Km-Nlx-A0en 1 L42165a01

ACCESSORY DEVICE INSTRUCTION MANUAL (1/2)
Applicable Model
NL1500 NLX2500
NL2000 NLX2500MC
NL2500 NLX2500Y
NL3000 NLX2500SMC
NLX2500SY
・ This manual contains several individual manuals of accessory devices. Therefore, some
specification may not be equipped to the purchased machine.
・ The contents of this manual are subject to change without notice due to improvements to the
devices or in order to improve the manual. Consequently, please bear in mind that there may
be slight discrepancies between the contents of the manual and the actual devices. Changes
to the instruction manual are made in revised editions which are distinguished from each other
by updating the instruction manual number.
・ Should you discover any discrepancies between the contents of the manual and the actual
devices, or if any part of the manual is unclear, please contact Mori Seiki and clarify these
points before using the machine. Mori Seiki will not be liable for any damages occurring as a
direct or indirect consequence of using the machine without clarifying these points.
KM-NLX-A0EN_1
2011.05.P
CONTENTS
1. HYDRAULIC UNIT
L16652A01 DAIKIN INDUSTRIES, LTD.
2. HYDRAULIC UNIT
L16476A01 / L16411A01 / NL0183E
L16413A01 / L16579A01 / L16581A01
L16583A01 / L16585A01 / L16693A01
NACHI-FUJIKOSHI CORP.
L16581A01 / L16345A01
3. HYDRAULIC LINE FILTER

L16613A01 / L1A015A01 / L1A017A01
L1A019A01 / L1A021A01
YAMASHIN-FILTER CORP.
4. OIL COOLER (AKZ8)

L16369A01 DAIKIN INDUSTRIES, LTD.
5. LINE FILTER (MODEL UL)

L16550A01 Taisei Kogyo Co., Ltd.
6. INDICATOR (MODEL IA・EA)

L16912A01 Taisei Kogyo Co., Ltd.
7. LUBRICATION UNIT (LCB4-8744E) 4.2L

L16975A01 SHOWA CORPORATION
8. LUBRICATION UNIT (LCB4-8296E) 2L


10. LUBRICATION UNIT (LCB4-9874E) 4.2L 200V

L1A093A01 SHOWA CORPORATION
11. LUBRICATION UNIT (LCB4-8298E) 4.2L


13. COOLANT PUMP (MTH2, MTH4)

L16447A02 GRUNDFOS
14. COOLANT PUMP (SPK, CRK, MTR)

L16402A02 GRUNDFOS
15. AUTO-CENTERING STEADY REST
L16431A01 SMW AUTOBLOK
16. OIL TEMPERATURE REGULATOR

L16471A01 WAKAYAMA PRECISION CO., LTD.
17. OIL SKIMMER

L16498A01 NK WORKS CO., LTD.
18. FLOAT SWITCH

L16047A01 SKF
19. MIST COLLECTOR

L16037A03 AKAMATSU ELECTRIC MFG. CO., LTD.
20. MILLING HOLDER

L16972A01 ALPS TOOL CO., LTD.
21. MILLING HEAD

L16973A01 KYORITSU SEIKI CORPORATION
22. TOOL PRESETTER (HPRA HIGH PRECISION REMOVABLE ARM)

L16767A01 RENISHAW PLC
23. TOOL PRESETTER (HPPA HIGH PRECISION PULLDOWN ARM)

24. TOOL PRESETTER (HPMA HIGH PRECISION MOTORIZED ARM)

25. OPTICAL MACHINE PROBE (OMP60)

26. OPTICAL MACHINE PROBE (OMP40-2)

27. OPTICAL MACHINE INTERFACE (OMI-2)

28. OPTICAL MODULE MACHINE (OMM)

29. MI8 INTERFACE UNIT

30. PROBE SENSOR

L16336A01 Metrol Co., Ltd.
31. TOOL PRESETTER (MANUAL)
L1A131A01 MARPOSS
32. TOOL PRESETTER (AUTOMATIC)

L1A129A01 MARPOSS
33. REFRIGERATED AIR DRYER (IDF)

L1A117A01 SMC Corporation
34. REFRIGERATED AIR DRYER (IDFB)

35. REFRIGERATED AIR DRYER (IDFA)

36. MAIN LINE FILTER

1. HYDRAULIC UNIT
DAIKIN INDUSTRIES, LTD.
SE-04430△
2 【INSTRUCTION MANUAL】 1
Hybrid Hydraulic System
“ECO RICH”
EHU SERIES
Instruction Manual
《Photo： EHU25-M07-AE-30》
・This instruction manual is based on these following types Eco Rich.

As for MGF.NO. before them, there is some difference in operating manual of
the panel and adjusting method. 　
　　　□ EHU14-L04 -A -30 ：MFG.NO.　3C-＊＊-＊＊＊＊＊
　　　□ EHU25-L04 -A -30 ：MFG.NO. 3C-＊＊-＊＊＊＊＊
　　　□ EHU25-L07 -AE -30 ：MFG.NO. 3D-＊＊-＊＊＊＊＊
　　　□ EHU25-M07-AE -30 ：MFG.NO. 3D-＊＊-＊＊＊＊＊
　　　□ EHU30-M07-AE -30 ：MFG.NO. 3D-＊＊-＊＊＊＊＊
Oil Hydraulics Division

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《SAFETY PRECAUTIONS》
■Before Usage
・To ensure to notify these contents of this document for user.
・Add this contents to your machine’s handling manual which uses this product.
・Before installation, operation or maintenance, read thoroughly this handling manual and other attached documents
and learn equipments knowledge, safety information and attentions, then use this product properly.
・To ensure keeping this manual, attached documents and supply specifications and so on, whenever user enable read
these documents.
・So all figure or photo in this manual are sometimes drawn the state of removing the cover or safety insulate object to
explain details, which you operate surely put the cover or insulate object as it was before and operate following this
manual.
・This manual may be changed for improvement of the product or alteration of specifications or improve this manual
more easily.
・This document is about safety handling of our hydraulic unit. Prepare date for safety handling according to the
standard for safety operation or maintenance of your machine.
■Symbols of safety precautions in this manual

・In this manual, safety precautions are represented and classify 3 rank, “ Danger”, “ Warning” and
“ Caution”.
Danger: If you ignore this symbol and handle improperly, it may pose a high risk of causing death or serious injury.
Warning: If you ignore this symbol and handle improperly, it may pose the risk of causing death or serious injury.
Caution: If you ignore this symbol and handle improperly, it may pose the potential risk of causing injury or damage
to the product or property.
Although the matter is mentioned in “ Caution” symbol, there will cause serious result.
Be sure to observe these precautions.
■Safety
◆ General
Danger
・Qualified people perform the task such as transportation, installation, piping, wiring, operation, handling,
maintenance, and inspection.
・ When working, make use of protective tools (uniform, safety belt, helmet, safety shoes, gloves, etc).
・ Do not use another specifications which is mentioned in the catalog, or delivery specifications.
　　　　Caution
・Be sure to enforce daily inspection (it is mentioned in this document, or in attached document.)
・Do not stand, beat or add pressure on the products, or you may be injured and the product is damaged.

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《Exemption Clause》
・Damages owing to earthquake, fire, and action of the third party, other accidents, intentional or negligence,
misuse of customers, use under unusual conditions we would exempt from any responsibilities.
・Incidental damages (loss of business profit, business suspension) owing to usage of this product, or impossibility
of usage, we would exempt from any responsibilities.
・Accidents and damages caused by disobeying manuals or supply specifications, we would exempt from
any responsibilities.
・Damages caused by wrong working owing to combination of connecting equipment, we would exempt from
any responsibilities.
《Limitation of uses》
・Make sure to consider the situation, in case of life threatening owing to breakdown or wrong working of this
machine, or possibilities of danger to the human body.
・Though, this product manufactured under strict quality control, in case of using important equipment, to prevent
serious accident or damage from failure of this machine, install safety equipment.
《Additional function along with the software change》
・Since these parts may be changed in the quality, performance improvement or other circumstances, the contents
of this manual are sometimes partly different from the product. Please understand it.
・It is able to confirmed about the function of Eco Rich in use by the unit name plate.
Refer to the table that is attached to the end of this document for corresponding function.
EHU**-***-**-30
MFG NO.3*-**-*****
《 unit name plate 》

