1.

SCHEDULES OF TECHNICAL SPECIFICATION

220kV XLPE INSULATED CABLE SYSTEM UNIT DATA

Required Offered

1.0 General
1.1 Name of manufacturer

1.2 Location of manufacturing site

1.3 Manufacturers Quality Certification ISO 9000

- Certified by (Company Name)

- Certification valid till (year)
1.4 Circuit rating required MVA 200

1.5 General description of cable

- number of cores 1

- system voltage kV 220

2
- conductor size mm

- Insulation Type XLPE

- metal sheath type Lead

- oversheath type HDPE

1.6 Year of first commercial operation of cable type

2.0 Insulation Coordination

2.1 Highest system voltage (Um ) (insulation class) kV 245

2.2 Nominal voltage between conductors (U) kV 220

2.3 Rated frequency Hz 50

2.4 Nominal voltage between conductor and sheath (Uo) kV 130

2.5 Rated impulse withstand voltage (Up) (at altitude <1000m) kV 1050

2.6 Rated short duration power frequency withstand voltage (at kV 460
altitude <1000m)

3.0 Ratings
3.1 Maximum continuous direct-buried current rating, assuming,
- Maximum Soil thermal resistivity of 2.7K.m/W
- Touching trefoil configuration
- Special bonding of metal sheaths
For,
Guaranteed Current Rating (Single Circuit in Trench) A
Guaranteed Current Rating (Double Circuit in one Trench, A
distance between middle phases, s = 1500 mm)
Calculation Method IEC 60287

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220kV XLPE INSULATED CABLE SYSTEM UNIT DATA
Required Offered
3.2 Maximum continuous direct-buried current rating, assuming,
- Maximum Soil thermal resistivity of 2.7K.m/W
- Flat formation configuration
- Special bonding of metal sheaths
For,
Guaranteed Current Rating (Single Circuit in Trench) A
Guaranteed Current Rating (Double Circuit in one Trench, A
distance between middle phases, s = 1500 mm)
Calculation Method IEC 60287

3.3 Maximum continuous in-air current rating, assuming,

o
- Air temperature (in shade) of 35 C
- Special bonding of metal sheaths
- Flat spaced configuration, phase spacing of 250mm
- Thermally independent of other cable circuits
For,
Guaranteed Current Rating (single circuit) A
Calculation Method

o
3.4 Maximum permissible core temperature for continuous C 90
operation

3.5 Short circuit capacity for 1 sec

- Short circuit current kA
o
- Permissible maximum sheath temperature C 200
o
- Permissible maximum conductor temperature C 250

3.6 Permissible emergency overload

3.6.1 Applied on 100% continuous load
- Emergency current rating A o
C
- Maximum emergency temperature hours
- Allowable duration/operation hours
- Allowable total duration/annum hours
- Maximum average duration/annum on total life of cable

3.6.2 Applied on 50% continuous load A

- Emergency current rating °C
- Maximum emergency temperature hours
- Allowable duration/operation hours
- Allowable total duration/annum hours
- Maximum average duration/annum on total life of cable

3.6.3 Applied on 20% continuous load A

- Emergence current rating °C
- Maximum emergency temperature hours
- Allowable duration/operation hours
- Allowable total duration/annum hours
- Maximum average duration/annum on total life of cable

4.0 Construction Features

4.1 Conductor
- Material mm
2 Cu/
- Nominal cross-section Al,
- Shape and type of conductor mm
- Overall diameter
- Waterblocking method
Tape/yarn

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220kV XLPE INSULATED CABLE SYSTEM UNIT DATA
Required Offered
- Semiconducting binder tape yes

4.2 Conductor screen

- Type of material Fully bonded
semicon. XLPE
- Nominal thickness mm
- Minimum thickness mm
- Nominal overall diameter mm
- Compound Identification Reference yes

4.3 Insulation
- Material XLPE
- Nominal thickness mm
- Minimum thickness mm
- Nominal overall diameter mm
o
- Maximum continuous operating temperature C 90
- Compound Identification Reference yes
Maximum stress at nominal voltage
- At conductor screen kV/mm
- At insulation screen kV/mm
Maximum stress at impulse voltage
- At conductor screen kV/mm
- At insulation screen kV/mm

4.4 Insulation screen

- Type of material Fully bonded
semicon. XLPE
- Nominal thickness mm
- Nominal overall diameter mm
- Compound Identification Reference
- Indelible ink marking on screen yes

