Lodo Activado

Summary
Equipment Database
Standard 2014,(USA Avg)

Layout Summary
Description Value Units
CONSTRUCTION
COSTS
Unit process construction $8,530,000 $
costs
Other direct construction $5,690,000 $
costs
Other indirect $2,200,000 $
construction costs
Total construction costs $16,400,000 $

ANNUAL COSTS

LABOR COSTS
Administration labor cost $6,700 $/yr
Laboratory labor cost $9,000 $/yr
Unit process operation $52,200 $/yr
labor cost
Unit process maintenance $12,000 $/yr
labor cost
Total labor costs $79,900 $/yr

MATERIAL COSTS
Total material cost $251,000 $/yr

CHEMICAL COSTS
Total chemical cost $163,000 $/yr

ENERGY COSTS
Total energy cost $339,000 $/yr

Total operation and $833,000 $/yr

maintanence cost

CONSTRUCTION
COST
AMORTIZATION
 Amortization cost for $864,000 $/yr
total construction cost

Total annual project cost $1,700,000 $/yr

PROJECT SUMMARY
Present worth $39,200,000 $
Total project cost $16,400,000 $
Total operation labor cost $67,900 $/yr
Total maintenance labor $12,000 $/yr
cost
Total material cost $251,000 $/yr
Total chemical cost $163,000 $/yr
Total energy cost $339,000 $/yr
Total amortization cost $864,000 $/yr

Process Summary
Process Construction Operation Maintenance Material Chemical Energy Amortizatio
($) ($/yr) ($/yr) ($/yr) ($/yr) ($/yr) n ($/yr)
Preliminary 288000 3220 1370 15600 0 3560 27000
Treatment
Influent 1090000 2180 1470 7610 0 24400 57000
Pump
Station
Complete 4060000 8640 4220 93100 0 238000 229000
Mix
Activated
Sludge
Secondary 745000 4440 2180 7300 0 2170 40000
Clarifier(1)
Ultra-Violet 134000 0 738 1340 4360 34400 38300
Disinfection
Gravity Belt 357000 1580 316 0 79100 12600 18000
Thickener
Effluent 0 0 0 0 0 0 0
Screw Press 807000 29400 1680 22000 79400 24800 27500
Hauling and 374000 2690 0 104000 0 0 56100
Land Filling
Blower 679000 0 0 0 0 0 29400
System
Other Costs 7890000 15700 0 0 0 0 341000

Summary of Other Costs for Layout

Description Value Units
Other Costs
Quantities
Required land 6.07 ha
Administration labor hours 1140 hr/yr
Laboratory labor hours 3080 hr/yr
Costs
DIRECT COSTS
Special foundation 498000 $
Mobilization 574000 $
Site preparation 567000 $
Site electrical 1610000 $
Yard piping 1070000 $
Instrumentation and control 807000 $
Lab and administration buildings 567000 $
Total direct construction costs 5690000 $

INDIRECT COSTS
Cost of land 0 $
 Miscellaneous cost 14900 $
Legal cost 14900 $
Engineering design fee 448000 $
Inspection cost 14900 $
Contingency 747000 $
Technical 14900 $
Interest during construction 232000 $
Profit 711000 $
Total indirect construction costs 2200000 $

Total of other construction costs 7890000 $

LABOR COSTS
Administration labor cost 6700 $/yr
Laboratory labor cost 9000 $/yr

Summary of Air Supply System

Description Value Units
Blower System for Entire Plant
Design Information
Minimum air flow capacity 13200 N m3/hr
Safety factor 1.5
Requested air flow capacity 19800 N m3/hr
Total capacity of blowers 19800 N m3/hr
Number of blowers in use 2.0
Total number of blowers 3.0
Capacity of individual blowers 9890 N m3/hr
Estimated cost of an installed 176000 $
blower
Blower building area 131 m2
Costs
Construction and equipment cost 679000 $
Installed Blower Cost 529000 $
Building Cost 82700 $
Misc Costs 67200 $
Operational labor cost 0 $/yr
Maintenance labor cost 0 $/yr
Material and supply cost 0 $/yr
Chemical cost 0 $/yr
Energy cost 0 $/yr
Amortization cost 29400 $/yr
Notes
Energy costs are shown at the individual unit processes that require air

Influent Wastewater
Water Quality Data
Parameter Influent Effluent Units
Maximum flow 33700 33700 m3/d
Minimum flow 13000 13000 m3/d
Average flow 17300 17300 m3/d
Suspended solids 621 621 g/m3
% volatile solids 85.0 85.0 %
BOD 276 276 g/m3
Soluble BOD 110 110 g/m3
COD 556 556 g/m3
Soluble COD 222 222 g/m3
TKN 41.4 41.4 gN/m3
Soluble TKN 24.8 24.8 gN/m3
Ammonia 24.8 24.8 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 0.0 0.0 gN/m3
 Total phosphorus 11.0 11.0 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 10.0 10.0 g/m3
Oil and grease 100 100 g/m3
Summer temperature 19.5 19.5 deg C
Winter temperature 19.5 19.5 deg C

Preliminary Treatment
Design Output Data
Description Value Units
Preliminary Treatment
Design Information
Mechanically Cleaned Bar Screen
Bar size 0.636 cm
Bar spacing 0.6 cm
Slope of bars from horizontal 30.0 degrees
Head loss through screen NaN m
Approach velocity 0.5 m/s
Average flow through velocity 0.8 m/s
(screen)
Maximum flow through velocity 0.9 m/s
(screen)
Screen channel width 0.816 m
Average channel depth 0.305 m
Horizontal Flow Grit Chamber
Maximum flow 33500 m3/d
Average flow 17200 m3/d
Minimum flow 12900 m3/d
Temperature 19.5 deg C
Maximum flow through velocity 0.457 m/s
(grit chamber)
Average flow through velocity 0.305 m/s
(grit chamber)
Size of smallest particle 100% 0.02 cm
removed
Specific gravity of particle 2.65
Number of units 2.0
Maximum flow/unit 16800 m3/d
Width of channel 0.348 m
Depth of channel 1.22 m
Length of channel 36.5 m
Settling velocity of particle 0.026 m/s
Slope of channel bottom 0.00146
Allowance for currents 1.7
Manning coefficient 0.035
Hydraulic retention time 1.33 min
Volume of grit 0.517 m3/d
Costs
Construction and equipment cost Overridden
Operational labor cost 3220 $/yr
Maintenance labor cost 1370 $/yr
Material and supply cost 15600 $/yr
Chemical cost 0 $/yr
Energy cost 3560 $/yr
Amortization cost 27000 $/yr

Water Quality Data

Parameter Influent Effluent Units
Maximum flow 33700 33700 m3/d
 Minimum flow 13000 13000 m3/d
Average flow 17300 17300 m3/d
Suspended solids 621 621 g/m3
% volatile solids 85.0 85.0 %
BOD 276 276 g/m3
Soluble BOD 110 110 g/m3
COD 556 556 g/m3
Soluble COD 222 222 g/m3
TKN 41.4 41.4 gN/m3
Soluble TKN 24.8 24.8 gN/m3
Ammonia 24.8 24.8 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 0.0 0.0 gN/m3
Total phosphorus 11.0 11.0 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 10.0 10.0 g/m3
Oil and grease 100 100 g/m3
Summer temperature 19.5 19.5 deg C
Winter temperature 19.5 19.5 deg C

Influent Pump Station

Design Output Data
Description Value Units
Pump Station
Design Information
Volume of wet well 49.0 m3
Width of wet well 3.86 m
Depth of the pumping station 8.77 m
Length of the pumping station 6.95 m
Width of the pumping station 13.8 m
Minimum depth of water in wet 2.37 m
well
Area of pump building 72.2 m2
Peak capacity of pumps 60900 m3/d
Firm pumping capacity 60900 m3/d
Total dynamic head - average 9.33 m
conditions
Quantities
Operation labor required 747 pers-hrs/yr
Maintenance labor required 629 pers-hrs/yr
Electrical energy required 222000 kWh/yr
Volume of earthwork required 5230 m3
Volume of slab concrete required 238 m3
Volume of wall concrete required 174 m3
Capacity per pump 60900 m3/d
Number of constant speed pumps 0.0
Number of variable speed pumps 2.0
Diameter of discharge header pipe 60.8 cm
Total dynamic head 13.7 m
Size of selected pump 61.0 cm
Specific speed of pump 3660
Pump rotating speed 656 rpm
Motor size required 105 kW
Size of selected motor 112 kW
Width of pump system 1.65 m
Length of pump system 7.15 m
Length of the dry well 6.95 m
Width of the dry well 9.9 m
Costs
 Construction and equipment cost 1090000 $
Earthwork Cost 261000 $
Wall Concrete Cost 40500 $
Slab Concrete Cost 27300 $
Building Cost 45700 $
Installed Pump Equipment 518000 $
Cost
Installed Control Module Cost 28700 $
Misc Costs 166000 $
Operational labor cost 2180 $/yr
Maintenance labor cost 1470 $/yr
Material and supply cost 7610 $/yr
Chemical cost 0 $/yr
Energy cost 24400 $/yr
Amortization cost 57000 $/yr

Water Quality Data

Parameter Influent Effluent Units
Maximum flow 34700 34700 m3/d
Minimum flow 14000 14000 m3/d
Average flow 18300 18300 m3/d
Suspended solids 631 631 g/m3
% volatile solids 84.4 84.4 %
BOD 263 263 g/m3
Soluble BOD 104 104 g/m3
COD 576 576 g/m3
Soluble COD 210 210 g/m3
TKN 43.2 43.2 gN/m3
Soluble TKN 24.1 24.1 gN/m3
Ammonia 23.8 23.8 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 0.0 0.0 gN/m3
Total phosphorus 16.9 16.9 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 9.45 9.45 g/m3
Oil and grease 94.5 94.5 g/m3
Summer temperature 19.5 19.5 deg C
Winter temperature 19.5 19.5 deg C

