Concrete Mix Design of M-15 (PCC)

Name of Project : Package -1 “Upgradation of Mansar – Ramtek- Salaikhurd, from Existing Km.
75
Km.120+100 (Salaikhurd) [Design Km. 0.000 to Km.44.000] (44.000 Km.) of NH-753 to Two lane wi
Configuration in the State of Maharashtra “on EPC Mode.
Client NH Division (PWD), Nagpur -440001
Authority Engineer M/S Voyants Solutions Pvt. Ltd.
EPC Contractor Barbrik Project Limited, Ramtek (M.H.) -441106
CONCRETE MIX DESIGN OF M-15(PCC)

Date
A-1 STIPULATIONS FOR PROPORTIONING
1 Grade Designation :- M-15 (PCC)
2 Type of Cement :- OPC 43 Grade Conforming to IS 8112
3 Brand of Cement :- ( ACC Cement Ltd.)
4 Maximum Nominal Size of Aggregate :- 20mm
5 Source of Coarse Aggregate :- Crusher Plant Umri
6 Source of Fine Aggregate :- Crusher Plant Umri
7 Characteristic Strength :- 15 N/mm2
8 Degree of Quality Control :- Good
9 Target Mean Compressive Strength :- 25 N/mm2 as per MORT&H Clause 1700-5
10 Slump :- 25mm as per MORT&H Section 1700-4
11 Minimum Cement Content :- 240 Kg/m3 as per IS 456 Table No-5
Page:-1 of 141
12 Maximum Water Cement Ratio :- 0.60 as per IS 456 Table No.-5
13 Flyash Content :- 20% To 35 % as per MoRT&H Clause 1715.2
14 Method of Concrete Placing :- By Chute
15 Type of Aggregate :- Crushed Aggregate
16 Admixture Name & Type :- Sunlight PC Base 3550
Page:-2 of 141
A-2 TEST DATA FOR MATERIALS
1 Cement Used :- ACC Cement Ltd. OPC 43
2 Specific Gravity of Cement :- 3.150
3 Source of Flyash Used :- Adani Power Plant Tirora
4 Specific Gravity of Flyash :- 2.200
5 Source of Admixture Used :- Sunlight
6 Specific Gravity of Admixture :- 1.070

7 Specific Gravity of Aggregate
a) Coarse Aggregate
i) 20mm Agg. :- 2.937

ii) 10mm Agg. :- 2.920
b) Fine Aggregate :- 2.656
8 Water Absorption of Aggregate
a) Coarse Aggregate
i) 20mm Agg. :- 0.452%
ii) 10mm Agg. :- 0.664%
b) Fine Aggregate :- 1.185%
9 Free (Surface) Moisture
a) Coarse Aggregate
i) 20mm Agg. :- Nill
ii) 10mm Agg. :- Nill
b) Fine Aggregate :- Nill
A-3 SELECTION OF WATER-CEMENT RATIO

0.60 as per IS 456 Table 5
Based on experience, adopted Water-Cement Ratio .
0.53<0.60 hence O.K
A-4 SELECTION OF WATER CONTENT
From Table-2 IS 10262:2009, Maximum water content per cubic miter of concrete for nominal maximum size of
25 to 50 mm slump range)
for 20 mm aggregate
Page:-3 of 141
Estimated water content for 25 mm slump = 186Kg
As superplasticiser admixture is used, water content can be reduced upto 20 percent and above
Based on trial with superplasticiser admixture water content reduction of 16.00% has been a
Hence the arrived water content 186.0 x 84.00% =
Page:-4 of 141
A- 5 CALCULATION OF CEMENT CONTENT
Water- Cement Ratio = 0.60
Cementitious Content = Water Content / Water-Cement Ratio
0 = 260 Kg
Flyash Content 0% = 260 x 17% = 0
Cement Content = 260 - 0 260 Kg.
A-6 PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT
As Per Grading
Therefore Volume of Aggregate & Sand = 100%
Ratio of Coarse Aggregte : Fine Aggregate 62% : 38%
i) 20mm Agg. 60% = 0.372 kg
10mm Agg. 40% = 0.248 kg
ii) Sand 38% = 0.380 kg
A-7 MIX CALCULATION
The mix calculation per unit volume of concrete shall be as follows
a) Volume of Concrete to Be Designed = 1M3
Mass of Cement
b) Volume of Cement = x
Specific Gravity of Cement
260 1
= x =
3.15 1000
Mass of Flyash
c) Volume of Flyash = x
Specific Gravity of Flyash
0 1
= x =
2.20 1000
Mass of Water
d) Volume of Water = x
Specific Gravity of Water
156.24 1
= x =
1 1000
Volume of Admixture 0.90% Mass of Admixture
e) = x
by mass of cementitious material Specific Gravity of Admixture
2.34 1
= x =
1.07 1000
Page:-5 of 141
f) Volume of All in aggregate = {a-(b+c+d+e)}
= {1-(0.0695+0.0205+0.1581+0.0022)} =
g) Mass of Coarse Aggregate f x Percent of Coarse Aggregate x Specific Gravity of

=
20 mm Aggregate Coarse Aggregate x 1000
= 0.7590 x 0.372 x
Page:-6 of 141
h) Mass of Coarse Aggregate f x Percent of Coarse Aggregate x Specific Gravity of
=
= 0.7590 x 0.248 x
i) Mass of Fine Aggregate = f x Percent of Fine Aggregate x Specific Gravity of

Fine Aggregate x 1000
= 0.7590 x 0.38 x
A-8 SSD CONDITION & DRY CONDITION PROPORTIONS
MIX FOR 1 CUM.