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−Table of contents−
【1.Preface】 −−−−− 5
【2.Nomenclature】 −−−−− 5
【3.Specifications and operating conditions】 −−−−− 6
【4. Attention to use 】 −−−−− 7
【5.Name of parts】 −−−−− 8
【6.Hydraulic circuit】 −−−−− 9

■ Hydraulic circuit
■ Parts
■ Piping
【7.Points for transporting, moving and installing】 −−−−− 10∼11

■ Operating
■ Transporting
■ Installation
【8.Preparation for operation】 −−−−− 12∼16

■ Filling hydraulic oil
■ Electric wiring
【9.Test run】 −−−−− 17
【10.Operating manual of the control panel】 −−−−− 18∼24
■ General description

■ Explanation of each mode
■ Shift to each mode
■ Operation manual of each mode
■ The indication list of alarm code.
【11.Maintenance】 −−−−− 25∼29
【Attached document A】 Change points of the PC setup pressure −−−−− Att. 1∼ Att. 10
1) The PC pressure change point of the standard valve block (Fixed setup pressure relief valve)
2) The PC pressure change point of the variable relief valve. (Model : EHU**-***-**-30-v)
【 Attached document B】 Power supply turning on,a time chart related to alarm −−− Att. 11∼ Att.14
【 Attached document C】 Minimum revolution speed adjustment during pressure unstable error
−−− Att. 15
【MFG No. function table】 −−−End of the document

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【1.Preface】
Thank you for choosing the “Eco Rich” series of DAIKIN hybrid hydraulic system.
DAIKIN hybrid hydraulic system, “Eco Rich” realized overwhelming energy-saving and low noise by adopting
hydraulic technology and motor-inverter technology, and they are gentle hydraulic system for men and
environment.

When using “Eco Rich: EHU series”, manage proper handling and maintenance after reading this manual
thoroughly to cross for a long time and to keep good performance.
Approve it in case the contents of this manual are sometimes partly different from the product because of the
change of the parts according to the improvement of quality, performance and other circumstances.
【2.Nomenclature】
（ａ）（ｂ）（ｃ）（ｄ）（ｅ）
（ｆ）（ｇ）（ｈ）（ｉ）
ＥＨＵ ※※ － ※ ※※ － ※ ※ －３０－ ※ － ※※※※
（ｊ）
（ｋ）（ｌ）
MFG.NO. ３ ※ － ※※−※※※※※
（a）Series name （j）Design NO.

･EHU: EHU Series ･3: 30 design

（b）Max.discharge flow rate of the pump （k）Progress NO. of design change
･14: 14 L/min. ･0∼9、A∼Z such as progress
･25: 25 L/min.
･30: 28.5 L/min. （l）Administration of manufacture NO.
･Administration NO. of our factory
（c）Output characteristics
（right figure reference）
･L
･M 《 Output characteristics 》
〔 Characteristics ：Ｌ〕
（d）Max. working pressure
･04: 4.0MPa F
･07: 7.0MPa
l
o
w
（e）Control method
･A: pressure compensate

（f）Controller specification ０
・E : with reactor Pressure
・Nothing : without reactor
〔 Characteristics ：Ｍ〕
（g）Design NO.
･Progress according to the product
has been changed.
Flow
（h）Option NO.
・Nothing: With fixed relief valve
・V : With Variable relief valve
（i）Non-standard NO. ０
Pressure
No symbol: Standard model

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【3.Product specifications】
■Specifications
EHU14−L04 EHU25−L04 EHU25−L07 EHU25−M07 EHU30−M07
−A−30 −A−30 −AE−30 −AE−30 −AE−30
Tank capacity (L) １０
Motor capacity for the pump 0.75 kW nearly 1.5 kW nearly 2.2 kW nearly 2.8 kW nearly 2.8 kW nearly
(Note 1)
Max. working pressure (MPa) ４.０７.０６.０
(Note 2)
Discharge flow adjusting range (L/min) ４ ∼ １４５ ∼ ２５５ ∼ ２５５∼２８．５
Weight (without hydraulic oil) (N) ４３０４５０４６０４６０
Capacity for fan motor of the oil cooler 16/15W (50/60Hz)
Power Motor of the pump 3φ 200/200/220 V、50/60/60 Hz

source Fun motor of the oil cooler 2φ 200/200/220 V、50/60/60 Hz（Supply from controller）
Relay for alarm output (Note 3) DC １２／２４ V 、 AC １００ V（５０／６０ Hz）、Max.１Ａ
Control stop signal No-function DC 24V (Rate 5mA)
Standard painting Black
：PC
（Note 1） setup pressure is set up in the Max. working pressure at sipping. (standard products).
When it is used continually Max. working pressure, use it less than of flow 5.0 L/min.
When there is the possibility to change PC pressure, use the equipment which has option NO. ”V”.
The change of the PC pressure becomes easy ( the setup pressure is 1.5 MPa at sipping).
（Note 2）：It is preset to be Max. flow at sipping.
（Max. flow is theoretical value, and it is not by the guarantee value.）
：Refer
（Note 3） to the table of 20-page b) Setup mode ,and that’s column of the initial setup value, for a setup of
alarm at sipping.
（Note 4）:For factory-set alarm conditions, refer to “Initial setup value” in the table of b) Setup mode on page 20.
◎As for other specifications, confirm a delivery specifications. (form drawings)
■Working condition
Hydraulic oil Petroleum series of specific hydraulic oil / anti-wear hydraulic oil
（Refer to our [General Sample of Hydraulic Machinery (HK196A )] to see
the recommended brands.)
・Viscosity grade ： ISO VG 32~68
・Viscosity rangade ： 15 ~ 400 mm /s2
・Contamination level ：within NASclass１０
note ２）
Oil temperature ０ ∼ ６０ ℃ （recommended working temperature range： 15~50 ℃）（
Environment temperature ０ ∼ ３５ ℃
Humidity Below 85%RH
Height above the sea level 4,000 m or less
Installation place Indoor （must be fixed by screws）
Others ・be sure to install no-fuse-breaker and circuit breaker.
・The electric wire connecting is wired to satisfy an European standard EN60204-1.
･Do not turn ON/OFF the power frequently, it may cause remarkable short life of the
controller. Use the stop control function, in case of using this condition in the frequency.
・As for EHU**-L04 does not equipped with the control stop function in standard.
Please consult us if necessary.
・Ground (earth) terminal must be down to ground.
Note 1) Do not use any hydraulic fluid other than mineral type (hydrous or synthetic) hydraulic oil (like water-
glycol).
Note 2) In case of using except recommended working temperature range, it may cause large pulsatory motion
of pressure or reduce discharge volume , but it is not abnormal.

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【４．使用上の注意】
(1) For piping of this unit, use a hose so as not to convey vibration from the motor pump to the machine.
(2) To cool hydraulic oil and the motor, this hydraulic unit is equipped with an AC fan.
To ensure air intake and exhaust for the fan, do not place any obstacle within 10 cm from the end surface of the
unit.
(3) If the load volume is increased, this hydraulic unit may generate counter-electromotive force during
switching operation (regenerative operation), causing motor overload. When the load volume exceeds 3/8B x 20
m, provide an inline check valve for the P port.
(4) This hydraulic unit is equipped with a safety valve.

Before shipment, this safety valve has been set at a specified pressure. However, the pressure setting of the
relief valve may decrease during long-term repeated operation of the machine, or due to contaminant in
hydraulic unit.
If the hydraulic unit is continuously operated with the relief valve activated, it may result in an alarm condition
(due to temperature rise error, etc.).
In this case, re-adjust the pressure setting of the relief valve according to [Attachment A: 2. The PC pressure
changing procedure for the variable relief valve] on page 5 of the Attachment. To protect an actuator and
pressure gauge of the main machine or other peripheral equipment against surge pressure, set the relief valve
pressure at “PC set pressure + 0.5 MPa”.

