Professional Documents
Culture Documents
Intern Report
Intern Report
at
By
Meera Joshy
This is to certify that the project report, titled “An Organization Structure Training Undertaken
at Rashtriya Ispat Nigam Ltd.,” submitted to CHRIST (Deemed to be University), in partial
fulfillment of the requirements for the award of the Master of Business Administration, is a
record of original study undertaken by Meera Joshy, during the period 2019 – 2020 in the
Department of Management Studies at CHRIST (Deemed to be University), Bangalore, under
my supervision and guidance.
I, Meera Joshy, hereby declare that the project report, titled “An Organization Structure
Training Undertaken at Rashtriya Ispat Nigam Ltd.,” submitted to CHRIST (Deemed to be
University), in partial fulfilment of the requirements for the award of the Degree of Master of
Business Administration is a record of original and independent study undertaken by me under
the supervision and guidance of Dr Kavitha R Gowda, Department of Management Studies.
Date:
Meera Joshy
ACKNOWLEDGEMENT
The satisfaction that accompanies the successful completion of ant task would be incomplete
without mentioning people who made it possible and whose encouragement and constant
guidance crowned my effort with success.
I am grateful to external project guide Sri O. Ram Mohan Rao, Assistant General
Manager, Coordinator of student trainees HRD &Project Works in Visakhapatnam Steel Plant
for their cooperation and in providing the opportunity to do my project in their esteemed
organization.
I especially thank all those who have helped me directly or indirectly. I express my
profound thanks to my affectionate parents for their constant encouragement throughout my
educational career.
(Meera Joshy)
STEEL INDUSTRY PROFILE
1. Rashtriya Ispat Nigam Limited (RINL): Rashtriya Ispat Nigam Limited, also known as
Vizag Steel is a Government of India undertaking company. This is also one of the top 10 steel
companies in India with its headquarters at Visakhapatnam. This best steel brand in India was
founded in 1982 and is one of the top 100 steel companies in India. Vizag Steel is one of the
top steel manufacturers in India and has an annual turnover of around $2 billion. Vizag Steel
was founded by the Government’s Steel Authority of India Limited (SAIL). It is ranked as one
of the most profitable ventures of the Indian government and is one of the most highly rated
steel suppliers in India today. Revenue: $2 Billion Ownership: Government of India
2. Tata Steel : Tata Steel is another top 10 steel companies in India and also one of the oldest
top 100 steel companies in India. The list of private steel plants in India is incomplete without
the mention of Tata Steel as it is also a global name for the steel industry in India. Tata Steel is
one of the leading steel manufacturers in India that was founded in 1907 by Dorabji Tata and
is headquartered in Mumbai. Tata Steel, one of the largest steel companies in India has an
annual revenue of around $20 billion with a massive steel production in India capacity of more
than 30 million metric tons in a year. Revenue: $20 Billion Ownership: TATA Group
3. JSW Steel : JSW Steel is one of the top 10 steel companies in India and is a subsidiary of
the JSW Group. JSW Steel is also one of the top 100 steel companies in India. JSW Steel was
founded in 1982 and is headquartered at Mumbai. This best steel brand in India has six lists of
private steel plants in India and has steel production in India with a capacity of around 15
million metric tons annually. The list of stainless steel manufacturers in India is never
completed with having JSW Steel on it. This leading steel companies in India has an annual
turnover of over $11 billion with a prominent visibility in the steel industry in India. Revenue:
$11 Billion Ownership: JWS Group
4. SAIL: Steel Authority of India Limited (SAIL) is another top 10 steel companies in India
and features high on the list of stainless steel manufacturers in India. SAIL is among the top
100 steel companies in India and was formed in 1954 in New Delhi, India. SAIL is one of the
top steel manufacturers in India of the steel industry in India has an annual production capacity
of around 5 million metric tons and has an annual turnover of approximately $7.5 billion to
rank as the best steel brands in India with more than 5 integrated steel plants across India.
