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Painting Layout: Tools Warehouse Temporary Storage Area For Plating Material
Painting Layout: Tools Warehouse Temporary Storage Area For Plating Material
Painting Layout: Tools Warehouse Temporary Storage Area For Plating Material
4P45W Grille Radiator Lower Andi Agus Imin Mixing Anto Abdul Naylu
Room
4P45W Grille Radiator upper
Mixing Mixing
K2 Emblem, Q Mark Emblem & YL8 Painting Room Painting Painting Painting Painting Room Painting
Grille Radiator CTR, RH/LH Booth 3.2 Booth 3.1 Booth 2.2 Booth 2.1 Booth 1.2 Booth 1.1
D22D Grille Radiator Upper Preparation Preparation Preparation Preparation Preparation Preparation Pupung
Room Dadi Room Room Room Room 3 Room
2
D17D Body Color
Kiswoyo
D17D Color Clear
Air Blow & Wiping
T7Y Molding Front Grille & Lower Mold
Mugen Rijono Yogi
6 Baking Oven Baking Oven Baking Oven
T7Y Molding Front Grille 1.a
Production Control Asrofi P Production Admin Lutfi Engineering Control Dedy Artha S NG
area
1.b Plating 2. Wiping 3. Paint Spray 4. Inspection 5. Finish Good Storage 6. Assembly
4L45W Tail Gate Garnish Andi Agus Imin Mixing Anto Abdul Naylu
Room
4L45W Grille Radiator
Mixing Mixing
4P45W Grille Radiator Lower Painting Room Painting Painting Room
Painting Painting Painting
Booth 3.2 Booth 3.1 Booth 2.2 Booth 2.1 Booth 1.2 Booth 1.1
4P45W Grille Radiator upper
K2 Emblem, Q Mark Emblem & YL8 Preparation Preparation Preparation Preparation Preparation Preparation Pupung
Grille Radiator CTR, RH/LH Room Dadi Room Room Room Room Room
D22D Grille Radiator Upper 3 2
Kiswoyo
D17D Body Color
Air Blow & Wiping
D17D Color Clear
Rijono Yogi
6 T5SV Base Front Grille Baking Oven Baking Oven Baking Oven
T7Y Mold Fr Grille & Lower Mold Mugen 1.a
Production Control Asrofi P Production Admin Lutfi Engineering Control Dedy Artha S NG
area
1.b Plating 2. Wiping 3. Paint Spray 4. Inspection 5. Finish Good Storage 6. Assembly
1.a Molding 2. Airblow & Wiping 3. Paint Spray 4. Inspection 5. Finish Good Storage 6. Assembly
4L45W Tail Gate Garnish Andi Agus Imin Mixing Anto Abdul Naylu
Room
4L45W Grille Radiator
Mixing Mixing
4P45W Grille Radiator Lower Painting Room Painting Painting Room
Painting Painting Painting
Booth 3.2 Booth 3.1 Booth 2.2 Booth 2.1 Booth 1.2 Booth 1.1
4P45W Grille Radiator upper
K2 Emblem, Q Mark Emblem & YL8 Preparation Preparation Preparation Preparation Preparation Preparation Pupung
Grille Radiator CTR, RH/LH Room Dadi Room Room Room Room Room
D22D Grille Radiator Upper 3 2
Kiswoyo
D17D Body Color
Air Blow & Wiping
D17D Color Clear
Rijono Yogi
6 T5SV Base Front Grille Baking Oven Baking Oven Baking Oven
T7Y Mold Fr Grille & Lower Mold Mugen 1
Production Control Asrofi P Production Admin Lutfi Engineering Control Dedy Artha S NG
area
