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HAL–Pravara Aviation Institute PART:4

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4.2SYLLABUS OF EACH TRAINING COURSE

Syllabus
First Semester-Theory
B1.1 B2

Semester-1

Sr. No. Sub-Part Module no. Subject Theory Hour


1. 4.2.1.1 T Module-03 Electrical Fundamental-I 70:00
2. 4.2.1.2 T Module-08 Basic Aerodynamics 60:00
3. 4.2.1.3 T Module-06 Material & Hardware-I 75:00
4. 4.2.1.4 T Module-07A Maintenance Practices-I 75:00
5. 4.2.1.5T Module-9A/10 Aviation Legislation-I/Human Factors 80:00
Total Hours 360:00
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Module - 3
Electrical Fundamentals–I
Semester - I Theory
B1.1 B2

SybRef
4.2.1.1 Electrical Fundamentals-I HRS B1.1 B2
Mech/AVI
4.2.1.1.1 Electron Theory 4 1 1
Structure and distribution of electrical charges within: atoms,
molecules, ions, compounds; Molecular structure of conductors,
semiconductors and insulators.
Bohr’s atom model, Energy Band, Bonding of atom, Distribution of
atoms. Definition of atom molecules and ions, Energy Bands, Definition
of insulators and types of insulators, Molecular structure of conductors,
semiconductors and insulators and their materials.
4.2.1.1.2 Static Electricity and Conduction 6 1 2
Static electricity and distribution of electrostatic charges; Electrostatic
laws of attraction and repulsion; Units of charge, Coulomb’s Law;
Conduction of electricity in solids, liquids, gases and a vacuum.
Electric field, Electrostatic induction, flux density, potential charged
sphere,Law of attraction and repulsion, Units of charge, Coulombs Law,
Definition of solid, liquid gases and vacuum.Conduction of electricity in
solids, liquids, gases and a vacuum.
4.2.1.1.3 Electrical Terminology 5 1 2
The following terms, their units and factors affecting them: potential
difference, electromotive-force, voltage, current, resistance,
conductance, charge, conventional current flow, electron flow.
Definition of PD, EMF, current, Resistance inductance, capacitance, and
their units.Factors affecting them such as temperature,
material, field-strength, cross-sectional area and length of the conductor.
Direction of current flow in relation with electron flow.
4.2.1.1.4 Generation of Electricity 5 1 1
Production of electricity by the following methods: light, heat, friction,
pressure, chemical action, magnetism and motion.
Definition of electricity. Generation of current by most commonly used
methods such as light, heat, friction, pressure, chemical action,
magnetism and motion and their advantages.
4.2.1.1.5 DC Sources of Electricity 22 1 2
Construction and basic chemical action of: primary cells, secondary
cells,lead acid cells, nickel cadmium cells, other alkaline cells;
Cells connected in series and parallel; Internal resistance and its effect
on a battery;Construction, materials and operation of thermocouples;
Operation of photo-cells.Electric Measuring Instruments, Electrical
wirings, Bonding, circuit protective devices.
Definition of electricity, primary cell, voltaic cell. Disadvantages of
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primary cell. Definition of secondary cell, advantages of secondary cell’


Battery construction, Types of battery used in aircraft, construction and
operation of lead-acid battery, battery ratings, factors affecting battery
life, lead–acid battery charging methods-Constant Current Method and
Constant Voltage Method. Nickel-Cadmium batteries and construction,
Materials, operation, rating and its advantages.
Lithium batteries, construction and operation.Precautions to be taken
while charging batteries. Chemical equations during charging and
discharging.Connecting cells in parallel and series, internal resistance and
it’s effect on battery, construction, materials and operation of
thermocouples. Behavior of thermocouple with temperature and various
mechanical constructions.
Construction, materials and operation of photo-cells. Different electrical
effects such as See-back effect, Pizo effect, and Peltier effect
Electric Measuring instruments:
Principle of Operation of meter movement,
Ammeter, Voltmeter, Shunt, Multimeter, Meggar, Inductive Pick-up
meters.
Aircraft electrical wires & wiring practices, characteristics of electrical
wires, Bonding &bonding testers, Static dischargers Electrical control
Devices, Switches, Circuit Brakers, Circuit protective devices, resistors &
variable resistors, Electro magnets, relays & solenoids etc.
Basic circuits analysis & troubleshooting.
4.2.1.1.6 DC Circuits 8 - 2
Ohms Law, Kirchhoff’s Voltage and Current Laws, Faradays laws, Lenz’s
Law; Calculations using the above laws to findresistance, voltage and
current;Significance of the internal resistance of a supply
Work, Energy & Power
Definition of Ohm’s Law and calculations of voltage, resistance and
current in a circuit. Definition of Kirchhoff’s Law. Solving problems using
Ohm’s Law and Kirchhoff’s law, Faraday’s Laws, Lenz’s law. Significance
of internal resistance.Work, Energy & Power.
4.2.1.1.7 Resistance/Resistor 10 - 2
a. Resistance and affecting factors; Specific resistance;
Resistor color code, values and tolerances,preferred values, wattage
ratings; Resistors in series and parallel; Calculation of total resistance
using series, parallel series parallel combinations; Operation and use of
potentiometers and rheostats;Operation of Wheatstone Bridge.
(b)Positive and negative temperature coefficient conductance;
Fixed resistors, stability, tolerance and limitations, methods of
construction;Variable resistors, thermistors, voltage dependent
resistors;Construction of potentiometers and rheostats;
Construction of Wheatstone Bridge.
Definition of resistance. Types of resistances. Color coding of resistors.
Values and tolerances, wattage rating.
Effect of total resistance when connected in parallel and series.
HAL–Pravara Aviation Institute PART:4
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Calculation of total resistance using series, parallel and series parallel