Revenue: $7.7 Billion Ownership: Government of India
5. VISA Steel :VISA Steel is another top 100 steel companies in India from the steel industry
in India. This top steel supplier in India was established in 2003 and is headquartered out of
Kolkata. Currently, VISA Steel is in the leading list of top 10 steel companies in India has 3
steel manufacturing plants with a steel production in India capacity of over a million metric
tons. This leading list of private steel plants in India company has an annual turnover of more
than $3 billion and is ranked as one of the best steel manufacturers in India and is owned by
the VISA group of companies. Revenue: $3 Billion Ownership: Vishambhar Saran
6. Essar Steel: Essar Steel is one of the top 10 steel companies in India with massive steel
production in India plants. This leading steel suppliers in India ranks prominently on the list of
private steel plants in India with an annual turnover of around $2.5 billion with a steel
production in India capacity of more than 10 million metric tons annually. This top 100 steel
companies in India; Essar Group was founded in 1998 and is located at Mumbai. This best steel
companies in India has 6 steel production in India plants and various operational units across
the globe. Revenue: $2.5 Billion Ownership: Essar Group
7. Bhushan Steel: Bhushan Steel is one of the renowned top 10 steel companies in India and
one of the best steel manufacturers in India. This leading steel suppliers in India features
predominantly on the list of stainless steel manufacturers in India with its headquarters at New
Delhi and established in 2003. This leading steel brands in India of the steel industry in India
has an annual steel production in India with a capacity of more than 5 million metric tons and
a yearly turnover of under $2 billion approximately. Bhushan Steel in India has three
manufacturing plants for steel production in India. Revenue: $1.7 Billion Ownership: Brij
Bhushan Singal
8. Jindal Steel & Power: Jindal Steel & Power is one of the leading top 100 steel companies
in India with an annual production capacity of more than three million metric tons and a yearly
turnover of around $3 billion. Jindal Steel and Power is on the list of top 10 steel companies in
India and is regularly mentioned in the list of private steel plants in India. Jindal Steel has
various steel production in India plants across the country. This is one of the top steel suppliers
in India was founded by O P Jindal in 1952 and has its headquarters located at New Delhi.
Currently, Jindal Steel in India is headed by Naveen Jindal. Revenue: $3 Billion Ownership:
OP Jindal/ Jindal Group
9. Facor Steel: Facor Steel is one of the top 10 steel companies in India and a renowned steel
brand in India. This is one of the top leading steel companies in India was founded in 1956 by
Durgaprasadji Saraf and is headquartered in Nagpur, India. This top steel brands in India has
an annual turnover of more than $1.5 billion and a steel production in India capacity of around
2 million metric tons. This leading steel suppliers in India and top 100 steel companies in India
is also an established steel company in India exporting to many countries around the world.
Facor steel is one of the fastest growing steel producing companies in Asia. Revenue: $1.5
Billion Ownership: FACOR Group
10. MESCO Steel: MESCO Steel is also one of the top 10 steel companies in India with a
global presence from the steel industry in India. This is list as one of the top few leading steel
suppliers in India was founded in 1992 with collaborated on technology from Sino Steel, the
Chinese steel conglomerate. MESCO Steel is in the list of top 100 steel companies in India that
produces over 1000 tons of hot metal every day and operates from two steel production in India
plants. This major steel manufacturers in India is renowned as having the lowest debt-equity
ratio among several steel companies in India. MESCO steel is growing to become one of the
leading steel producers in India and the Asia-Pacific region. Revenue: $2 Billion Ownership:
Mesco Group
Few other top steel companies in India are Mahindra Ugine Steel, Welspun Corp, Ahmedabad
Steelcraft Ltd, Akashna Global Steel Ltd, Anil Special Steel Ltd, Ashirwad Steels & Industries,
Bajaj Steel industries, Bellary Steels & Alloys Ltd, and Bengal Steel Industries Ltd.
COMPANY PROFILE
Rashtriya Ispat Nigam Limited, the corporate entity of Visakhapatnam Steel Plant is a
Navaratna PSE under the Ministry of Steel. Visakhapatnam Steel Plant fondly called Vizag
steel. It is the first shore based Integrated Steel Plant in the country and is known for its quality
products delighting the customers. It is a state -owned organisation, that is, a central
government organisation and public sector undertaking. It was formed on 18 February 1982
and its headquarters is located in Visakhapatnam, Andhra Pradesh. The present Chairman cum
managing director of RINL is Pardosh Kumar Rath. The main products of the company is wire
rods, TMT Re-bars, rounds, squares, flats, angles and channels. The main service of the
company is steel production. The company had a turnover of ₹20,844 crore (US$2.9 billion)
as per 2018-19 reports. The total assets of the company is ₹31,724 crore (US$4.4 billion). The
total equity of the company is ₹7,220 crore. The government of India is the owner of RINL.