Complete Mix Activated Sludge

Design Output Data
Description Value Units
Complete Mix Activated Sludge
Design Information
Carbon Only Design
Design SRT for design at winter 10.0 d
temperature
Design SS 3500 g/m3
Calculated VSS 2670 g/m3
Calculated VSS:TSS ratio 0.761 mg VSS/mg SS
Total volume of reactors 21600 m3
Length of parallel train 109 m
Width of parallel train 10.0 m
Sidewater depth 5.0 m
Number of batteries 1.0
Number of parallel trains per 4.0
battery
Number of cells within one train 3.0
Total number of dividing walls 8.0
between zones
Hydraulic retention time 28.4 hr
F/M ratio 0.0835 kg BOD/kg MLSS/d
Volumetric BOD loading 0.223 kg BOD/m3/d
Observed yield (VSS basis) 1.2 g VSS/g BOD
Observed yield (TSS basis) 1.58 g TSS/g BOD
Amount of sludge generated 7560 kg/d
Sludge recycle rate 18300 m3/d
Nitrogen requirement for biomass 8.62 g/m3
growth
Phosphorus requirement for 1.72 g/m3
biomass growth
Oxygen requirement to meet 5670 kg/d
average demand
Air flow required to meet average 13100 N m3/hr
demand
Design air flow 10.1 N m3/min/1000 m3
Quantities
Operation labor required 2420 pers-hrs/yr
Maintenance labor required 1350 pers-hrs/yr
Electrical energy required 2000000 kWh/yr
Volume of earthwork required 10500 m3
Volume of slab concrete required 3350 m3
Volume of wall concrete required 2190 m3
Handrail length 1410 m
Number of diffusers per train 970
Fine bubble diffuser floor 3.65 %
coverage
Number of swing arm headers per 15.0
train
Costs
Construction and equipment cost 3870000 $
Earthwork Cost 524000 $
Wall Concrete Cost 509000 $
Slab Concrete Cost 385000 $
Handrail Cost 53700 $
Installed Aerator Equipment 1370000 $
Cost
Air Piping Cost 646000 $
Misc Costs 384000 $
Operational labor cost 7070 $/yr
Maintenance labor cost 3160 $/yr
Material and supply cost 91700 $/yr
Chemical cost 0 $/yr
Energy cost 220000 $/yr
Amortization cost 218000 $/yr
Sludge Recycle Pumping
Design Information
Average daily pumping rate 18300 m3/d
Total pumping capacity 36600 m3/d
Design capacity per pump 18300 m3/d
Number of pumps 3.0
Number of batteries 1.0
Firm pumping capacity 18300 m3/d
Quantities
Operation labor required 539 pers-hrs/yr
Maintenance labor required 454 pers-hrs/yr
Electrical energy required 161000 kWh/yr
Volume of earthwork required 88.5 m3
Area of pump building 36.3 m2
Costs
Construction and equipment cost 189000 $
 Earthwork Cost 4420 $
Pump Building Cost 23000 $
Installed Pump Cost 133000 $
Misc Costs 28900 $
Operational labor cost 1570 $/yr
Maintenance labor cost 1060 $/yr
Material and supply cost 1330 $/yr
Chemical cost 0 $/yr
Energy cost 17700 $/yr
Amortization cost 11100 $/yr

Water Quality Data

Parameter Influent Effluent Units
Maximum flow 34700 34700 m3/d
Minimum flow 14000 14000 m3/d
Average flow 18300 18300 m3/d
Suspended solids 631 3500 g/m3
% volatile solids 84.4 76.1 %
BOD 263 125 g/m3
Soluble BOD 104 1.23 g/m3
COD 576 4000 g/m3
Soluble COD 210 1.84 g/m3
TKN 43.2 278 gN/m3
Soluble TKN 24.1 11.7 gN/m3
Ammonia 23.8 7.35 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 0.0 0.0 gN/m3
Total phosphorus 16.9 63.9 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 9.45 0.0 g/m3
Oil and grease 94.5 0.0 g/m3
Summer temperature 19.5 19.5 deg C
Winter temperature 19.5 19.5 deg C

Secondary Clarifier(1)
Design Output Data
Description Value Units
Secondary Clarification
Design Information
Surface area 1120 m2
Surface area per circular clarifier 560 m2
Diameter of each circular clarifier 26.8 m
Number of clarifiers per battery 2.0
Number of batteries 1.0
Solids loading rate 114 kg/(m2·d)
Hydraulic retention time 6.62 hr
Designed surface overflow rate 16.3 m3/(m2·d)
Weir length 186 m
Volume of wasted sludge 1050 m3/d
Quantities
Operation labor required 1150 pers-hrs/yr
Maintenance labor required 632 pers-hrs/yr
Electrical energy required 10400 kWh/yr
Volume of earthwork required 4480 m3
Slab thickness 29.5 cm
Volume of slab concrete required 382 m3
Wall thickness 36.6 cm
Volume of wall concrete required 311 m3
Costs
 Construction and equipment cost 695000 $
Earthwork Cost 224000 $
Wall Concrete Cost 72500 $
Slab Concrete Cost 43900 $
Installed Equipment Cost 249000 $
Misc Costs 106000 $
Operational labor cost 3350 $/yr
Maintenance labor cost 1480 $/yr
Material and supply cost 6950 $/yr
Chemical cost 0 $/yr
Energy cost 1150 $/yr
Amortization cost 37100 $/yr
Waste Sludge Pumping
Design Information
Average daily pumping rate 1050 m3/d
Total pumping capacity 1050 m3/d
Design capacity per pump 525 m3/d
Number of pumps 3.0
Number of batteries 1.0
Firm pumping capacity 1050 m3/d
Quantities
Operation labor required 373 pers-hrs/yr
Maintenance labor required 298 pers-hrs/yr
Electrical energy required 9320 kWh/yr
Volume of earthwork required 46.5 m3
Area of pump building 19.1 m2
Costs
Construction and equipment cost 49900 $
Earthwork Cost 2330 $
Pump Building Cost 12100 $
Installed Pump Cost 27900 $
Misc Costs 7610 $
Operational labor cost 1090 $/yr
Maintenance labor cost 697 $/yr
Material and supply cost 349 $/yr
Chemical cost 0 $/yr
Energy cost 1030 $/yr
Amortization cost 2920 $/yr

Water Quality Data

Parameter Influent Effluent Sludge Units
Maximum flow 34700 33700 1050 m3/d
Minimum flow 14000 12900 1050 m3/d
Average flow 18300 17200 1050 m3/d
Suspended solids 3500 20.0 7000 g/m3
% volatile solids 76.1 76.1 76.1 %
BOD 125 2.29 373 g/m3
Soluble BOD 1.23 1.23 1.23 g/m3
COD 4000 24.7 8000 g/m3
Soluble COD 1.84 1.84 1.84 g/m3
TKN 278 13.2 545 gN/m3
Soluble TKN 11.7 11.7 11.7 gN/m3
Ammonia 7.35 7.35 7.35 gN/m3
Nitrite 0.0 0.0 0.0 gN/m3
Nitrate 0.0 0.0 0.0 gN/m3
Total phosphorus 63.9 10.9 117 gP/m3
pH 7.5 7.5 7.5 -
Cations 160 160 160 g/m3
Anions 160 160 160 g/m3
Settleable solids 0.0 0.0 0.0 g/m3
Oil and grease 0.0 0.0 0.0 g/m3
 Summer 19.5 19.5 19.5 deg C
temperature
Winter temperature 19.5 19.5 19.5 deg C

Ultra-Violet Disinfection
Design Output Data
Description Value Units
Ultra-Violet Disinfection
Design Information
Design based on a model 0.00425 m3/(min·W)
calculated UV loading
Total number of lamps needed for 368
disinfection
Number of spare channels 1.0
Total number of lamps used in 420
optimum design
Number of excess lamps 52.0
Number of lamps/modules 2.0
Number of modules/bank 3.0
Number of banks/channel 7.0
Number of channels 10.0
Calculated headloss 141 cm
Costs
Construction and equipment cost 134000 $
Cost of installation 80500 $
Total cost of UV lamps 53700 $
Operational labor cost 0 $/yr
Maintenance labor cost 738 $/yr
Material and supply cost 1340 $/yr
Chemical cost 4360 $/yr
Energy cost 34400 $/yr
Amortization cost 38300 $/yr

Water Quality Data

Parameter Influent Effluent Units
Maximum flow 33700 33700 m3/d
Minimum flow 12900 12900 m3/d
Average flow 17200 17200 m3/d
Suspended solids 20.0 20.0 g/m3
% volatile solids 76.1 76.1 %
BOD 2.29 2.29 g/m3
Soluble BOD 1.23 1.23 g/m3
COD 24.7 24.7 g/m3
Soluble COD 1.84 1.84 g/m3
TKN 13.2 13.2 gN/m3
Soluble TKN 11.7 11.7 gN/m3
Ammonia 7.35 7.35 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 0.0 0.0 gN/m3
Total phosphorus 10.9 10.9 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 0.0 0.0 g/m3
Oil and grease 0.0 0.0 g/m3
Summer temperature 19.5 19.5 deg C
Winter temperature 19.5 19.5 deg C

Gravity Belt Thickener

Design Output Data
 Description Value Units
Gravity Belt Thickener
Design Information
Belt filter width 2.0 m
Number of units 2.0
Hydraulic loading per unit per 681 m3/d
meter of belt width
Hydraulic loading required per 1470 m3/d
meter of belt width
Final solids content 5.0 %
Solids capture fraction 0.986
Quantities
Operation labor required 540 pers-hrs/yr
Maintenance labor required 135 pers-hrs/yr
Power 114000 kWh/yr
Polymer required 75.6 kg/d
Dry solids produced 7560 kg/d
Costs
Construction and equipment cost 357000 $
Building Cost 191000 $
Polymer System Cost 31100 $
Feed Pump Cost 9240 $
Conveyor System Cost 21000 $
Installed Belt Filter System 105000 $
Cost
Operational labor cost 1580 $/yr
Maintenance labor cost 316 $/yr
Material and supply cost 0 $/yr
Chemical cost 79100 $/yr
Energy cost 12600 $/yr
Amortization cost 18000 $/yr

Water Quality Data

Parameter Influent Effluent Sludge Units
Maximum flow 1050 905 145 m3/d
Minimum flow 1050 905 145 m3/d
Average flow 1050 905 145 m3/d
Suspended solids 7000 100 50000 g/m3
% volatile solids 76.1 76.1 76.1 %
BOD 373 6.55 2660 g/m3
Soluble BOD 1.23 1.23 1.23 g/m3
COD 8000 116 57100 g/m3
Soluble COD 1.84 1.84 1.84 g/m3
TKN 545 19.3 3820 gN/m3
Soluble TKN 11.7 11.7 11.7 gN/m3
Ammonia 7.35 7.35 7.35 gN/m3
Nitrite 0.0 0.0 0.0 gN/m3
Nitrate 0.0 0.0 0.0 gN/m3
Total phosphorus 117 117 117 gP/m3
pH 7.5 7.5 7.5 -
Cations 160 160 160 g/m3
Anions 160 160 160 g/m3
Settleable solids 0.0 0.0 0.0 g/m3
Oil and grease 0.0 0.0 0.0 g/m3
Summer 19.5 19.5 19.5 deg C
temperature
Winter temperature 19.5 19.5 19.5 deg C

Effluent
Design Output Data
Description Value Units
 Costs
Construction and equipment cost
Operational labor cost
Maintenance labor cost
Material and supply cost
Chemical cost
Energy cost
Amortization cost
0 $
0 $/yr
0 $/yr
0 $/yr
0 $/yr
0 $/yr
0 $/yr

