EWS 610

PUMP SELECTION
PROJECT : JSW W.O.Nr W 747 Date:

INPUTS

Steam generation rate Nett = 65000 kg/h

Saturated steam flow for deaerator = 0 kg/h
Main steam pressure = 66 kg/cm2 g
Drum coil preheater = kg/cm2 g
Assumed SH press. drop ( % of main steam press.) = 10 %
Economiser pressure drop assumed = 1 kg/cm2 g
Control valve pressure drop assumed = 2.5 kg/cm2 g
Feed line pressure drop = 1 kg/cm2 g
Margin on BFP flow = 20 %
Margin on motor power = 10 %

RELIEVING CAPACITY CALCULATIONS

Maximum steam generation capacity of boiler = 65000 kg/h
Peak generation capacity = 1.1 x 65000 kg/h
= 71500 kg/h
MSSV relieving capacity = 0.4 x 71500 = 28600 kg/h
Saturated steam flow for deaerator = 0 kg/h
Drum SV 1 relieving capacity =( 0.3 x 71500) +( 0.5 x 0) = 21450 kg/h
Drum SV 2 relieving capacity =( 0.3 x 71500) +( 0.5 x 0) = 21450 kg/h

SET PRESSURE CALCULATIONS

Main steam pressure = 66 kg/cm2 g
MSSV set pressure = 66 / 0.95 kg/cm2 g
= 69.5 kg/cm2 g
MSSV set pressure = say, 69.5 kg/cm2 g
Assumed SH press. drop ( 10 % of main steam press ) = 0.1 x 66 = 6.6 kg / cm2
Drum pressure when MSSV floats = 69.5 + 6.6 = 76.1 kg/cm2 g

Selected pressure = 76.1 = 76.1 kg/cm2 g

Drum I SV set pressure = 76.1 / 0.95 kg/cm2 g
Drum I SV set pressure = 80.1 kg/cm2 g
Say, Drum I safety valve set pressure = 80.1 kg/cm2 g
Difference between drum I & II SV set pressures = 1 kg/cm2 g
Drum II SV set pressure = 80.1+1 = 81.1 kg/cm2 g
Economiser pressure drop = 1 kg/cm2g
Control valve pressure drop = 2.5 kg/cm2g
Feed line pressure drop = 1 kg/cm2g
Hydrostatic head = 1 kg/cm2g
Pump duty Point 1
Pump head required during drum SV II floating = 81.1+1+2.5+1+1+0 kg/cm2g
Pump head at duty point 1 = 86.6 kg/cm2g

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 EWS 610

Flow at duty point 1(MCR Flow ) = 65000 + 0 = 65000 kg/h

Pump duty point 2

Pump head at duty point 2 = 66+6.6+1+2.5+1+1 kg/cm2g
= 78.1 kg/cm2g
MCR flow = 65000 kg/h
Flow margin = 20 %
Flow required at duty point 2 = 65000x (100 + 20) /100 kg/h
= 78000 kg/h
Density of water at 105 deg = 954.5 kg/m3
Head required = 10000 x 78.1 / 954.5 mlc
Head required at duty point 2 = 818.2 mlc
Flow in m3 /h at duty point 2 = 78000 / 954.5 m3/h
= 81.7 m3/h
Pump efficiency = 55 %
Power consumption at duty point 2 = 81.7x1000 x 818.2x 100 / ( 55x 3600 x 105 )
= 321.5 kw
Minmum kw of motor with 10 % margin = 321.5 x 1.1 = 353.65 kw

Summary
SH safety valve set pressure = 69.5 kg/cm2g
Drum safety valve set pressure 1 = 76.1 kg/cm2g
Drum safety valve set pressure 2 = 81.1 kg/cm2g
Min relieving capacity of SH safety valve = 28600 kg/h
Min relieving capacity of Drum 1safety valve = 21450 kg/h
Min relieving capacity of Drum 2 safety valve = 21450 kg/h

Feedpump flow at duty point 1 = 65000 kg/h

Pump head at duty point 1 = 86.6 kg/cm2g when the safety valve floated
Feedpump flow at duty point 2 = 78000 kg/h During Normal Operating condition
Pump head at duty point 2 = 78.1 kg/cm2g
Operating kw at duty point 2 = 353.65 kw

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 EWS 610

18-Jul-19

x 0) = 21450 kg/h
x 0) = 21450 kg/h

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 EWS 610

00 / ( 55x 3600 x 105 )

he safety valve floated

Normal Operating condition

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