4.5 XLPE Manufacturing Methods

- Extrusion line type e.g. CCV, MDCV, VCV
- Single pass, triple extrusion yes
- Curing method Dry
- Cooling method Dry
- Degassing Period days

4.6 Bedding for moisture absorption

- Type and material
- Nominal thickness mm
- Minimum thickness mm
- Nominal overall diameter over bedding mm

4.7 Metallic screen

- Type and material Copper wire
- Nominal thickness mm
- Minimum thickness mm
- Wire diameter No.
- Nominal diameter over the screen mm
2
- Cross sectional area of screen mm
2
- Short time current density (1 sec) kA/mm

4.8 Bedding/Binder tape

- Type and material
- Nominal thickness mm

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220kV XLPE INSULATED CABLE SYSTEM UNIT DATA
Required Offered
- Minimum thickness mm
- Nominal overall diameter over bedding mm

4.9 Metallic sheath

- Type and material Lead-alloy 1/2C
- Nominal thickness mm
- Minimum thickness mm
- Nominal diameter over the sheath mm
2
- Cross sectional area of sheath mm
2
- Short time current density (1 sec.) kA/mm

4.10 Protective anti-corrosion external sheath covering

- Bitumen undercoat layer
- Type and material HDPE
- Colour Black
- Nominal thickness mm
- Minimum thickness mm
- Termite resistant yes/no Yes
- Type of anti-termite protection specify
- Thermal resistivity K.m/W Max 6.0
- Type of fire protection for closing section

4.11 Type of conductive outer layer Graphite/or

semicon.
polymer

4.12 Nominal overall cable diameter mm

4.13 Weight of completed cable

- Copper kg/m
- Insulation kg/m
- Lead-Alloy kg/m
- Gross W eight kg/m

5.0 Losses
5.1 Maximum dielectric loss per metre / phase when operating at W/m
nominal voltage and frequency and at maximum conductor
temperature

5.2 Maximum sheath loss per metre / phase when operating at W/m
nominal voltage and frequency and at current rating stipulated
in Item 3 with sheath bonded and earthed as recommended
(sectionalizing cross bonding)

5.3 Maximum conductor loss per metre / phase when operating at W/m
nominal voltage and frequency and at current rating stipulated
in Item 3.

5.4 Total loss of cable per metre / phase of three phase circuit W/m

6.0 Electrical Values

1-Q/m
o
6.1 Maximum d.c. resistance of conductor at 20 C

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220kV XLPE INSULATED CABLE SYSTEM UNIT DATA
Required Offered
6.2 Maximum a.c. resistance of conductor at operating 1-Q/m
temperature

6.3 Equivalent reactance of three phase circuit at 50 Hz 1-Q/m

6.4 Electrostatic capacitance per conductor of cable at nominal pF/m

voltage and operating temperature

6.5 Maximum charging current per conductor at nominal voltage mA/m

6.6 Charging capacity of three phase system (at Uo) VAr/m

6.7 Maximum dielectric loss factor of cable at normal voltage and

frequency at a conductor temperature of:
o
- 20 C
o
- 90 C

6.8 Positive & Negative sequence impedance Q/m

6.9 Zero sequence impedance (as installed conditions)

- Resistance Q/m
- Reactance Q/m
- Capacitance pF/m

6.10 Surge impedance Q

7.0 Bonding & Earthing

7.1 Type of special bonding
7.2 Maximum sheath potential of completed cable with conductor V/m
at rated current with sheath bonded and earthed as
recommended

7.3 Maximum sheath potential of completed cable with conductor V/m

at maximum earth fault current of 31.5 kA with sheath bonded
and earthed as recommended

7.4 SVL Rating Min. 6kV

8.0 Testing
8.1 Routine Tests
- As per IEC 62067 Yes
- Additional tests specified in KETRACO spec. yes
8.2 Sample Tests
- 5Uo for 1 hour (as per KETRACO spec.) yes
8.3 Type Tests
- Test Regime IEC 62067
- Location of Test
- Date of Test
- Name of independent witness
8.4 Prequalification Test
- Test Regime
- Date completed
- Location of Test
- Name of independent witness
8.5 Commissioning Tests
- AC voltage withstand test 1.7Uo for 1 hour

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220kV XLPE INSULATED CABLE SYSTEM UNIT DATA
Required Offered
- Partial discharge monitoring <10pC
- Oversheath DC voltage test kV 12kV for 15
minutes

9.0 Other Installation Data

9.1 Minimum cable bending radius when laid:
- Direct burial mm
- In air mm
- In ducts mm
- At terminations (with former) mm