combinations. Potentiometer,
Rheostats and their construction. Use of Wheatstone Bridge to find
unknown resistance.
Effect of temperature on resistance. Rheostat and uses. Fixed resistors,
stability, tolerance and limitations, methods of construction.
Definition of Thermistors and their use.
Construction of potentiometers and rheostats;Construction of
Wheatstone Bridge;
4.2.1.1.8 Capacitance/Capacitor 5 - 2
Operation and function of a capacitor;
Factors affecting capacitance area of plates,
distance between plates, number of plates, dielectric and dielectric
Constant, working voltage, voltage rating;
Capacitor types, construction and function;
Capacitor color coding; Calculations of capacitance and voltage in series
and parallel circuits; Exponential charge and discharge of a capacitor,
time Constants; Testing of capacitors.
Function of a capacitor in a circuit. Formula to find capacitance of
parallel plate capacitors.
Function of dielectric in a capacitor. Types of capacitors-Electrolyte,
Paper, Mica, Variable Capacitors.
Construction and function; Capacitor color coding; Effect of total
capacitance when connected in parallel and in series combination.
Calculations of capacitance and voltage in series and parallel circuits.
Safe maximum voltage of capacitors. CR time constant of capacitors.
Testing of capacitors.
Safe maximum voltage of capacitors. CR time constant of capacitors.
Testing of capacitors.
4.2.1.1.9 Inductance/Inductor 5 - 2
Operation & function of Inductor, Electromagnetic Induction, Eddy
Current, Self-inductance,
Faraday’s law;
Action of inducing voltage in a conductor moving in a magnetic field;
induction principles; Effects of the following on the magnitude of an
inductance has on induced voltage; magnetic field strength , Rate of
change of flux , number of conductor turns; Mutual Inductance; Effect
of rate of change of primary current and Mutual Inductance has on
induced voltage, Factors affecting mutual inductance : Number of turns
in coil, physical size of coil , permeability of coil, position of coil with
respect to each other; Lenz’s law and polarity determining rules; Back
EMF, self-Induction, saturation point, Principles of uses of inductors.
Total Hours 70:00
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Module-8
Basic Aerodynamics
Semester - I Theory
B1.1 B2

Syb Ref
4.2.1.2 Basic Aerodynamics HRS B1.1 B2
Mech/AVI
4.2.1.2.1 Concept of Physics, Mass, Center of gravity, Work, Energy, Power, 06 1 1
Pressure, Stress, Torque, Elasticity of Material, Speed, Velocity,
Newton’s laws of motion, Principal of Gyroscope, friction, Viscosity,
Fluid Resistance, Specific Gravity, Pressure & buoyancy in liquids,
Kinetic Theory of gases, Speed of sound.Heat& energy conservation,
Thermodynamics, Charle’s Law & Boyle’s Law, Heat transfer, Specific
heat, Absolute & Relative Humidity, Vapour Locks, Calorific Values of
fuels.Dynamics of fluid, Pascals Law & its application in Hydraulic
press, Hydraulic & Pneumatic System, Bernaulli’s Law, Venturi Tube
Theory.Streamline, Laminar & Turbulent flow.
4.2.1.2.2 Physics of the Atmosphere, International Standard Atmosphere(ISA), 06 1 2
Application to aerodynamics. Structure of the atmosphere,
Atmospheric Layers, temperature, pressure, kinetic theory of gases,
atmospheric density, water content of the atmosphere, humidity,
standard, atmosphere, variation from the standard days, pressure
altitude, Rate of rise oftemperature with height. Viscosity, wing
gradient, air speed and ground speed.
4.2.1.2.3 Aerodynamics
Airflow around a body;Boundary layer, laminar and turbulent flow, 20 1 2
free stream flow, relative airflow, up wash and downwash, vortices,
stagnation;The terms: camber, chord, mean aerodynamic chord,
profile (parasite) drag, induced drag, center of pressure,
Angle of attack, wash in and wash out, fineness ratio, wing shape and
aspect ratio;Thrust, Weight, Aerodynamic Resultant;
Generation of Lift and Drag: Angle of Attack, Lift coefficient.
Drag coefficient, polar curve, stall, Aerofoil contamination including
ice, snow, frost.Airflow around- circular, square and cylindrical body.
Duct theory. Physics of lift, Bernoulli’s principle, Bernoulli’s Theorem,
Boundary layer, laminar and turbulent flow, free stream flow, relative
airflow, upwash and downwash, vortices, stagnation, angle of incidence,
flight control surfaces, primary control-aileron, elevator, and rudder.
Secondary control-flaps, tabs, speed brakes (spoilers), Control around
longitudinal, lateral, normal axis and unusual controls.
The terms: Camber, chord, mean aerodynamic chord, profile (parasite)
drag, induced drag, centre of pressure, angle of attack and angle of
incidence (wing setting),wash in and wash out, fineness ratio, wing
shape and aspect ratio, effects of aspect ratio, taper, sweep angle.Lift
and weight, drag and thrust, Loads and load factors, wing loading,
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Aerofoil profiles, Generation of lift, fundamental equation for lift, co-