The number of employees is 17617 excluding the 2018 outsource. The subsidiary companies
of the RINL is Eastern Investments Limited (EIL),The Orissa Minerals Development Company
Limited (OMDC) and The Bisra Stone Lime Company Limited (BSLC).
• 7meter height coke ovens of VSP are the tallest so far built in the country. Dry quenching of
coke has been adopted which will not only improve the quality of coke and economics of coke
production, but also contribute significantly to the reduction of environmental pollution.
• Base mix yard for sinter plant introduced for the first time in the country helps in excellent
blending of the feed material to the sinter machine and production of consistent good quality
sinter.
• 3200 cubic meters two blast furnaces with bell less top charging equipment and 100% cast
house slag granulation. The granulation of the entire molten slag arising at the furnace cast
house avoids the need to transport molten slag and optimizes utilization of slag.
• 100% continuous casting of liquid steel into blooms result in less and better quality of blooms.
• The VSP have three sophisticated and large rolling mills with the latest features of automation
and optimization.
• The operations of blast furnace, steel melting shop and rolling mills have been entirely
computerized to ensure consistent quality and efficient performance.
The major production departments of Visakhapatnam steel plant are the raw materials handling
system, coke ovens, sinter plant, blast furnace, and steel melting
shop and rolling mills.
Extensive facilities have been provided for repair maintenance as well as manufacturing of
spare parts. There is a Central machine shop, Structural shop, forge shop, foundry, wood
working shop and loco repair shop. Visakhapatnam steel plant has got its own Air separation
plant for production of oxygen and acetylene plant for production of acetylene gas. A captive
power plant has also been provided for power generation with 4 Units, each of 60MW
generation capacity.
On 17 April 1970, the Prime Minister of India, the Indira Gandhi, announced the government's
decision to establish a steel plant at Visakhapatnam. With the offer of assistance from the
government of the erstwhile USSR, a revised project evolved some years later. A detailed
project report for a plant with a capacity of 3.4 Mtpa was prepared in November 1980 and in
February 1981, a contract was signed with the USSR for the preparation of working drawings
of coke ovens, blast furnace and sinter plant. The blast furnace foundation was laid, with first
mass concreting, in January 1982. The construction of the local township was also started at
the same time. In the 1970s, Kurupam Zamindars donated 6,000 acres of land for Vizag Steel
Plant. A new company Rashtriya Ispat Nigam Limited (RINL) was formed on 18 February
1982. Visakhapatnam Steel Plant was separated from SAIL and RINL was made the corporate
entity of Visakhapatnam Steel Plant in April 1982.
Vizag Steel Plant is the only Indian shore-based steel plant and is situated on 33,000 acres
(13,000 ha ) and is poised to expand to produce up to 20 MT in a single campus. Turnover in
2011-2012 was Rs14,457 crores. On 20 May 2009, Prime Minister Manmohan Singh launched
the expansion project of Visakhapatnam Steel Plant from a capacity of 3.6 MT to 6.3 MT at a
cost of Rs8,692 crores. But the investment was revised to 14,489 crores with the following
classification:
The expansion project is expected to become functional by 2012. Currently, the steel plant has
completed the expansion from 3.6 MT to 6.3 MT with a total investment of Rs12,300 crore.
The company has planned to expand its production capacity further by one more MT which
requires an investment of Rs4,500 crore. RINL was wholly owned by the Government of India
previously but due to huge loss government sold its share so it is now Public. In November
2010, the company was granted the Navratna status by the Government of India. In September
2011, the government announced plans to divest 10% of its stake in RINL via an initial public
offering.
PROFILE OF THE PRODUCTS AND BY-PRODUCTS
Products:
Production at VSP comprises mainly of long steel products, such as plain wire rods, rebars,
rounds and structurals, and semi-finished steel products, such as billets and blooms. The
products are made with 100percent virgin steel, and we have adopted modernized technology
to help improve product quality.
Blooms:
Blooms are semi-finished products used for the manufacturing of long steel products. VSP
produces blooms at the steel melt shop, which are then rolled to produce billets. Blooms not
used by VSP are sold to downstream steel producers, who further process them into steel
products that are utilized in a wide variety of construction and manufacturing sectors.
