Professional Documents
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Separator FACET CPS B
Separator FACET CPS B
DESCARGA DE ACEITE
OPERATION MODE
MODO OPERACION HEATER / CALEFACCION
0 OFF
AUTO MAN ON
HIGH TEMPERATURE
ALTA TEMPERATURA
INLET
ENTRADA
WATER OVERBOARD
DESCARGA AL MAR
BOMBA
PUMP REPLACE MEMBRANE
CAMBIAR MEMBRANA
MEMBRANE
MEMBRANA RECIRCULATION
RECIRCULACION
ON BYPASS
www.facetinternational.net
www.facetusa.com
Table of contents Page
1. Safety..............................................................................................................................6
1.1. Risks that may be undergone during the operation of the oily water separator...........6
1.2. Labelling of Advice in the Operating Instructions ........................................................6
1.3. Personnel Qualifications and Training.........................................................................6
1.4. Security Precautions....................................................................................................7
2. Introduction .....................................................................................................................9
2.1. Description...................................................................................................................9
2.2. Purpose .......................................................................................................................9
3. General instructions ......................................................................................................10
3.1. Unit Purpose..............................................................................................................10
3.2. Recommendations.....................................................................................................10
4. General Description ......................................................................................................11
4.1. Description.................................................................................................................11
4.2. Elements....................................................................................................................11
5. Installation.....................................................................................................................15
6. Start Up.........................................................................................................................16
6.1. Previous Verification..................................................................................................16
6.2. Filling of separator .....................................................................................................16
6.3. Filling of the membrane module ................................................................................17
6.4. Start Up .....................................................................................................................17
6.5. To Stop ......................................................................................................................18
7. Operating Principles......................................................................................................19
7.1. Suction and Separation of the Oil-Water Mixture ......................................................19
7.2. Automatic Oil Discharge ............................................................................................20
7.3. Passing through the membrane ................................................................................20
7.4. Recirculation to bilge system .....................................................................................20
7.5. Automatic and Manual Operation Modes ..................................................................21
8. Maintenance Instructions .............................................................................................22
8.1. Plate Pack Cleaning ..................................................................................................22
8.2. Disposable membrane replacement ..........................................................................24
-2- Facet Oil Water Separator CPSB MKIII + EBM14x
www.facetinternational.net
www.facetusa.com
8.3. Maintenance Schedule ..............................................................................................26
9. Trouble Shooting...........................................................................................................27
10. Spare Part List ..............................................................................................................30
Appendix
Pump
Oil Monitor
Important!
Indicates practical tips and other important information.
Always comply with instructions mounted directly on the unit, e.g.
o rotational direction arrow
o fluid connection indicators
and ensure that the information remains legible.
1.3. Personnel Qualifications and Training
Personnel charged with operation, maintenance, inspection and assembly must be in
possession of the appropriate qualifications for the tasks. The company operating the
machine must define exact areas of responsibility, accountabilities and personnel
supervision schemes. Personnel lacking the required skills and knowledge must
receive training and instruction. If necessary, the operating company may
commission the manufacturer/supplier to conduct these training courses.
Furthermore, the operating company must ensure that the personnel fully understand
the contents of the operating instructions.
3.2. Recommendations
3.2.1. The Inlet line should be provided with a coarse filter and non return valve at
the suction point
3.2.2. The oil discharge line must not have any valves connected to it.
OIL OUTLET
SALIDA DE ACEITE
OPERATION MODE
MODO OPERACION
0
AUTO MAN
WATER OVERBOARD
DESCARGA AL MAR
BOMBA
PUMP REPLACE MEMBRANE
CAMBIAR MEMBRANA
MEMBRANE
MEMBRANA RECIRCULATION
RECIRCULACION
ON BYPASS
OVERBOARD
WATER OUTLET NC SOLENOID
DESCARGA VALVE
AL MAR VALVULA
SOLENOIDE NC
BACK TO
BILGE
RETORNO
A LA SENTINA
MEMBRANE
CHECK VALVE MEMBRANA
VALVULA DE
RETENCION
CPS-B MKIII
PRESSURE SEPARATOR
SWITCH SEPARADOR
PRESOSTATO CPS-B MKIII
INLET
ENTRADA
NO SOLENOID
VALVE
VALVULA
SOLENOIDE NA
NC SOLENOID
VALVE
VALVULA
SOLENOIDE NC
PUMP
BOMBA
Figure 2 Elements
4.2.4.3. External contact for general failure
TABLE 1 CONNECTIONS
Capacity (m3/h) 0,5 1.0 2.5 5 10
CPS-2.5B MKIII CPS-5B MKIII CPS-10B MKIII CPS-25B MKIII CPS-50B MKIII
+ EBM 14X1 + EBM 14X1 + EBM 14X2 + EBM 314X2 + EBM 314X3
Inlet DN32 1 ¼” DN32 1 ¼” DN32 1 ¼” DN65 2 ½” DN65 2 ½”
Outlet 1” BSP 1” 1” BSP 1” 1” BSP 1” 1 ¼” BSP 1 ¼” 2” BSP 2”
Oil Discharge DN25 1” DN25 1” DN25 1” DN50 2” DN50 2”
Recirculation DN25 1” DN25 1” DN25 1” DN32 1 ¼” DN50 2”
Clean Water Inlet ½” BSP ½” ½” BSP ½” ½” BSP ½” DN25 1” DN25 1”
5.5. Connect bilge water inlet to suction line from the bilge. The suction height incl.
losses due to friction in the pipes should not exceed 7 m W.G.. A non return valve
(“foot valve") must be fitted at the suction point in the bilge or well. A coarse filter
or strainer basket with approx. 3 mm perforations should also be fitted.