efficient of lift, fundamental equation of drag, drag co-efficient, lift-drag
ratio, center of pressure co-efficient, optimum angle of attack,
characteristics curves, stalls and theireffects, conditions leading to stall,
effects of wing design on stall, laminar flow control, vortex generators,
wing fences, polar curve.
4.2.1.2.4 Theory of FlightRelationship between lift, weight, thrust and 18 1 2
drag;Glideratio;Steady state flights, performance;Theory of the
turn;Influence of load factor: stall, flight envelope.Structural
limitations;Lift augmentation.Airfoil contamination, effect of dust, icing
effects, location of ice & ice prevention.Centre of gravity, thrust and
drag, lift and weight, Relationship between lift, weight, thrust and
drag.Gliding, Gliding angle, Real and apparent angle of glide, effect of
weight on gliding, endurance on the glide, disadvantages of flat gliding
angle.Maneuvers, the three axes, acceleration, pulling out of dive, the
load factor, turning, loads during turn, correct and incorrect angle of
bank, coordinated turn, other problems of turning, speed of sound,
molecular parking, compressibility, Reynolds’s Number and
incompressibility, approaching speed of sound and shockwaves, effects
of shockwaves, mach number, critical mach number, shockwaves
patterns, effects of sweep back, supersonic flights, mach angle, mach-
line, supersonic airflow over an aerofoil, convergent divergent nozzle,
supersonic wing shapes, supersonic body shapes, flight hypersonic
speed.Load factors and aero plane design, aircraft loads, Flight
Envelope, V – N diagramBasic mechanics, Stress, Strain, major structural
stress, bending moment and shear force diagrams, simply support
beam, cantilever beam, Fail safe structure, flight and ground loads,
damage tolerance. High lift devices, boundary layer control devices,
wing flaps-plain, split, slotted, fowler, fowler and slotted, effects of flap,
leading edge flaps, slats and slots, fixed, deployable and automatic.
4.2.1.2.5 Flight Stability and Dynamics 10 1 2
Longitudinal, lateral and directional stability (active and passive).
Meaning of stability and control, longitudinal dihedral, lateral stability,
dihedral angle, anhedral, high wing and low center of gravity, sweep
back and lateral stability, fin area and lateral stability, directional
stability, lateral and directional stability, control on an aero plane,
balanced controls, mass balance , controls at low speeds, friese and
differential ailerons, slot-cum-aileron control, spoiler control, powered
control, dynamic stability
Total Hours 60:00
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Module-6
Material & Hardware - I
Semester - I Theory
B1.1 B2