Dry Weight of Materi
Materials SSD Weight of Materials (Kg/M3)
(Kg/M3)
Cement 260 260
Flyash 0 0
Water 156.24 172.72
Admixture 2.34 2.34
20mm Agg. 829.29 825.54
10mm Agg. 549.66 546.01
Fine Agg. 766.08 757.00
Total Weight 2564 2564
A-9 OBSERVATION-----------
Time in (Minute) Slump in (mm)
Initial 120
30 100
60 80
90 40
Contractor's
Contractor's Material Engineer

Representative Representative
Page:-7 of 141
ar – Ramtek- Salaikhurd, from Existing Km.75+800 (Mansar) To
4.000] (44.000 Km.) of NH-753 to Two lane with paved shoulder
ate of Maharashtra “on EPC Mode.
-441106
X DESIGN OF M-15(PCC)
Date : 02.10.2018
M-15 (PCC)
25 N/mm2 as per MORT&H Clause 1700-5
25mm as per MORT&H Section 1700-4
Page:-8 of 141
20% To 35 % as per MoRT&H Clause 1715.2
Page:-9 of 141
ACC Cement Ltd. OPC 43
Adani Power Plant Tirora
cubic miter of concrete for nominal maximum size of Aggregate = 186 kg (for
Page:-10 of 141
has been achieved
156.24
Page:-11 of 141
Water Content / Water-Cement Ratio
Kg
260 Kg.
1
1000
0.0825 m3
1
1000
0.0000 m3
1
1000
0.1562 m3
1
1000
0.0022 m3
Page:-12 of 141
0.7590 m3
rcent of Coarse Aggregate x Specific Gravity of

100.00%
2.937 x 1000
829.29 kg
Page:-13 of 141
2.920 x 1000
549.66 kg
rcent of Fine Aggregate x Specific Gravity of
2.656 x 1000
766.08 kg
Dry Weight of Materials

Remarks
(Kg/M3)
260
0
172.72
2.34
825.54
546.01
757.00
2564
Consultant's
Representative
Page:-14 of 141
Name of Project : Package -1 “Upgradation of Mansar – Ramtek- Salaikhurd, from Existing Km.75

Date
Page:-15 of 141
Page:-16 of 141

a) Coarse Aggregate
i) 20mm Agg. :- 2.937

ii) 10mm Agg. :- 2.920
a) Coarse Aggregate
i) 20mm Agg. :- 0.452%
ii) 10mm Agg. :- 0.664%
a) Coarse Aggregate

0.53<0.60 hence O.K
for 20 mm aggregate
Page:-17 of 141
Page:-18 of 141
0 = 264 Kg
As Per Grading
i) 20mm Agg. 60% = 0.372 kg
10mm Agg. 40% = 0.248 kg
ii) Sand 38% = 0.380 kg
A-7 MIX CALCULATION
Mass of Cement
219 1
= x =
3.15 1000
Mass of Flyash
45 1
= x =
2.20 1000
Mass of Water
158.10 1
= x =
1 1000
e) = x
2.38 1
= x =
1.07 1000
Page:-19 of 141
= {1-(0.0695+0.0205+0.1581+0.0022)} =

=
= 0.7497 x 0.372 x
Page:-20 of 141
=
= 0.7497 x 0.248 x

= 0.7497 x 0.38 x
MIX FOR 1 CUM.

(Kg/M3)
Cement 219 219
Flyash 45 45
Water 158.10 174.37
Admixture 2.38 2.38
20mm Agg. 819.10 815.39
10mm Agg. 542.90 539.30
Fine Agg. 756.66 747.69
Initial 120
30 100
60 80
90 40
Contractor's

Page:-21 of 141
-441106
Date : 02.10.2018
M-15 (PCC)
Page:-22 of 141
Page:-23 of 141
Page:-24 of 141
has been achieved
158.10
Page:-25 of 141
Kg
219 Kg.
1
1000
0.0695 m3
1
1000
0.0205 m3
1
1000
0.1581 m3
1
1000
0.0022 m3
Page:-26 of 141
0.7497 m3

100.00%
2.937 x 1000
819.10 kg
Page:-27 of 141
2.920 x 1000
542.90 kg
2.656 x 1000
756.66 kg

Remarks
(Kg/M3)
219
45
174.37
2.38
815.39
539.30
747.69
2543
Consultant's
Representative
Page:-28 of 141

Date
3 Brand of Cement :- ( altratech Cement Ltd.)
Page:-29 of 141
Page:-30 of 141

a) Coarse Aggregate
i) 20mm Agg. :- 2.937

ii) 10mm Agg. :- 2.920
a) Coarse Aggregate
i) 20mm Agg. :- 0.452%
ii) 10mm Agg. :- 0.664%
a) Coarse Aggregate

0.53<0.60 hence O.K
for 20 mm aggregate
Page:-31 of 141
Page:-32 of 141
0 = 264 Kg
As Per Grading
i) 20mm Agg. 60% = 0.372 kg
10mm Agg. 40% = 0.248 kg
ii) Sand 38% = 0.380 kg
A-7 MIX CALCULATION
Mass of Cement
219 1
= x =
3.15 1000
Mass of Flyash
45 1
= x =
2.20 1000
Mass of Water
158.10 1
= x =
1 1000
e) = x
2.38 1
= x =
1.07 1000
Page:-33 of 141
= {1-(0.0695+0.0205+0.1581+0.0022)} =

=
= 0.7497 x 0.372 x
Page:-34 of 141
=
= 0.7497 x 0.248 x

= 0.7497 x 0.38 x
MIX FOR 1 CUM.

(Kg/M3)
Cement 219 219
Flyash 45 45
Water 158.10 174.37
Admixture 2.38 2.38
20mm Agg. 819.10 815.39
10mm Agg. 542.90 539.30
Fine Agg. 756.66 747.69
Initial 120
30 100
60 80
90 40
Contractor's

Page:-35 of 141
-441106
Date : 02.10.2018
M-15 (PCC)
Page:-36 of 141
Page:-37 of 141
Page:-38 of 141
has been achieved
158.10
Page:-39 of 141
Kg
219 Kg.
1
1000
0.0695 m3
1
1000
0.0205 m3
1
1000
0.1581 m3
1
1000
0.0022 m3
Page:-40 of 141
0.7497 m3

100.00%
2.937 x 1000
819.10 kg
Page:-41 of 141
2.920 x 1000
542.90 kg
2.656 x 1000
756.66 kg

Remarks
(Kg/M3)
219
45
174.37
2.38
815.39
539.30
747.69
2543
Consultant's
Representative
Page:-42 of 141

Date
Page:-43 of 141
16 Admixture Name & Type :- SUPEREM SHELLCON 200 PQC ( PCE Based )
Page:-44 of 141
5 Source of Admixture Used :- SUPEREM SHELLCON 200 PQC ( PCE Based )

a) Coarse Aggregate
i) 20mm Agg. :- 2.937

ii) 10mm Agg. :- 2.920
a) Coarse Aggregate
i) 20mm Agg. :- 0.452%
ii) 10mm Agg. :- 0.664%
a) Coarse Aggregate

