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Karnataka Power Corporation Limited Shivasamudram Run Off The River Power Project Volume - I
Karnataka Power Corporation Limited Shivasamudram Run Off The River Power Project Volume - I
PREAMBLE
1. Karnataka Power Corporation Limited (KPCL), a Karnataka Government
under taking was allotted to develop power at Shivasamudram across Cauvery
river. KPCL has prepared a Detailed Project Report based on the detailed
investigations carried out. It is proposed to generate power at Shivasamudram
site as a run of the river scheme without any storage or consumptive use of
water. The DPR for the proposed project is named as Shivasamudram Run of
the river power project. The proposal consists of diversion of water from
Bharachukki branch of Cauvery river by constructing a small diversion weir to
an underground power house. The water after generating power will be led
back to the river through a tunnel.
2. After studying the flow details across Cauvery river at Shivanasamudram for a
period of 42 years from 1971-72 to 2012-13, the installed capacity has been
fixed at 300 MW (3 units of 100 MW each) as an underground power house.
4. The total area required for the revised proposal is estimated as 165 Ha
90 Ha). The total cost of the project including
(Including submersible area of 20
IDC works out to Rs. 893.65 crores. The energy for the 90% dependable year
is 815.09 MU. The Levelised Tariff works out to Rs 2.58 per unit.
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Karnataka Power Corporation Limited
Installed Capacity
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Karnataka Power Corporation Limited
SYNOPSIS
2. The world’s Largest Hydro Electric Power Stations are three gauges project in
China on Yang-Yang river having installed capacity of around 18,200 MW and
ITAIPU with installed capacity of 12600 MW and a reliable output of 75,000
MU in a year located at the Border of Brazil and Paraguay.
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Karnataka Power Corporation Limited
demand for energy, the main power resource potential of the country i.e. coal
and hydropower needs to be exploited to the full extent.
6. India is world's 6th largest energy consumer, accounting for 3.4% of global
energy consumption. Due to India's economic rise, the demand for energy has
grown at an average of 3.6% per annum over the past 30 years. More than 50%
of India's commercial energy demand is met through the country's vast coal
reserves. About 76% of the electricity consumed in India is generated by
thermal power plants, 21% by hydroelectric power plants and 4% by nuclear
power plants. The country has also invested heavily in recent years on
renewable sources of energy such as wind energy.
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Karnataka Power Corporation Limited
11. Development of hydro potential is not only needed for socio economic
development of the region, where the hydro potential lies but also for overall
development of the nation.
13. Hydropower projects have certain distinctive advantages over other sources of
electricity generation, as discussed below:
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Karnataka Power Corporation Limited
a) Technical Benefits
Hydropower projects are known to have much longer life and provide
cheaper electricity as there is no fuel cost and as the recurring cost involved
in generation, operation and maintenance is lower than that in case of other
sources of energy.
b) Environmental Benefits
Uses Renewable and pollution free source of Energy i.e water,
Avoided Green House Gas (GHG) emissions from equivalent thermal and
other fuel based power projects.
c) Social Benefits
Hydro projects are a boon to the society and the population at and around
the projects. With enhanced employment opportunities, increased earnings,
enriched life style and improved standard of living, the people in these
localities experience an economic and social up-liftment. Reservoir area is
an ideal place for recreation and source of eco-tourism promotion in the
area. The reservoirs are also used for promoting pisciculture. There are
other direct benefits accruing from hydro projects and dams such as
increased water for improved irrigation, and drinking water to villages and
people living in and around the project area.
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Karnataka Power Corporation Limited
14. Hydro projects call for large initial capital investment but once completed
require no further ‘fuel’ costs but only the O&M expenses once the debt has
been serviced.
15. India was one of the pioneering states in establishing hydro-electric power
plants, The power plant at Darjeeling and Shimsa (Shivanasamudra) were
established in 1898 and 1902 respectively and is one of the first in Asia. The
installed capacity as on April 2016 is approximately 42783 MW. The public
sector has a predominant share of 97% in this sector. The hydro power
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Karnataka Power Corporation Limited
potential of India is around 1,48,701 MW and at 60% load factor, it can meet
the demand of around 84,000 MW.
SRRP ‐ DPR, Pg-8
SRRP - DPR, Pg - 9
SRRP - DPR, Pg - 10
SRRP - DPR, Pg - 11
SRRP - DPR, Pg - 12
Karnataka Power Corporation Limited
SRRP ‐ DPR, Pg-13
Karnataka Power Corporation Limited
2004-2005 33209
2005-2006 34368
2006-2007 40322
2007-2008 40014
2008-2009 40924
2009-2010 42333
2010-2011 46992
2011-2012 54288
2012-2013 57248
2013-2014 58495
2014-2015 60668
2015-2016 62148
Energy
Year Peak load requirement
2016-17 13010 78637
2017-18 13964 83917
2018-19 14945 89285
2019-20 16005 95059
2020-21 17159 101309
5. The total installed capacity in Karnataka including firm share from CGS
as on 30.04.2016 is 17324MW. Out of this KPCL contribution accounts
to 8024MW. Share from CGS, IPP & Renewable Energy Sources
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Karnataka Power Corporation Limited
Capacity Entitlement in
Source MW
State Owned 3030
Private Sector (UPCL Expansion
Project) 1200
Renewable Energy Sources 5415
State's Share from CGS 1575
Total 11220
6. As the state do not have other sources of energy like fossil fuels, geo-
thermal etc., the only renewable source of power is through the hydro
power development. Of late, though the impetus is on generation of
thermal power due to short gestation period, in the long run only hydro-
power has to be developed to reduce cost of energy and also to meet
the requirements of peak power. Moreover, hydro-power is eco-
friendly.
7. The demand and supply gap is going to widen in the years to come,
unless new power projects are not taken up immediately, to meet the
power requirement. Therefore, it is necessary to take up power
projects, which can add to generating capacity.
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Karnataka Power Corporation Limited
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Karnataka Power Corporation Limited
11. Hydro power is a perpetual clean power with least running cost as well
renewable source of energy. Hence development of hydro power
where ever the scope exists gains importance and needs to be
harnessed. In the present conditions the cost of energy at the time of
low frequencies is very high. The monsoon generations from this
project will augment storing waters in the other storage based projects.
This saving of water during monsoon and the small storage
contemplated from this project will augment low cost energy during
peak hours of non-monsoon periods, thus importing of energy at very
high cost can be reduced considerably. This will also help in
maintaining the frequencies during peaking hours by augmentation of
required high installed capacities. Generation in monsoon period will
facilitate taking thermal units for annual maintenance.
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Karnataka Power Corporation Limited
MDDL : EL 610.00 m
MWL : EL 619.40 m
Sluice arrangement
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Karnataka Power Corporation Limited
Number : 2 numbers
Size : 2 m x 2.3 m
Penstock Dia. at 1stbifuracation : 5.6m (Steel Lined) (of lengths 31.0 m & 7.0m)
Penstock Dia. at 2ndbifuracation: 4.0m (Steel Lined) (of lengths 31.6 m& 9.0m)
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Size of Cavern
Length : 78 m
Width : 17 m
Height : 15 m
Bus Duct Tunnel
Numbers : Three
Purpose : For carrying Bus Duct & cables from
UGPH to Transform Cavern
Size : 4.5 m x 4.5 m
Length : 23 m
Cable duct tunnel
Length : 225 m
Size : 5 m x 5m
Revenue / Land : 75 ha
Total 165 ha
ENERGY:
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Karnataka Power Corporation Limited
COST ASPECTS:
Total basic cost of the Project : Rs 761.84 Crores
Total basic cost of the Project
(including IDC) : Rs 893.65Crores
Tariff - First year : Rs 2.36 / Unit
- Levelised : Rs 2.58 / Unit
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Karnataka Power Corporation Limited
CHAPTER –I
INTRODUCTION
1.1 Type of Project
“Shivasamudram Run of the river Power Project’ is contemplated as
a run of the river Scheme for power generation across Cauvery river
at Shivasamudram. The scheme requires a small diversion weir with
a height of about 7.5 m on the right limb of the river for creating a
small pondage. The intake structure will be on the right bank of the
pickup lake with its level at EL 615.4 m. envisages diverting waters
from the main river. An underground power house with a tail race
tunnel are proposed for generating power.
1.2.1 The proposed weir across the right limb of Cauvery river lies near
Shivasamudram village and the proposed surface power house is
near Bhudakatte Doddi village of Chamarajanagara district.
1.2.2 The entire project area proposed is spread over the area from
Kollegal bridge up to the confluence of a small tributary with Cauvery
river extending over Latitudes 120 15’N to 120 20’ N and Longitudes
770 08’ E to 770 15’E. A map indicating the location of the project
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The distances by road from important places to the project site are
as below
Bangalore 132 km.
Mysore 79 km.
Kollegal 19 km.
Malavalli 26 km
Maddur 49 km
Mandya 69 km
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1.4.2 The rainfall near the project site is scanty and is about 800 mm per
annum. The area receives rainfall both during SW and NE monsoons
from June to November.
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Karnataka Power Corporation Limited
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Karnataka Power Corporation Limited
Scheme involves inter- state aspects mainly due to its location in the
Cauvery basin. The matter has been referred to Department of
Power for resolution and clearance from interstate angle. It is
requested that KPCL may also take up this matter at an appropriate
level. Processing of this scheme for techno economic clearance of
CEA can be done only after the interstate aspects are resolved”
The Cauvery Water Dispute Tribunal given its final decision on 5th
February 2007 (details of the same has been furnished in Chapter
4). In the order, CWDT has stated the following “Nothing in the order
of this Tribunal shall impair the right or power or authority of any
state to regulate within its boundaries the use of water, or to enjoy
the benefit of waters within that State in a manner not inconsistent
with the order of this Tribunal.”
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Karnataka Power Corporation Limited
1.7.2 The run of the river generation from the proposed Shivasamudram
project would be substantial during the monsoon months from July to
October. During these months, the thermal units could be taken up
for annual maintenance to absorb the seasonal power. The power
potential in Cauvery river at Shivasamudram could be economically
harnessed and assimilated in the system.
1.8.2 The Cauvery river has two drops along its course in the State
namely Chunchanakatte falls and Shivasamudram falls. The first fall,
the Chuchanakatte falls with a small drop of around 18 m, is located
upstream of KRS dam and its potential has been fully exploited
through an IPP. The drop at Shivasamudram which is of interest in
view of the scope it offers for hydro power generation.
1.8.3 The Cauvery river on the downstream of KRS and Kabini dams, runs
in a South-North direction after the Kollegal road bridge for a
distance of around 6 kms. The river bifurcates into two limbs
immediately after the bridge forming an island. The river then falls
through a height of more than 55 m within a short distance. The falls
from the left limb is called Gaganachukki falls and the falls from the
right limb is called Bharachukki falls. Both the limbs after the falls
unite forming an island between them. The river then turns east and
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continues its journey. There are some more rapids after which the
river flows flat. It is proposed to exploit the head available between
the Kollegal road bridge and the river bed after the two falls for
power generation.
1.8.4 The general layout of the area and the river course from the
downstream of Kollegal road bridge is enclosed vide drawing No.
SRPP/Civil/01.
1.8.5 The first major component is a diversion weir/dam for diverting the
water to the powerhouse for power generation. As the river is taking
a right turn after the two falls, the river diversion will have to be taken
up from the right limb of the river. Further there is an existing weir
across left limb of the river with an FRL of EL 615.40 m. This weir
facilitates diversion of water to Bangalore Water Supply and for
power generation at the existing Shimsha and Shiva power houses.
1.8.6 The river course from Kollegal bridge from where the river splits in to
two limbs and the falls is less than 3 to 4 km. A suitable location for a
diversion weir is available at about 1 km upstream of Bharachukki
falls where the river course is narrow. The deepest river bed at the
site is EL 606 m. Fresh rock is exposed in the river bed. Abutments
have overburden varying from 6 m to 8m.
The crest level of the existing weir on the left limb of the Cauvery
river is at EL 614.15 m. It is proposed to keep the crest level of the
proposed diversion weir across the right limb at EL 614.15 m, same
as the crest level of the existing weir across right limb, to form a
common reservoir.
1.8.7 The flood lift works out to 4m, the MWL being EL 618.15 m. It was
first proposed to extend the weir up to this level on the left bank of
the right wing. The length of the weir was 885 m long. This
necessitates acquiring the agricultural land and plantations in the
island.
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1.8.8 In order to save the agricultural land in the island, it was later
decided to restrict the length of the weir up to the river course and to
have an earthen bund all along the river course on the left bank of
the right limb up to the MWL with necessary free board so that the
lands can be protected during floods from flooding. In the normal
course the submersion is restricted to river course only. The length
of the weir will be only 528 m. (OF length of 415 m and NOF length
of 113 m).
The details of the proposal are indicated in the layout drawing no.
SRRP /Civil/8, 9 & 10.
1.8.9 There is a small valley on the right bank of the river just upstream of
the proposed weir site which is an ideal site for intake channel. The
underground power house is located at a distance of around 300 m
from the weir site. The topography is ideal for locating the above
components and no alternate sites are available for the same.
1.8.11 The tailrace tunnel was first aligned to coincide with a level of EL 440
m near the confluence of Muduki halla with Cauvery river with an exit
level of EL 440 m. Later the alignment was changed and is let out
into a small nala leading in to the river.
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generation. However the state does not have any coal reserves and
the coal is being transported to the existing ‘Raichur Thermal Power
Station’ and ‘Bellary Thermal Power Station’ from Collieries which
are located at a minimum distance of 500 kms from the project.
1.9.2 The rail traffic congestion poses restriction for putting up new coal
power plants at load centers and hence the new coal plants have to
come up at pit heads only. However coastal sites could be
developed with imported coal.
Further Karnataka state has strategic advantage to source the gas in
future through pipeline from either Mangalore (LNG) or Krishna
Godhavari basin (NG) or Dhabol on competitive basis. Opening up
of Krishna-Ghodavari gas sources in a big way by Reliance Gas
Company and Gujarat State Gas Company strengthens the fact that
future energy source could be gas.