5.6. Connect water outlet to overboard check valve (no Facet supply). Setting of this
overboard check valve is max. 0,2 bar.
5.7. Connect the back to bilge connection down to bilge.
5.8. Connect oil outlet to oil collection tank or slop tank (funnelled connection). No
valve in this line is allowed.
5.9. Make funnelled connection from the sample cocks down to bilge and ppm alarm
discharge line.
5.10. Connect the oil free water to the water filling points. Connect the oil free water to
the ppm alarm too.
5.11. Connect the power supply in accordance with the electrical schema.
5.12. If a steam coil is mounted, connect low pressure steam (max. 3.2 bar) to steam
inlet and fit a steam condensate trap (float operated) to steam outlet connection.
Maximum allowed temperature in the separator is 72ºC and in the oil collecting
dome 80ºC.
5. Look over pipes to verify that they have not been flattened or bent. If a pipe is
damaged, replace it with a new one.
6. Check racords and sleeves to verify their tightness. Do not over-tighten the
threaded connections as this can give rise to losses or dripping of fluid.
7. Verify that the(s) cover(s) of the Separator is/are properly closed.
8. If the Separator has heat insulation be sure that such isolation does not
interfere with visual or
operational functions of the
elements of control and
instrumentation.
9. Remove all leftover materials,
specially fuels, from the
working area of the Separator.
10. For the pump, monitor and
other equipment, follow
instructions in the appendix.
the oil into the reclaimed oil holding tank AUTO MAN
OIL OUTLET
SALIDA DE ACEITE
OPERATION MODE
MODO OPERACION
0
AUTO MAN
WATER OVERBOARD
DESCARGA AL MAR
BOMBA
PUMP REPLACE MEMBRANE
CAMBIAR MEMBRANA
MEMBRANE
MEMBRANA RECIRCULATION
RECIRCULACION
ON BYPASS
11. To take out the plates pack see the corresponding drawing. Remove all the
holding clamps of the plates packs, the top support with gaskets and the PVC
corrugated plate(s) between the plates pack and the lateral wall of the trough.
Figure 14 Removing the plate pack from the trough
12. After this, take out the plates packs by carefully pulling them out of the trough by
hand. Take care not to damage the plates or the plate sealing.
Notes: it is not necessary to dismantle the plates from the packs.
13. Clean the plates pack by flushing with water from the side. An 1-1/2" fire hose at
0,7 - 1 bar or a standard garden hose at normal pressure 2 - 2,5 bar are effective
cleaning tools.
In a similar manner, steam can also be used to flush plates pack as long as
the localised tip temperature in the area close to the plates does not exceed
70ºC. Continue above procedure until all the plates pack assemblies have
been removed and flushed clean.
14. Flush the interior of the tank downward and
allow all sediments to leave by the drain
valve.
15. Re-Assembly of the M-coalescing plate
packs: to replace the plates, follow the
procedure described below (see
corresponding drawing).
Figure 15 Cleaning the
plate pack
NUT
TUERCA
STARLOCK WASHER
TORQUE
ARANDELA EN ESTRELLA
PAR DE APRIETE 1.4kg m
FLAT WASHER
ARANDELA PLANA
GASKET
JUNTA
NUT
TUERCA
CENTER ROD
VARILLA CENTRA
TORQUE
PAR DE APRIETE 0.7 kg m
12 Clean all interior surfaces of the membrane vessel especially the surfaces of
the element mounting plate, element adapters, centre rods and all small metal
element mounting hardware.
13 Slide new membrane onto centre rods.
Caution
Membranes should be handled by end caps only to prevent damage. Use only Facet
replace elements. Do not mix membranes of different manufacturer since they may
have different pressure drop and filtration characteristics.
1
Center seal is installed when more than one membrane element is supplied
Dwg 106-001A2
1 Stator for Pump SI - 0,5 55007314
(Pump) – ITEM 601
Dwg 106-001A2
1 Mechanical Seal for Pump SI - 0,5 55007123
(Pump) – ITEM 330
When ordering spares, the serial number of the equipment and description must be indicated.
VOLTAGE
400 V 440 V 480 V SPECIAL
EQ. DESCRIPTION
When ordering spares, the serial number of the equipment and description must be indicated.