0.53<0.60 hence O.K
for 20 mm aggregate
Page:-45 of 141
Page:-46 of 141
0 = 264 Kg
As Per Grading
i) 20mm Agg. 60% = 0.372 kg
10mm Agg. 40% = 0.248 kg
ii) Sand 38% = 0.380 kg
A-7 MIX CALCULATION
Mass of Cement
201 1
= x =
3.15 1000
Mass of Flyash
63 1
= x =
2.20 1000
Mass of Water
158.10 1
= x =
1 1000
e) = x
2.11 1
= x =
1.103 1000
Page:-47 of 141
= {1-(0.0638+0.0286+0.1581+0.0020)} =

=
= 0.7475 x 0.372 x
Page:-48 of 141
=
= 0.7475 x 0.248 x

= 0.7475 x 0.38 x
MIX FOR 1 CUM.

(Kg/M3)
Cement 201 201
Flyash 63 63
Water 158.10 174.33
Admixture 2.11 2.11
20mm Agg. 816.73 813.04
10mm Agg. 541.34 537.74
Fine Agg. 754.48 745.54
Initial 120
30 100
60 80
90 60
Contractor's

Page:-49 of 141
-441106
Date : 02.10.2018
M-15 (PCC)
Page:-50 of 141
SUPEREM SHELLCON 200 PQC ( PCE Based )
Page:-51 of 141
Page:-52 of 141
has been achieved
158.10
Page:-53 of 141
Kg
201 Kg.
1
1000
0.0638 m3
1
1000
0.0286 m3
1
1000
0.1581 m3
1
1000
0.0019 m3
Page:-54 of 141
0.7475 m3

100.00%
2.937 x 1000
816.73 kg
Page:-55 of 141
2.920 x 1000
541.34 kg
2.656 x 1000
754.48 kg

Remarks
(Kg/M3)
201
63
174.33
2.11
813.04
537.74
745.54
2537
Consultant's
Representative
Page:-56 of 141

Date
Page:-57 of 141
16 Admixture Name & Type :- SUPEREM SHELLCON 200 PQC ( PCE Based )
Page:-58 of 141
5 Source of Admixture Used :- SUPEREM SHELLCON 200 PQC ( PCE Based )

a) Coarse Aggregate
i) 20mm Agg. :- 2.937

ii) 10mm Agg. :- 2.920
a) Coarse Aggregate
i) 20mm Agg. :- 0.452%
ii) 10mm Agg. :- 0.664%
a) Coarse Aggregate

0.57 hence O.K
for 20 mm aggregate
Page:-59 of 141
Page:-60 of 141
0 = 277 Kg
As Per Grading
i) 20mm Agg. 60% = 0.372 kg
10mm Agg. 40% = 0.248 kg
ii) Sand 38% = 0.380 kg
A-7 MIX CALCULATION
Mass of Cement
241 1
= x =
3.15 1000
Mass of Flyash
36 1
= x =
2.20 1000
Mass of Water
158.10 1
= x =
1 1000
e) = x
2.22 1
= x =
1.103 1000
Page:-61 of 141
= {1-(0.0765+0.0164+0.1581+0.0020)} =

=
= 0.7470 x 0.372 x
Page:-62 of 141
=
= 0.7470 x 0.248 x

= 0.7470 x 0.38 x
MIX FOR 1 CUM.

(Kg/M3)
Cement 241 241
Flyash 36 36
Water 158.10 174.32
Admixture 2.22 2.22
20mm Agg. 816.17 812.48
10mm Agg. 540.96 537.37
Fine Agg. 753.95 745.02
Initial 120
30 100
60 80
90 60
Contractor's

Page:-63 of 141
-441106
Date : 02.10.2018
M-15 (PCC)
Page:-64 of 141
Page:-65 of 141
Page:-66 of 141
has been achieved
158.10
Page:-67 of 141
Kg
241 Kg.
1
1000
0.0765 m3
1
1000
0.0164 m3
1
1000
0.1581 m3
1
1000
0.0020 m3
Page:-68 of 141
0.7470 m3

100.00%
2.937 x 1000
816.17 kg
Page:-69 of 141
2.920 x 1000
540.96 kg
2.656 x 1000
753.95 kg

Remarks
(Kg/M3)
241
36
174.32
2.22
812.48
537.37
745.02
2548
Consultant's
Representative
Page:-70 of 141
Name of Project : Package -1 “Upgradation of Mansar – Ramtek- Salaikhurd, from Existing Km.75+800
(Mansar) To Km.120+100 (Salaikhurd) [Design Km. 0.000 to Km.44.000] (44.000 Km.) of NH-753 to Two
lane with paved shoulder Configuration in the State of Maharashtra “on EPC Mode.
Grade of
M-15 Date of Casting 02.10.2018
Concrete
Location QC LAB Size of Cube 150×150×150mm
Cementitious
Type of Work Mix Design 264kg/M3
Content
W/C 0.60% No.of Cubes Casted 18.0
Cement ACC Cement OPC 43 Grade
Cube Compressive Strength as Per IS: 516

Avg.
Date of Wt. of Volume Density Load in Strength No. of
Sl. No. strength
Testing Specimen cc g/cc [KN] N/mm2 Days
N/mm2
1 9-Oct-18 8560 3375 2.536 460 20.44
2 9-Oct-18 8590 3375 2.545 440 19.56 20.00
3 9-Oct-18 8670 3375 2.569 450 20.00
4 9-Oct-18 8680 3375 2.572 450 20.00
5 9-Oct-18 8570 3375 2.539 430 19.11 19.85
7 Days
6 9-Oct-18 8570 3375 2.539 460 20.44
7 9-Oct-18 8640 3375 2.56 470 20.89
8 9-Oct-18 8650 3375 2.563 450 20.00 20.44
9 9-Oct-18 8550 3375 2.533 460 20.44
Avg. 20.44
Avg.
Sl. No. strength
N/mm2
1 30-Oct-18 8580 3375 2.542 590 26.22
2 30-Oct-18 8640 3375 2.56 590 26.22 26.52
3 30-Oct-18 8545 3375 2.532 610 27.11
4 30-Oct-18 8575 3375 2.541 610 27.11
5 30-Oct-18 8670 3375 2.569 590 26.22 26.67
28 Days
6 30-Oct-18 8655 3375 2.564 600 26.67
7 30-Oct-18 8570 3375 2.539 600 26.67
8 30-Oct-18 8560 3375 2.536 620 27.56 27.11
27.11
9 30-Oct-18 8635 3375 2.559 610 27.11
Avg. 26.77
Contractor's Contractor,s Consultant's