1.10.1 The area is not backward and is not a backward or drought area
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1.11.2 The total area of land required is 165 Ha. Out of this 90 Ha comes
under submersion, 66 Ha is required for weir seating, intake, ODY
dump yards, labor camps contractors field office etc, 9 Ha is the land
coming above the underground structures.
1.11.3 A map showing all the land required for the project is prepared and
enclosed vides Drawing No. SRRP / Civil / 7.
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Karnataka Power Corporation Limited
1.14.2 Later the conflict went to Supreme Court. After several hearings, the
Supreme Court in its judgment of May 1990 directed the Government
of India to constitute a Tribunal under the provisions of the Inter-State
Water Disputes Act, 1956. Accordingly, the Cauvery Water Disputes
Tribunal (CWDT) was established on 2nd June 1990. The details are
discussed in detail in Chapter IV of this report.
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CHAPTER II
42783.42
185992.8
5780
918.89
24508.63
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Karnataka Power Corporation Limited
For the 12th plan, CEA has identified a capacity addition requirement of
88,537MW comprising of 10,897MW Hydro, 72,340MW Thermal, and
5,300MW Nuclear.
2.1.3 The following table furnishes the growth in installed capacity since 6th
plan on all India basis under different sectors viz Thermal, Hydro,
Nuclear, etc.
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Karnataka Power Corporation Limited
At the end of 11th plan, it was estimated that the peak deficit gap was
11.1% & energy deficit was 8.5%
The power development scenario beyond 11th plan (2012 -2020) as per
CEA’s report to the ministry of power (2003) reports that “The Indian
power system requirement had been assessed to have a hydro power
and thermal /nuclear power mix in the ratio of 40:60 for flexibility in the
system operation depending on typical load pattern. To achieve this mix
and to accelerate the hydro power development, 50,000MW hydro
electric initiative was launched in 2003.
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Karnataka Power Corporation Limited
For the 12th plan, CEA has identified a capacity addition requirement of
88,537MW comprising of 10,897MW Hydro, 72,340MW Thermal, and
5,300MW Nuclear.
From the above table the ratio of Hydro to thermal mix in Karnataka is 29:71
as against 40:60 as per assessment of CEA.
KARNATAKA
Ex-Bus Peak Demand
a] [Maximum Unrestricted 9998
Requirement]
b] Ex-Bus Peak Met [Actuals] 9397
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KARNATAKA
Unrestricted Energy
a] requirement 5776.12
Actual Energy
b] Supplied 5565.34
c] Surplus +/Deficit/- -210.78
d] Percentage -3.65
Source: Progress report for FEB-2016 published by SRPC, CEA
STATE KARNATAKA
LOAD
SHEDDING 211.55
[MU]
Source: Progress report for Feb - 2016 published by SRPC, CEA
The 18th electric power survey also indicates that the all India
compounded annual growth rate for the peak power demand works out
to 9.58% during 2009-10 to 2016-17 & 7.27% and during 2016-17 to
2021-22. The growth rate for energy would be 8.55% during 2009-10 to
2016-17 & 7.05% and during 2016-17 to 2021-22. Further the electrical
energy requirement would increase to about 1904861MU by 2021-22
and the peak demand would reach to about 283470MW.
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From the above tables, it could be seen that peak demand and energy
requirements could not be met even after 11th Plan leading to power
cuts in the state and affecting Industries and general public. In order to
overcome the deficit and supplement the grid, run of the river scheme
proposed could be considered for implementation.
Summary
- Need for total approx. 89500MW of generation in the 12th plan in
India and about 8826MW in Karnataka.
- Power supply position during 2007-08, 2008-09, 2009-10 and 2010-
11 of 11th plan shows peak deficit ranging from 10 to 17% and
energy deficits ranging from 8 to 11%.
- Run of the river plants are preferred due to renewable feature and
low submergence and environmentally friendly.
- After 2014, there is a total change in the planning for large addition
of capacity mainly in renewable energy sector. But, Power from
renewable energy sector is fluctuating due to its seasonality.
Whereas, hydro power is considered to be most reliable source of
power.
- Even with around 4500MW & 7000MW of capacity addition from
Wind & Solar Power by 2017 & 2022 (As per studies by NIAS) the
peak deficit continues to prevail. Hydro plants are preferable to
operate during peak hours since start up time for hydro plants is very
less.
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CHAPTER III
BASIN DEVELOPMENT
3.1.2 The Cauvery lies between East longitudes 750 30’ and 790 45’ and
North latitudes 100 05’ and 130 30’. It is the third largest perennial
river flowing in Southern India. The Cauvery basin is bounded by
Tungabhadra sub-basin of Krishna basin on the Northern side and
Palar basin on the Southern side.The Nilgiris, an offshoot of Western
Ghats, extend Eastwards to the Eastern Ghats and divide the basin
into two natural and political regions i.e, Karnataka plateau in the
North and Tamilnadu plateau in the South.
3.1.3 The total catchment area of the entire Cauvery basin is 81,155
sq.km and the total yield is of the order of 22,375 Mcum. Out of the
total catchment of 81,155 sq.kms, 34,273 sq.kms lies in Karnataka,
43868 sq.kms in Tamilnadu, 2866 sq.kms in Kerala and 148 sq.km
in Pondicherry. The total catchment area of the river up to the
Shivasamudram falls is 21,715 sq.km. The independent catchment
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3.1.5 At Shivasamudram, the river branches off into two parts and falls
through a height of 91 m. in a series of falls and rapids. The falls at
this point is utilized for power generation. The power station at
Shivasamudram was built as early as 1902. The two branches of
the river join after the fall and flow through a wide gorge which is
known as “Mekedatu” (Goats leap) and continues its journey to from
the boundary between Karnataka and Tamilnadu States for a
distance of 64 Kms. At Hogennekkal Falls, it takes southernly
direction and enters the Mettur reservoir which was constructed in
1934. A tributary called Bhavani joins Cauvery on the Right bank
about 45 Kms. Below Mettur reservoir. Thereafter it takes Easterly
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3.1.6 Immediately after crossing Tiruchirapalli district, the river divides into
two parts, the Northern branch being called “ The Coleron” and
Southern branch remains as Cauvery and from here the Cauvery
Delta begins. After flowing for about 16 Kms. The two branches join
again to from ‘Srirangam island”. On the Cauvery branch lies the
“Grand Anicut” said to have been constructed by a Chola King in 1st
Century A.D. Below the Grand Anicut, the Cauvery branch splits into
two, Cauvery and Vennar. These branches divide and sub-divide
into small branches and form a network all over the delta.
3.1.7 The total length of the river from the origin to its outfall into the sea is
800 Kms. of which 320 Kms. is in Karnataka, 416 kmt. In Tamilnadu
and 64 Kms. Forms the common border between the Karnataka ana
Tamilnadu states. The Cauvery basin is fan shaped in Karnataka
and leaf shaped in Tamilnadu. The runoff does not drain off quickly
because of its shape and therefore no fast raising floods occur in the
basin. The basin receives rainfall mainly from the S-W Monsoon and
partially from N-E Monsoon in the Karnataka. The basin in
Tamilnadu receives good flows from the North – East Monsoon.
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3.1.10 From the point of view of flow contribution to the system, apart from
the head reach of the Cauvery main, the most important tributaries
are
i) the Hemavathi,
ii) the Kabini and
iii) the Bhavani
3.2.1 The first power plant in India was established in Cauvery basin at
Shivanasamudra during 1902 and is one of the first in Asia. The
installed capacity as of 2015 is 42.0 MW (4 units of 6MW each and 6
units of 3 MW each). The other state owned power house is at Shimsha
with an installed capacity of 17.2 MW (two units of 8.6 MW each).
3.2.2 Apart from the above two state owned power houses, there are number
of small and mini hydro power stations operated by independent power
producers (IPP’s) at irrigation dam toes, canal drops and irrigation
Anicuts. There are about 9 Mini hydro power projects operating in and
around the proposed Shivasamudram project with a total installed
capacity of around 64 MW.
3.2.3 Apart from Shivasamudram, three major power projects have been
proposed on Cauvery basin between Shivasamudram in Karnataka and
Mettur Dam in Tamilnadu. The Shivasamudram & Mekedatu projects lie
entirely in Karnataka state. Rasimanal and Hogenakal projects lie in the
common border of the two states with more submersions in Karnataka.
3.2.4 The location and proposed potentials from all these proposed power
projects is as below.
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Storag
FRL TWL Submersio IC Energy
Name e
EL (m) EL (m) n (Ha) MW MU
TMC
Shivasamudra
River
m 614.15 440.00 0.10 200 815.09
Course
(Phase I )
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3.2.5 The location of the proposed projects are marked on topo sheet and
enclosed in drawing volume (volume IV) of the report.
3.4.1 The proposed Shivasamudram Run of the River Power Project does
not interfere with any of the existing or proposed projects. It is purely
a run of the river project with no storage. This project utilizes only the
flows to be ensured to downstream and also the excess flows, if any.
It will not in any way affect the flows due to downstream.
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CHAPTER IV
INTER-STATE ASPECTS
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and Tamil Nadu were engaged in negotiations under the aegis of the
Central Government to resolve the disputes arising from the
construction of new projects-in-Karnataka and for obtaining the
Clearance to the said projects. The State of Kerala also joined the
issue by proposing to construct several irrigation and power projects
in the Kabini, Bhavani and Amaravathy sub-basins of Cauvery
basin. In this background, the farmers of Tamil Nadu approached
the Supreme Court through a writ petition in November 1983 to
resolve the matter. The Supreme Court in its judgment of May 1990
directed the Government of India to constitute a Tribunal under the
provisions of the Inter-State Water Disputes Act, 1956. Accordingly,
the Cauvery Water Disputes Tribunal (CWDT) was established on
2nd June 1990.
4.3.3 Before the Tribunal, the claim of water by the States of Karnataka,
Kerala, Tamil Nadu Union Territory of Pondicherry are 465 TMC,
99.8 TMC, 573.5 TMC and 9.35 TMC respectively, totaling to about,
1,150 TMC. This demand is very much more than the estimated
yield of the river, which is in the range of 740 to 800 TMC.
4.3.4 Based on the pleadings of the States before it, the Tribunal in
January 1992 framed 50 issues. After the completion of evidence by
all the three States in December2001, the Tribunal classified the 50
issues into three distinct groups(validity and continuance of
agreements, available quantum of water, and equitable allocation) to
enable the States to present their arguments.
. Even before the completion of the Pleadings - on the application of
Tamil Nadu and Pondicherry - the Cauvery Water Disputes Tribunal
passed an interim order on 25.06.1991, directing Karnataka to
"ensure" 205 tmc at Mettur reservoir in Tamil Nadu on a monthly and
weekly schedule, apart from restraining Karnataka from extending
irrigation beyond the then existing 11.2 lakh acres. Subsequently, on
03.04.1992 and 19.12.1995 Tribunal further clarified its earlier order.
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Karnataka Power Corporation Limited
4.3.5 The Interim Order is to "remain operative till the final adjudication of
the dispute referred to the Tribunal".
4.3.6 The Cauvery River Authority (CRA) was constituted in August 1998
with the Hon'ble Prime Minister as the Chairman and with the'
Hon'ble Chief Ministers of the four States as its Members in order to
give effect to the interim-order· of -the -Tribunal-and-its subsequent
orders on the directions of the Supreme Court in OS No 1 of 1992
filed by Tamil Nadu. The Authority has a Monitoring Committee to
assist in its functioning.
4.3.7 Main dispute:
Arguments on all the three Groups of issues relating to the main
dispute commenced before the Tribunal in January 2002 and
completed on 21.04.2006. Thus the Sec 5(2) proceeding before the
Tribunal was spread over 16 years and 8 months.
4.3.8 After the completion of arguments on 21.04.2006, on the basis of
majority orders, Assessors' Reports were made available to the party
States on 10.5.2006. Comments and cross-comments were filed by
the States on the Assessors' Reports.
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Karnataka Power Corporation Limited
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Karnataka Power Corporation Limited
“ Clause-XIII:
The States of Karnataka and Tamil Nadu brought to our notice that
a few hydro-power projects in the common reach boundary are being
negotiated with the National Hydro-Power Corporation (NHPC). In
this connection, we have only to observe that whenever any such
hydro-power project is constructed and Cauvery waters are stored in
the reservoir, the pattern of downstream releases should be
consistent with our order so that the irrigation requirements are not
jeopardized.”
“ Clause XVIII :
Nothing in the order of this Tribunal shall impair the right or power or
authority of any state to regulate within its boundaries the use of
water, or to enjoy the benefit of waters within that State in a manner
not inconsistent with the order of this Tribunal.”
“Clause XIX:
In this order,
(a) “Normal year´shall mean a year in which the total yield of the
Cauvery basin is 740 TMC.
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Karnataka Power Corporation Limited
(b) Use of the water of the river Cauvery by any person or entity of
any nature whatsoever, within the territories of a State shall be
reckoned as use by that State.
(c) The expression “water year” shall mean the year commencing on
1st June and ending on 31st May.
(d) The “irrigation season” shall mean the season commencing on
1st June and ending 31st January of the next year.
(e) The expression “Cauvery river” includes the main stream of the
Cauvery river, all its tributaries and all other streams contributing
water directly or indirectly to the Cauvery river.
(f) The expression “TMC” means thousand million cubic feet of
water.”
the Tribunal under Sec.5(3) of the Act of 1956. These Civil Appeals and
applications are pending consideration. However, no interim orders are
passed in these pending proceedings. Therefore, it emerges that the
interstate water dispute is not fully resolved in view of the pending Civil
Appeals before the Hon’ble Supreme Court. However, without prejudice
to the contention of Karnataka in the Civil Appeals, a flexible project on
the run off the river has been now conceived which can be tailored to
any pattern of flows which the Honb’le Supreme Court may finally
decide. Pending interstate dispute, in these circumstances, is not an
impediment. In this background, as already stated, the Union Ministry
of Power had convened interstate meeting on 8.7.2009 to discuss hydro
power project. During the meeting, as submitted above, the State of
Karnataka highlighted the power potential available at Shivasamudram
and expressed its intention to take up the project. The Secretary of
Power, Government of India supporting the stand of Karnataka said that
the State of Tamil Nadu should not have any objections for such project
provided the State of Karnataka agrees to the joint mechanism for
monitoring the water to Tamil Nadu.
