appears in a

shaded text block to warn you about actions that could cause
personal injury or death.
Property Damage Caution. This symbol appears in a shaded

text block to warn you about actions that could cause serious
damage to the machinery, software, parts being processed,
and facilities.
2.3 Safety of Personnel
WARNING! Unsafe equipment conditions can result in personal injury or property damage.
Failure to adhere to safety warnings and precautions could result in serious bodily
harm to the user.
• Only trained personnel should be permitted to perform installation, operation, maintenance,

and troubleshooting procedures.
• Immediately push the red Emergency Machine Off (EMO) button on your dispensing system
if personnel are in danger.
• Do not touch the moving parts while the dispensing system is operating.
• Follow Material Safety Data Sheet (MSDS) recommendations for the proper handling of
hazardous materials.
• Relieve pneumatic pressure before adjusting or servicing pressurized components.
Safety 3
2.4 Preventing Equipment and Workpiece Damage
• Immediately push the EMO button on the dispensing system if the dispensing system,
DispenseJet, or a workpiece is in danger of being damaged.
• Use standard Electrostatic Discharge (ESD) precautions when working near sensitive
components. Always wear a grounding strap and connect it to the ESD ground before
handling workpieces and equipment.
• Perform all recommended maintenance procedures at the suggested intervals.
• Immediately contain and clean up any caustic or conductive fluid spills as recommended in
the material manufacturer’s MSDS.
• Use only replacement parts that are designed for use with the original equipment.
Table 10-1 contains an illustrated parts list.
2.5 Material Safety

• Follow Material Safety Data Sheet (MSDS) recommendations for the proper handling,
cleanup, and disposal of hazardous materials.
• Know the MSDS recommendations for treatment of injury resulting from exposure to
hazardous materials.
• When working with multiple fluids, refer to the MSDS to ensure the materials are
compatible.
• Always wear appropriate Personal Protective Equipment (PPE) as recommended by facility

safety practices and the material manufacturer’s MSDS.
2.6 Disposal
Dispose of equipment and materials used in operation and servicing in accordance with local
regulations.
4 Safety
3 Software Setup
3.1 Overview
The Active Air Jetting System works in conjunction with the Fluidmove software. This section describes
the Fluidmove setup procedure.
WARNING! CAUTION!
Refer to the safety section in the applicable dispensing system manual prior to
operating the dispensing system. Failure to comply with any of the safety
recommendations could cause serious injury to the user or damage to the
dispensing system.
3.2 Fluidmove Configuration

1. Power on the dispensing system.
 Refer to the applicable dispensing system manual if necessary.
2. Start Fluidmove.
 Refer to the Fluidmove User Guide if necessary.
3.2.1 Enable Active Air

1. Select Configuration > Setup Valves from the Fluidmove Main Menu.
 The Setup Valves window opens (Figure 3-1).
Figure 3-1 Setup Valves
2. Make sure that DJ-Series is selected for Valve 1.
Software Setup 5
3. Click on Edit.
 The Valve 1 Settings window opens.
4. Click on the Settings tab (Figure 3-2).
Figure 3-2 Valve 1 Settings Window, Settings Tab
5. Make sure there is a checkmark next to Active Nozzle. If not, click the box to activate it.
 This enables active air during a program run as well as during purge and measure flow
rate procedures. In this mode, the active air will automatically turn off when not needed.
 NOTE Make sure there is NOT a checkmark next to Active Nozzle Continuous
Air. The Active Nozzle Continuous Air option will keep the airflow on
continuously during idle and production times. If this option is not selected,
the airflow will be on only when production is running and not waiting for a
board, or dispensing fluid for calibration routines.
6. Click OK to return to the Setup Valves window.
7. Click OK again to return to the Fluidmove Main Menu.
6 Software Setup
3.2.2 Enable Active Nozzle Purge Cleaning
Verify the following settings in the FmConfig.ini file.
• The Active Nozzle Purge Cleaning Air Enabled is ON. This enables the Active Nozzle
Purge Cleaning feature.
• The Active Nozzle Cleaning Air On Delay and the Active Nozzle Cleaning Air Off Delay
are set to 100 milliseconds each. This is to ensure that any fluid accumulated on the nozzle
tip is first blown directly down before the cross air from the nozzle cleaning station begins.
• The Active Nozzle Cleaning Air Output and the Active Nozzle High Pressure Output
are disabled (-1) on Spectrum platforms. These parameters are only used on Axiom
platforms.
The FmConfig.ini file can be edited through Fluidmove or through any Windows text editor. The file is
located in the FmXP folder.
WARNING! DO NOT edit FmXP configuration files unless you are trained to do so. Incorrect
settings may cause the system to work improperly, which can cause equipment
damage or personal injury.
To verify/edit active nozzle purge settings in Fluidmove:

1. Select Configuration > Configuration Files from the Fluidmove Main Menu.
 The Edit Configuration Files window opens (Figure 3-3).
2. Click on the FmConfig.ini tab.
3. Select Valve 1 (DJ Series) in the Configuration Groups section (Figure 3-3).
4. In the Valve 1 (DJ Series) section (right section) select one of the items listed under 3.2.2
Enable Active Nozzle Purge Cleaning above.
Figure 3-3 Edit Configuration Files – Valve 1 (DJ Series)
Software Setup 7
5. If necessary, enter the correct value in the text box.
6. Repeat Steps 4-5 for the remaining devices.
7. Typical fmconfig.ini settings are shown below:

[Valve 1 (DJ-Series)]
• Active Nozzle Purge Cleaning Air Enabled = ON
• Active Nozzle Output = -1
• Active Nozzle On Delay (ms) = 100.000000
• Active Nozzle Off Delay (ms) = 200.000000
• Active Nozzle High Pressure Output = -1
• Active Nozzle Air On Continuous = OFF
• Active Nozzle Purge Pulse Time (ms) = 500
• Active Nozzle Purge Pulse Count = 2
• Active Nozzle Purge Location = VALVE 1 NOZZLE CLEAN LOC
• Active Nozzle Purge Vent Delay (ms) = 1000.000000
• Active Nozzle Cleaning Air Enabled = ON
• Active Nozzle Cleaning Air On Delay (ms) = 100
• Active Nozzle Cleaning Air Off Delay (ms) = 100
• Active Nozzle Cleaning Air Output = -1
• Active Nozzle Purge Pulse Off Time (ms) = 100
• Active Nozzle Cleaning Height Sense Enabled = OFF
• Nozzle Clean Loc Name = VALVE 1 NOZZLE CLEAN LOC
8. Confirm the following CAN messages are defined in both the NdsnValveMgr.ini and
NdsnValveMgr.dft files.
[CAN Messages]
• Set Active Nozzle Purge Air = 544,66
• Set Active Nozzle Cleaning Air = 544,66
 NOTE The NdsnValveMgr.ini and NdsnValveMgr.dft files are located in the FmXP folder
and can be edited with any Windows text editor. These files cannot be edited
through Fluidmove.
8 Software Setup
3.2.3 Active Nozzle Purge Settings
1. Select Configuration > Active Air Purge from the Fluidmove Main Menu.
 The Active Nozzle Purge window opens (Figure 3-4).
2. If necessary, enter the desired settings. The default settings are as follows:
a. Location: VALVE 1 NOZZLE CLEAN LOC
b. Pulse ON Time: 250 milliseconds
 The Pulse ON time must be greater than 200 milliseconds.
c. Pulse OFF Time: 100 milliseconds
d. Pulse Count: 2
3. If you want a height sense performed at the Nozzle Cleaning Station, make sure there is a
checkmark in the box next to Do height sense at Nozzle Cleaning location. This feature
is optional.
 NOTE See 3.2.3.1 Timing Diagram for Active Nozzle Purge Cleaning for additional
information.
4. Click on Purge to perform a purge.
5. Click Cancel to return to the Configuration menu.
Figure 3-4 Active Nozzle Purge Window
 NOTE The Active Nozzle Purge window can also be accessed from the FmXP
Programming window. When you select the purge icon , the Select Purge
window opens (Figure 5-4). You have the option to select Purge, Purge Active
Nozzle, or Cancel. If you select Purge Active Nozzle, the Active Nozzle Purge
window (Figure 3-4) opens.
Software Setup 9
3.2.3.1 Timing Diagram for Active Nozzle Purge Cleaning
PULSE COUNT 1 1 2 2
NOZZLE PULSE PULSE PULSE PULSE

AIR ON OFF ON OFF
CLEANER
AIR
T0 T1 T2 T3 T0 T1 T2 T3
TIME Action/Condition
T0 – T3 Active Air Pulse ON Time: 250 ms (default). Note: Must be greater than
Active Nozzle Purge Cleaning Air ON and OFF Delay. The Pulse ON cycle
includes on time for both nozzle and cleaning station air. See Figure 3-4.
T3 – T0 Active Air Pulse Off Time: 100 ms (default). See Figure 3-4.
T0 Begin Active Air Cleaning Pulse ON cycle. High pressure air from active air
nozzle is ON and cleaning station air is OFF.
T0 – T1 Active Nozzle Purge Cleaning Air ON Delay (ms) = 100 (default).
T2 – T3 Active Nozzle Purge Cleaning Air OFF Delay (ms) = 100 (default).
T1 High pressure air from active air nozzle is ON and cleaning station air is ON.
T2 High pressure air from active air nozzle is ON and cleaning station air is
OFF. Note: Nozzle Purge Cleaning Air ON Time is calculated and is equal
to: Pulse ON Time minus Cleaning ON Delay minus Cleaning OFF Delay.
Using default values, this is 50 ms.
T3 High pressure air from active air nozzle is OFF and cleaning station air is
OFF.
Figure 3-5 Nozzle Cleaning Station Timing Diagram (displaying two cleaning pulses)
 NOTE See fmconfig.ini active nozzle settings for [Valve 1 (DJ-Series)] on page 8.
10 Software Setup
3.2.4 Enable Low Pressure E/P Settings
3. Make sure that the E/P regulators are enabled.

a. Select E/P Control Manager in the Configuration Groups section.
b. Click on Enabled in the E/P Control Manager section.
c. Make sure Enabled is set to ON. If not, enter it in the textbox.
Figure 3-6 Edit Configuration Files - E/P Control Manager
 NOTES The Precision Active Air Regulator is controlled by Device 2. It has a pressure range of
0.05 to 4.80 psi, so the conversion flag must be enabled and the unique slope and
offset values must be set for the input and output in the E/P Control Manager section of
the fmconfig.ini file. See 3.2.4.1 Active Air Settings.
The Cooling/Coax E/P regulator is re-tasked to be used as Fluid 2 and controlled by
Device 3. It uses default slope and offset values so the conversion flag can remain
disabled. See 3.2.4.1 Active Air Settings.
Software Setup 11
3.2.4.1 Active Air Settings
The fmconfig.ini file values for Active Air are shown in boldface type below. This file can be edited through
the Fluidmove Edit Configuration Files Window. See Figure 3-6.
[E/P Control Manager]

• Enabled = ON
• Device 2 Use Conversion = 1
• Device 2 Slope In = 0.001000
• Device 2 Offset In = 0.850000
• Device 2 Slope Out = 830.000000
• Device 2 Offset Out = 65.000000
• Device 3 Use Conversion = 0
• Device 3 Slope In = 31.379000
• Device 3 Offset In = 0.000000
• Device 3 Slope Out = 0.031870
• Device 3 Offset Out = 0.000000
• Valve 1 Fluid Device = 1
• Valve 1 Valve Device = 0
• Valve 1 Cooling Device = 2
• Valve 1 Auxiliary Device = -1
• Valve 2 Fluid Pressure DHC = 1
• Valve 2 Fluid Device = 3
To verify/edit the fmconfig.ini active air settings in Fluidmove:

3. Select E/P Control Manager in the Configuration Groups section.
4. Scroll through the EP/Control Manager section until you locate one of the items listed in
boldface type above.
5. Select the item.
6. If necessary, enter the correct value (shown in boldface type above) in the text box
(Figure 3-7).
7. Repeat Steps 4-6 for the remaining items.
12 Software Setup
Figure 3-7 Edit Configuration Files – Valve 1 Cooling Device
 NOTE The FmConfig.ini file referred to in this section is located in the FmXP folder and can also
be edited with any Windows text editor.
WARNING! DO NOT edit FmXP configuration files unless you are trained to do so. Incorrect
settings may cause the system to work improperly, which can cause equipment
damage or personal injury.
Software Setup 13
3.2.5 Fluid Manager Air Pressure Settings
1. Select Configuration > Setup Fluid Manager from the Fluidmove Main Menu.
 The Fluid Manager window opens (Figure 3-8).
2. Click on the Air Pressure Settings tab.
3. Verify the settings are as shown in Figure 3-8. If not, enter the proper settings and click
Save.
4. Click OK when done.
Figure 3-8 Fluid Manager – Air Pressure Settings
 NOTE The Coax Cooling Pressure (Device 2) is editable and used as the Active Air Pressure.
The tolerance must be set to +/- 100 because the feedback line is not calibrated with
display. The Active Pressure (Valve Aux 1) is grayed out and is not used.
14 Software Setup
3.2.6 Defining Fiducials for Automatic Operation
 NOTE The Nozzle Cleaning Station contains fiducials which are used to define the Nozzle
Cleaning Station location during camera-assisted setup.
To setup fiducials:
1. Select Configuration > Machine Offsets Parameters from the Fluidmove Main Menu.
 The Machine Offsets Parameters window opens (Figure 3-9).
Figure 3-9 Machine Offset Parameters
2. Make sure there is a checkmark next to Camera Assisted Script. If not, click on the box to
enable it.
3. Click on Setup Fiducials (Figure 3-9).
Software Setup 15
4. You will be prompted to select a valve (Figure 3-10).
Figure 3-10 Select Valve
5. Select a valve and click OK.

 The Machine Fiducial Setup window opens (Figure 3-11).
Figure 3-11 Machine Fiducial Setup
6. Make sure there is a checkmark next to Locate NOZZLE CLEANING STATION using
Fiducials. If not, click the box to select it.
7. Click on the Setup button next to Locate NOZZLE CLEANING STATION using Fiducials.
 The Machine Fiducial Setup - Nozzle Cleaning Location window opens (Figure 3-12).
8. Select the desired number of fiducials and click on Teach.
16 Software Setup
Figure 3-12 Machine Fiducial Setup – Nozzle Cleaning Location
 A teach window will open prompting you to define the Nozzle Cleaning Station location
(Figure 3-13).
Figure 3-13 Teach Window – Nozzle Clean Location
Software Setup 17
9. Confirm the XYZ position at the center location is correct and click on Teach.
10. Click on Done to save your results.

 You will then be prompted to enter a target height sense location on the Nozzle
Cleaning lid (Figure 3-14).
Figure 3-14 Teach Window – Target Height Sense Location
11. Enter the value in the box next to Desired z distance between needle and cup lid and
click on Teach.
 The value should be 4.200 mm.
12. Click on Done to save your results.
13. Confirm by manually purging the active nozzle. See 5.2 Manual Operation.
18 Software Setup
4 Hardware Setup
4.1 Overview
In order to run the Active Air feature, both the dispensing system and the valve must be configured
properly.
4.2 Valve Configuration

The DispenseJet must be configured with active air nozzles, seats, and needles. In addition, a set screw
must be installed in the TCA to divert air from the cooling air to the active air path. See Figure 4-1 and
Figure 4-2.
Figure 4-1 Active Nozzle and C type (ceramic) seat assembly
Figure 4-2 TCA with Set-Screw to Divert Air from Cool to Active Air Path
There is also an optional fluid feed tube clamp and retainer for use with high fluid pressure (up to 100 psi).
Retainer Assembly
P/N 7225866
Feed Tube Clamp

P/N 7220658
Figure 4-3 Optional Fluid Feed Tube Clamp and Retainer
Hardware Setup 19
4.2.1 Valve Connections
Connect the valve hoses to the dispensing system bulkhead as follows:
• Black Hose – Valve Off
• Clear Hose – Fluid Pressure
• Green Hose – Cool 1 (Active Air)
 NOTES Nozzle Cooling and Active Air features cannot be run at the same time due to the air
path diverting set screw.
DO NOT enable Nozzle Cooling in the Heater Configuration Window.
4.2.2 Needle Assemblies

Use long carbide needles (C-type) or silicon nitride needles. Table 4-1 lists standard carbide needle
assemblies (P/N 7212730-XX) available for the Active Air Jetting System.
Table 4-1 Standard Carbide Needles

1
Part Number Description
7212730-23 NEEDLE ASSY,L-1.3C
1
L(length=52.3mm) X.X(diameter in mm) C TYPE (Carbide)
Silicon Nitride Needles (Q-type) 7220987-XX are the best choice for phosphor-filled silicones due to their
excellent wear properties. Table 4-2 lists Q-type long needles available for the Active Air Jetting System.
Table 4-2 Silicon Nitride Needles

1
Part Number Description
7220987-23 NEEDLE ASSY, L-1.3Q
1
L(length=52.3mm) X.X(diameter in mm) Q TYPE(Silicon Nitride coating)
20 Hardware Setup
4.2.3 Active Air Seats
Table 4-3 lists standard active air seats available for the Active Air Jetting System.
Table 4-3 Active Air Seats
Ceramic Active Air Seats Carbide Active Air Seats