Representative Material Engineer Representative
Grade of
M-15 Date of Casting 3/7/2017
Concrete
Location QC LAB Size of Cube 150×150×150mm
Cementitious
Type of Work Mix Design 263kg/M3
Content
W/C 0.53 No.of Cubes Casted 18

Jaypee (Ultratech Cement
Cement
LTD) OPC 43 Grade
Avg.
Sl. No. strength
N/mm2
1 10-Jul-17 8252 3375 2.445 460 20.44
2 10-Jul-17 8254 3375 2.446 440 19.56 20.00
3 10-Jul-17 8326 3375 2.467 450 20.00
4 10-Jul-17 8268 3375 2.45 450 20.00
5 10-Jul-17 8315 3375 2.464 430 19.11 19.85
7 Days
6 10-Jul-17 8245 3375 2.443 460 20.44
7 10-Jul-17 8315 3375 2.464 470 20.89
8 10-Jul-17 8260 3375 2.447 450 20.00 20.44
9 10-Jul-17 8316 3375 2.464 460 20.44
Avg. 20.44
Avg.
Sl. No. strength
N/mm2
1 31-Jul-17 8405 3375 2.49 590 26.22
2 31-Jul-17 8455 3375 2.505 590 26.22 26.52
3 31-Jul-17 8364 3375 2.478 610 27.11
4 31-Jul-17 8450 3375 2.504 610 27.11
5 31-Jul-17 8365 3375 2.479 590 26.22 26.67
28 Days
6 31-Jul-17 8425 3375 2.496 600 26.67
7 31-Jul-17 8320 3375 2.465 600 26.67
8 31-Jul-17 8345 3375 2.473 620 27.56 27.11
9 31-Jul-17 8435 3375 2.499 610 27.11
Avg. 26.77
Contractor's Consultant's
Name of Project : Package -1 “Upgradation of Mansar – Ramtek- Salaikhurd, from Existing Km.75+800 (Mansar) T
(Salaikhurd) [Design Km. 0.000 to Km.44.000] (44.000 Km.) of NH-753 to Two lane with paved shoulder Configuratio
Maharashtra “on EPC Mode.

COMBIND GRADATION FOR CONCRETE (As per IS Code 383/1970)
Date of Sampling 9/23/2018 Date of Testing 9/23/2
Sample No 1 Source of Material Umri Crush
Type of Material & Combind Grading (C.A. 62% & F.A.

Layer Location/ Chainage 9+520
38%)
Sample at Jointly Total Weight (gms) 1500
Cumulative Cumulative Specified

% Passing
IS SIEVE Wt. Of Weight Retained % Wt.
(mm) Retained (gms) (gms) Retained Lower
40.00 0 0 0.00 100.00 100
20.00 380 380 2.53 97.47 95
4.75 8315 8695 57.97 42.03 30
0.60 4053 12748 84.99 15.01 10
0.15 1801 14549 96.99 3.01 0
Column J Column I Column K Column H
120
100
80
Specifed Limits
60
40
Specif
40
20
0
0.1 1 10
SIEVE
Remarks:-
Contractor 's
Representative
Ramtek- Salaikhurd, from Existing Km.75+800 (Mansar) To Km.120+100
of NH-753 to Two lane with paved shoulder Configuration in the State of
shtra “on EPC Mode.
-440001
Ltd.
mtek (M.H.) -441106
FOR CONCRETE (As per IS Code 383/1970)
9/23/2018
Umri Crushar Plant
9+520 RHS
15000
Specified Limits
Upper Mid. Limit

100 100
100 98
50 40
35 23
6 3
nI Column K Column H
10 100
SIEVE
Consultant's
Representative
To Km.120+100 (Salaikhurd) [Design Km. 0.000 to Km.44.000] (44.000 Km.) of NH-753 to Two la
shoulder Configuration in the State of Maharashtra “on EPC Mode.

COMBINED COARSE AGGREGATES GRADATION FOR CONCRETE

(AS PER IS CODE 383-1970)
Location 9+520 RHS Date of Sampling
Source of Materials Umri Date of Testing
Type of work Mix Design Sampled By
Sample No. Combined Gradation 20mm (60%) + 10mm (40%) Tested By
SIEVE SIZES (MM) 20mm 10mm 20mm (60%) 10mm (40%)
40 100.00 100 60.00 40.00

20 97.02 100 58.21 40.00
10 7.86 91.51 4.72 36.60
4.75 1.76 13.57 1.05 5.43
Remarks:
Contractor 's Contractor,s
Representative Material Engineer
Mansar – Ramtek- Salaikhurd, from Existing Km.75+800 (Mansar)
00 to Km.44.000] (44.000 Km.) of NH-753 to Two lane with paved
n the State of Maharashtra “on EPC Mode.
ADATION FOR CONCRETE

PER IS CODE 383-1970)
23-Sep-18
23-Sep-18
Jointly
Jointly
Limit as per
Combined
IS-383-
%age Passing
1973
100.00 100.00
98.21 95-100
41.32 25-55
6.48 0-10
Consultant's
Representative
(Mansar) To Km.120+100 (Salaikhurd) [Design Km. 0.000 to Km.44.000] (44.000 Km.) of NH-753

