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Mexico Presentation PDF
Mexico Presentation PDF
Mexico Presentation PDF
John Parmenter
Palacio de Iturbide 1, 2
Ciudad de México, México
Viernes 12 de julio
9:00 a.m. – 11:00 a.m.
Jatco CVT JF010E Rebuild Part 1
Rebuild
• Specialty tools
The main tool that you need that you may not already
have is the Posi Lock TJ1 puller. This is a large puller that
will attach to the sides of the pulley to disassemble the cvtpushbelt.com Tool Kit
transmission and pulleys. This puller will work on most
CVT transmissions. Most transmission parts stores now
carry this puller. You can also find them online.
Linkage arm
Sleeve
Rebuild
• Transmission disassembly and inspection
Remove the valve body to case bolts that are
labeled A, B and C.
Remove the
pressure switch
24mm socket
Two case
seals
Remove clip
Remove connector
Rebuild
• Transmission disassembly and inspection
Pry location
Torque
40 ft/lbs
Rebuild Bearing Retainer
15mm long
bolt
Torque
100in/lbs.
No Shim
Transfer gear
Rebuild Differential race
KOYO-STA4575
Shim 0.023” thick
• Transmission disassembly and inspection Some models may be different.
Check bushing and
input seal surfaces
for wear. Pump bolts 40mm long
Remove the 7-12mm
Torque 14 ft/lbs.
headed pump bolts.
Pull the pump up
and inspect thrust
washer on bottom,
top stator bushing
and seal area for the
input shaft rings.
There is a metal Transfer race
gasket between case KOYO-STJ3062
and the pump. Shim 0.060” thick
Some models may
be different.
Input end play on
this unit was 0.020”.
Not a great way to Metal gasket
check input because
shaft is loose in
drum. We will cover
end play on
assembly section.
Also will cover pump
in the rebuild
component section.
Thrust washer on bottom of the pump.
Small race goes to the pump.
Rebuild
• Transmission disassembly and inspection
Holes in the
Input/Forward thrust wash
Drum face you.
This side
This side
faces down
faces down
Pressure plate, 4
clutches, 4 steels.
Dish up
Return spring
cage
X X
30mm
long X Hallow shaft
X
Pulley follower
O-Ring
Belt direction
Rebuild
• Transmission disassembly and inspection
23mm
long
User Guide
Murano RE0F09A
CVT Toolkit
1) Endcover with
secondary and
primary pulley
complete.
2) Lifting secondary
pulley with lifter
TOPLUN00.
3) Primary pulley
RE0F09A is also spring
loaded. Open with a
vacuum.
(Min Pressure = 20
inHg)
4) Before removing
the belt, secure the
belt with two tie
wraps.
5) Caution: Do not
damage the belt.
6) Final stage: Belt is
disassembled.
4) Secure the belt in
two places.
5) Caution: Do not
damage the belt.
6) Final stage: Belt is
disassembled.
Pushbelt Function
General Information
Construction
Belt Handling
Special thanks to Coen van Beek
Never take out the two pulleys together with the belt out of the transmission.
The chance of damage on the belt is about 95% (See next slide).
Follow the instructions described in the User Guide Toolkit for RE0F09A/10A.
Contact area is perfect!