capa-Challenger C9 Caterpillar

terÿÿa-feira, 8 de fevereiro de 2011 13:18:03

 MEMORANDA

MEMORANDA SEBP3063-03
 TABLE OF CONTENTS

SEBP3063-03 TABLE OF CONTENTS A1

 GENERAL INFORMATION
1. ENGINE IDENTIFICATION
Caterpillar engines are identified with Serial Numbers
and Arrangement Numbers. In some cases, Modification
Numbers are also used. The serial number plate which
shows these numbers is mounted on the engine.
Caterpillar dealers need this information to determine
which components were included on the engine when
it was assembled at the factory. This permits accurate
identification of replacement part numbers.
2. ORDERING PARTS
Quality Caterpillar replacement parts are available from
Caterpillar dealers throughout the world. Their parts
inventories are up to date and include all parts normally
required to protect your investment in Caterpillar
Engines. Dealers may offer repair kits or remanufactured
parts to allow selection of the most effective repair
alternative for a particular situation. When ordering parts,
your order should specify the quantity, part number,
part name, and the serial number/product identification
number of the engine for which the parts are needed.
3. PARTS MANUAL ORGANIZATION
Product information in this manual is presented
as "information elements" that represent all of the
components for the specific model. An Engine
Arrangement is an example of an information element.
The information elements are organized alphabetically
by part name and secondarily by part number within
each major section of the manual.
A2 GENERAL INFORMATION
4. TABLE OF CONTENTS
A table of contents (TOC) is found at the beginning of the
manual. The TOC lists each section of the manual with
a complete list of all information elements organized as
they appear in the manual. Page numbers are provided
for quick reference to detailed parts identification
illustrations and serviceable consist lists.
5. MAINTENANCE PARTS INDEX
The Maintenance Parts Index, located near the
beginning of the manual, references most frequently
used maintenance part numbers, providing description,
quantity, usage and page number. This information is
organized alphabetically by part description.
6. INDEX
The index located near the front of the manual is an
alphabetical listing of all information elements included
in the manual. Page numbers are provided for quick
reference to detailed parts identification illustrations and
serviceable consist lists.
7. PART NUMBER INDEX
A numerical index listing all part numbers and the
corresponding page number(s) appears at the back of
the manual.
8. CAPTIONS
Captions located at the beginning each information
element identify the part number and part name
along with additional descriptive information. S/N
information found in each caption should be used
to select correct information for a specific engine.
Field replacement options, identification of optional
attachment components, and where used ("part of")
information is also provided.
The first line of a caption is shown in larger type font
to indicate the beginning of an information element.
Captions for additional pages that may be required
to illustrate an information element will be shown in
standard type font and will include the term (contd.) .
SEBP4132-33
 GENERAL INFORMATION

9. NON-SERVICED PARTS NOTE:

In some instances it is necessary to display non-serviced
parts that are a link to lower level serviceable consist lists.
These non-serviced part numbers are shown in italic type
indicating that they are not available. All consist lists have
not been converted to reflect this enhancement.
Continuing improvement and advancement of
product design may cause changes to your engine
which may not be included in this publication.
Whenever a question arises regarding your
Caterpillar product or this publication, please
consult your Caterpillar dealer for the latest available
information.

10. PARTS LIST REFERENCE NUMBERS

Numbers shown in the Ref No column correspond

to numbers used in the associated graphic(s). An
alphabetic suffix may be added to a reference number to
identify lower level consist items. Numbers shown in the
Graphic Ref column refer to the graphic number identifier
displayed in the lower left corner of each illustration. The
Graphic Ref number may be used in combination with
the item Ref No to determine the correct part number.
There may be intentional omission of a Ref No in a
consist list as information is updated to reflect the latest
serviceable part numbers.

11. INDENTED PART NAMES

When a part name is indented in a parts list, it is part
of (included in) the group or assembly under which it is
indented.

12. ILLUSTRATION REFERENCE LETTERS

When necessary, illustrations contain reference letters
(A, B, C etc.) that are intended to track lines and
harnesses from one point to another. They are also used
to show where to reconnect illustrations that have been
separated.

13. ABBREVIATIONS AND SYMBOLS

O.D. – Outside Diameter
I.D. – Inside Diameter
A – Not Part Of This Group
B – Use As Required
C – Change From Previous Type
D – Order By The Meter
E – Order By The Centimeter
F – Not Shown
G – Order By The Inch
I – Refer To Hydraulic Information System
M – Metric Part
R – Remfg Part May Be Available
Y – Separate Illustration
Z – Not Serviced Separately

SEBP4132-33 GENERAL INFORMATION A3

 REPAIR ALTERNATIVES

REMANUFACTURED COMPONENTS
As an option when making repairs consider Caterpillar Remanufactured Components. Components that are available
through the Caterpillar Remanufactured Program are identified three ways in the parts book:
• with the letter R in the note field of the parts list
• with an R* at the beginning of the first line of the caption
• with an *R at the end of the first line of the caption
Typical components included in the Remanufacturing Program include:
ALTERNATORS
CONNECTING RODS
CRANKSHAFTS - UNDERSIZE
CRANKSHAFTS - UPGRADE TO NEW
CYLINDER HEADS
ELECTRONIC CONTROL MODULES (ECM)
ELECTRONIC SENSORS
FUEL INJECTORS
FUEL NOZZLES
FUEL PUMPS
GOVERNORS
OIL PUMPS
PISTONS
SHORT BLOCKS
STARTERS
TURBOCHARGERS - COMPLETE
TURBOCHARGER CARTRIDGES
WATER PUMPS
Caterpillar Remanufactured engines for many engine arrangements are also available.

A4 REPAIR ALTERNATIVES SEBP4132-33

 SUPPLEMENTAL COOLANT ADDITIVES

CUSTOMER BENEFITS:
Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.
• Provides measured coolant conditioner.

DESCRIPTION:
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Caterpillar's DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA
added to the system is dependent on the capacity of the system.
The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a
spin-on element. (No Spin-on available for 3600 Family of Engines)

NOTE:
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.
The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
D4985 or ASTM D5345 Specifications.

NOTE:
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.

PARTS NEEDED:
Cooling System Capacity Liquid SCA at Spin-on SCA
Liquid SCA at Initial Fill
Liters Gallons Maintenance* Maintenance Element*

22-30 (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1)

3P-2044 (1)
30-38 (8-10) 111-2372 (1) 111-2369 (1)
6V-3542 (1)
3P-2044 (1)
38-49 (10-13) 111-2372 (1) 111-2369 (1)
8T-1589 (1)
49-64 (13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1)
3P-2044 (2) 111-2372 (1)
64-83 (17-22) 111-2371 (1)
8T-1589 (1) 6V-3542 (1)
3P-2044 (3)
83-114 (22-30) 3P-2044 (1) 9N-3718 (1)
8T-1589 (1)
3P-2044 (1)
114-163 (30-43) 3P-2044 (5) 111-2371 (2)
6V-3542 (1)
163-242 (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2)

* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.
( ) Indicates quantity required.

SEBP4132-33 SUPPLEMENTAL COOLANT ADDITIVES A5

 MAINTENANCE PARTS
PART
DESCRIPTION NUMBER QTY WHERE USED PAGE

BASIC ENGINE
BREATHER AS (ENGINE) 202-8687 1 COVER GP-CYLINDER BLOCK 17
CAP AS (OIL FILLER) 136-3608 1 COVER GP VALVE MECHANISM 22
CAP-DUST 8C-3445 1 PLUG GP-ENGINE 70
CAP-OIL FILLER 9L-8 439 1 COVER GP-FRONT HOUSING 21
FITTING-GREASE 3B-8489 1 DRIVE GP-FAN 46
1 PULLEY GP 74
PLUG-MAGNETIC DRAIN 9X-2230 1 DRAIN GP-ENGINE OIL 44
SEAL (INTEGRAL) 135-9819 1 COVER GP-FRONT HOUSING 19
SEAL (2.4M) 5P-5678 COVER GP-VALVE MECHANISM 22

COOLING SYSTEM
REGULATOR-WATER TEMPERATURE 4W-4794 1 LINES GP-WATER 97
(92 DEG C.)
1 LINES GP-WATER 98

ELECTRICAL AND STARTING SYSTEM

BRUSH AS-ALTERNATOR 3E-5459 2 ALTERNATOR GP-CHARGING 126
CAP 101-6603 1 CONNECTION GP-ELECTRICAL 132
CAP (ALTERNATOR RELAY TERMINAL) 9L-6770 1 ALTERNATOR GP-CHARGING 126
CAP (STUD PROTECTOR) 101-6603 1 CONNECTION GP-ELECTRICAL 130
HOLDER AS-BRUSH 3E-5459 1 ALTERNATOR GP-CHARGING 126

FUEL SYSTEM
FILTER AS-FUEL 1R-0762 1 LINES GP-FUEL FILTER 118
GASKET (FUEL PRIMING PUMP) 1P-0436 1 LINES GP-FUEL 116

LUBRICATION SYSTEM
FILTER AS-ENGINE OIL 1R-0716 1 FILTER GP-ENGINE OIL 82
1 FILTER GP-ENGINE OIL 84
GASKET 7W-5340 1 LINES GP-ENGINE OIL 90
HOSE-DISPOSAL (FUMES) 193-5510 1 FUMES DISPOSAL GP 86

A6 MAINTENANCE PARTS SEBP3063-03

 INDEX

SEBP3063-03 INDEX A7
 INDEX

A8 INDEX SEBP3063-03
 INDEX

SEBP3063-03 INDEX A9
 MEMORANDA

A10 MEMORANDA SEBP3063-03

 ENGINE ARRANGEMENT
202-0103 DRAIN GP
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1372 i01612057
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6V-7238 1 VALVE-SHUTOFF
2 1 3K-0360 1 SEAL-O-RING

GRAPHIC #1 g00799191

SEBP3063-03 1 of 1 ENGINE ARRAGEMENT 1

 ENGINE ARRAGEMENT
177-1414 ENGINE AR
(ATAAC)
SMCS-1000 i01700925
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 206-6446 1 CONNECTION GP-ELECTRICAL 131
Y 208-2385 1 CONNECTION GP-ELECTRICAL 132
Y 165-4468 1 CONTROL & MTG GP-ENGINE ELEK 133
Y 183-3649 1 COVER GP-CYLINDER BLOCK 17
Y 216-3047 1 COVER GP-FRONT HOUSING (FRONT) 21
Y 118-1727 1 COVER GP-FRONT HOUSING 19
Y 164-6490 1 COVER GP-VALVE MECHANISM 22
Y 169-3539 1 DAMPER & PULLEY GP 40
Y 202-0103 1 DRAIN GP 1
Y 202-2025 1 DRIVE GP-FAN 46
Y 174-1590 1 ELBOW GP-AIR INLET 106
Y 177-1415 1 ENGINE AR-CORE 11
Y 173-7123 1 FASTENER GP-FRONT HOUSING 54
Y 116-4556 1 FASTENER GP-FRONT HOUSING 52
Y 206-6441 1 FILTER GP-ENGINE OIL 84
Y 171-4684 1 FLYWHEEL GP 56
Y 201-5535 1 FUMES DISPOSAL GP 87
Y 176-5328 1 GAUGE GP-OIL LEVEL (DIPSTICK) 88
Y 201-0194 1 HEATER GP-AIR INLET 136
Y 169-3113 1 LIFTING GP-ENGINE 61
Y 192-2833 1 LINES GP-ENGINE OIL 91
Y 204-7454 1 LINES GP-FUEL 116
Y 188-8840 1 LINES GP-TURBOCHARGER OIL 93
Y 208-0440 1 LINES GP-WATER 98
Y 171-4687 1 MANIFOLD GP-EXHAUST 108
Y 187-3076 1 PAN GP-OIL 66
Y 206-6437 1 PLUG GP-ENGINE 70
Y 205-4013 1 PLUG GP-WATER LINES 100
Y 208-0333 1 PUMP GP-WATER 104
Y 178-3899 1 SEAL GP-CRANKSHAFT 76
Y 165-4469 1 SENSOR GP-ENGINE 138
Y 171-4685 1 SUPPORT GP-ENGINE 77
Y 209-1953 1 WIRING GP-ELECTRONIC CONTROL 148

GASKET KITS WILL BE PROVIDE WHEN AVAILABLE

Y-SEPARATE ILLUSTRATION

2 ENGINE ARRAGEMENT 1 of 1 SEBP3063-03

 ENGINE ARRAGEMENT
177-1416 ENGINE AR
SMCS-1000 i01700937
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 206-6446 1 CONNECTION GP-ELECTRICAL 131
Y 208-2385 1 CONNECTION GP-ELECTRICAL 132
Y 165-4468 1 CONTROL & MTG GP-ENGINE ELEK 133
Y 183-3649 1 COVER GP-CYLINDER BLOCK 17
Y 216-3047 1 COVER GP-FRONT HOUSING (FRONT) 21
Y 118-1727 1 COVER GP-FRONT HOUSING 19
Y 164-6490 1 COVER GP-VALVE MECHANISM 22
Y 169-3539 1 DAMPER & PULLEY GP 40
Y 202-0103 1 DRAIN GP 1
Y 202-2025 1 DRIVE GP-FAN 46
Y 174-1590 1 ELBOW GP-AIR INLET 106
Y 177-1417 1 ENGINE AR-CORE 12
Y 173-7123 1 FASTENER GP-FRONT HOUSING 54
Y 116-4556 1 FASTENER GP-FRONT HOUSING 52
Y 206-6441 1 FILTER GP-ENGINE OIL 84
Y 171-4684 1 FLYWHEEL GP 56
Y 201-5535 1 FUMES DISPOSAL GP 87
Y 176-5328 1 GAUGE GP-OIL LEVEL (DIPSTICK) 88
Y 201-0194 1 HEATER GP-AIR INLET 136
Y 169-3113 1 LIFTING GP-ENGINE 61
Y 192-2833 1 LINES GP-ENGINE OIL 91
Y 204-7454 1 LINES GP-FUEL 116
Y 188-8840 1 LINES GP-TURBOCHARGER OIL 93
Y 208-0440 1 LINES GP-WATER 98
Y 171-4687 1 MANIFOLD GP-EXHAUST 108
Y 187-3076 1 PAN GP-OIL 66
Y 206-6437 1 PLUG GP-ENGINE 70
Y 205-4013 1 PLUG GP-WATER LINES 100
Y 208-0333 1 PUMP GP-WATER 104
Y 178-3899 1 SEAL GP-CRANKSHAFT 76
Y 165-4469 1 SENSOR GP-ENGINE 138
Y 171-4685 1 SUPPORT GP-ENGINE 77
Y 209-1953 1 WIRING GP-ELECTRONIC CONTROL 148

GASKET KITS WILL BE PROVIDE WHEN AVAILABLE

Y-SEPARATE ILLUSTRATION

SEBP3063-03 1 of 1 ENGINE ARRAGEMENT 3

 ENGINE ARRAGEMENT
177-1418 ENGINE AR
SMCS-1000 i01700943
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 206-6446 1 CONNECTION GP-ELECTRICAL 131
Y 208-2385 1 CONNECTION GP-ELECTRICAL 132
Y 165-4468 1 CONTROL & MTG GP-ENGINE ELEK 133
Y 183-3649 1 COVER GP-CYLINDER BLOCK 17
Y 216-3047 1 COVER GP-FRONT HOUSING (FRONT) 21
Y 118-1727 1 COVER GP-FRONT HOUSING 19
Y 164-6490 1 COVER GP-VALVE MECHANISM 22
Y 169-3539 1 DAMPER & PULLEY GP 40
Y 202-0103 1 DRAIN GP 1
Y 202-2025 1 DRIVE GP-FAN 46
Y 174-1590 1 ELBOW GP-AIR INLET 106
Y 177-1419 1 ENGINE AR-CORE 13
Y 173-7123 1 FASTENER GP-FRONT HOUSING 54
Y 116-4556 1 FASTENER GP-FRONT HOUSING 52
Y 206-6441 1 FILTER GP-ENGINE OIL 84
Y 201-5534 1 FLYWHEEL GP 57
Y 201-5535 1 FUMES DISPOSAL GP 87
Y 176-5328 1 GAUGE GP-OIL LEVEL (DIPSTICK) 88
Y 201-0194 1 HEATER GP-AIR INLET 136
Y 169-3113 1 LIFTING GP-ENGINE 61
Y 192-2833 1 LINES GP-ENGINE OIL 91
Y 204-7454 1 LINES GP-FUEL 116
Y 188-8840 1 LINES GP-TURBOCHARGER OIL 93
Y 208-0440 1 LINES GP-WATER 98
Y 171-4687 1 MANIFOLD GP-EXHAUST 108
Y 187-3076 1 PAN GP-OIL 66
Y 206-6437 1 PLUG GP-ENGINE 70
Y 205-4013 1 PLUG GP-WATER LINES 100
Y 208-0333 1 PUMP GP-WATER 104
Y 178-3899 1 SEAL GP-CRANKSHAFT 76
Y 165-4469 1 SENSOR GP-ENGINE 138
Y 171-4685 1 SUPPORT GP-ENGINE 77
Y 209-1953 1 WIRING GP-ELECTRONIC CONTROL 148