Part Number Description Part Number Description
7216389-1 Seat, Active, Z Type, 0.125mm 7216390-1 Seat, Active, C Type, 0.125mm
4.2.4 Active Air Nozzles
Table 4-4 lists standard active air nozzles available for the Active Air Jetting System.
Table 4-4 Active Air Nozzles
Active Air Nozzles 0.025 to 0.250mm diameter Active Air Nozzles 0.300 to 1.000mm diameter
Part Number Description Part Number Description
7217506-1 Active Nozzle, U, 0.025mm 7217506-12 Active Nozzle, U, 0.300mm
Hardware Setup 21
4.3 Dispensing System Configuration
The dispensing system must be configured with the Nozzle Cleaning Station, Active Air Pneumatics and
the Active Air Gauge.
4.3.1 Nozzle Cleaning Station

The Nozzle Cleaning Station is located to the right of the scale and is used to keep the nozzle tip of the
jet clean. Purge and Prime routines are still performed at the purge cup and CPJ calibration routines are
still performed at the scale (See Figure 4-4).
Tactile Purge
Sensor Scale
Dispense Station Nozzle Cleaning
Tile Station
Figure 4-4 Active Air Dispense Cover w/ Cutout for Nozzle Cleaning Station
4.3.2 Active Air Pneumatics Assembly
E/P Regulator
P/N 7222447
Figure 4-5 Active Air Pneumatics with Precision E/P Regulator
22 Hardware Setup
To Low Pressure
E/P
To Tooling
Pressure Gauge
Figure 4-6 Air Supply for Precision E/P Regulator (Lower E-Pan)
4.3.3 Active Air Gauge and Regulator

Active Air Gauge 1 displays the active air pressure for Valve 1. Active Air Gauge 2 displays the active air
pressure for Valve 2. The Tooling Pressure Regulator controls the active air pressure. Factory tooling
pressure set point is 40 psi. See Figure 4-7.
Active Air Gauge
P/N 7200246
0.75 0.75
Tooling Pressure
set to 40 psi
Figure 4-7 Active Air Gauges and Tooling Pressure Regulator
Hardware Setup 23
4.3.3.1 Air Gauge Configuration
1. Set the units to PSI.
a. Press and hold the set button until the units are displayed.
b. Press either arrow button and scroll until the display shows PSI (Figure 4-8A).
c. Press the set button five (5) times to go back to main screen.
2. Zero out the gauge.
a. Press and hold both arrow buttons simultaneously for two (2) seconds and release.
b. The gauge should be within 0 +/- 0.03 psi Figure 4-8B).
3. Set the following configuration limits.
- P1 = 0.0 - P3 = 4.85
- P2 = 4.85 - P4 = 14.50
a. Press the set button. The display will flash P_1 and its setting (Figure 4-8C).
b. Use the arrow buttons to adjust the P1 setting.
c. Press set button again. The display will flash P_2 and its setting.
d. Use the arrow buttons to adjust the P2 setting.
e. Repeat Steps c-d to set P3 and P4.
f. After setting P4, press the set button once to go back to main screen.
Figure 4-8A Figure 4-8B Figure 4-8C

Figure 4-8 Configuring the Active Air Gauge
24 Hardware Setup
5 Operation
5.1 Overview
The active nozzle purge routine can be performed manually or through a command in the FmXP
dispensing program. In addition, teach or run active nozzle commands can be programmed to run
between boards (similar to purge and flow rate maintenance) or imbedded in a custom setup script file. If
Advanced CPJ+ is enabled and running, you can also manually send the nozzle to the purge station from
the Weight Calibration Window. See Section 9 - Advanced CPJ +.
5.2 Manual Operation

5.2.1 Production Window
To purge active nozzle from the Production Window:
1. Select Run a Program from the FmXP Main Menu.
 The Production Window opens.
2. Click on Setup.
 The Setup list opens.
3. Double click on Purge Active Nozzle (Figure 5-1).

4. Confirm the location, Pulse ON Time, Pulse OFF Time, Pulse Count, and Valve.
5. Make sure there is a checkmark in the corresponding box if you want to do a height sense
at the Nozzle Cleaning location. If not, click the box to activate it.
6. Click on Purge.
Figure 5-1 FmXP Production Window – Purge Active Nozzle
Operation 25
5.2.2 Programming Window
To purge active nozzle from the Programming Window:
1. Select Teach a Program from the FmXP Main Menu.
 The Programming Window opens (Figure 5-2).
2. Click on Setup > Purge Active Nozzle or click on the Purge icon. See Note on Page 27.
Figure 5-2 FmXP Programming Window – Purge Active Nozzle
26 Operation
Figure 5-3 Active Nozzle Purge Window
3. Confirm the location, Pulse ON Time, Pulse OFF Time, Pulse Count, and Valve.
4. Make sure there is a checkmark in the corresponding box if you want to do a height sense
at the Nozzle Cleaning location. If not, click the box to activate it.
5. Click on Purge.
 NOTE When you select the purge icon , the Select Purge window opens (Figure 5-4).
You have the option to select Purge, Purge Active Nozzle, or Cancel. If you
select Purge Active Nozzle, the Active Nozzle Purge window (Figure 5-3) opens.
Figure 5-4 Select Purge
Operation 27
5.3 Automatic Operation
5.3.1 Dispensing Program
Active Nozzle Purge instructions can be added to the dispensing program so that the active nozzle purge
will be automatically performed during a production run.
To insert a Purge Active Nozzle program instruction:

 The Programming Window opens.
2. Click on the Process icon.
3. Click on Active Nozzle Purge (Figure 5-5).

 The Active Nozzle Purge Window opens (Figure 5-3).
4. Enter the desired settings and click on Purge.