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【5. Parts name】

(The arrangement of the standard port is shown. Refer to the form drawing and the delivery specifications for
the non-standard products.)
Drain port (DR 2)

Rp 1/2 Drain port (DR 1)
Return port (T1)
Rp 1
Rc 1/2
Return port (T2)

Rc 1/2
Discharge port (p)

Rc 3/8
Top view of the unit Eye bolt

SR motor and pump
Valve block
Oil inlet port with air

breather
Tank
Oil cooler
Unit name plate

Controller
Notice name
plate
Oil gauge Sample port with drain cap
Front view of the unit

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【6. Hydraulic circuit】
■Hydraulic circuit
■Parts
Part NO. Name

1 Tank
2 Suction filter
3 Oil gauge
4 Inverter driving pump
5 Oil inlet port with air breather
6 Oil cooler
7 Controller
■Piping
・Since this hydraulic unit is provided with two return ports (inside oil), two drain ports (upper oil surface) and
one discharge port, piping them if necessary.
All the piping port is capped with taper cap (vinyl cap).
Bind the piping with seal tape. ◎Drain port（DR2 : Rp1/2）
Upper oil surface
◎Return port (T1 : Rc1/2）
under oil surface
◎Drain port（DR1 : Rp1）

Upper oil surface
◎Return port (T2 : Rc1/2）

under oil surface
◎Discharge port（P : Rc3/8）

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【7.Points for transporting, moving and installing】

・Though the vibration absorbed rubber is attached to the leg of the motor pump because of the low vibration and
low noise. It is fixed with a hexagon socket bolt (2 of M6 x L35) as to protect the vibration absorbed rubber
from transport vibration countermeasure at shipping.

■Operation
Eyebolt
・Before operation, remove the hexagon socket bolt (2 of M6 x L35).
If it is operated without removing these bolts, it may cause loud vibration and noise.
■Transporting
・When it is being transported, install the spacer which
protect the vibration absorbed rubber with hexagon socket
bolt (2 of M6 x L35), and fix the motor pump and the tank
upper board securely. (Refer to the below figure.)
Be sure to suspend it with eyebolt.
In this time, move the unit carefully about balance so as
not to be damaged the piping by the hook.
Hexagon socket bolt

(M6 x L35)
Spacer
Detail of spacer
vibration
( 2 places )
absorbed rubber
Weight table (hydraulic oil in not included)

Type EHU14-L04 EHU25-L04 EHU25-L07 EHU25-M07 EHU30-M07
Weight 43kg 45kg 46kg
Danger
・If the vibration absorbing rubber is suspended without spacer for its protection, it is dangerous that the
vibration absorbing rubber may break off and fall.
・In case that it is suspended except for the eyebolt (pump piping), it is dangerous to fall and turnover.
・Confirm the weight of the hydraulic unit, and suspend it within the rated load of the hanger-hook.
Warning
・Never approach during carry by hanger-hook. There is danger of injury due to fall and turnover.
Caution
・Do not move the tank with filling oil. (The oil leaking and air-mixing will cause inferior operation.)
・During transportation, be sure to fix it so that it may not be moved by vibration and another force.

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■Points for installation

Inhalation
◆Securing of space of inhalation/exhaust
Do not put the obstacle that disturbs inhalation/exhaust
of the oil cooler within 10cm from the end of the unit.
Moreover, install it in the good ventilation so that the
unit may not be filled with heat, and be careful that
temperature of inhalation becomes fixed
Exhaust
surrounding temperature (less than 35℃).
Inhalation
More than
10cm
Warning
・When it is used in where there is no space of inhalation/exhaust, and heat place, the heat exchange function
of the oil cooler/fan motor declines, and finally, oil temperature and temperature of the hydraulic equipment
becomes unusual high temperature.
・In case of touching high temperature part, you may be burnt.
Caution
・When it is used in where there is no space of inhalation/exhaust, and heat place, the motor becomes high
temperature, and the life of the motor will be shortened apparently.
・When the motor becomes high temperature, temperature protection suspends its operation.
(In case “P02: temperature alarm output setting” is “1”(as output), alarm signal are outputted.)
・If using under high temperature condition continuously, it causes troubles and shorten the life of the
hydraulic equipment such as the motor pump.
・If using under high temperature condition continuously, it makes the quality of the hydraulic oil lower, and
shorten it’s life.
◆ Installation on horizontal place

・Install the hydraulic unit on the horizontal table or the
horizontal floor.
Fix the hydraulic unit with bolts (4 of M8) not to move.
Unit mounting hole φ9 (4 positions)

( Please prepare for fixing bolt separately by customer side.)
Warning
・If the hydraulic unit is not fixed with bolt, it is dangerous because of falling down and moving around by
the hydraulic reactive force in the pipes, so the unit must be fixed.
Caution
・In case it is installed in the slope, there will be oil-leaking and air-mixing cause unusual noise and shorten
equipment’s life.

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【8.Preparation for operation】
■Filling hydraulic oil

・Remove the oil inlet port with air breather to turn counterclockwise, and put pure hydraulic oil (within
NAS 10 class) in the tank.
The oil volume should be kept that the float of the oil gauge is between the red line and the yellow line.
Use the hydraulic oil appropriate to the specifications as it was mentioned in page 6.
◎Oil inlet port with air breather
◎Yellow line（Upper limit:10.0L）
◎Float
◎Red line（Lower limit : 7.4L）
Caution
・ If it operates without putting oil in the tank, burnt and abrasion occur in the pump body, and it may be
damaged.
・Since oil is supplied to the hydraulic circuit on the machine at the initial operation of the machine, be
careful of the oil decrease inside the tank.
・The oil level inside the tank will vary a lot with the different hydraulic circuit on the machine, be careful
that if the oil is overflowed from the tank or the oil level is lower than its usual level.

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■ Electric wiring

Be sure to carry out electric wiring in accordance with the terminal wiring diagram (below figure).
Wiring diagram (EHU25-M(L)07)
※ This diagram shows power OFF condition

(alarm condition).
Terminal box cover [COM−ALMa] Normal: closed Abnormal: opened
Wiring port Screw for tightening cover [COM−ALMb] Normal: opened Abnormal: closed
（M4 Cross-Recessed Screw x4）
［Tighten torque : 1.0N・ｍ］
As for EHU**-L04 does not equipped with
DIGITAL I/O terminal.
Please consult us if necessary.
Danger
・To protect the electric circuit and prevent electric shock, install the safety device such as a no fuse breaker
or a ground-fault interrupter on the main power source of the hydraulic unit so as to be based on the
European standard (EN60204-1).
(Refer to below table for the capacity of each machine)
・In order to release the leakage from inverter circuit, ground (earth) terminal must be down to ground over
the third class. (Connect it directly not to pass through the breaker) The ground terminal is connected to
the motor frame. Ensure Class D (former Class 3) or higher grounding condition.
・Wire after installing the machine surely.
・Be sure to turn off the breaker of the main power source and confirm that the power source was interrupted
before the wiring,
・Do not connect the supply line to the input and output terminal.
・Never add the excessive power voltage beyond its specifications of the hydraulic unit
Caution
・Since this hydraulic unit has protect-over current function built in, thermal for protect-over current function
is not necessary.
・In case of using thermal, it may work wrong way by the inverter switching.
[Rated current in type]
EHU14-L04 EHU25-L04 EHU25-L07 EHU25-M07 EHU30-M07
3φ200V 50Hz ７．３Ａ７．９Ａ５．７Ａ９．１Ａ９．６Ａ

current
Rated
3φ200V 60Hz ７．３Ａ７．９Ａ５．７Ａ９．１Ａ９．６Ａ

3φ220V 60Hz ７．０Ａ７．５Ａ５．３Ａ８．５Ａ８．７Ａ
No fuse breaker
Setup value １５Ａ１５Ａ１５Ａ１５Ａ１５Ａ

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◆Wiring point
When wiring the main power source and the alarm output signal wire, the cover of the terminal box has to be
removed.
《Removing the cover of the terminal box by loosening the cross recessed screw (M4) that installed on the cover.》
● The wiring of the main power source
(1) Wire the electric cable through the wiring port of the terminal
box. Use the wire and the cable clamp to be suitable for the
wiring port that satisfies protection grade over IP54.
[Recommended cable clamp : Laap Co.,Ltd. made ST16]
[screw size : PG16]
* For wiring of the power supply, use a 245 IEC/H05RR-F
cable.
(2) Connect the earth line to the earth terminal of the terminal
stand for power source.
(3) Connect power source line to terminal stand (L1,L2,L3) of the
power source. (There is not polarity.)
Refer to the below figure to connect with the terminal board.
(4) After wiring, be sure to install the cover of the terminal box as
Terminal stand for
it was. Wiring port for power source power source
Refer to page 12, ”wiring diagram” as for the arrangement of the terminal board.
Danger
・Use alternating current (AC) which is suitable for the power source specifications of the product.
・Use the electric wire which is suitable for AWG14 (2sq~2.5sq).
・Do not connect the power source wire (L1,L2,L3) to earth connection point of power source terminal.
・The earth connection point is connected with the motor frame, and ground the earth over the third class
ground.
・Be careful not to damage the conductor when stripping electric wire.
・Be careful not to stick out the conductor of wiring from the terminal stand.
Caution
・In case of preventing end of the wire from separating, treat its end with solder or use the below mentioned
crimping terminal with insulated sleeve. (Refer to maker’s catalogue “WAGO made” for handling them.)
　　　For 2　 sq： 216-205 yellow　
　　　For 2.5 sq： 216-206 blue
　　　Press tool： 206-204 Bio- crimp
　　　Special driver：WAGO made 210-257 or 210-350/01 etc.
　　 (Terminal stand: WAGO made 745series)
Special driver Wire insert port How to connect the power source wire to the
terminal stand board.
① Insert special driver or precision driver (width
2.4~3mm) as left figure.
② Make sure of stripped wire length, and insert
them until the end without separating.
③ Pull special driver out.
④ Make sure of wiring by pulling the electric wire
slightly.
Stripped wire length: 9mm