GASKET KITS WILL BE PROVIDE WHEN AVAILABLE

Y-SEPARATE ILLUSTRATION

4 ENGINE ARRAGEMENT 1 of 1 SEBP3063-03

 ENGINE ARRAGEMENT
177-1420 ENGINE AR
SMCS-1000 i01441778
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 188-3506 1 ALTERNATOR GP-CHARGING 128
Y 188-3507 1 COMPRESSOR GP-REFRIGERANT 151
Y 180-6004 1 CONNECTION GP-ELECTRICAL 130
Y 165-4468 1 CONTROL & MTG GP-ENGINE ELEK 133
Y 183-3649 1 COVER GP-CYLINDER BLOCK 17
Y 189-6308 1 COVER GP-CYLINDER BLOCK 18
Y 166-1775 1 COVER GP-FRONT HOUSING 20
Y 118-1727 1 COVER GP-FRONT HOUSING 19
Y 164-6490 1 COVER GP-VALVE MECHANISM 22
Y 187-3066 1 COVER GP-WATER OUTLET 96
Y 192-3833 1 DAMPER & PULLEY GP 42
Y 7E-2313 1 DRAIN GP-ENGINE OIL 44
Y 173-6107 1 ELBOW GP-AIR INLET 105
Y 177-1421 1 ENGINE AR-CORE 14
Y 117-2794 1 FASTENER GP-FLYWHEEL 51
Y 166-1788 1 FASTENER GP-FRONT HOUSING 53
Y 116-4556 1 FASTENER GP-FRONT HOUSING 52
Y 183-3700 1 FILTER GP-ENGINE OIL 82
Y 145-9112 1 FLYWHEEL GP 55
Y 187-3077 1 FUMES DISPOSAL GP 86
Y 187-0710 1 GAUGE GP-OIL LEVEL (DIPSTICK) 89
Y 4P-1479 1 HEATER GP-AIR INLET 135
Y 155-7935 1 HOUSING GP-FLYWHEEL 59
Y 193-3293 1 LIFITING GP-ENGINE 62
Y 188-3028 1 LINES GP-ENGINE OIL 90
Y 189-3803 1 LINES GP-FUEL FILTER 118
Y 165-4465 1 LINES GP-TURBOCHARGER OIL 92
Y 165-4461 1 LINES GP-WATER 97
Y 165-4444 1 MANIFOLD GP-EXHAUST 107
Y 187-3884 1 MOUNTING GP-FAN DRIVE 64
Y 177-9816 1 MOUNTING GP-SOLENOID 137
Y 187-3076 1 PAN GP-OIL 66
Y 169-3105 1 PLUG GP-ENGINE 69
Y 193-1726 1 PULLEY GP 74
Y 165-4478 1 PUMP GP-WATER 101
Y 178-3899 1 SEAL GP-CRANKSHAFT 76
Y 165-4469 1 SENSOR GP-ENGINE 138
Y 101-8936 1 SATRTING MOTOR GP-ELECTRIC 143
Y 185-5334 1 SUPPORT GP-ENGINE 78
Y 188-9869 1 WIRING GP-ELECTRONIC CONTROL 146

GASKET KITS WILL BE PROVIDE WHEN AVAILABLE

Y-SEPARATE ILLUSTRATION

SEBP3063-03 1 of 1 ENGINE ARRAGEMENT 5

 ENGINE ARRAGEMENT
179-4952 ENGINE AR
SMCS-1000 i01749888
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 206-6446 1 CONNECTION GP-ELECTRICAL 131
Y 208-2385 1 CONNECTION GP-ELECTRICAL 132
Y 165-4468 1 CONTROL & MTG GP-ENGINE ELEK 133
Y 183-3649 1 COVER GP-CYLINDER BLOCK 17
Y 216-3047 1 COVER GP-FRONT HOUSING (FRONT) 21
Y 118-1727 1 COVER GP-FRONT HOUSING 19
Y 164-6490 1 COVER GP-VALVE MECHANISM 22
Y 169-3539 1 DAMPER & PULLEY GP 40
Y 202-0103 1 DRAIN GP 1
Y 202-2025 1 DRIVE GP-FAN 46
Y 174-1590 1 ELBOW GP-AIR INLET 106
Y 194-4161 1 ENGINE AR-CORE 15
Y 173-7123 1 FASTENER GP-FRONT HOUSING 54
Y 116-4556 1 FASTENER GP-FRONT HOUSING 52
Y 206-6441 1 FILTER GP-ENGINE OIL 84
Y 171-4684 1 FLYWHEEL GP 56
Y 201-5535 1 FUMES DISPOSAL GP 87
Y 176-5328 1 GAUGE GP-OIL LEVEL (DIPSTICK) 88
Y 201-0194 1 HEATER GP-AIR INLET 136
Y 169-3113 1 LIFTING GP-ENGINE 61
Y 192-2833 1 LINES GP-ENGINE OIL 91
Y 204-7454 1 LINES GP-FUEL 116
Y 188-8840 1 LINES GP-TURBOCHARGER OIL 93
Y 208-0440 1 LINES GP-WATER 98
Y 171-4687 1 MANIFOLD GP-EXHAUST 108
Y 187-3076 1 PAN GP-OIL 66
Y 206-6437 1 PLUG GP-ENGINE 70
Y 205-4013 1 PLUG GP-WATER LINES 100
Y 208-0333 1 PUMP GP-WATER 104
Y 178-3899 1 SEAL GP-CRANKSHAFT 76
Y 165-4469 1 SENSOR GP-ENGINE 138
Y 171-4685 1 SUPPORT GP-ENGINE 77
Y 209-1953 1 WIRING GP-ELECTRONIC CONTROL 148

GASKET KITS WILL BE PROVIDE WHEN AVAILABLE

Y-SEPARATE ILLUSTRATION

6 ENGINE ARRAGEMENT 1 of 1 SEBP3063-03

 ENGINE ARRAGEMENT
179-4954 ENGINE AR
CHB2
SMCS-1000 i01744873
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 206-6446 1 CONNECTION GP-ELECTRICAL 131
Y 208-2385 1 CONNECTION GP-ELECTRICAL 132
Y 165-4468 1 CONTROL & MTG GP-ENGINE ELEK 133
Y 183-3649 1 COVER GP-CYLINDER BLOCK 17
Y 216-3047 1 COVER GP-FRONT HOUSING (FRONT) 21
Y 118-1727 1 COVER GP-FRONT HOUSING 19
Y 164-6490 1 COVER GP-VALVE MECHANISM 22
Y 169-3539 1 DAMPER & PULLEY GP 40
Y 202-0103 1 DRAIN GP 1
Y 202-2025 1 DRIVE GP-FAN 46
Y 174-1590 1 ELBOW GP-AIR INLET 106
Y 177-1415 1 ENGINE AR-CORE 11
Y 173-7123 1 FASTENER GP-FRONT HOUSING 54
Y 116-4556 1 FASTENER GP-FRONT HOUSING 52
Y 206-6441 1 FILTER GP-ENGINE OIL 84
Y 171-4684 1 FLYWHEEL GP 56
Y 201-5535 1 FUMES DISPOSAL GP 87
Y 176-5328 1 GAUGE GP-OIL LEVEL (DIPSTICK) 88
Y 201-0194 1 HEATER GP-AIR INLET 136
Y 169-3113 1 LIFTING GP-ENGINE 61
Y 192-2833 1 LINES GP-ENGINE OIL 91
Y 204-7454 1 LINES GP-FUEL 116
Y 188-8840 1 LINES GP-TURBOCHARGER OIL 93
Y 208-0440 1 LINES GP-WATER 98
Y 171-4687 1 MANIFOLD GP-EXHAUST 108
Y 187-3076 1 PAN GP-OIL 66
Y 206-6437 1 PLUG GP-ENGINE 70
Y 205-4013 1 PLUG GP-WATER LINES 100
Y 208-0333 1 PUMP GP-WATER 104
Y 178-3899 1 SEAL GP-CRANKSHAFT 76
Y 165-4469 1 SENSOR GP-ENGINE 138
Y 171-4685 1 SUPPORT GP-ENGINE 77
Y 209-1953 1 WIRING GP-ELECTRONIC CONTROL 148

GASKET KITS WILL BE PROVIDE WHEN AVAILABLE

Y-SEPARATE ILLUSTRATION

SEBP3063-03 1 of 1 ENGINE ARRAGEMENT 7

 ENGINE ARRAGEMENT
179-4956 ENGINE AR
212 GROSS KW (284 GHP) AT 2100 RPM. CHB3
SMCS-1000 i01749878
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 206-6446 1 CONNECTION GP-ELECTRICAL 131
Y 208-2385 1 CONNECTION GP-ELECTRICAL 132
Y 165-4468 1 CONTROL & MTG GP-ENGINE ELEK 133
Y 183-3649 1 COVER GP-CYLINDER BLOCK 17
Y 216-3047 1 COVER GP-FRONT HOUSING (FRONT) 21
Y 118-1727 1 COVER GP-FRONT HOUSING 19
Y 164-6490 1 COVER GP-VALVE MECHANISM 22
Y 169-3539 1 DAMPER & PULLEY GP 40
Y 202-0103 1 DRAIN GP 1
Y 202-2025 1 DRIVE GP-FAN 46
Y 174-1590 1 ELBOW GP-AIR INLET 106
Y 177-1417 1 ENGINE AR-CORE 12
Y 173-7123 1 FASTENER GP-FRONT HOUSING 54
Y 116-4556 1 FASTENER GP-FRONT HOUSING 52
Y 206-6441 1 FILTER GP-ENGINE OIL 84
Y 171-4684 1 FLYWHEEL GP 56
Y 201-5535 1 FUMES DISPOSAL GP 87
Y 176-5328 1 GAUGE GP-OIL LEVEL (DIPSTICK) 88
Y 201-0194 1 HEATER GP-AIR INLET 136
Y 169-3113 1 LIFTING GP-ENGINE 61
Y 192-2833 1 LINES GP-ENGINE OIL 91
Y 204-7454 1 LINES GP-FUEL 116
Y 188-8840 1 LINES GP-TURBOCHARGER OIL 93
Y 208-0440 1 LINES GP-WATER 98
Y 171-4687 1 MANIFOLD GP-EXHAUST 108
Y 187-3076 1 PAN GP-OIL 66
Y 206-6437 1 PLUG GP-ENGINE 70
Y 205-4013 1 PLUG GP-WATER LINES 100
Y 208-0333 1 PUMP GP-WATER 104
Y 178-3899 1 SEAL GP-CRANKSHAFT 76
Y 165-4469 1 SENSOR GP-ENGINE 138
Y 171-4685 1 SUPPORT GP-ENGINE 77
Y 209-1953 1 WIRING GP-ELECTRONIC CONTROL 148

GASKET KITS WILL BE PROVIDE WHEN AVAILABLE

Y-SEPARATE ILLUSTRATION

8 ENGINE ARRAGEMENT 1 of 1 SEBP3063-03

 ENGINE ARRAGEMENT
179-4958 ENGINE AR
223 GROSS KW (312 GHP) AT 2100 RPM. CHB4
SMCS-1000 i01749979
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 206-6446 1 CONNECTION GP-ELECTRICAL 131
Y 208-2385 1 CONNECTION GP-ELECTRICAL 132
Y 165-4468 1 CONTROL & MTG GP-ENGINE ELEK 133
Y 183-3649 1 COVER GP-CYLINDER BLOCK 17
Y 216-3047 1 COVER GP-FRONT HOUSING (FRONT) 21
Y 118-1727 1 COVER GP-FRONT HOUSING 19
Y 164-6490 1 COVER GP-VALVE MECHANISM 22
Y 169-3539 1 DAMPER & PULLEY GP 40
Y 202-0103 1 DRAIN GP 1
Y 202-2025 1 DRIVE GP-FAN 46
Y 174-1590 1 ELBOW GP-AIR INLET 106
Y 177-1419 1 ENGINE AR-CORE 13
Y 173-7123 1 FASTENER GP-FRONT HOUSING 54
Y 116-4556 1 FASTENER GP-FRONT HOUSING 52
Y 206-6441 1 FILTER GP-ENGINE OIL 84
Y 201-5534 1 FLYWHEEL GP 57
Y 201-5535 1 FUMES DISPOSAL GP 87
Y 176-5328 1 GAUGE GP-OIL LEVEL (DIPSTICK) 88
Y 201-0194 1 HEATER GP-AIR INLET 136
Y 169-3113 1 LIFTING GP-ENGINE 61
Y 192-2833 1 LINES GP-ENGINE OIL 91
Y 204-7454 1 LINES GP-FUEL 116
Y 188-8840 1 LINES GP-TURBOCHARGER OIL 93
Y 208-0440 1 LINES GP-WATER 98
Y 171-4687 1 MANIFOLD GP-EXHAUST 108
Y 187-3076 1 PAN GP-OIL 66
Y 206-6437 1 PLUG GP-ENGINE 70
Y 205-4013 1 PLUG GP-WATER LINES 100
Y 208-0333 1 PUMP GP-WATER 104
Y 178-3899 1 SEAL GP-CRANKSHAFT 76
Y 165-4469 1 SENSOR GP-ENGINE 138
Y 171-4685 1 SUPPORT GP-ENGINE 77
Y 209-1953 1 WIRING GP-ELECTRONIC CONTROL 148

GASKET KITS WILL BE PROVIDE WHEN AVAILABLE

Y-SEPARATE ILLUSTRATION

SEBP3063-03 1 of 1 ENGINE ARRAGEMENT 9

 ENGINE ARRAGEMENT
194-4160 ENGINE AR
SMCS-1000 i01707815
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 206-6446 1 CONNECTION GP-ELECTRICAL 131
Y 208-2385 1 CONNECTION GP-ELECTRICAL 132
Y 165-4468 1 CONTROL & MTG GP-ENGINE ELEK 133
Y 183-3649 1 COVER GP-CYLINDER BLOCK 17
Y 216-3047 1 COVER GP-FRONT HOUSING (FRONT) 21
Y 118-1727 1 COVER GP-FRONT HOUSING 19
Y 164-6490 1 COVER GP-VALVE MECHANISM 22
Y 169-3539 1 DAMPER & PULLEY GP 40
Y 202-0103 1 DRAIN GP 1
Y 202-2025 1 DRIVE GP-FAN 46
Y 174-1590 1 ELBOW GP-AIR INLET 106
Y 194-4161 1 ENGINE AR-CORE 15
Y 173-7123 1 FASTENER GP-FRONT HOUSING 54
Y 116-4556 1 FASTENER GP-FRONT HOUSING 52
Y 206-6441 1 FILTER GP-ENGINE OIL 84
Y 171-4684 1 FLYWHEEL GP 56
Y 201-5535 1 FUMES DISPOSAL GP 87
Y 176-5328 1 GAUGE GP-OIL LEVEL (DIPSTICK) 88
Y 201-0194 1 HEATER GP-AIR INLET 136
Y 169-3113 1 LIFTING GP-ENGINE 61
Y 192-2833 1 LINES GP-ENGINE OIL 91
Y 204-7454 1 LINES GP-FUEL 116
Y 188-8840 1 LINES GP-TURBOCHARGER OIL 93
Y 208-0440 1 LINES GP-WATER 98
Y 171-4687 1 MANIFOLD GP-EXHAUST 108
Y 187-3076 1 PAN GP-OIL 66
Y 206-6437 1 PLUG GP-ENGINE 70
Y 205-4013 1 PLUG GP-WATER LINES 100
Y 208-0333 1 PUMP GP-WATER 104
Y 178-3899 1 SEAL GP-CRANKSHAFT 76
Y 165-4469 1 SENSOR GP-ENGINE 138
Y 171-4685 1 SUPPORT GP-ENGINE 77
Y 209-1953 1 WIRING GP-ELECTRONIC CONTROL 148

GASKET KITS WILL BE PROVIDE WHEN AVAILABLE

Y-SEPARATE ILLUSTRATION

10 ENGINE ARRAGEMENT 1 of 1 SEBP3063-03

 ENGINE ARRAGEMENT
177-1415 ENGINE AR-CORE
SMCS-1000 i01604727
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 164-6100 1 CAMSHAFT GP 16
Y 188-3826 1 COOLER GP-ENGINE OIL 95
Y 164-6148 1 CRANKSHAFT GP 23
Y 161-3406 1 CYLINDER BLOCK GP 26
Y 210-5987 1 CYLINDER HEAD GP 38
205-7190 1 ELECTRONICS GP-ENGINE RATINGS
Y 155-7918 1 GEAR GP-FRONT 58
Y 165-4446 1 HOUSING GP-FRONT 60
Y 177-7878 1 PISTON GP 68
Y 195-8098 1 PUMP GP-ENGINE OIL 94
Y 166-1759 1 PUMP GP-UNIT INJECTION 121
Y 165-4450 1 PUMP GP-UNIT INJECTOR HYD 123
Y 191-5518 1 TURBOCHARGER GP 111
Y 155-7927 1 VALVE MECHANISM GP 79
Y-SEPARATE ILLUSTRATION