Syb Ref
4.2.1.3 Material & Hardware - I HRS B1.1 B2
Mech/AVI
4.2.1.3.1 Aircraft Materials Ferrous
a)Characteristics, properties and identification of common alloy steels 15 2 1
used in aircraft; Heat treatment and application of alloy steels; (b)
Testing of ferrous materials for hardness, tensile strength, fatigue
strength and impact resistance
II) Characteristics, properties, terminology used in describing properties
of metals and identification of common alloy steels used. SAE and AISI
Classification of alloy steels.
II) Effect of alloying elements Application of alloy steels
III) Heat treatment of ferrous materials-types of heat treatment-
hardening, tempering, normalizing and annealing.
IV) Surface hardening / Case hardening.-Nitriding, cyaniding, carburizing,
nitralloys, advantages of nitriding.
4.2.1.3.2 Testing /NDT 10 1 1
Hardness testing: Brinell’s, Vicker’s, Rockwell’s and Barcol’s hardness
testers, Shore’s Sceleroscope. Tensile/compression testing, Fatigue
testing, Impact testing, Creep testing, Tensile, Fatigue and Creep strength
of materials. Oil& Chalk Process, MPI, DPI, Ultrasonic flaw detection,
Eddy Current Inspection, Radiographic Inspection.
Selection of materials
4.2.1.3.3 Aircraft Materials Non-Ferrous 15 2 1
a) Characteristics, properties and identification of common non-ferrous
materials used in aircraft;
Heat treatment and application of non-ferrous materials
(b) Testing of non-ferrous material for hardness, tensile strength,
fatigue strength and impact resistance
I) Characteristics, properties and identification of common non ferrous
materials used in aircraft. Aluminum & Aluminum Alloys Cast and
wrought alloys and their designations. Effect of alloying
elementsAlclad/pure clad.
Magnesium & Magnesium Alloys Titanium & Titanium Alloys
Copper & Copper Alloys Nickel Alloys (Monel, K Monel)
Super Alloys
II) Principles of heat treatment, internal structure of metals, Heat
treatment and application of non-ferrous materials. Solution-natural
ageing. Precipitation-artificial ageing.
Heat treatment identification Aluminum Alloys Magnesium Alloys
Titanium Alloys Method of testing for hardness on nonferrous metals,
tensile strength, fatigue strength and impact resistance
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4.2.1.3.4 Aircraft Materials Composite and Non-Metallic 7 1 2


Composite and non-metallic other than wood
and fabric
a)Characteristics, properties and identification of
common composite and non-metallic materials,
other than wood, used in aircraft;
Sealant and bonding agents.
b) The detection of defects/deterioration in composite 13 1 -
And non-metallic material.
Repair of composite and non-metallic material.
Composites Definition and application of composites
Advantages and disadvantages of composites used in aircraft structure.
Knowledge of fibers, Glass fiber, advanced composite- Aramid/Kevlar
graphite/carbon, Boron.
Matrix – polyester, epoxy resins.
Core material–Structure-laminar and honeycomb structure.
Weave patterns, plain and satin weave patterns.
Non-destructive inspection and examination methods.
Detection of flaws/defects and repair on composites.
II) Non-Metallic ( Plastics and Rubber)
Plastics
Types of plastic-thermoplastic and thermosetting.
Windscreen.
Storage and preservation of plastics.
Rubber
Natural rubber
Synthetic rubber-butyl, buna-S, buna-N neoprene and Thiokol.
Characteristics, Types and uses
Shock absorber cord
Seals-packing, O-Ring, backup rings, V-ring (chevron), U-ring.
Gaskets, wipers
Sealing compound.
Defects, their detection and repair in non-metallic materials
4.2.1.3.5 Wooden structures (optional)
Construction methods of wooden airframe 07 2 -
structures;
Characteristics, properties and types of wood and
glue used in aero planes;
Preservation and maintenance of wooden structure;
Types of defects in wood material and wooden structures;
The detection of defects in wooden structure;
Repair of wooden structure
11. Construction Methods-plywood, laminated, sandwiched and
metal bonded honeycomb
II) Characteristics, properties and types of wood-hard and soft, glue used
in aircraft.
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III) Preservation and maintenance of wooden structure.


IV) Types of defects, their detection and limitations.
Repair techniques adopted on wooden structures
4.2.1.3.6 Fabric covering (optional)
Characteristics, properties and types of fabrics 08 2 -
used in aero planes;
Inspections methods for fabric;
Types of defects in fabric;
Repair of fabric covering
Terminology: Warp weft, filling, count, ply, bias, calendaring,
mercerization, sizing, pinked edge, salvage edge.
Characteristics, properties, types of fabric-cotton, linen, 113acron and
glass cloth used in aircraft.
II) Inspection methods and acceptance standards.
III) Different types of defects and limitation
IV) Repair of fabric covers-repair of tears, patch repair, panel repair,
Sewed-in and Doped-in.
V) Causes of fabric deterioration and storage conditions.
VI) Strength criteria for aircraft fabric.
VII) Dope materials-cellulose nitrate, cellulose acetate and aluminum
pigmented dopes.
VII) Common troubles in dope application.
Total Hours 75:00
HAL–Pravara Aviation Institute PART:4
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Module - 7A
Maintenance& Practice– I
Semester - I Theory

