6/14/2019 C7.

1 XQ200 Generator Set MRP00001-UP(SEBP5586 - 17) - Documentation

Shutdown SIS

Previous Screen

Product: GENER ATO R SET

Mode l: C 7.1 GENER ATO R SET MR P
C onfiguration: C 7.1 XQ 200 Ge ne rator Se t MR P00001-UP

Testing and Adjusting

C7.1 Generator Set
Media Number -UENR0655-00 Publication Date -01/05/2012 Date Updated -31/05/2012

i05710069

Fuel Injection Timing - Check

SMCS - 1251-036

Table 1
Required Tools

Tool Part Number Part Description Qty

A (1) 9U-6198 Crankshaft Turning Tool 1

5P-7306 Housing 1
A (2)
5P-7305 Engine Turning Tool 1

136-4632 Timing Pin (Crankshaft) 1

B
268-1966 Adaptor

C 364-9107 Timing Pin (Fuel Injection Pump) 1

(1) The Crankshaft Turning Tool is used on the front pulley.
(2) This Tool is used in the aperture for the electric starting motor.

NOTICE
Ensure that all adjustments and repairs that are carried out to the fuel
system are performed by authorized personnel that have the correct
training.

Before beginning ANY work on the fuel system, refer to Operation and
Maintenance Manual, "General Hazard Information and High Pressure
Fuel Lines" for safety information.

Refer to Systems Operation, Testing and Adjusting, "Cleanliness of Fuel

System Components" for detailed information on the standards of
cleanliness that must be observed during ALL work on the fuel system.

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6/14/2019 C7.1 XQ200 Generator Set MRP00001-UP(SEBP5586 - 17) - Documentation

This procedure must be done before any of the following:

Removal of the fuel injection pump.

The bolts that hold the fuel injection pump to the front housing are loosened.

1. If necessary, install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump - Install" for
the correct procedure.

Illustration 1 g01958182
Typical example

2. Remove plug (1) from the cylinder block. If necessary, use Tooling (A) in order to rotate the crankshaft until the
number one piston is at the top center position.

Note: The number one piston may be on the compression stroke or the exhaust stroke.

3. Install Tooling (B) into Hole (X) in the cylinder block. Use Tooling (B) in order to locate the crankshaft in the
correct position.

Note: Do not use excessive force to install Tooling (B) . Do not use Tooling (B) to hold the crankshaft during
repairs.

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6/14/2019 C7.1 XQ200 Generator Set MRP00001-UP(SEBP5586 - 17) - Documentation

Illustration 2 g02334279
Typical example

4. Install Tooling (C) into hole in adapter plate at Position (Y) . Ensure that Tooling (C) locates into the slot in the
gear for the fuel injection pump.

5. Remove Tooling (C) from the adapter plate.

6. Remove Tooling (B) from the cylinder block.

C opyright 1993 - 2019 C ate rpillar Inc. Fri Jun 14 2019 06:58:05 GMT+0400 (Gulf Standard Tim e )
All R ights R e se rve d.
Private Ne twork For SIS Lice nse e s.

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