BRÄNNSTRÖMS
BILGMON 488 79560000
ELEKTRONIK AB
2. 2.2
Safety Personnel Qualifications and Training
These operating instructions contain basic require- Personnel charged with operation, maintenance,
ments to be observed during the installation, opera-tion inspection and assembly must be in possession
and maintenance of the machine. Therefore, the of the appropriate qualifications for the tasks.
instructions must be read by the mechanical fitter and The company operating the machine must define
by the technical personnel/operator responsible for the exact areas of responsibility, accountabilities and
machine prior to assembly and commissioning, and personnel supervision schemes. Personnel lacking
kept available at the operating site of the machine/plant the required skills and knowledge must receive
at all times. training and instruction. If necessary, the opera-ting
company may commission the manufacturer/ supplier
Compliance is required not only with the general safety to conduct these training courses. Further-more, the
instructions given in this section but also with the operating company must ensure that the personnel
detailed instructions, e.g. for private usage, given fully understand the contents of the operating
under the other main headings in these operating instructions.
instructions.
2.3
2.1 Dangers Resulting from Failure to Observe Safety
Labeling of Advice in the Operating Instructions Instructions
In these operating instructions safety advice whose Failure to comply with the safety instructions may lead
non-observance could lead to danger for life or limb is to hazards to life and limb as well as dangers for the
labeled with the following general hazard symbol: environment and the machine. Non-obser-vance of
safety instructions can invalidate the right of claim to
damages.
2.5 2.8
Safety Instructions for the Operating Impermissible Modes of Operation
Company/Machine Operator
The operational safety of the machines supplied is
- Any potentially hazardous hot or cold machine parts warranted only for employment in accordance with the
must be provided with protection against accidental intended use as defined in Section 1 - General - of
contact at the customer´s premises. these operating instructions. Never allow the
threshold values specified in the data sheet to be
- Protective guards for moving parts (e.g. coupling) exceeded.
must never be removed while the machine is in
operation.
2.6
Safety Instructions for Maintenance, Inspection
and Assembly Work
2.7
Unauthorized Modification and Manufacture of
Replacement Parts
7.3 7.3.2
Dismantling the seepex Progressive Cavity Pump Stator (601) - Dismantling
7.3.3
Suction Casing (500), Casing Gasket (501) -
7.3.1 Dismantling
Pressure Branch (700) - Dismantling
Provide the rotor (600) with a protective cover (SH).
Before dismantling consider item 7.3.2
7.3.4 7.3.6
Rotating Unit (RTE) - Dismantling Dismantling of Joint
CAUTION
Before dismantling the rotating unit it is essential As described in document OM.PJT.__.
to observe the specifications in document
OM.SEA.__ Shaft Seal Dismantling. 7.3.7
• Remove flushing connections at shaft seal Shaft Sealing
housing (SEA).
• Raise/shift splash ring (310) and eject plug-in Consult document OM.SEA.__ for information on
shaft pin (309) in horizontal direction. dismantling the shaft sealing.
• Remove rotating unit (RTE)/plug-in shaft (307),
together with shaft seal (SEA) from output shaft of 7.3.8
the drive (ANT). See Document OM.SPT.01for tool Lantern (200)/Drive (ANT) - Dismantling
(W10) used for pulling off.
• Consult document OM.SEA.__, for removal of the
shaft seal (SEA) from the plug-in shaft (307).
600 307
7.3.5.2
Plug-in Shaft (307)
ANT
Dokument
document OM.MAI.85e
Ausgabe
Operating Instructions issue A / 04.04.03
Progressive Cavity Pump Blatt
7.4.2 7.4.4
Rotating Unit (RTE) - Re-assembly Suction Casing (500), Casing Gasket (501) - Re-
assembly
The rotating unit (RTE) has been assembled in
accordance with the description in document Lay protective cover (SH) over rotor (600).
OM.PJT.__. Assemble casing gasket (501) and
suction casing (500).
• Mount shaft seal (SEA) on plug-in shaft (307) as
described in document OM.SEA.__ .
• Moisten splash ring (310) and plug-in shaft (307)
with joint grease (see index for type) and slide
splash ring (310) onto plug-in shaft (307), observing
the fitting position of the splash ring, (see lettering
on the splash ring).
• Apply antiseize graphite petroleum on the output
pivot of the drive (ANT) and slide on the rotating
unit (RTE). Insert plug-in shaft pin (309) 500 600 501
horizontally.
• Splash ring position (310) 7.4.5
Outer edge of splash ring (310) has to occlude Stator (601) - Assembly / Re-assembly
with outer edge of plug-in shaft (309).
Easier assembly:
Assembly of the stator can be much facilitated by
moistening the stator (601) and rotor (600) with an
antiseize agent (soft or liquid soap) prior to assembly.
The antiseize agent is evenly distributed on the inner
surface of the stator and on the rotor. By this, the
307 SEA 310 309 friction between rotor and stator is considerably
reduced.