SEBP3063-03 1 of 1 ENGINE ARRAGEMENT 11

 ENGINE ARRAGEMENT
177-1417 ENGINE AR-CORE
SMCS-1000 i01654634
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 164-6100 1 CAMSHAFT GP 16
Y 188-3826 1 COOLER GP-ENGINE OIL 95
Y 164-6148 1 CRANKSHAFT GP 23
Y 161-3406 1 CYLINDER BLOCK GP 26
Y 210-5987 1 CYLINDER HEAD GP 38
205-7192 1 ELECTRONICS GP-ENGINE RATINGS
Y 155-7918 1 GEAR GP-FRONT 58
Y 165-4446 1 HOUSING GP-FRONT 60
Y 177-7878 1 PISTON GP 68
Y 195-8098 1 PUMP GP-ENGINE OIL 94
Y 166-1759 1 PUMP GP- UNIT INJECTION 121
Y 165-4450 1 PUMP GP-UNIT INJECTOR HYD 123
Y 206-4013 1 TURBOCHARGER GP 114
Y 155-7927 1 VALVE MECHANISM GP 79
Y-SEPARATE ILLUSTRATION

12 ENGINE ARRAGEMENT 1 of 1 SEBP3063-03

 ENGINE ARRAGEMENT
177-1419 ENGINE AR-CORE
SMCS-1000 i01604730
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 164-6100 1 CAMSHAFT GP 16
Y 188-3826 1 COOLER GP-ENGINE OIL 95
Y 164-6148 1 CRANKSHAFT GP 23
Y 161-3406 1 CYLINDER BLOCK GP 26
Y 210-5987 1 CYLINDER HEAD GP 38
205-7194 1 ELECTRONICS GP-ENGINE RATINGS
Y 155-7918 1 GEAR GP-FRONT 58
Y 165-4446 1 HOUSING GP-FRONT 60
Y 177-7878 1 PISTON GP 68
Y 195-8098 1 PUMP GP-ENGINE OIL 94
Y 166-1759 1 PUMP GP- UNIT INJECTION 121
Y 165-4450 1 PUMP GP- UNIT INJECTOR HYD 123
Y 206-4013 1 TURBOCHARGER GP 114
Y 155-7927 1 VALVE MECHANISM GP 79
Y-SEPARATE ILLUSTRATION

SEBP3063-03 1 of 1 ENGINE ARRAGEMENT 13

 ENGINE ARRAGEMENT
177-1421 ENGINE AR-CORE
SMCS-1000 i01540109
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 164-6100 1 CAMSHAFT GP 16
Y 188-3826 1 COOLER GP-ENGINE OIL 95
Y 164-6148 1 CRANKSHAFT GP 23
Y 161-3406 1 CYLINDER BLOCK GP 26
Y 161-3405 1 CYLINDER HEAD GP 33
201-1630 1 ELECTRONICS GP-ENGINE RATINGS
Y 169-3106 1 FASTENER GP-ENGINE 50
Y 155-7918 1 GEAR GP-FRONT 58
Y 165-4446 1 HOUSING GP-FRONT 60
Y 177-7878 1 PISTON GP 68
Y 195-8098 1 PUMP GP-ENGINE OIL 94
Y 166-1759 1 PUMP GP-UNIT INJECTION 121
Y 165-4450 1 PUMP GP-UNIT INJECTOR HYD 123
Y 169-3121 1 TURBOCHARGER GP 109
Y 155-7927 1 VALVE MECHANISM GP 79
Y-SEPARATE ILLUSTRATION

14 ENGINE ARRAGEMENT 1 of 1 SEBP3063-03

 ENGINE ARRAGEMENT
194-4161 ENGINE AR-CORE
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1000 i01624464
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 164-6100 1 CAMSHAFT GP 16
Y 188-3826 1 COOLER GP-ENGINE OIL 95
Y 164-6148 1 CRANKSHAFT GP 23
Y 161-3406 1 CYLINDER BLOCK GP 26
Y 210-5987 1 CYLINDER HEAD GP 38
205-7188 1 ELECTRONICS GP-ENGINE RATINGS
Y 155-7918 1 GEAR GP-FRONT 58
Y 165-4446 1 HOUSING GP-FRONT 60
Y 177-7878 1 PISTON GP 68
Y 195-8098 1 PUMP GP-ENGINE OIL 94
Y 166-1759 1 PUMP GP-UNIT INJECTION 121
Y 165-4450 1 PUMP GP-UNIT INJECTOR HYD 123
Y 191-5518 1 TURBOCHARGER GP 111
Y 155-7927 1 VALVE MECHANISM GP 79
Y-SEPARATE ILLUSTRATION

SEBP3063-03 1 of 1 ENGINE ARRAGEMENT 15

 BASIC ENGINE
164-6100 CAMSHAFT GP
SMCS-1210, 1211, 1212 i01515726
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 107-7694 1 PLATE THRUST
2 1 205-1201 1 CAMSHAFT AS
2A 1 1B-8705 1 KEY-WOODRUFF
2B 1 107-7809 1 GEAR-CAMSHAFT (100 TEETH)
M 3 1 6V-3940 2 BOLT (M8X1.25X25MM)
M-METRIC PART

GRAPHIC #1 g00626400

16 BASIC ENGINE 1 of 1 SEBP3063-03

 BASIC ENGINE
183-3649 COVER GP-CYLINDER BLOCK
PROVIDES BREATHER, PROVIDES LH SIDE BLOCK COVER WITH PORTS FOR OIL ACCESS
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1201 i01707049
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
C 1 1 213-2410 1 GASKET
C 2 1 213-2411 1 COVER
3 1 202-8687 1 BRATHER AS (ENGINE)
M 4 1 3E-8005 1 BOLT (M8X1.25X160MM)
M 5 1 6V-3918 2 BOLT (M8X1.25X50MM)
CM 6 1 6V-3940 9 BOLT (M8X1.25X25MM)
7 1 9F-4446 1 SEAL-O-RING
C 8 1 9M-1974 12 WASHER-HARD (8.8X16X2MM THK)
C-CHANGE FROM PREVIOUS TYPE
M-METRIC PART

GRAPHIC #1 g00838212

SEBP3063-03 1 of 1 BASIC ENGINE 17

 BASIC ENGINE
189-6308 COVER GP-CYLINDER BLOCK
FOR USE WITH THE SECONDARY TURBO DRAIN BACK PORT
SMCS-1201 i01349700
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 5F-3181 1 GASKET
2 1 5F-6259 1 COVER
M 3 1 6V-3940 2 BOLT (M8X1.25X25MM)
4 1 9M-1974 2 WASHER-HARD (2MM THK)
M-METRIC PART

GRAPHIC #1 g00713284

18 BASIC ENGINE 1 of 1 SEBP3063-03

 BASIC ENGINE
118-1727 COVER GP-FRONT HOUSING
REQUIRED ON ENGINES WITHOUT FACTORY INSTALLED AIR COMPRESSOR
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1151, 1162, 1166 i01754157
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 5P-8245 4 WASHER-HARD (13.5X25.5X3MM THK)
M 2 1 6V-5696 2 BOLT (M12X1.75X80MM)
3 1 4W-2026 1 COVER
4 1 135-9819 1 SEAL (INTEGRAL)
M 5 1 6V-8149 2 NUT (M12X1.75 THD)
M-METRIC PART

GRAPHIC #1 g00897312

SEBP3063-03 1 of 1 BASIC ENGINE 19

 BASIC ENGINE
166-1775 COVER GP-FRONT HOUSING
PROVIDES FRONT COVER WITHOUT FRONT OIL FILL
FOR USE WITH 173-7123–PAGE 54, AIR COMPRESSOR
SMCS-1151, 1162, 1166 i01173944
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7C-1445 1 COVER
2 1 166-1776 1 COVER AS-FRONT
2A 1 126-1757 2 WASHER-SEAL
2B 1 136-0822 2 STUD
3 1 166-1781 1 GASKET
4 1 061-9455 1 SEAL-O-RING (47.22MM ID)
M 5 1 5C-7261 2 NUT (M8X1.25 THD)
M 6 1 6V-2317 7 BOLT (M8X1.25X30MM)
M 7 1 8T-0100 1 BOLT (M8X1.25X60MM)
8 1 8T-4224 2 WASHER-HARD (2MM THK)
M-METRIC PART

GRAPHIC #1 g00628102

20 BASIC ENGINE 1 of 1 SEBP3063-03

 BASIC ENGINE
216-3047 COVER GP-FRONT HOUSING
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1151, 1162, 1166 i01725279
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 9L-8439 1 CAP-OIL FILLER
2 1 166-1776 1 COVER AS-FRONT
1 126-1757 2 WASHER
1 136-0822 2 STUD
3 1 166-1781 1 GASKET
4 1 213-4039 1 TUBE AS
M 5 1 061-9455 1 SEAL-O-RING
M 6 1 5C-7261 2 NUT (M8X1.25 THD)
M 7 1 6V-2317 7 BOLT (M8X1.25X30MM)
8 1 8T-0100 1 BOLT (M8X1.25X60MM)
9 1 8T-4224 2 WASHER-HARD (8.8X16X2MM THK)
M-METRIC PART

GRAPHIC #1 g00874863

SEBP3063-03 1 of 1 BASIC ENGINE 21

 BASIC ENGINE
164-6490 COVER GP-VALVE MECHANISM
PROVIDES FRONT OIL FILL ON TOP OF COVER AND THREADED OIL FILLER CAP
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1107, 1120 i01728491
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 136-3608 1 CAP AS (OIL FILLER)
1 124-0506 1 SEAL
2 1 208-0039 9 FASTENER AS
3 1 218-0397 1 COVER AS-BASE
J 1 217-5701 SEAL (23DM)
4 1 191-4531 1 COVER AS
D 4A 1 5P-5678 SEAL (2.4M)
M 6 1 6V-5219 11 BOLT (M8X1.25X40MM)
7 1 9M-1974 11 WASHER-HARD (8.8X16X2MM THK)
D-ORDER BY THE METER
J-ORDER BY THE DECIMETER
M-METRIC PART

GRAPHIC #1 g00887745

22 BASIC ENGINE 1 of 1 SEBP3063-03

 BASIC ENGINE
164-6148 CRANKSHAFT GP
SMCS-1202, 1203, 1204, 1230, 1231, 1232 i01519195
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 151-2939 7 BEARING-MAIN
2 1 160-8147 1 CRANKSHAFT AS
2A 1 1B-8705 1 KEY-WOODRUFF
2B 1 2W-8147 1 GEAR (50 TEETH)
2C 1 9Y-0810 1 SLEEVE
3 1 160-8166 2 PLATE-THRUST

GRAPHIC #1 g00789955

SEBP3063-03 1 of 1 BASIC ENGINE 23

 BASIC ENGINE
204-9538 CYLINDER BLOCK AS
PART OF 204-9539 CYLINDER BLOCK GP
SMCS-1171, 1200, 1201, 1211, 1216, 1217, 1221, 1222,
1223, 1224, 1238, 1239, 1240, 1331 i01604605
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 0L-1026 2 PLUG-CUP
2 1 2W-7211 1 BEARING-SLEEVE (CAMSHAFT)
3 1 3B-0623 2 PLUG-CUP
4 1 4F-5695 4 PLUG-CUP
5 1 212-7002 7 CAP-BEARING
6 1 203-5805 2 BEARING-SLEEVE
7 1 203-6090 1 BEARING-SLEEVE
M 9 1 175-0454 14 BOLT-HEX HEAD
10 1 9X-8268 14 WASHER (17.5X30X3.5MM THK)
M-METRIC PART

24 BASIC ENGINE 1 of 2 SEBP3063-03

 BASIC ENGINE
204-9538 CYLINDER BLOCK AS (contd.) i01604605

GRAPHIC #1 g00809578

SEBP3063-03 2 of 2 BASIC ENGINE 25

 BASIC ENGINE
161-3406 CYLINDER BLOCK GP
SMCS-1201 i01615853
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 0S-0519 1 PLUG-CUP
2 1 1W-8407 2 SLEEVE
3 1 4G-4972 1 SEAL-O-RING
CY 4 1 204-9539 1 CYLINDER BLOCK GP 27
5 1 6V-3538 2 DOWEL
6 1 7N-5683 2 DOWEL
C-CHANGE FROM PREVIOUS TYPE
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 g00838255

26 BASIC ENGINE 1 of 1 SEBP3063-03

 BASIC ENGINE
204-9539 CYLINDER BLOCK GP
PART OF 161-3406 CYLINDER BLOCK GP
SMCS-1201 i01548038
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 167-0024 6 SEAL-LINER
2 1 9S-8002 1 PLUG-O-RING
2A 1 033-5853 1 SEAL-O-RING
3 1 190-3562 6 LINER-CYLINDER
Y 4 1 204-9538 1 CYLINDER BLOCK AS 24
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 g00809597

SEBP3063-03 1 of 1 BASIC ENGINE 27

 BASIC ENGINE
201-2180 CYLINDER HEAD AS
PART OF 201-2181 CYLINDER HEAD GP
SMCS-1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109,
1115, 1117, 1121, 1124, 1125 i01544786
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 8M-5860 18 PLUG-CUP (MARKED Z)
2 1 176-7688 12 SEAT-VALVE
3 1 176-7690 12 SEAT-VALVE
4 1 178-5037 6 SLEEVE-INJECTOR
5 1 3B-0623 6 PLUG-CUP (MARKED X)

28 BASIC ENGINE 1 of 2 SEBP3063-03

 BASIC ENGINE
201-2180 CYLINDER BLOCK AS (contd.) i01544786

GRAPHIC #1 g00803715

SEBP3063-03 2 of 2 BASIC ENGINE 29

 BASIC ENGINE
210-5985 CYLINDER HEAD AS
PART OF 210-5984 CYLINDER HEAD GP
SMCS-1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109,
1115, 1117, 1121, 1124, 1125 i01713351
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 3B-0623 6 PLUG-CUP
2 1 8M-5860 18 PLUG-CUP
3 1 176-7688 12 SEAT-VALVE (INLET)
4 1 176-7690 12 SEAT-VALVE (EXHAUST)
5 1 178-5037 6 SLEEVE-INJECTOR

30 BASIC ENGINE 1 of 3 SEBP3063-03

 BASIC ENGINE
210-5985 CYLINDER BLOCK AS (contd.) i01713351

GRAPHIC #1 g00844116

SEBP3063-03 2 of 3 BASIC ENGINE 31

 BASIC ENGINE
210-5985 CYLINDER BLOCK AS (contd.) i01713351

GRAPHIC #2 g00844118

32 BASIC ENGINE 3 of 3 SEBP3063-03

 BASIC ENGINE
161-3405 CYLINDER HEAD GP
SMCS-1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109,
1115, 1117, 1121, 1124, 1125 i01460452
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 201-2181 1 CYLINDER HEAD GP 34
Y 2 1 167-0171 26 FASTENER GP-CYLINDER HEAD 49
3 1 187-1315 1 GASKET AS
M 4 1 8C-4984 5 BOLT (M8X1.25X150MM)
5 1 9M-1974 5 WASHER-HARD (8.8X16X2MM THK)
M-METRIC PART
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 g00626494

SEBP3063-03 1 of 1 BASIC ENGINE 33

 BASIC ENGINE
201-2181 CYLINDER HEAD GP
PART OF 161-3405 CYLINDER HEAD GP
FIELD REPLACEMENT ORDER 210-5984–PAGE 36
SMCS-1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109,
1115, 1117, 1121, 1124, 1125 i01645095
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2A-4429 48 LOCK-RETAINER
2 1 211-2134 24 RETAINER
3 1 163-2444 24 GUIDE-VALVE
4 1 163-2478 24 SEAL-VALVE STEM
5 1 190-6115 24 SPRING-VALVE
6 1 190-6117 24 SPRING-VALVE
7 1 8T-6764 2 PLUG-PIPE (1/2-14 NPTF THD)
8 1 9S-8004 5 PLUG (MARKED Y)
8A 1 153-4906 5 SEAL-O-RING (MARKED Y)
9 1 9S-8002 6 PLUG
9A 1 033-5853 6 SEAL-O-RING
10 1 9S-8010 2 PLUG
10A 1 183-2317 2 SEAL-O-RING
11 1 183-7889 12 SEAT-VALVE SPRING
12 1 163-2442 12 VALVE-INLET
13 1 188-3122 12 VALVE-EXHAUST
Y 14 1 201-2180 1 CYLINDER HEAD AS 28
15 1 3K-0360 2 SEAL-O-RING
15A 1 9S-8005 2 PLUG

BF 4K-9890 6 WASHER (8.6X17.3X1.6MM THK)