9.2 Maximal permissible pulling force of total cable kN

9.3 Maximal side wall bearing pressure to the cable at bending kN/m
points

9.4 Delivery length per drum

- Normal m
- Maximum m

9.5 Maximal weight of full drum with maximum delivery length of kg

cable

9.6 Drum dimensions:

- Flange diameter m
- Core diameter m
- Width m

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220kV CABLE SHEATH BONDING AND EARTHING EQUIPMENT UNIT DATA
Required Offered

1. SHEATH VOLTAGE LIMITERS

1.1. Manufacturer

1.2. Type designation

1.3. Type ZnO, non

linear
1.4. Type test carried out Yes/no

1.5.. Rated frequency Hz kV 50

1.6. System voltage kV 220

1.7. Protective level

1.8. Peak values of residual voltage on 8/20 microsecond current kV

impulse current of: kV
- 2000A kV
- 5000A kV
- 10000A kV
- 15000A
- 20000A Joule

1.9. Withstand energy kV

1.10. Maximum specified a.c. voltage which can be withstood for 2 sec.
MA
0
1.11. Conductivity characteristics of SVL at 20 V VV
- d.c. test current
- voltage limit minimal MQ
- voltage limit maximal 0 – 10 mA
0
C
1.12. Insulation resistance at 1000V d.c. voltage :: 10

1.13 Permissible ambient temperature mm 0 – 900C

mm
1.14 Nominal physical dimensions
- diameter
- height

2. LINK BOXES

2.1. Manufacturer

2.2. Type designation

- with SVL
- for solid bonding

2.3. Type
- along the route
- at the terminal location Yes/no Lockable/
Buried

2.4. Type test carried out

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220kV CABLE SHEATH BONDING AND EARTHING EQUIPMENT UNIT DATA
Required Offered

2.5. Rated frequency Hz 50

2.6. System voltage kV 220

2.7. Material
- thickness of sheet
- material of gaskets Compound/
dry
- way of gasket fitting

2.8. Impulse voltage test

- between cable sheaths kV 40
- between sheaths and water kV 20

2.9. D. C. Voltage test kV/min 20kV/1min.

2.10. Box dimensions

- width mm
- length mm
- height mm
- weight kg

2.11 Protection class IP65

3. SINGLE CORE BONDING CABLE

3.1. Manufacturer

3.2. Type designation

3.3. Standards BS 6346

C.55/4
3.4. Conductor
- Nominal Cross Section mm²
- No. of wires/Diameter 1/mm
- Diameter Min/max

3.5. PVC Insulation

- Material PVC
- Thickness mm
- Diameter Min/max.
- Graphite coating Yes/no Yes

3.6. Nominal overall diameter mm

3.7. Weight of cable kg/m

3.8. Maximum d.c. resistance at 20°C

- Inner conductor -6
10 Ohm/m
- Outer conductor -6
10 Ohm/m

3.9. DC Voltage test

- Between conductor and screen kV/min 20kV/ 1min

3.10. Impulse voltage test (1.2/50)

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220kV CABLE SHEATH BONDING AND EARTHING EQUIPMENT UNIT DATA
Required Offered
- Between conductor and screen kV kA 45

3.11. Maximum short circuit current, 1 second Yes/no 31.5

3.12. Type test carried out

- Independent Laboratory Name
- Year of the type test performance

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220kV CABLE ACCESSORIES UNIT DATA
Required Offered

1. TERMINATIONS

1.1. Manufacturer

1.2. Location of manufacturing site

1.3. Year of first commercial operation

1.3a Operational experience in the region Yes/no

1.4. Type tests

- Test Regime IEC 62067
- Location of Test
- Date of Test
- Name of independent witness

1.5.. Identifying reference number (for cross reference with type test)

1.6. Termination type (ODSE, OISE, GISE, wet type, dry type) ODSE

1.7. Partial Discharge Sensor Internal

1.8. Conductor connection method

1.9. Method of stress control

1.10. Compliant with IEC 60859 (GISE only)

1.11. Overall weight kg

1.12. Overall diameter mm

1.13 Overall length mm

2. JOINTS

2.1. Manufacturer

2.2. Location of manufacturing site

2.3. Year of first commercial operation

2.4. Operational experience in the region Yes/no

2.5. Type tests

- Test Regime IEC 62067
- Location of Test
- Date of Test
- Name of independent witness

2.6. Identifying reference number (for cross reference with type test)

2.7. Joint type Premoulded

1-piece

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220kV CABLE ACCESSORIES UNIT DATA
Required Offered
2.8. Partial discharge sensor Internal