7.4.3
Rotating Pump Parts - Re-assembly
Prepare main components:
Prepare rotor (600) and plug-in shaft (307) as
described in document OM.PJT.__ item 2 to 2.2. 7.4.6
Joint (G) re-assembly as described in document Pressure Flange (700) - Assembly
OM.PJT.__ item 3. CAUTION
Tighten bolts equally.
600 307
Dokument
document OM.PJT.08e
Ausgabe
Operating Instructions issue A / 04.04.03
Progressive Cavity Pump Blatt
1. 2.
Dismantling of Joint Prepare main components for Re-assembly
1.1 2.1
Holding Band (406) and Universal Joint Sleeve Rotor (600) - Preparation for Joint Assembly
(405)
First remove any burr, flaws or similar defects from
Cut through loop (SCL) of the holding band (406) the rotor, then clean it.
with a metal saw.
Clean rotor and check top drilling regarding wear.
Wear protective goggles when
squeezing out the two halves of the CAUTION
holding band loop (SCL). If the top drilling shows wear, a new rotor will have to
be used.
2.2
Plug-in Shaft (307) - Preparation for Joint
Assembly
3.
Joint - Re-assembly
Holding Band (HBD) - Assembly Slowly swivel mounting tool upward by 60°, at the
same time slackening the crank (KU) by
Tools required for the re-assembly, see document approximately one half revolution. Swivel cutting
OM.STP.01, Point 9. lever (SH) forward until the pressure plate fits
against the holding band loop (SCL).
• Prepare holding band
The holding band must run all the way round the
groove of the universal joint sleeve.
Breakdown
the conveying capacity is not
pump conveys irregularly
stopped conveying
1 2 3 4 5 6 7 8 9 10 Reasons / Remedies
Adhesion between rotor and stator excessive (as delivered).
a Lubricate (soft soap, genuine soap) between stator and rotor.
Then turn the pump by means of the tool W2 .
b
Check rotational direction of the pump per data sheet and nameplate.
In case of wrong direction, change wiring of motor.
Suction head too high (item 6.5.3.1). Check suction head with vacuum gauge.
d Increase the suction pipe diameter and fit larger filters. Open the suction valve
e
Viscosity of the liquid too high.
Check and accommodate per data sheet.
f
Wrong pump speed.
Correct pump speed per data sheet.
Pressure head too high (point 6.5.3.2). Check pressure head with manometer.
h Reduce the pressure head by increasing the pressure pipe diameter or by
shortening the pressure pipe.
i
Pump runs partially or completely dry (point 6.5.2). Check flow in the suction
chamber. Install dry running protection TSE.
Check coupling, possibly pump shaft is misaligned to drive. Check whether
j coupling gear is worn. Realign coupling. The coupling gear has perhaps to be
replaced.
k
Speed too low. Increase the speed when high suction performances are
required and when the liquid is very thin.
l
Speed too high. Reduce the speed when pumping products with high
viscosities - danger of cavitation.
m
Check the axial play in the coupling rod linkage. Check that the bush has been
installed correctly see document OM.PJT.__e item 2.2
n
Check for foreign substances in the pump. Dismantle the pump, remove
foreign substances and replace worn parts.
o Stator or rotor worn. Dismantle the pump and replace defective parts.
p
Joint parts worn. Replace worn parts and fill with special pin joint grease .
r
Temperature of the pumping liquid too high. Excessive expansion of the stator.
Check temperature and install rotor with diameter smaller than specified.
s
Gland packing too strongly tightened or worn. Ease or tighten stuffing box.
Replace defective packing rings.
t
Solid contents and/or size of solids too large. Reduce pump speed and install
perhaps a screen with suitable meshes. Increase fluid share.
u
When the pump is non operational the solids settle out and become hard.
Clear and flush the pump immediately.
v
The liquid becomes hard when temperature falls below a certain limit. Heat the
pump.
w
Stator swollen and unsuitable for the pumped liquid. Select a suitable stator
material. Use perhaps rotor with diameter smaller than specified.
x
The bearing in the drive casing of the pump or in the drive engine is defective.
Replace bearing.
y
Mechanical seal defective. Check seal faces and O-rings. If necessary replace
corresponding defective parts.
Dokument
document SL.106.001
Ausgabe
Stückliste Baureihe BW issue A / 24.02.03
Schnittzeichnung-Nr.: 106-001A2 Blatt
sheet 1 (1)
d e f
Stückliste Baureihe BW Parts list range BW Liste des pièces série BW
Baugrößen sizes tailles
Schnittzeichnung Nr. sectional drawing No. plan no.
Benennung denomination désignation
Stck. Pos. Stck. / Pos. Qty. / item Qté. / Poste
1. 4.
General Flushing or circulation of single-acting mechanical
seals
• Please take the appertaining drawing from
respective pump data sheet. Single-acting mechanical seals contacting the con-
veying liquid require no additional flushing or a
• The mechanical seal is suitable for the operating circulation pipe because sufficient flushing and heat
conditions indicated in the pump data sheet. exchange occurs around the seal due to the conveying
Modifications are only admissible after the customer liquid.
has consulted with seepex. Additionally, attention
must be paid to the manufacturer’s operating However, in particular cases, a direct flushing pipe can
manual. be installed into the flushing connection on the
mechanical seal housing.