 A purge command is inserted in the program (Figure 5-6).
Figure 5-5 Programming Window – Process Menu
28 Operation
1 DO 3014 MAIN AT (0.000, 0.000)
2 ACTIVE NOZZLE PURGE: AT VALVE 1 NOZZLE CLEAN LOC FOR 250 MSECS ON, 250 MSECS OFF, PULSES 4, VALVE 1
3 END:
Figure 5-6 Active Nozzle Purge Command
 NOTE Refer to the FmXP User Guide for detailed instructions on writing a dispensing
program.
Operation 29
5.3.2 Purge Maintenance
Purge maintenance allows you to specify how often an Active Air Purge is performed. This is used when
an active purge command is not included in the dispensing program. The purge will occur during part
loading into the dispensing station.
To enable purge maintenance:

1. Select Configuration > Setup Fluid Manager in the FmXP Main Menu.
 The Fluid Manager window opens (Figure 5-7).
2. Click on the Purge Parameters tab.
3. Click on Enable Purge Maintenance.
4. Make sure Active Air Purge is selected.
5. Enter a purge frequency (On Timer, On Run Count or Both).

 On dual lane dispensing systems, a run represents parts processed at each lane.
6. Click on OK.
 A purge will be performed automatically as specified.
Figure 5-7 Fluid Manager – Purge Parameters
30 Operation
6 Maintenance
6.1 Overview
Performing the recommended maintenance procedures at the intervals suggested increases system life
and ensures high quality dispensing performance for every production run.
6.2 Safety First

Operation of your dispensing system involves heat, air pressure, electrical power, mechanical devices,
and the use of hazardous materials. It is essential that every person servicing or operating the dispensing
system fully understands all hazards, risks, and safety precautions. Refer to Section 2 - Safety for
additional information.
6.3 Nozzle Cleaning Station Maintenance

The Nozzle Cleaning Station should be cleaned daily or as often as necessary. It is not necessary to
remove the station to clean it or replace the O-ring.
To clean the station:

1. Use a recommended solvent to clean the center of the Nozzle Cleaning Station
(Figure 6-1).
2. Replace the O-ring if necessary.
3. Confirm by toggling the Nozzle Cleaning Air ON and OFF. See 8.2 Function Test.
Clean center of Replace O-ring

station with as necessary
solvent
Figure 6-1 Cleaning the Nozzle Cleaning Station
Maintenance 31
To clean/replace the collection jar:
1. Remove the service cover.
2. Loosen the two M4 socket head cap screws using a 3 mm hex wrench (Figure 6-2).
M4 Socket Cap
Screws
Figure 6-2 Nozzle Cleaning Station (service cover removed)
3. Lift the nozzle cleaner assembly off the two screws to access the collection jar (Figure 6-3).
4. Unscrew the collection jar counterclockwise to remove it from the assembly.
5. Empty and clean the collection jar. Replace the jar with a new one if necessary.
6. Reattach the jar to the nozzle cleaner assembly by turning the jar clockwise until hand tight.
7. Reinstall the nozzle cleaner assembly, and tighten the screws.
8. Replace the service cover.
Collection Jar
Figure 6-3 Removing the Collection Jar
32 Maintenance
Figure 6-4 Replacing the Collection Jar
6.4 Active Nozzle/Seat Maintenance

To clean the active nozzle and seat:
1. Remove the active nozzle and seat from the DispenseJet.
2. Separate the seat and nozzle.
3. Immerse both the nozzle and seat in solvent and place in an ultrasonic cleaner.
4. Inspect the active air orifices with a microscope to ensure they are thoroughly clean.
5. Align the nozzle with the seat and press together.
6. Reattach the nozzle/seat to the DispenseJet.
 NOTE Refer to the applicable DispenseJet Owner's Manual for detailed instructions on
removing and reinstalling the nozzle and seat.
Maintenance 33
7 Troubleshooting
7.1 Overview
If you have difficulty operating your dispensing system, use this section to identify a possible solution to
the problem. If you have difficulties not listed in this section, or the suggested solution does not correct
the problem, contact Nordson ASYMTEK Technical Support.
7.2 Safety First

Operation of your dispensing system involves heat, air pressure, electrical power, mechanical devices,
and the use of hazardous materials. It is essential that every person servicing or operating the dispensing
system fully understands all hazards, risks, and safety precautions. Refer to Section 2 - Safety for
additional information.
CAUTION!
Allow only qualified personnel to perform system troubleshooting. Observe and
follow the safety instructions in this document and all other related documentation.
Failure to do so may cause serious bodily injury to the user or damage to the
equipment.
7.3 Record Keeping

The type of procedure performed should be recorded in maintenance records for the dispensing system.
Dates, part numbers/serial numbers of replaced parts, names of technicians, and other pertinent data
should be recorded.
34 Troubleshooting
7.4 Basic System Troubleshooting
Symptom Solution
Make sure active air pressure (tooling regulator) is set to 40 psi
(factory default).
Make sure Main Air 1 and Main Air 2 Dispenser I/O is on.
1. Select Tools > I/O Test > Dispenser from the FmXP Main menu.
2. Toggle the Main Air OFF and ON.
No pressure to active air Make sure the active air pressure is set to desired set point. Check E/P
utility, coax cooling pressure on the Fluid Manager Air Pressure tab, and the
special active air setting in Advanced CPJ +. See Figure 3-8 and Figure 9-4.
Manually set pressure then toggle using CAN test. See 8.2.2 Test Low Active
Air Pressure.
Make sure active air and nozzle cleaning station are enabled. See 3.2.1
Enable Active Air and 3.2.2 Enable Active Nozzle Purge Cleaning.
Check regulator feedback path on ribbon cable between E/P PCA and SDHC
PCA. See Figure 4-5.
Confirm correct connections for Valve, Fluid1, Active Air, and Fluid2 E/P
regulators on E/P PCA.
On machines equipped with