1. Molding 2. Airblow & Wiping 3. Paint Spray 4. Inspection 5. Finish Good Storage 6. Assembly
4L45W Tail Gate Garnish Andi Agus Imin Mixing Anto Abdul Naylu
Room
4L45W Grille Radiator
Mixing Mixing
4P45W Grille Radiator Lower Painting Room Painting Painting Room
Painting Painting Painting
Booth 3.2 Booth 3.1 Booth 2.2 Booth 2.1 Booth 1.2 Booth 1.1
4P45W Grille Radiator upper
K2 Emblem, Q Mark Emblem & YL8 Preparation Preparation Preparation Preparation Preparation Preparation Pupung
Grille Radiator CTR, RH/LH Room Dadi Room Room Room Room Room
D22D Grille Radiator Upper 3 2
Kiswoyo
D17D Body Color
Air Blow & Wiping
D17D Color Clear
Rijono Yogi
6 T5SV Base Front Grille Baking Oven Baking Oven Baking Oven
T7Y Mold Fr Grille & Lower Mold Mugen 1
Production Control Asrofi P Production Admin Lutfi Engineering Control Dedy Artha S NG
area
1. Molding 2. Airblow & Wiping 3. Paint Spray 4. Inspection 5. Finish Good Storage 6. Assembly
1. Molding 2. Airblow & Wiping 3. Paint Spray 4. Inspection 5. Finish Good Storage 6. Assembly
4P45W Grille Radiator Lower Andi Agus Imin Mixing Anto Abdul Naylu
Room
4P45W Grille Radiator upper
Mixing Mixing
K2 Emblem, Q Mark Emblem & YL8 Painting Room Painting Painting Painting Painting Room Painting
Grille Radiator CTR, RH/LH Booth 3.2 Booth 3.1 Booth 2.2 Booth 2.1 Booth 1.2 Booth 1.1
D22D Grille Radiator Upper Preparation Preparation Preparation Preparation Preparation Preparation Pupung
Room Dadi Room Room Room Room Room
3 2
D17D Body Color
Kiswoyo
D17D Color Clear
Air Blow & Wiping
T7Y Molding Front Grille & Lower Mold
Mugen Rijono Yogi
6 Baking Oven Baking Oven Baking Oven
T7Y Molding Front Grille 1
Production Control Asrofi P Production Admin Lutfi Engineering Control Dedy Artha S NG
area
1. Molding 2. Airblow & Wiping 3. Paint Spray 4. Inspection 5. Finish Good Storage 6. Assembly
1. Molding 2. Airblow & Wiping 3. Paint Spray 4. Inspection 5. Finish Good Storage 6. Assembly
Mixing Mixing
Painting Room Painting Painting Painting Painting Room Painting
Booth 3.2 Booth 3.1 Booth 2.2 Booth 2.1 Booth 1.2 Booth 1.1
5
Riki Yudiana Ratna 4
6
Munandar
QC Inpection Area 2 Emblem Inspection Area QC Inpection Area 1
Polishing &
Production Control Asrofi P Production Admin Lutfi Engineering Control Dedy Artha S Repair
Sanding
Area
Spray Man Naylu Abdul Anto Imin Agus Andi
Spray Booth 1.1 1.2 2.1 2.2 3.1 3.2
TE7 RR Garn TE7 RR Garn TE7 RR Garn TE7 RR Garn TE7 RR Garn TE7 RR Garn
TE7X RR Garn TE7X RR Garn TE7X RR Garn TE7X RR Garn TE7X RR Garn TE7X RR Garn Temporary Tools
T5SV Base Front Grille K2 Emblem TE7X Molding Fr Grille TE7X Molding Fr Grille TE7X Molding Fr Grille TE7X Molding Fr Grille Storage Area Warehouse
D22D Grille Rad Upper 579W 'Q' Mark Emblem T7Y Molding Fr Grille T7Y Molding Fr Grille T7Y Molding Fr Grille T7Y Molding Fr Grille
for Plating