2.9. Conductor connection method

2.10. Copper joint shell with lead plumb seals yes

2.11 Sheath insulation (taped, heat shrink sleeve, GF box plus

bitumen)

2.12 Overall diameter mm

2.13 Overall length mm

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FIBRE OPTIC PILOT CABLE SYSTEM UNIT DATA
Required Offered
1. FIBRE OPTIC PILOT CABLE

1.1. Name of manufacturer

1.2. Type designation

1.3. Cable type Non-zero dispersion

shifted single mode
1.4. Standards:

- for single mode fibres ITU-T G.655

- for optical fibre cables

1.5. Number of optical fibres Nos. 48

1.6. Optical wavelength nm 1550 or 1625

(optimized for 1550)
1.7. Attenuation coefficient dB/km
- at 1550 nm
- at 1625 nm

1.8. Dispersion coefficient ps/nm.km

- at 1550 nm
- at 1625 nm

1.9. Cut off wavelength nm

- at 1550 nm
- at 1625 nm

1.10. Maximum optical loss variation at temperature range of 0 dB/km

o o
C to +40 C

1.11. Transmission speed Mbit/s

1.12. Tensile strength (without temporary or permanent optical N

degradation and mechanical cable damage)

1.13. Permissible bending radius mm

1.14. Mode field diameter and tolerance 1-m

1.15 Mode field non-circularity %

1.16. Mode field concentricity error 1-m

1.17. Cladding diameter and tolerance 1-m

1.18. Cladding non-circularity %

1.19. Primary coating material

1.20. Diameter over primary coating and tolerance 1-m

1.21. Type of secondary coating

1.22. Secondary coating material

Page 12 of 15
FIBRE OPTIC PILOT CABLE SYSTEM UNIT DATA
Required Offered

1.23. Type of central strength element Fibre-reinforced

plastic material
1.24. Filler Non-hygroscopic

1.25. Type of belt insulation

- Material PVC tapes
- Radial thickness mm

1.26. Inner jacket (peripheral tensile strength member)

- Material
- Radial thickness mm

1.27. Outer jacket

- Material PVC
- Radial thickness mm

1.28. Anti-termite protection “Rigid”

plastic over
the outer
cable jacket

1.29. Overall diameter of completed cable mm

1.30. Drum length km

1.31. Mass of cable (per km) kg

1.32. Manufacturer quality system in accordance with ISO 9000 Yes/No Yes
- Applicable Standard
- Certified by (Company Name)
- Certification valid till (year)

1.33. Type test carried out Yes/No Yes

- Independent Laboratory Name
- Year of the type test performance

2. FIBRE OPTIC JOINT CLOSURE

2.1. Name of manufacturer

2.2. Type designation Splice

2.3. Splice capacity Nos. Min. 2 fibre optic

cables, each with
min. 48 single mode
fibres with loose
tube

2.4. Fibre Optical Cable Gland To accept metal-free

optical cable, min 48
single mode fibres,
with loose tube

2.5. Maximum optical attenuation per splice dB 0.1

2.6. Housing Waterproof, and

Page 13 of 15
FIBRE OPTIC PILOT CABLE SYSTEM UNIT DATA
Required Offered
corrosion resistant

2.7. Installation Direct burial into

ground

2.8. Dimensions mm kg

2.9. Mass Yes/No

2.10. Manufacturer quality system in accordance with ISO 9000 Yes

- Applicable Standard
- Certified by (Company Name)
- Certification valid till (year) Yes/No

2.11. Type test carried out Yes

- Independent Laboratory Name
- Year of the type test performance

Page 14 of 15
 3. OPTICAL TERMINAL BOX
3.1. Name of manufacturer

3.2. Type designation

3.3. Number of optical fibres Nos. min. 48

3.4. Fibre Optical Cable Gland To accept metal-free

optical cable, min 48
single mode fibres,
with loose tube

3.5. Maximum optical attenuation per splice dB 0.1

3.6. Type of optical connectors F.C. – P.C.

3.7. Housing Tamper-proof,

sealed, rugged
construction
3.8. Installation
- at substation end Wall/structure
mounted
- at OHL tower end Supplied by others

3.9. Dimensions mm kg

3.10. Mass Yes/No

3.11. Manufacturer quality system in accordance with ISO 9000 Yes

- Applicable Standard
- Certified by (Company Name)
- Certification valid till (year) Yes/No

3.12. Type test carried out Yes

- Independent Laboratory Name
- Year of the type test performance

Page 15 of 15