Fiducials on the Fly (FOF), confirm
that the ribbon cable is seated
properly on SDHC, Light Control,
and E/P PCA.
Fluidmove gauge reading

is always zero or displays
large random number.
Note: Press Ctrl + P to
display gauge.
On machines equipped with FOF,

confirm that the jumper switches on
RGB Light PCA are all in the OFF
(run) position
Confirm E/P Control Manager settings for input/output slope, offset, device
and SDHC assignments. See 3.2.4.1 Active Air Settings.
Make sure cable crimp on E/P regulators is good (no opens/shorts).
• Confirm Advanced CPJ + is enabled.
Correct active air • Confirm Use Pressure to Control Dot Weight is enabled.
pressure is not run during • Confirm the Active Air Pressure setting in Advanced CPJ + Weight
Advanced CPJ + routine Calibration window.
See Section 9 - Advanced CPJ +.
Troubleshooting 35
Symptom Solution
Confirm Main Air is ON. See "No Pressure to Active Air" above.
Verify E/P settings. See 3.2.4.1 Active Air Settings.
POTENTIOMETER RESISTOR VALUES

VERIFY VALUES
POTS
MIN MAX
INT 0.73 KOHMS 0.75 KOHMS
Verify PID Valve BIAS 0.49 KOHMS 0.51 KOHMS
POT values.
PROP 3.99 KOHMS 4.01 KOHMS
EXH 1.01 KOHMS 1.03 KOHMS
Low Pressure E/P alarm

buzzes CONNECT POSITIVE
CONNECT COMMON TERMINAL TO SOLDER
TERMINAL TO COMMON PAD BESIDE
PIN AND HOLD POTENTIOMETER
INT (INTEGRAL)
BIAS (BIAS)
PROP (PROPORTIONAL)
EXH (EXHAUST TRIP POINT)
Nozzle not clean Clean nozzle. Confirm airflow from active air nozzle and nozzle cleaner.
Nozzle Cleaning Station Clean the nozzle and seat. See 6.4 Active Nozzle/Seat Maintenance.
air holes blocked Manually toggle the active air. See 8.2 Function Test.
Verify electrical connections. See 10.1 Valve Solenoid Electrical Connections

Valves do not toggle
to SDHC PCA.
36 Troubleshooting
8 Functional System Check
8.1 Overview
 NOTE Prior to performing a function test, temporarily disable Control Dot Weight with Pressure
on the Dot Weight Parameters tab in the Fluid Manager (Figure 9-2) and the Coax
Cooling Pressure, Valve Pressure and Fluid Pressure on the Air Pressure Settings tab in
the Fluid Manager (Figure 3-8). There should be no checkmarks in the corresponding
boxes.
8.2 Function Test

8.2.1 Enable Active Nozzle Continuous Air
1. Select Configuration > Setup Valves > Edit from the Fluidmove Main Menu.
 The Setup Valves window opens.
2. Select Valve 1 Edit.

 The Valve 1 Settings window opens (Figure 8-1 and Figure 8-2).
3. To manually test low pressure, enable Active Nozzle Continuous Air. There should be a
checkmark in the corresponding box (Figure 8-1).
 NOTE Disable Active Nozzle Continuous Air before running production.
Figure 8-1 Active Nozzle Continuous Air Figure 8-2 Active Nozzle Continuous Air
Enabled for Test Disabled for Production
Functional System Check 37

8.2.2 Test Low Active Air Pressure
To manually test low active air with low and high pressure from the CAN terminal window:
1. Toggle between high and low pressure at active air nozzle and read on digital gauge:
a. Select Configuration > Setup Runtime Preferences > Electronic Pressure Ctrl Utility
from the Fluidmove Main Menu.
 The Electronic Pressure Control Utility (Air Pressure) window opens (Figure 8-3).
b. Set the Cooling Pressure to 0.30 psi (typical values are between 0.3 and 1 psi,
maximum is 4.8 psi, minimum is 0.1 psi).
c. Temporarily set the Valve Pressure to 10 PSI so you can read the pressure on the
digital gauge (-14.5 to +14.5 psi range).
d. Click OK.
Figure 8-3 Electronic Pressure Control Utility
2. Select Tools > Terminal > MPC 555 from the Fluidmove Main Menu.
 The CAN Test window opens (Figure 8-4).
3. Enable Active Air Low Pressure (CAN 1312, 123, 1 or active nozzle continuous air).
• MESSAGE ID: 1312
• LENGTH: 2
• DATA0: 123
- DATA1: 0 = ACTIVE AIR 1 OFF & ACTIVE AIR 2 OFF
- DATA1: 1 = ACTIVE AIR 1 ON & ACTIVE AIR 2 OFF
- DATA1: 2 = ACTIVE AIR 1 OFF & ACTIVE AIR 2 ON
- DATA1: 3 = ACTIVE AIR 1 ON & ACTIVE AIR 2 ON
• SEND
38 Functional System Check

1312
123 0
Figure 8-4 CAN Test Window to Enable Active Air Solenoid 1= ON, 2 = OFF
• TOGGLE BETWEEN LOW AND HIGH PRESSURE AT NOZZLE (IN THIS EXAMPLE
0.3 and 10 psi).
- MESSAGE ID: 544
- LENGTH: 2
- DATA0: 66
o DATA1: 0 = HIGH PRESSURE OFF AT NOZZLE, OFF AT CLEANING STATION
o DATA1: 1 = HIGH PRESSURE ON AT NOZZLE, OFF AT CLEANING STATION
o DATA1: 2 = HIGH PRESSURE OFF AT NOZZLE, ON AT CLEANING STATION
o DATA1: 3 = HIGH PRESSURE ON AT NOZZLE, ON AT CLEANING STATION
• SEND
544 544 544
2 2 2
66 1 66 2 66 3
Figure 8-5 CAN Test Window to Enable Active Air Solenoid 1= ON, 2 = OFF
Functional System Check 39

