Date:

ABHIJEET FERRO TECH LIMITED

Visakhapatnam
Daily Furnace Performance Report

1 Furnace 1 2 3 4 5 6 7 8 Total
2 Product
3 Grade

4 APEPDCL Power MWH Cum power MWH

5 Production MT
6 Furnace Power kwh
7 Specific Power kwh/MT
8 Auxiliary Power kwh

9 Cum. Prodn MT
10 Sp.Power till date kwh/MT
(incl. Aux.)
11 Average Grade
Mn %
Si %

12 Shutdown Hr:Mts

Silico Manganese Ferro Manganese

60-65 65-70 70-75 75-80
13 Opening Balance
Details as on date till date as on date till date as on date till date as on date till date
Despatches
Production
14 Closing Balance
a Work in Progress
b Ready to Despatch
 Date:
ABHIJEET FERRO TECH LIMITED
Visakhapatnam
RAW MATERIAL CONSUMPTION DETAILS

Manganese Ore 1 2 3 4 5 6 7
Met lump
Met chips
Siliceous lump
Siliceous chips
Gloria Lump
Wessls Lump
Domestic ore
Sinter
FeMn slag
Total
Reductants
Lam Coke
Singareni Coal
Pearl Coke
Jhama coal
Total
Dolamite
Quartz

Consumables
EC Paste
MS Rounds
Lancing Pipes
Oxygen
Total
8
 Date:
ABHIJEET FERRO TECH LIMITED
Visakhapatnam

FURNACE WISE TAPPING ANALYSIS REPORT
Furnace 1 2 3 4
Shif A B C A B C A B C A B C
Metal Mn
Si
Slag MnO
SiO2

Furnace 5 6 7 8
Shif A B C A B C A B C A B C
Metal Mn
Si
Slag MnO
SiO2

FURNACE WISE SLAG ANALYSIS REPORT
1 2 3 4 5 6 7 8
MnO
FeO
SiO2
Al2O3
CaO
MgO
Basicity
 FURNACE WISE STACK ANALYSIS REPORT
1 2 3 4 5 6 7 8
Mn
Si
Phos
C
Sulphur
 Date:
ABHIJEET FERRO TECH LIMITED
Visakhapatnam
Despatch Details

Silico Manganese Ferro Manganese

60-65 65-70 70-75 75-80
Opening Stock
Despatches
Export:
Party 1
Party 2
Party 3
Party 4
Party 5
Party 6
Sub-Total

Domestic:
Party 1
Party 2
Party 3
Sub-Total

Total Despatches

Closing Stock
 FURNACE PERFORMANCE REPORT
Furnace: Period:

Furnace Auxiliary Total power

consumption
Power(Kwh) 1 1 2

RG1 Production(MT) 1.000

Sp. Power (Kwh/MT) 1 1 2

Shutdowns (hrs:mnts)

Raw Materials Consumption

Material Description Consumption (MT) Consumption per

ton of alloy (MT)
Manganese Ore

0.000
0.000

FeMn Slag 0.000

Coal 0.000
0.000

Quartz 0.000
Dolomite 0.000

Carbon Paste - Electrode 0.000

M.S.Rounds 0.0000
Lancing Pipes (mtr) mtr 0.000 mtr
Oxygen Gas 0.000

M.S.Casings 0.000

Total Fixed Carbon 0.000

Total Mn ore Consumption 0.000 0.000

Recovery:
Input Manganese Units MT

Out Put Manganese units MT

Mn Recovery (%)

Shutdown Details:

From To Duration
Date Reason
hrs:mnts hrs:mnts hrs:mnts

Furnace availability(%)
Excl. CPP trippings(%)

Remarks:
 ABHIJEET FERRO TECH LIMITED
Cost of Production (product wise/ grade wise)
Furnace: Period:
Product: Grade:

Description Cost Consumption Specific Consumption

UOM
per unit Budget Actual Budget Actual

Production MT

Met lump MT
Met chips MT
Silicious lump MT
Silicious chips MT
Gloria Lump MT
Wessls Lump MT
Domestic ore MT
Sinter MT
FeMn slag MT
Total Manganse Ore(a)

LAM COKE MT
Singareni Coal MT
Pearl Coke MT
Jhama coal MT
Reductant(b)

Dolamite MT
Quartz MT
Fluxes ( C)

MS Rounds MT
Lancing Pipes mtr
Oxygen gas m3
Paste:
for electrode MT
for maintenance MT
Carbon blocks MT
Molasses MT
Burnt lime powder MT
Mudgun mass MT
Consumables (d)

Furnace Power kWh

Auxiliary Power kWh
Power (e)

Other variable expenses

Total Variable Cost (f)

Fixed Cost (g)

Total Cost of Production

(a+b+c+d+e+f+g)
 Cost
per MT
 RECONCILIATION OF STOCK STATEMENT FOR SiMn and FeMn PRODUCTION

Sl. Material Opening Receipts Issues

No. Stock
Manganese ore
01 A. Mn ore SiMn FeMn
a)
b)
c)
d)
e)
f)
g)
h)
i)
Total Mn ore 0.000 0.000 0.000 0.000
#REF! #REF! #REF!
02 FeMn Slag

03 Sinter

04 Reductants

Steam Coal

Pearl coke

Jhama Coal

05 FINISHED PRODUCT - DETAILS CLOSING STOCK - BREAK

SiMn FeMn
Opening Stock Prime Lumps
Production Prime chips
Despatches Beds Powder
Closing Stock Remelts

TOTAL
 Date:

d FeMn PRODUCTION

Other Closing
Deduction Stock

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.000 0.000
#REF! #REF!
0.000

0.000

0.000

0.000

OSING STOCK - BREAK UP

SiMn FeMn

0.000 0.000