Water Quality Data

Parameter Influent Effluent Units
Maximum flow 33700 33700 m3/d
Minimum flow 12900 12900 m3/d
Average flow 17200 17200 m3/d
Suspended solids 20.0 20.0 g/m3
% volatile solids 76.1 76.1 %
BOD 2.29 2.29 g/m3
Soluble BOD 1.23 1.23 g/m3
COD 24.7 24.7 g/m3
Soluble COD 1.84 1.84 g/m3
TKN 13.2 13.2 gN/m3
Soluble TKN 11.7 11.7 gN/m3
Ammonia 7.35 7.35 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 0.0 0.0 gN/m3
Total phosphorus 10.9 10.9 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 0.0 0.0 g/m3
Oil and grease 0.0 0.0 g/m3
Summer temperature 19.5 19.5 deg C
Winter temperature 19.5 19.5 deg C

Screw Press
Design Output Data
Description Value Units
Screw Press
Design Information
Total power required 34.7 kW
Power required per unit 34.7 kW
Excess capacity factor 1.25
Number of units 1.0
Chemical dose 1.0 % dry wt
Chemicals required 107 kg/d
Sludge flow 203 m3/d
Initial solid conc 5.0 %
Operational hours per day 20.0 hr
Operational days per week 6.0 d
Quantities
Number of Screw Press 1.0
Power required per unit 34.7 kW
Area of building 18.6 m2
Dry solids produced 7250 kg/d
Operation labor required 4290 pers-hrs/yr
Maintenance labor required 718 pers-hrs/yr
Electrical energy required 226000 kWh/yr
Costs
Construction and equipment cost 435000 $
Operational labor cost 12500 $/yr
Maintenance labor cost 1680 $/yr
 Material and supply cost 14600 $/yr
Chemical cost 0 $/yr
Energy cost 24800 $/yr
Amortization cost 27500 $/yr
Polymer Feed System
Quantities
Polymer dosage 88.9 kg/d
Liquid chemical solution fed 35.6 m3/d
O&M labor required 4560 pers-hrs/yr
Dry material handling and mixing 1230 pers-hrs/yr
labor required
Total operation labor required 5790 pers-hrs/yr
Costs
Construction and equipment cost 372000 $
Operational labor cost 16900 $/yr
Maintenance labor cost 0 $/yr
Material and supply cost 7450 $/yr
Chemical cost 79400 $/yr
Energy cost 0 $/yr
Amortization cost 0 $/yr

Water Quality Data

Parameter Influent Effluent Sludge Units
Maximum flow 145 109 36.3 m3/d
Minimum flow 145 109 36.3 m3/d
Average flow 145 109 36.3 m3/d
Suspended solids 50000 6670 180000 g/m3
% volatile solids 76.1 76.1 76.1 %
BOD 2660 356 9570 g/m3
Soluble BOD 1.23 1.23 1.23 g/m3
COD 57100 7620 206000 g/m3
Soluble COD 1.84 1.84 1.84 g/m3
TKN 3820 519 13700 gN/m3
Soluble TKN 11.7 11.7 11.7 gN/m3
Ammonia 7.35 7.35 7.35 gN/m3
Nitrite 0.0 0.0 0.0 gN/m3
Nitrate 0.0 0.0 0.0 gN/m3
Total phosphorus 117 117 117 gP/m3
pH 7.5 7.5 7.5 -
Cations 160 160 160 g/m3
Anions 160 160 160 g/m3
Settleable solids 0.0 0.0 0.0 g/m3
Oil and grease 0.0 0.0 0.0 g/m3
Summer 19.5 19.5 19.5 deg C
temperature
Winter temperature 19.5 19.5 19.5 deg C

Hauling and Land Filling

Design Output Data
Description Value Units
Sludge Hauling and Land Filling
Design Information
Volume of sludge hauled 36.3 m3/d
Truck capacity 14.5 m3
Round trip time to disposal site 1.0 hr
Truck loading time 0.75 hr
Operational hours per day 20.0 hr
Number of trucks required 1.0
Distance to disposal site 20.0 km
Quantities
Total sludge volume hauled 36.3 m3/d
 Maximum anticipated landfill 30.0 d
downtime
Anticipated sludge storage height 2.44 m
Sludge storage shed area 446 m2
Width of sludge storage shed slab 14.9 m
Length of sludge storage shed slab 29.9 m
Volume of earthwork required 367 m3
Volume of slab concrete required 155 m3
Surface area of canopy roof 446 m2
Round trip haul distance 40.0 km
Round trips per day per truck 3.0
Distance traveled per year per 30000 km
truck
Sludge hauled 38100 kg/d
Operation labor required 923 pers-hrs/yr
LandFilling cost 35400 $/yr
Costs
Construction and equipment cost 374000 $
Earthwork Cost 18300 $
Slab Concrete Cost 17800 $
Canopy Roof Cost 55800 $
Vehicle Cost 282000 $
Operational labor cost 2690 $/yr
Maintenance labor cost 0 $/yr
Material and supply cost 104000 $/yr
Chemical cost 0 $/yr
Energy cost 0 $/yr
Amortization cost 56100 $/yr

Water Quality Data

Parameter Influent Effluent Units
Maximum flow 36.3 36.3 m3/d
Minimum flow 36.3 36.3 m3/d
Average flow 36.3 36.3 m3/d
Suspended solids 180000 180000 g/m3
% volatile solids 76.1 76.1 %
BOD 9570 9570 g/m3
Soluble BOD 1.23 1.23 g/m3
COD 206000 206000 g/m3
Soluble COD 1.84 1.84 g/m3
TKN 13700 13700 gN/m3
Soluble TKN 11.7 11.7 gN/m3
Ammonia 7.35 7.35 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 0.0 0.0 gN/m3
Total phosphorus 117 117 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 0.0 0.0 g/m3
Oil and grease 0.0 0.0 g/m3
Summer temperature 19.5 19.5 deg C
Winter temperature 19.5 19.5 deg C
Trickling

Summary
Equipment Database
Hydromantis 2014,(USA Avg)

Layout Summary
Description Value Units
CONSTRUCTION
COSTS
Unit process construction $7,330,000 $
costs
Other direct construction $5,690,000 $
costs
Other indirect $2,010,000 $
construction costs
Total construction costs $15,000,000 $

ANNUAL COSTS

LABOR COSTS
Administration labor cost $6,700 $/yr
Laboratory labor cost $9,000 $/yr
Unit process operation $90,300 $/yr
labor cost
Unit process maintenance $15,700 $/yr
labor cost
Total labor costs $122,000 $/yr

MATERIAL COSTS
Total material cost $229,000 $/yr

CHEMICAL COSTS
Total chemical cost $271,000 $/yr

ENERGY COSTS
Total energy cost $191,000 $/yr

Total operation and $812,000 $/yr

maintanence cost

CONSTRUCTION
COST
AMORTIZATION
 Amortization cost for $768,000 $/yr
total construction cost

Total annual project cost $1,580,000 $/yr

PROJECT SUMMARY
Present worth $36,500,000 $
Total project cost $15,000,000 $
Total operation labor cost $106,000 $/yr
Total maintenance labor $15,700 $/yr
cost
Total material cost $229,000 $/yr
Total chemical cost $271,000 $/yr
Total energy cost $191,000 $/yr
Total amortization cost $768,000 $/yr

Process Summary
Process Construction Operation Maintenance Material Chemical Energy Amortizatio
($) ($/yr) ($/yr) ($/yr) ($/yr) ($/yr) n ($/yr)
Preliminary 288000 3220 1400 15600 0 3560 27000
Treatment
Influent 1090000 2190 1510 7620 0 24700 57000
Pump
Station
Upflow 1680000 30000 4870 30600 0 19000 76500
Anaerobic
Sludge
Blanket
Reactor
Trickling 1340000 2960 2060 4870 0 47300 68500
Filter
Secondary 708000 4190 2070 6970 0 1440 38100
Clarifier
Gravity Belt 357000 2640 540 0 133000 20200 18000
Thickener
Ultra-Violet 134000 0 753 1340 4360 34400 38300
Disinfection
Screw Press 1240000 40600 2480 35900 133000 40100 41700
Effluent 0 0 0 0 0 0 0
Hauling and 497000 4530 0 126000 0 0 70200
Land Filling
Other Costs 7700000 15700 0 0 0 0 333000

Summary of Other Costs for Layout

Description Value Units
Other Costs
Quantities
Required land 6.07 ha
Administration labor hours 1140 hr/yr
Laboratory labor hours 3080 hr/yr
Costs
DIRECT COSTS
Special foundation 498000 $
Mobilization 574000 $
Site preparation 567000 $
Site electrical 1610000 $
Yard piping 1070000 $
Instrumentation and control 807000 $
Lab and administration buildings 567000 $
Total direct construction costs 5690000 $

INDIRECT COSTS
 Cost of land 0 $
Miscellaneous cost 13700 $
Legal cost 13700 $
Engineering design fee 410000 $
Inspection cost 13700 $
Contingency 684000 $
Technical 13700 $
Interest during construction 213000 $
Profit 651000 $
Total indirect construction costs 2010000 $

Total of other construction costs 7700000 $

LABOR COSTS
Administration labor cost 6700 $/yr
Laboratory labor cost 9000 $/yr

Influent Wastewater
Water Quality Data
Parameter Influent Effluent Units
Maximum flow 33700 33700 m3/d
Minimum flow 13000 13000 m3/d
Average flow 17300 17300 m3/d
Suspended solids 621 621 g/m3
% volatile solids 85.0 85.0 %
BOD 276 276 g/m3
Soluble BOD 110 110 g/m3
COD 556 556 g/m3
Soluble COD 222 222 g/m3
TKN 41.4 41.4 gN/m3
Soluble TKN 24.8 24.8 gN/m3
Ammonia 24.8 24.8 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 0.0 0.0 gN/m3
Total phosphorus 11.0 11.0 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 10.0 10.0 g/m3
Oil and grease 100 100 g/m3
Summer temperature 19.5 19.5 deg C
Winter temperature 19.5 19.5 deg C

Preliminary Treatment
Design Output Data
Description Value Units
Preliminary Treatment
Design Information
Mechanically Cleaned Bar Screen
Bar size 0.636 cm
Bar spacing 0.6 cm
Slope of bars from horizontal 30.0 degrees
Head loss through screen NaN m
Approach velocity 0.5 m/s
Average flow through velocity 0.8 m/s
(screen)
Maximum flow through velocity 0.9 m/s
(screen)
Screen channel width 0.816 m
Average channel depth 0.305 m
 Horizontal Flow Grit Chamber
Maximum flow 33500 m3/d
Average flow 17200 m3/d
Minimum flow 12900 m3/d
Temperature 19.5 deg C
Maximum flow through velocity 0.457 m/s
(grit chamber)
Average flow through velocity 0.305 m/s
(grit chamber)
Size of smallest particle 100% 0.02 cm
removed
Specific gravity of particle 2.65
Number of units 2.0
Maximum flow/unit 16800 m3/d
Width of channel 0.348 m
Depth of channel 1.22 m
Length of channel 36.5 m
Settling velocity of particle 0.026 m/s
Slope of channel bottom 0.00146
Allowance for currents 1.7
Manning coefficient 0.035
Hydraulic retention time 1.33 min
Volume of grit 0.517 m3/d
Costs
Construction and equipment cost Overridden
Operational labor cost 3220 $/yr
Maintenance labor cost 1400 $/yr
Material and supply cost 15600 $/yr
Chemical cost 0 $/yr
Energy cost 3560 $/yr
Amortization cost 27000 $/yr