D17D Color Clear D17D Color Clear T7Y Base Fr Grille T7Y Mugen Mold Fr Grille T7Y Base Fr Grille T7Y Base Fr Grille
Material
D17D Body Color D17D Body Color T7Y Mugen Mold Fr Grille K2 Emblem T7Y Mugen Lower Mold Fr GrilleT7Y Mugen Mold Fr Grille
4P45W Front Grille Upper 4P45W Front Grille Upper D22D Grille Rad Upper 579W 'Q' Mark Emblem T5SV Base Front Grille D17D Color Clear
Production
4P45W Front Grille Lower 4P45W Front Grille Lower D17D Color Clear D17D Color Clear D22D Grille Rad Upper D17D Body Color
D17D Body Color D17D Body Color D17D Color Clear YL8 Grille Radiator Upper
K2 Emblem D17D Body Color YL8 Grille Radiator Center
579W 'Q' Mark Emblem YL8 Grille Radiator Upper
YL8 Grille Radiator Center
4P45W Front Grille Upper
4P45W Front Grille Lower
1. Molding 2. Airblow & Wiping 3. Paint Spray 4. Inspection 5. Finish Good Storage 6. Assembly
1. Molding 2. Airblow & Wiping 3. Paint Spray 4. Inspection 5. Finish Good Storage 6. Assembly
4L45W Grille Radiator Andi Agus Imin Mixing Anto Abdul Naylu
Room
4P45W Grille Radiator Lower
Mixing Mixing
4P45W Grille Radiator upper Painting Room Painting Painting Painting Painting Room Painting
Booth 3.2 Booth 3.1 Booth 2.2 Booth 2.1 Booth 1.2 Booth 1.1
K2 Emblem, Q Mark Emblem & YL8
Grille Radiator CTR, RH/LH
Preparation Preparation Preparation Preparation Preparation Preparation Pupung
D22D Grille Radiator Upper Room Dadi Room Room Room Room Room
3 2
D17D Body Color
Kiswoyo
D17D Color Clear Air Blow & Wiping
T5SV Base Front Grille Rijono Yogi
6 Baking Oven Baking Oven Baking Oven
T7Y Molding Front Grille & Lower Mold
Mugen 1.a
5
T7Y Molding Front Grille
Production Control Asrofi P Production Admin Lutfi Engineering Control Dedy Artha S NG
area
1.b Plating 2. Wiping 3. Paint Spray 4. Inspection 5. Finish Good Storage 6. Assembly
5
T7Y Molding Front Grille
NG
Painting Process for Molding Material area
1.a Molding 2. Airblow & Wiping 3. Paint Spray 4. Inspection 5. Finish Good Storage 6. Assembly
Temporary Tools
Storage Area 1.b
Warehouse
Painting Process for Plating Material for Plating
Material
1.b Plating 2. Wiping 3. Paint Spray 4. Inspection 5. Finish Good Storage 6. Assembly
Wiping process ✔ ✔ ✔ ✔ ✔
Inspection
Polishing ✔ ✔
Kontrol schedule produksi ✔
Painting 2MG ✔ ✔ ✔ ✔ ✔ ✔
Painting D22D ✔ ✔ ✔ ✔
Painting 2XP Base grille ✔ ✔
Painting 2XP Front ✔ ✔ ✔ ✔
Painting K2 ✔ ✔ ✔
Painting D17D Color Clear ✔ ✔ ✔ ✔
Painting D17D Body Color ✔ ✔ ✔ ✔ ✔ ✔
Repair sanding ✔ ✔ ✔ ✔ ✔ ✔ ✔
Kontrol stock ✔
Inspection K2 ✔ ✔
Riki Munandar Yudiana Dadi Pupung Ratna Rijono
✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔
✔ ✔ ✔ ✔
✔
✔ ✔ ✔
✔ ✔
✔
Andi Agus Imin Mixing Anto Abdul Naylu
Room
Mixing Mixing
Painting Room Painting Painting Painting Painting Room Painting
Booth 3.2 Booth 3.1 Booth 2.2 Booth 2.1 Booth 1.2 Booth 1.