BFM 6V-5219 6 BOLT (M8X1.25X40MM)
B-USE AS REQUIRED
F-NOT SHOWN
M-METRIC PART
Y-SEPARATE ILLUSTRATION

34 BASIC ENGINE 1 of 2 SEBP3063-03

 BASIC ENGINE
201-2181 CYLINDER HEAD GP (contd.) i01645095

GRAPHIC #1 g00852530

SEBP3063-03 2 of 2 BASIC ENGINE 35

 BASIC ENGINE
210-5984 CYLINDER HEAD GP
PART OF 210-5987 CYLINDER HEAD GP
FIELD REPLACEMENT FOR 201-2181–PAGE 34
SMCS-1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109,
1115, 1117, 1121, 1124, 1125 i01654744
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2A-4429 48 LOCK-RETAINER
2 1 211-2134 24 RETAINER
3 1 163-2442 12 VALVE-INLET
4 1 163-2444 24 GUIDE-VALVE
5 1 163-2478 24 SEAL-VALVE STEM
6 1 9S-8004 5 PLUG
6A 1 153-4906 5 SEAL-O-RING
7 1 9S-8010 1 PLUG
7A 1 183-2317 1 SEAL-O-RING
8 1 183-7889 12 SEAT-VALVE SPRING
9 1 188-3122 12 VALVE-EXHAUST
10 1 190-6115 24 SPRING VALVE
11 1 190-6117 24 SPRING VALVE
Y 12 1 210-5985 1 CYLINDER HEAD AS 30
13 1 3K-0360 1 SEAL-O-RING
13A 1 9S-8005 1 PLUG
14 1 8T-6764 2 PLUG-PIPE (1/2-14 NPTF THD)
Y-SEPARATE ILLUSTRATION

36 BASIC ENGINE 1 of 2 SEBP3063-03

 BASIC ENGINE
210-5984 CYLINDER HEAD GP (contd.) i01654744

GRAPHIC #1 g00854454

SEBP3063-03 2 of 2 BASIC ENGINE 37

 BASIC ENGINE
210-5987 CYLINDER HEAD GP
SMCS-1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109,
1115, 1117, 1121, 1124, 1125 i01593296
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 167-0171 26 FATENER GP-CYLINDER HEAD 49
2 1 187-1315 1 GASKET AS
Y 3 1 210-5984 1 CYLINDER HEAD GP 36
M 4 1 8C-4984 5 BOLT (M8X1.25X150MM)
5 1 9M-1974 5 WASHER-HARD (8.8X16X2MM THK)
M-METRIC PART
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 g00827534

38 BASIC ENGINE 1 of 1 SEBP3063-03

 MEMORANDA

SEBP3063-03 MEMORANDA 39
 BASIC ENGINE
169-3539 DAMPER & PULLEY GP
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1205 i01525297
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2W-7381 1 WASHER-CLAMP
2 1 153-1036 1 PULLEY-CRANKSHAFT
3 1 167-8121 1 DAMPER AS
4 1 6V-5839 8 WASHER (11X21X2.5MM THK)
M 5 1 8T-3666 4 BOLT (M14X60MM)
M 6 1 8T-4185 8 BOLT (M10X1.5X50MM)
M-METRIC PART

40 BASIC ENGINE 1 of 2 SEBP3063-03

 BASIC ENGINE
169-3539 DAMPER & PULLEY (contd.) i01525297

GRAPHIC #1 g00795099

SEBP3063-03 2 of 2 BASIC ENGINE 41

 BASIC ENGINE
192-3833 DAMPER & PULLEY GP
SMCS-1205 i01448289
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2W-7381 1 WASHER-CLAMP
2 1 153-1036 1 PULLEY-CRANKSHAFT
3 1 167-8121 1 DAMPER AS
4 1 192-3835 1 PULLEY
5 1 6V-5839 8 WASHER (11X21X2.5MM THK)
M 6 1 8T-3666 4 BOLT (M14X60MM)
M 7 1 8T-5035 8 BOLT (M10X1.50X65MM)
M-METRIC PART

42 BASIC ENGINE 1 of 2 SEBP3063-03

 BASIC ENGINE
192-3833 DAMPER & PULLEY (contd.) i01448289

GRAPHIC #1 g00758683

SEBP3063-03 2 of 2 BASIC ENGINE 43

 BASIC ENGINE
7E-2313 DRAIN GP-ENGINE OIL
FOR USE WITH STAMPED STEEL OIL PAN
SMCS-1302 i01330795
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
9X-2230 1 PLUG-MAGNETIC DRAIN
3K-0360 1 SEAL-O-RING (16.36MM ID)
<END>

44 BASIC ENGINE SEBP3063-03

 MEMORANDA

SEBP3063-03 MEMORANDA 45
 BASIC ENGINE
202-2025 DRIVE GP-FAN
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1357, 1358, 1359, 1390 i01748664
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 3B-8489 1 FITTING-GREASE
2 1 6I-9235 1 BEARING AS-ROLLER
3 1 100-4026 1 RETAINER-BEARING
4 1 111-7238 1 PLATE
5 1 123-0856 1 SHAFT-FAN
6 1 133-7023 1 PULLEY AS-IDLER
6A 1 151-2898 1 SPACER-IDLER
6B 1 151-2900 1 BOLT (M10X1.5X54.25MM)
6C 1 166-6358 1 COVER-DUST
7 1 134-5690 1 BRACKET-FAN BEARING
8 1 173-1498 2 PULLEY AS-IDLER
(EACH INCLUDES)
8A 1 151-2900 1 BOLT (M10X1.5X54.25MM)
8B 1 166-6358 1 COVER-DUST
8C 1 173-1500 1 SPACER-IDLER
9 1 190-0634 1 BELT TIGHTENER
10 2 190-0649 1 TIGHTENER
11 1 201-4118 1 PULLEY-FAN
12 2 201-5148 1 BLOCK-MOUNTING
13 2 201-5149 1 SUPPORT AS-FAN
13A 1 5B-5821 1 DOWEL
14 2 207-5992 1 BRACKET
15 2 201-5151 1 BRACKET
16 1 201-5152 1 SPACER
17 1 132-7551 1 SPACER (11X19X6MM THK)
18 1 5M-6509 1 SEAL-O-RING
M 19 2 6V-1820 4 BOLT (M10X1.50X30MM)
M 20 2 6V-3822 3 BOLT (M10X1.5X35MM)
M 21 1 6V-3940 3 BOLT (M10X1.25X25MM)
M 22 1 6V-5217 9 BOLT (M10X1.25X20MM)
M 23 1 6V-5215 1 BOLT (M10X1.25X16MM)
M 24 1 6V-5219 2 BOLT (M10X1.25X40MM)
25 2 6V-5839 7 WASHER (11X21X2.5MM THK)
M 26 2 6V-5843 4 BOLT (M10X1.50X45MM)
M 27 2 7X-2538 2 BOLT (M8X1.25X100MM)
M 28 1 7X-2545 1 BOLT (M10X1.5X150MM)
29 1,2 8T-4121 6 WASHER-HARD (11X21X2.5MM THK)
M 30 2 8T-4172 1 BOLT (M10X1.50X30MM)
31 2 8T-4224 2 WASHER-HARD (8.8X16X2MM THK)
32 1 9M-1974 7 WASHER-HARD (8.8X16X2MM THK)
M-METRIC PART

46 BASIC ENGINE 1 of 3 SEBP3063-03

 BASIC ENGINE
202-2025 DRIVE GP-FAN (contd.) i01748664

GRAPHIC #1 g00831344

SEBP3063-03 2 of 3 BASIC ENGINE 47

 BASIC ENGINE
202-2025 DRIVE GP-FAN (contd.) i01748664

GRAPHIC #2 g00831342

48 BASIC ENGINE 3 of 3 SEBP3063-03

 BASIC ENGINE
167-0171 FASTENER GP-CYLINDER HEAD
PART OF 161-3405, 210-5987 CYLINDER HEAD GP
SMCS-1100 i01526354
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 1 183-5163 1 BOLT
2 1 9X-8268 1 WASHER (17.5X30X3.5MM THK)
M-METRIC PART

GRAPHIC #1 g00792849

SEBP3063-03 1 of 1 BASIC ENGINE 49

 BASIC ENGINE
169-3106 FASTENER GP-ENGINE
CANNOT BE USED WITH COMPRESSION BRAKE
SMCS-1000 i01698196
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 1 6V-5219 6 BOLT (M8X1.25X40MM)
2 1 4K-9890 6 WASHER (8.6X17.3X1.6MM THK)
M-METRIC PART

GRAPHIC #1 g00874314

50 BASIC ENGINE 1 of 1 SEBP3063-03

 BASIC ENGINE
117-2794 FASTENER GP-FLYWHEEL
SMCS-1156 i00613578
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 5P-8247 8 WASHER-HARD (3.5MM THK)
M 2 1 9X-2021 8 BOLT-LOCKING (M16X2.0X45MM)
M-METRIC PART

GRAPHIC #1 g00251372

SEBP3063-03 1 of 1 BASIC ENGINE 51

 BASIC ENGINE
116-4556 FASTENER GP-FRONT HOUSING
PART OF 179-4952, 194-4160 ENGINE AR
CANNOT BE USED WITH FRONT ENGINE SUPPORT
SMCS-1151 i01427276
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 1 6V-8336 6 BOLT (M12X1.75X70MM)
1 5P-8245 6 WASHER-HARD (13.5X25.5X3MM THK)
M-METRIC PART

GRAPHIC #1 g00244671

52 BASIC ENGINE 1 of 1 SEBP3063-03

 BASIC ENGINE
166-1788 FASTENER GP-FRONT HOUSING
CANNOT BE USED WITH AR COMPRESSOR

SMCS-1151 i01225865
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 1 6V-2317 5 BOLT (M8X1.25X30MM)
M 2 1 8T-0100 1 BOLT (M8X1.25X60MM)
M-METRIC PART

GRAPHIC #1 g00628156

SEBP3063-03 1 of 1 BASIC ENGINE 53

 BASIC ENGINE
173-7123 FASTENER GP-FRONT HOUSING
PART OF 179-4952, 194-4160 ENGINE AR
FOR USE WITH 166-1775–PAGE 20
SMCS-1151 i01170280
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 1 9X-2099 1 STUD-BOLT
M 2 1 6V-2317 4 BOLT (M8X1.25X30MM)
M 3 1 8T-0100 1 BOLT (M8X1.25X60MM)
M-METRIC PART

GRAPHIC #1 g00624859

54 BASIC ENGINE 1 of 1 SEBP3063-03

 BASIC ENGINE
145-9112 FLYWHEEL GP
SMCS-1156, 1158 i01534235
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 144-9553 1 FLYWHEEL AS
2 1 4N-2514 1 GEAR (113 TEETH)
3 1 5P-8247 8 WASHER-HARD (17X32X3.5MM THK)
M 4 1 9X-2021 8 BOLT-LOCKING (M16X2X45MM)
M-METRIC PART

GRAPHIC #1 g00796617

SEBP3063-03 1 of 1 BASIC ENGINE 55

 BASIC ENGINE
171-4684 FLYWHEEL GP
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1156, 1158 i01178691
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 159-6005 1 PULLEY-REAR
2 1 160-8156 1 FLYWHEEL AS
1 163-1387 1 GEAR-FLYWHEEL (134 TEETH)
M 3 1 171-6586 8 BOLT-HEX HEAD
4 1 9X-8268 8 WASHER (3.0MM THK)
M-METRIC PART

GRAPHIC #1 g00631554

56 BASIC ENGINE 1 of 1 SEBP3063-03

 BASIC ENGINE
201-5534 FLYWHEEL GP
SMCS-1156, 1158 i01537174
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 159-6005 1 PULLEY-REAR
M 2 1 171-6586 8 BOLT-HEX HEAD
3 1 200-7157 1 FLYWHEEL AS
3A 1 163-1387 1 GEAR-FLYWHEEL (134 TEETH)
4 1 9X-8268 8 WASHER (17.5X30X3.5MM THK)
M-METRIC PART

GRAPHIC #1 g00799017

SEBP3063-03 1 of 1 BASIC ENGINE 57

 BASIC ENGINE
155-7918 GEAR GP-FRONT
SMCS-1206 i01563421
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2W-8476 1 GEAR AS-IDLER (50 TEETH)
1A 1 2W-7566 1 BEARING-SLEEVE
2 1 101-3207 1 SHAFT-CAM IDLER
3 1 101-3208 1 PLATE-RETAINING
M 4 1 6V-3822 1 BOLT (M10X1.5X35MM)
M 5 1 6V-5843 2 BOLT (M10X1.50X45MM)
M-METRIC PART

GRAPHIC #1 g00812045

58 BASIC ENGINE 1 of 1 SEBP3063-03

 BASIC ENGINE
155-7935 HOUSING GP-FLYWHEEL
SAE #2, ALUMINIUM
SMCS-1157 i01548579
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1P-1669 3 PLUG-SEAL
2 1 7C-1445 1 COVER
3 1 197-4576 1 HOIUSING-FLYWHEEL
4 1 061-9455 1 SEAL-O-RING
5 1 3K-8460 1 PLUG
6 1 5P-7701 1 SEAL-O-RING
7 1 5P-7814 1 SEAL-O-RING
8 1 5P-8245 12 WASHER-HARD (13.5X25.5X3MM THK)
M 9 1 6V-5219 2 BOLT(M8X1.25X40MM)
M 10 1 6V-8197 12 BOLT(M12X1.75X40MM)
11 1 9M-1974 2 WASHER-HARD (8.8X16X2MM THK)
12 1 9S-9334 1 PLUG
B 13 1 1U-8846 SEALANT-GASKET
B-USED AS REQUIRED
M-METRIC PART

GRAPHIC #1 g00712813

SEBP3063-03 1 of 1 BASIC ENGINE 59

 BASIC ENGINE
165-4446 HOUSING GP-FRONT
SMCS-1151, 1162, 1166 i01710800
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 190-5166 1 HOUSING-FRONT
M 2 1 6V-3918 4 BOLT (M8X1.25X50MM)
M 3 1 6V-5217 8 BOLT (M8X1.25X20MM)
4 1 9M-1974 12 WASHER-HARD (8.8X16X2MM THK)
B 5 1 1U-8846 SEALANT-GASKET
B-USED AS REQUIRED
M-METRIC PART

GRAPHIC #1 g00713985

60 BASIC ENGINE 1 of 1 SEBP3063-03

 BASIC ENGINE
169-3113 LIFITING GP-ENGINE
FRONT
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1122 i01171422
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 166-1785 1 PLATE-LIFITING
2 1 5P-8245 3 WASHER-HARD (3MM THK)
M 3 1 6V-8675 3 BOLT (M12X1.75X35MM)
M-METRIC PART

GRAPHIC #1 g00626065

SEBP3063-03 1 of 1 BASIC ENGINE 61

 BASIC ENGINE
169-3113 LIFITING GP-ENGINE
REAR

SMCS-1122 i01448288
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 193-3294 1 PLATE-LIFT EYE
2 1 5P-8245 3 WASHER-HARD (13.5X25.5X3MM THK)
M 3 1 6V-3668 3 BOLT (M12X1.75X30MM)
M-METRIC PART

GRAPHIC #1 g00759226

62 BASIC ENGINE 1 of 1 SEBP3063-03

 MEMORANDA

SEBP3063-03 MEMORANDA 63
 BASIC ENGINE
187-3884 MOUNTING GP-FAN DRIVE
SMCS-1359 i01448184
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 187-3887 1 SUPPORT AS-FAN
2 1 188-7756 1 BLOCK
3 1 3E-4353 1 WASHER-HARD (11X25X3MM THK)
4 1 4S-9191 2 WASHER (12X22.5X5MM THK)
M 5 1 6V-3822 5 BOLT (M10X1.5X35MM)
6 1 6V-5839 5 WASHER (11X21X2.5MM THK)
M 7 1 6V-5843 1 BOLT (M10X1.50X45MM)
M 8 1 8T-0355 1 BOLT (M10X1.50X110MM)
M-METRIC PART

64 BASIC ENGINE 1 of 2 SEBP3063-03

 BASIC ENGINE
187-3884 MOUNTING GP-FAN DRIVE (contd.) i01448184

GRAPHIC #1 g00758643

SEBP3063-03 2 of 2 BASIC ENGINE 65

 BASIC ENGINE
187-3076 PAN GP-OIL
33.5 LITER REAR SUMP
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1302 i01382091
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 184-5285 1 PAN-OIL
2 1 190-6114 1 GASKET-OIL PAN
M 3 1 6V-3918 32 BOLT (M8X1.25X50MM)
4 1 9M-1974 32 WASHER-HARD (8.8 X 16 2MM THK)
B 5 1 1U-8846 SEALANT
B-USE AS REQUIRED
M-METRIC PART