SIEVE ANALYSIS
(FOR COARSE AGGREGATE, IS:383-1970)
Tested by
SIEVE ANALYSIS FOR INDIVIDUAL AGGREGATE
Type of Material 20 mm
I.S. Sieve (mm) Sample No.-I Sample No.-II Sample No.-III Average
40 100.00 100.00 100.00 100.00
20 97.70 97.25 96.10 97.02
10 7.80 7.43 8.36 7.86
4.75 1.64 1.51 2.12 1.76
Pan
Type of Material 10 mm
I.S. Sieve (mm) Sample No.-I Sample No.-II Sample No.-III Average
12.5 100.00 100.00 100.00 100.00
10.0 90.96 91.55 92.02 91.51
4.75 13.32 12.89 14.49 13.57
2.36 2.42 3.34 2.52 2.76
Pan
Contractor's Contractor,s
on of Mansar – Ramtek- Salaikhurd, from Existing Km.75+800
esign Km. 0.000 to Km.44.000] (44.000 Km.) of NH-753 to Two
guration in the State of Maharashtra “on EPC Mode.
SIEVE ANALYSIS
SE AGGREGATE, IS:383-1970)
23-Sep-18
23-Sep-18
Jointly
Jointly
FOR INDIVIDUAL AGGREGATE
Limit as per
IS:-383-1970
100
85 - 100
0 - 20
0-5
Limit as per
IS:-383-1970
100
85 - 100
0 - 20
0-5
Consultant's
Representative
(Mansar) To Km.120+100 (Salaikhurd) [Design Km. 0.000 to Km.44.000] (44.000 Km.) of NH-753 to Tw
with paved shoulder Configuration in the State of Maharashtra “on EPC Mode.

SIEVE ANALYSIS
Sample No. 1 Tested by

Type of Material 20 mm Wt. of Sample 15250
Cummulative wt.
Cumulative Percentage
I.S. Sieve (mm) Weight Retained (gm.) Retained
Percentage Retained Passing
(gm.)
40 0 0 0.00 100.00
20 350 350 2.30 97.70
10 13710 14060 92.20 7.80
4.75 940 15000 98.36 1.64
Pan
Type of Material 10 mm Wt. of Sample 12390
Cummulative wt. Cumulative

I.S. Sieve (mm) Weight Retained (gm.) Percentage Passing
Retained (gm.) Percentage Retained
12.5 0 0 0.00 100.00

10.0 1120 1120 9.04 90.96
4.75 9620 10740 86.68 13.32
2.36 1350 12090 97.58 2.42
Pan
of Mansar – Ramtek- Salaikhurd, from Existing Km.75+800
Km. 0.000 to Km.44.000] (44.000 Km.) of NH-753 to Two lane
on in the State of Maharashtra “on EPC Mode.
n (PWD), Nagpur -440001

nts Solutions Pvt. Ltd.
oject Limited, Ramtek (M.H.) -441106
VE ANALYSIS
AGGREGATE, IS:383-1970)
23-Sep-18
23-Sep-18
Jointly
Jointly
OR INDIVIDUAL AGGREGATE
(gm.)
Limit as per
IS:-383-1970
100
85 - 100
0 - 20
0-5
(gm.)
Limit as per
IS:-383-1970
100
85 - 100
0 - 20
0-5
Consultant's
Representative
Name of Project : Package -1 “Upgradation of Mansar – Ramtek- Salaikhurd, from Existing
Km.75+800 (Mansar) To Km.120+100 (Salaikhurd) [Design Km. 0.000 to Km.44.000] (44.000 Km.)
of NH-753 to Two lane with paved shoulder Configuration in the State of Maharashtra “on EPC
Mode.

SIEVE ANALYSIS
Location 9+520 RHS Date of Sampling 23-Sep-18
Source of Materials Umri Date of Testing 23-Sep-18
Type of work Mix Design Sampled By Jointly
Sample No. 2 Tested by Jointly

Type of Material 20 mm Wt. of Sample : 25840 (gm.)
Weight Cummulative wt. Cumulative

Limit as per
I.S. Sieve (mm) Retained Retained Percentage Percentage Passing
IS:-383-1970
(gm.) (gm.) Retained
40 0 0 0.00 100.00 100
20 710 710 2.75 97.25 85 - 100
10 23210 23920 92.57 7.43 0 - 20
4.75 1530 25450 98.49 1.51 0-5
Pan
Type of Material 10 mm Wt. of Sample : 11970 (gm.)
Weight Cumulative
Cummulative wt. Limit as per
SieveSizes in (mm) Retained Percentage Percentage Passing
Retained (gm.) IS:-383-1970
(gm.) Retained
12.5 0 0 0.00 100.00 100
10.0 1012 1012 8.45 91.55 85 - 100
4.75 9415 10427 87.11 12.89 0 - 20
2.36 1143 11570 96.66 3.34 0-5

Pan

Name of Project : Package -1 “Upgradation of Mansar – Ramtek- Salaikhurd, from Existing Km.75+

SIEVE ANALYSIS

Type of Material 20 mm Wt. of Sample : 24380
Cummulative Cumulative
Weight
I.S. Sieve (mm) wt. Retained Percentage Percentage Passing
Retained (gm)
(gm) Retained
40 0 0 0.00 100.00
20 950 950 3.90 96.10
10 21392 22342 91.64 8.36
4.75 1520 23862 97.88 2.12
Pan
Type of Material 10 mm Wt. of Sample : 12780
Weight Cummulative Cumulative

I.S. Sieve (mm) Retained wt. Retained Percentage Percentage Passing
(gm.) (gm.) Retained
12.5 0 0 0.00 100.00
10.0 1020 1020 7.98 92.02
4.75 9908 10928 85.51 14.49
2.36 1530 12458 97.48 2.52

Pan
ation of Mansar – Ramtek- Salaikhurd, from Existing Km.75+800
esign Km. 0.000 to Km.44.000] (44.000 Km.) of NH-753 to Two lane
ivision (PWD), Nagpur -440001

Voyants Solutions Pvt. Ltd.
rik Project Limited, Ramtek (M.H.) -441106
SIEVE ANALYSIS
RSE AGGREGATE, IS:383-1970)
23-Sep-18
23-Sep-18
Jointly
Jointly
SIS FOR INDIVIDUAL AGGREGATE