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Karnataka Power Corporation Limited
CHAPTER V
SURVEY AND INVESTIGATIONS
5.1.2 Detailed surveys like block level plan at the proposed weir site,
power house site, intake etc. carried out with Total Station
instrument. The bench mark was carried from the GTS bench mark
established at the site through Survey of India.
5.1.3 Detailed surveys were also carried out for the alignments of pressure
shaft, tailrace tunnel, portal at adit, adit alignment, approach tunnel
to power house, etc.
5.1.4 The levels are also carried to establish the FRL/crest level of the
existing Shiva Anicut on the right limb of the Cauvery river. The FRL
of the proposed weir on the right limb of Cauvery river for diverting
water to the proposed power house is matched with the crest level of
Shiva Anicut so that a common reservoir is formed at
Shivasamudram with the existing Anicut on the left limb and the
proposed weir on the right limb.
5.1.5 Detailed contour survey for FRL and MWL for computing the water
spread area and to estimate the land to be acquired for the project
which are coming under the reservoir area are also carried out. The
land requirement is also marked on the ground.
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Karnataka Power Corporation Limited
5.1.6 Approach roads are existing to power house area tailrace exit of
Shivasamudram and portals of adit and approach tunnel to power
house. Surveys have been carried out and the alignments to the
additional roads to be formed have been finalized.
The detailed survey map carried out is enclosed vide drawing No.
SRRP/Civil/05.
5.2.1 The reservoir area is mostly confined to the river course. An earthen
bund is proposed all along the left bank of the right limb of Cauvery
river to protect the irrigated land in the island formed by the river. No
monuments of Archeological importance are found in the reservoir
area. Clearance has been obtained from the Department of
Archeology for the proposed project.
SRRP ‐ DPR, Pg-59
Karnataka Power Corporation Limited
5.6.1 The area falling in the Cauvery basin mainly comprises of igneous
and Metamorphic rocks of Pre cambrain age, either exposed or
covered by this mantle of residual and transported soils. The main
component rock types are Dharwar Seluists, Granites and granitic
gneissess and charmokites. The Manjrabad area of Hassan district
in Karnataka rests on the border of Western ghats and comprises
some of the most beautiful scenery in the Karnataka State. The hills
forming the western limits of the district extend from the past at the “
bisley Ghat ” to the “ Jenkle Betta’’ and includes peaks like “
Pushpagiri ’’ or “ Subramanya ” close to the South West border rising
to a height of 1715m. Besides Jenkle betta at 1389 m, Devara Betta
rises to a height of 1282 m and Murukanagudda at 1300 m. Also n
Indra betta in Hassan district is 1020 m high and is noted for 52 feet
colossal statue of “ Gommateshwara ’’on its summit. The Melkote
range forms a series of conspicuous hills marked by trignometrical
status (Melukota peak) and these composed of pink to light grey
granite gneisses. Introding all the rocks are several felsite and
porphyry dykes. The porphyry dykes are situate in the
neighbourhood of Mysore city. The delta area in Tamilnadu is
under-lain by formation of Quarternery. Tertiary and Cretaceous
age. In the western parts of the basin there are igneous and
metamorphic rocks of Archalan age.
5.7 Seismicity
5.7.1 The project now comes under Chamarajanagara district of
Karnataka State. As per the Seismo-tectonic map of India IS 1893-
2002, the Shivasamudram project is placed in Zone-II of the zoning
gradation.
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Karnataka Power Corporation Limited
5.9.1 Detailed investigations have been carried out for stone quarry, sand
quarry and soil borrow areas. The details are covered in the
Geological report of the project.
5.10.1 Rainfall:
The basin is under the influence of both the South-West (June to
September) and North-East (October to December) monsoons. The
basin in Karnataka receives rainfall mainly from South-West
monsoon and partially from North-East monsoon. The basin in
Tamilnadu receives rainfall from mainly from North-East monsoon.
There are number of rain gauge stations in the Cauvery basin. The
estimated average annual rainfall in this river basin in Karnataka is
between 600 mm and 800 mm. The rainfall near its origin, ie. In
Kodagu District of Karnataka is of the order of 6000 mm. In
Tamilnadu, the average rainfall is low ranging from 500 mm to 1000
mm. A catchment map showing the Isohyets over the basin is
enclosed in the Annexures volume II of the report.
5.10.2 Climate:
There are four distinct seasons in Cauvery basin. They are i) Cold
Weather, ii) Hot Weather, iii) South-West. monsoon, iv) North-East
monsoon.
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In cold season, the Western Ghat is cooler than the rest of the basin
and climate is generally pleasant. In the Hot Weather season, the
Central, Northen and Eastern regions are hotter than the Western
most parts. The South-West monsoon sets by middle of June and
ends by middle of September. During this season the basin receives
major rainfall. The North-East monsoon is from October to
December and is important particularly to Eastern part of Tamilnadu.
5.10.3 Temperature:
The basin has tropical climate. In the upper reaches and the
variation of temperature is very small. The mean temperature in
Kerala portion of the basin is 200 C and in Karnataka it ranges from
200 C to 260 C. The mean temperature in Tamilnadu varies from 260
C to 300 C.
5.10.4 Evaporation:
As per the evaporation data observed by India Meteorological
Department and Government of Karnataka, the mean annual
evaporation is of the order of 150 cm to 260 cm in Karnataka part of
the basin and is about 250 cm in Tamilnadu part of the basin. The
mean daily evaporation varies from 4 mm to 6 mm increasing from
East to West during January. The mean daily evaporation increasing
from N.W. to S.E. being 8 mm to 9 mm in July and 5 mm to 6 mm in
October. The mean annual evaporation depth is about 250 cm.
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Karnataka Power Corporation Limited
CHAPTER VI
HYDROLOGY
6.1.3 The total length of the river Cauvery which raises at an elevation of
1235 M above M.S.L. in Kodagu district is 800 Kms before it falls in
to Bay of Bengal. Out of this 320 Kms. Course is in Karnataka.
6.1.4 The East flowing river has 21 Major and Minor tributaries, and in
Karnataka the major tributaries are as follows:
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Karnataka Power Corporation Limited
6.1.5 A map showing the entire Cauvery basin, its sub basins and the
location of the existing projects in Karnataka are enclosed as
drawing in volume IV of the report. The details of major irrigation
projects in Karnataka in the Cauvery basin are as follows:
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Karnataka Power Corporation Limited
6.1.7 The Cauvery river has been gauged at Kollegala on the upstream of
the proposed Shivasamudram project and at Beligundlu in the
Karnataka – Tamilnadu border by Central Water Commission. The
daily discharge data at these two stations has been collected from
Central water collection for the period from 1971-72 to 2006-07.
6.1.8 The average annual flows at Kollegal site for the 42 years data
considered (1971-72 to 2012-13) is 6555.70 M cum(231.51 TMC).
The maximum and minimum observed annual flows are 11595.06 M
cum(409.48 TMC) and 2154.73 M cum (71.76 TMC) respectively.
6.1.9 The daily discharges and monthly & annual abstracts of flows at
Kollegal gauge station collected are enclosed as Annexure in volume
II of the report.
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Karnataka Power Corporation Limited
6.3.2 From the daily flow data 10 day average flows are computed and
enclosed as Annexure in volume II of the report.
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Karnataka Power Corporation Limited
6.3.3.5 The same code also says that Flood of larger or smaller magnitude
may be used if the hazard involved in eventuality of failure is
particularly high or low. The relevant parameters to be considered in
judging the hazard in addition to the size would be:
a. distance to and location of the human habitations on the d/s after
considering the likely future developments and
b. maximum hydraulic capacity of the d/s channel at a level at which
catastrophic damage is not expected.
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Karnataka Power Corporation Limited
6.3.3.8 IS 6966 recommends SPF or 100 year RP flood for designing free
board and 50-year RP flood for items other than free board for
design of weir and barrages and minor dams.
i) Clark’s approach
6.3.4.1 Clarks approach to unit hydrograph estimation is a scientific
approach for estimating the Design Inflow Flood as it takes into
account the time of concentration and other physical parameters of
the catchments.
R / R + Tc = 0.45
Where R is the attenuation co-efficient and
Tc is the time of concentration
The Unit Hydrograph for the project is derived using the above
Clarks parameters. The detailed computations are appended as
Annexure in volume II of the report.
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Karnataka Power Corporation Limited
100 year return period one day storm recommended by CWC in their
report “Flood Estimation Report for Cauvery Basin” for the region is
180 mm. The same is adopted for the studies.
6.3.6 Time Distribution of Storm:
6.3.6.1 For the evaluation of the short period break up of 24 hour storm, the
rain fall percentages recommended by CWC for basins in Western
Ghats is adopted.
6.3.8.2 In case these gates are opened fully during heavy floods, the
discharge through the gates will reach the Shivasamudram site in
about 24 hours time. Though the intensity of flood reduces to some
extent due to the distance of travel, the routing studies have not
been done to non availability of flood hydrographs across these
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Karnataka Power Corporation Limited
If all the gates of the above reservoirs are opened, the combined
flood, added peak to peak would be 5,60,018 cusecs. The flood from
the independent catchment assessed is 2,52,288 Cusecs. The flood
from the upper reservoirs have to travel for about 36 hours before
reaching the Shivasamudram project area. Also the total flood from
the above reservoirs of 5,60,018 cusecs is the maximum discharging
capacity of the spillway added peak to peak. Considering all these
factors the design flood adopted for the project is 6,00,000 cusecs
(16990 Cumecs) same as the design flood adopted for Shiva anicut.
This is justifiable since a 50 year return flood is sufficient to be
adopted for the weir and in case of flood there will not be any
damage to any property. Also the maximum flood observed at
Kollegal gauge site which is just on the upstream side during the
period from 1972 to 2006 is of the order of 2,13,000 cusecs. A
statement showing the maximum and minimum discharge observed
at Kollegal gauge site is enclosed as Annexure in volume II of the
report.
6.3.9.1 The maximum inflow flood adopted for the studies is 16990 Cumecs
(6 lakh cusecs). The length of the over flow section of the proposed
Shivasamudram weir is 415 m. The overflow length available at the
existing Shiva anicut is 682.45 m. The flood lift over the crest level
works out to 4.0m.
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Karnataka Power Corporation Limited
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Karnataka Power Corporation Limited
CHAPTER VII
RESERVOIR
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Karnataka Power Corporation Limited
The silt data is being observed at Kollegal gauge site by CWC on the
upstream of Shivasamudram is collected and studied for the years
from 1993-94 to 2007-08. The abstract of monthly & annual silt load
observed is enclosed as Annexure in volume II of the report. The
average sediment load is only 29.84 Tonne / annum.
The average river bed level at the proposed weir site is EL 607 m.
The MDDL is fixed at EL 610.0m. The dead storage is 0.073 M cum.
Two river sluices of size 2m x 2.3m one on the left bank and another
on the right bank are provided to flush out the silt during heavy flows.
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Karnataka Power Corporation Limited
7.9 Effect of sub soil water tables in the adjoining areas upstream
and downstream of the dam:
7.9.1 The reservoir formed by the proposed weir will be mainly confined to
the river course. On the downstream of the river the river bed is
sloping and at a distance of around 1 km there is a water fall. The
right bank of the reservoir is at a higher elevation and the terrain is
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Karnataka Power Corporation Limited
forest and the balance is in river course. The land will be acquired
and compensated as per the forest act and R & R rules.
7.15 Pisci-Culture:
7.15.1 The Cauvery river water is alkaline in character and free from
pollution but poor in nutrient status. The famous game fish of India –
Masheer –Tor Khudree are well represented in this part of the river
stretch. The reservoir formed by the proposed construction of the
weir offers a good breeding centre for the Masheer fish.
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Karnataka Power Corporation Limited
be prepared as a part of EIA & EMP studies which will control the
sedimentation of the reservoir and also provide a life supporting
system to the local population through their active involvement.
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Karnataka Power Corporation Limited
CHAPTER VIII
POWER POTENTIAL AND INSTALLED CAPACITY
b) Capacity : 42 MW
(4 units of 6.00MW and 6
units of 3.00 MW).
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Karnataka Power Corporation Limited
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Karnataka Power Corporation Limited
above power houses are old and the head under which the units are
operated is also less compared to the head available at the
proposed Shivasamudram scheme. Hence it is proposed to give next
priority for allocation of water to the proposed Shivasamudram
scheme. With this allocation it is possible to generate more power for
the same quantity of water. In order to compute the actual
generation from all the existing and proposed power houses, power
potential studies are done for two cases
1. Total Energy generation from all the power houses by giving
priority in water allocation to the existing Shimsha and Shiva
power houses and
2. Total Energy generation from all the power houses when priority
is given to allocation of water to the proposed Shivasamudram
scheme over the existing power houses.
8.2.6.2 The difference in the energy generation from the above two cases
will indicate the quantity of energy benefit from the proposed priority
in water allocation. The actual energy benefit from the scheme is
computed by deducting the energy loss at the existing power houses
from the energy generation at Shivasamudram with priority in water
allocation to Shivasamudram scheme.
8.2.6.3 The daily discharge data at Kollegal gauge site collected from CWC
gauging site for 42 years from 1971-72 to 2012-13 is used for power
potential studies. Studies are first done for unrestricted installed
capacity for all the years and with 100% machine availability. The
annual energy is then arranged in descending order and
dependability is worked out. The 90% dependable year is then
worked out. The 90% dependable energy corresponds to the year
2002-03. The details are enclosed as Annexure in volume II of the
report.
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Karnataka Power Corporation Limited
8.2.7.3 The power potential studies are done for the proposed installed
capacities of 2 x 100 MW for the 90% dependable year (year 2002-
03) considering machine availability of 95%. The annual energy
benefit from the proposed scheme works out to 815.09 MU and is
considered as the design energy for calculating the tariff. The details
are enclosed as Annexure in volume II of the report.
(ultimate capacity) for only one hour. The storage is just sufficient for
moderation of flows for drawing water to the power house. The
question of optimization of storage in the reservoir does not arise.
8.5.3 The results of the studies with various installed capacities are as
listed below.