Water Quality Data

Parameter Influent Effluent Units
Maximum flow 33700 33700 m3/d
Minimum flow 13000 13000 m3/d
Average flow 17300 17300 m3/d
Suspended solids 621 621 g/m3
% volatile solids 85.0 85.0 %
BOD 276 276 g/m3
Soluble BOD 110 110 g/m3
COD 556 556 g/m3
Soluble COD 222 222 g/m3
TKN 41.4 41.4 gN/m3
Soluble TKN 24.8 24.8 gN/m3
Ammonia 24.8 24.8 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 0.0 0.0 gN/m3
Total phosphorus 11.0 11.0 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 10.0 10.0 g/m3
Oil and grease 100 100 g/m3
Summer temperature 19.5 19.5 deg C
Winter temperature 19.5 19.5 deg C

Influent Pump Station

Design Output Data
Description Value Units
Pump Station
 Design Information
Volume of wet well 49.2 m3
Width of wet well 3.87 m
Depth of the pumping station 8.78 m
Length of the pumping station 6.95 m
Width of the pumping station 13.8 m
Minimum depth of water in wet 2.38 m
well
Area of pump building 72.2 m2
Peak capacity of pumps 61700 m3/d
Firm pumping capacity 61700 m3/d
Total dynamic head - average 9.33 m
conditions
Quantities
Operation labor required 750 pers-hrs/yr
Maintenance labor required 632 pers-hrs/yr
Electrical energy required 224000 kWh/yr
Volume of earthwork required 5240 m3
Volume of slab concrete required 238 m3
Volume of wall concrete required 174 m3
Capacity per pump 61700 m3/d
Number of constant speed pumps 0.0
Number of variable speed pumps 2.0
Diameter of discharge header pipe 61.1 cm
Total dynamic head 13.7 m
Size of selected pump 61.0 cm
Specific speed of pump 3690
Pump rotating speed 651 rpm
Motor size required 106 kW
Size of selected motor 112 kW
Width of pump system 1.65 m
Length of pump system 7.15 m
Length of the dry well 6.95 m
Width of the dry well 9.9 m
Costs
Construction and equipment cost 1090000 $
Earthwork Cost 262000 $
Wall Concrete Cost 40500 $
Slab Concrete Cost 27400 $
Building Cost 45700 $
Installed Pump Equipment 518000 $
Cost
Installed Control Module Cost 28700 $
Misc Costs 166000 $
Operational labor cost 2190 $/yr
Maintenance labor cost 1510 $/yr
Material and supply cost 7620 $/yr
Chemical cost 0 $/yr
Energy cost 24700 $/yr
Amortization cost 57000 $/yr

Water Quality Data

Parameter Influent Effluent Units
Maximum flow 35000 35000 m3/d
Minimum flow 14200 14200 m3/d
Average flow 18500 18500 m3/d
Suspended solids 650 650 g/m3
% volatile solids 85.0 85.0 %
BOD 273 273 g/m3
Soluble BOD 109 109 g/m3
COD 625 625 g/m3
 Soluble COD 223 223 g/m3
TKN 43.1 43.1 gN/m3
Soluble TKN 24.3 24.3 gN/m3
Ammonia 24.3 24.3 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 0.105 0.105 gN/m3
Total phosphorus 12.6 12.6 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 9.32 9.32 g/m3
Oil and grease 93.2 93.2 g/m3
Summer temperature 19.5 19.5 deg C
Winter temperature 19.5 19.5 deg C

Upflow Anaerobic Sludge Blanket Reactor

Design Output Data
Description Value Units
Upflow Anaerobic Sludge Blanket Reactor
Design Information
Design SRT 13.6 d
Total reactor suspended solids 138000 kg
Calculated VSS:TSS ratio 0.857 mg VSS/mg SS
Reactor hydraulic retention time 7.14 hr
Total volume of reactors 5520 m3
Total reactor surface area 1100 m2
Reactor height 5.0 m
Upflow velocity 0.000194 m/s
Sludge loading rate 0.0891 kgCOD/kgVSS/d
Calculated volumetric loading rate 2.23 kg/m3/d
for this design
User-defined maximum loading 18.0 kg/m3/d
rate
Calculated maximum loading rate 6.7 kg/m3/d
Methane production 0.114 m3 gas/m3 wastewater
Potential energy gain from 265 kW
methane
Effluent sulphide COD 88.9 gCOD/m3
Amount of alkalinity required 6.86 meq
Estimated alkalinity gained by 2.29 meq
acid reduction
Amount of sludge wasted 10100 kg/d
Nitrogen requirement for biomass 6.21 g/m3
growth
Phosphorus requirement for 1.55 g/m3
biomass growth
Quantities
Operation labor required 68900 pers-hrs/yr
Maintenance labor required 1280 pers-hrs/yr
Costs
Construction and equipment cost 1450000 $
Operational labor cost Overridden
Maintenance labor cost 3070 $/yr
Material and supply cost 29000 $/yr
Chemical cost 0 $/yr
Energy cost 0 $/yr
Amortization cost 62700 $/yr
Wastewater Pumping
Design Information
Average daily pumping rate 18500 m3/d
Total pumping capacity 35000 m3/d
 Design capacity per pump 17500 m3/d
Number of pumps 3.0
Number of batteries 1.0
Firm pumping capacity 18500 m3/d
Quantities
Operation labor required 540 pers-hrs/yr
Maintenance labor required 455 pers-hrs/yr
Electrical energy required 163000 kWh/yr
Volume of earthwork required 86.6 m3
Area of pump building 35.5 m2
Costs
Construction and equipment cost 186000 $
Earthwork Cost 4330 $
Pump Building Cost 22500 $
Installed Pump Cost 130000 $
Misc Costs 28300 $
Operational labor cost Overridden
Maintenance labor cost 1090 $/yr
Material and supply cost 1300 $/yr
Chemical cost 0 $/yr
Energy cost 18000 $/yr
Amortization cost 10900 $/yr
Waste Sludge Pumping
Design Information
Average daily pumping rate 1010 m3/d
Total pumping capacity 1010 m3/d
Design capacity per pump 506 m3/d
Number of pumps 3.0
Number of batteries 1.0
Firm pumping capacity 1010 m3/d
Quantities
Operation labor required 371 pers-hrs/yr
Maintenance labor required 296 pers-hrs/yr
Electrical energy required 8980 kWh/yr
Volume of earthwork required 46.5 m3
Area of pump building 19.1 m2
Costs
Construction and equipment cost 49300 $
Earthwork Cost 2320 $
Pump Building Cost 12100 $
Installed Pump Cost 27400 $
Misc Costs 7520 $
Operational labor cost Overridden
Maintenance labor cost 708 $/yr
Material and supply cost 345 $/yr
Chemical cost 0 $/yr
Energy cost 987 $/yr
Amortization cost 2890 $/yr

Water Quality Data

Parameter Influent Effluent Sludge Units
Maximum flow 35000 33900 1010 m3/d
Minimum flow 14200 13200 1010 m3/d
Average flow 18500 17500 1010 m3/d
Suspended solids 650 130 10000 g/m3
% volatile solids 85.0 85.0 85.7 %
BOD 273 198 1430 g/m3
Soluble BOD 109 98.0 98.0 g/m3
COD 625 462 13100 g/m3
Soluble COD 223 296 296 g/m3
TKN 43.1 21.8 412 gN/m3
 Soluble TKN 24.3 18.0 18.0 gN/m3
Ammonia 24.3 18.0 18.0 gN/m3
Nitrite 0.0 0.0 0.0 gN/m3
Nitrate 0.105 0.0 0.0 gN/m3
Total phosphorus 12.6 11.1 11.1 gP/m3
pH 7.5 7.5 7.5 -
Cations 160 160 160 g/m3
Anions 160 160 160 g/m3
Settleable solids 9.32 0.0 0.0 g/m3
Oil and grease 93.2 0.0 0.0 g/m3
Summer 19.5 19.0 19.0 deg C
temperature
Winter temperature 19.5 19.0 19.0 deg C

Trickling Filter
Design Output Data
Description Value Units
Trickling Filtration
Design Information
Reaction rate constant 0.00213
Hydraulic loading rate 10.8 m3/(m2·d)
Total hydraulic loading rate 29.3 m3/(m2·d)
Recirculation ratio 1.72
Number of towers per stage 2.0
Number of stages 1.0
Depth of filter tower 2.91 m
Diameter of filter tower 32.1 m
Surface area per filter tower 812 m2
Total surface area 1620 m2
Volume per filter tower 2360 m3
Total volume 4720 m3
Quantities
Operation labor required 325 pers-hr/yr
Maintenance labor required 282 pers-hr/yr
Volume of earthwork required 6760 m3
Volume of slab concrete required 330 m3
Volume of wall concrete required 353 m3
Number of posts per tower 608
Total length of precast beams 2910 m
Costs
Construction and equipment cost 1130000 $
Earthwork Cost 338000 $
Wall Concrete Cost 82300 $
Slab Concrete Cost 37900 $
Concrete Beam Cost 105000 $
Media Cost 95100 $
Installed Distributor Arm Cost 242000 $
Misc Costs 225000 $
Operational labor cost 950 $/yr
Maintenance labor cost 674 $/yr
Material and supply cost 3370 $/yr
Chemical cost 0 $/yr
Energy cost 1240 $/yr
Amortization cost 55900 $/yr
Internal Recycle Pumping
Design Information
Average daily pumping rate 47600 m3/d
Total pumping capacity 47600 m3/d
Design capacity per pump 23800 m3/d
Number of pumps 3.0
Number of batteries 1.0
 Firm pumping capacity 47600 m3/d
Quantities
Operation labor required 688 pers-hrs/yr
Maintenance labor required 581 pers-hrs/yr
Electrical energy required 419000 kWh/yr
Volume of earthwork required 102 m3
Area of pump building 41.6 m2
Costs
Construction and equipment cost 213000 $
Earthwork Cost 5080 $
Pump Building Cost 26400 $
Installed Pump Cost 149000 $
Misc Costs 32600 $
Operational labor cost 2010 $/yr
Maintenance labor cost 1390 $/yr
Material and supply cost 1490 $/yr
Chemical cost 0 $/yr
Energy cost 46100 $/yr
Amortization cost 12500 $/yr

