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Mechanism Assy 300M3 Rougher
Mechanism Assy 300M3 Rougher
ITEM QTY DESCRIPTION MATERIAL PART NO. DRAWING NO. TOTAL WT.
(KG)
1 1 MECHANISM SUPPORT FRAME 603469 603469 2973
18
A 2 1 REDUCER MOUNTING PLATE 602835 602835 1725 A
3 1 1510 (59.5") STAR ROTOR - ROUGHER DUTY 606368-05 606368 2568
4 2 DISPERSER SEGMENT 573999 573999 1498
5 12 DISPERSER HOOD SECTOR 570086 570086 444
6 6 STANDPIPE AND CROWDER - ROUGHER DUTY 603480 603480 2274
49 7 7 1 VERTICAL REDUCER, B3BV 15 FLENDER 541744 541744 4119
4 48 47 8 1 MOTOR-450HP, 3PH/50HZ/3300V 611767 611767 2950
B 9 1 AIR INLET PIPE ASSEMBLY 573575 573575 100 B
10 1 MOTOR MOUNT BASE FRAME 602836 602836 397
46 11 1 SHEAVE, 508 O.D., 90 BORE, 8V, 10-GROOVES 611769 611769 170
12 1 SHEAVE, 380 O.D., 105 BORE, 8V, 10-GROOVES 611768 611768 140
48 45 13 12 HOOD SECTOR CLAMP 574768 574768 39.6
14 1 SEAL 1160209-01 1160209 2
15 1 SEAL RETAINER 1160208-01 1160208 11
C 16 10 V-BELT, 8VX1600 603789-09 603789 25 C
2 17 2 MOTOR MOUNT RAIL ASSEMBLY 615347 615347 196
9 18 1 BELT DRIVE GUARD ASSEMBLY 611774 611774 222
19 48 HOOD SECTOR BOSS 316 SS 1126231-01 1126231 0
8 20 216 M12 BOLT CAP 574005 574005 2.16
21 44 M20 BOLT CAP 574001 574001 0
22 4 SEALANT, ADHESIVE URETHANE 903150A 903150 0
D 23 12 CAPSCR, HEX, M12 x 40 CL 8.8 ZNC 301245 0 D
24 108 CAPSCR, HEX, M12 x 45 CL 8.8 ZNC 301246 0
25 6 CAPSCR, HEX, M16 x 60 CL 8.8 ZNC 301556 0.6
26 30 CAPSCR, HEX, M20 x 50 CL 8.8 ZNC 301878 3
27 76 CAPSCR, HEX, M20 x 60 CL 8.8 ZNC 301879 7.6
2 28 62 CAPSCR, HEX, M20 x 70 CL 8.8 ZNC 301880 6.2
29 52 CAPSCR, HEX, M20 x 100 CL 8.8 ZNC 301883 5.2
E 30 24 CAPSCR, HEX, M24 x 60 CL 8.8 ZNC 302508 9.6 E
2 31 8 CAPSCR, HEX, M24 x 80 CL 8.8 ZNC 302510 3.2
32 18 CAPSCR, HEX, M36 x 160 CL 10.9 303412 19.8
33 4 CAPSCR, HEX, M52 X 175 CL 8.8 ZNC 603476 17.6
34 108 NUT, HEX, M12 CL 8, ZNC 308137 0
35 90 NUT, HEX, M20 CL 8, ZNC 308139 0
1 36 20 NUT, HEX, M24 CL 8, ZNC 308140 0
F 37 18 NUT, HEX, M36 CL 10, ZNC 308166 0 F
38 18 WSHR, NORDLOCK, M36 STL ZNC 593984 1.8
39 120 WSHR, HRD, 12, DIN 125A TP200 ZNC 307167 0
40 6 WSHR, HRD, 16, DIN 125A TP200 ZNC 307168 0
41 310 WSHR, HRD, 20, DIN 125A TP200 ZNC 307169 0
42 52 WSHR, HRD, 24, DIN 125A TP200 ZNC 307170 0
43 18 WSHR, HRD 36, DIN 125A TP200 ZNC 358921 1.8
G 44 4 WSHR, HRD, M52, DIN 125B TP200 ZNC 603477 1.2 G
45 1 NAMEPLATE, WEMCO® FLOTATION MACHINE 302 SS 566867-29 566867 0.2
46 1 LABEL, WARNING -- W69017-1 69017 0
47 1 PLATE - CAUTION BELT TENSION 316 SS 579800 579800 0.2
48 8 POP RIVET #46, .125" X .313"-.375" 300 SS 360121 0
17 49 1 LUBRICATION FITTING LOCATOR TAB 88930A 88930 0
10
I I
17
J J
6
K K
L L
Notes:
1. All dimensions are in millimeters unless noted otherwise.
2. Paint fasteners or cover with sealant (item #22) after assembly to protect from abrasion.
M 3. Lay a heavy bead of sealant (item#22) inside bolt holes prior to placing item #2. M
4 Stamp or engrave V-Belt caution plate (item #47) with the following:
Deflection = 21mm (.82")
Max. force = 125 N [28 LBS] per belt
Min force = 85 N [19 LBS] per belt
N Initial force = 165 N [37 LBS] per belt N
A. Upon installation, tension the belts to the 'initial' values specified.
B. After 24-hours of operation, re-tension the belts to within the 'maximum' and minimum'
values specified. the tension should be maintained in this range throughout the life
of the belts.