Installed Capacity Annual energy for the Load Factor (%)
(UGPH) 90% dependable year
8.5.4 Though the total energy for the 90% dependable year for an installed
capacity of 2 x 100 = 200 MW is 841.73 MU, if the loss in generation
at the existing Shiva power house of 143.99 MU is considered then
the actual energy benefit from the proposed Shivasamudram
scheme works out to 697.73 MU with a load factor of 39.83 %. From
the above studies carried out an installed capacity of 200 MW for the
main underground power house is selected.
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Karnataka Power Corporation Limited
CHAPTER IX
DESIGN OF CIVIL STRUCTURES
9.2 General
The water from intake channel is led into water conductor system
through intake structure. The intake structure is provided with trash
rack and provisions are made for stop log gate & emergency gate.
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Karnataka Power Corporation Limited
a) The reservoir and the flood water level will be confined to the river
course and the area of submergence is limited.
b) On the bed of the proposed weir alignment massive granite
gneiss are found exposed.
c) The weir site is accessible from both the banks.
d) Just 150 m on the upstream of the proposed weir site, there is a
valley ideal for locating the intake.
e) The hillock just after the intake is an ideal for locating the
underground power house
f) The distance to the tailrace exit will be shortest from the proposed
power house location.
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Karnataka Power Corporation Limited
All the details are shown vide drawing No. SRRP/Civil/20 to 22.
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Karnataka Power Corporation Limited
direction before the falls turns towards right and starts flowing in east
direction. Hence the diversion structure has been on the right limb of
the river. The stretch of the river from Kollegal bridge to the
Bharachukki falls on the right limb is only 5 Km.
9.4.2 A suitable site has been selected for the weir at a distance of 1 km
on the upstream of the falls. The FRL of the weir is fixed at EL 615.4
m so as to match with the FRL of the existing Shiva Anicut on the left
limb of Cauvery river. The MWL for the 100year return period flood is
EL 619.4 m. The left bank bund level is EL 614 m. Initially the weir
was extended beyond the left bank for a distance of 300 m. On the
left bank of the right limb is fertile agricultural land which would
submerge with this proposal. In order to safeguard this agricultural
land, a retaining wall and an earthen bund is proposed all along the
left bank with its top at an elevation of one meter above the MWL is
now proposed. With this proposal the length of the weir got reduced
by 300 m and submersion of agricultural land is avoided.
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Karnataka Power Corporation Limited
9.4.5.1 With the revised proposal of the underground power house, the
alignment of the tailrace tunnel was revised so that the tail race exit
level is El 440 m in a valley between the power house location and
tail race exit. This alternative was found to be expensive.
9.4.5.2 Finally the original tailrace tunnel alignment was slightly modified so
that it opens in the existing valley near the tailrace exit. This proposal
is cheaper and found to be the most suitable alternative for utilizing
the full available potential at Shivasamudram.
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Karnataka Power Corporation Limited
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Karnataka Power Corporation Limited
i) Rubble:
The requirement of rubble is 21500 Cum. One quarry has been
identified to meet the requirement of rubble for the project works.
The quarry is very near to the weir site and easily approachable. The
tunnel muck is also proposed to be utilized for coarse aggregates to
minimize the cost and to utilize a portion of the muck. The samples
collected from the quarry has been tested and found suitable for
construction. The test result is enclosed as Annexure in volume II of
the report.
ii) Aggregates
The requirement of aggregates of various sizes is 221200 cum. The
tunnel muck of suitable quality will be utilized to minimize the cost. If
the quality of tunnel muck is not as per the required standard, the
aggregates are sourced from the quarry identified.
iii) Sand:
The requirement of sand is 80400 Cum. One sand quarry in the
banks of Cauvery river has been identified in Kukkur village.
Sufficient quantity of sand is available from the quarry. The access to
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Karnataka Power Corporation Limited
the sand quarry is via … road. The location of the sand quarry is
enclosed vide drawing. The distance to the sand quarry from the
project site is 35 km.
iv) Water:
It is proposed to use the water from Cauvery river for construction.
The water samples have been collected and tested. The results
indicate that the water is suitable for construction. Adequate water is
available throughout the year.
v) Manufactured Materials:
Cement & Steel will be procured indigenously and transported by rail
up to Maddur and by road from there to various work sites.
Explosives will be transported by road. A magazine of adequate
capacity will be constructed at the work site. The location of the
Magazine building is shown in drawing No. SRRP/Civil/07.
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Karnataka Power Corporation Limited
The concrete gravity dam for the overflow and non-overflow portions
is designed as per IS 6512:1972 based on the following
assumptions.
2. Uplift pressure :
a) Normal conditions: 100% water pressure at heel corresponding
to FEL, 100% water pressure at the toe corresponding to max.
TWL and tail water pressure plus 1/3 the difference between
the u/s & d/s water pressure at drainage gallery.
b) Extreme condition: 100% water pressure at heel linearly
decreasing to tail water pressure at toe, assuming complete
clogging of the drainage holes.
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Karnataka Power Corporation Limited
b) Reservoir full at FRL with earthquake from u/s to d/s and normal
uplift.
c) Reservoir full at FRL with earthquake from u/s to d/s and uplift
corresponding to drains fully clogged.
The weir is situated just u/s of Barachuki Falls across the river
Cauvery near Buddikatte village of Kollegal taluk in Chamarajanagar
district. This weir along with the existing Shiva Anicut is designed to
accommodate flood of 6 lakh Cusecs. Gates are not provided. The
over flow section is provided in the river bed portion and non over
flow sections on the both the banks. The bed level at this site is EL
607m and FRL is EL 615.4m. The dam foundation level is EL605m.
The height of dam (overflow section) above the average riverbed
level is 10.4m. The riverbed has good foundation rock at depths of 1
to 2m below the river bed. The right flank has an over burden of 1 to
4 m. The detailed drawings are enclosed in drawing volume (volume
IV) of the report.
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Karnataka Power Corporation Limited
9.12.1 SHAFT:
The water conductor system for the main powerhouse is at a
distance of 150m upstream of the weir on the right-bank of the river.
In order to have sufficient rock cover for the Pressure shaft it is
proposed to have an approach channel and then the tunnel starts.
The length of approach channel is 120m. The intake structure is
located at this point.
9.12.2 The ground level at the site is EL 612m and the sill level of the intake
is EL 609.43m. For smooth entry into the Pressure shaft, a trash
rack arrangement is proposed with bell mouth entry. Vertical lift
gates are provided for maintenance purpose. Operation of the gates
is from the platform located at EL 620.5m (above FRL). Suitable
approach to the platform is also provided.
9.12.3 A 120m long approach channel with sloping apron (6:1) connects the
intake structure with the reservoir. The sill level of the weir leading
to the approach channel is EL609.43m, which is below the MDDL of
the reservoir to allow flow of water at minimum load. The intake
structure is designed as per IS:9761 : 1995 and the design is
enclosed as Annexure in volume II of the report. The plan and
section of intake is enclosed vide drw no. SRRP - 9 & 10 of
drawings volume.
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Karnataka Power Corporation Limited
9.12.6 The details of the Intake structure, and the pressure shaft/penstock
tunnel are shown in the following drgs.
Plan of Intake SRRP /civil/15
Cross-section of Intake SRRP /civil/16
Plan of Penstock & Power House SRRP /civil/17
L-Section of Penstock & Power House SRRP /civil/17
9.12.7 UNDER GROUND POWERHOUSE:
The powerhouse has sufficient rock cover of 180 m above invert
level. The cavern lies in Granite gneiss mass. The powerhouse
complex accommodates three units of 100MW each. The machine
hall itself accommodates the valve chamber. The transformer and
tailrace collection chambers are provided in separate chambers.
The overall dimension of the machine hall is 21 x 42m with a 21m x
21m service bay, a 5m wide end bay and 21m x 18m Annex building.
The height of power house 20.0m from generator floor level and total
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height is 44.75m from lowest level. The hall has provision for control
room and erection bay. One more transformer cavern is proposed at
a distance of 20m from the power house cavern. This will house
transformers. The cavern is of dimension 17m x 78m long with oil
handling bay at the end. The two caverns viz power house cavern
and transformer cavern are connected by three bus duct tunnels of
4.5m ‘D’ shaped for carrying cables. One more cable duct tunnel
runs from the transformer cavern onto control room. Tail race
collection cavern of size 14m x 68 m is proposed at a distance of
80.2 m from transformer cavern. The detailed drawings of both plan
and sectional view of the UGPH is enclosed vide drawing no. SRRP
/Civil/20 to 22.
In order to know the characteristics of the river water and their effect
on the turbine blades Petrological and Petrographic studies of silt
samples have been conducted and the results are enclosed as
Annexure vide volume II of the report.
One ventilation tunnel is proposed to take off from the Machine hall
cavern, the length of the tunnel is about 185m of size 2m and one
HT cable tunnel is proposed to take off from the transformer cavern,
the length of tunnel is about 220m and of size 5 x 5m ‘D’ shaped.
The power house and transformer cavern will also hold other rooms
such as work shop, air conditioner room, HVWS room and toilets as
shown in the drawings. The detailed drawings pertaining to the
different caverns and their approaches are depicted vide drawing no
SRRP /Civil / 22.
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CHAPTER X
ELECTRICAL & MECHANICAL DESIGNS (UGPH)
10.1.00 TURBINE
10.1.01 PREAMBLE
a) The Shivasamudram run of the river project across the river
Cauvery consists of Underground Power House of capacity– 2 X
100 MW
b) The Shivasamudram run-of of the River Power generation
scheme across Cauvery river envisages the construction of a high
pick-up weir across the right limb of the Cauvery river at the
upstream of Bharachukki falls and approach channel, intake
structure, pressure shaft, Underground power house consisting of
2X100MW generating units, Access tunnel and a Tailrace tunnel
for discharging the waters.
head is 65.19 m3/ sec and the design discharge of each unit with
10% continuous overload is 71.71 m3/ sec.
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cover and space for the inlet valve, inspection gallery as per
standard practice. The height of the crane beam from the service
bay has been fixed considering 12m clear height required for
handling turbine runner – shaft assembly during assembly and
lowering. The height above the crane beam upto the roof is fixed
as 8m based on the overall height of similar capacity cranes. The
length of service bay is fixed at one and half times the unit
spacing since there are two units.
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(c) One pressure shaft of 6.9m diameter and of length 246.87 mtrs
leads the water to two generating units through one bifurcation at
suitable distance. The dia of penstock is 4.0 mtrs.
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(k) For easy fabrication and to avoid preheating and stress relieving,
it is proposed to have thickness of steel plates as follows
Steel Conforming to Thickness
Boiler quality Mild Steel ASTM ‘A 285’ Grade 17-38 mm
plates C
EHT Steel Plates ASTM ‘A 517’ Grade 34-37 mm
F
Wye piece ASTM ‘A 537 ‘Class 37 mm
II
(l) The intake structure will be provided with trash racks, to prevent
entry of debris and other floating materials into the pressure shaft.
The top of the slab will be kept at a suitable elevation to facilitate
inspection of trash racks in emergency conditions.
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10.1.13.01 RUNNER
The runner will be of the cast stainless steel (13% Chromium & 4%
Nickel) with polished stream lined vanes, crown and skirt, upper and
lower labyrinth seals machined integral with the runner. The runner
will be provided with aeration arrangement. The runner will be
statically balanced. Drilled holes will be provided through the runner
crown to drain the water to reduce the hydraulic thrust.
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The oil temperature of the bearings oil will not exceed 550C when
operating at any load upto the maximum rating. The temperature of
the bearing metal will be determined by means of Thermometer in
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the steel plate will be minimum 10mm. Provision will be made for
mounting the guide vane servomotors inside the pit liner. A circular
monorail with hand operated hoist and traveling trolley will be
provided in the pit liner to handle shaft gland and bearing
components.
10.1.14 GOVERNOR
10.1.14.01 Each turbine will be provided with a micro processor based digital
PID governor, Electro-Hydraulic Control equipment and oil pressure
system of sufficient capacity to control the speed and load of the unit
under all conditions.
10.1.14.04 The governors will have speed setting from 0 to 10% and
sensitivity of 0.01%. The system will meet the relevant
BIS/International Standards.
10.1.14.05 The digital governor panel will consist of processor unit with
redundant processor, input / output modules and redundant power
supply unit with provisions for SCADA compatibility. The speed will
be sensed by a toothed wheel mounted on the machine and speed-
measuring probe.
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10.2.00 GENERATORS
10.2.04 The generator will be rated at 100MW, 0.90 power factors and 11
KV, 50 Hz. The generator will be capable of delivering 10%
continuous over load. The generators will be provided with auxiliaries
such as H.S. lubrication system, brake dust collector system,
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b) The thrust bearing will consist of number of pads with each pad
resting on pre compressed spring mattress. Thrust pad stoppers
would be placed at suitable locations. The thrust and guide
bearing housing will have plug in type heat exchangers to
dissipate heat in the oil during unit operation.
10.2.07 Coolers
Each generator will have a closed circuit ventilation system with air
to water coolers. The system will allow a generator to be operated at
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10.2.10 Rotor
a) The rotor for all the units will be of salient pole type. The 100 MW
units will have 24 poles. Damper windings/ bars will be provided
on the face of the pole.
b) The rim of each rotor will be made of laminated tensile steel. The
brake ring would be located at the bottom of the spider. The
brake and jack assembly would be located below the rotor rim.
c) The field windings will be strip on edge copper with class F
insulation with corresponding limiting temperature rise. The field
leads on the rotor and in the generator pit will also be fully
insulated.
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Thermometer in the bearing metal and the same shall not exceed
750C.