Painting
Booth 1.1
Preparation
Room
Spray Man Naylu Abdul Anto Imin
Spray Booth 1.1 1.2 2.1 2.2
TE7 RR Garn TE7 RR Garn TE7 RR Garn TE7 RR Garn
TE7 RR Garn RS TE7 RR Garn RS TE7 RR Garn RS TE7 RR Garn RS
T5SV Base Front Grille TE7 Molding Fr Grille TE7 Molding Fr Grille
T7Y Molding Fr Grille T7Y Molding Fr Grille
Production
T7Y Base Fr Grille T7Y Mugen Mold Fr Grille
T7Y Mugen Mold Fr Grille
T7Y Mugen Lower Mold
T5SV Base Front Grille
Imin Agus Andi
2.2 3.1 3.2
TE7 RR Garn TE7 RR Garn TE7 RR Garn
TE7 RR Garn RS TE7 RR Garn RS TE7 RR Garn RS
TE7 Molding Fr Grille TE7 Molding Fr Grille TE7 Molding Fr Grille
T7Y Molding Fr Grille T7Y Molding Fr Grille T7Y Molding Fr Grille
T7Y Mugen Mold Fr Grille T7Y Base Fr Grille T7Y Base Fr Grille
T7Y Mugen Mold Fr Grille T7Y Mugen Mold Fr Grille
T7Y Mugen Lower Mold T7Y Mugen Lower Mold
T5SV Base Front Grille
TE7 RR Garn License PB 86P
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Total Fresh
TANGGAL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 TOTAL
ACT PROD 0 0 0 0 0 0 0 0 0 0 0 0 0 30 0 0 0 0 0 0 0 0 0 0 0 0 0 0 54 22 0 106
OK PART 0 0 0 0 0 0 0 0 0 0 0 0 0 23 0 0 0 0 0 0 0 0 0 0 0 0 0 0 42 17 0 82
OK % ### ### ### ### ### ### ### ### ### ### ### ### ### 77% ### ### ### ### ### ### ### ### ### ### ### ### ### ### 78% 77% ### 77%
POLISH PART 0 0 0 0 0 0 0 0 0 0 0 0 0 7 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10 5 0 22
POLISH % ### ### ### ### ### ### ### ### ### ### ### ### ### 23% ### ### ### ### ### ### ### ### ### ### ### ### ### ### 19% 23% ### 21%
Butsu 0 0 0 0 0 0 0 0 0 0 0 0 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 7 3 0 14
Leleh 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Lecet 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Benang 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3 2 0 7
Hajiki 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Tipis 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Suikomi 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Beda Warna 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Belang 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Kulit Jeruk 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
No clear 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Mura 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Serat 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Botak 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Other 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
NG scrub
TANGGAL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 TOTAL
NG Painting 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 2
NG % ### ### ### ### ### ### ### ### ### ### ### ### ### 0% ### ### ### ### ### ### ### ### ### ### ### ### ### ### 4% 0% ### 2%
Butsu 2 2
Leleh 0
Lecet 0
Benang 0
Hajiki 0
Tipis 0
Suikomi 0
Beda Warna 0
Belang 0
Kulit Jeruk 0
No clear 0
Mura 0
Serat 0
Botak 0
Other 0
NG Material 0
TE7 Front Grille Upper
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Total Fresh
TANGGAL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 TOTAL
ACT PROD 0 0 0 0 0 0 0 0 0 0 0 0 0 30 0 0 0 0 0 0 0 0 0 0 0 0 0 0 66 0 0 96
OK PART 0 0 0 0 0 0 0 0 0 0 0 0 0 22 0 0 0 0 0 0 0 0 0 0 0 0 0 0 51 0 0 73
OK % ### ### ### ### ### ### ### ### ### ### ### ### ### 73% ### ### ### ### ### ### ### ### ### ### ### ### ### ### 77% ### ### 76%
POLISH PART 0 0 0 0 0 0 0 0 0 0 0 0 0 6 0 0 0 0 0 0 0 0 0 0 0 0 0 0 15 0 0 21
POLISH % ### ### ### ### ### ### ### ### ### ### ### ### ### 20% ### ### ### ### ### ### ### ### ### ### ### ### ### ### 23% ### ### 22%
Butsu 0 0 0 0 0 0 0 0 0 0 0 0 0 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 8 0 0 11
Leleh 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Lecet 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Benang 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6 0 0 8
Hajiki 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Tipis 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Suikomi 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Beda Warna 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Belang 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Kulit Jeruk 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 2
No clear 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Mura 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Serat 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Botak 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Other 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
NG scrub
TANGGAL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 TOTAL
NG Painting 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2
NG % ### ### ### ### ### ### ### ### ### ### ### ### ### 7% ### ### ### ### ### ### ### ### ### ### ### ### ### ### 0% ### ### 2%
Butsu 0
Leleh 2 2
Lecet 0
Benang 0
Hajiki 0
Tipis 0
Suikomi 0
Beda Warna 0
Belang 0
Kulit Jeruk 0
No clear 0
Mura 0
Serat 0
Botak 0
Other 0
NG Material 0