Billets:
Billets are one of the first steel products produced in the steel manufacturing chain. They are
semi-finished products used in the manufacturing of long steel products, such as bar products,
rods and wires. Billets can be used as feedstock for rolling mills for the production of long
products. Steel billets are also used extensively in forge shops and machine shops for the
production of engineering goods.
VSP manufactures billets for further rolling into bars and plain wire rods. It sells its non-
rollable billets to downstream steel producers who further process them into steel products that
are utilized in a wide variety of construction and manufacturing sectors.
Plain Wire Rods:
Plain wire rods are a type of long steel product with a wide variety of functions such as making
wires for welded mesh, nails, hangers, screws, chain link fencing, wire nets and barbed wires.
Plain wire rods are produced both in the mild steel (a type of carbon steel) and value-added
steel categories. VSP sells plain wire rods to a broad range of large, medium and small-scale
users, who in turn use them for wire drawing, bright bar, fastener and construction purposes.
Plain wire rods are also used in the manufacturing industry.
Rebars:
Rebars are long steel products used for reinforcement in construction and infrastructure
projects. They provide tensile strength to concrete sections subject to a bending load, and they
normally have ribbed profiles on their surface to improve bonding with concrete. VSP have
adopted the quenching and self-tempering technology for making our thermo-mechanically
treated rebars, which are marketed under the registered trademark of “VIZAG TMT”. We
produce rebars in our Wire Rod Mill and Light and Medium Merchant Mill, depending on the
size of the rebar. Rebars are mainly sold to project users.
Structurals:
Structurals are long steel products that include angles, channels and beams. Like rebars,
structural products are mainly used in the construction and infrastructure sectors.
Rounds:
Rounds are a type of long steel bar product used mainly in the engineering and automobile
industries. VSP produce rounds in our Light and Medium Merchant Mill and Medium
Merchant and Structural Mill, depending on the size of the round. VSP sell rounds to a broad
range of large, medium and small -scale users, many of whom further reroll the rounds to their
desired sizes.
Squares:
Squares are a type of long steel product used for rerolling and forging. VSP produce squares in
our Medium Merchant and Structural Mill. Our Company sells squares to a broad range of
large, medium and small-scale users.
Pig Iron:
VSP produce hot metal from high grade iron ore and low ash coke. Surplus hot metal produced
from blast furnaces is cast into pig iron. Our Company sells pig iron to steel manufacturers as
well as foundries. Our installed production capacity for pig iron is 0.6 MTPA.
RINL products grades:
•BLOOMS : Mild Steel/Low, Medium & High Carbon Steel, Forging Quality
•BILLETS : Mild Steel, Low, Medium & High Carbon, Spring Steel, High Mn & Forging
Quality Steels.
•ROUNDS : Mild Steel, Low, Medium Carbon, Bright Bar & Forging Quality
•REBARS : Thermo Mechanically Treated (TMT) bars of different yield strengths.
•STRUCTURALS : Structural Steel and High Tensile Steel.
•WIRE RODS : Low Carbon, Wire drawing, Bright Bar, Electrode Quality, Cold Heading
Quality, Tyre-bead and other High Carbon Grades.
By-products:
Nuts Coke
Granulated Slag
Coke Dust
Lime Fines
Coal Tar
Ammonium Sulphate
Anthracene Oil
HP Napthalene
Benzene
Toulene
Zylene
Wash Oil
MISSION, OBJECTIVES AND STRATEGIES OF THE
ORGANISATION
VISION 2025
To be the most efficient steel maker having the largest single location shore based steel plant
in the country
Core Values
Mission of RINL:
To attain 16 million tonne (Mt) liquid steel capacity through technological up gradation,
operational efficiency and expansion; augmentation of assured supply of raw materials; to
produce steel at international Standards of Cost and Quality; and to meet the aspirations of
the stakeholders.
Objectives of RINL:
Achieve Gross Margin to Turnover ratio > 10%.
Plan for finishing mill to integrate with 7.3 Mt capacity and commission the same
by 2017-18.
Achieve rated capacity of new & revamped units by 2017-18.
Capture markets for high-end value added products by focusing on sector specific
applications and customer needs.