Water Quality Data

Parameter Influent Effluent Units
Maximum flow 33900 33900 m3/d
Minimum flow 13200 13200 m3/d
Average flow 17500 17500 m3/d
Suspended solids 130 129 g/m3
% volatile solids 85.0 80.0 %
BOD 198 80.0 g/m3
Soluble BOD 98.0 40.0 g/m3
COD 462 120 g/m3
Soluble COD 296 60.0 g/m3
TKN 21.8 15.3 gN/m3
Soluble TKN 18.0 12.6 gN/m3
Ammonia 18.0 12.6 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 0.0 6.54 gN/m3
Total phosphorus 11.1 7.75 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 0.0 0.0 g/m3
Oil and grease 0.0 0.0 g/m3
Summer temperature 19.0 19.0 deg C
Winter temperature 19.0 19.0 deg C

Secondary Clarifier
Design Output Data
Description Value Units
Secondary Clarification
Design Information
Surface area 1070 m2
Surface area per circular clarifier 537 m2
Diameter of each circular clarifier 26.2 m
Number of clarifiers per battery 2.0
Number of batteries 1.0
Solids loading rate 2.1 kg/(m2·d)
Hydraulic retention time 6.62 hr
Designed surface overflow rate 16.3 m3/(m2·d)
Weir length 182 m
Volume of wasted sludge 313 m3/d
Quantities
 Operation labor required 1120 pers-hrs/yr
Maintenance labor required 616 pers-hrs/yr
Electrical energy required 10300 kWh/yr
Volume of earthwork required 4250 m3
Slab thickness 29.5 cm
Volume of slab concrete required 366 m3
Wall thickness 36.6 cm
Volume of wall concrete required 304 m3
Costs
Construction and equipment cost 672000 $
Earthwork Cost 213000 $
Wall Concrete Cost 70900 $
Slab Concrete Cost 42000 $
Installed Equipment Cost 244000 $
Misc Costs 103000 $
Operational labor cost 3260 $/yr
Maintenance labor cost 1470 $/yr
Material and supply cost 6720 $/yr
Chemical cost 0 $/yr
Energy cost 1140 $/yr
Amortization cost 36000 $/yr
Waste Sludge Pumping
Design Information
Average daily pumping rate 313 m3/d
Total pumping capacity 313 m3/d
Design capacity per pump 156 m3/d
Number of pumps 3.0
Number of batteries 1.0
Firm pumping capacity 313 m3/d
Quantities
Operation labor required 319 pers-hrs/yr
Maintenance labor required 249 pers-hrs/yr
Electrical energy required 2780 kWh/yr
Volume of earthwork required 45.7 m3
Area of pump building 18.7 m2
Costs
Construction and equipment cost 36000 $
Earthwork Cost 2280 $
Pump Building Cost 11900 $
Installed Pump Cost 16300 $
Misc Costs 5490 $
Operational labor cost 933 $/yr
Maintenance labor cost 596 $/yr
Material and supply cost 252 $/yr
Chemical cost 0 $/yr
Energy cost 306 $/yr
Amortization cost 2110 $/yr

Water Quality Data

Parameter Influent Effluent Sludge Units
Maximum flow 33900 33600 313 m3/d
Minimum flow 13200 12900 313 m3/d
Average flow 17500 17200 313 m3/d
Suspended solids 129 20.0 7000 g/m3
% volatile solids 80.0 80.0 80.0 %
BOD 80.0 43.6 1300 g/m3
Soluble BOD 40.0 40.0 40.0 g/m3
COD 120 84.0 8460 g/m3
Soluble COD 60.0 60.0 60.0 g/m3
TKN 15.3 14.2 573 gN/m3
Soluble TKN 12.6 12.6 12.6 gN/m3
 Ammonia 12.6 12.6 12.6 gN/m3
Nitrite 0.0 0.0 0.0 gN/m3
Nitrate 6.54 6.54 6.54 gN/m3
Total phosphorus 7.75 0.32 112 gP/m3
pH 7.5 7.5 7.5 -
Cations 160 160 160 g/m3
Anions 160 160 160 g/m3
Settleable solids 0.0 0.0 0.0 g/m3
Oil and grease 0.0 0.0 0.0 g/m3
Summer 19.0 19.0 19.0 deg C
temperature
Winter temperature 19.0 19.0 19.0 deg C

Gravity Belt Thickener

Design Output Data
Description Value Units
Gravity Belt Thickener
Design Information
Belt filter width 2.0 m
Number of units 2.0
Hydraulic loading per unit per 681 m3/d
meter of belt width
Hydraulic loading required per 1850 m3/d
meter of belt width
Final solids content 5.0 %
Solids capture fraction 0.989
Quantities
Operation labor required 903 pers-hrs/yr
Maintenance labor required 226 pers-hrs/yr
Power 184000 kWh/yr
Polymer required 127 kg/d
Dry solids produced 12700 kg/d
Costs
Construction and equipment cost 357000 $
Building Cost 191000 $
Polymer System Cost 31100 $
Feed Pump Cost 9240 $
Conveyor System Cost 21000 $
Installed Belt Filter System 105000 $
Cost
Operational labor cost 2640 $/yr
Maintenance labor cost 540 $/yr
Material and supply cost 0 $/yr
Chemical cost 133000 $/yr
Energy cost 20200 $/yr
Amortization cost 18000 $/yr

Water Quality Data

Parameter Influent Effluent Sludge Units
Maximum flow 1320 1080 244 m3/d
Minimum flow 1320 1080 244 m3/d
Average flow 1320 1080 244 m3/d
Suspended solids 9290 100 50000 g/m3
% volatile solids 84.6 84.6 84.6 %
BOD 1400 98.5 7180 g/m3
Soluble BOD 84.3 84.3 84.3 g/m3
COD 12000 368 63700 g/m3
Soluble COD 241 241 241 g/m3
TKN 450 21.4 2350 gN/m3
Soluble TKN 16.8 16.8 16.8 gN/m3
Ammonia 16.8 16.8 16.8 gN/m3
 Nitrite 0.0 0.0 0.0 gN/m3
Nitrate 1.54 1.54 1.54 gN/m3
Total phosphorus 34.9 34.9 34.9 gP/m3
pH 7.5 7.5 7.5 -
Cations 160 160 160 g/m3
Anions 160 160 160 g/m3
Settleable solids 0.0 0.0 0.0 g/m3
Oil and grease 0.0 0.0 0.0 g/m3
Summer 19.0 19.0 19.0 deg C
temperature
Winter temperature 19.0 19.0 19.0 deg C

Ultra-Violet Disinfection
Design Output Data
Description Value Units
Ultra-Violet Disinfection
Design Information
Design based on a model 0.00425 m3/(min·W)
calculated UV loading
Total number of lamps needed for 367
disinfection
Number of spare channels 1.0
Total number of lamps used in 420
optimum design
Number of excess lamps 53.0
Number of lamps/modules 2.0
Number of modules/bank 3.0
Number of banks/channel 7.0
Number of channels 10.0
Calculated headloss 141 cm
Costs
Construction and equipment cost 134000 $
Cost of installation 80500 $
Total cost of UV lamps 53700 $
Operational labor cost 0 $/yr
Maintenance labor cost 753 $/yr
Material and supply cost 1340 $/yr
Chemical cost 4360 $/yr
Energy cost 34400 $/yr
Amortization cost 38300 $/yr

Water Quality Data

Parameter Influent Effluent Units
Maximum flow 33600 33600 m3/d
Minimum flow 12900 12900 m3/d
Average flow 17200 17200 m3/d
Suspended solids 20.0 20.0 g/m3
% volatile solids 80.0 80.0 %
BOD 43.6 43.6 g/m3
Soluble BOD 40.0 40.0 g/m3
COD 84.0 84.0 g/m3
Soluble COD 60.0 60.0 g/m3
TKN 14.2 14.2 gN/m3
Soluble TKN 12.6 12.6 gN/m3
Ammonia 12.6 12.6 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 6.54 6.54 gN/m3
Total phosphorus 0.32 0.32 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
 Settleable solids 0.0 0.0 g/m3
Oil and grease 0.0 0.0 g/m3
Summer temperature 19.0 19.0 deg C
Winter temperature 19.0 19.0 deg C

Screw Press
Design Output Data
Description Value Units
Screw Press
Design Information
Total power required 58.4 kW
Power required per unit 58.4 kW
Excess capacity factor 1.25
Number of units 1.0
Chemical dose 1.0 % dry wt
Chemicals required 179 kg/d
Sludge flow 341 m3/d
Initial solid conc 5.0 %
Operational hours per day 20.0 hr
Operational days per week 6.0 d
Quantities
Number of Screw Press 1.0
Power required per unit 58.4 kW
Area of building 18.6 m2
Dry solids produced 12200 kg/d
Operation labor required 6140 pers-hrs/yr
Maintenance labor required 1040 pers-hrs/yr
Electrical energy required 365000 kWh/yr
Costs
Construction and equipment cost 657000 $
Operational labor cost 17900 $/yr
Maintenance labor cost 2480 $/yr
Material and supply cost 24200 $/yr
Chemical cost 0 $/yr
Energy cost 40100 $/yr
Amortization cost 41700 $/yr
Polymer Feed System
Quantities
Polymer dosage 149 kg/d
Liquid chemical solution fed 59.8 m3/d
O&M labor required 6350 pers-hrs/yr
Dry material handling and mixing 1420 pers-hrs/yr
labor required
Total operation labor required 7770 pers-hrs/yr
Costs
Construction and equipment cost 580000 $
Operational labor cost 22700 $/yr
Maintenance labor cost 0 $/yr
Material and supply cost 11600 $/yr
Chemical cost 133000 $/yr
Energy cost 0 $/yr
Amortization cost 0 $/yr

Water Quality Data

Parameter Influent Effluent Sludge Units
Maximum flow 244 183 61.0 m3/d
Minimum flow 244 183 61.0 m3/d
Average flow 244 183 61.0 m3/d
Suspended solids 50000 6670 180000 g/m3
% volatile solids 84.6 84.6 84.6 %
BOD 7180 1030 25600 g/m3
 Soluble BOD 84.3 84.3 84.3 g/m3
COD 63700 8710 229000 g/m3
Soluble COD 241 241 241 g/m3
TKN 2350 327 8400 gN/m3
Soluble TKN 16.8 16.8 16.8 gN/m3
Ammonia 16.8 16.8 16.8 gN/m3
Nitrite 0.0 0.0 0.0 gN/m3
Nitrate 1.54 1.54 1.54 gN/m3
Total phosphorus 34.9 34.9 34.9 gP/m3
pH 7.5 7.5 7.5 -
Cations 160 160 160 g/m3
Anions 160 160 160 g/m3
Settleable solids 0.0 0.0 0.0 g/m3
Oil and grease 0.0 0.0 0.0 g/m3
Summer 19.0 19.0 19.0 deg C
temperature
Winter temperature 19.0 19.0 19.0 deg C