P MECHANISM ASSEMBLY P
300 CUBIC METER
ROUGHER DUTY - FLENDER DRIVE
3 WEMCO FLOTATION
Mat.: NA Weight: Welds: NA ISO-A
COPYRIGHT © 2010 FLSMIDTH A/S. ALL RIGHTS RESERVED
Original S.O.
PROPERTY OF FLSMIDTH A/S. THIS DRAWING CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF FLSMIDTH A/S AND MAY ONLY BE USED FOR THE LIMITED PURPOSES
Q CSP0000447-01 OF EVALUATING PROPOSALS OR INSTALLING, OPERATING OR MAINTAINING FLSMIDTH EQUIPMENT. DISCLOSURE, DUPLICATION, MODIFICATION, OR OTHER USE OF THIS DRAWING Q
4 IS NOT PERMITTED WITHOUT THE PRIOR WRITTEN PERMISSION OF FLSMIDTH A/S.
Ref. From
No.: Rev.:
606332 602833 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
PLAN VIEW
A 4976 A
1
B B
C C
22 3
D D
E E
F F
G G
2X
41 35 28
H H
10
4640
CL
I I
17
J J
K K
8
L L
2320
17
M
B (SEE SHEET 3) B M
N N
A (SEE SHEET 3) A
O 41 29 O
P P
B B
33 44 TORQUE TO 8914 N-m
9 TORQUE TO 340 N-m
C (SEE SHEET 4) 160 CL MOTOR
9 INSTALL SLACK-OFF
88
C TAKE-UP ALLOWANCE C
1332
11 18 12 8
7
16
D 7 D
CL REDUCER
2405
E
E E
2
17
41 29
2
F F
E
10
G G
1
2X
42 36 30 2X
42 30 31 36 42 TORQUE TO 900 N-m
H H
SECTION E-E
(FROM THIS SHEET)
10 X
I I
11 18 16
12
6
J 2X J
27 35 41
K K
2X
28 35 41 CL REDUCER CL MOTOR
7
SEE NOTE #4 ON SHEET 1 8
FOR BELT TENSIONING AND
L DEFLECTION INFORMATION L
D SECTION K-K
(FROM THIS SHEET) SECTION D-D
M (FROM THIS SHEET) M
2X
28 35 41
21
20
N
D N
K K
39 34 24
O O
20
4
P P
No.: Rev.:
602833 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
DETAIL J
A (FROM THIS SHEET) A
DETAIL F
(FROM THIS SHEET)
SECTION C-C
(FROM SHEET 3) 6 26 41
B 2 B
8
18
13 19
14
C 7 27 41 C
15 LEAVE BOLTS LOOSE
UNTIL ALL HOOD SECTORS
7 ARE IN PLACE AND
FASTENED TOGETHER
25 40
D D
1 3 2
E E
410
G
F F
J 4
549
G G
12
DETAIL G
(FROM THIS SHEET)
H 23 39 18 1 H
39 23 39 23
H
1080
I I
6
2X
28 35 41
J J
K K
345
DETAIL H
5 (FROM THIS SHEET)
M M
1590
N N
38
O O
4
P P
No.: Rev.:
602833 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
A A
GEARBOX & ROTOR ASSEMBLY TO BE LIFTED SUCH
THAT THE LIFTING CABLES/CHAINS ARE VERTICAL AS
NOT TO IMPART ANGULAR LOADS INTO GEARBOX
C C
LIFTING BEAMS
(NOT BY FLSMIDTH)
LIFT HERE
D D
E E
F F
G G
H H
I I
J J
K K
L L
M M
N N
O O
Q
MECHANISM ASSEMBLY MECHANISMASSEMBLY 20011 PROPERTY OF FLSMIDTH A/S. THIS DRAWING CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF FLSMIDTH A/S AND MAY ONLY BE USED FOR THE LIMITED PURPOSES
OF EVALUATING PROPOSALS OR INSTALLING, OPERATING OR MAINTAINING FLSMIDTH EQUIPMENT. DISCLOSURE, DUPLICATION, MODIFICATION, OR OTHER USE OF THIS DRAWING Q
RIGGING ILLUSTRATION IS NOT PERMITTED WITHOUT THE PRIOR WRITTEN PERMISSION OF FLSMIDTH A/S.