(gm)
Limit as per IS:-383-

1970
100
85 - 100
0 - 20
0-5
(gm.)
Limit as per IS:-383-

1970
100
85 - 100
0 - 20
0-5
Consultant's
Representative
AGGREGATE IMPACT VALUE

(IS 2386 Part-4)
Source Umri Date of Testing 23-Sep-18
Proposed to Use Mix Design Sampled By Jointly
No. of Blows 15 Tested by Jointly
Range of Sieve Passing 12.5mm Retained 10.0mm Type of Aggregate 20 mm
Height of Fall 380mm ± 5mm
TEST
Sl.No Description UNIT
1 2
Weight of Aggregate in
1 W1 gm 335 330
Cup
Weight of Crushsed
2 Aggregate Passing on W2 gm 45 46
2.36mm Sieve
Aggregate Impact Value

3 AIV % 13.43 13.94
AIV= W2/W1 x 100
4 Average Aggregate Impact Value % 13.56
Remarks:
Mansar – Ramtek- Salaikhurd, from Existing Km.75+800
Km. 0.000 to Km.44.000] (44.000 Km.) of NH-753 to Two
ur -440001
t. Ltd.
Ramtek (M.H.) -441106
TE IMPACT VALUE
2386 Part-4)
23-Sep-18
23-Sep-18
Jointly
Jointly
20 mm
TEST
3
338
45
13.31
13.56
Consultant's
Representative
Name of Project : Package -1 “Upgradation of Mansar – Ramtek- Salaikhurd, from Existing Km
(Mansar) To Km.120+100 (Salaikhurd) [Design Km. 0.000 to Km.44.000] (44.000 Km.) of NH-753 to
FLAKINESS & ELONGATION INDEX

(IS: 2386 Part 1)
Source of Material Umri Date of Testing
Type of Material 20 mm (Sample No.1) Sampled By
Proposed Use Mix Design Tested By
Size fraction of Aggregate
Total Wt of Wt. Passing on Wt. Retained on
Aggregate Flakiness gauge Flakiness gauge
Passing on IS Sieves Retained on IS Retained (gm) (gm) (gm)
(mm) Sieves (mm)
63.0 50.0 - - -
50.0 40.0 - - -
40.0 31.5 - - -
31.5 25.0 - - -
25.0 20.0 - - -
20.0 16.0 370 38 332
16.0 12.5 2,240 275 1,965
12.5 10.0 4,694 510 4,184
10.0 6.3 310 45 265
Total weight in gm A= 7614 B= 868 c= 6746
(a) Flakiness Index (FI=(B/A)*100) = 11.40
(b) Elongation Index (EI=(D/C)*100 ) = 12.01
COMBINED FLAKINESS ELEONGATION INDEX (FI+EI) = 23.41

Remarks:
n of Mansar – Ramtek- Salaikhurd, from Existing Km.75+800
n Km. 0.000 to Km.44.000] (44.000 Km.) of NH-753 to Two lane
tion in the State of Maharashtra “on EPC Mode.
n (PWD), Nagpur -440001
ts Solutions Pvt. Ltd.
oject Limited, Ramtek (M.H.) -441106
S & ELONGATION INDEX

(IS: 2386 Part 1)
23-Sep-18
23-Sep-18
Jointly
Jointly
Wt. Retained on
Elongation gauge
(gm)
-
-
-
-
-
42
255
478
35
D= 810
Consultant's
Representative
(Mansar) To Km.120+100 (Salaikhurd) [Design Km. 0.000 to Km.44.000] (44.000 Km.) of NH-753 t


(IS: 2386 Part 1)
Type of Material 20 mm (Sample No. II) Sampled By
Size Fraction of Aggregate
Total Wt of Wt. Passing Wt. Retained on
Passing on IS Sieves Retained on IS Aggregate on Flakiness Flakiness gauge
(mm) Sieves (mm) Retained (gm) gauge (gm) (gm)
63.0 50.0 - - -
50.0 40.0 - - -
40.0 31.5 - - -
31.5 25.0 - - -
25.0 20.0 - - -
20.0 16.0 414 34 380
16.0 12.5 1,790 196 1,594
12.5 10.0 4,316 510 3,806
10.0 6.3 402 34 368
Total weight in gm 6922 774 6148
A= B= C=
Remarks:
on of Mansar – Ramtek- Salaikhurd, from Existing Km.75+800
esign Km. 0.000 to Km.44.000] (44.000 Km.) of NH-753 to Two
Division (PWD), Nagpur -440001

brik Project Limited, Ramtek (M.H.) -441106
SS & ELONGATION INDEX

(IS: 2386 Part 1)
23-Sep-18
23-Sep-18
Jointly
Jointly
Wt. Retained on
Elongation
gauge (gm)
-
-
-
-
-
35
178
480
37
730
D=
Consultant's
Representative

(IS: 2386 Part 1)
Type of Material 20 mm (Sample No. III) Sampled By

Total Wt of Wt. Passing Wt. Retained on
aggregate Retained on Flakiness Flakiness gauge
Passing on IS Retained on IS (gm) gauge (gm) (gm)
Sieves (mm) Sieves (mm)
63.0 50.0 - - -
50.0 40.0 - - -
40.0 31.5 - - -
31.5 25.0 - - -
25.0 20.0 - - -
20.0 16.0 390 52 338
16.0 12.5 1,896 252 1,644
12.5 10.0 4,354 435 3,919
10.0 6.3 325 42 283
A= B= C=

Remarks:
sign Km. 0.000 to Km.44.000] (44.000 Km.) of NH-753 to Two
uration in the State of Maharashtra “on EPC Mode.
ision (PWD), Nagpur -440001

oyants Solutions Pvt. Ltd.
k Project Limited, Ramtek (M.H.) -441106
(IS: 2386 Part 1)
23-Sep-18
23-Sep-18
Jointly
Jointly
Wt. Retained on
Elongation gauge
(gm)
-
-
-
-
-
62
242
475
38
817
D=
Consultant's
Representative
AGGREGATE IMPACT VALUE

(IS 2386 Part - 4)

Source Umri Date of Testing 23-Sep-18
Proposed to Use Mix Design Sampled By Jointly
No. of Blows 15 (10MM) Tested by Jointly
Range of Sieve Passing 12.5mm Retained 10.0mm Type of Aggregate 10 mm
Height of fall: 380mm ± 5mm
TEST
Sl.No Description UNIT
1 2
1 Weight of Aggregate in Cup W1 gm 325 320
Weight of Crushsed Aggregate