Effluent
Design Output Data
Description Value Units
Costs
Construction and equipment cost 0 $
Operational labor cost 0 $/yr
Maintenance labor cost 0 $/yr
Material and supply cost 0 $/yr
Chemical cost 0 $/yr
Energy cost 0 $/yr
Amortization cost 0 $/yr

Water Quality Data

Parameter Influent Effluent Units
Maximum flow 33600 33600 m3/d
Minimum flow 12900 12900 m3/d
Average flow 17200 17200 m3/d
Suspended solids 20.0 20.0 g/m3
% volatile solids 80.0 80.0 %
BOD 43.6 43.6 g/m3
Soluble BOD 40.0 40.0 g/m3
COD 84.0 84.0 g/m3
Soluble COD 60.0 60.0 g/m3
TKN 14.2 14.2 gN/m3
Soluble TKN 12.6 12.6 gN/m3
Ammonia 12.6 12.6 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 6.54 6.54 gN/m3
Total phosphorus 0.32 0.32 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 0.0 0.0 g/m3
Oil and grease 0.0 0.0 g/m3
Summer temperature 19.0 19.0 deg C
Winter temperature 19.0 19.0 deg C

Hauling and Land Filling

Design Output Data
Description Value Units
Sludge Hauling and Land Filling
Design Information
 Volume of sludge hauled 61.0 m3/d
Truck capacity 16.8 m3
Round trip time to disposal site 1.0 hr
Truck loading time 0.75 hr
Operational hours per day 20.0 hr
Number of trucks required 1.0
Distance to disposal site 20.0 km
Quantities
Total sludge volume hauled 61.0 m3/d
Maximum anticipated landfill 30.0 d
downtime
Anticipated sludge storage height 2.44 m
Sludge storage shed area 750 m2
Width of sludge storage shed slab 19.4 m
Length of sludge storage shed slab 38.7 m
Volume of earthwork required 606 m3
Volume of slab concrete required 253 m3
Surface area of canopy roof 750 m2
Round trip haul distance 40.0 km
Round trips per day per truck 4.0
Distance traveled per year per 40000 km
truck
Sludge hauled 64000 kg/d
Operation labor required 1550 pers-hrs/yr
LandFilling cost 35400 $/yr
Costs
Construction and equipment cost 497000 $
Earthwork Cost 30300 $
Slab Concrete Cost 29100 $
Canopy Roof Cost 93800 $
Vehicle Cost 344000 $
Operational labor cost 4530 $/yr
Maintenance labor cost 0 $/yr
Material and supply cost 126000 $/yr
Chemical cost 0 $/yr
Energy cost 0 $/yr
Amortization cost 70200 $/yr

Water Quality Data

Parameter Influent Effluent Units
Maximum flow 61.0 61.0 m3/d
Minimum flow 61.0 61.0 m3/d
Average flow 61.0 61.0 m3/d
Suspended solids 180000 180000 g/m3
% volatile solids 84.6 84.6 %
BOD 25600 25600 g/m3
Soluble BOD 84.3 84.3 g/m3
COD 229000 229000 g/m3
Soluble COD 241 241 g/m3
TKN 8400 8400 gN/m3
Soluble TKN 16.8 16.8 gN/m3
Ammonia 16.8 16.8 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 1.54 1.54 gN/m3
Total phosphorus 34.9 34.9 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 0.0 0.0 g/m3
Oil and grease 0.0 0.0 g/m3
Summer temperature 19.0 19.0 deg C
 Winter temperature 19.0 19.0 deg C

MBR

Summary
Equipment Database
Hydromantis 2014,(USA Avg)

Layout Summary
Description Value Units
CONSTRUCTION
COSTS
Unit process construction $15,200,000 $
costs
Other direct construction $5,690,000 $
costs
Other indirect $3,230,000 $
construction costs
Total construction costs $24,100,000 $

ANNUAL COSTS

LABOR COSTS
Administration labor cost $6,700 $/yr
Laboratory labor cost $9,000 $/yr
Unit process operation $70,200 $/yr
labor cost
Unit process maintenance $21,500 $/yr
labor cost
Total labor costs $107,000 $/yr

MATERIAL COSTS
Total material cost $276,000 $/yr

CHEMICAL COSTS
Total chemical cost $211,000 $/yr

ENERGY COSTS
Total energy cost $697,000 $/yr

Total operation and $1,290,000 $/yr

maintanence cost

CONSTRUCTION
 COST
AMORTIZATION
Amortization cost for $2,120,000 $/yr
total construction cost

Total annual project cost $3,410,000 $/yr

PROJECT SUMMARY
Present worth $78,800,000 $
Total project cost $24,100,000 $
Total operation labor cost $85,900 $/yr
Total maintenance labor $21,500 $/yr
cost
Total material cost $276,000 $/yr
Total chemical cost $211,000 $/yr
Total energy cost $697,000 $/yr
Total amortization cost $2,120,000 $/yr

Process Summary
Process Construction Operation Maintenance Material Chemical Energy Amortizatio
($) ($/yr) ($/yr) ($/yr) ($/yr) ($/yr) n ($/yr)
Preliminary 623000 3220 1430 15600 0 3560 27000
Treatment
Influent 1090000 2170 1530 7600 0 24000 56900
Pump
Station
Plug Flow 2810000 9380 4910 58900 0 285000 163000
Activated
Sludge with
MBR
Membrane 6780000 21200 11200 66600 46600 334000 1270000
Bioreactor(1
)
Ultra-Violet 46000 0 265 460 1490 11800 13100
Disinfection
Gravity Belt 255000 1610 338 0 81400 12800 12300
Thickener
Effluent 0 0 0 0 0 0 0
Screw Press 827000 29800 1790 22600 81800 25500 28100
Hauling and 377000 2770 0 104000 0 0 56200
Land Filling
Blower 2420000 0 0 0 0 0 105000
System
Other Costs 8920000 15700 0 0 0 0 386000

Summary of Other Costs for Layout

Description Value Units
Other Costs
Quantities
Required land 6.07 ha
Administration labor hours 1140 hr/yr
Laboratory labor hours 3080 hr/yr
Costs
DIRECT COSTS
Special foundation 498000 $
Mobilization 574000 $
Site preparation 567000 $
Site electrical 1610000 $
Yard piping 1070000 $
Instrumentation and control 807000 $
Lab and administration buildings 567000 $
Total direct construction costs 5690000 $
 INDIRECT COSTS
Cost of land 0 $
Miscellaneous cost 22000 $
Legal cost 22000 $
Engineering design fee 659000 $
Inspection cost 22000 $
Contingency 1100000 $
Technical 22000 $
Interest during construction 341000 $
Profit 1050000 $
Total indirect construction costs 3230000 $

Total of other construction costs 8920000 $

LABOR COSTS
Administration labor cost 6700 $/yr
Laboratory labor cost 9000 $/yr

Summary of Air Supply System

Description Value Units
Blower System for Entire Plant
Design Information
Minimum air flow capacity 52100 N m3/hr
Safety factor 1.5
Requested air flow capacity 78100 N m3/hr
Total capacity of blowers 78100 N m3/hr
Number of blowers in use 3.0
Total number of blowers 4.0
Capacity of individual blowers 26000 N m3/hr
Estimated cost of an installed 516000 $
blower
Blower building area 186 m2
Costs
Construction and equipment cost 2420000 $
Installed Blower Cost 2060000 $
Building Cost 118000 $
Misc Costs 240000 $
Operational labor cost 0 $/yr
Maintenance labor cost 0 $/yr
Material and supply cost 0 $/yr
Chemical cost 0 $/yr
Energy cost 0 $/yr
Amortization cost 105000 $/yr
Notes
Energy costs are shown at the individual unit processes that require air

Influent Wastewater
Water Quality Data
Parameter Influent Effluent Units
Maximum flow 33700 33700 m3/d
Minimum flow 13000 13000 m3/d
Average flow 17300 17300 m3/d
Suspended solids 621 621 g/m3
% volatile solids 85.0 85.0 %
BOD 276 276 g/m3
Soluble BOD 110 110 g/m3
COD 556 556 g/m3
Soluble COD 222 222 g/m3
TKN 41.4 41.4 gN/m3
Soluble TKN 24.8 24.8 gN/m3
 Ammonia 24.8 24.8 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 0.0 0.0 gN/m3
Total phosphorus 11.0 11.0 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 10.0 10.0 g/m3
Oil and grease 100 100 g/m3
Summer temperature 19.5 19.5 deg C
Winter temperature 19.5 19.5 deg C

Preliminary Treatment
Design Output Data
Description Value Units
Preliminary Treatment
Design Information
Mechanically Cleaned Bar Screen
Bar size 0.636 cm
Bar spacing 0.1 cm
Slope of bars from horizontal 30.0 degrees
Head loss through screen NaN m
Approach velocity 0.5 m/s
Average flow through velocity 0.8 m/s
(screen)
Maximum flow through velocity 0.9 m/s
(screen)
Screen channel width 0.816 m
Average channel depth 0.305 m
Horizontal Flow Grit Chamber
Maximum flow 33500 m3/d
Average flow 17200 m3/d
Minimum flow 12900 m3/d
Temperature 19.5 deg C
Maximum flow through velocity 0.457 m/s
(grit chamber)
Average flow through velocity 0.305 m/s
(grit chamber)
Size of smallest particle 100% 0.02 cm
removed
Specific gravity of particle 2.65
Number of units 2.0
Maximum flow/unit 16800 m3/d
Width of channel 0.348 m
Depth of channel 1.22 m
Length of channel 36.5 m
Settling velocity of particle 0.026 m/s
Slope of channel bottom 0.00146
Allowance for currents 1.7
Manning coefficient 0.035
Hydraulic retention time 1.33 min
Volume of grit 0.517 m3/d
Costs
Construction and equipment cost 623000 $
Operational labor cost 3220 $/yr
Maintenance labor cost 1430 $/yr
Material and supply cost 15600 $/yr
Chemical cost 0 $/yr
Energy cost 3560 $/yr
Amortization cost 27000 $/yr
Water Quality Data
Parameter Influent Effluent Units
Maximum flow 33700 33700 m3/d
Minimum flow 13000 13000 m3/d
Average flow 17300 17300 m3/d
Suspended solids 621 621 g/m3
% volatile solids 85.0 85.0 %
BOD 276 276 g/m3
Soluble BOD 110 110 g/m3
COD 556 556 g/m3
Soluble COD 222 222 g/m3
TKN 41.4 41.4 gN/m3
Soluble TKN 24.8 24.8 gN/m3
Ammonia 24.8 24.8 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 0.0 0.0 gN/m3
Total phosphorus 11.0 11.0 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 10.0 10.0 g/m3
Oil and grease 100 100 g/m3
Summer temperature 19.5 19.5 deg C
Winter temperature 19.5 19.5 deg C