B1.1 B2

Syb Ref
4.2.1.4 Maintenance & Practice-I HRS B1.1 B2
Mech/AVI
Engineering Drawings, Diagrams and Standards 1 2
4.2.1.4.1 Drawing types and diagrams, their symbols, dimensions, tolerances and 10
projections; Identifying title block information; Microfilm, microfiche and
computerized presentations; Aeronautical and other applicable standards
including ISO,Wiring diagrams and schematic diagrams.
4.2.1.4.2 Drawing Instruments 10
Drawing types & diagrams, their symbols, dimensions, tolerances &
projections- first angle projection, third angle projection and blue prints
Identifying Title block information. ATA 100 codes(air transport association)
4.2.1.4.3 Aeronautical and other applicable standards including ISO (International 10
Standard Organization).Microfilm, microfiche &computerized presentations.
Block diagrams, Wiring diagrams, schematic diagrams.
4.2.2.4.1 Aspects of safe working practices including precautions to take when working 12 3 3
with electricity, gases especially Oxygen, oils and chemicals.
Also, instruction in the remedial action to be taken in the event of a fire or
another accident with one or more of these hazards including knowledge on
extinguishing agents.
Aspects of safe working practices and precautions to be taken when working
with electricity, compressed gases oxygen, oils and chemicals, Fire, Types of
fire.Types of fire extinguishing agents.UL (undertaker laboratory) ratings,
(toxicity ratings).Identification and the marking of fire extinguishers.
Instruction in the remedial action to be taken in event of fire.
Types of workshops-Normal work shop,limited production workshop and mass
production workshop.
4.2.2.4.2 Workshop Practices 12 3 3
Care of tools, control of tools, use of workshopmaterials;Dimensions,
allowances and tolerances, standards of workmanship; Calibration of tools
and equipment, calibrationstandards.
Care of tools, control of tools, and use of workshop material. Dimensions,
allowances and tolerances, fit and limit standards of workmanship. Calibration
standard & calibration of tools &equipment. Calibration of tools and
equipment, calibration standards.
4.2.2.4.3 Tools 15 3 3
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Common hand tool types; Common power tool types;


Operation and use of precision measuring tools; Lubrication equipment and
methods. Operation, function and use of electrical general test Equipment.
Common hand tool types, their use & material-Hammers, Punches, Screw
drivers, Pliers, Clamping & holding devices, Wrenches &spanners. Cutting tools
(Hacksaw, files, chisel & snips) Common power tools-power hacksaw, grinders,
drilling machines, buffers. Drill & types of drill, Reamers and its type, Cutting of
threads- external and internal threads. Taps & dies. Procedure and
precautions., Operation and use of precision tools- Micrometers, Vernier
caliper, indicating gauges, precision gauge blocks, sine bars, optical flats and Air
gauge, radius or fillet gauges, thickness or feeler gauges, telescopic gauge and
small-hole gauges, screw pitch gauge. Layout tools-Surface table, surface
gauge, steel rule, V-Blocks, external, internal calipers, odd-leg caliper
(hermaphrodite), dividers, trammel, tri-square, scriber, and combination set.
Universal and combination bevels. Lubrication equipment &methods.
Operation, function & use of electrical, general test equipment (AVO meter)
ohmmeter, voltmeter, ammeter, thermocouple meter, Megger, moving coil
meters, moving iron meter, potentiometer, and frequency meter.)
4.2.2.4.4 Aircraft Weight and Balance 03
(a)Centre of Gravity/Balance limits calculation: use of relevant - 2
documents;(b)Preparation of aircraft for weighing;
Aircraft weighing;
C.G/ Balance Limits Calculations, Theory of weight & balance, & related
terminology, A/c weighing procedure, Extreme condition checks, Types &
purpose of Ballast
4.2.2.4.5 Aircraft Handling and Storage 03
Aircraft taxiing/towing and associated safety - 2
precautions; Aircraft jacking, chocking, securing and associated 2
Safety precautions; Aircraft storage methods;
Refueling/defueling procedures; De-icing/anti-icing procedures; Electrical,
hydraulic and pneumatic ground supplies. Effects of environmental conditions
on aircraft
handling and operation.
A/c taxing, A/c towing, A/c jacking and leveling, A/C parking and picketing, A/c
tie down, A/c storage methods, Re-fueling & de-fueling procedures, De-
icing/anti- icing procedures.
Electrical, Hydraulic & pneumatic ground supplies.
Effects of environmental conditions on a/c handling & operation.
Total Hours 75:00 -
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Module - 10/9A
(Aviation Legislation-I/Human Factors)
Semester-II Theory
B1.1 B2