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(i) Over excitation field current limiter with adjustable time delay
and current setting
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(x) P T fuse fail with change over facility to ECR mode with
indicator/ alarm/ trip facility
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1. Number of poles 3
2. Class Out Door Type
3. Nominal System Voltage 220 kV
4. Rated Voltage 245 kV
5. Rated Insulation Level 1050 kV(peak)
6. Rated Frequency 50 Hz
7. Rated normal current 3150 Amps.
8. Rated Line Charging breaking 125 Amps.
current
9. Rated Cable Charging 250 Amps
breaking current
10. Rated S.C. breaking current 40 kA
11. First pole to clear factor 1.3
12. S.C. making current 100 kA
13. Rated Operating Sequence O-0.3sec-CO-3min.-CO
14. Creepage distance (min.) 6125 mm
15. 1.2/50 micro sec. lightning
impulse withstand voltage.
to earth 1050 kV(peak)
across the open circuit voltage 1050 kV(peak)
applied to one terminal
16. Power frequency withstand
voltage
to earth 460 kV (rms)
across terminals of open 460 kV (rms)
circuit breaker
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j) Insulation level:
A) Wet one minute power frequency withstand voltage
i) Across isolating
distance kV(rms.) : 460
ii) To earth and
between poles kV (rms.) : 395
B) 1.2/50 micro second impulse withstand voltage
i) Across isolating distance KV (peak) : 1050 kV peak
ii) To earth and between poles KV (peak) : 950 kV peak
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VII EARTHING
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The power house and switchyard will be provided with earth mat
made of 2X2 meters OR 3X3 meters grid (MS steel buried in the
ground) depending on the design comprising of earth electrodes
of adequate size for the 220 kV switchyards recommended by
IEEE and other standards for earthing system and lightning
protection. The effective earth resistance shall not be greater than
0.5 ohms. All electrical equipments in the power
house/switchyard shall be connected to this mat.
IX POWER EVACUATION
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Differential protection for UAT and over current & earth fault at
HV&LV side.
In addition to the above, the following protection relays will also be
provided for Generator transformer & Auxiliary transformer:
(iv) Trip Circuit supervision relay for Generator circuit breaker and
field circuit breaker.
(v) Discrete / Numerical relay for backup over current and earth fault
protection with high set instantaneous for Auxiliary Transformer.
(vi) Contact multiplication relay for circuit breaker and isolator with
sufficient no. of NO/NC contacts.
10.7.01.04 The transmission line will be provided with two nos. of numerical
distance relays as Main I & Main II of different make will be provided
for each line with4 forward zones and one reverse zone for phase to
phase and phase to earth faults, with independent simultaneous
measurement of phase to phase and phase to earth impedance for
each distance zone. The relay will be full scheme (non-switched)
with separate measuring elements with 6 group settings. The relays
will have features like switch on to fault, carrier protection, auto
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One number static directional earth fault relay as backup, fuse failure
relay for CVT, High speed trip relay to trip circuit breaker with coil
supervision, breaker trip circuit supervision relay, contact multiplication
relay for circuit breaker auxiliary contacts will be provided.
10.7.01.05 The bus coupler will be provided with one no. numerical non-
directional 3 phase over current and earth fault relay with high set
instantaneous feature, one no. static / numerical directional earth
fault relay to provide backup protection, High speed trip relay to trip
circuit breaker with coil supervision, breaker trip circuit supervision
relay, contact multiplication relay for circuit breaker auxiliary
contacts.
10.7.01.07 All the numerical relays shall have features like self monitoring,
display measurement functions, event and fault recording, time
synchronizing etc. The relays will also have disturbance recording
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feature. The relay will be provided with built in tripping matrix. The
trip matrix will be flexible and will be possible to change through user
defined software program. The relay will be capable of
communicating both locally and remotely via communication ports. It
will be possible to program all settings with the help of a PC. A
communication bus and a central PC will interconnect all numerical
relays of generator transformers and lines. The PC will have
software to communicate with numerical relays to read and change
settings, event recording, time synchronizing etc. All the numerical
relays are to be connected to the SCADA system via LAN network.
They will be capable of communicating on IEC 61850 protocols.
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The unit control panel controls and supervises the entire turbine
generator set and its auxiliaries. The controller executes the
functions of control & sequencing, safety, unit synchronization. All
interlocks & sequential operation of starting, stopping and loading of
the units, emergency shutdown due to mechanical faults will be
provided by the programmable software. Automatic sequencing/step
by step/ individual drive operation will be selectable. Automatic
sequencing will provide single push button operation from standstill
to synchronizing and loading and vice versa. All field devices are
hard wired to Unit Control Panel for feedback and execution of
commands. The transducers for parameters like position, pressure,
level, flow, current, voltage, MW, MVar, PF, and Frequency will be
provided and these are analog inputs to Unit Control Panel. RTD
inputs are also hardwired. The HMI and some auxiliary systems like
Governor, excitation, Protection communicate with Unit Control
panel through soft signals in a LAN network. The safety module of
the unit control panel handles all mechanical and temperature fault
conditions of the unit which requires an emergency shutdown. Each
unit panel will have an auto synchronizer to synchronize the unit.
Separate manual synchronizing equipment will also be provided.
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Lines will be provided with Bay Control units where all signals from
breaker, isolator, CT, PT is terminated. Check synchronization for
the lines will be provided in the bay control unit. Further all
Units/Lines can also be synchronized/charged
manually/automatically from control room.
All the units and lines can be controlled and monitored from HMI.
Control and monitoring from HMI is achieved by communication with
respective control panels in a high speed LAN network. All the
processing and execution of commands is done by the respective
control panels of units/lines. Data logging and alarm summaries will
be achieved in the SCADA system along with over all plant
monitoring through data acquisition in the form of alarms, mimics,
event recording, trends, bar charts etc.
AUXILIARY PLANT
Following auxiliary plants will be provided in the generating
stations:
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10.8.02 LIFT
Two Nos. of lifts shall be provided for the power house with V3F
drive. One no. lift of 680 kg (10 persons capacity) from the annex
block to control room and another lift of 840 kg (12 persons capacity)
from Repair bay to Turbine floor will be provided.
10.8.03 WORKSHOP
A small workshop with machine tools such as a high-speed precision
lathe, radial drilling machine, power hacksaw, grinding machine, will
be provided in the powerhouse to meet the machining requirements
during construction, operation and maintenance.
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3. Kelvin Bridge
It shall be used for the measurement of very low resistances. The
bridge shall be designed for resistance measurement over a
range of 0.2 micro ohms to 11 ohms with high accuracy with rated
current upto 10 amps. It shall have a light spot type
galvanometer with fine and coarse switches for balancing the
bridge.
5. Megger
The equipment shall be analogue portable type and precision
grade motor operated HV megger. It shall be suitable for
measuring insulation resistances of inductive coils like generator
stator coils, transformer windings etc., compactly designed and
housed in a portable box and provided with carrying case. The
out put range shall be 0-5 Kv in steps of 1 Kv and short circuit
current shall not be less than 5mA.
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9. Digital multimeter
The instrument shall be used for measuring AC / DC voltages,
currents, Resistance & continuity, etc.
10.8.05 DG SET
DG set of capacity 1000kVA has been proposed as a standby
source of power supply to facilitate unit start up for dark start of the
station.
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b) DUPLEX STRAINERS
The duplex strainers will be suitable for handling the entire
quantity of water flowing through the generator air coolers and
bearings, turbine guide bearing and also transformer coolers etc.
These strainers will be suitable for changing over from one
chamber to another chamber under pressure when the pump is
running.
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10.8.12 ILLUMINATION
The lighting will be so designed to provide adequate illumination for
all the areas of the power house. The design will be based on the
nature and difficulty of the visual tasks in the power house and
switchyard areas like lighting level, illuminance distribution, glare
restriction, direction of incidence of light and shadow, color
appearance and color rendering.
The design will be as per IS-3646 ( P-I and II) considering the
specified lux levels and factors like co-efficient of utilization,
maintenance factor, reflection factor for the areas of application. The
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designer will provide the fittings based on the areas like flame
proof/corrosion proof for battery room, energy efficient anti glare
mirror optics with reflector for control room, energy efficient for
turbine/generator/governor floors, flood light with reflector for ODY,
high bay HPSV/HPMV with reflector for machine hall, etc.,
Street lighting for the approach roads to PH and Weir (Dam) will also
be provided.
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d) 60AH, 220V, Battery with float cum boost charger along with
associated equipments shall be provided at Butterfly valve
chamber.
10.9.03 CABLES
a) Cables required for 220kV, system, 415V power, control and
instrumentation will be sized based on current carrying capacity
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and fault level. The power and control cables will be laid on
separate Aluminum ladder type and perforated cable trays.
b) XLPE CABLE
The generating units 1& 2 and the associated transformers will be
located at Under Ground Power House. The 220 kV cables
covered in this specification are required for transmitting power
from the transformers at powerhouse to the surface switchyard.
The single core, XLPE insulated, extruded lead sheathed with
extruded high density polyethylene over sheathed cables shall be
terminated at one end in the oil immersed cable box at the unit
transformer of 3 Phase, 11/220 KV and the other end shall be
terminated with the out door sealing end to be installed in the
switchyard in the out door yard.
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f) Cable Trays
The cable trays are required for running control/Power/
Instrumentation cables, PVC insulated and PVC sheathed
unarmoured, 1.1 kV class cables of different cores & sizes.
Adequate quantity of cable trays required to lay cables in the
powerhouse and in switchyard will be decided as per site
requirement.
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CHAPTER XI
TRANSMISSION OF POWER AND COMMUNICATION
FACILITIES
ii) The following evacuation scheme is proposed for the two power
houses as proposed by KPTCL.
iii) Construction of a 220 kV double circuit line with twin ACSR Moose
conductor between proposed switchyard at Shivasamudram and
220/66 kV switchyard at Torekadana Halli substation for a distance
of 30 Kms.
iv) The proposed power house is about 125 Kms from Bangalore and
70 kms from Kanakapura in Bangalore district. Although there are
no industrial hubs near and around the power houses it is proposed
to transmit the generated power to Bangalore. The following 220
kV stations are already existing around the proposed power
houses.
a) Torekadana Halli 220 /66 kV substation – 30- Kms.
b) Somanahalli 400/220 kV substation – 70 Kms.
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CHAPTER XII
CONSTRUCTION PROGRAMME & PLANT PLANNING
12.1 Pert Chart:
12.1.1 The details of construction programme for various activities for all
major activities of Civil, Mechanical and Electrical works has been
prepared and enclosed in drawing volume (Volume IV) of the report.
12.2 Bar Chart:
12.2.1 Bar charts showing the construction programme quantity wise,
item wise and month wise targets for construction is prepared and
enclosed in drawing volume (Volume IV) of the report.
12.3 Key Material planning:
12.3.1 The important construction materials required are soil, sand,
rubble, cement, steel and explosives. The total quantities required for
the project are given in chapter 9.9.1. The quarries and availability of
materials are also discussed in the same chapter.
1. list of major construction plant & equipment of main weir & power house
Hydraulic Excavators
Wheel Loaders
Dozers
Jack Hammers
Dumpers
Transit mixers
Tower Cranes
Concrete pumps
Grout pumps
Concrete buckets
Tippers
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Trucks
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CHAPTER XIII
PROJECT ORGANISATION
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CHAPTER IVX
INFRASTRUCTURAL FACILITIES
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these roads has been prepared and enclosed in the Annexure Volume
(Volume II)
14.8 Workshops:
The present policy of Karnataka Power Corporation is to hire /
outsource the vehicles required for the staff. However a small work
shop will be provided at the colony itself for minor repairs and
maintenance of machinery and vehicles.
14.10 Others:
Other required facilities like shopping complex, transportation facilities
to the children of the employees going for higher education in nearby
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towns, weekly bus facilities to nearby towns for marketing etc. will also
be provided in line with the facilities provided at other colonies of
Karnataka Power Corporation.
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CHAPTER XV
ENVIRONMENTAL AND ECOLOGICAL ASPECTS
15.1.3 The proposed project site is located across the right the Cauvery
River. The terrain in the region is hilly and undulated. The outstanding
feature of the area is the Ganganachukki falls of about 70 m height,
located in the left bifurcation of the river. Over 80% of the land surface
in the 1 km. surrounding project area is hilly. In many places these hills
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15.1.4 The EIA & EMP studies have been entrusted to ‘INSTITUTE FOR
CATCHMENT STUDIES & ENVIRONMENTAL MANAGEMENT –
ICSEM, BENGALURU’. The MOEF committee has been approached
with a pre feasibility report of the project for Terms of Reference (TOR)
for the EIA studies. The committee has specified the TOR for the EIA
report and the work of preparing the EIA report is under progress. The
pre-monsoon quarterly report has already been received. The EIA
report will soon be prepared and will be placed before the MOEF
committee for environmental clearance of the project.
15.2.1 The total area required for the project is 165 Ha. Out of which the
forest land required is 90 Ha which includes 15 Ha of submersible land
and 75 Ha of non submersible land required for various components
and for other activities like roads, dump yards, space for labour colony,
fabrication area, site office etc. The details of land required are marked
in the topo map and enclosed vide Drawing No. SRRP/Civil/07.
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CHAPTER XVI
COST ESTIMATES
The Civil Cost Estimates of the project has been prepared as per “Guidelines
for preparation of estimates for the river valley projects” issued by CWC
and Indian Standard IS: 4877 “Guide for Preparation of Estimate for
River Valley Projects”.
16.2 The estimate of the proposed Scheme has been divided under the
following heads:
A. Direct Cost
I. Works
A - Preliminary
B - Land
C - Works
J - Power Plant Civil Works
K - Buildings
M - Plantation
O - Miscellaneous
P – Maintenance during construction
Q - Special T&P
R - Communications
S - Power Plant and Electro- Mechanical system
X - Environment and ecology
Y - Losses on stock
Total I-Works
1. Establishment
2. Tools and Plants
3. Suspense
4. Receipt And Recoveries
Total (A) - Direct Cost
B. Indirect Cost
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16.3.1 The capital cost of the project includes all cost associated with
investigations, design, construction and maintenance during
construction period of the project.
16.3.2 For preparation of cost estimates of civil works, the unit costs of labour,
materials and equipment necessary to perform the work designated in
the various pay-items for the proposed construction has been
determined.
16.3.3 The analysis of rates for various items has been worked out taking into
consideration the cost of materials, carriage-handling-storing, labour
and share of machines involved in executing various items of the work
and overhead charges.
16.3.6 The communication facilities for the project site is given in the report.
Provisions are made in the estimate for improving the Kuchha roads,
laying of new roads leading to different components of the project.
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16.4.1 A- Preliminary
The provision under this head covers the works relating to various
investigations, Surveys, Model tests, ecological studies etc.