Achieve leadership in Energy consumption by achieving 5.6 Gcal/tcs by 2017-18.
Globalisation of operations through acquisition of mines and setting up of
marketing network abroad.
Diversify through operationalizing of Bhilwara Mines, setting up of Pelletization
plant, DRI-EAF unit, Wheel & Axle Plants.
Create a high performance and safe work culture by nurturing talent and
developing leaders.
To grow in harmony with the environment & communities around us.
Strategies introduced:
RINL-VSP has formed a joint venture company with Manganese Ore India Limited
– RINMOIL FERRO ALLOY Pvt. during 2009-10.This will help VSP to meet its
Ferro Alloys requirements.
RINL-VSP acquired 51% stake in M/s EIL, the holding company of OMDC &
BSLC (Bird group of Companies) during 2011.
ORGANISATION CHART
FUNCTIONAL DIRECTORS
Chairman-cum-Managing Director- Shri Pradosh Kumar Rath
Director (Commercial) - Shri P Raychaudhury
Director (Personnel) - Shri Kishore Chandra Das
Director (Finance) - Shri. V. V. Venu Gopal Rao
Director (Projects) – At present no one
GOVERNMENT DIRECTORS
SS&FA, Ministry of Steel - Shri Saraswati Prasad
Joint Secretary(STEEL), Ministry of Steel - Ms. Ruchika Chaudhry Govil
INDEPENDENT DIRECTORS
Independent Director, RINL - Shri Sunil Gupta
Independent Director, RINL - Shri S K Mishra
Independent Director, RINL - Shri. Ashwini Mehra
Company Secretary – Shri M Jagadeeshwara Rao
Executives
E9 Executive Director
E8 General Manager
E7 Deputy General Manager
E6 Assistant General Manager
E5 Senior Manager
E4 Manager
E3 Deputy Manager
E2 Assistant Manager
E1 Junior Manager
AE Assistant Executive (non - unionised supervisor)
JO Junior Officer (non - unionised supervisor)
Non Executives
Cluster C
S10 Senior Foreman
S9 Foremen
S8 Foreman
S7 Senior Chargeman
S6 Chargeman
Cluster B
S9 Senior Chargeman
S8 Senior Chargeman
S7 Chargeman
S6 Chargeman
S5 Master Technician
S4 Senior Technician
S3 Technician
Cluster A
S7 Additional Technician
S6 Joint Technician
S5 Deputy Technician
S4 Assistant Technician
S3 Junior Technician
S2 Senior Khalasi
S1 Khalasi
i. Eve – teasing
ii. Unsavoury remarks
iii. Jokes causing or likely to cause awkwardness or embarrassment
iv. Innuendos and taunts
v. Gender based insults or sexiest remarks
vi. Unwelcome sexual overtone in any manner such as over telephone and the like
vii. Touching or brusing against any part of the body and the like
viii. Displaying pomographic or other offensive or derogatory pictures, cartoons,
pamphlets, or sayings
ix. Forcible physical touch or molestation
x. Physical confinement against one’s will and any other act likely to violate one
privacy and includes any act or conduct by a person in authority and belonging
to one sex which denies or would deny equal opportunity in pursuit of career
development or otherwise making the environment at the work place hostile or
intimidating to person belonging to the other sex, only on the ground of
3. It shall be the duty of the employer to prevent or deter the committing of any act of
sexual harassment at the work place.
4. Appropriate working conditions should be provided in respect of work, leisure, health
and hygiene to ensure that there is no hostile environment.
IT POLICY:
RINL/VSP is committed to leverage Information Technology as the vital enabler in improving
the customer-satisfaction, organizational efficiency, productivity, decision-making,
transparency and cost effectiveness, and thus adding value to the business of steel making.
Towards this, RINL shall
• Follow best practices in Process Automation & Business Processes through IT by in-house
efforts / outsourcing and collaborative efforts with other organizations / expert groups /
institutions of higher learning, etc, thus ensuring the quality of product and services at least
cost
• Follow scientific and structured methodology in the software development processes with
total user-involvement, and thus delivering integrated and quality products to the satisfaction
of internal and external customers
• Install, maintain and upgrade suitable cost-effective IT hardware, software and other IT
infrastructure and ensure high levels of data and information security
• Strive to spread IT-culture amongst employees based on organizational need, role and
responsibilities of the personnel and facilitate the objective of becoming a world-class business
organization
• Enrich the skill-set and knowledge base of all related personnel at regular intervals to make
employees knowledge-employees
• Periodically monitor the IT investments made and achievements accrued to review their cost
effectiveness.