9 Advanced CPJ +
9.1 Overview
 NOTE Advanced CPJ+ is used for LED encapsulation applications only.
Advanced CPJ+ was designed for LED production to maintain the desired fluid weight per cell within a
prescribed tolerance by adjusting the value of one or more of the following: fluid pressure, shots per cell
and valve on/off times. Advanced CPJ+ automatically adjusts these parameters as required to maintain a
repeatable dot dispense mass.
9.2 Enabling Advanced CPJ +

2. Make sure that the Run LG Dot Weight Calibration is enabled.

a. Select Misc Parms in the Configuration Groups section.
b. Click on Run LG Dot Weight Calibration in the Misc Parms section.
c. Make sure Run LG Dot Weight Calibration is set to ON. If not, click on the down arrow
and select ON from the list.
d. Click OK.
Figure 9-1 Edit Configuration Files – Run LG Dot Weight Calibration
40 Advanced CPJ +
3. Select Configuration > Setup Fluid Manager from the Fluidmove Main Menu.
 The Fluid Manager opens (Figure 9-2).
4. Click on the Dot Weight Parameters tab.
5. Make sure Control Dot Weight with Pressure is enabled. There should be a checkmark in
the box. If not, click on the box to enable it.
Figure 9-2 Fluid Manager – Dot Weight Parameters Tab

6. Click on the Air Pressure Settings tab.
7. Make sure that Valve, Fluid and Coax Cooling Pressure pressures are controlled by the
program. They should all be checked (Figure 9-3).
 NOTE The Coax Cooling pressure is used as the active air pressure.
Figure 9-3 Fluid Manager – Air Pressure Tab

8. Click OK.
Advanced CPJ + 41
9.3 Weight Calibration Window
 NOTE Advanced CPJ + must be enabled to access this window.
9.3.1 Calibration Tab

The Calibration tab displays weight calibration and validation parameters. You can also purge the active
nozzle from this window.
To purge active nozzle from the Weight Calibration Window:

 The Programming Window opens.
2. Click on the Measure Flow Rate icon on the toolbar.

 The Weight Calibration Window opens (Figure 9-4).
3. Click on Purge Active Air.
Figure 9-4 Advanced CPJ + Weight Calibration – Calibration Tab
Table 9-1 contains a description of options on the Weight Calibration - Calibration Tab.
42 Advanced CPJ +
Table 9-1 Weight Calibration Window - Calibration Tab
Name Description
Calibration Parameters
Calibrate Button Runs the Advanced CPJ+ Calibration Routine.
Enter the desired Target Weight per LED (or cell). Note: This is not the
Mg/LED
same as milligrams per shot.
Maximum percentage weight deviation. Iteration to converge when
Max % Weight Deviation weight per LED falls within these limits. The calibration results are saved
to the validation parameters and fluid file.
Desired Cell Weight Bias (%) Can be used to match readings with the external scale, if used.
Simulates production time between cells (or LEDs). Used for both
Time Between Cells (ms)
validation and calibration routines.
#LEDs for Calibration Number of LED dispenses to simulate.
Validation Parameters
Validation Button Used to validate parameters found during calibration routine.
Fluid Pressure (psi) Resulting pressure from calibration routine.
Shots/LED Resulting number of shots (dots) per LED from calibration routine.
Resulting Jet Valve On Time from calibration routine. Stored to output
Valve On Time (ms)
dot type in fluid file.
Resulting Jet Valve Off Time from calibration routine. Stored as dwell
Valve Off Time (ms)
time for output dot type in fluid file.
Enter the number of LEDs to simulate using resulting calibration
#LEDs for Calibration
parameters.
Display Text Toggles between graph and text display.
Clicking on Adjust opens the Fluid Manager Air Pressure Settings tab
Fluid Pressure - Adjust
(Figure 3-8).
Clicking on Adjust opens the Fluid Manager Air Pressure Settings tab
Active Air Pressure - Adjust
(Figure 3-8).
Nozzle Temperature Adjust Clicking on Adjust opens the Fluidmove Heater Control Window.
Purge Active Air Purges the active nozzle.
Advanced CPJ + 43
9.3.2 Setup Tab
The Setup tab lets you enter weight calibration parameter limits and production parameters. See
Table 9-2 for a description of options.
Figure 9-5 Advanced CPJ + Weight Calibration – Setup Tab
44 Advanced CPJ +
Table 9-2 Weight Calibration - Setup Tab Description
Name Description
Parameter Limits
Enter minimum, maximum, and initial fluid pressure for calibration
Fluid Pressure
routine.
Enter minimum, maximum, and initial valve on time for calibration
Valve On Time
routine.
Enter minimum, maximum, and initial valve off time for calibration
Valve Off Time
routine.
Shots/LED Enter minimum and maximum number of shots (dots).
Setup
Initial Number of Shots Enter initial number of shots (dots) used during the calibration routine.
Special Active Air Pressure Active air pressure used only during calibration and validation.
Line Type NOT USED.
Enter input dot type. Used to begin calibration routine if program uses
Input Dot Type
dots.
Select output dot type(s) that correspond to those used in program for
Output Dot Type LED (cell). Total number of dots calculated from the calibration routine
is distributed among the output dot types selected.
Production Parameters
Quick Dispense Weight. If not within the tolerance weight, the
TDS Weight to Dispense
calibration will continue.
EOS Activation Weight Advanced Settings. Contact Nordson ASYMTEK.
EOS dP/dW Advanced Settings. Contact Nordson ASYMTEK.
Edit Dot Opens the Edit Dot Parameters window.
Edit Line Opens the Edit Line Parameters window.
Advanced CPJ + 45
9.3.3 Help Tab
Advanced CPJ + Weight Calibration - Help Tab
46 Advanced CPJ +
10 Additional Information
10.1 Valve Solenoid Electrical Connections to SDHC PCA
J7 CONNECTOR TO SDHC
7216265
SOLENOID SILKSCREEN
NOZZLE
SPARE2
CLEANER
ACTIVE AIR 2 COOL2
FLUID2 FLUID2
NO
VALVE 2
CONNECTION
15 CONNECTOR TO SDHC
7216265
SOLENOID SILKSCREEN
PRESSURE
SPARE1
SELECT
ACTIVE AIR 1 COOL1
FLUID1 FLUID1
VALVE1 VALVE1
Figure 10-1 Valve Solenoid Electrical Connections to SDHC PCA
Additional Information 47
10.2 E/P Regulator Electrical Connections to E/P PCA
J7 J8
J9
J6
ON E/P PCA
CONNECTOR SILKSCREEN
VALVE AIR J6 (REF)
FLUID 1 J7 (REF)
ACTIVE AIR J8
FLUID 2 J9
Figure 10-2 E/P Regulator Electrical Connections to E/P PCA
 NOTE Verify that all red jumpers on E/P PCA are set to “P”.
10.3 Parts List
1
4
3
Figure 10-3 Nozzle Cleaning Assembly
Figure 10-4 Scale Cup
Table 10-1 Spare Parts List
Item Part Number Description

1 7222454 O-Ring, -110, Viton
2 43-1222-80 Fitting, Elbow,1/8 NPT-1/4 Tube
3 7222456 Lab Jar, 30 ml, Wide Mouth
4 7222451 Nozzle Cleaning Station
5 7225481 Scale Cup w/ Center Post
Figure 4-5 7222447 Assembly, 0.1 to 5 psi Electronic Regulator
Figure 4-7 7200246 Assembly, Active Air Gauge
Additional Information 49
10.4 Spare Parts Kit
The Active Nozzle Cleaning Kit (Table 10-2) can be ordered separately.
Table 10-2 Active Nozzle Cleaning Kit
Part Number Description Quantity

7200244 Kit,S9XX,Active Nozzle Clean 1
7224610 Kit, Valve, E-Pan, Dual Sim,S-9XX 1
7222450 Assy, Nozzle Purge Stn 1
7224640 SVC Cover, w/Active Air,S-9XX 1
7217262 Brkt, Digital Gauge,S-9XX 1
7200246 Assy, Active Air Gauge 1
198934 Tubing,170ID X .250OD,Polyure 5Y
40-3501 Tubing, PU,CLR 1/8"OD 1/16"ID 10 Y
10.5 Block Diagrams

Laminated 11" x 17" versions of diagrams referenced in Table 10-3 are included with the Active Air Jetting
System.
Table 10-3 Block Diagrams
Drawing Number Title

7200244PD Pneumatic Diagram
7200244BD Block Diagram
Nordson ASYMTEK Headquarters
2762 Loker Avenue West
Carlsbad, CA 92010-6603 USA
Tel: (760) 431-1919
P/N 7200245, Revision A ©2011

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Spectrum® Series

Manuals on the Internet

Headquarters 2762 Loker Avenue West

Toll Free: 1-800-ASYMTEK (1-800-279-6835)

USA: 1-800-ASYMTEK (1-800-279-6835)

Other regions: www.nordsonasymtek.com Tech Support

P/N 7200245, Revision A ©2011

1.2 System Requirements

1.3 System Components

1.4.2 Nozzle Cleaning Station

Nozzle Cleaning Station

Figure 1-1 Nozzle Cleaning Station

2.2 Safety Warning Symbols

Table 2-1 Safety Warning Symbols

Personnel Safety Warning. This symbol appears in a

Property Damage Caution. This symbol appears in a shaded

2.3 Safety of Personnel

• Only trained personnel should be permitted to perform installation, operation, maintenance,

• Relieve pneumatic pressure before adjusting or servicing pressurized components.

• Perform all recommended maintenance procedures at the suggested intervals.

2.5 Material Safety

• Always wear appropriate Personal Protective Equipment (PPE) as recommended by facility

3.2 Fluidmove Configuration

3.2.1 Enable Active Air

Figure 3-1 Setup Valves

2. Make sure that DJ-Series is selected for Valve 1.

4. Click on the Settings tab (Figure 3-2).

Figure 3-2 Valve 1 Settings Window, Settings Tab

6. Click OK to return to the Setup Valves window.

7. Click OK again to return to the Fluidmove Main Menu.

To verify/edit active nozzle purge settings in Fluidmove:

Figure 3-3 Edit Configuration Files – Valve 1 (DJ Series)

6. Repeat Steps 4-5 for the remaining devices.

7. Typical fmconfig.ini settings are shown below:

4. Click on Purge to perform a purge.

5. Click Cancel to return to the Configuration menu.

Figure 3-4 Active Nozzle Purge Window

NOZZLE PULSE PULSE PULSE PULSE

2. Click on the FmConfig.ini tab.

3. Make sure that the E/P regulators are enabled.

Figure 3-6 Edit Configuration Files - E/P Control Manager

[E/P Control Manager]

To verify/edit the fmconfig.ini active air settings in Fluidmove:

2. Click on the FmConfig.ini tab.

3. Select E/P Control Manager in the Configuration Groups section.

5. Select the item.

7. Repeat Steps 4-6 for the remaining items.

2. Click on the Air Pressure Settings tab.

4. Click OK when done.

Figure 3-8 Fluid Manager – Air Pressure Settings

Figure 3-9 Machine Offset Parameters

3. Click on Setup Fiducials (Figure 3-9).

Figure 3-10 Select Valve

5. Select a valve and click OK.

Figure 3-11 Machine Fiducial Setup

8. Select the desired number of fiducials and click on Teach.

Figure 3-13 Teach Window – Nozzle Clean Location

10. Click on Done to save your results.