2 Passing on 2.36mm Sieve
W2 gm 42 40
Aggregate Impact Value AIV=

3 W2/W1 x 100
AIV % 12.92 12.50
Average Aggregate Impact

4 Value
% 12.64
Remarks:
Mansar – Ramtek- Salaikhurd, from Existing Km.75+800
Km. 0.000 to Km.44.000] (44.000 Km.) of NH-753 to Two
agpur -440001
s Pvt. Ltd.
d, Ramtek (M.H.) -441106
TE IMPACT VALUE
2386 Part - 4)
23-Sep-18
23-Sep-18
Jointly
Jointly
10 mm
TEST
3
328
41
12.50
12.64
Representative
Name of Project : Package -1 “Upgradation of Mansar – Ramtek- Salaikhurd, from Existing Km

(IS: 2386 Part 1)
Type of Material 10 mm (Sample No.-1) Sampled By
Size Fraction of Aggregate Total Wt of Wt. Passing on Wt. Retained on

Aggregate Flakiness gauge Flakiness gauge
Passing on IS Sieves Retained on IS Retained (gm) (gm) (gm)
(mm) Sieves (mm)
63.0 50.0 - - -
50.0 40.0 - - -
40.0 31.5 - - -
31.5 25.0 - - -
25.0 20.0 - - -
20.0 16.0 - - -
16.0 12.5 - - -
12.5 10.0 680 102 578
10.0 6.3 1,820 198 1,622
A= B= C=
COMBINED FLAKINESS ELEONGATION INDEX (FI+EI) 25.55

Remarks:
on (PWD), Nagpur -440001
nts Solutions Pvt. Ltd.
roject Limited, Ramtek (M.H.) -441106

(IS: 2386 Part 1)
23-Sep-18
23-Sep-18
Jointly
Jointly
Wt. Retained on
Elongation gauge
(gm)
-
-
-
-
-
-
-
78
220
298
D=
Consultant's
Representative


(IS: 2386 Part 1)
Type of Material 10 mm (Sample No. - 2) Sampled By

Total Wt of Wt. Passing on Wt. Retained on
Passing on IS Retained on IS Aggregate Flakiness gauge Flakiness gauge
Sieves (mm) Sieves (mm) Retained (gm) (gm) (gm)
63.0 50.0 - - -
50.0 40.0 - - -
40.0 31.5 - - -
31.5 25.0 - - -
25.0 20.0 - - -
20.0 16.0 - - -
16.0 12.5 - - -
12.5 10.0 570 75 495
10.0 6.3 1,698 190 1,508
Total weight in (gm) 2268 265 2003
A= B= C=
Remarks:
Remarks:
on (PWD), Nagpur -440001

ants Solutions Pvt. Ltd.
Project Limited, Ramtek (M.H.) -441106

(IS: 2386 Part 1)
23-Sep-18
23-Sep-18
Jointly
Jointly
Wt. Retained on
Elongation gauge
(gm)
-
-
-
-
-
-
-
72
192
264
D=
Consultant's
Representative
Km.75+800 (Mansar) To Km.120+100 (Salaikhurd) [Design Km. 0.000 to Km.44.000] (44.000
Km.) of NH-753 to Two lane with paved shoulder Configuration in the State of Maharashtra “on
EPC Mode.

(IS: 2386 Part 1)
Source of Material: Umri Date of Testing 23-Sep-18
Type of Material 10 mm (Sample No.-3) Sampled By Jointly
Proposed Use: Mix Design Tested By Jointly
Size fraction of Aggregate

Total Wt. of Wt. Passing Wt. Retained on Wt. Retained on
Aggregate on Flakiness Flakiness gauge Elongation
Passing on IS Retained on IS
Retained (gm) gauge (gm) (gm) gauge (gm)
Sieves (mm) Sieves (mm)
63.0 50.0 - - - -
50.0 40.0 - - - -
40.0 31.5 - - - -
31.5 25.0 - - - -
25.0 20.0 - - - -
20.0 16.0 - - - -
16.0 12.5 - - - -
12.5 10.0 690 92 598 82
10.0 6.3 1,886 198 1,688 220
Total weight in (gm) 2576 290 2286 302
A= B= C= D=
Remarks:
(Mansar) To Km.120+100 (Salaikhurd) [Design Km. 0.000 to Km.44.000] (44.000 Km.) of NH-753 to T
SIEVE ANALYSIS OF FINE AGGREGATE

Source of Materials Chandan River Date of Testing
Tested by
SIEVE SIZES (MM) Sample No.-I Sample No.-II Sample No.-III Average
10 100 100 100 100

4.75 96.63 95.83 97.84 96.77
2.36 80.77 81.35 82.94 81.69
1.18 58.65 59.83 59.22 59.23
0.600 39.23 39.42 38.43 39.03
0.300 13.27 14.84 14.90 14.34
0.150 2.21 2.78 1.67 2.22
F.M. 2.93
Remarks: Sand Conforming to Zone-II

of Mansar – Ramtek- Salaikhurd, from Existing Km.75+800
Km. 0.000 to Km.44.000] (44.000 Km.) of NH-753 to Two lane
brik Project Limited, Ramtek (M.H.) -441106
SIS OF FINE AGGREGATE

23-Sep-18
23-Sep-18
Jointly
Jointly
Limit as per
Zone- 2 of
IS-383-
1973
100
90-100
75-100
55-90
35-59
8-30
0-10
Consultant's
Representative
(Mansar) To Km.120+100 (Salaikhurd) [Design Km. 0.000 to Km.44.000] (44.000 Km.) of NH-753 t

Wt. of sample 1040 gm

Weight
Cumm.
SIEVE SIZES (MM) Retained in % Retained % Passing
Weight (gm)
(gm)
10 0.00 0.00 0.00 100.00
4.75 35.00 35.00 3.37 96.63
2.36 165.00 200.00 19.23 80.77
1.18 230.00 430.00 41.35 58.65
0.600 202.00 632.00 60.77 39.23
0.300 270.00 902.00 86.73 13.27
0.150 115.00 1017.00 97.79 2.21
FM 2.91
H Division (PWD), Nagpur -440001
/S Voyants Solutions Pvt. Ltd.
arbrik Project Limited, Ramtek (M.H.) -441106
YSIS OF FINE AGGREGATE

23-Sep-18
23-Sep-18
Jointly
Jointly
m
Limit as per
Zone- 2 of IS-
383-1973
100.00
90-100
75-100
55-90
35-59
8-30
0-10
Consultant's
Representative
Km.75+800 (Mansar) To Km.120+100 (Salaikhurd) [Design Km. 0.000 to Km.44.000] (44.000 Km.
NH-753 to Two lane with paved shoulder Configuration in the State of Maharashtra “on EPC
Mode.