9mm

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●The wiring of alarm signal line-----It is able to transmit the signal of the abnormal condition and operation of the
pressure switch that is outputted from this hydraulic unit.
(The hydraulic unit can be operated without wiring.)
(1) Wire the electric cable through the wiring port of the
terminal box. Use the wire and the cable clamp to be
suitable for the wiring port.
[Recommended cable clamp : Laap Co.,Ltd.made ST9]
[screw size : PG9]
(2) Confirm the terminal wiring diagram on the cover of the
terminal box, connect to the alarm signal connection on
the terminal stand for power source.
*This diagram shows power OFF condition.
(alarm condition)
[COM−ALMa] Normal: closed Abnormal: opened

[COM−ALMb] Normal: opened Abnormal: closed
(3) After wiring, be sure to install the cover of the terminal Terminal stand for Alarm connection
box as it was. alarm signal wiring port
Refer to page 12, ”wiring diagram” as for the arrangement of the terminal board.
Danger
・Use the electric wire, cab tyre cable with shield which is suitable for AWG22 (0.3sq).
・Be sure to treat the end of shield cable properly, and ground the one side.
・Do not connect the alarm connect line to the terminal stand for power source.
・Use DC24V or DC12V (minimum load-current 10mA) for alarm connection circuit.
Use AC100V (50/60Hz) under alternative current control.
(As for AC200V, it is not able to use in specification of voltage-resistance and insulation distance.)
・Use it under the maximum load-current less than 1A (load resistance).
Caution
・As for alarm output signal connect “ALMa” and “COM” of wiring diagram at normal operation.
・In case of preventing end of the wire from separating, treat its end with solder or use the below mentioned
crimping terminal with insulated sleeve. (Refer to maker’s catalogue “WAGO made” for handling them.)
For AWG22 0.3 sq： 216-322 light green　
　　　For AWG20 0.5 sq： 216-221 white
　　　Press tool： 206-204 Bio- crimp (same as for power source)　　　　
・Wiring port is common with control signal. (Terminal stand: WAGO made 256 series)
Pushing direction of the lever Wire insert port How to connect to the terminal stand board
① Push the lever with a driver etc.

③ Remove the driver from the lever.
slightly.
Stripped
wire length:6mm
6mm

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●The wiring of control stop signal line-----It is possible to operate/stop unit by ordering contact input.
(The hydraulic unit can be operated without wiring.)
●The wiring of operation ready output signal-----It is possible to output operation condition after power on.
After this signal is outputted, start to operate the actuator and so on.
(In case without wiring, refer to “Power supply turning on, a time chart related to alarm”
of attached document B for the time of starting operation of the actuator and so on.)
(1) Wire the electric cable through the wiring port of the terminal box.
Use the wire and the cable clamp to be suitable for the wiring port.
(2) Confirm the terminal wiring diagram on the cover of the terminal box,
connect to the control stop signal connection on the terminal stand for
power source.
Refer to below figure to connect control suspend signal line to
terminal base.
(3) After wiring, be sure to install the cover of the terminal box as it was.
(Wiring port is common with alarm signal.)
Refer to page 13, ”wiring diagram” as for the arrangement of
the terminal board.
Terminal stand for

※Wiring of operation ※Wiring of control operation ready Wiring port for
ready output signal stop signal output signal and control
(Power source is minus (It is available either control stop signal input/output
common.) plus or minus of power signal
source.)
※Never connect except between DIN1
Wiring diagram of operation ready output signal and control stop signal and DIN2 terminal.
Danger
・Use the electric wire, cabtyre cable with shield which is suitable for AWG22 (0.3sq).
・Be sure to treat the end of shield cable properly, and ground the one side.
・Do not connect control connect line to the terminal stand for power source.
・Use DC24V for control stop signal.
Caution
・The control stop function is difference in signal input condition (operate/stop) by setting.
(Refer to setting mode of “Operating manual of the control panel”.)
・At shipping (standard product), when it operates outside switch is “OFF (opened)”, and it stop “ON
(closed)”.
・The control stop function is standard function for EHU25-L07, EHU25-M07 and EHU30-M07.
・ In case of not connecting well with separating the wire’s end, treat its end with solder.
・ Wiring port is common with alarm signal. (Terminal stand: WAGO made 234 series)
・When wiring, if the lever is not pushed straight, the terminal stand may be damaged.
Pushing direction of the lever Wire insert port How to connect to the terminal stand board
① Push the lever with a driver etc.

③ Remove the driver from the lever.
slightly.
Stripped
wire length:6mm
6mm

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【9.Test run】
After completing pouring fixed amount of hydraulic oil into tank, piping, and wiring, perform test run.
Starting confirmation ・Turn the switch of machine controller “ON”.

①Before power on, confirm wiring of earth properly.
②It is not abnormal though it may take 12~13 seconds until pressure rises
after power on.
(Refer to Att.11page: 1-1,1-2)
③Confirm the pump rotation sound and pressure rising.
④Confirm that the fan of oil cooler is rotating.
Flushing operation ・After confirmation of the start, perform flushing operation under the circuit
pressure at low pressure. As flushing operation, connect all piping with
loop style except the actuator, and operate through 10μm filter by the oil
tank of the return piping.
Changing oil ・After completing the flushing operation, remove hydraulic oil in the tank
completely out of drain plug. Then fill fixed amount of flesh hydraulic oil
to the oil inlet port with air breather.
(Within NAS 10 class pure oil is used as flesh hydraulic oil.)
Removing air ・Remove the air of hydraulic circuit completely.

If the air has not been removed thoroughly,
① abnormal operation of actuator, such as cylinder
② abnormal noise in the pump or in the valve
may occur.
Danger
・In the process of air removing, be careful because there is a case of high pressure or high temperature
oil spouts.

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【10. Operation manual of the control panel】

Since this hydraulic unit has CPU, it is easy to monitor, setup, and adjust such as pressure/flow by operation of key
switch.
■ General description
The control panel is composed of 3 digits LED , mode key , setting key , and ENT (enter)
key . It normally indicates the actual pressure, and possible to change each mode as monitor indication and
setting indication by key switching.
key 3 digits LED

(Mode key)
key
(ENT key)
key
(Setting key)
■Explanation of each mode

・Normal mode : indicate actual pressure and alarm code
・Monitor mode : indicate pressure switch setup value, max. pressure setup value, max. flow setup value,
actual flow, actual number of revolutions.
・Setup mode : change the setting of max. pressure or max. flow.
・Alarm mode : confirm alarm contents.
■ Shift to each mode

The key switch operation of shift to each mode is as following figure.
Power on
Actual pressure indication

Push the key and simultaneously
Push
for more than 2 seconds.
Push Push the key and

Push simultaneously
Push
Monitor mode Setup mode Alarm mode
Push the key
P.18 and simultaneously P.19 P.21

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a) Monitor mode
While monitor mode, it is possible to monitor item on the table below by choice.
n00 Pressure switch setup value [M Pa] or [×10PSI]

n01(1) M ax. pressure setup value [M Pa] or [×10PSI] It is able to change unit
n02 M ax. flow setup value ×L/min by setup mode [P08].
n03 Discharge volume ×L/min
n04(2) Latest alarm code Refer to page22
n05 Revolutions / minute ×10min-1
n06 M otor Thermistor Temp. ℃
Operation example is shown as following.