2.
5.
Safety
Commissioning
Any mode of operation impairing the operating safety
Regardless of the pump's operating status, the con-
of the mechanical seal has to be avoided.
veying medium to be sealed must always be in liquid
form at the mechanical seal. This particularly applies
The operator is advised to consider the possible
to the pump's commissioning and its placing out of
effects on the environment which could be caused by
service.
a defective mechanical seal and what additional
measures must be taken to protect the environment
6.
and the public.
Maintenance
The pump must be mounted and operated in such
When operating the pump according to the instruc-
a way that operation with a defective mechanical seal
tions, no maintenance is required.
will not result in injury or harm to the public and that
any leakage can be safely and properly dealt with.
7.
Mechanical seals are often used to seal hazardous Disassembly / Reassembly
material (chemicals, drugs, etc.). It is essential that
rules pertaining to the handling of hazardous materials 7.1
are adhered to. Disassembly
Modifications effected by the customer himself and - Remove flushing connections at shaft seal housing
changes influencing the safety of the mechanical seal (SAE).
are not allowed. - Lift / displace splash ring (310) and eject plug-in
shaft pin (309) horizontally.
- Withdraw rotating unit (RTE) together with shaft seal
3.
parallel from output shaft of drive and avoid
Emissions chocking.
- Clean plug-in shaft (307) and remove burrs etc.,
A mechanical seal is a dynamic seal and leakage is which may damage sealing elements. Moisten plug-
unavoidable. in shaft (307) with slip additive (diluted fluid soap).
ATTENTION - Loosen axial safety device of mechanical seal (330
Components that may contact leakage must be or 372) and withdraw mechanical seal (330) from
resistant to corrosion or be protected accordingly. plug-in shaft (307).
- Remove mechanical seal housing (333) from lantern
Mechanical seal leakage must be drained in a safe (200).
and proper manner. - Press counter-ring of mechanical seal with o-ring out
of mechanical seal housing (333).
Dokument
document OM.SEA.02e
Blatt
Operating Instruction sheet 2 (2)
Single-Acting Mechanical Seal Ausgabe
issue A / 10.02.95
7.2
Reassembly
ATTENTION
Mechanical seals are precision parts of high quality.
Therefore, the installation must be effected with care.
Gentle handling and extreme neatness are essential.
Sizes: 1 bis 3
Range: BW
To avoid the expenses incurred by lengthy stop periods of the pump, seepex
recommend the acquisition of a set of wearing parts and a set of gaskets.
The table below shows the contents of these sets.
set of gaskets
wearing parts
wearing parts
small set of Item number acc. to sectional
drawing of pump and parts list
big set of
Standardized tools
Werkzeug Nr.
tool No.
W1 W2 W5 W6 W9 W11 W13
zur Montage Packung Stator Gelenk Lager allgemein Mutter für Stator
von: Teflonmanschette
tool for packing stator joint bearing general nut for teflon stator
mounting of: universal joint sleeve
1)
Benennung: Packungszieher Ketten-Rohrzange + Durchschlag Bolzen Montierhebel Bandschlüssel Bandschlüssel
Ersatzkette
denomination: packing lever chain pipe wrench drift pin mounting lever strap wrench strap wrench
+replacement chain
Baugröße
size
0015-24 Siehe W 13
003-12/-24 PKZ XX 000 see W 13 WKZ SBD 140
006-12/-24 0000 0 X35M0
012-12/-24
025-12
025-24 DHS 00 020
05-12 0000 0 00000
1-6L
05-24 PKZ XX 000 KRZ XX Z55
1-6 0000 0 X0FQ0 0250 0 00000
1-12 KEZ XX Z55
2-6L 0250 0 00000 DHS 00 050 BLZ 00 020
1-24 0000 0 00000 0008 0 00000
2-6
2-12
5-6L
2-24
5-6 DHS 00 050 BLZ 00 020
5-12 0000 0 00000 0010 0 00000
10-6L/15-6LT PKZ XX 000
5-24 0000 0 XOHV0 2 Stück
10-6 DHS 00 100 BLZ 00 020 2 pieces
10-12 0000 0 00000 0010 0 00000 MHL XX SA 610 WKZ SBD 140
17-6L/30-6LT
26-6L/40-6LT KRZ XX Z55
0300 6 00000
10-24 KEZ XX Z55
17-6 0300 6 00000 DHS 00 120 BLZ 00 025
17-12 0000 0 00000 0012 0 00000
35-6L/55-6LT
52-6L/75-6LT
17-24
52-12
35-6 DHS 00 160 BLZ 00 030
35-12 PKZ XX 000 KRZ XX Z55 0200 0 00000 0012 0 00000
70-6L/110-6LT 0000 0 XA01A 0300 8 00000
35-24 KEZ XX Z55
70-6 0300 8 00000 DHS 00 200 BLZ 00 035
70-12 0200 0 00000 0012 0 00000
130-6L
200-6L
70-18
70-24 DHS 00 240 BLZ 00 040
130-6 KRZ XX Z55 0250 0 00000 0015 0 00000
130-12 0301 2 00000
202-6L KEZ XX Z55
130-24 0301 2 00000 BLZ 00 040
240-12 0015 0 00000
350-6L
Die Preise sind dem Preisblatt AL.SPTde zu entnehmen / prices are listed on price sheet AL.SPTde
1) Gilt nur für Pumpen in Edelstahl Ausführung / only valid for pumps in special steel design
Dokument
document OM.SPT.01
Blatt
Exzenterschneckenpumpe - Werkzeuge sheet 2 (2)
Progessive Cavity Pumps - Tools
Ausgabe
issue
B / 13.08.96
Empfohlene seepex Werkzeuge Spezialwerkzeuge
Aufgrund der Ausführung für bestimmte Montagen empfohlen, durch allgemeine normierte Werkzeuge für bestimmte Montagen
bedingt ersetzbar. unbedingt erforderlich
Recommended seepex tools Special tools
Due to the design recommended for certain repairs, these tools partially replace the standardized tools. definitely needed for
certain repairs
Werkzeug Nr.