GRAPHIC #1 g00729942

66 BASIC ENGINE 1 of 1 SEBP3063-03

 BASIC ENGINE
188-9141 PISTON & ROD GP
16.1:1 RATIO
PART OF 177-7878 PISTON GP
SMCS-1213, 1214, 1215, 1218, 1219, 1225, 1239 i01518185
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 158-0451 1 SKIRT-PISTON
2 1 160-8172 1 BEARING-CONNECTING ROD
3 1 160-8199 1 ROD AS
M 3A 1 160-8197 2 BOLT
4 1 161-3425 1 RING-PISTON-INTERMEDIATE
5 1 166-3648 1 PIN-PISTON
6 1 166-3657 1 TUBE AS-OIL JET
7 1 168-7209 1 RING-PISTON (OIL CONTROL)
8 1 197-9297 1 CROWN AS-PISTON
9 1 197-9299 1 RING-PISTON (TOP)
M 10 1 6V-3940 1 BOLT (M8X1.25X25MM)
11 1 7X-2908 2 RING-RETAINING
M-METRIC PART

GRAPHIC #1 g00787899

SEBP3063-03 1 of 1 BASIC ENGINE 67

 BASIC ENGINE
177-7878 PISTON GP
FRACTURED ROD/NON EXHAUST GAS RECIRCULATION
SMCS-1214, 1215 i01357760
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 188-9141 6 PISTON & ROD GP 67
Y-SEPARATE ILLUSTRATION
<END>

68 BASIC ENGINE SEBP3063-03

 BASIC ENGINE
169-3105 PLUG GP-ENGINE
REQUIRED WHEN NO AIR COMPRESSOR IS USED

SMCS-1201 i01518059
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 9S-4191 2 PLUG-STRAIGHT THREAD
1A 1 6V-5049 2 SEAL-O-RING
2 1 9S-8008 1 PLUG-O-RING
2A 1 3D-2824 1 SEAL-O-RING
3 1 3D-2824 1 SEAL-O-RING
4 1 8L-2786 2 SEAL-O-RING
5 1 9S-4183 1 PLUG
6 1 9S-8005 2 PLUG

GRAPHIC #1 g00788786

SEBP3063-03 1 of 1 BASIC ENGINE 69

 BASIC ENGINE
206-6437 PLUG GP-ENGINE
PART OF 179-4952, 194-4160 ENGINE AR

SMCS-1201 i01638991
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 8C-3445 1 CAP-DUST
2 1 6V-5049 2 SEAL-O-RING
3 1 9S-4191 1 PLUG
4 1 3D-2824 2 SEAL-ORING
5 1 9S-8008 1 PLUG
6 1 5P-9617 1 ADAPTER
7 1 9S-4183 1 PLUG
8 1 6V-5048 1 SEAL-O-RING
9 1 9S-8005 2 PLUG
10 1 8C-3446 1 VALVE GP-FLUID SAMPLING
11 1 8L-2786 2 SEAL-O-RING

70 BASIC ENGINE 1 of 2 SEBP3063-03

 BASIC ENGINE
206-6437 PLUG GP-ENGINE (contd.) i01638991

GRAPHIC #1 g00848321

SEBP3063-03 2 of 2 BASIC ENGINE 71

 BASIC ENGINE
175-3223 PULLEY AS-IDLER
PART OF 193-1726 PULLEY GP

SMCS-1358 i01571362
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 124-7792 1 PULLEY AS-IDLER
2 1 124-7791 1 COVER-DUST
M 3 1 124-7790 1 BOLT-SPECIAL (M10X1.5X40MM)
4 1 145-2901 1 COVER-DUST (REAR)
M-METRIC PART

GRAPHIC #1 g00614102

72 BASIC ENGINE 1 of 1 SEBP3063-03

 MEMORANDA

SEBP3063-03 MEMORANDA 73
 BASIC ENGINE
193-1726 PULLEY GP
SMCS-1205 i01503407
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 3B-8489 1 FITTING-GREASE
2 1 6I-9235 1 BEARING AS-ROLLER
3 1 100-4026 1 RETAINER-BEARING
4 1 111-7238 1 PLATE
5 1 123-0856 1 SHAFT-FAN
6 1 129-5096 1 PULLEY-ALTENATOR
7 1 133-7023 1 PULLEY AS-IDLER
1 151-2898 1 SPACER-IDLER
1 151-2900 1 BOLT
1 166-6358 1 COVER-DUST
8 1 134-5690 1 BRACKET-FAN BEARING
9 1 135-2142 1 BELT TIGHTENER
Y 10 1 175-3223 1 PULLEY AS-IDLER 72
11 1 189-2216 1 BELT
12 1 192-3837 1 PULLEY-FAN
13 1 5M-6509 1 SEAL-O-RING
M 14 1 6V-3940 3 BOLT (M8X1.25X25MM)
M 15 1 6V-5217 10 BOLT (M8X1.25X20MM)
M 16 1 6V-5219 2 BOLT (M8X1.25X40MM)
17 1 6V-5839 1 WASHER (11X21X2.5MM THK)
M 18 1 8T-0643 1 BOLT (M10X1.50X80MM)
19 1 9M-1974 7 WASHER-HARD (8.8X16X2MM THK)
M-METRIC PART
Y-SEPARATE ILLUSTRATION

74 BASIC ENGINE 1 of 2 SEBP3063-03

 BASIC ENGINE
193-1726 PULLEY GP (contd.) i01503407

GRAPHIC #1 g00761432

SEBP3063-03 2 of 2 BASIC ENGINE 75

 BASIC ENGINE
178-3899 SEAL GP-CRANKSHAFT
PART OF 179-4952, 194-4160 ENGINE AR

SMCS-1160, 1161 i01638754

REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4R-9999 1 EXCLUDER-CRANKSHAFT SEAL
2 1 119-2921 1 SEAL GP-CRANKSHAFT (FRONT)
3 1 187-8961 1 SEAL GP-CRANKSHAFT (REAR)
4 1 199-6163 1 SEAL-O-RING
5 1 206-3719 9 BOLT AS

GRAPHIC #1 g00848109

76 BASIC ENGINE 1 of 1 SEBP3063-03

 BASIC ENGINE
171-4685 SUPPORT GP-ENGINE
REAR
PART OF 179-4952, 194-4160 ENGINE AR

SMCS-1152, 1153, 1154 i01604540

REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 167-1706 1 SUPPORT-REAR
2 1 9S-4182 1 PLUG-O-RING
B 3 1 1U-8846 SEALANT-GASKET
M 4 1 7X-3344 12 BOLT
B-USE AS REQUIRED
M-METRIC PART

GRAPHIC #1 g00831060

SEBP3063-03 1 of 1 BASIC ENGINE 77

 BASIC ENGINE
185-5334 SUPPORT GP-ENGINE
SMCS-1152, 1153, 1154 i01563476
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 184-2322 2 SUPPORT AS-ENGINE
M 2 1 6V-4429 4 BOLT (M16X2X40MM)
3 1 9X-8268 8 WASHER (17.5X30X3.5MM THK)
M 4 1 6V-5844 4 BOLT (M16X2.0X35MM)
M-METRIC PART

GRAPHIC #1 g00812095

78 BASIC ENGINE 1 of 1 SEBP3063-03

 BASIC ENGINE
155-7927 VALVE MECHANISM GP
SMCS-1102, 1112, 1121, 1123, 1208, 1209 i01441711
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 9N-0141 12 SPRING-GUIDE
2 1 133-6379 12 ROD-VALVE PUSH
3 1 163-2437 12 LIFTER AS-VALVE
Y 4 1 163-2450 1 VALVE MECHANISM GP 80
5 1 175-4178 12 BRIDGE-VALVE
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 g00755082

SEBP3063-03 1 of 1 BASIC ENGINE 79

 BASIC ENGINE
163-2450 VALVE MECHANISM GP
PART OF 155-7927 VALVE MECHANISM GP

SMCS-1102, 1112, 1121, 1123, 1208, 1209 i01336710

REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 163-2445 1 SHAFT AS-ROCKER ARM
1A 1 8F-6575 2 PLUG-CUP
2 1 163-2446 6 ROCKER ARM GP (EXHAUST)
(EACH INCLUDES)
2A 1 161-3394 1 INSERT-ROCKER ARM
2B 1 164-5671 1 BUTTON-ROCKER ARM
M 2C 1 2Y-5829 1 NUT (M10X1.5 THD)
M 2D 1 9Y-4832 1 SCREW-VALVE ADJUSTMENT
3 1 163-2448 6 ROCKER ARM GP (INTAKE)
(EACH INCLUDES)
3A 1 161-3394 1 INSERT-ROCKER ARM
3B 1 164-5671 1 BUTTON-ROCKER ARM
M 3C 1 2Y-5829 1 NUT (M10X1.5 THD)
M 3D 1 9Y-4832 1 SCREW-VALVE ADJUSTMENT
4 1 163-2459 6 SPRING
5 1 164-5669 2 STAND
6 1 176-5913 4 STAND
7 1 176-5914 1 STAND
9 1 5P-8245 7 WASHER-HARD (3MM THK)
M 10 1 8T-0646 7 BOLT (M12X1.75X110MM)
M-METRIC PART

80 BASIC ENGINE 1 of 2 SEBP3063-03

 BASIC ENGINE
163-2450 VALVE MECHANISM GP (contd.) i01336710

GRAPHIC #1 g00706864

SEBP3063-03 2 of 2 BASIC ENGINE 81

 LUBRICATION SYSTEM
183-3700 FILTER GP-ENGINE OIL
PROVIDES RH SINGLE PRIMARY OIL FILTER AND PORT FOR SCHEDULED OIL SAMPLING VALVE
SMCS-1308 i01400788
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1R-0716 1 FILTER AS-ENGINE OIL
2 1 7C-1493 2 VALVE-BYPASS
3 1 9L-9188 2 SPRING-VALVE
4 1 183-3556 1 BASE AS-OIL FILTER
1 2P-4304 1 STUD-TAPERLOCK
5 1 033-5853 1 SEAL-O-RING (8.92MM ID)
6 1 184-5392 1 SEAL
7 1 2M-9780 2 SEAL-O-RING (19.18MM ID)
M 8 1 5P-8196 2 PLUG-O-RING
M 9 1 6V-5218 12 BOLT (M8X1.25X35MM)
10 1 9M-1974 12 WASHER-HARD (8.8X16X2MM THK)
11 1 9S-4182 1 PLUG-O-RING
M-METRIC PART

GRAPHIC #1 g00738064

82 LUBRICATION SYSTEM 1 of 1 SEBP3063-03

 MEMORANDA

SEBP3063-03 MEMORANDA 83
 LUBRICATION SYSTEM
206-6441 FILTER GP-ENGINE OIL
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1308 i01616964
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1R-0716 1 FILTER AS-ENGINE OIL
2 1 7C-1493 2 VALVE-BYPASS
3 1 9L-9188 2 SPRING-VALVE
4 1 204-9662 1 SEAL
5 1 209-5074 1 BASE AS
1 2P-4304 1 STUD-TAPERLOCK
6 1 2M-9780 3 SEAL-O-RING
7 1 3K-0360 1 SEAL-O-RING
M 8 1 5P-8196 2 SEAL-O-RING
M 9 1 6V-5220 2 BOLT (M8X1.25X65MM)
M 10 1 6V-5218 2 BOLT (M8X1.25X35MM)
M 11 1 6V-5219 8 BOLT (M8X1.25X40MM)
12 1 9M-1974 12 WASHER-HARD (8.8X16X2MM THK)
13 1 9S-4185 1 PLUG-O-RING
14 1 9S-4190 1 PLUG-O-RING
M-METRIC PART

84 LUBRICATION SYSTEM 1 of 2 SEBP3063-03

 LUBRICATION SYSTEM
206-6441 FILTER GP-ENGINE OIL (contd.) i01616964

GRAPHIC #1 g00815109

SEBP3063-03 2 of 2 LUBRICATION SYSTEM 85

 LUBRICATION SYSTEM
183-3700 FUMES DISPOSAL GP
FOR USE WITH 183-3649–PAGE 17
SMCS-1317 i01689839
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 5P-0597 1 CLAMP-HOSE
3 1 196-1832 1 BRACKET
4 1 193-5510 1 HOSE-DISPOSAL (FUMES)
6 1 5P-4325 1 CLIP
M 7 1 5P-7970 1 NUT (M8X1.25X25MM)
M 8 1 6V-3940 1 BOLT (M10X1.5X25MM)
10 1 6V-5839 1 WASHER (11X21X2.5MM THK)
M 11 1 6V-6317 1 BOLT (M10X1.5X20MM)
12 1 9M-1974 2 WASHER-HARD (8.8X16X2MM THK)
M-METRIC PART

GRAPHIC #1 g00755560

86 LUBRICATION SYSTEM 1 of 1 SEBP3063-03

 LUBRICATION SYSTEM
201-5535 FUMES DISPOSAL GP
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1317 i01709142
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 5P-0597 1 CLAMP-HOSE
2 1 127-4471 1 CLAMP-HOSE
3 1 202-2605 1 HOSE
4 1 202-2617 1 TUBE
5 1 1D-3864 1 SPACER (15.8X21.34X25MM THK)
6 1 5P-2369 1 CLIP
7 1 8T-4121 1 WASHER-HARD (11X21X2.5MM THK)
M 8 1 8T-4185 1 BOLT (M10X1.5X50MM)
M-METRIC PART

GRAPHIC #1 g00798848

SEBP3063-03 1 of 1 LUBRICATION SYSTEM 87

 LUBRICATION SYSTEM
176-5328 GAUGE GP-OIL LEVEL (DIPSTICK)
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1326 i01612051
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
J 1 1 1S-2563 1 PLUG
2 1 183-3014 1 GAUGE-OIL LEVEL
3 1 187-0716 1 TUBE AS-GUIDE
J-USE TO PLUG OPTIONAL DIPSTICK LOCATION

GRAPHIC #1 g00835927

88 LUBRICATION SYSTEM 1 of 1 SEBP3063-03

 LUBRICATION SYSTEM
187-0710 GAUGE GP-OIL LEVEL (DIPSTICK)
RH
FOR USE WITH FRONT SUMP OIL PAN
SMCS-1326 i01523248
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 187-0716 1 TUBE AS-GUIDE
2 1 190-4033 1 GAUGE-OIL LEVEL

GRAPHIC #1 g00791304

SEBP3063-03 1 of 1 LUBRICATION SYSTEM 89

 LUBRICATION SYSTEM
188-3028 LINES GP-ENGINE OIL
PROVIDES REAR SUMP PUMP LINES
FOR USE WITH GEAR PUMP
SMCS-1307 i01436813
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7W-5340 1 GASKET
2 1 166-1780 1 TUBE AS
3 1 192-4674 1 ELBOW-OUTLET
4 1 192-4983 1 TUBE AS
5 1 3P-1156 4 SEAL-O-RING (21.82MM ID)
M 6 1 6V-2317 2 BOLT (M8X1.25X30MM)
M 7 1 6V-3940 3 BOLT (M8X1.25X25MM)
M 8 1 6V-5217 2 BOLT (M8X1.25X20MM)
M 9 1 8T-0100 1 BOLT (M8X1.25X60MM)
10 1 9M-1974 6 WASHER-HARD (8.8X16X2MM THK)
M-METRIC PART

GRAPHIC #1 g00752407

90 LUBRICATION SYSTEM 1 of 1 SEBP3063-03

 LUBRICATION SYSTEM
192-2833 LINES GP-ENGINE OIL
PART OF 179-4952, 194-4160 ENGINE AR
FOR USE WITH REAR SUMP, GEROTOR PUMP
SMCS-1307 i01552275
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 194-4735 1 ELBOW-OUTLET
2 1 195-0452 1 GASKET
3 1 209-3166 1 TUBE AS
4 1 033-6032 1 SEAL-O-RING
M 5 1 5A-3604 2 BOLT-SOCKET HEAD (M8X1.25X25MM)
6 1 5P-6436 1 SEAL-O-RING
M 7 1 6V-5217 2 BOLT (M8X1.25X20MM)
M 8 1 8T-0292 1 BOLT (M8X1.25X90MM)
M 9 1 8T-1158 2 BOLT-SOCKET HEAD (M8X1.25X20MM)
10 1 9M-1974 5 WASHER-HARD (8.8X16X2MM THK)
M-METRIC PART

GRAPHIC #1 g00807598

SEBP3063-03 1 of 1 LUBRICATION SYSTEM 91

 LUBRICATION SYSTEM
165-4465 LINES GP-TURBOCHARGER OIL
FOR USE WITH LOW MOUNT, REAR TURBOCHARGER EXHAUST
SMCS-1052, 1307 i01553686
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 205-1332 1 HOSE AS
2 1 167-0166 1 TUBE AS (TURBOCHARGER) (FLEX)
3 1 183-3398 1 CONNECTOR AS
3A 1 6V-5049 1 SEAL-O-RING
3B 1 8L-2779 1 SEAL-O-RING
4 1 183-3404 1 ELBOW AS
4A 1 8L-2779 1 SEAL-O-RING
4B 1 8L-2786 1 SEAL-O-RING
5 1 3P-1156 2 SEAL-O-RING
M 6 1 6V-3940 4 BOLT (M8X1.25X25MM)
7 1 9M-1974 4 WASHER-HARD (8.8X16X2MM THK)
M-METRIC PART