16.4.2 B-Land
16.4.3 C- Works
The provisions under this head covers the costs of the Head works viz.
Weir, spillway, energy dissipation works, etc.
(a) Weir
i) Excavation
ii) Foundation treatment
iii) Cement concrete for foundation
iv) Concrete for weir body
v) Concrete for flip bucket.
vi) Gates with auxiliary equipment
vii) Reinforcement steel
viii) Instrumentation etc.
(e) Penstock
i) Excavation
ii) Cement concrete for
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- Bed
- Anchor blocks
- Lining
- Intermediate supports
iii) Steel pipes for
- Stiffner
- Reducers
- Bends
- Wye pieces
iv) Instrumentation
16.4.5 K – Buildings
16.4.6 M – Plantation
Lump sum provisions have been made for plantation programme like
Gardens etc. for beautification around Power House structure.
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16.4.7 O – Miscellaneous
Under this head, provisions are made for the capital cost &
maintenance of Electrification, Water supply, Sewage disposal &
drainage works, Recreation, Medical, Fire fighting equipments,
Inspection vehicles, School bus, Pay van, Visit of dignitaries, welfare
works etc.
A provision under this head is made to the extent of 1% of the total cost
under the heads of C Works.
The provisions of Rs. 2 crores has been made under this head towards
special tools and plants such as Drilling & Grouting equipments,
Compaction, Electrical equipments, Construction Plant & Earth Moving
equipments and other Miscellaneous equipments.
16.4.10 R - Communication
The provisions under this head cover the construction of main approach
roads, quarry roads, temporary or permanent river crossing and
connecting roads.
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16.5 Establishment
Provision for establishment is made for civil works at 8% of the total
cost of C Works, J-Power Plant Civil Works and K-Buildings and at 6%
of the cost of S – Power plant and Electro - Mechanical System.
16.7 Suspense
The net provision under this minor head is “NIL” as all the outstanding
suspense accounts will cleared by adjustment to appropriate heads on
completion of the project.
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CHAPTER XVII
ALLOCATION OF COST
17.0 Allocation of cost for each component
17.1.1 The proposed Shivasamudram run of the river power project is
purely a power project with no storage or consumptive use. There is no
storage proposed and hence there is no provision for flood moderation.
At present a few hundred hectares of land situated in the island formed
by the two limbs of Cauvery river is utilizing the Cauvery water for
irrigation. Provision will be made to facilitate drawing of water from the
reservoir formed for irrigation of these lands. The entire cost of the
project is for power project.
17.1.2 Though Cauvery river is an inter-state river, the entire project
area lies in Karnataka state and the entire benefits of power generation
are for the Karnataka State only. Hence no allocation of cost is made for
different states.
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CHAPTER XVIII
ECONOMIC EVALUATION
18.1 Phasing of expenditure
18.1.1 The work sites in and around the project area receives scanty rainfall.
The number of working days in a year is taken as 300. Time required
for Preliminaries such as tender process, river diversion and
approaches is taken as 18 months.
18.1.2 The major activity which requires more time is approach tunnel to
underground power house and excavation power house and
transformer caverns. It is proposed to take up this work immediately
after the tender process is over. Other works are suitably staggered so
that the all the works are completed simultaneously. The project
requires 54 months for completion from zero date.
SRRP ‐ DPR, Pg-167
Karnataka Power Corporation Limited
CHAPTER XIX
FUTURE UTILISATION OF BUILDINGS
SRRP ‐ DPR, Pg-168
Karnataka Power Corporation Limited
CHAPTER XX
RECOMMENDATIONS
20.2.1 The project will help in development of the local areas by way of
small scale industries, employment potential and by improving the
infrastructural facilities.
SRRP ‐ DPR, Pg-169
Karnataka Power Corporation Limited
CHAPTER XXI
CLEARANCE / INPUTS
SRRP ‐ DPR, Pg-170
Karnataka Power Corporation Limited
SRRP ‐ DPR, Pg-171
Karnataka Power Corporation Limited
Shivasamudram Run Of The River Power Project
ABSTRACT
Amount in Lakhs
Electro -
SL
Name of work CIVIL Works Mechanical Total
No
Works
A - Direct Cost
I. Works
A Preliminary 562.00 562.00
B Land 305.00 305.00
C Works
1) Pick up Weir across right limb of cauvery
5171.00 5171.00
river, U/S of Bharachukki Falls
2) Approach to pick up weir and protective
4262.00 4262.00
works.
J Power plant Civil Works
a) Intake Structure 2563.00 2563.00
b1) Tail race tunnel and exit portal 8920.00 8920.00
b2) Approach Tunnel, Ventilation Tunnel &
4699.00 4699.00
Cable Duct Tunnel
b3) Intermediate Adit to Tail race Tunnel 1014.00 1014.00
c) Tail race channel works. 79.00 79.00
e1) Penstock - Civil Works 841.00 841.00
e2) Penstock - Steel Cost 3669.00 3669.00
f1) Under ground Power House, Machine hall,
3856.00 3856.00
Repair bay & Control room.
f2) Transformer Hall 772.00 772.00
f3) Tail Race Collection Chamber 2101.00 2101.00
f4) Out Door Yard & Appurtenant Works 595.00 595.00
M Plantation 20.00 20.00
O Miscellaneous 110.00 110.00
P Maintenance During Construction (1% of the total
385.42 385.42
cost under the head C,J & K)
Q Special Tools and Plant 200.00 200.00
R Communication 360.00 360.00
S Power plant and Electro - Mechanical system
A) 3 x100MW Generating unit coupled
Vertical Francis Turbine
1.Generating Plant and Equipment
a) Generator, turbine and accessories 20531.25 20531.25
b) Auxiliary electrical equipment for power
1648.39 1648.39
station
c) Auxiliary equipment and services for
665.61 665.61
power station
d) Central Sales Tax @ 2% on 1(a), (b) & (
456.91 456.91
c)
e) Transportation,handling and Insurance
1370.72 1370.72
charges@6% of 1(a),(b)&(c)
f) Erection and commissioning charges @ 8
1746.23 1746.23
% of 1 (a),(b) & ( c ) excl. spares
Electro -
SL
Name of work CIVIL Works Mechanical Total
No
Works
S 2. Substation Equipment & auxillary
equipment and service of switch yard
(a) Substation equipment and auxiliary
1609.87 1609.87
equipment and service for Switchyard
(b) Central sales tax @ 2% om 2(a) 32.20 32.20
(c) Transportation,handling and insurance
96.59 96.59
charges @6% on 2(a)
(d) Erection and commissioning charges @
126.83 126.83
8% of 3(a) excl.spares
207.38 207.38
3. Contingencies @ 1% (equipment cost only)
4. Tools & plants @ 0.5% of items 1 & 2 103.69 103.69
X X - Environment and Ecology 201.00 201.00
Y Y - Losses on stock (0.25% of the total cost of C-
works, J-Power Plant Civil Works & K -Buildings 96.36 96.36
only)
Total I -Works ` 40781.78 ` 28595.67 ` 69377.45
1 Establishment charges
@ 8% of the total cost under the head C,J & K for
3083.36 3083.36
Civil Works
@6% for Electro Mechanical Works 1244.27 1244.27
2 Tools & Plants Nil
3 Suspense Nil
4 Receipt And Recoveries (15% of Q - Special T&P &
-30 -30.00
Vehicles)
Total (A) - Direct Cost ` 43835.14 ` 29839.94 ` 73675.08
B. Indirect Cost
i. i. Capitalisation of Abutment of Land Revenue 0
ii. ii. Audit and Account Charges (@0.5% ) 219.18 149.20 368.38
Total (B) - Indirect Cost ` 219.18 ` 149.20 ` 368.38
Service Tax @ 14.5%
@ 14.5% of the 33% cost under the head C,J & K
1844.23 1844.23
for Civil Works
271.59 271.59
@ 14.5% on erection and commissioning of item 'S'
Miscellaneous And roundoff ` 24.45 0.27 24.72
Total Cost (A + B + Service Tax ) ` 45923.00 ` 30261.00 ` 76184.0
Karnataka Power Corporation Limited
Shivasamudram Run Of The River Power Project
Estimate for civil engineering works
Based on KPCL SR-2014-2015
ABSTRACT
Name of work Amount in lakhs
SL. No.
A - Direct Cost
I. Works
A Preliminary 562.00
B Land 305.00
C Works
1) Pick up Weir across right limb of cauvery river,
U/S of Bharachukki Falls 5171.00
2) Approach to pick up weir and protective works.
4262.00
J Power plant Civil Works
a) Intake Structure 2563.00
b1) Tail race tunnel and exit portal 8920.00
b2) Approach Tunnel, Ventilation Tunnel & Cable
Duct Tunnel 4699.00
b3) Intermediate Adit to Tail race Tunnel 1014.00
c) Tail race channel works. 79.00
e1) Penstock - Civil Works 841.00
e2) Penstock - Steel Cost 3669.00
f1) Under ground Power House, Machine hall,
Repair bay & Control room. 3856.00
Transformer Hall 772.00
Tail Race Collection Chamber 2101.00
Out Door Yard & Appurtenant Works 595.00
M Plantation 20.00
O Miscellaneous 110.00
Maintenance During Construction (1% of the total
P cost under the head C,J & K) 385.42
Q Special Tools and Plant 200.00
R Communication 360.00
X X - Environment and Ecology 201.00
Y - Losses on stock (0.25% of the total cost of C-
works, J-Power Plant Civil Works & K -Buildings
Y only) 96.36
Total I -Works ` 40781.78
Establishment Charges (@ 8% of the total cost under
1 the head C,J & K for Civil Works ) 3083.36
2 Tools & Plants
Name of work Amount in lakhs
SL. No.
3 Suspense Nil
Receipt And Recoveries (15% of Q - Special T&P &
4 Vehicles) -30
Total A - Direct Cost ` 43835.14
B. Indirect Cost
i. Capitalisation of Abatement of Land Revenue 0
ii. Audit and Account Charges (@0.5% ) 219.18
Total (B) - Indirect Cost ` 219.18
Service Tax @ 12.36%
@ 14.5% of the 33% cost under the head C,J & K for
Civil Works 1844.23
Miscellaneous And roundoff 24.45
Total Cost for civil engineering works ` 45923.00
Karnataka Power Corporation Limited
Shivasamudram Run Of The River Power Project
Estimate for civil engineering works
Based on KPCL SR-2014-15
A- PRELIMINARIES
Sl Description of works Unit Amount RS
No in Lakhs
1 Topographical Investigations
3 C- WORKS
C 1 PICK UP WEIR ACROSS RIGHT LIMB OF
CAUVERY RIVER U/S OF BHARACHUKKI FALLS
Sl Amount Rs in
Description of works Unit Qty Rate in Rs.
No. lakhs
1 Preliminaries such as Surveys, setting
outs etc., LS 5.00
2 Excavation for seating the dam, tail channel,
spill way, intake structure and appurtenant
works including placing neatly or disposing
off the excavated stuff as directed etc., with
all lead and lifts (R.A-11)
(For by pass weirs & retaining wall) cum 13947.00 6205.90 865.54
9
Providing and laying insitu vibrated cement
concrete M-25 using approved, clean, hard
graded aggregates including cost of all
materials, machinery,labour,form work,
centring, scaffolding, cleaning, batching,
mixing, placing in position , levelling ,
vibrating, finishing, curing etc., complete
with all lead and lifts, using 40mm and down
course aggregates and 28 days cube
compressive strength not less than
25N/sqmm(250 kg/sqcm) cement
content=380 Kg/cum (R.A-20) Cum 115.00 6299.80 7.24
10 Providing , Fabrication and placing in
position reinforcement steel for RCC works
including cleaning, strightening, cutting,
bending, hooking, lapping, welding wherever
required, binding with 1.25mm diameter soft
annealed steel wire, including cost of all
materials, labour, machinery, (including cost
of reinforcement and including wastage)
etc.,m complete with all lead and lifts. (R.A-
5)
Sl Amount Rs.
Description of works Unit Qty Rate in Rs.
No. In lakhs
1 Preliminaries such as jungle clearance &mark out
etc., 3.00
2 Excavation for seating the dam, tail channel, spill
way, intake structure and appurtenant works
including placing neatly or disposing off the
excavated stuff as directed etc., with all lead and lifts
(R.A-11)
I) all kinds of soil cum 29199 80.00 23.36
ii) soft rock cum 5016 128.00 6.42
iii) hard rock cum 2508 193.00 4.84
3 Drilling 30 mm to 35 mm diameter holes by jack
hammer in rock, masonry or concrete including cost
of all materials, machinery, labour etc.,complete. (RA -
33)
Vertical or inclined upto 10° to vertical Rm 3600 160.00 5.76
4 Fabricating and fixing 22 mm to 32 mm dia cold
twisted deformed steel anchor rods in drilled holes
including cost of all materials, machinery, labour,
cleaning and flushing the holes, grouting with cement
slurry etc., complete with initial lead upto 50 m and all
lifts(excluding cost of steel). (RA -34)
Rm 7200 68.40 4.92
5 Providing and laying insitu vibrated cement concrete
M-15 using approved, clean, hard graded aggregates
including cost of all materials, machinery,labour,form
work, centring, scaffolding, cleaning, batching,
mixing, placing in position , levelling , vibrating,
finishing, curing etc., complete with all lead and lifts,
using 40mm and down course aggregates and 28
days cube compressive strength not less than
15N/sqmm(150 kg/sqcm) cement content=270
Kg/cum; Levelling course, foundation filling,
backfilling and similar works. (R.A - 2)
cum 4751 5360.05 254.66
6 Providing and laying insitu vibrated cement concrete
M-15 using approved, clean, hard graded aggregates
including cost of all materials, machinery,labour,form
work, centring, scaffolding, cleaning, batching,
mixing, placing in position , levelling , vibrating,
finishing, curing etc., complete with all lead and lifts,
using 80mm and down course aggregates and 28
days cube compressive strength not less than
15N/sqmm(150 kg/sqcm) cement content=240
Kg/cum--Gravity type retaing walls, by-pass weirs and
similar works., (R.A-1) Cum 53092 5632.50 2990.41
Sl Amount Rs.