Syb Ref 4.2.2.5 Aviation Legislation-I/Human Factors HRS B1.1 B2


Mech/AVI
4.2.2.5.1 REGULATORY FRAMEWORK:- 5 1 1
Role of International Civil Aviation Organization; The Aircraft Act and
Rules made there under Role is of the DGCA; Relation between CAR-21,
CAR-M, CAR-145, CAR66, CAR-147 The Aircraft Rules (Application to
Aircraft maintenance and Release)CAR Section 1 and 2
CAR Volume-I 25 1 1
B Part I: MEL and CDL
C Part I: Defect recording reporting investigation.
Revision and Practice Tests
D Part V: Fuel and Oil uplift Record.
E Part I: Approval of Organization
E Part VI - Cat E
E Part VIII - Cat G
F Part I: Procedure for C of R
F Part III: Issue of C of A
F Part VI: Rebuilding of Aircraft
F Part VII: Special Flight permit
F Part XII: Inspection of wooden aircraft
F Part XIII: Airworthiness for gliders
F Part XIV: Micro light Aircraft
F Part XV: Hot air balloon
F part XX: Age of A/C to be Imported for schedule/Non schedule
including Chapter, General Aviation & other operation.
F Part XXI: Import Export of Aircraft Spares
F Part XXII: Load and trim sheet
H Part I; Unusable fuel
H Part II: Aircraft Fuelling procedure
H Part III: Aviation fuel storage
I Part I: Aircraft Instrument Overhaul
I Part II: Aircraft Instrument
I Part III: Maintenance of test equipment
I Part IV: Airworthiness procedure for Clean room
I Part V: FDR
I Part VI: CVR
I Part VII: GPWS
I Part VIII: ACAS
4.2.2.5.2 CAR-66 CERTIFYING STAFF –MAINTENANCE 7 2 2
Detailed understanding of CAR-66
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4.2.2.5.3 CAR-145-APPROVED MAINTENANCE ORGANISATIONS 10 2 2


Detailed understanding of CAR-145 and CAR M Subpart F
4.2.2.5.4 Aircraft Operation 03 1 1
Commercial Air Transport/Commercial Operation Air Operation
certificates; Operator Responsibilities, in particular regarding continuing
airworthiness and maintenance; Documents to be carried on board;
Aircraft Placarding (Markings);
HUMAN PERFORMANCE
4.2.2.5.5 . General 05 1 2
· The need to take human factors into account;
· Incidents attributable to human factors/human error;
· ‘Murphy’s’ law.
. General
· The need to take human factors into account;
· Incidents attributable to human factors/human error;
. ‘Murphy’s’ law.
4.2.2.5.6 . Human Performance and Limitations 05 1 2
· Vision;
· Hearing;
· Information processing;
· Attention and perception;
· Memory;
· Claustrophobia and physical access.
Human Performance and Limitations; Vision; Hearing; Information
processing; Attention and perception;Memory; Claustrophobia and
physical access.
4.2.2.5.7 . Social Psychology 03 1 1
· Responsibility: individual and group;

· Motivation and de-motivation;


· Peer pressure;
· ‘Culture’ issues;
Social Psychology; Responsibility: individual and group;
Motivation and de-motivation; Peer pressure; ‘Culture’ issues;
· Team working;
· Management, supervision and leadership.
.Team working; Management, supervision and leadership.
4.2.2.5.8 Factors Affecting Performance 03 2 2
· Fitness/health; Stress: domestic and work related;
· Time pressure and deadlines;
· Workload: overload and under load;
· Sleep and fatigue, shift work;
· Alcohol, medication, drug abuse.
Factors Affecting Performance; Fitness/health;Stress: domestic and
work related; Time pressure and deadlines; Workload: overload and
under load; Sleep and fatigue, shift work;
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Alcohol, medication, drug abuse.


. Physical Environment 03 1 1
· Noise and fumes; Illumination;
· Climate and temperature; Motion and vibration;
· Working environment.
Physical Environment; Noise and fumes;Illumination;
Climate and temperature;Motion and vibration;
Working environment.
4.2.2.5.9 . Tasks 03 1 1
· Physical work;
· Repetitive tasks;
· Visual inspection;
· Complex systems.
Tasks; Physical work;Repetitivetasks;Visual inspection;
Complex systems.
4.2.2.5.10 . Communication 03 2 2
· Within and between teams;
· Work logging and recording;
· Keeping up to date, currency;
· Dissemination of information.
Communication; Within and between teams; Work logging and
recording; Keeping up to date, currency; Dissemination of information.
4.2.2.5.11 . Human Error 03 1 2
· Error models and theories;
. Types of error in maintenance tasks;
· Implications of errors (i.e. accidents)
· Avoiding and managing errors.
Human Error; Error models and theories; Types of error in
maintenance tasks; Implications of errors (i.e. accidents);
Avoiding and managing errors.
4.2.2.5.12 . Hazards in the Workplace 02 1 2
· Recognizing and avoiding hazards;
· Dealing with emergencies
Hazards in the Workplace; Recognizing and avoiding hazards;Dealing
with emergencies.
Revision and Practice Tests
Total Hours 80:00
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Syllabus
First Semester-Practical
B1.1 B2