INFORMATION SECURITY POLICY
We, at Rashtriya Ispat Nigam Limited(RINL), Visakhapatnam Steel Plant(VSP), within the
defined scope and boundaries, are committed
To protect all IT Information Assets of RINL from unauthorized access, disclosure or
modification and to prevent loss or interruption to IT related services provided by RINL to all
its users.
To accomplish this, we shall
Conform to the Information Security Management System by implementing
Information security policy and its constituent policies within RINL.
Comply with the requirements of the policy as documented in the Information Security
Policy Manual.
Maintain the Confidentiality, Integrity and Availability of all IT Information Assets
Ensure a safe, secure and trusted environment through enhanced accountability,
auditability and transparency of all IT Information Assets.
FUNCTIONS OF VARIOUS DEPARTMENTS AND THEIR
MANAGERS
BORROWING COSTS:
•Borrowing costs incurred for obtaining assets which take more than 12 months to get ready
for its intended use are capitalised to the respective assets wherever the costs are directly
attributable to such assets and in other cases by applying weighted average cost of
borrowings to the expenditure on such assets.
•Other borrowing costs are treated as expense for the year.
PRIOR PERIOD ADJUSTMENTS:
•Items of Income / Expenditure which arise in the current period as a result of errors or
omissions in the preparation of Financial Statements of one or more prior periods.
TRAINING MEASURES
•The needs of induction training, skill up gradation, unit training, computer related training,
refresher training, foreign training, faculty development etc are attended by training and
development centre while management development and attitudinal development are taken
care at the centre for HRD.
•It is the initiative of the HRD group to provide In-house training programs.
•Employees are also sent to suppliers manufacturing units/training institutes to get specific
training in identified areas.
•In-plant training for management students
•It is the initiative of the HRD group to provide In-house training programs
HRD MEASURES
Employees are in a way an asset to RINL and for this reason they are made to realise full
potential thereby helping both the organization and the individual. The HRD involves
development of the employee in whole and following are the measures taken by the HRD for
development of the employees:
•In-house training programs
•Nomination to external training programs
•Organisational research, Employees, satisfaction surveys and voice of employees’ index
•Organizational development
•Membership with professional bodies
•In-plant training for management students
•Lectures by eminent personalities
•Corporate presentation
•Interaction with professionals’ academicians’ consultants
•Emancipation of women through WIPS, Women Development programs
•Thrust on “Samalochana”
•Sending employees to other steel plant for short duration to find issues facing the company.
•Employees are also sent to training institutes to get training in identified areas
WELFARE MEASURES
Human resources being the most important resources of all their development and welfare is
given utmost priority in overall policy of the Human Resource Management. The company is
implemented many statutory and non-statutory welfare schemes which shows how much the
company cares for its employees.
STATUTORY WELFARE MEASURES
•CANTEEN FACILITIES: The VSP has 17 canteens with 16 of them being inside the plant
and 1 outside the plant. These canteens provide breakfast, tea, lunch and evening snacks
which at fixed rates and have been in vogue since 01-12-1996.
•BABY CRECHE: A Baby Creche for infants of women employees is provided in the plant
which has some trained personnel to look after the needs of the baby.
•FIRST AID FACILITITES: There is a first aid cum occupational health centre in operation
in the plant and each first aid centre has an ambulance.
•WATER COOLERS: A total of 305 water coolers are provided in the plant for drinking
water.
•LEAVE: RINL provides 10 days of earned leave above the maximum ceiling prescribed
under factories act. Apart from earned leave the company also provides casual leaves,
quarantine leave, commuted leave, etc.
•MATERNITY LEAVE: 180 days of maternity leave is given to the women employees at the
time of conceiving.
•PROVISIONS: Rest rooms, sitting arrangement, safety officers, etc are provided as per
factories act.
•MINES ACT: By this act a consolidated law is provided relating to regulation and safety of
labour in mines.
•CONTRACT LABOUR WELFARE: The welfare facilities like canteen, urinals, creche, etc.
are also provided to contract labour.