<Ex.> Monitor actual flow rate.
Operation Key operation 3 digit LED Remarks
Power On
Actual pressure indication
Monitor mode
Choosing item NO.

or
Monitor indication Discharge

volume
(theoretical
value)
5L/min
Another
monitoring
Return to actual pressure indication
Notes
(1) As for the setup in factory, standard is MPa indication. Make sure to treat such as indication sticker to
identify PSI setup, in case of changing PSI mode.
If using the machine without any indication sticker in Japan, would be punished by the measuring law.
Please arrange indication sticker in your company.
(2)Refer to the alarm indication item, for the contents of alarm code.
It is possible to confirm actual number of power source input by pushing key while alarm code
indicating.

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b) Setup mode

While setup mode, it is possible to setup or change of pressure/flow by operation panel.
Concerning initial setting-value or adjustment range of non-standard or special required type product, refer
to the delivery specifications.
Contents
Item NO Remarks
Type Initial setup value Adjustable range Indication unit
P00 M ax. pressure setup
EHU14-L04 When ther is the possibility to change
4.0 1.5 ∼ 4.2
EHU25-L04 max.pressure setup value, use the
EHU25-L07 (M Pa) equipment which has option No. "-V".
7.0 1.5 ∼ 7.2
EHU25-M07 M oreover, in case it has max, pressure
EHU30-M07 6.0 1.5 ∼ 6.2 setup value changed with standard
EHU14-L04
58 21 ∼ 60 products, it is necessary to exchange and
EHU25-L04
EHU25-L07 (×10PSI) adjust the valve block of the pump
101 21 ∼ 104 upper side.
EHU25-M07
EHU30-M07 87 21 ∼ 89
P01 M ax. flow setup
EHU14-L04 In case it is not able to setup the value as
15.2 2.4 ∼ 16.0
EHU25-L04 demand, setup the closest value as
EHU25-L07 （L/min） demand. Indication value is a theoretical
25.0 3.4 ∼ 26.2
EHU25-M07 value, not guaranteed value.
EHU30-M07
P02 Temperature alarm setup
It is possible to indicate and setup the
EHU14-L04
EHU25-L04 contact output of abnormal motor
0: No output
EHU25-L07 1 - temperature rise [E41] and abnormal fin
EHU25-M07 1: Output
temperature rise [E43].
EHU30-M07
P03 Setup of pressure alarm delay time
EHU14-L04 After confirming the operation of the
EHU25-L04 pressure switch, setup delay time to the
0 ∼ 999
EHU25-L07 0 (×10msec）
(max:9.99 秒） signal output.
EHU25-M07
EHU30-M07
P04 Setup of pressure switch operation pressure
EHU14-L04
EHU25-L04
0 ∼ 62.0
EHU25-L07 0 (M Pa)
(0: No function)
EHU25-M07 Refer to att.page11 for specifiscations of
EHU30-M07
pressure switch output.
EHU14-L04
EHU25-L04
0 ∼ 899
EHU25-L07 0 (×10PSI)
(0: No function)
EHU25-M07
EHU30-M07
P05 Closed setup item 0 T hough it is able to be changed, it is not open to the users. Return to the
P06 0 initial value in case changing it by accident.
P07 Setup of switching start/stop signal
EHU14-L04 EHU**-L04: No Refer to page16 in details.
1 → Notes）
EHU25-L04 start/stop function
Notes) In case of setting "0", the unit is
EHU25-L07 -
0:input as operate not operate.
EHU25-M07 1
1:input as stop
EHU30-M07
P08 Setup of switching pressure unit
EHU14-L04 In case it is used by the PSI unit, change
EHU25-L04
0:MPa unit the sticker etc. which indicates the unit
EHU25-L07 0 -
1:PSI unit so as to identify unit.
EHU25-M07
EHU30-M07
P09 Setup of pressure switch operation indication holding
EHU14-L04
EHU25-L04
0:No hold indication Refer to att.page14 in details.
EHU25-L07 0 -
1:Hold indication
EHU25-M07
EHU30-M07
P10 Response gain
EHU14-L04
10 Adjust the control response value.
EHU25-L04
EHU25-L07 20 0～999 - It becomes as sensitive as value is small.
EHU25-M07
15
EHU30-M07
P11 Closed setup item 0.15 T hough it is able to be changed, it is not open to the users. Return to the
P12 0.15 initial value in case changing it by accident.

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Contents
Item NO Remarks
Type Initial setup value Adjustable range Indication unit
Warning Function Setting(ref.1)
0: invalid Refer to the attached document.

1: Open when There is no DOUT contact point
warning occur
P13 for EHU14-L04 and EHU25-L04.
All Model 0 2: Close when - Please choose [3] when using
warning occur
warning function.
3: Output by alarm
and warning signals
Delay time of pressure decline warning(ref.2) You can set the delay time from
pressure switch activated to
P14 warning signal output.
All Model 0 0∼600 (sec） No output when P04 setting is
[0].
You can set the time (sec) from
Time for Motor Operation Start
starting the unit (by power on
P15
or by start/stop function)
All Model 0.50 0.01∼9.99 (sec）
to reaching the setting
Response Gain at Starting Operation
P16 You can adjust the response gain
All Model 50 1∼500 -
Pressure Sensor Rated Value
P17 You can set the rated value of pr
All Model 10 0∼35 -
Timing of alarm release (ref.3)
P18 You can change the timing of alar
All Model 0 0∼1 -
Pressure to Judge Dry Operation
P19 You can set the pressure to judge
All Model 0.50 0.00∼2.00 (MPa）
Time to Judge Dry Operation
P20 You can set the time to judge dry
All Model 0.30 0.01∼9.99 (sec）
Ref.1:For details, refer to Warning output setting on page 14 of the Attachment.

Ref.2:For details, refer to Delay time of pressure decline warning (p14 setting) on page 15 of the
Attachment.
Ref.3: The timing of alarm release can be changed as below.
In c ase P1 8 is [0]
Power(200V)
Start/Stop L: Operation H: Stop

Alarm L: Alarm H: No Alarm
Operation Ready L: Preparing H: Operation Ready
max.3sec max.10sec
Pressure
Mode Charging Initializing Normal Control
Displaying Displaying
Display current pressure current pressure
In case P1 8 is [1 ]
Power(200V)
Start/stop L: Operation H: Stop

Alarm L: Alarm H: No Alarm
max.3sec max.10sec
Pressure
Mode Charging Initializing Normal Control
Display Displaying currect pressure

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■ Example of operation principles of setup mode. (Adjusting max. flow)
　　 <Ex> Change max. flow 25L/min to 20.5L/min.
Changing setup mode
Push 2 keys
simultaneously for 2 seconds later
more than 2 seconds.
Choosing item NO.

or
Setup value indication
Changing setup value

or
Setup value entry

Light up
item NO.
Another
setting
Return to actual pressure

indication
Caution
・The change of the setup value is reflected, even if it is not written in. However, it is retuned the setup value
before change when it is returned in the actual pressure indication without writing it.

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c) Alarm mode
While alarm mode, it is possible to confirm contents on the table below by choosing A00-A09.
Item NO Contents Remarks

Indication of alarm contents It becames the latest alarm as
(Refer to code attached table) small as the number.
A00-A09
and power ON number of times Indicates alarm code and power
from deliverly. ON number of times by turns.
In case there is no alarm record, it indicates “E—” as alarm contents,and “0” as power ON number of times.
Operation example is shown as following.

<Ex.> Confirm contents (E10: momentary over current alarm) of an alarm (A01) before the latest one.
Changing setup mode

Push 2 keys
simultaneously for 2 seconds later
2 seconds later
(Indicate the latest
alarm)
Choosing record number
or
Indicate an alarm
before the latest one.
Alarm content indication
Alarm contents
Another Indicate by turns in

confirming every 1 second.
Power ON number
of times

indication

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■ The indication list of alarm code.