GRAPHIC #1 g00808497

92 LUBRICATION SYSTEM 1 of 1 SEBP3063-03

 LUBRICATION SYSTEM
188-8840 LINES GP-TURBOCHARGER OIL
PART OF 179-4952, 194-4160 ENGINE AR
FOR USE WITH HIGH MOUNT, REAR TURBOCHARGER EXHAUST
SMCS-1052, 1307 i01355729
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 188-8841 1 HOSE AS
2 1 188-8842 1 TUBE AS-OIL DRAIN
3 1 6V-9876 1 ELBOW-ORFS
3A 1 3K-0360 1 SEAL-O-RING (16.36MM ID)
3B 1 6V-8397 1 SEAL-O-RING (9.27MM ID)
4 1 3P-1156 2 SEAL-O-RING (21.82MM ID)
M 5 1 6V-3940 4 BOLT (M8X1.25X25MM)
6 1 6V-5049 1 SEAL-O-RING (11.89MM ID)
7 1 6V-8636 1 CONNECTOR-SEAL
8 1 8L-2279 1 SEAL-O-RING (9.25MM ID)
9 1 9M-1974 4 WASHER-HARD (2MM THK)
M-METRIC PART

GRAPHIC #1 g00718855

SEBP3063-03 1 of 1 LUBRICATION SYSTEM 93

 LUBRICATION SYSTEM
195-8098 PUMP GP-ENGINE OIL
SMCS-1304, 1315 i01668133
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 211-0546 1 PUMP GP-GEROTOR
M 2 1 6V-1819 2 BOLT (M10X1.50X100MM)
3 1 6V-5839 2 WASHER (11X21X2.5MM THK)
M-METRIC PART

GRAPHIC #1 g00857640

94 LUBRICATION SYSTEM 1 of 1 SEBP3063-03

 COOLING SYSTEM
188-3826 COOLER GP-ENGINE OIL
SMCS-1378 i01747397
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
C 1 1 203-9479 1 CORE AS-OIL COOLER
C 2 1 209-7293 1 GASKET
C-CHANGE FROM PREVIOUS TYPE

GRAPHIC #1 g00837749

SEBP3063-03 1 of 1 COOLING SYSTEM 95

 COOLING SYSTEM
187-3066 COVER GP-WATER OUTLET
FOR USE WITH FACTORY INSTALLED JACKET WATER HEATER
SMCS-1380 i01348131
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 180-3907 1 SEAL-INTEGRAL
2 1 180-5936 1 COVER
3 1 3K-0360 1 SEAL-O-RING (16.36MM ID)
M 4 1 6V-4249 6 BOLT (MM10X1.5X50MM)
5 1 6V-5839 6 WASHER (2.5MM THK)
6 1 9S-8005 1 PLUG-O-RING (3/4-16 THD)
M-METRIC PART

GRAPHIC #1 g00712964

96 COOLING SYSTEM 1 of 1 SEBP3063-03

 COOLING SYSTEM
165-4461 LINES GP-WATER
WATER REGULATOR
SMCS-1355, 1393 i01642467
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4W-4794 1 REGULATOR-WATER TEMPERATURE (92 DEG C.)
2 1 8T-4983 2 CLAMP-HOSE
3 1 169-3124 1 HOSE
4 1 191-4457 1 GASKET
5 1 215-9541 1 HOUSING AS
5A 1 3S-9643 1 SEAL-LIP
6 1 9S-4185 2 PLUG
6A 1 3K-0360 2 SEAL-O-RING
7 1 4S-9191 4 WASHER (12X22.5X5MM THK)
M 8 1 8T-0644 4 BOLT (M10X1.50X90MM)
9 1 8T-6762 1 PLUG-PIPE
M-METRIC PART

GRAPHIC #1 g00849071

SEBP3063-03 1 of 1 COOLING SYSTEM 97

 COOLING SYSTEM
208-0440 LINES GP-WATER
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1355, 1393 i01654666
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4W-4794 1 REGULATOR-WATER TEMPERATURE (92 DEG C.)
2 1 169-3124 1 HOSE
3 1 215-9541 1 HOUSING AS
3A 1 3S-9643 1 SEAL-LIP
4 1 191-4457 1 GASKET
5 1 8T-4983 2 CLAMP-HOSE
6 1 6V-9852 1 ELBOW-SWIVEL
6A 1 7J-9108 1 SEAL-O-RING
7 1 9S-4185 2 PLUG
7A 1 3K-0360 2 SEAL-O-RING
8 1 4S-9191 4 WASHER (12X22.5X5MM THK)
9 1 6V-9831 1 CAP AS
10 1 7J-9108 1 SEAL-O-RING
11 1 8C-6873 1 CONNECTOR
M 12 1 8T-0644 4 BOLT (M10X1.50X90MM)
M-METRIC PART

98 COOLING SYSTEM 1 of 2 SEBP3063-03

 COOLING SYSTEM
208-0440 LINES GP-WATER (contd.) i01654666

GRAPHIC #1 g00854584

SEBP3063-03 2 of 2 COOLING SYSTEM 99

 COOLING SYSTEM
205-4013 PLUG GP-WATER LINES
PROVIDES CUP PLUGS FOR THE RH SIDE OF BLOCK AND PIPE PLUG AT REAR OF
BLOCK IN PLACE OF A JACKET WATER HEATER
PART OF 179-4952, 194-4160 ENGINE AR
CANNOT BE USED WITH JACKET WATER HEATER
SMCS-1380 i01615897
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7L-7556 2 PLUG-CUP (67.03MM DIA)
–OR–
1 209-1434 2 PLUG-CUP (73.38MM DIA)
2 1 8T-6761 1 PLUG-PIPE

GRAPHIC #1 g00790624

100 COOLING SYSTEM 1 of 1 SEBP3063-03

 COOLING SYSTEM
165-4478 PUMP GP-WATER
FOR USE WITH 8 GROOVE POLY RIB BELT, A WATER BYPASS, SHORT FRONT END
SMCS-1361, 1363, 1364, 1373, 1384, 1389, 1394 i01622532
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 187-8982 1 PUMP GP-WATER 102
2 1 2M-4453 1 SEAL-O-RING (12.29MM ID)
3 1 5F-8000 1 SEAL-O-RING (50.39MM ID)
M 5 1 8T-0644 4 Bolt (m10X1.50X90MM)
M-METRIC PART
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 g00839741

SEBP3063-03 1 of 1 COOLING SYSTEM 101

 COOLING SYSTEM
187-8982 PUMP GP-WATER
PART OF 165-4478 PUMP GP-WATER
SMCS-1361, 1363, 1364, 1373, 1384, 1389, 1394 i01345924
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 069-4269 1 STEM
2 1 177-1043 1 GASKET
3 1 177-1044 1 COVER
M 4 1 6V-3918 4 BOLT (M8X1.25X50MM)
4A 1 9M-1974 4 WASHER-HARD (2MM THK)
5 1 187-8985 1 PUMP AS-WATER
1 187-8965 1 HOUSING-PUMP
5A 1 147-5088 1 SEAL AS-WATER PUMP
5B 1 177-1052 1 SHAFT AS
5C 1 177-1053 1 PULLEY
5D 1 177-1056 1 IMPELLER-PUMP
6 1 3D-2824 1 SEAL-O-RING (23.47MM ID)
7 1 3K-0360 2 SEAL-O-RING (16.36MM ID)
8 1 9S-8005 2 SEAL-O-RING (3/4-16 THD)
M-METRIC PART

GRAPHIC #1 g00713333

102 COOLING SYSTEM 1 of 1 SEBP3063-03

 COOLING SYSTEM
208-0332 PUMP GP-WATER
PART OF 208-0333 PUMP GP-WATER
SMCS-1361, 1363, 1364, 1373, 1384, 1389, 1394 i01555292
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 177-1043 1 GASKET
2 1 177-1044 1 COVER
M 3 1 6V-3918 4 BOLT (M8X1.25X50MM)
3A 1 9M-1974 4 WASHER-HARD (8.8X16X2MM THK)
4 1 187-8985 1 PUMP AS-WATER
1 187-8965 1 HOUSING-PUMP
4A 1 147-5088 1 SEAL AS-WATER PUMP
4B 1 177-1052 1 SHAFT AS
4C 1 177-1053 1 PULLEY
4D 1 177-1056 1 IMPELLER-PUMP
5 1 8T-6684 1 ELBOW
5A 1 3D-2824 1 SEAL-O-RING
5B 1 5K-9090 1 SEAL-O-RING
6 1 3K-0360 2 SEAL-O-RING
7 1 6V-9833 1 CAP AS
8 1 9S-8005 2 PLUG
M-METRIC PART

GRAPHIC #1 g00809435

SEBP3063-03 1 of 1 COOLING SYSTEM 103

 COOLING SYSTEM
208-0333 PUMP GP-WATER
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1361, 1363, 1364, 1373, 1384, 1389, 1394 i01555138
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 208-0332 1 PUMP GP-WATER 103
2 1 2M-4453 1 SEAL-O-RING
3 1 5F-8000 1 SEAL-O-RING
M 4 1 8T-0644 4 BOLT (M10X1.50X90MM)
M-METRIC PART
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 g00809308

104 COOLING SYSTEM 1 of 1 SEBP3063-03

 AIR INLET AND EXHAUST SYSTEM
173-6107 ELBOW GP-AIR INLET
76MM DIA. LH, ANGLED FORWARD FACING
SMCS-1087 i01447746
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 1 131-0353 8 STUD-BOLT
2 1 187-3971 1 ELBOW-AIR INLET
3 1 3E-4352 2 WASHER-HARD (8.8X20.5X2.5MM THK)
4 1 9M-1974 6 WASHER-HARD (8.8X16X2MM THK)
B 5 1 1U-8846 SEALANT-GASKET
B-USE AS REQUIRED
M-METRIC PART

GRAPHIC #1 g00758007

SEBP3063-03 1 of 1 AIR INLET AND EXHAUST SYSTEM 105

 AIR INLET AND EXHAUST SYSTEM
174-1590 ELBOW GP-AIR INLET
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1087 i01526000
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 1 8T-0100 8 BOLT (M8X1.25X60MM)
2 1 9M-1974 6 WASHER-HARD (8.8X16X2MM THK)
3 1 202-1260 1 ELBOW-AIR INLET
B 4 1 1U-8846 SEALANT-GASKET
5 1 7S-6369 2 WASHER (.344X.75X.188 IN THK)
B-USE AS REQUIRED
M-METRIC PART

GRAPHIC #1 g00793728

106 AIR INLET AND EXHAUST SYSTEM 1 of 1 SEBP3063-03

 AIR INLET AND EXHAUST SYSTEM
165-4444 MANIFOLD GP EXHAUST
45 DEGREE DRY EXHAUST MANIFOLD WITH REAR TURBOCHARGER EXHAUST
FOR USE WITH 165-4465–PAGE 92
SMCS-1059 i01516062
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 1 3E-8017 12 LOCKNUT (M10X1.5)
2 1 161-3398 1 MANIFOLD-EXHAUST
3 1 161-3411 6 GASKET
4 1 192-4697 1 MANIFOLD-EXHAUST
5 1 203-7775 1 MANIFOLD
M 6 1 116-3715 12 STUD-TAPERLOCK (M10X1.5X85MM)
7 1 4P-4369 6 SPACER
8 1 6V-5839 12 WASHER (11X21X2.5MM THK)
M 9 1 8T-7044 4 STUD-TAPERLOCK
M-METRIC PART

GRAPHIC #1 g00786683

SEBP3063-03 1 of 1 AIR INLET AND EXHAUST SYSTEM 107

 AIR INLET AND EXHAUST SYSTEM
171-4687 MANIFOLD GP EXHAUST
45 DEGREE, HIGH MOUNT REAR OR FRONT EXHAUST
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1059 i01516108
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 1 3E-8017 12 LOCKNUT (M10X1.5)
2 1 161-3398 2 MANIFOLD-EXHAUST
3 1 161-3411 6 GASKET
4 1 192-4697 1 MANIFOLD-EXHAUST
M 5 1 116-3715 12 STUD-TAPERLOCK (M10X1.5X85MM)
6 1 4P-4369 6 SPACER
7 1 6V-5839 12 WASHER (11X21X2.5MM THK)
M 8 1 8T-7044 4 STUD-TAPERLOCK
M-METRIC PART

GRAPHIC #1 g00787062

108 AIR INLET AND EXHAUST SYSTEM 1 of 1 SEBP3063-03

 AIR INLET AND EXHAUST SYSTEM
169-3121 TURBOCHARGER GP
REAR EXHAUST
SMCS-1052, 1053, 1056, 1060, 1065, 1066, 1077 i01734255
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1P-0451 1 GASKET-TURBOCHARGER
M 2 1 3E-8017 4 LOCKNUT
YR 3 1 193-3346 1 TURBOCHARGER GP 112
M-METRIC PART
R-REMFG PART MAY BE AVAILABLE
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 g00896842

SEBP3063-03 1 of 1 AIR INLET AND EXHAUST SYSTEM 109

 AIR INLET AND EXHAUST SYSTEM
191-5094 TURBOCHARGER GP
PART OF 191-5518 TURBOCHARGER GP
SMCS-1052, 1053, 1056, 1060, 1065, 1066, 1077 i01726909
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4P-3629 1 CLAMP AS-COMPRESSOR
2 1 137-1601 1 HOUSING-TURBINE
3 1 137-1602 1 CLAMP AS-TURBINE
4 1 196-6097 1 CARTRIDGE GP-TURBOCHARGER
5 1 197-4981 1 COVER (COMPRESSOR)

GRAPHIC #1 g00889312

110 AIR INLET AND EXHAUST SYSTEM 1 of 1 SEBP3063-03

 AIR INLET AND EXHAUST SYSTEM
191-5518 TURBOCHARGER GP
SMCS-1052, 1053, 1056, 1060, 1065, 1066, 1077 i01561544
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 1 3E-8017 4 LOCKNUT (M10X1.5)
2 1 1P-0451 1 GASKET-TURBOCHARGER
Y 3 1 191-5094 1 TURBOCHARGER 110
M-METRIC PART
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 g00720315

SEBP3063-03 1 of 1 AIR INLET AND EXHAUST SYSTEM 111

 AIR INLET AND EXHAUST SYSTEM
193-3346 TURBOCHARGER GP
TUCKED-IN WASTEGATE
PART OF 169-3121 TURBOCHARGER GP
SMCS-1052, 1053, 1056, 1060, 1065, 1066, 1077 i01551767
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4P-3629 1 CLAMP AS (COMPRESSOR)
2 1 5P-4536 1 ELBOW
3 1 137-1602 1 CLAMP AS-V-BAND (TURBINE)
4 1 161-6963 2 CLAMP
5 1 179-0091 1 HOSE
6 1 196-6097 1 CARTRIDGE GP-TURBOCHARGER
7 1 196-6099 1 HOUSING AS-TURBINE
8 1 197-5010 1 COVER (COMPRESSOR)

GRAPHIC #1 g00808682

112 AIR INLET AND EXHAUST SYSTEM 1 of 1 SEBP3063-03

 AIR INLET AND EXHAUST SYSTEM
206-2947 TURBOCHARGER GP
PART OF 206-4013 TURBOCHARGER GP
SMCS-1052, 1053, 1056, 1060, 1065, 1066, 1077 i01574715
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4P-3629 1 CLAMP AS (COMPRESSOR)
2 1 5P-4536 1 ELBOW
3 1 137-1602 1 CLAMP AS-V-BAND (TURBINE)
4 1 161-6963 2 CLAMP
5 1 177-6920 1 HOSE
6 1 196-6097 1 CARTRIDGE GP-TURBOCHARGER
7 1 206-6021 1 HOUSING AS-TURBINE
8 1 197-5010 1 COVER (COMPRESSOR)

GRAPHIC #1 g00808682

SEBP3063-03 1 of 1 AIR INLET AND EXHAUST SYSTEM 113

 AIR INLET AND EXHAUST SYSTEM
206-4013 TURBOCHARGER GP
SMCS-1052, 1053, 1056, 1060, 1065, 1066, 1077 i01604737
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1P-0451 1 GASKET-TURBOCHARGER
M 2 1 3E-8017 4 LOCKNUT (M10X1.5)
Y 3 1 206-2947 1 TURBOCHARGER GP 113
M-METRIC PART
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 g00833483

