Manufacturing Processes

VIT-SMBS KJR CDn SIV

 Lecture Outline

• General Discussion
• Manufacturing Process
• Types of manufacturing process

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 General Discussion

• Judge the importance of machine shop processes in

assembly drawings

• Plan the processes for different components

• Select proper machining operation for manufacturing of

individual components in any assembly

VIT-SMBS KJR CDn SIV

 Manufacturing Processes

For manufacturing processes and machines, or equipments

used for these processes, knowledge of shop floor drawings
is essential. Shop drawings are made specifically for use by
the workman on the shop floor. Shop drawings should contain
information in brief, in the text form, about the relevant
processes and tools.

Knowledge of machines, processes, tools, and measuring

instruments will certainly help in making shop floor drawings.

VIT-SMBS KJR CDn SIV

 Parts manufactured in a Machine shop

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 Parts of a Machine

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 Non-machining processes Machining Processes

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 Lathe
Operations performed on the lathe machine
• Turning
• Facing
• Drilling
• Threading
• Taper turning
• Knurling

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 Drilling Machine
Operations performed on a drilling machine
• Drilling
• Reaming
• Counter boring
• Counter sinking
• Thread cutting
• Tapping

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 Shaping Machine
Operations performed on a shaping machine
• To produce flat surface in
small size jobs
• To produce keyways

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 Milling Machine
Operations performed on a milling machine
• Keyway milling
• End milling
• Gear cutting operations

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 Foundry Shop

Castings are produced by pouring molten metal into the cavities of a mould or die. The
mould or die is produced with a cavity in the shape of the desired part.

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 Forge Shop

In this process, the heated metal, which is still in solid state, is forced to acquire the
shape of cavity in a die, by applying very high external pressure. Parts produced by
forging need practically no machining.

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 END

VIT-SMBS KJR CDn SIV