The Eco Rich equipped with alarm detective function which classified as follows.
◆ Alarm code and abnormal phenomenon
Classification ① Indicating alarm, at the same time, outputting alarm signal, then stopping operation forcibly.
Classification ② Following actions are led by setting of setup mode item P02 (temperature alarm output setup) .
・Setup value『0』 : Not detect an alarm.
・Setup value『1』 : Indicating alarm and outputting alarm signal, then stopping operation forcibly 10 minutes
later. [Standard model : at sipping condition]
Classification ③ Following actions are led by setting of setup mode item P04 (pressure switch working pressure) .
(This alarm is pressure switch function.)
・Setup value『0』 : Not detect an alarm. [Standard model : at sipping condition]
・Except setup value『0』: When the pressure decrease of setup time P03 (Delay time setup of pressure alarm)
continue, an alarm signal is outputting. It is canceled if the pressure reverts to the
normality. Operation is continued.
Classification ④ It is shown that there was “retrial action” to avoid operation stop in order not to stop the unit forcibly.
(Alarm code isn’t indicated.)
When it can’t be avoided, it is stopped forcibly, and alarm code ① is indicated.
Classification ⑤ It is recorded only as an internal information.
Neither the stop of the unit nor the output of alarm signal.
Classification ⑥ Only when the item P04 (setup of pressure switch operation pressure) of the setup mode is effective,
and PO9 (setup of pressure switch operation indication holding) is “1”, alarm code is indicated.
However, alarm indication is held.
Classification⑦ When revolution speed keeps unstable for over 1 minute, it outputs warning display and warning
signal. If the output setting is using the alarm contact point, it outputs an alarm signal when the
warning keeps 30 minutes. The unit operation continues.
* Output of the warning signal depends on the setting of Parameter P13 (Warning output setting)
in the setup mode. For details, refer to page 14 of the Attachment.
When an alarm is activated during normal operation, a condition of “Panel indication” is displayed. During alarm history
check in the alarm mode, a condition of “Internal code” is displayed.
Class.Panel indicatio Internal code Contents Remarks Cause

Ｅ８０Ｅ１０ Momentary over current alarm Make the contact with the dealers.
It may be input voltage drops, and the internal wiring breaks.
Ｅ２０Ｅ２０ DC low voltage Confirm the wiring condition of power supply and a power
supply circumstance.
① Unit stop
Ｅ３０Ｅ３０ Pressure sensor system abnomal It may be disconnection of pressure sensor and abreakage.
Ｅ８０Ｅ３１ Encoder system abnomal It may be unusual pump motor.

Ｅ６４Ｅ６４ Dry operation error Reduction of hydraulic oil level error.
It may be the breakage or short of temperature sensor with in
Ｅ４０Ｅ４０ Motor thermo system abnomal
Unit stops after the setting time motor.
progress. It may be the fan motor stop or clogged of radiator , etc.
Ｅ４１Ｅ４１ Motor temperature abnomal rise
Comfirm a radiator and fan.
②
Ｅ４２Ｅ４２ Fin thermo system abnomal It may be the breakage or short of temperature sensor with fin.
Unit stops after the setting time
progress. It may be the fan motor stop or clogged of radiator , etc.
Ｅ４３Ｅ４３ Fin temperature abnomal rise
Comfirm a radiator and fan.
When pressure decreased for more than 30 seconds
③ Ｅ６２Ｅ６２ Pressure drop Only alarm indication continuosly, P04="0" ( when pressure switch isn't set up), this
alarm isn't outputted.
- Ｅ８１ Retrial of momentary over current Retrial occur in order to avoid Make the contact with the dealers.
④
- Ｅ８２ Retrial of encoder abnomal operation stop. Make the contact with the dealers.
- Ｅ１１ Over current It is recorded as an internal Make the contact with the dealers.
⑤
- Ｅ２１ DC over voltage information. Make the contact with the dealers.
Indicate when a pressure switch

Pressure switch operation Cause pressure switch operation.
⑥ Ｅ６３Ｅ６３ operates. It isn't recorded as an
indication (When indication holding function is chosen by setting.
internal information
Output after a fexed period.

It may be a clogging by contamination or others at throttle
(Advance warning and display
⑦ Ｅ６５Ｅ６５ Revolution speed unstable valve for minimum revolution speed adjustment.
according to the time setting of
Please readjust the minimum revolution speed.
P13)

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【11. Maintenance】
To maintain motor pump performance for long term and fine, operate periodical maintenance about following item,
and if there is problem, perform repair or replacement.
An inspection time, period is shown as a standard on following table, it varies depends on the use condition,
environment, and so on.

■Periodic inspection
Object/ item Inspection time/period Inspection principles
● Oil tank
・ Confirmation of oil Daily Confirm float locates between red line and yellow line of oil
amount gauge. Confirm hydraulic oil becoming muddy and bubble
getting mixed.
・ Confirmation of oil Daily Confirm that it is less than 60°.

temperature
・ Confirmation of oil Once/6 months It is possible to confirm deterioration of oil-hydraulic oil by
color color. If recognize oil color changing to dark-brown
（ASTM level 4：bright-yellow）, change hydraulic oil
● Oil cooler
・Fan motor rotation Daily Confirm fan motor rotation.
If the fan motor stop rotation,
①The cooling function of oil-cooler declines remarkably.
Hydraulic oil or equipment becomes high temperature,
and there is fear of the burn. So that quickens
deterioration of hydraulic oil, and shortens the life of
equipment.
② The motor becomes high temperature (the fan motor
cool the motor also), and shortens the life of the motor.
Confirm occurrence of core clogging by visual
observation.
・Core part clogging Once/6 months If the core clogging, the cooling function of oil-cooler
declines. Hydraulic oil or equipment becomes high
temperature, and there is fear of the burn. So that
quickens deterioration of hydraulic oil, and shortens the life
of equipment.
● Pressure indication
・Operation confirmation Daily Confirm the indication change as change of loading
condition.
・ Indicated pressure Daily Confirm pressure indication value of DH as it setup.
confirmation
● Noise Daily Confirm no abnormal noise.
● Electric wiring Once/ 6 months ① Confirm no crack and damage in covering material of
wire.
② Measure insulation resistance, and confirm to ground the
earth properly.
● Hose Once/ a year Confirm no crack, damage and flaw.

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■Cleaning and change

Object/item Operation Operation principles
time/period
●Oil tank
・oil changing Once/ a year Change hydraulic oil periodically.
Long time use of this hydraulic unit without changing oil may be
harmful for operation and life of the hydraulic equipment.
●Oil cooler Disassemble and clean, as following maintenance principle on

・core cleaning Once/ a year
page 26-27.
●Oil inlet port with air Disassemble and clean, as following maintenance principle on
breather Once/ a year
page 27.
●Suction strainer
Disassemble and clean, as following maintenance principle on
Once/ a year
page 28.
　　　　　Danger
・Do not touch rotary point.
・When touching the inside of the controller, observe the process to prevent an electric shock.
i ) Turn off the main power source of the hydraulic unit.
(Turn off the power source breaker of the circuit supplying a power.)
Put a bill such as “Operation prohibited (Working)” on the power source breaker, and prevent wrong
operation.
ⅱ) ii) After more than 5 minutes pass, remove the cover of the terminal box.
・ As for the controller, do not remove except for the cover of the terminal box.
・ When starting operation, turn on electricity after installing all of the cover on the controller.

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■Oil cooler maintenance principles
Warning
・ Stop main power source and operation, before starting maintenance.
・ Wear protective glasses and gloves, while operation.
ⅰ）Be careful of fin part of core as it is sharp.
ⅱ）Be careful not to get foreign substance into eye, while air-blow.
Caution
・ Be careful not to load strong power on power supply wire or connector of fan motor, while operation.
・ Be careful of oil leakage from piping or oil cooler, while disassembling.
1. Removing the oil cooler ◎Hose band

①When removing the cover of the terminal box, the
connection which the fan harness (refer to below figure)
connect to the terminal stand is saw, then take off the
connection.
②Remove the hose band (2 points).
③Unfasten hexagon socket bolt (2 of MxL12), remove the
oil cooler from the tank upper board.
◎Fan harness (3)
◎Hexagon socket bolt
2. Disassembling the oil cooler

①Loosen cross recessed hexagon bolt(4 of M5xL12), and
divide core and shroud.
② Loosen small cross recessed screw (M4xL50), and
divide shroud, fan motor and finger-guard.
◎Fan motor
◎Shroud
◎Finger guard
◎Hexagon socket bolt ◎Cross-Recessed screw
◎Core
Oil cooler

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3. Core cleaning

Blowing core by air or steam, and clean dust or drain stick / pile up on the fin.
Be careful not to get dust or sticking into inside the core, while blowing.
4. Fan motor cleanings

Clean not only fun body or casing parts, but also surroundings of fan and casing crevice with waste cloth.
Caution
・Do not steam/air blow.
Do not steam/air blow, otherwise a foreign substance get in the inside of the motor.
5. Re-assembling
Re-assemble as it was, after cleaning completed.
Confirm operation driven properly, as following test run on page 16, after re-assembling completed.
Be careful to setup inhalation/exhaust direction of oil cooler (page 10).
■Oil inlet port with air breather maintenance principle
1. Removal
It is easy to remove, turn cap to the Oil inlet port with
counterclockwise side by hand. air breather
2. Cleaning
Blow filter by air, and blow sticking/piling up
material off.
Remove dust inside the cylinder of strainer.