114 AIR INLET AND EXHAUST SYSTEM 1 of 1 SEBP3063-03

 MEMORANDA

SEBP3063-03 MEMORANDA 115

 FUEL SYSTEM
204-7454 LINES GP-FUEL
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1274 i01709145
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1P-0436 1 GASKET (FUEL PRIMING PUMP)
2 1 7E-5639 1 SPACER (13.88X21.34X25MM THK)
3 1 8S-4950 1 CAP
5 1 9Y-1760 1 BRACKET-PRIMING PUMP
6 1 176-1252 1 REGULATOR AS
7 1 186-6315 1 BLOCK-FUEL
I 8 1 202-2596 1 HOSE AS
9 1 202-2608 1 TUBE AS
10 1 202-2609 1 TUBE AS
11 1 202-2610 1 TUBE AS
12 1 030-7942 1 ELBOW
13 1 030-7947 3 ELBOW
14 1 030-7955 1 TEE-FLARED
15 1 124-9633 1 CLIP (SLOT)
16 1 137-5541 1 PUMP GP-FUEL PRIMING
1 1H-8171 1 SEAL-O-RING
1 7E-2985 2 VALVE AS
1 6V-1903 1 SEAL-O-RING
17 1 7M-6425 1 CLIP
18 1 190-7634 8 SEAL-O-RING
19 1 202-2599 1 BRACKET
20 1 202-2611 1 TUBE AS
21 1 202-2615 1 TUBE AS
22 1 2R-6806 2 CONNECTOR
23 1 3H-9944 1 PIPE
24 1 4M-6425 1 BOLT (5/16-18X1 IN)
25 1 5M-5689 2 CLAMP
26 1 6K-9194 2 ELBOW
27 1 6V-8189 1 NUT (5/16-18 THD)
28 1 6V-8397 1 SEAL-O-RING
30 1 7K-4129 1 UNION-FLARED
31 1 7N-3718 1 CLIP
M 32 1 7X-2541 1 BOLT (M8X1.25X140MM)
M 33 1 8T-0643 1 BOLT (M10X1.50X80MM)
34 1 8T-4121 3 WASHER-HARD (11X21X2.5MM THK)
M 35 1 8T-4183 1 BOLT (M12X1.75X40MM)
M 36 1 8T-4186 1 BOLT (M10X1.5X40MM)
37 1 8T-4223 2 WASHER-HARD (13.5X25.5X3MM THK)
38 1 8T-4224 3 WASHER-HARD (8.8X16X2MM THK)
M 39 1 8T-4224 1 NUT (M12X1.75 THD)
M 40 1 8T-4971 1 BOLT (M6X1X30MM)
M 41 1 8T-7547 1 BOLT (M8X1.25X30MM)
42 1 9X-8256 1 WASHER (6.6X12X2MM THK)
I-SEE HOSE FABRICATION GUIDE
M-METRIC PART

116 FUEL SYSTEM 1 of 2 SEBP3063-03

 FUEL SYSTEM
204-7454 LINES GP-FUEL (contd.) i01709145

GRAPHIC #1 g00863460

SEBP3063-03 2 of 2 FUEL SYSTEM 117

 FUEL SYSTEM
189-3803 LINES GP-FUEL FILTER
SMCS-1274 i01448283
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
I 1 2 4T-1289 1 HOSE AS-REUSABLE
2 1 009-3215 1 INSERT
I 3 2 116-5264 1 HOSE AS
4 2 145-1790 1 BASE AS-FUEL FILTER
2 9S-4167 1 STUD-HOLLOW
5 1 176-1252 1 REGULATOR AS
6 1,2 183-3402 2 ELBOW AS
1,2 6V-5049 1 SEAL-O-RING
1,2 030-7942 1 ELBOW
7 1 185-3627 1 TUBE AS
8 2 186-1667 1 CONNECTOR AS
2 2R-6806 1 CONNECTOR
2 6V-5049 1 SEAL-O-RING
9 2 186-4783 1 BRACKET AS
10 1 186-6315 1 BLOCK-FUEL
11 1,2 191-7805 3 ELBOW AS
1,2 6V-5049 1 SEAL-O-RING
1,2 030-7947 1 ELBOW
12 2 191-7807 1 TEE AS
2 6V-5048 1 SEAL-O-RING
2 6V-5049 1 SEAL-O-RING
13 2 193-1247 1 TUBE AS
14 2 0S-1583 3 BOLT (3/4-10x1.25IN)
15 1 183-3406 2 PLUG AS
(EACH INCLUDES)
1 6V-5049 1 SEAL-O-RING
1 9S-4191 1 PLUG-STRAIGHT THREAD
16 1 1R-0762 1 FILTER AS-FUEL
17 2 5P-8248 3 WAHSER-HARD (20X36.5X3.5MM THK)
M 18 2 6V-3940 2 BOLT (M8X1.25X25MM)
M 19 1 6V-4249 1 BOLT (M10X1.5X50MM)
20 1 6V-5048 1 SEAL-O-RING
21 1 6V-5049 2 SEAL-O-RING
22 1,2 6V-5839 3 WASHER (11X21X2.5MM THK)
M 23 2 6V-6317 2 BOLT (M10X1.5X20MM)
24 1 7X-3163 1 ADAPTER-SWIVEL
25 2 8M-2773 2 CLIP
26 2 9M-1974 2 WASHER-HARD (8.8X16X2MM THK)
27 1 9S-4182 1 PLUG-O-RING
I-SEE HOSE FABRICATION GUIDE
M-METRIC PART

118 FUEL SYSTEM 1 of 3 SEBP3063-03

 FUEL SYSTEM
189-3803 LINES GP-FUEL FILTER (contd.) i01448283

GRAPHIC #1 g00759360

SEBP3063-03 2 of 3 FUEL SYSTEM 119

 FUEL SYSTEM
189-3803 LINES GP-FUEL FILTER (contd.) i01448283

GRAPHIC #1 g00759361

120 FUEL SYSTEM 3 of 3 SEBP3063-03

 FUEL SYSTEM
166-1759 PUMP GP-UNIT INJECTION
SMCS-1290 i01178753
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 172-5780 6 PUMP GP-UNIT INJECTION 122
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 g00632453

SEBP3063-03 1 of 1 FUEL SYSTEM 121

 FUEL SYSTEM
172-5780 PUMP GP-UNIT INJECTION
PART OF 166-1759 PUMP GP-UNIT INJECTION
SMCS-1290 i01350280
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 167-0174 1 PUMP GP-UNIT INJECTION 125
2 1 188-8739 1 INJECTOR GP-FUEL
M 3 1 191-0920 2 BOLT-SOCKET HEAD
M-METRIC PART
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 g00712666

122 FUEL SYSTEM 1 of 1 SEBP3063-03

 FUEL SYSTEM
165-4450 PUMP GP-UNIT INJECTOR HYD
SMCS-1714 i01649642
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 9S-8004 1 PLUG
2 1 153-4906 1 SEAL-O-RING
3 1 185-3241 1 SEAL-O-RING
4 1 193-2162 1 TUBE AS
5 1 201-5469 1 TUBE AS
Y 6 1 204-4944 1 PUMP GP-UNIT INJECTOR HYD 124
7 1 030-7950 1 ELBOW
8 1 5P-3264 1 ELBOW
9 1 6V-4589 1 SEAL-O-RING
10 1 6V-5050 1 SEAL-O-RING
11 1 6V-5839 2 WASHER (11X21X2.5MM THK)
M 12 1 6V-7981 2 BOLT (M10X1.50X70MM)
13 1 6V-8636 2 CONNECTOR
14 1 153-4907 2 SEAL-O-RING
15 1 153-4906 2 SEAL-O-RING
M-METRIC PART
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 g00851475

SEBP3063-03 1 of 1 FUEL SYSTEM 123

 FUEL SYSTEM
204-4944 PUMP GP-UNIT INJECTOR HYD
PART OF 165-4450 PUMP GP-UNIT INJECTOR HYD
SMCS-1714 i01726369
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
(BREAKDOWN OF SEPARATE PARTS NOT AVAILABLE
AT THIS TIME)

GRAPHIC #1 g00814478

124 FUEL SYSTEM 1 of 1 SEBP3063-03

 FUEL SYSTEM
167-0174 SEAL GP-FUEL INJECTOR
PART OF 172-5780 PUMP GP-UNIT INJECTION
SMCS-1290 i01179118
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 149-5240 1 RING-BACKUP
2 1 169-3104 1 RING-BACKUP
3 1 169-8598 1 SEAL-FUEL SYSTEM
4 1 109-3207 1 SEAL-O-RING (23.39MM ID)
5 1 148-2903 1 SEAL-O-RING (31.34MM ID)
6 1 169-8586 1 RING-BACKUP

GRAPHIC #1 g00633019

SEBP3063-03 1 of 1 FUEL SYSTEM 125

 ELECTRICAL AND STARTING SYSTEM
117-1379 ALTERNATOR GP-CHRAGING*R
12 VOLT, 130 AMPERE
PART OF 188-3506 ALTERNATOR GP-CHARGING
SMCS-1405, 1410, 1425 i01707175
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1H-3244 1 LOCKWASHER
2 1 6V-8189 1 NUT (5/16-18 THD)
3 1 8T-4205 1 WASHER-HARD (7.2X14.5X2MM THK)
4 1 3E-5451 1 REGULATOR AS
5 1 9L-6770 1 CAP (ALTENATOR RELAY TERMINAL)
6 1 2K-4821 1 LOCKNUT (5/8-18 THD)
7 1 7F-7621 1 WASHER (0.635X1.25X0.09 IN THK)
8 1 8T-4224 1 WASHER-HARD (8.8X16X2MM THK)
9 1 3F-9556 1 LOCKWASHER
10 1 137-4937 1 ROTOR AS-ALTERNATOR
11 1 3E-5450 1 COVER
12 1 4B-2043 4 NUT (8-32 THD)
13 1 9B-7233 4 LOCKWASHER
14 1 3E-5448 1 CONNECTOR
15 1 3E-5446 1 CONNECTOR
16 1 3E-5457 1 DIODE AS
17 1 3E-5461 1 RECTIFIER AS
18 1 7N-9023 3 SCREW AS (8-32 X 26.9MM)
19 1 3E-5460 1 HOLDER AS-BRUSH
20 1 3E-5459 2 BRUSH AS-ALTENATOR
21 1 3N-3718 2 SCREW AS
22 1 3E-5458 1 CAPACITOR AS-ALTERNATOR
23 1 8T-9367 1 BOLT (1/4-20X2 IN)
24 1 3E-5454 1 FAN-ALTERNATOR
25 1 3E-5455 1 HOUSING
26 1 5P-7807 1 BALL BEARING
27 1 3E-5447 1 PLATE
28 1 030-9612 3 SCREW-FORMING (10-24X.5 IN)
29 1 100-3686 1 STATOR AS-ALTERNATOR
30 1 132-1230 1 KIT-ALTERNATOR TERMINAL (RELAY)
31 1 132-1224 1 FRAME AS-ALTERNATOR
32 1 5P-6920 1 BEARING-ROLLER
33 1 3E-5462 1 KIT-ALTERNATOR TERMINAL (BATTERY)
INCLUDES NUTS, TERMINAL, LOCKWASHER AND
INSULATOR)
34 1 126-2368 1 KIT-ALTERNATOR GUARD
(INCLUDES GUARD, BOLT, SCREW AND LOCWASHER)
35 1 132-1229 1 KIT-ALTERNATOR TERMINAL (INDICATOR LIGHT)
(INCLUDES BUSHING, WASHER, NUT AND TERMINAL)
36 1 4B-2047 1 NUT (10-24 THD)
37 1 8T-0328 1 WASHER-HARD (5.5X10X1MM THK)
38 1 8F-1434 1 LOCKWASHER

126 ELECTRICAL AND STARTING SYSTEM 1 of 2 SEBP3063-03

 ELECTRICAL AND STARTING SYSTEM
117-1379 ALTERNATOR GP-CHARGING (contd.) i01707175

GRAPHIC #1 g007967770

SEBP3063-03 2 of 2 ELECTRICAL AND STARTING SYSTEM 127

 ELECTRICAL AND STARTING SYSTEM
188-3506 ALTERNATOR GP-CHARGING*R
12 VOLT, 130 AMPERE
SMCS-1405, 1410, 1425 i01517319
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
YR 1 1 117-1379 1 ALTERNATOR GP-CHARGING 126
2 1 126-8240 1 SUPPORT-ALTERNATOR
3 1 131-2182 1 SUPPORT-ALTERNATOR
4 1 1H-2415 1 BOLT
5 1 6V-8188 2 NUT (1/2-13 THD)
6 1 7X-0338 1 BOLT (1/2-13X6 IN)
7 1 8T-4121 6 WASHER-HARD (11X21X2.5MM THK)
M 8 1 8T-4186 2 BOLT (M10X1.5X40MM)
M 9 1 8T-4195 4 BOLT (M10X1.5X30MM)
10 1 8T-4223 4 WASHER-HARD (13.5X25.3X3MM THK)
M-METRIC PART
R-REMFG PART MAY BE AVAILABLE
Y-SEPARATE ILLUSTRATION

128 ELECTRICAL AND STARTING SYSTEM 1 of 2 SEBP3063-03

 ELECTRICAL AND STARTING SYSTEM
188-3506 ALTERNATOR GP-CHARGING (contd.) i01517319

GRAPHIC #1 g00758669

SEBP3063-03 2 of 2 ELECTRICAL AND STARTING SYSTEM 129

 ELECTRICAL AND STARTING SYSTEM
180-6004 CONNECTION GP-ELECTRICAL
PROVIDES LH GROUNDING STUD AND HARDWARE
SMCS-1408 i01690002
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 101-6603 1 CAP (STUD PROTECTOR)
2 1 180-8292 1 STRAP-GROUNDING
M 3 1 101-3129 1 STUD (M10X1.5 THD)
M 4 1 2Y-5829 1 NUT (M10X1.5 THD)
5 1 6V-5839 3 WASHER (11X21X2.5MM THK)
M-METRIC PART

GRAPHIC #1 g00752023

130 ELECTRICAL AND STARTING SYSTEM 1 of 1 SEBP3063-03

 ELECTRICAL AND STARTING SYSTEM
206-6446 CONNECTION GP-ELECTRICAL
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1408 i01612063
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 207-3796 1 CABLE AS
1A 1 6V-2369 WIRE (4 GA) (BLACK)
1B 1 3T-4688 1 TERMINAL
2 1 6V-5839 1 WASHER (11X21X2.5MM THK)
M 3 1 6V-6317 1 BOLT (M10X1.5X20MM)
M-METRIC PART

GRAPHIC #1 g00834707

SEBP3063-03 1 of 1 ELECTRICAL AND STARTING SYSTEM 131

 ELECTRICAL AND STARTING SYSTEM
208-2385 CONNECTION GP-ELECTRICAL
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1408 i01555535
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 101-6603 1 CAP
M 2 1 101-3129 1 STUD-BOLT
3 1 8T-4121 1 WASHER-HARD (11X21X2.5MM THK)
M-METRIC PART

GRAPHIC #1 g00809456

132 ELECTRICAL AND STARTING SYSTEM 1 of 1 SEBP3063-03

 ELECTRICAL AND STARTING SYSTEM
165-4468 CONTROL & MTG GP-ENGINE ELEK
FUEL COOLED
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1901, 1902 i01227572
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 8T-9655 8 MOUNT
2 1 101-3128 2 SPACER
3 1 169-3111 2 SPACER
Y 4 1 172-3353 1 CONTROL GP-ENGINE ELECTRONIC 134
M 5 1 5P-8347 2 BOLT (M8X1.25X70MM)
M 6 1 6V-5223 2 BOLT (M8X1.25X100MM)
7 1 9M-1974 1 WASHER-HARD (2MM THK)
8 1 9N-0869 4 WASHER-HARD (2MM THK)
M-METRIC PART
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 g00637446

SEBP3063-03 1 of 1 ELECTRICAL AND STARTING SYSTEM 133

 ELECTRICAL AND STARTING SYSTEM
172-3353 CONTROL GP-ENGINE ELECTRONIC
PART OF 165-4468 CONTROL & MTG GP-ENGINE ELEK
SMCS-1901, 1902 i01448515
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 179-9848 1 CONTROL GP-ENGINE ELECTRONIC
2 1 7X-6315 1 STRAP-GROUNDING
3 1 134-4126 1 WASHER (0.76MM THK)
4 1 184-2472 1 SCREW-PAN HEAD (LUBRICATED)

GRAPHIC #1 g00758555

134 ELECTRICAL AND STARTING SYSTEM 1 of 1 SEBP3063-03

 ELECTRICAL AND STARTING SYSTEM
4P-1479 HEATER GP-AIR INLET
12 VOLT. TUNED INLET
SMCS-1090 i01202486
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 155-4911 1 HEATER AS
B 1 1U-8846 SEALANT
2 1 9X-8256 2 WASHER (2MM THK)
M 1 5C-2890 2 NUT (M6X1.00 THD)
B-USE AS REQUIRED
M-METRIC PART

GRAPHIC #1 g00459699

SEBP3063-03 1 of 1 ELECTRICAL AND STARTING SYSTEM 135

 ELECTRICAL AND STARTING SYSTEM
201-0194 HEATER GP-AIR INLET
12 VOLT, 1900 W
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1090 i01541413
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 194-4159 1 HEATER AS-AIR INLET
B 2 1 1U-8846 SEALANT-GASKET
B-USE AS REQUIRED

GRAPHIC #1 g00801693

136 ELECTRICAL AND STARTING SYSTEM 1 of 1 SEBP3063-03

 ELECTRICAL AND STARTING SYSTEM
177-9816 MOUNTING GP-SOLENOID
LEFT MOUNT
FOR USE WITH HEATER AND HEATER SOLENOIDS
SMCS-1259 i01523517
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
C 1 1 190-4985 1 BRACKET
C 2 1 3E-4353 2 WASHER-HARD (11X25X3MM THK)
CM 3 1 6V-6317 2 BOLT (M10X1.5X20MM)
C-CHANGE FROM PREVIOUS TYPE
M-METRIC PART