tool No.
W4 W7 W8 W10 W12 W14 W15 W3
zur Montage Gelenk Lager Schmiernippel Steckwelle Teflon- Kuppelstangen- Manschette Halteband
von: manschette buchsen
tool for mounting joint bearing lubrication plug-in-shaft teflon universal coupling rod universal joint holding band
of: nipple joint sleeve bushing sleeve
Baugröße
size
0015-24 MTD L2 060
003-12/-24 M120 0 XXXXX MTP A7 703
006-12/-24 2) M120 0 002XX
012-12/-24
025-12
025-24 MTD L2 060 MTH M8 060 AZV B2 262 MTP A7 703
05-12 M500 0 XXXXX M500 0 XXXXX M500 0 XXXXX M500 0 002XX
1-6L
05-24
1-6
1-12
2-6L MTD L2 060 MTH M8 060 AZV B2 262 MMT M8 060 PWZ C6 060
1-24 0020 0 XXXXX 0020 0 XXXXX 0020 0 XXXXX 0020 0 XXXXX 0020 0 XXXXX
2-6
2-12
5-6L
2-24
5-6 MTD L2 060 MTH M8 060 AZV B2 262 MMT M8 060 PWZ C6 060
5-12 0050 0 XXXXX 0050 0 XXXXX 0050 0 XXXXX 0050 0 XXXXX 0050 0 XXXXX
10-6L/15-6LT
5-24
10-6 MTD L2 060 MTH M8 060 AZV B2 262 MMT M8 060 PWZ C6 060
10-12 0100 0 XXXXX 0100 0 XXXXX 0100 0 XXXXX 0100 0 XXXXX 0100 0 XXXXX
17-6L/30-6LT MHB WH A00
26-6L/40-6LT MTD L2 060 MTH M8 060 ESH N0 000 AZV B2 262 MMT M8 060 PWZ C6 060 1WHV 0 01000
0140 0 XXXXX 0140 0 XXXXX 0000 0 XXXXX 0140 0 XF5XX 0140 0 XXXXX 1400 0 XXXXX
10-24
17-6 MTD L2 060 MTH M8 060 AZV B2 262 MMT M8 060 PWZ C6 060
17-12 0170 0 XXXXX 0170 0 XXXXX 0170 0 XG0XX 0170 0 XXXXX 0170 0 XXXXX
35-6L/55-6LT
52-6L/75-6LT
17-24
52-12 MTD L2 060 MTH M8 060 MMT M8 060 PWZ C6 060
35-6 0350 0 XXXXX 0350 0 XXXXX 0350 0 XXXXX 0350 0 XXXXX
35-12
70-6L/110-6LT
35-24
70-6 MTD L2 060 MTH M8 060 PWZ C6 060
70-12 0700 0 XXXXX 0700 0 XXXXX 0700 0 XXXXX
130-6L
200-6L
70-18
70-24 MTD L2 060 MTH M8 060 PWZ C6 060
130-6 1300 0 XXXXX 1300 0 XXXXX 1300 0 XXXXX
130-12
202-6L
130-24 PWZ C6 060
240-12 2400 0 XXXXX
350-6L
Die Preise sind dem Preisblatt AL.SPTde zu entnehmen / prices are listed on price sheet AL.SPTde
2) entfällt ab Pumpen-Herstellungsdatum 01.04.93 / can be omitted as from 01.04.93 (pump manufacturing date)
www.facetinternational.net
www.facetusa.com
INSTRUCTION MANUAL
Type OMD-2005
CODE: 79510005
IMPORTANT NOTICE
General
All monitors in our range are inspected and tested to the related I.M.O. requirements at
our factories prior to delivery.
In normal use the units should operate correctly and without fault over a long period of
time requiring only small amounts of maintenance to be carried out as outlined in the
instruction manuals.