Warning
・Wear protective glasses, while air blow operation, to prevent to get piled-ups or dust into the eye.

3. Installation direction
Turn a cap to clockwise by hand until it comes to stop, and it is installed.

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◎Truss screw for tightening ◎ Truss screw

■Suction strainer maintenance principle fan cover (8 places）
1. Removal only with「EHU**-L07,M07｣
① Remove power source/alarm wire.
② Remove the fan-cover.
(6 points of M5 truss screw)
(As “EHU**-L04” 4 points)
③ Remove the screw that fixes the upper board
with the tank.
(8 points of M5 truss screw)
④ Hung up the upper board and the controller to
separate from the tank.
⑤ As suction strainer can be seen, loosen and
remove suction strainer.
2. Cleaning
Blow filter by air, and blow sticking/piling up
material off.
◎Truss screw for tightening fan
Remove dust inside the cylinder of strainer. ◎Fan cover
cover (4 places）
Common with「EHU**-L04,L07,07 ｣
3. Reassembling
After cleaning completed, reassemble as it was.
Do reverse work of the removal.
Confirm operation driven properly, as following
trial operation on page 16,after reassembling
completed.
Warning
・Wear protective glasses, while air blow operation, to prevent to get piled-ups or dust into the eye.

2 [Attached document Ａ]
SE-04430△ 【INSTRUCTION MANUAL】 Att.1
【Change points of the PC setup pressure】
1. The PC pressure change point of the standard valve block (fixed setup pressure relief valve).
When the PC setup pressure of the standard valve block (fixed setup pressure relief valve）is changed,
following work is necessary.
① Confirmation of the number of revolutions at pressure hold, before the change of PC setup pressure.
② The change of PC setup pressure.
③ The change of the valve block . (note)
④ The adjustment of flow control valve.
Note) The valve block is different in working pressure.

When you have changed PC setup pressure, refer to spare parts list, or consult with our Sales Division.
Caution
・Be sure to change the valve block after turning off the power supply surely.
・Be sure to do under the condition that hydraulic oil temperature surely falls down.
You may be burned, immediately after the operation.
・When removes some pipes, be careful of leakage of hydraulic oil.
Valve block (fixed setup pressure
relief valve)
Valve block
(1)Hose band Hose fitting
Tightening bolt (four)
(2) Hose fitting
(3) Pressure sensor
A position of hose band

70
tightening
(5) Pressure setup value

(4) Bolt installation hole (four points)
marking position
Valve block

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2 [Attached document Ａ] 【INSTRUCTION MANUAL】 Att.2
1-1) Change points of the valve block
① To remove the valve block.
１）Remove the pipe of the P (discharge) port which is mounted on the valve block.
２）Extract the hose from the radiator to the valve block to take off white hose band from hose fitting (2).
３）when taking off the white hose band (1), be careful that hydraulic oil sometimes spills from the hose and
the hose fitting (2) both sides,
(The white hose band (1) can be removed by the special driver and so on.)
４）Cover a small vinyl bag on both ends, in order not to make the body dirty with hydraulic oil from the hose
and
hose fitting (2).
５）Take off the harness connector bound with the pressure sensor (3).
(Pull out directly below with pushing the locking arm of the connector. Refer to right figure)
６）Loosen and extract four hexagon socket head cap screws which tightening the valve block, take off the
valve block quietly.
(In this time, hydraulic oil leaks out of the block and the
pump housing.
Wipe out the oil which leaked out with waste cloth and so on.)
②Mounts a new valve block.

１）Confirm that the indication of the setup value marking Hanger of
point (5) is the pressure of the purpose. pressure
(Example) sensor
When setup pressure is 1.5 MPa, it marks “15” connector
in case of 7.0 Mpa, it marks “70”.
２）Confirm that “O” ring is attached to two holes at the bottom

of the valve block. Locking arm
３）Wipe both contact surface of the pump housing and the

valve block, with clean cloth.
４）Be careful not to drop the “O” ring at the bottom of

the valve block, and mounting on the pump housing surface
to the valve block at position indicated figure, and hole
position is put together.
５）Pass four hexagon socket head cap screws through their bolt mounting holes, and fastened by the
regular torque.
Tightening torque is 12.6±1.26N･m (129±12.9 kgf ･cm)
③ Return each wiring and piping to the original position.
１）Install the pressure sensor harness connector removed above clause ① on the pressure sensor (3).
(In case of installation, insert the locking arm to the hanger of pressure sensor connector, and then, confirm
that it is locked securely.)
２）Wipe out hydraulic oil inside the tip of the hose with waste cloth and so on.
３）Pass white hose band (1) through the hose, and connected with the hose fitting (2).
At this time, make sure to insert a hose into the inner part of hose fitting.
４）Tighten white hose band (1) in the fixed position of the hose fitting (2).
(Refer to bottom figure of the former page.)

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1-2) The adjustment of the minimum number of revolutions at PC control.

The number of revolutions increases or decreases because of the rise, or the decent of the pressure by the valve block
exchange, so adjust to the proper number of revolutions.
Minimum number of revolutions : Number of revolutions at the hold pressure, before change of PC setup pressure.
(But, that is more than 350 min-1 )
（１）Push “Mode key” , so as the indication mode is changed to “Monitor mode”.
（２）Push “setup key” or at “n00” indication, and “n05” is indicated, then push “ENT key” ,
so as the indication shows actual number of revolutions.
（３）Loosen the lock nut of the flow control valve for adjustment of minimum number of revolutions.
（４）Adjust the flow control valve with confirming the valve of the actual number of revolutions indication.
(Clockwise : number of revolutions decrease. Counterclockwise : number of revolutions increase)
（５）Tighten the lock nut

（In case of tightening the lock nut, be careful not to rotate adjustment screw of flow control valve.)
（６）Push “Mode key “ , so as the indication mode is changed to “actual pressure indication”
Adjustment screw & lock nut of

flow control valve for
minimum number of revolutions
Less than 19 mm
Caution
・In case of loosening too much adjustment screw of flow control valve for minimum number of revolutions,
it comes off the valve block.
Be sure to prevent the adjustment screw from coming out beyond 19mm from the surface.

SE-04430△
An operation example is shown.

＜Example＞ In case of adjusting the minimum number of revolutions to 350 min-1
Operation process Key operation 3-digit LED Remarks
Change to monitor mode

Or
n05：number
of revolutions
Monitor mode
Indication number of revolutions.
×10 min-1
Rotate adjustment screw of
flow control valve to
clockwise 600min-1：example
（Actual number of
revolutions）
Set up adjustment screw
Return to actual pressure indication

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2. The PC pressure change point of the variable relief valve. (Model : EHU**-***-**-30-v)
When the PC setup pressure of the option“V” is changed, the following work is necessary.
① Confirm the number of rotation at pressure hold, before the change of PC setup pressure.
② Change PC setup pressure by the control panel.
③ Adjust the relief valve .
④ Adjustment the number of revolutions by the flow control valve.
Caution
・In case of using above 6 MPa of PC setup pressure, and becoming unstable with influence such as
contamination, install a fixed flow control plug (φ0.8).
・In case of installation a fixed flow control plug, after confirming whether pressure remain.
A fixed flow control plug (Rc1/16)

is installed the back of plug (Rc1/4) .
(Model: PC setup pressure is set
above 6 Mpa at sipping)
◆ Fixed flow control plug (φ0.8) installation point

Ａ
Hexagon socket head
taper plug (Rc1/4) Working process
① Remove the hexagon socket taper plug
(Rc1/4)
② Install the fixed flow control plug
(NPTF1/16xφ0.8)
③ Reassemble that a seal tape is wound
around the hexagon socket taper plug
(Rc1/4)
Fixed flow control

plug (φ0.8)
(NPTF1/16)
Ａ
Section A-A

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2-1) Changing process of PC setup pressure

Ａ
Adjustment screw Lock nut
for flow control (Flow control valve)
Lock nut
(Relief valve)
Fixed flow control

plug (φ0.8) Adjustment screw
(NPTF1/16) for pressure
Section A-A Ａ
1) Turn on the power supply with blocking pressure line of all pressure circuit.
In order to make the maximum set up pressure of the relief valve, loosen the lock nut of the relief valve,
and tighten the pressure adjustment screw fully.
Danger
・Be sure to tighten the pressure adjustment screw after turned on the power supply.
In case of turning on after tightened the pressure adjustment screw, it is dangerous that surge pressure
causes.
1) The PC pressure setup value is changed by the control panel.