Influent Pump Station

Design Output Data
Description Value Units
Pump Station
Design Information
Volume of wet well 48.8 m3
Width of wet well 3.84 m
Depth of the pumping station 8.76 m
Length of the pumping station 6.95 m
Width of the pumping station 13.7 m
Minimum depth of water in wet 2.35 m
well
Area of pump building 72.2 m2
Peak capacity of pumps 59700 m3/d
Firm pumping capacity 59700 m3/d
Total dynamic head - average 9.33 m
conditions
Quantities
Operation labor required 742 pers-hrs/yr
Maintenance labor required 625 pers-hrs/yr
Electrical energy required 219000 kWh/yr
Volume of earthwork required 5200 m3
Volume of slab concrete required 237 m3
Volume of wall concrete required 173 m3
Capacity per pump 59700 m3/d
Number of constant speed pumps 0.0
Number of variable speed pumps 2.0
Diameter of discharge header pipe 60.1 cm
Total dynamic head 13.7 m
Size of selected pump 61.0 cm
Specific speed of pump 3610
Pump rotating speed 665 rpm
Motor size required 104 kW
Size of selected motor 112 kW
Width of pump system 1.65 m
Length of pump system 7.15 m
 Length of the dry well 6.95 m
Width of the dry well 9.9 m
Costs
Construction and equipment cost 1090000 $
Earthwork Cost 260000 $
Wall Concrete Cost 40300 $
Slab Concrete Cost 27200 $
Building Cost 45700 $
Installed Pump Equipment 518000 $
Cost
Installed Control Module Cost 28700 $
Misc Costs 166000 $
Operational labor cost 2170 $/yr
Maintenance labor cost 1530 $/yr
Material and supply cost 7600 $/yr
Chemical cost 0 $/yr
Energy cost 24000 $/yr
Amortization cost 56900 $/yr

Water Quality Data

Parameter Influent Effluent Units
Maximum flow 34300 34300 m3/d
Minimum flow 13500 13500 m3/d
Average flow 17900 17900 m3/d
Suspended solids 645 645 g/m3
% volatile solids 84.2 84.2 %
BOD 269 269 g/m3
Soluble BOD 107 107 g/m3
COD 586 586 g/m3
Soluble COD 215 215 g/m3
TKN 43.3 43.3 gN/m3
Soluble TKN 24.0 24.0 gN/m3
Ammonia 24.0 24.0 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 0.391 0.391 gN/m3
Total phosphorus 16.8 16.8 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 9.67 9.67 g/m3
Oil and grease 96.7 96.7 g/m3
Summer temperature 19.5 19.5 deg C
Winter temperature 19.5 19.5 deg C

Plug Flow Activated Sludge with MBR

Design Output Data
Description Value Units
Plug-Flow Aerated Bioreactor
Design Information
Carbon & Nitrification Design
Design SRT for design at winter 10.0 d
temperature
Design SS 9000 g/m3
Calculated VSS 6570 g/m3
Calculated VSS:TSS ratio 0.73 mg VSS/mg SS
Total volume of reactors 8600 m3
Length of parallel train 44.0 m
Width of parallel train 10.0 m
Sidewater depth 5.0 m
Number of batteries 1.0
Number of parallel trains per 4.0
battery
Number of cells within one train 3.0
Total number of dividing walls 8.0
between zones
Hydraulic retention time 11.6 hr
F/M ratio 0.0851 kg BOD/kg MLSS/d
Volumetric BOD loading 0.559 kg BOD/m3/d
Observed yield (VSS basis) 1.77 g VSS/g BOD
Observed yield (TSS basis) 1.61 g TSS/g BOD
Amount of alkalinity required 81.7 gCaCO3/m3
Amount of sludge generated 7740 kg/d
Sludge recycle rate 53600 m3/d
Nitrogen requirement for biomass 8.42 g/m3
growth
Phosphorus requirement for 1.68 g/m3
biomass growth
Oxygen requirement to meet 5940 kg/d
average demand
Air flow required to meet average 13700 N m3/hr
demand
Design air flow 26.5 N m3/min/1000 m3
Quantities
Operation labor required 2500 pers-hrs/yr
Maintenance labor required 1400 pers-hrs/yr
Electrical energy required 2120000 kWh/yr
Volume of earthwork required 4600 m3
Volume of slab concrete required 1820 m3
Volume of wall concrete required 997 m3
Handrail length 411 m
Number of diffusers per train 1030
Fine bubble diffuser floor 9.62 %
coverage
Number of swing arm headers per 6.0
train
Costs
Construction and equipment cost 2330000 $
Earthwork Cost 230000 $
Wall Concrete Cost 232000 $
Slab Concrete Cost 210000 $
Handrail Cost 15600 $
Installed Aerator Equipment 721000 $
Cost
Air Piping Cost 692000 $
Misc Costs 231000 $
Operational labor cost 7290 $/yr
Maintenance labor cost 3430 $/yr
Material and supply cost 55600 $/yr
Chemical cost 0 $/yr
Energy cost 234000 $/yr
Amortization cost 135000 $/yr
Sludge Recycle Pumping
Design Information
Average daily pumping rate 53600 m3/d
Total pumping capacity 107000 m3/d
Design capacity per pump 53600 m3/d
Number of pumps 3.0
Number of batteries 1.0
Firm pumping capacity 53600 m3/d
Quantities
Operation labor required 715 pers-hrs/yr
Maintenance labor required 603 pers-hrs/yr
Electrical energy required 471000 kWh/yr
 Volume of earthwork required 172 m3
Area of pump building 70.5 m2
Costs
Construction and equipment cost 474000 $
Earthwork Cost 8590 $
Pump Building Cost 44600 $
Installed Pump Cost 349000 $
Misc Costs 72300 $
Operational labor cost 2090 $/yr
Maintenance labor cost 1480 $/yr
Material and supply cost 3320 $/yr
Chemical cost 0 $/yr
Energy cost 51900 $/yr
Amortization cost 27800 $/yr

Water Quality Data

Parameter Influent Effluent Units
Maximum flow 34300 34300 m3/d
Minimum flow 13500 13500 m3/d
Average flow 17900 17900 m3/d
Suspended solids 645 9000 g/m3
% volatile solids 84.2 73.0 %
BOD 269 438 g/m3
Soluble BOD 107 1.23 g/m3
COD 586 9860 g/m3
Soluble COD 215 1.84 g/m3
TKN 43.3 657 gN/m3
Soluble TKN 24.0 0.206 gN/m3
Ammonia 24.0 0.206 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 0.391 11.8 gN/m3
Total phosphorus 16.8 142 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 9.67 0.0 g/m3
Oil and grease 96.7 0.0 g/m3
Summer temperature 19.5 19.5 deg C
Winter temperature 19.5 19.5 deg C

Membrane Bioreactor(1)
Design Output Data
Description Value Units
Membrane Bioreactor
Design Information
Total volume of reactors 1410 m3
Length of parallel train 11.9 m
Width of parallel train 5.94 m
Sidewater depth 5.0 m
Number of batteries 1.0
Number of parallel trains per 4.0
battery
Total Membrane Area 63500 m2
Total Scour Air Requirement 28600 N m3/hr
Quantities
Operation labor required 6280 pers-hrs/yr
Maintenance labor required 3750 pers-hrs/yr
Electrical energy required 2890000 kWh/yr
Volume of earthwork required 1110 m3
Volume of slab concrete required 731 m3
Volume of wall concrete required 351 m3
Handrail length 215 m
Number of diffusers per train 468
Number of swing arm headers per 2.0
train
Costs
Construction and equipment cost 6380000 $
Earthwork Cost 55500 $
Wall Concrete Cost 81800 $
Slab Concrete Cost 84000 $
Handrail Cost 8170 $
Membrane Cost 5480000 $
Installed Aerator Equipment 224000 $
Cost
Air Piping Cost 352000 $
Misc Cost 113000 $
Operational labor cost 18300 $/yr
Maintenance labor cost 9200 $/yr
Material and supply cost 63800 $/yr
Chemical cost 46600 $/yr
Energy cost 318000 $/yr
Amortization cost 1250000 $/yr
Permeate Pumping
Design Information
Average daily pumping rate 5960 m3/d
Total pumping capacity 11400 m3/d
Design capacity per pump 6350 m3/d
Number of pumps 9.0
Number of batteries 1.0
Firm pumping capacity 38100 m3/d
Quantities
Operation labor required 638 pers-hrs/yr
Maintenance labor required 540 pers-hrs/yr
Electrical energy required 142000 kWh/yr
Volume of earthwork required 60.3 m3
Area of pump building 24.7 m2
Costs
Construction and equipment cost 362000 $
Earthwork Cost 9040 $
Pump Building Cost 47000 $
Installed Pump Cost 251000 $
Misc Costs 55200 $
Operational labor cost 1860 $/yr
Maintenance labor cost 1320 $/yr
Material and supply cost 2530 $/yr
Chemical cost 0 $/yr
Energy cost 15600 $/yr
Amortization cost 21200 $/yr
Waste Sludge Pumping
Design Information
Average daily pumping rate 627 m3/d
Total pumping capacity 627 m3/d
Design capacity per pump 313 m3/d
Number of pumps 3.0
Number of batteries 1.0
Firm pumping capacity 627 m3/d
Quantities
Operation labor required 349 pers-hrs/yr
Maintenance labor required 276 pers-hrs/yr
Electrical energy required 5570 kWh/yr
Volume of earthwork required 46.0 m3
Area of pump building 18.9 m2
 Costs
Construction and equipment cost 43000 $
Earthwork Cost 2300 $
Pump Building Cost 12000 $
Installed Pump Cost 22200 $
Misc Costs 6560 $
Operational labor cost 1020 $/yr
Maintenance labor cost 676 $/yr
Material and supply cost 301 $/yr
Chemical cost 0 $/yr
Energy cost 613 $/yr
Amortization cost 2520 $/yr

Water Quality Data

Parameter Influent Effluent Sludge Units
Maximum flow 34300 33700 627 m3/d
Minimum flow 13500 12900 627 m3/d
Average flow 17900 17200 627 m3/d
Suspended solids 9000 5.0 12000 g/m3
% volatile solids 73.0 73.0 73.0 %
BOD 438 1.5 655 g/m3
Soluble BOD 1.23 1.23 1.23 g/m3
COD 9860 7.32 13100 g/m3
Soluble COD 1.84 1.84 1.84 g/m3
TKN 657 0.571 876 gN/m3
Soluble TKN 0.206 0.206 0.206 gN/m3
Ammonia 0.206 0.206 0.206 gN/m3
Nitrite 0.0 0.0 0.0 gN/m3
Nitrate 11.8 11.8 11.8 gN/m3
Total phosphorus 142 10.5 186 gP/m3
pH 7.5 7.5 7.5 -
Cations 160 160 160 g/m3
Anions 160 160 160 g/m3
Settleable solids 0.0 0.0 0.0 g/m3
Oil and grease 0.0 0.0 0.0 g/m3
Summer 19.5 19.5 19.5 deg C
temperature
Winter temperature 19.5 19.5 19.5 deg C

