BHARATHI CEMENT CORPORATION PRIVATE LIMITED

Doc no: PP/SOP/47 Date: 01-02-2018

Issue No: 03 Rev no: 00 Page 1 of 4

INTEGRATED MANAGEMENT SYSTEM

STANDARD OPEARTING PROCEDURE

TITLE

STANDARD OPEARTING PROCEDURE

HSD / LDO Unloading

Name Designation Signature

Prepared by: Jayavarthanan.V ENGINEER

Approved by : Bipinson AK SECTION

INCHARGE

Issued by : TALIB Hussain HOD-CPP

Prepared By: Engineer Approved By: Section In charge Issued By: HOD-CPP
 BHARATHI CEMENT CORPORATION PRIVATE LIMITED
Doc no: PP/SOP/47 Date: 01-02-2018
Issue No: 03 Rev no: 00 Page 2 of 4

Purpose:

This documented SOP is established HSD / LDO unloading

Scope:Safe Operating procedure for –HSD / LDO unloading

Operation Department.
DEFINITIONS AND ABBREVIATIONS

PPE Personal Protective Equipment’s

JSA Job Safety Analysis

HIRA Hazard Identification & Risk Assessment

SOP Standard Operating Procedure

SAFETY

Mandatory requirements:-

A. Raise work permits

B. Turn off cell phone
C. Tool Box Talk
D. HIRA
E. All Required PPE’s must be used.
General Safety Note:

1. All External Service Vehicles should be provided with statutory documents

2. Driver should have valid license

3. Vehicle should be exceed more than the speed of 20 km/h in plant premises

4. Vehicle should be in good condition and pass our standard check list.

Responsibility:

HOD (Operation), Shift In charge and Operators

Prepared By: Engineer Approved By: Section In charge Issued By: HOD-CPP
 BHARATHI CEMENT CORPORATION PRIVATE LIMITED
Doc no: PP/SOP/47 Date: 01-02-2018
Issue No: 03 Rev no: 00 Page 3 of 4

HSD / LDO UNLOADING PROCEDURE

SL No Activities Remarks
1 Visually check all hoses for leaks and wet spots.

2 Verify that sufficient volume is available in the

storage tank or truck.

3 Secure the tank vehicle with wheel chocks.

4 Verify that the vehicle’s parking brakes are set.

5 Verify proper alignment of valves and proper

functioning of the pumping system

6 Establish adequate bonding/grounding prior to

connecting to the fuel transfer point.

7 Driver must stay with the vehicle at all times

during loading/unloading activities.

8 Periodically inspect all systems, hoses and

connections

9 When loading, keep internal and external valves

on the receiving tank open along with the
pressure relief valves.

10 Maintain communication with the pumping and

receiving stations.

11 Monitor the liquid level in the receiving tank to

prevent overflow.

12 When topping off the tank, reduce flow rate to

prevent overflow

13 Make sure the transfer operation is completed.

14 Close all tank and loading valves before

disconnecting.

15 Securely close all vehicle internal, external, and

dome cover valves before disconnecting.

16 Make sure the hoses are drained to remove the

remaining HSD before moving them away from

Prepared By: Engineer Approved By: Section In charge Issued By: HOD-CPP
 BHARATHI CEMENT CORPORATION PRIVATE LIMITED
Doc no: PP/SOP/47 Date: 01-02-2018
Issue No: 03 Rev no: 00 Page 4 of 4

the connection. Use a drip pan.

17 Cap the end of the hose and other connecting

devices before moving them to prevent
uncontrolled leakage.

18 Remove wheel chocks.

19 Inspect the lowermost drain and all outlets on

tank truck prior to departure. If necessary,
tighten, adjust, or replace caps, valves, or other
equipment to prevent oil leaking while in transit

Prepared By: Engineer Approved By: Section In charge Issued By: HOD-CPP