Remark:
According the MEPC.107(49) § 4.2.11 the unit has to be checked at IOPP Certificate
renewal survey by the manufacturer or persons authorized by the manufacturer.
Alternatively the unit may be replaced by a calibrated 15 ppm Bilge Alarm. The OMD-
2005 is designed in that way, that only the measuring cell needs to be changed, as this
unit carry the calibration onboard. The Calibration Certificate with the date of the last
calibration check should be retained onboard for inspection purposes.
If for some reasons the computer unit needs to be changed, it has to make sure, that
the memory card will remain on board for at least 18 month. The new computer unit will
carry its own memory card. The old card can be insert into the new unit only for reading.
Writing is only possible with the card delivered with the new computer unit. For details
see section 13.1.
CONTENTS
SECTION TITLE PAGE
1.0 Introduction 4
2.0 Important Notes 4
3.0 Principle of Operation 4
3.1 Measuring Principle 4
3.2 Features 5
3.3 Adjustment 5
3.4 Displays and Alarms 5
4.0 Specification 7
5.0 Construction 8
6.0 Installation 9
7.0 Piping 10
8.0 Wiring 11
8.1 Typical Control System 13
9.0 Power Supply 13
10.0 Commissioning 13
10.1 Electrical 13
10.2 Piping 13
10.3 Functional Tests 14
10.4 Programming Mode 15
11.0 Operating Instructions 17
11.1 Operator Notes 18
12.0 Operator Maintenance 18
12.1 Manual Cell Clean Unit 19
13.0 Fault Finding 20
13.1 Memory Card 21
14.0 Calibration 22
14.1 Calibration and Repeatability Check 22
15.0 Spare Parts 23
15.1 Recommended On Board Spares 23
16.0 Remarks 24
1.0 INTRODUCTION
The OMD-2005 Bilge Alarm Unit has been designed specifically for use in
conjunction with 15 ppm oil-water separator units and has a specification and
performance which exceeds the requirements of the International Maritime
Organization specifications for 15ppm Bilge Alarms contained in Resolution
MEPC. 107 (49).
The unit is supplied with 2 works-adjusted alarms at 15 ppm. Other set points
(10 ppm or 5 ppm) are possible and can be adjusted on site at any time by using
the buttons at the front panel.
If an alarm set point is exceed, the alarms are visible at the front panel and the
appropriate relays are switched. In case of malfunction the System LED at the
front panel will change from blinking green to permanent red and the appropriate
relay will switch the contacts.
For the data logging function the unit requires an status input from the separator
and a feedback signal from the valve position limit switch. (See Fig. 1, Pos.6)
Furthermore a 0(4) - 20 mA (equal to 0 - 30 ppm) signal output is available for
driving a recorder or external meter.
3.2 Features
• Robust construction
• Automatic voltage selection
• Solid suppression capability
• Low maintenance
• Easy installation
• Constant readiness
• Low spare part stock holding
• Watertight Housing
• Works adjustment
• Easy settings via menu
3.3 Adjustment
The unit is delivered with a works calibration according the IMO-requirements.
The alarm points are set to 15 ppm.
The "Zero" point is also works calibrated and can be re-adjusted on site by using
the programming mode and clean water. See Section 10.4 “Service-Offset”. A
calibration is not permitted. This has to be done according IMO Regulations by
the manufacturer or persons authorized by the manufacturer.
Both alarm circuits are also related to an alarm LED on the front panel.
In case of malfunction the “System” LED will indicate any type of internal fault of
the unit. This LED is flashing green in normal conditions and is red in alarm
conditions. Also this alarm is related to an relay output.
Additional to the alarm LED's each alarm circuit is equipped with a relay with
potential free alarm contacts. These contacts can be used for external processing
of the signal or for control of further functions.
If a malfunction or failure of the power supply occurs, all 3 relays will switch to
alarm condition.
5.0 CONSTRUCTION
There are 3 main parts which contained in an OMD-2005:
The computer unit is mounted into an epoxy powder painted steel housing
to protect the electronics of the display PCB with the data logger and the
main board PCB with the terminals for external connections.
The measuring cell is built out of an anodized all-aluminium body with inlet
and outlet block in stainless steel. This rugged cell contains the optical
electronic and correspond with the computer unit via a plugged data cable.
The valve assembly contains a special handle to sense the position of the
valve. This assembly is connected to the measuring cell by an easy to
handle fitting to enable the exchange of the cell for frequently adjustment
according the IMO requirements.
All components are mounted to a stainless steel mounting plate for easy wall or
bulkhead installation. It is also possible to split the computer unit from the
measuring cell if the available space is not sufficient. For this version divided
mounting plates are available.