Sr. Practical Hours


Sub-Part Module Subject
No HPAI HAL Outsource Total
Module- Electrical
1. 4.2.1.1 P 52 08 00 60
03 Fundamental-I
2. 4.2.1.2 P Module-08 Basic Aerodynamics 31 08 11 50
Module- Material &
3. 4.2.1.3 P 00 65 00 65
06 Hardware-I
Module- Maintenance
4. 4.2.1.4 P 36 00 29 65
07A Practices – I
Aviation Legislation- -- -- --
5. 4.2.1.5P Module-9A/10 --
I/Human Factors
119:00 81:00 40:00 240:00
Total Hours
240:00
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Module-3
Electrical Fundamental –I
Semester-I Practical
B1.1 B2
Syllabus 4.2.1.1 Electrical Fundamental – I HRS HPA HAL OUT-
Ref. Practical Description I SOUR
Mech./Avi CE
4.2.1.1.1 Safety Precautions for electrical lab 01 ✓ - -
4.2.1.1.2 Identification of Electrical measuring instruments and their use. 03 ✓ - -
4.2.1.1.3 Identification of cables and cable values 01 ✓ - -
4.2.1.1.4 Identify and Interpret typical electric component symbols , wiring diagrams and 02 ✓ - -
schematic circuits
4.2.1.1.5 Carry out basic fault finding techniques using a range of test meters 02 - ✓ -
4.2.1.1.6 Solder cables to single and multipoint connectors/tag boards using appropriate 03 ✓ - -
cable stripping and soldering tools.
4.2.1.1.7 Setting up a Simple Electric Circuit to Demonstrate Ohms law & Kirchhoff’s Law, 03 ✓ - -
Faradays Law.
4.2.1.1.8 Generation of Electricity by Light, Heat, Friction, Chemical Action and Magnetism 04 ✓ - -
Means.
4.2.1.1.9 Primary Cell and its Construction. Connecting Cell / Batteries in series & Parallel. 02 ✓ - -

4.2.1.1.10 Identifying various parts of Lead Acid Battery, its inspection and observing safety 05 ✓ - -
precautions.
4.2.1.1.11 Identifying various parts of Nickel Cadmium Battery, inspection and observing 05 - ✓ -
safety precautions.
4.2.1.1.12 Checking the state of charge of battery and use the Hydrometer. 02 ✓ - -
4.2.1.1.13 Identification of Resistors With Color coding and Measurement of Resistance with 02 ✓ - -
Digital Multi-meter.
4.2.1.1.14 Measurement of Resistance When Connected in Series & Parallel 02 ✓ - -
4.2.1.1.15 Practical on Thermistors, Potentiometers & Wheatstone Bridge. 03 ✓ - -
4.2.1.1.16 Demonstrate the use of rheostat and thermocouple using a simple electrical 02 - ✓ -
circuit.
4.2.1.1.17 To perform the Charging, Discharging and Testing of capacitors 02 - ✓ -
4.2.1.1.18 Measurement of Capacitance When Connected in Series & Parallel 02 - ✓ -
4.2.1.1.19 Measurement of inductance When Connected in Series & Parallel 02 - ✓ -
4.2.1.1.20 Study the frequency response of series R,L,C circuit. 03 ✓ - -
4.2.1.1.21 Calculation of power using power formula. 02 ✓ - -
4.2.1.1.22 Practical on circuit controlling & circuit protecting devices. 03 - ✓ -
4.2.1.1.23 Prepare and install a simple loom using at least two binding methods 02 - ✓ -

4.2.1.1.24 Inspection of electrical cable looms/bundles and cable trunking 02 - ✓ -

60:00 38:0 22:00 0


Total Hours
0
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Module No -8
Basic Aerodynamics
Semester - I Practical

B1.1 B2

Syllabus Ref. 4.2.1.2 Basic Aerodynamics HAL


HRS HPAI OUTSOURCE
Mech./Avi Practical Description
4.2.1.2.1 Identification of various types of wings 04 ✓ - -
4.2.1.2.2 Checks on various types of primary & secondary controls 06 - ✓ -
4.2.1.2.3 Examinations of the flight control, checking its - - ✓
03
movement and greasing
4.2.1.2.4 Visual Checks on spoilers position 04 ✓ - -
4.2.1.2.5 Visual Checks on Different position of the tabs 04 ✓ - -
4.2.1.2.6 Assessment of damage on fuselage exterior skin. 04 ✓ - -
4.2.1.2.7 Details of aircraft operation about its longitudinal axis, 03 - - ✓
lateral axis and vertical axis