Description of works Unit Qty Rate in Rs.
No. In lakhs
7 Stone pitching providing and constructing 45 cm thick
rough stone pitching aver 15 cm thick 40 mm size
aggregate backing including cost of all materials,
machinery, labour etc., complete with all lead and lifts
(R.A-12) Sqm 37174 994.95 369.86
8 Providing embankment with homogenous soil from
excavation in layers of 25 to 30 cm including cost of
all materials, machinery,labour, all operations as
excavation, clods, sectioning, watering & compaction
to the required density control not less than 97%,
using, sheep foot/pad foot roller as stipulated etc.,
complete, with all lead and lift (R.A-13)
cum 148777 149.50 222.42
9 Providing , Fabrication and placing in position
reinforcement steel for RCC works including
cleaning, strightening, cutting, bending, hooking,
lapping, welding wherever required, binding with
1.25mm diameter soft annealed steel wire, including
cost of all materials, labour, machinery, (including
cost of reinforcement and including wastage) etc.,m
complete with all lead and lifts. (R.A-5)
For anchor rods t 46 56622.50 26.05
10 Providing and laying of soling(150mmthick),
metalling(80mm thick), watering, consolidation,
murrum spreading and 20mm thick Chip carpeting
with seal coat etc., complete with all leads and lifts -
for 4m wide. (R.A - 36) Km 3 2230501.0 66.92
11 Dewatering and desilting charges LS 80.00
12 Contigencies at 3% 121.76
13 Work charges Establishment charges at2 % and
rounding off. 81.63
Total Rs. ` 4262.00
J - a - INTAKE STRUCTURE
t 56 95000.00 53.20
b Embedded Parts for gate
t 40 76000.00 30.40
c Hoisting arrangements
Set 2 5000000.00 100.00
Sl. Amount Rs. In
Description of works Unit Qty Rate in Rs.
No. lakhs
12 Trash rack for intake (30 Panels) with
embeded parts t 5.4 95000 5.13
13 Dewatering and desilting charges LS 48.00
14 Contengencies at 3% 73.22
15 Work charged establishment @ 2% and
rounding of 49.11
Total Rs. ` 2563.00
[ Rupees two thousand Five hundred sixty three Lakhs Only ]
Karnataka Power Corporation Limited
Shivasamudram Run Of The River Power Project
Estimate for civil engineering works
Based on KPCL SR-SR-2014-15
Sl. Amount
Description Of Works Unit Qty Rate in Rs.
No. Rs in lakhs
1 Preliminaries LS 4.00
2 Excavation for tunnel by tunneling
methods including excavation for
supports in all types of soil/rock strata
requiring supports including shoring,
strutting and cost of all materials,
machinery, labour, scaling excavated
surface, ventilition, lighting, drainage,
removing and hauling excavated
muck outside tunnel upto specified
dump area and all other ancillary
operations etc., complete with all lead
and lifts (R.A-18)
cum 15057.00 1880 283.07
3 Providing and fixing 25mm dia steel
rock bolts with machanical/wedge
type anchorage including drilling
35mm dia holes, providing 15 cm long
20mm thick steel tapered wedge ,
10mm thick 20cm*20 cm plate
washer and nuts, tightening bolt by
torque wrinch, cost of all materials,
machinery, labour, ventilition, lighting,
drainage and all other ancillary
operations etc., complete with all lead
and lifts (R.A-19)
Rm 1090.00 1065.00 11.61
4 Providing, Fabricating, transporting
to the site, hoisting and erecting
structural steel member fabricated
from rolled steel sections like
channels, angles, flats, I-sections,
plates, rails etc., as per drawing
including cost of all materials,
machinery, labour, operations such
as cutting, bending, grinding, welding
etc., and providing one coat of zinc
chromate red oxide primer after
scrapping and cleaning the surface,
scaffolding etc., complete with all lead
and lifts including cost of steel (R.A-8)
an averageperiod of 30 minutes
including water intake observations,
cost of all materials, machinery,
labout etc., complete (R.A - 54) Rmt 1090.00 77 0.84
Sl. Amount
Description Of Works Unit Qty Rate in Rs.
No. Rs in lakhs
8 Grouting: consilidation /curtain
grouting in drilled holes by stage
grouting method under preassure as
directed, with cement slurry including
cost of all materials, machinery,
labour, redrilling if necessary etc.,
with all lead and lifts (R.A-9)
MT 78.00 12470.00 9.73
9 Removing and hauling overfallen
muck due to natural causes such as
geological faults etc., out of tunnel
including breaking any large
fragments by blasting if necessary
and disposing off the same in
specified dump area or as directed
including cost of all
materials,machinery, labour,
ventilition, drianage,lighting and all
other ancillary operations etc.,
complete with all lead and lifts.(R.A-
22) cum 753.00 392.00 2.95
10 Conducting water loss tests in hard
strata using necessary packers in
stages of 8.00m at three desired
pressure ranges including saturation
for not less then 24hours and cost of
all materials,machinery, labour, water
charges etc., complete with all lead
and lifts(R.A-23)
Each 4 2105.00 0.08
11 Dewatering charges LS 16.00
12 Contingencies @ 3% 24.03
TOTAL ` 3669.00
[ Rupees three thousand six hundred sixty nine Lakhs Only ]
Karnataka Power Corporation Limited
Shivasamudram Run Of The River Power Project
Estimate for civil engineering works
Based on KPCL SR-SR-2014-15
MT 95 76228.4 72.42
10 Providing and fixing 25*25*2 cm gray
mosaic tiles of approved quality for
flooring set over a bed of 1.5 to 2.0 cm
thick CM 1:3 proporation including
pointing, machine polish three times,
including wax polishing , curing
etc.,complete with all lead and lifts (R.A-
24) Sqm 1584 560.70 8.88
11 Providing 4 cm thick granolithic flooring
with/without adding ironite compound in
CC 1:1.2 proporation using 12.5 mm
down size approved clean, hard,
aggregates laid in alternate panals of
specified size including mixing, laying,
tamping, finishing to proper slope, curing
etc., complete with all lead and
lifts(excluding cost of ironite compound)
(R.A-25)
Sqm 1895 389.95 7.39
12 Providing guniting in cement mortar
including cost of all materials, machinery,
labour, scaffolding, mixing, laying,
finishing,curing etc., complete with all
lead and lifts. 25mm thick using cement
mortar 1:3 proportion by weight. (R.A-26)
Sqm 5473 657.20 35.97
13 Providing fixing 7X8M electrically and
mechanically operated steel doors 2 Nos
Sqm 102 4200.00 4.28
14 Providing drainage tunnel sump
chamber and other drainage
arrangements LS 15.00
15 Water supply and sanitory arrangments LS 8.00
16 Dewatering charges LS 72.00
Sl. Amount Rs. In
Description of works Unit Qnty Rate in Rs.
No. lakhs
17 contingencies @ 3% 110.18
1 Preliminaries LS 4.00
2 Excavation for seating the dam, tail
channel, spill way, intake structure
and appurtenant works including
placing neatly or disposing off the
excavated stuff as directed etc., with
I) all kinds of soils cum 17379 80.00 13.90
ii) Soft rock cum 8690 128.00 11.12
iii) Hard rock cum 8690 193.00 16.77
3 Providing and constructing UCR
masonry with approved rubble stones
in CM including cost of materials,
machinery, labour, scaffolding,
ramps, cleaning, packing marter,
wedging stone chips, curing etc.,
complete with all lead and lifts (R.A-6)
U C R masonary in CM 1:4 (per cum 224.00 4862.40 10.89
4 Providing & laying cement concrete,
using 20 mm and down size
approved, clean,hard, graded
aggregates for RCC works laid in
layers not exceeding 15 cm thick and
well compacted/ vibrated including
mixing,curing, and necessary
centering,shuttering and formwork
including finishing etc.,complete with
initial lead upto 50 m and initial lift
upto 4m (excluding cost of steel and
its fabrication.) M20 concrete (cement
content 364 kg/cum)
a For Column footing for main and
secondry beams in foundation &
Basement & strip footing in
foundation (R.A - 51) cum 3132.00 5144.75 161.13
b For columns. (RA - 52a) cum 113.00 7367.75 8.33
c For beams & Lintels. (RA - 52b) cum 168.00 7328.75 12.31
d For slabs, staircases & canopies (RA - cum 106.00 6945.25 7.36
e For chajja (RA - 52d) cum 2.00 7172.75 0.14
Sl. Rate in Amount Rs.
Item of work Unit Qty
No. Rs. In Lakhs
5 Providing , Fabrication and placing in
position reinforcement steel for RCC
works including cleaning, strightening,
cutting, bending, hooking, lapping,
welding wherever required, binding
with 1.25mm diameter soft annealed
steel wire, including cost of all
materials, labour, machinery,
(including cost of reinforcement and
including wastage) etc.,m complete
with all lead and lifts. (R.A-5) t 297.00 56622.50 168.17
6 Providing and constructing 20cm thick
walls using 40X20X20 cm size
cement concrete cavity (hollow)
blocks manufactured from CC 1:5:3
proportion with shell thickness of not
less than 40mm and solid material
between 50% to 70% of volume , in
C.M. 1:6 including necessary
scaffolding, curing etc.,complete with
initial lead upto 50m and initial lift
upto 4m. (RA - 38) cum 85.00 880.15 0.75
7 Providing and fixing in position
anodised aluminium door/ partition
fully glazed using extruded sections
cut to length, joints mitred and
corners grinded, stiffened with corner
angle strips with all joints made water
proof including providing necessary
holes in the frame and concrete/
masonry for fixing 5.5 mm thick plain
glass with glazing clips and PVC
beading etc., complete with all leads
and initial lift upto 4m.
a Fixed portion using extruded frame
section having weight not less than
1.6 kg/m length and glazing clips
having weight not less than0.1kg/m
length (R.A -39) Sqm 105.00 5954.00 6.25
Sl. Rate in Amount Rs.
Item of work Unit Qty
No. Rs. In Lakhs
b Door portion using extruded frame
sections having weight not less than
1.6kg/m length and shutter sections
having weight not less than1.5 kg/m
for top section, 0.9 kg/m for middle
section, 2.1kg/m for bottom section ,
2.0 kg/m for sides with the weight of
glazing clip not less than 0.1 kg/m
including providing hinged or pivoted
opening arrangement with steel
bearings, approved quality aluminium
handles, lever locks, chrome plated
floor type door latches for each
shutter, heavy duty double action
floor springs etc.,complete with all
leads and initial lift upto 4m. (R.A -
40) Sqm 15.00 10049.00 1.51
8 Providing and fixing in position
anodised aluminium fully glazed
windows/ventilators using extruded
hollow section cut to length joints
mitred, corner grinded, stiffened with
corner angle strip with all joints made
water tight, including making
necessary holes in the frame,
concrete/masonry for fixing 4mm
thick plain glass with glazing clips,
handles, stoppers and PVC gasket
etc.,complete
with all leads and initial lift upto 4m.
Sliding window (openable) two track
using sections having weight in kg/m
of Frame - Frame top & Side -
0.45kg; Frame Bottom-0.58Kg;
Shutter top & bottom - 0.51Kg;
Shutter interlock - 0.52Kg; & Shutter
side - 0.4Kg(R.A -41) Sqm 50.00 4251.00 2.13
9 Providing plastering to stone masonry
/ BB masonry / laterite masonry
including raking joints, smooth
finishing, curing, scaffolding etc.,
complete with initial lead upto 50m
and initial lift upto 4m ; 2.0cm thick in
CM 1:4 propn (R.A -42) Sqm 416.50 190.10 0.79
Sl. Rate in Amount Rs.
Item of work Unit Qty
No. Rs. In Lakhs
10 Providing plastering to stone masonry
/ BB masonry / laterite masonry
including raking joints, smooth
finishing, curing, scaffolding etc.,
complete with initial lead upto 50m
and initial lift upto 4m ; 1.2cm thick in
CM 1:4 propn (R.A -43) Sqm 416.50 143.85 0.60
11 Providing lime rendering to the
plastered surface including
scaffolding and curing etc., complete
with initial lead upto 50m and initial lift
upto 4m (R.A -44) Sqm 589.50 29.30 0.17
12 Providing 1.2 cm thick plastering to
concrete surface in CM 1:3 including
scraping the surface, smooth
finishing, curing necessary scaffolding
etc., complete with initial lead upto 50
m and initial lift upto 4 m. Ceiling,
bottom of chajja, lintel, beam and
column (R.A -45) Sqm 173.00 165.05 0.29
13 Providing and painting with distemper
(Mylac or equivalent) including
scraping the surface, repairing the
scratches, necessary scaffolding etc.,
complete with all leads and initial lift
upto 4m. Oil-bound distemper two
coats with one coat of primer (R.A -
46) Sqm 589.50 39.85 0.23
14 Providing and painting with water
proof cement paint (Mylac or
equivalent) of approved colour
including scraping the
surface,necessary scaffolding etc.,
complete with all leads and initial lift
upto 4m - Two coats with One coat of
primer (R.A -47) Sqm 416.50 58.45 0.24
Sl. Rate in Amount Rs.
Item of work Unit Qty
No. Rs. In Lakhs
15 Providing and fixing false ceiling
consisting of ceiling boards of
approved quality and 25 X 25 mm
anodised aluminium angles fixed to
the walls by rawl plugs and screws,
25 X 25 mm anodised aluminium tees
with aluminium clips in grid of 600 X
600 mm hung from hooks provided in
ceiling by 14 gauge GI wire including
cost of all materials, labour, providing
holes/ openings wherever required for
fittings,fixing ceiling boards by screws
etc., complete with all leads and lift
upto 4m. Using 8 mm thick cement
bonded particle boards. (R.A -48) Sqm 80.00 1657.50 1.33
16 Providing and fixing MS hand railing
to stairs,balconies and around
openings as per design using mild
steel flats, square or round bars with
50 mm diameter galvanised iron pipe
railings at the top including two coats
of synthetic enamel paint of approved
quality over a coat of zinc chromate
red oxide primer, scaffolding etc.,
complete with all leads and lifts. Note:
The total weight of mild steel flats,
square or round bars shall not be less
than 12.10kgs/sqm. (R.A -49) Sqm 48.00 1750.00 0.84
17 Providing painting to metal surfaces
with synthetic enamel paint(1st
quality) of approved colour including
cleaning the surface, repair of primer
coat, cost of all materials, labour,
scaffolding etc., complete with all
leads & lifts. Base coat with one
additional coat of paint (R.A -50) Sqm 48.00 121.30 0.06
18 Supply of approved clean, hard,
single, size metal of size 40mm
including stacking in standard heaps
and spreading/levelling the same in
outdoor yard, substation etc.,
complete with initial lead upto 1 km
and all lifts.(R.A -53) cum 540.00 1644.20 8.88
Sl. Rate in Amount Rs.
Item of work Unit Qty
No. Rs. In Lakhs
19 Stone pitching providing and
constructing 45 cm thick rough stone
pitching aver 15 cm thick 40 mm size
aggregate backing including cost of
all materials, machinery, labour etc.,
complete with all lead and lifts (R.A-
12) Sqm 1665.00 994.95 16.57
20 Back filling the excavated trench on
the D/S of dam in layers using
avilable free draining material,
including cost of all materials,
machinery, labour, tamping etc.,
complete with all lead & lifts (R.A-14) cum 10427.40 247 25.70
21 Electification of ODY (10% of total
Amount) L.S 48.046811
22 Sanitry & Water supply to ODY (8%
of Total amount) L.S 38.4374488
23 Contingencies @ 3% 17.01
O-MISCELLANEOUS
R-communication
6 Sub-Total of 1 to 6 28595.67
Preliminary
(Rs. lakhs)
Sl Excise Duty
Item Particulars Qty Rate Amount Total
No % Amount
1 2 3 4 5 6 7 8
b) Substation
c) Transmission Line
d) Distribution Line
e) LT Switchgear, cable
1 (a) Generating units 100 MW, 250rpm, 2x 16400.00 12.50 2050.00 18450.00
172.53m head, Vertical shaft, Francis Turbine, 100000
125 MVA, Generator (AC), 11 kV, 0.9 p.f,
Equipment complete with Governor with oil
pressure system, Lubricating oil system,
suitable bearing system, Static excitation
system, AVR, Auto sequencer, UCB, Main inlet
valve, including Unit control panel,Model
testing.
3 Supervisory control and data acquisition system LS 1000.00 12.50 125.00 1125.00
comprising Microprocessor based relays, control
boards and panels, protective relays,
annunciation, synchronising equipments,
measuring, recording automation and protective
system
KPCL / SSPS-100MW
Sl Excise Duty
Item Particulars Qty Rate Amount Total
No % Amount
1 2 3 4 5 6 7 8
1 Station Structures
Steel structure at LS 191.25 12.50 23.91 215.16
terminal end
4 Telecommunication
equipments
a) PLCC equipment with
express facility,
teleprinter, telecontrol
b) Local & internal
communication
LS 40.00 12.50 5.00 45.00
including telephone lines
c)
Telemetering equipment
d) Load frequency control
equipment
i 245 Kv SF6 CB 7
ii 245 Kv isolators
a) Up right isolators 16
1198.54 1348.36
Karnataka Power Corporation Limited
Shivasamudram Run Off The River Power Project
QUARTERLY PHASING OF EXPENDITURE FOR WORKS
Amount in Lakhs
CIVIL Works 1st year 2nd year 3rd year 4th year
SL
Name of work Total
No
` in Lakhs Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
A - Direct Cost
I. Works
A Preliminary 562.00 490.00 25.00 15.00 15.00 17.00 562.00
B Land 305.00 100.00 100.00 105.00 305.00
C Works 0.00
1) Pick up Weir across right limb of cauvery
5171.00 0.00
river, U/S of Bharachukki Falls
i. Excavation 59.00 39.00 0.00 20.00 59.00
ii. Concreting 4675.00 300.00 1000.00 1200.00 1000.00 400.00 775.00 4675.00
iii. Gate Erection 18.00 10.00 8.00 18.00
iv. Other Items 419.00 60.00 20.00 80.00 80.00 100.00 20.00 59.00 419.00
2) Approach to pick up weir and protective
4262.00 0.00
works.
i. Excavation 35.00 35.00 35.00
ii. Concreting 3271.00 400.00 600.00 600.00 600.00 800.00 271.00 3271.00
iii. Other Items 956.00 80.00 150.00 150.00 150.00 150.00 200.00 76.00 956.00
J Power plant Civil Works 0.00
a) Intake Structure 2563.00 0.00
i. Excavation 166.00 30.00 50.00 50.00 36.00 166.00
ii. Concreting 1935.00 200.00 200.00 400.00 100.00 300.00 300.00 300.00 135.00 1935.00
iii. Gate Erection 189.00 100.00 89.00 189.00
iv. Other Items 273.00 5.00 5.00 5.00 20.00 20.00 20.00 20.00 40.00 40.00 40.00 40.00 18.00 273.00
b1) Tail race tunnel and exit portal 8920.00 0.00
i. Excavation 6271.00 200.00 300.00 450.00 450.00 450.00 500.00 500.00 500.00 500.00 500.00 500.00 500.00 500.00 421.00 6271.00
ii. Concreting 1823.00 50.00 100.00 100.00 100.00 100.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 173.00 1823.00
iii. Other Items 826.00 20.00 20.00 20.00 20.00 20.00 20.00 50.00 50.00 60.00 60.00 80.00 100.00 100.00 100.00 106.00 826.00
b2) Approach Tunnel, Ventilation Tunnel &
4699.00 0.00
Cable Duct Tunnel
i. Excavation 2609.00 100.00 300.00 400.00 600.00 600.00 600.00 9.00 2609.00
ii. Concreting 1232.00 100.00 100.00 200.00 200.00 200.00 200.00 232.00 1232.00
iii. Other Items 858.00 20.00 50.00 100.00 100.00 100.00 150.00 150.00 150.00 38.00 858.00
b3) Intermediate Adit to Tail race Tunnel 1014.00 0.00
i. Excavation 482.00 100.00 200.00 182.00 482.00
ii. Concreting 312.00 100.00 150.00 62.00 312.00
iii. Other Items 220.00 40.00 50.00 100.00 30.00 220.00
c) Tail race channel works. 79.00 0.00
i. Excavation 16.00 16.00 16.00
ii. Concreting 28.00 15.00 13.00 28.00
iii. Other Items 35.00 10.00 15.00 10.00 35.00
e1) Penstock - Civil Works 841.00 0.00
i. Excavation 283.00 45.00 100.00 100.00 38.00 283.00
ii. Concreting 470.00 5.00 5.00 5.00 50.00 150.00 150.00 105.00 470.00
iii. Other Items 88.00 10.00 10.00 10.00 10.00 10.00 10.00 28.00 88.00
e2) Penstock - Steel Cost 3669.00 400.00 600.00 800.00 800.00 800.00 269.00 3669.00
f1) Under ground Power House, Machine hall,
3856.00 0.00
Repair bay & Control room.
i. Excavation 1412.00 100.00 200.00 200.00 250.00 200.00 200.00 150.00 112.00 1412.00
ii. Concreting 1775.00 150.00 150.00 200.00 250.00 250.00 250.00 250.00 275.00 1775.00
iii. Other Items 669.00 40.00 60.00 60.00 60.00 60.00 80.00 100.00 100.00 109.00 669.00
CIVIL Works 1st year 2nd year 3rd year 4th year
SL
Name of work Total
No
` in Lakhs Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
J f2) Transformer Hall 772.00 0.00
i. Excavation 402.00 50.00 50.00 100.00 100.00 102.00 402.00
ii. Concreting 166.00 50.00 50.00 30.00 36.00 166.00
iii. Other Items 204.00 20.00 20.00 20.00 40.00 40.00 40.00 24.00 204.00
f3) Tail Race Collection Chamber 2101.00 0.00
i. Excavation 626.00 50.00 100.00 200.00 200.00 76.00 626.00
ii. Concreting 1158.00 50.00 50.00 200.00 300.00 300.00 258.00 1158.00
iii. Gate Erection 12.00 6.00 6.00 12.00
iv. Other Items 305.00 20.00 20.00 30.00 30.00 30.00 30.00 40.00 40.00 40.00 25.00 305.00
f4) Out Door Yard & Appurtenant Works 595.00 75.00 150.00 150.00 130.00 90.00 595.00
K Buildings 0.00 0.00
M Plantation 20.00 10.00 10.00 20.00
O Miscellaneous 110.00 5.00 5.00 5.00 5.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 10.00 10.00 10.00 10.00 110.00
P Maintenance During Construction (1% of the
total cost under the head C,J & K) 385.42 3.01 10.48 14.12 15.97 15.25 17.00 12.39 26.58 29.73 36.68 24.95 49.40 54.42 41.77 21.39 12.28 385.42
Q Special Tools and Plant 200.00 50.00 50.00 50.00 50.00 200.00
R Communication 360.00 20.00 100.00 100.00 50.00 50.00 20.00 20.00 360.00
S Power plant and Electro - Mechanical system
0.00
A) 3 x100MW Generating unit coupled Vertical
0.00
Francis Turbine
1.Generating Plant and Equipment 0.00
a) Generator, turbine and accessories 20531.25 1026.56 2258.44 2258.44 3285.00 4516.88 3490.31 1642.50 2053.12 20531.25
b) Auxiliary electrical equipment for power
1648.39 428.60 247.25 494.51 74.35 164.84 74.00 164.84 1648.39
station
c) Auxiliary equipment and services for power
665.61 66.56 379.41 33.28 66.56 53.23 66.57 665.61
station
456.91 1.00 0.00 80.31 0.00 87.68 33.88 76.05 72.92 33.06 26.32 45.69 456.91
d) Central Sales Tax @ 2% on 1(a), (b) & ( c )
e) Transportation,handling and Insurance
1370.72 3.01 0.00 240.92 0.00 263.05 101.64 228.14 218.76 99.17 78.96 137.06 1370.72
charges@6% of 1(a),(b)&(c)
f) Erection and commissioning charges @ 8 %
1746.23 7.03 301.38 349.26 133.75 297.62 260.46 130.01 94.96 171.75 1746.23
of 1 (a),(b) & ( c ) excl. spares
2. Substation Equipment & auxillary
0.00
equipment and service of switch yard
(a) Substation equipment and auxiliary
1609.87 160.99 160.99 1126.90 160.99 1609.87
equipment and service for Switchyard
(b) Central sales tax @ 2% om 2(a) 32.20 3.22 0.00 3.22 0.00 22.54 0.00 3.22 32.20
(c) Transportation,handling and insurance
96.59 9.66 0.00 9.66 0.00 67.61 0.00 9.66 96.59
charges @6% on 2(a)
(d) Erection and commissioning charges @
126.83 31.71 31.71 31.71 31.71 126.83
8% of 3(a) excl.spares
3. Contingencies @ 1% (equipment cost only) 207.38 0.81 29.37 32.75 13.11 29.09 34.02 13.84 18.48 35.91 207.38
4. Tools & plants @ 0.5% of items 1 & 2 103.69 51.85 25.92 25.92 103.69
X X - Environment and Ecology 201.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 20.00 20.00 20.00 21.00 201.00
Y Y - Losses on stock (0.25% of the total cost of C-
works, J-Power Plant Civil Works & K -Buildings 0.75 2.62 3.53 3.99 3.81 4.25 3.10 6.65 7.43 9.17 6.24 12.35 13.61 10.44 5.35 3.07 96.36
96.36
only)
10809.89
1351.10
1709.65
1851.96
1610.06
1852.66
1290.49
4817.04
3026.16
7414.40
5330.27
9635.73
9492.43
4140.97
4164.88
879.76
` 69377.45 69377.45
Total I -Works
CIVIL Works 1st year 2nd year 3rd year 4th year
SL
Name of work Total
No
` in Lakhs Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
1 Establishment charges 0.00
@ 8% of the total cost under the head C,J & K for Civil
3083.36 24.08 83.84 112.96 127.76 122.00 136.00 99.12 212.64 237.84 293.44 199.60 395.20 435.36 334.16 171.12 98.24 3083.36
Works
@6% for Electro Mechanical Works 1244.27 622.13 311.07 311.07 1244.27
2 Tools & Plants 0.00
3 Suspense 0.00
4 Receipt And Recoveries (15% of Q - Special T&P &
-30 -30.00 -30.00
Vehicles)
10030.93
11556.32
1434.94
1822.61
1979.72
1732.06
1988.66
1389.61
5651.81
3264.00
8018.91
5529.87
9826.59
4312.09
4233.12
903.84
` 73675.08 73675.08
Total (A) - Direct Cost
B. Indirect Cost 0.00
i. i. Capitalisation of Abutment of Land Revenue 0 0.00
ii. ii. Audit and Account Charges (@0.5% ) 368.38 4.52 7.17 9.11 9.90 8.66 9.94 6.95 28.26 16.32 40.09 27.65 50.15 57.78 49.13 21.56 21.17 368.38
` 28.26
` 16.32
` 40.09
` 27.65
` 50.15
` 57.78
` 49.13
` 21.56
` 21.17
` 4.52
` 7.17
` 9.11
` 9.90
` 8.66
` 9.94
` 6.95
` 368.38 368.38
Total (B) - Indirect Cost
Service Tax @ 14.5% 0.00
@ 14.5% of the 33% cost under the head C,J & K for
1844.23 14.40 50.15 67.56 76.42 72.97 81.35 59.29 127.19 142.26 175.51 119.39 236.38 260.40 199.87 102.35 58.76 1844.23
Civil Works
Service tax @ 14.5% on Erection & commissioning of
271.59 1.12 46.64 54.09 20.35 46.08 40.36 21.59 14.73 26.63 271.59
item 'S''
Miscellaneous And roundoff 24.72 10.00 10.00 4.72 24.72
` 10363.55
` 11914.86
` 10107.18
` 1492.26
` 1899.29
` 2066.04
` 1813.69
` 2081.07
` 1455.84
` 5853.89
` 3422.58
` 8288.61
` 5697.25
` 4460.73
` 4344.39
Total Cost (A + B + Service Tax ) ` 76184.00 ` 922.76 76184.00