GRAPHIC #1 g00791498

SEBP3063-03 1 of 1 ELECTRICAL AND STARTING SYSTEM 137

 ELECTRICAL AND STARTING SYSTEM
165-4469 SENSOR GP-ENGINE
PART OF 179-4952, 194-4160 ENGINE AR
SMCS-1718, 1906, 1907, 1912, 1917, 1924, 1928 i01714622
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 9X-0262 1 ADAPTER
2 1 130-9811 1 SENSOR GP-TEMPERATURE (INTAKE AIR)
2A 1 130-9811 1 SENSOR GP-TEMPERATURE (COOLANT)
3 1 159-1097 1 ADAPTER
4 1 160-8124 1 PLUG AS
1 8T-8737 2 PLUG-SEAL
5 1 161-1703 1 SENSOR GP-PRESSURE (ATMOSPHERIC)
6 1 161-1704 1 SENSOR GP-PRESSURE (TURBO OUTLET)
7 1 161-1705 1 SENSOR GP-PRESSURE (OIL)
Y 8 1 191-6587 2 SENSOR GP-PRESSURE (HIGH PRESSURE OIL) 142
Y 9 1 194-6726 1 SENSOR GP-PRESSURE (INJECTION ACTUATION) 140
10 1 117-1385 2 SEAL-O-RING
C 11 1 153-4906 4 SEAL-O-RING
Y 12 1 169-3300 1 SENSOR GP-SPEED (TIMING) 141
13 1 3E-4352 1 WASHER-HARD (8.8X20.5X2.5MM THK)
M 14 1 6V-3940 1 BOLT (M8X1.25X25MM)
15 1 6V-5048 3 SEAL-O-RING
16 1 8L-2786 2 SEAL-O-RING
C 17 1 137-6667 1 SEAL-O-RING
C-CHANGE FROM PREVIOUS TYPE
M-METRIC PART
Y-SEPARATE ILLUSTRATION

138 ELECTRICAL AND STARTING SYSTEM 1 of 2 SEBP3063-03

 ELECTRICAL AND STARTING SYSTEM
165-4469 SENSOR GP-ENGINE (contd.) i01714622

GRAPHIC #1 g00882509

SEBP3063-03 2 of 2 ELECTRICAL AND STARTING SYSTEM 139

 ELECTRICAL AND STARTING SYSTEM
194-6726 SENSOR GP-PRESSURE
PART OF 165-4469 SENSOR GP-ENGINE
SMCS-1408 i01678326
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
BE 1 1 9X-1813 SLEEVE (34 CM)
2 1 155-2260 1 KIT-CONNECTING PLUG (3 PIN)
1 INCLUDES PLUG AS & WEDGE)
3 1 180-9340 3 SOCKET-CONNECTOR (FOR 16-18 GA WIRE)
4 1 3E-3368 1 WEDGE-PLUG LOCK
B-USE AS REQUIRED
E-ORDER BY THE CENTIMETER

GRAPHIC #1 g00851235

140 ELECTRICAL AND STARTING SYSTEM 1 of 1 SEBP3063-03

 ELECTRICAL AND STARTING SYSTEM
169-3300 SENSOR GP-SPEED
PART OF 165-4469 SENSOR GP-ENGINE
SMCS-1408 i01118975
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
(NO SERVICED PARTS)

GRAPHIC #1 g00592118

SEBP3063-03 1 of 1 ELECTRICAL AND STARTING SYSTEM 141

 ELECTRICAL AND STARTING SYSTEM
191-6587 SENSOR GP-TEMPERATURE
PART OF 165-4469 SENSOR GP-ENGINE
SMCS-1408, 1906, 1921, 1922, 7400 i01676697
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
J 1 1 153-5043 SLEEVE (1.3DM)
2 1 155-2270 1 KIT-CONNECTING PLUG (2 PIN)
(INCLUDES PLUG AS & WEDGE)
3 1 194-5226 2 HARNESS AS (SOCKET) (16-18 GA WIRE)
–OR–
1 194-5227 2 HARNESS AS (14 GA WIRE)
4 1 155-2261 1 WEDGE-PLUG LOCK (2 PIN)
J-ORDER BY THE DECIMETER

GRAPHIC #1 g00865978

142 ELECTRICAL AND STARTING SYSTEM 1 of 1 SEBP3063-03

 ELECTRICAL AND STARTING SYSTEM
101-8936 STARTING MOTOR GP-ELECTRIC
12 VOLT
SMCS-1453, 1454, 1465 i01676697
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 8S-2332 3 BOLT-12 POINT HEAD (5/8-11X1.75 IN)
Y 2 1 207-1524 1 STARTING MOTOR GP-ELECTRIC 144
3 155-8725 1 GASKET
Y-SEPARATEILLUSTRATION

GRAPHIC #1 g00230172

SEBP3063-03 1 of 1 ELECTRICAL AND STARTING SYSTEM 143

 ELECTRICAL AND STARTING SYSTEM
207-1524 STARTING MOTOR GP-ELECTRIC
12 VOLT
PART OF 101-8936 STARTING MOTOR GP-ELECTRIC
SMCS-1453, 1454, 1465 i01697224
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 3T-3434 6 PLUG
2 1 7T-3279 1 HOUSING AS
3 1 8T-8566 1 TERMINAL AS
4 1 6V-8188 4 NUT (1/2-13 THD)
5 1 7X-0562 4 WASHER-HARD (13.5X19X0.8MM THK)
6 1 3T-3422 1 WIRE AS
7 1 8T-8570 1 HOLDER AS-BRUSH
8 1 8T-8568 1 COIL AS-FIELD
9 1 7T-3454 1 INSULATOR
10 1 7T-3271 1 CONNECTOR
11 1 7T-3451 1 INSULATOR-TERMINAL
12 1 8T-8569 1 INSULATOR-TERMINAL
13 1 5S-7349 4 BOLT (1/4-20X0.5 IN)
14 1 8T-4205 4 WASHER-HARD (7.2X14.5X2MM THK)
15 1 8H-1141 4 SHOE-POLE
16 1 3F-0379 8 SCREW-POLE SHOE (3/8-24 THD)
17 1 7T-3275 1 ARMATURE AS
18 1 3E-7775 1 HOUSING AS
19 1 4M-1831 1 PLUG-LEVER HOUSING
20 1 7L-2894 1 GASKET
21 1 036-9823 5 BOLT
22 1 6N-3826 1 DRIVE AS-MOTOR
23 1 7T-3974 1 HOUSING AS-DRIVE
24 1 7X-3373 6 BOLT (5/16-18X0.88 IN)
25 1 206-8789 1 KIT-SOLENOID (12 VOLT) (STARTING MOTOR)
26 1 6V-8378 3 NUT (10-32 THD)
27 1 8F-1434 2 LOCKWASHER
28 1 8T-0328 3 WASHER-HARD (5.5X10X1MM THK)
29 1 9X-4824 1 COVER-STARTING MOTOR
30 1 8T-9884 1 KIT-INSULATOR (STARTING MOTOR)
31 1 8T-9885 1 KIT-BRUSH (STARTING MOTOR)
32 1 7T-3268 1 KIT-LEVER (STARTING MOTOR)
AVAILABLE GASKET KIT(S):
7T-3267 1 KIT-BUSHING (STARTING MOTOR)

144 ELECTRICAL AND STARTING SYSTEM 1 of 2 SEBP3063-03

 ELECTRICAL AND STARTING SYSTEM
207-1524 STARTING MOTOR GP-ELECTRIC (contd.) i016697224

GRAPHIC #1 g00830160

SEBP3063-03 2 of 2 ELECTRICAL AND STARTING SYSTEM 145

 ELECTRICAL AND STARTING SYSTEM
188-9869 WIRING GP-ELECTRONIC CONTROL
12 VOLT, 18 PIN CONNECTOR
CANNOT BE USED WITH BRAKE
SMCS-1408 i01620695
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 3S-2093 15 STRAP-CABLE
2 1 003-9835 2 PROTECTOR
3 1 110-8457 1 BOOT
M 4 1 112-6646 1 LOCKNUT
5 1 147-0286 1 WIRE AS
6 1 175-2301 1 SWITCH AS-MAGNETIC (12 VOLT) (STARTER)
M 1 112-6646 1 LOCKNUT
1 3E-3365 1 WEDGE-RECEPTACLE LOCK (2 PIN)
1 102-8802 1 KIT-RECEPTACLE (2 PIN)
(INCLUDES RECEPTACLE AS & WEDGE)
BE 1 9X-1813 SLEEVE (16CM)
1 186-3735 2 PIN-CONNECTOR
7 1 188-9865 1 HARNESS AS
1 150-0375 6 RECEPTACLE AS
8 1 201-1284 1 HARNESS AS
1 155-2260 4 KIT-CONNECTING PLUG (3 PIN)
(INCLUDES PLUG AS & WEDGE)
1 155-2270 6 KIT-CONNECTING PLUG (2 PIN)
(INCLUDES PLUG AS & WEDGE)
1 160-7690 1 PLUG AS-CONNECTOR (70 PIN)
1 159-9322 1 SEAL-O-RING
1 111-2416 1 PLUG AS-CONNECTOR (2 PIN)
1 126-5011 1 SEAL-CONNECTOR
1 100-3320 1 PLUG AS-CONNECTOR (2 PIN)
1 126-5011 1 SEAL-CONNECTOR
1 102-8803 1 KIT-RECPTACLE (3 PIN)
(INCLUDES RECEPTACLE AS AND WEDGE)
1 102-8802 1 KIT-RECEPTACLE (2 PIN)
(INCLUDES RECEPTACLE AS & WEDGE)
9 1 4P-7428 1 CLIP
10 1 4P-7429 1 CLIP
11 1 4P-7581 4 CLIP
12 1 4P-8134 1 CLIP
13 1 6V-4369 1 CLIP
M 14 1 6V-5215 1 BOLT (M8X1.25X16MM)
15 1 6V-5839 1 WASHER (11X21X2.5MM THK)
M 16 1 6V-8212 1 BOLT (M10X1.50X16MM)
M 17 1 7I-2272 2 BOLT (M5X0.8X12MM)
18 1 8T-0328 2 WASHER-HARD (5.5X10X1MM THK)
19 1 8T-4205 1 WASHER-HARD (7.2X14.5X2 MM THK)
M 20 1 8T-4970 2 BOLT (M6X1X14MM)
M 21 1 8T-5451 1 BOLT
22 1 9M-1974 1 WASHER-HARD (8.8X16X2MM THK)
23 1 9X-8256 2 WASHER (6.6X12X2MM THK)
B-USE AS REQUIRED
E-ORDER BY THE CENTIMETER
M-METRIC PART

146 ELECTRICAL AND STARTING SYSTEM 1 of 2 SEBP3063-03

 ELECTRICAL AND STARTING SYSTEM
188-9869 WIRING GP-ELECTRONIC CONTROL (contd.) i01620695

GRAPHIC #1 g00838799

SEBP3063-03 2 of 2 ELECTRICAL AND STARTING SYSTEM 147

 ELECTRICAL AND STARTING SYSTEM
209-1953 WIRING GP-ELECTRONIC CONTROL
PART OF 179-4952, Q94-4160 ENGINE AR
SMCS-1408 i01668803
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1,2 3S-2093 15 STRAP-CABLE
2 1 003-9835 1 PROTECTOR
3 2 188-9865 1 HARNESS AS
2 191-7823 1 RECEPTACLE
4 1 201-1238 1 HARNESS AS (ENGINE ELECTRONIC CONTROL)
J 1 214-7170 1 KIT-REPAIR (FOR EXTREME COLD CLIMATES)
1 194-5226 8 HARNESS AS (SOCKET)
1 3E-3371 2 WEDGE-RECEPTACLE LOCK (3 PIN)
1 8T-8737 8 PLUG-SEAL
1 155-2276 3 WEDGE-PLUG LOCK (3 PIN)
1 102-8803 2 KIT-RECEPTACLE (3 PIN)
(INCLUDES RECEPTACLE AS AND WEDGE
1 155-2260 3 KIT-CONNECTING PLUG (3 PIN)
(INCLUDES PLUG AS AND WEDGE)
1 102-8802 2 KIT-RECEPTACLE (2 PIN)
(INCLUDES RECEPTACLE AS AND WEDGE)
1 102-8803 3 KIT-RECEPTACLE (3 PIN)
(INCLUDES RECEPTACLE AS AND WEDGE)
1 100-3320 1 PLUG AS-CONNECTOR (2 PIN)
1 111-2416 1 PLUG AS-CONNECTOR (2 PIN)
1 155-2269 PLUG AS-CONNECTOR (2 PIN)
1 155-2270 5 KIT-CONNECTING PLUG (2 PIN)
(INCLUDES PLUG AS AND WEDGE)
1 160-7690 1 PLUG AS-CONNECTOR (70 PIN)
1 155-2260 6 KIT-CONNECTING PLUG (3 PIN)
(INCLUDES PLUG AS AND WEDGE)
1 172-6062 1 PLUG AS-CONNECTING
5 1 208-0092 1 CABLE AS
6 1 4P-7428 1 CLIP
7 1 4P-7429 1 CLIP
8 1 4P-7581 4 CLIP
9 1 4P-8134 1 CLIP
10 2 6V-4369 1 CLIP
M 11 1 6V-5215 1 BOLT (M8X1.25X16MM)
12 1 6V-5839 1 WASHER (11X21X2.5MM THK)
M 13 1 6V-8212 1 BOLT (M10X1.50X16MM)
M 14 2 7I-2272 2 BOLT (M5X0.8X12MM)
15 2 8T-0328 2 WASHER-HARD (5.5X10X1MM THK)
16 2 8T-4205 1 WASHER-HARD (7.2X14.5X2MM THK)
M 17 1 6V-6317 2 BOLT (M10X1.5X20MM)
M 18 2 8T-5451 1 BOLT
19 1 9M-1974 1 WASHER-HARD (8.8X16X2MM THK)
20 1 3E-4353 2 WASHER-HARD (11X25X3MM THK)
21 1 212-7766 1 SWITCH AS (AIR INLET HEATER)
J-KIT MARKED “J” PROVIDES OIL GRADE PLUGS FOR 0W20, 10W30, AND 15W40 OIL GRADES
M-METRIC PART

148 ELECTRICAL AND STARTING SYSTEM 1 of 3 SEBP3063-03

 ELECTRICAL AND STARTING SYSTEM
209-1953 WIRING GP-ELECTRONIC CONTROL (contd.) i01668803

GRAPHIC #1 g00854545

SEBP3063-03 2 of 3 ELECTRICAL AND STARTING SYSTEM 149

 ELECTRICAL AND STARTING SYSTEM
209-1953 WIRING GP-ELECTRONIC CONTROL (contd.) i01668803

GRAPHIC #1 g00821839

150 ELECTRICAL AND STARTING SYSTEM 3 of 3 SEBP3063-03

 OPERATOR STATION
188-3507 COMPRESSOR GP-REFRIGERANT
12 VOLT
SMCS-1802 i01448307
REF GRAPHIC PARTE NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7E-3443 1 BUSHING-TERMINAL
2 1 7W-3872 2 SLEEVE
3 1 126-8272 1 SUPPORT-COMPRESSOR
M 4 1 2Y-5829 2 NUT (M10X1.5 THD)
M 5 1 6V-4249 1 BOLT (M10X1.5X50 MM)
M 6 1 6V-5218 4 BOLT (M8X1.25X35MM)
M 7 1 6V-5230 1 BOLT (M10X1.5X60MM)
8 1 6V-5839 6 WASHER (11X21X2.5MM THK)
M 9 1 8T-1160 1 BOLT-SOCKET HEAD (M10X1.5X50MM)
M 10 1 8T-4133 1 NUT (M10X1.5 THD)
11 1 9M-1974 4 WASHER-HARD (8.8X16X2MM THK)
M-METRIC PART

GRAPHIC #1 g00758853

SEBP3063-03 1 of 1 OPERATOR STATION 151

 MEMORANDA

152 MEMORANDA SEBP3063-03

 PART NUMBER INDEX

PRIMARY REFERENCE

SEBP3063-03 PART NUMBER INDEX B1

 PART NUMBER INDEX

PRIMARY REFERENCE
B2 PART NUMBER INDEX SEBP3063-03
 PART NUMBER INDEX

PRIMARY REFERENCE

SEBP3063-03 PART NUMBER INDEX B3

 PART NUMBER INDEX

PRIMARY REFERENCE
B4 PART NUMBER INDEX SEBP3063-03
 PART NUMBER INDEX

PRIMARY REFERENCE

SEBP3063-03 PART NUMBER INDEX B5

 PART NUMBER INDEX

PRIMARY REFERENCE
B6 PART NUMBER INDEX SEBP3063-03
capa-Challenger C9 Caterpillar
terÿÿa-feira, 8 de fevereiro de 2011 13:18:03