4.2.1.2.8 - ✓ -
Identifying the Major Structural Stresses 02

4.2.1.2.9 Identifying of failsafe structure and damage tolerance 02 - - ✓


4.2.1.2.10 Location of Lift Augmentation Devices 03 ✓ -
4.2.1.2.11 Working of boundary layer control devices 05 ✓ - -
4.2.1.2.12 Position checks of the flap 05 ✓ - -
4.2.1.2.13 Balancing of Primary Controls 05 - - ✓
50:00 31:00 08:00 11:00
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Module-06
Materials and Hardware – I
Semester - I Practical
B1.1 B2

Syllabus Ref. 4.2.1.3 Materials and Hardware – I HAL


HRS HPAI OUTSOURCE
Mech./Avi Practical Description
4.2.1.3.1 Identification of Ferrous Metals 02 - ✓
4.2.1.3.2 Heat treatment and surface hardening of ferrous metals. 10 - ✓ -
4.2.1.3.3 Identification of Non-Ferrous Metals 04 - ✓ -
4.2.1.3.4 Testing of ferrous Metal. 08 - ✓ -
4.2.1.3.5 Heat treatment and surface hardening of Non-ferrous - ✓ -
08
Metals
4.2.1.3.6 Testing of Non-ferrous Metal. 08 - ✓ -
4.2.1.3.7 Properties & use of Composite. 09 - ✓ -
4.2.1.3.8 Identification of sealing & bonding agents 02 - ✓ -
4.2.1.3.9 Detection of defects or deterioration in composite 04 - ✓ -
structure
4.2.1.3.10 Repair of Composite Structure 08 - ✓ -
4.2.1.3.11 Identification of plastic and rubber parts 02 - ✓ -

Total Hours 65:00 00:00 65:00 00:00


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Module-7A
Maintenance Practices – I
Semester–I Practical
B1.1 B2

Syllabus Ref. 4.2.1.4Maintenance Practices – I OUTSOUR


HRS HPAI HAL
Mech./Avi Practical Description CE
4.2.1.4.1 To draw the projections of lines & planes 02 ✓ - -
4.2.1.4.2 To draw orthographic views (1st angle & 3rd angle methods) 03 ✓ - -
4.2.1.4.3 To draw isometric view from given orthographic views 03 ✓ - -
4.2.1.4.4 Basic safety & precaution of workshop 01 ✓ - -
4.2.1.4.5 Identification of Different type of Fire Extinguishers. 01 ✓ - -
4.2.1.4.6 Care of Hand Tools. 01 ✓ - -
4.2.1.4.7 Working on metal work piece using hand tool (forming ‘T’ & ‘U’ ✓ - -
15
joint or similar )
4.2.1.4.8 How to read Micrometers, 02 ✓ - -
4.2.1.4.9 How to read Vernier Caliper 02 ✓ - -
4.2.1.4.10 Thread cutting with Taps 01 ✓ - -
4.2.1.4.11 Thread cutting with dies 01 ✓ - -
4.2.1.4.12 Drilling operation 04 ✓ - -
4.2.1.4.13 Leveling of aircraft with precautions to be observed 01 - - ✓
4.2.1.4.14 Weighing of aircraft with precautions to be observed 03 - - ✓
4.2.1.4.15 Prepare weight and balance amendments 01 - - ✓
4.2.1.4.16 Preparation for aircraft towing 02 - ✓
-
Tow aircraft, be a part of aircraft towing
4.2.1.4.17 Tie down of aircraft 01 - - ✓
4.2.1.4.18 Park, secure and cover the aircraft 01 - - ✓
4.2.1.4.19 Position aircraft in maintenance doc 01 - - ✓
4.2.1.4.20 Check aircraft for correct placards 01 - - ✓
4.2.1.4.21 Check aircraft for correct marking 01 - - ✓
4.2.1.4.22 Refueling of aircraft 01 - - ✓
4.2.1.4.23 Defueling of aircraft 01 - - ✓
4.2.1.4.24 Check adjust tire pressure 01 - - ✓
4.2.1.4.25 Check/ replenish oil levels 01 - - ✓
4.2.1.4.26 Check/ replenish accumulator pressure 01 - - ✓
4.2.1.4.27 Charge pneumatic system 01 - - ✓
4.2.1.4.28 Greasing of aircraft 01 - - ✓
4.2.1.4.29 Connect ground power 01 - - ✓
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4.2.1.4.30 Servicing of waste system 01 - - ✓


4.2.1.4.31 Servicing of water system 01 - - ✓
4.2.1.4.32 Perform preflight/ daily check 02 - - ✓
4.2.1.4.33 Assist in jacking of aircraft for wheel change 02 - - ✓
4.2.1.4.34 Assist in jacking of complete aircraft 02 - - ✓
4.2.1.4.35 Sling or trestle requirement for major component change 01 - - ✓
Total Hours 65:00 36:00 00:00 29:00

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