Ultra-Violet Disinfection
Design Output Data
Description Value Units
Ultra-Violet Disinfection
Design Information
Design based on a model 0.0122 m3/(min·W)
calculated UV loading
Total number of lamps needed for 128
disinfection
Number of spare channels 1.0
Total number of lamps used in 144
optimum design
Number of excess lamps 16.0
Number of lamps/modules 2.0
Number of modules/bank 3.0
Number of banks/channel 2.0
Number of channels 12.0
Calculated headloss 27.0 cm
Costs
Construction and equipment cost 46000 $
Cost of installation 27600 $
Total cost of UV lamps 18400 $
 Operational labor cost 0 $/yr
Maintenance labor cost 265 $/yr
Material and supply cost 460 $/yr
Chemical cost 1490 $/yr
Energy cost 11800 $/yr
Amortization cost 13100 $/yr

Water Quality Data

Parameter Influent Effluent Units
Maximum flow 33700 33700 m3/d
Minimum flow 12900 12900 m3/d
Average flow 17200 17200 m3/d
Suspended solids 5.0 5.0 g/m3
% volatile solids 73.0 73.0 %
BOD 1.5 1.5 g/m3
Soluble BOD 1.23 1.23 g/m3
COD 7.32 7.32 g/m3
Soluble COD 1.84 1.84 g/m3
TKN 0.571 0.571 gN/m3
Soluble TKN 0.206 0.206 gN/m3
Ammonia 0.206 0.206 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 11.8 11.8 gN/m3
Total phosphorus 10.5 10.5 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 0.0 0.0 g/m3
Oil and grease 0.0 0.0 g/m3
Summer temperature 19.5 19.5 deg C
Winter temperature 19.5 19.5 deg C

Gravity Belt Thickener

Design Output Data
Description Value Units
Gravity Belt Thickener
Design Information
Belt filter width 2.0 m
Number of units 1.0
Hydraulic loading per unit per 681 m3/d
meter of belt width
Hydraulic loading required per 878 m3/d
meter of belt width
Final solids content 5.0 %
Solids capture fraction 0.992
Quantities
Operation labor required 552 pers-hrs/yr
Maintenance labor required 138 pers-hrs/yr
Power 117000 kWh/yr
Polymer required 77.8 kg/d
Dry solids produced 7780 kg/d
Costs
Construction and equipment cost 255000 $
Building Cost 172000 $
Polymer System Cost 15500 $
Feed Pump Cost 4620 $
Conveyor System Cost 10500 $
Installed Belt Filter System 52500 $
Cost
Operational labor cost 1610 $/yr
Maintenance labor cost 338 $/yr
 Material and supply cost 0 $/yr
Chemical cost 81400 $/yr
Energy cost 12800 $/yr
Amortization cost 12300 $/yr

Water Quality Data

Parameter Influent Effluent Sludge Units
Maximum flow 627 477 149 m3/d
Minimum flow 627 477 149 m3/d
Average flow 627 477 149 m3/d
Suspended solids 12000 100 50000 g/m3
% volatile solids 73.0 73.0 73.0 %
BOD 655 6.68 2730 g/m3
Soluble BOD 1.23 1.23 1.23 g/m3
COD 13100 111 54800 g/m3
Soluble COD 1.84 1.84 1.84 g/m3
TKN 876 7.51 3650 gN/m3
Soluble TKN 0.206 0.206 0.206 gN/m3
Ammonia 0.206 0.206 0.206 gN/m3
Nitrite 0.0 0.0 0.0 gN/m3
Nitrate 11.8 11.8 11.8 gN/m3
Total phosphorus 186 186 186 gP/m3
pH 7.5 7.5 7.5 -
Cations 160 160 160 g/m3
Anions 160 160 160 g/m3
Settleable solids 0.0 0.0 0.0 g/m3
Oil and grease 0.0 0.0 0.0 g/m3
Summer 19.5 19.5 19.5 deg C
temperature
Winter temperature 19.5 19.5 19.5 deg C

Effluent
Design Output Data
Description Value Units
Costs
Construction and equipment cost 0 $
Operational labor cost 0 $/yr
Maintenance labor cost 0 $/yr
Material and supply cost 0 $/yr
Chemical cost 0 $/yr
Energy cost 0 $/yr
Amortization cost 0 $/yr

Water Quality Data

Parameter Influent Effluent Units
Maximum flow 33700 33700 m3/d
Minimum flow 12900 12900 m3/d
Average flow 17200 17200 m3/d
Suspended solids 5.0 5.0 g/m3
% volatile solids 73.0 73.0 %
BOD 1.5 1.5 g/m3
Soluble BOD 1.23 1.23 g/m3
COD 7.32 7.32 g/m3
Soluble COD 1.84 1.84 g/m3
TKN 0.571 0.571 gN/m3
Soluble TKN 0.206 0.206 gN/m3
Ammonia 0.206 0.206 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 11.8 11.8 gN/m3
Total phosphorus 10.5 10.5 gP/m3
pH 7.5 7.5 -
 Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 0.0 0.0 g/m3
Oil and grease 0.0 0.0 g/m3
Summer temperature 19.5 19.5 deg C
Winter temperature 19.5 19.5 deg C

Screw Press
Design Output Data
Description Value Units
Screw Press
Design Information
Total power required 35.8 kW
Power required per unit 35.8 kW
Excess capacity factor 1.25
Number of units 1.0
Chemical dose 1.0 % dry wt
Chemicals required 110 kg/d
Sludge flow 209 m3/d
Initial solid conc 5.0 %
Operational hours per day 20.0 hr
Operational days per week 6.0 d
Quantities
Number of Screw Press 1.0
Power required per unit 35.8 kW
Area of building 18.6 m2
Dry solids produced 7470 kg/d
Operation labor required 4360 pers-hrs/yr
Maintenance labor required 729 pers-hrs/yr
Electrical energy required 232000 kWh/yr
Costs
Construction and equipment cost 445000 $
Operational labor cost 12700 $/yr
Maintenance labor cost 1790 $/yr
Material and supply cost 15000 $/yr
Chemical cost 0 $/yr
Energy cost 25500 $/yr
Amortization cost 28100 $/yr
Polymer Feed System
Quantities
Polymer dosage 91.5 kg/d
Liquid chemical solution fed 36.7 m3/d
O&M labor required 4620 pers-hrs/yr
Dry material handling and mixing 1240 pers-hrs/yr
labor required
Total operation labor required 5860 pers-hrs/yr
Costs
Construction and equipment cost 382000 $
Operational labor cost 17100 $/yr
Maintenance labor cost 0 $/yr
Material and supply cost 7640 $/yr
Chemical cost 81800 $/yr
Energy cost 0 $/yr
Amortization cost 0 $/yr

Water Quality Data

Parameter Influent Effluent Sludge Units
Maximum flow 149 112 37.4 m3/d
Minimum flow 149 112 37.4 m3/d
Average flow 149 112 37.4 m3/d
Suspended solids 50000 6670 180000 g/m3
 % volatile solids 73.0 73.0 73.0 %
BOD 2730 365 9810 g/m3
Soluble BOD 1.23 1.23 1.23 g/m3
COD 54800 7300 197000 g/m3
Soluble COD 1.84 1.84 1.84 g/m3
TKN 3650 487 13100 gN/m3
Soluble TKN 0.206 0.206 0.206 gN/m3
Ammonia 0.206 0.206 0.206 gN/m3
Nitrite 0.0 0.0 0.0 gN/m3
Nitrate 11.8 11.8 11.8 gN/m3
Total phosphorus 186 186 186 gP/m3
pH 7.5 7.5 7.5 -
Cations 160 160 160 g/m3
Anions 160 160 160 g/m3
Settleable solids 0.0 0.0 0.0 g/m3
Oil and grease 0.0 0.0 0.0 g/m3
Summer 19.5 19.5 19.5 deg C
temperature
Winter temperature 19.5 19.5 19.5 deg C

Hauling and Land Filling

Design Output Data
Description Value Units
Sludge Hauling and Land Filling
Design Information
Volume of sludge hauled 37.4 m3/d
Truck capacity 14.5 m3
Round trip time to disposal site 1.0 hr
Truck loading time 0.75 hr
Operational hours per day 20.0 hr
Number of trucks required 1.0
Distance to disposal site 20.0 km
Quantities
Total sludge volume hauled 37.4 m3/d
Maximum anticipated landfill 30.0 d
downtime
Anticipated sludge storage height 2.44 m
Sludge storage shed area 460 m2
Width of sludge storage shed slab 15.2 m
Length of sludge storage shed slab 30.3 m
Volume of earthwork required 377 m3
Volume of slab concrete required 160 m3
Surface area of canopy roof 460 m2
Round trip haul distance 40.0 km
Round trips per day per truck 3.0
Distance traveled per year per 30000 km
truck
Sludge hauled 39200 kg/d
Operation labor required 950 pers-hrs/yr
LandFilling cost 35400 $/yr
Costs
Construction and equipment cost 377000 $
Earthwork Cost 18900 $
Slab Concrete Cost 18300 $
Canopy Roof Cost 57500 $
Vehicle Cost 282000 $
Operational labor cost 2770 $/yr
Maintenance labor cost 0 $/yr
Material and supply cost 104000 $/yr
Chemical cost 0 $/yr
Energy cost 0 $/yr
 Amortization cost 56200 $/yr

Water Quality Data

Parameter Influent Effluent Units
Maximum flow 37.4 37.4 m3/d
Minimum flow 37.4 37.4 m3/d
Average flow 37.4 37.4 m3/d
Suspended solids 180000 180000 g/m3
% volatile solids 73.0 73.0 %
BOD 9810 9810 g/m3
Soluble BOD 1.23 1.23 g/m3
COD 197000 197000 g/m3
Soluble COD 1.84 1.84 g/m3
TKN 13100 13100 gN/m3
Soluble TKN 0.206 0.206 gN/m3
Ammonia 0.206 0.206 gN/m3
Nitrite 0.0 0.0 gN/m3
Nitrate 11.8 11.8 gN/m3
Total phosphorus 186 186 gP/m3
pH 7.5 7.5 -
Cations 160 160 g/m3
Anions 160 160 g/m3
Settleable solids 0.0 0.0 g/m3
Oil and grease 0.0 0.0 g/m3
Summer temperature 19.5 19.5 deg C
Winter temperature 19.5 19.5 deg C