Location: 9+520 RHS Date of Sampling
Sample No. II Tested by

Weight
Cumm.
SIEVE SIZES (MM) Retained in % Retaing %Passing
Weight (gm)
(gm)
10 0.00 0.00 0.00 100.00

4.75 45.00 45.00 4.17 95.83
2.36 156.00 201.00 18.65 81.35
1.18 232.00 433.00 40.17 59.83
0.600 220.00 653.00 60.58 39.42
0.300 265.00 918.00 85.16 14.84
0.150 130.00 1048.00 97.22 2.78
FM 2.94

radation of Mansar – Ramtek- Salaikhurd, from Existing
Salaikhurd) [Design Km. 0.000 to Km.44.000] (44.000 Km.) of
ulder Configuration in the State of Maharashtra “on EPC
Mode.
S Voyants Solutions Pvt. Ltd.
rbrik Project Limited, Ramtek (M.H.) -441106
LYSIS OF FINE AGGREGATE

23-Sep-18
23-Sep-18
Jointly
Jointly
Limit as Per
Zone- 2 of
IS-383-
1973
100.00
90-100
75-100
55-90
35-59
8-30
0-10
II
Consultant's
Representative
Km.75+800 (Mansar) To Km.120+100 (Salaikhurd) [Design Km. 0.000 to Km.44.000] (44.000 Km.) of
NH-753 to Two lane with paved shoulder Configuration in the State of Maharashtra “on EPC Mode.

Location: 9+520 RHS Date of Sampling

Sample No. III Tested by
Weight
Cumm.
SIEVE SIZES (MM) Retained in % Retaing %Passing
Weight (gms)
(gm)
10 0.00 0.00 0.00 100.00

4.75 22.00 22.00 2.16 97.84
2.36 152.00 174.00 17.06 82.94
1.18 242.00 416.00 40.78 59.22
0.600 212.00 628.00 61.57 38.43
0.300 240.00 868.00 85.10 14.90
0.150 135.00 1003.00 98.33 1.67
FM 2.95

d, from Existing
00] (44.000 Km.) of
htra “on EPC Mode.
106
23-Sep-18
23-Sep-18
Jointly
Jointly
Limit as Per
Zone- 2 of IS-
383-1973
100.00
90-100
75-100
55-90
35-59
8-30
0-10
onsultant's
presentative

Concrete Mix Design of M-15 (PCC)

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Name of Project : Package -1 “Upgradation of Mansar – Ramtek- Salaikhurd, from Existing Km.

Client NH Division (PWD), Nagpur -440001

Authority Engineer M/S Voyants Solutions Pvt. Ltd.

EPC Contractor Barbrik Project Limited, Ramtek (M.H.) -441106

CONCRETE MIX DESIGN OF M-15(PCC)

A-1 STIPULATIONS FOR PROPORTIONING

1 Grade Designation :- M-15 (PCC)

2 Type of Cement :- OPC 43 Grade Conforming to IS 8112

3 Brand of Cement :- ( ACC Cement Ltd.)

4 Maximum Nominal Size of Aggregate :- 20mm

5 Source of Coarse Aggregate :- Crusher Plant Umri

6 Source of Fine Aggregate :- Crusher Plant Umri

7 Characteristic Strength :- 15 N/mm2

8 Degree of Quality Control :- Good

9 Target Mean Compressive Strength :- 25 N/mm2 as per MORT&H Clause 1700-5

10 Slump :- 25mm as per MORT&H Section 1700-4

11 Minimum Cement Content :- 240 Kg/m3 as per IS 456 Table No-5

13 Flyash Content :- 20% To 35 % as per MoRT&H Clause 1715.2

14 Method of Concrete Placing :- By Chute

15 Type of Aggregate :- Crushed Aggregate

16 Admixture Name & Type :- Sunlight PC Base 3550

1 Cement Used :- ACC Cement Ltd. OPC 43

2 Specific Gravity of Cement :- 3.150

3 Source of Flyash Used :- Adani Power Plant Tirora

4 Specific Gravity of Flyash :- 2.200

5 Source of Admixture Used :- Sunlight

6 Specific Gravity of Admixture :- 1.070

i) 20mm Agg. :- 2.937

i) 20mm Agg. :- 0.452%

ii) 10mm Agg. :- 0.664%

b) Fine Aggregate :- 1.185%

9 Free (Surface) Moisture

i) 20mm Agg. :- Nill

ii) 10mm Agg. :- Nill

b) Fine Aggregate :- Nill

A-3 SELECTION OF WATER-CEMENT RATIO

Based on experience, adopted Water-Cement Ratio .

0.53<0.60 hence O.K

A-4 SELECTION OF WATER CONTENT

Cementitious Content = Water Content / Water-Cement Ratio

Flyash Content 0% = 260 x 17% = 0

Cement Content = 260 - 0 260 Kg.

A-6 PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT

Therefore Volume of Aggregate & Sand = 100%

Ratio of Coarse Aggregte : Fine Aggregate 62% : 38%

i) 20mm Agg. 60% = 0.372 kg

10mm Agg. 40% = 0.248 kg

ii) Sand 38% = 0.380 kg

A-7 MIX CALCULATION

The mix calculation per unit volume of concrete shall be as follows

a) Volume of Concrete to Be Designed = 1M3

g) Mass of Coarse Aggregate f x Percent of Coarse Aggregate x Specific Gravity of

i) Mass of Fine Aggregate = f x Percent of Fine Aggregate x Specific Gravity of

A-8 SSD CONDITION & DRY CONDITION PROPORTIONS

MIX FOR 1 CUM.

Contractor's Material Engineer

25 N/mm2 as per MORT&H Clause 1700-5

25mm as per MORT&H Section 1700-4

Adani Power Plant Tirora

rcent of Coarse Aggregate x Specific Gravity of

rcent of Fine Aggregate x Specific Gravity of

Dry Weight of Materials