OUT 1/4"
OK
DECKMA HAMBURG
www.deckma.com
SAMPLE 1/4"
Fig. 1
OUT 1/4"
OK
DECKMA HAMBURG
www.deckma.com
SAMPLE 1/4"
Fig. 2
Automatic Recirculating
Stopping Device Facilities
Overboard discharge
To Bilge To Bilge
Outlet *
OK
DECKMA HAMBURG
www.deckma.com
DE C K M A H AM B UR G
DH 7 5 4 5 0
Separator 10 X 1mm
Copper Tube
Clean Water
Supply (Option)
Outlet Separator
To Bilge
Fig. 4
Precise wiring details will vary dependent upon the control system to be
employed but the most frequently used systems employ alarm relay 1 for alarm
only and alarm relay 2 for control purposes.
Electrical connections are made to the terminal blocks inside the computer
housing. Wires are connected to the terminals by pushing a suitable screwdriver
into the clamp holes to release the internal spring loaded clamps. After the wire is
inserted to the terminal and the screwdriver is removed, the wire is fixed.
If the instrument is operated at high voltages, additional care has to be taken to
provide reliable ground connections. Ground (PE) can be connected direct to the
terminal or, if this is not sufficient according local rules, to the computer housing
left side. In this case the plug needs to be replaced by a M6 screw with nut and
related washers.
The instrument provides a pilot voltage output at terminals 4&5. This is internally
connected to the power supply input (Terminals 1&2), but is fused by Fuse F1 (2
A). The pilot voltage can be used to supply additional external circuitry, e.g. alarm
lamps or electrical valves.
Please note: any device connected to the pilot voltage output must be rated for
the voltage the instrument is supplied with. Do not use the pilot voltage for driving
motors, heaters or other high load devices. The pilot voltage is intended for alarm
purposes only.
To Alarmsystem To Alarmsystem
(optional) EXAMPLE
Contacts shown
in Alarm condition Connections may vary
(de-energised) with different separator
control boxes
Solenoid Valve
Fig. 5
Close front door complete after electrical installation. Water inside the instrument
may result in corrosion and malfunction.
10.0 COMMISSIONING
See Section 2 for important notes.
On completion of the installation, wiring and piping carry out the following checks:
10.1 Electrical
a) Check that the power supply is connected to the terminals 1 + 2 of the
terminal block.
b) Check the wiring of the automatic stopping device and to the alarm system is
according the IMO Requirements.
c) Check that the grounding has been made according to the relevant
regulations.
10.2 Piping
a) Check all piping connections for leaks and rectify as appropriate.
To get into the menu press the At the service menu the alarms, To change the value, press
tool button. Select the required time delays, the Offset and the the “+” or “-“ button. Confirm
point by using the „+“ or „-„ output signal can be modified with “OK”.
button. Press the „OK“ button. within the limitations. Select the
required point by using the „+“
or „-„ button. Press the „OK“
button.
To get into the menu press the The display will show the actual
tool button. Select the required status of the data logger. To get
point by using the „+“ or „-„ back to the standard display
button. Press the „OK“ button. press the tool button or the OK
button.
Function of the scrolling buttons Press the “Enter” button to get The detailed information of
for both operation time history into the history. Select the the selected date and time
displays: required date and time by using will be displayed. To get
the buttons. back to the history graph,
> 15 sec Forward The dotted vertical line shows press the “Enter” Button
the actual position. again. To get back to the
> and + 2 min Forward start display, press the “OK”
>> Fast Forward Press the “Enter” button to button.
show details
>> and + Very Fast Forward
- 15 sec Backward
- and + 2 min Backward
<< Fast Backward
<< and + Very Fast Backward
To get into the menu press the The details of the measuring
tool button. Select the required cell will be shown.
point by using the „+“ or „-„
button. Press the „OK“ button.
To get into the menu press the Information about the software
tool button. Select the required version and the web address
point by using the „+“ or „-„ will be shown.
button. Press the „OK“ button.
NB: All changed values have to be confirmed by pressing the " OK " button.
Otherwise the existing values are valid.
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Measuring Logger /
F1 F2 PE PE PE + - PE PE
POWER PILOT VOLT. FLOW STATUS RES OUTPUT CLEAN Cell Display
24-240V IN PILOT OUT RES ALARM 1 ALARM 2 SYSTEM FAULT
L N PE L N PE A B PE NO COM NC NO COM NC NO COM NC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Fig. 6
14.0 CALIBRATION
15 ppm Bilge Alarms built according MEPC.107(49) have to be protected against
access beyond the checks of instrument drift, repeatability of the instrument
reading and zero adjustment. For this reason the instrument is electronically
sealed, so that only the manufacturer or his authorized persons, equipped with
the related tools, are able to get access for changing the calibration.
To provide a simple procedure for check the instrument aboard ship, the OMD-
2005 is constructed in that way, that the zero check also confirms the instrument
drift within the specifications.
DESCRIPTION ART-NUMBER
Desiccator 65550
Cell Cleaning Brush 30102
O-Ring Set 75775
Fuse, T 2 A 40107
Fuse, T 1 A 40105
Optional item
1 off Manual Cell Clean Unit 75780
16.0 REMARKS
All the modifications and deviations from the standard form, which have to be
carried out in the supply, should be attached at this paragraph.
Remarks: