1.

Project introdution
N135—13.2/535/535 type turbine supplied by Shanghai turbine manufactory
and WX21Z air-cooled turbine provided by Shandong, adopted EH oil control system,
the EH oil shall be independently flushed.

2、Necessary condition before trial operation

2.1. Use the discharge outlet of EH oil tank as precision oil filtering machine,
use EH oil tank top oil observing hole as precision oil filtering machine outlet ，
additionally erect a GLY-50 filtering machine in parallel operation with oil tank.
2.2 System inspection before oil feeding
2.2.1 The moil tank shall checked be C&I and quality Dept before oil feeding,
make sure the system correct, C&I measuring point not left out, oil level indicator
flexible, and it shall be match the actual level in the oil tank.
2.2.2 The motor if oil pump and no load operation in the system shall be normal.
2.2.3 Make sure to tightly close each oil release valve with warning signs hanging to
forbid any operation.
2.3 Preparation before EH oil flushing
2.3.1 Clean up the oil tank, and then remove the orifice device in the system。
2.3.2 Fully open all the quick unload valves on the servomotor controlling device
of each control valve, main steam valve and reheat globe valve, change the solenoid
valve and MOOG valve into flushing plate, change the formal throttle orifice in the
safety device into flushing throttle orifice.
2.3.3 Fully open the two gate valves, adjust overflow valve to lower value, about
3.44Mpa.
2.3.4 Remove the permanent metal mesh filter from the oil tank control device
(pump outlet circuit), use 10 μm filter as flushing filter.
2.3.5 Check whether the manual valve on oil discharge pipe tapping to precision
oil filter closed.
2.3.6 Short cut the MS servomotor before steam blowing, also assembly the
formal pipeline for standby use, after the main steam blowing completed,
normalize the MS valve servomotor and independently do the oil flushing up to
required condition.

3、 System flow diagram

 3.4 EH oil system flow diagram: oil tank→ oil pump →oil supplying pipe
→servomotor →oil return pipe →oil tank

4、Trial operation procedure

4.1 Main body oil flushing procedure
4.2 oil feeding
Before oil feeding, make sure the oil tank discharge valve closed properly
and necessary measures have taken, that is to feed the oil into the oil tank until
the 100mm higher than the normal level, stop oil feed.
4.3 EH oil system fluid injection
4.3.1Close the oil tank oil drain valve and cock locked valves.
4.3.2 Cover and lock oil tank inlet cover plate.
4.3.3 Erect the portable delivery pump and hose.
4.3.4 Clean the oil bucket top, then remove the covering things.
4.3.5 Wash the delivery pump and hose, insert he pump sucking end hose into
the oil bucket big hole and inser the outlet hose in the bucket small hole.
Start the pump and circulate, flush the pump and hose for at least
15mintues.
4.3.6 Remove the oil vent cap. Insert he pump outlet hose into oil tank and fill
full.
4.4 EH oil system flushing
4.4.1 Slowly fill full the oil link pipe and system. Start 1# pump, check the level
inside the oil tank.
4.4.2 Cut the cooling water to oil cooler.
4.4.3 Check pipe, joint and servomotor and the whole system, if any leak,
quickly repair.
4.4.4 Alternately cut the high pressure oil to each servomotor, making other part
up to max flow.
4.4.5 Start 2# pump, make the two pumps run att he same time.
4.4.6 Higher the fluid temporary, keep at 54.5~60℃ during flushing.
4.4.7 Every two hours take the magnetic core, check and clean, then install it.
4.4.8 At the initial stage of flushing, the fluid will not flow through the precision
filter.
 4.4.9 After flushing for 8 hours, open the bypass valve to the precision filter.
4.4.10 Adjust the tee valve (middle) on the oil cooler assembly, make the two
assemblies continuously operate during the whole flushing process. Then make
the tee valve in original position to check whether each of the cooler working
normally.
4.4.11 Adjust the pump overflow valve to 3.5-4.0Mpa.
4.5 Get the system back to normal running
4.5.1 Change the temporary filter core into metal screen filter core.
4.5.1.1 Filter at the pump’s outlet end of the oil tank controlling device.
4.5.1.2 The filter of the servomotor controlling device of the main steam valve
(one set of filter for each servomotor).
4.5.1.3 The filter of the servomotor’s controlling device of control valve (one set
of filter for each servomotor).
4.5.2 Reposition the electro hydraulic converter which was taken off before for
the flushing device on the servomotor of the main steam valve and control
valve. Replace the servomotor’s covering plate which was removed before
for the flushing device of each reheating valve.
4.5.3 Replace the electromagnetic valve which was taken off before for the
flushing device of the emergency intercept controlling device.
4.5.4 Take off the filter at the oil pump’s suction end and clean it.
4.5.5 Reset the quick feather valve of servomotor controlling device for each
control valve, main steam valve and reheating valve.

5、 Acceptance items
After the flushing being completed, take oil sample to do the quantitative
analysis and the result shall meet the following standards:
5～10 微米颗粒/100 毫升ּּ ּ 9700
10～25 微米颗粒/100 毫升ּּ 2680
25～50 微米颗粒/100 毫升ּּ 380
50～100 微米颗粒/100 毫升ּּ ּ 56
大于 100 微米颗粒和纤维/100 毫升ּּ 5
5～10 micronּ 9700/100mL
10～25 micronּ 2680 /100mL
 25～50 micron ּ 380/100mL
50～100 micronּ 56/100mL
Bigger than 100 micron grain and fibreּ5/100mL
During the flushing, the neutralization value in the fluid maybe increase, but
the neutralization value shall be kept no change for three hours and not more
than 0.25mgKOH/g, then the flushing complete