Pressure adjustment is available within the following range.
Model ＰＣ pressure setup range

EHU14-L04
1.5 ∼ 4.0 MPa
EHU25-L04
EHU25-L07
1.5 ∼ 7.0 MPa
EHU25-M07
EHU30-M07 1.5 ∼ 6.0 MPa

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Operation example is shown.

＜Example＞ PC pressure setup value is changed from 1.5 Mpa to 4.5MPa.

Push two keys
simultaneously for
2 seconds
later
P00: PC pressure
setup mode
Setup value indication
Adjustment of the
setup value
or
Adjustment of the
setup value Light up
item No.

indication
Note) The change of the setup value is reflected, even if it is not written in. However, it is retuned the setup
value before change when it is returned in the actual pressure indication without writing it.
3) The adjustment of the minimum number of rotation at PC control.

Since the number of revolutions increases, by rising of setup pressure, adjust to the proper number of revolutions.
Minimum number of rotation : Number of rotation at the hold pressure, before change of PC setup pressure.
(But, that is more than 350 min-1 )
（１）Push “Mode key” , so as the indication mode is changed to “Monitor mode”.
（２）Push “setup key” or at “n00” indication, and “n05” is indicated, then push “ENT key” ,
so as the indication shows actual number of rotation.
（３）Loosen the lock nut of the flow control valve for adjustment of minimum number of rotation.
（４）Adjust the flow control valve with confirming the valve of the actual number of rotation indication.
(Clockwise : number of rotation decrease. Counterclockwise : number of rotation increase)
（５）Tighten the lock nut
（In case of tightening the lock nut, be careful not to rotate adjustment screw of flow control valve.)
（６）Push “Mode key “ , so as the indication mode is changed to “actual pressure indication”

SE-04430△
Adjustment screw & lock nut of

flow control valve for
minimum number of revolutions
Caution
・In case of loosening too much adjustment screw of flow control valve, it comes off the valve block.
・When PC setup pressure is set less than 6 Mpa, remove the fixed flow control plug,
In case of installing the fixed flow control plug, the number of revolutions don’t increase.
An operation example is shown.

＜Example＞ In case of adjusting the minimum number of revolutions to 350 min-1

Or
n05：number
of revolutions
Monitor mode
Indication number of revolutions
×10 min-1
Rotate adjustment screw of
flow control valve to
clockwise 600min-1：example
（Actual number of
revolutions）
Set up adjustment screw

indication

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2-2) The pressure adjustment of relief valve.

Adjust by the adjustment screw with monitoring the actual number of revolutions.
(1) Monitor the actual number of revolutions.
(2) Loosen the lock nut.
(3) Adjust the relief valve by the pressure adjustment screw with monitoring the actual number of revolutions.
(Clockwise: pressure rise, Counterclockwise: pressure decrease.
(4) The actual number of revolutions increases rapidly in the position where the relief valve acts.
Then, turn (tighten) to the position where the number of rotation becomes the minimum number of revolutions.
(5) Tighten and fix the adjustment screw by rotating 3/4. (270°clockwise)
(6) Tighten the lock nut.
By setting up above mentioned,
Setup pressure of relief valve = PC setup pressure + 0.5MPa
Operation example is shown.
＜Example＞ The actual number of revolutions is monitored in the monitor mode.

n05：number
OR of revolutions
Monitor mode
Indication number of revolutions ×10 min-1
<< Reference >>

■Data ( PC set pressure - Standard pressure adjusting screw length )
Standard pressure adjusting screw length
7.0
6.5
Pressure adjusting
PC pressure setting (MPa)
6.0
screw length 5.5
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
15 16 17 18 19 20 21 22 23
Pressure adjusting screw length(mm)
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＜Example＞ Adjust to about 5.0MPa by the relief valve with monitoring the actual number of revolutions.
Indication number of revolutions ×10 min-1

Begin to turn counterclockwise the
adjustment screw
Continue to turn counterclockwise the

adjustment screw
Relief valve acts.(the number of

revolutions increases rapidly.
Turn a little clockwise the
adjustment screw
Turn 270°clockwise
the adjustment screw
Fix the adjustment screw
Return to the actual pressure

indication.
5) Adjustment is finished.

(PC setup pressure is set up 1.5MPa by the above point at sipping.
◆ The method of the PC pressure setup. (In case of change again after the setup at sipping is changed once.)
When PC setup pressure is raised: It is the same as the process from “attached document 5 page”.
When PC setup pressure is decreased: When pressure is decreased, the number of rotation falls down.
When the minimum number of rotation is decreased than a proper number of rotation, pressure becomes
unstable, so refer to the way of the adjustment “attached document 7 page” the minimum number of rotation,
and work in accordance with the process from “attached document 5 page” after the number of revolutions is
raised about 600min
Caution
・In case of adjusting PC setup pressure less than 6MPa, adjust under the condition without the fixed flow
control plug.
(Reference) The pressure change of by the pressure adjustment screw of the relief valve is about 0.75MPa for
each turn.

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2 [Attached document B] 【INSTRUCTION MANUAL】 Att.11
【Start power supply, alarm system time chart 】
1-1 Without using pressure switch function
Supply(200v)
Start/stop signal L: Operation order H: Stop order
Alarm L: Alarm condition H: Condition without alarm
Operation ready L: Waiting H: Operation ready
Maximum 3.0 Maximum 10

seconds seconds
Pressure
Mode Charge Positioning Normal control
Actual pressure Actual pressure

Indication indication indication
1-2　With using pressure switch function

Supply(200v)
Start/stop signal L: Operation order H: Stop order

It may be precarious condition
Pressure switch because of relationship between
pressure switch setup and delay time
setup Maximum 3.0 Maximum 10
Pressure seconds seconds

Actual pressure Actual pressure
Indication indication indication
※1.When it starts at start/stop signal ; When the start of the pressure is longer than output delay time
of pressure switch, alarm signal is outputted.
1-3　With using pressure switch function (When operation stop after power on)
Supply(200v)
H: Stop order L: Operation order

It may be precarious condition
Pressure switch because of relationship between
setup pressure switch setup and delay time
Maximum 3.0 Maximum 10
Pressure seconds seconds
Actual pressure
Indication indication
※ When “Operation ready output” is once outputted, output condition is kept until power off.

SE-04430△
2. Alarm of pressure decline (Only when a pressure switch function is set up.)
H: Condition
Alarm L: Alarm condition without alarm
Pressure switch
Pressure switch Alarm registration
delay time
setup
Pressure
Under P14 P14 : Delay time of
seconds pressure decline warning
Alarm count
Pressure decline
Mode Normal control condition Normal control
Actual
pressure
Indication Actual pressure indication indication
3. Alarm that motor temperature abnormally raises.

Alarm H: Condition without alarm L: Alarm condition
105℃
Motor
temperature
1 minute 10 minutes
Alarm count
High temperature
Mode Normal control Motor stop
abnormal condition
Indication Actual pressure indication
※ If E41 is outputted, it is enable to be canceled except for resetting power supply.
※ Alarm has been outputted soon, in case the temperature is more than 105℃ at starting the power supply.
4.Defective
starting alarm
4-1 When a retrial reverts(Pressure decline warning is not used).
.
retrial
Occurrence of
defective starting
Pressure 1.3∼6.5 seconds
Mode Normal control Retrial (positioning) Normal control

Actual
pressure
Indication indication Actual pressure indication
4-2 When a retrial reverts(Pressure decline warning is used).

Occurrence of
retrial
Pressure switch defective starting
setup
Pressure 1.3∼6.5 seconds
Mode Normal control Retrial (positioning) Normal control

Actual
pressure
Indication indication Actual pressure indication

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4-3 Retry → Alarm (When the pressure switch function is not used)
Alarm H: No alarm
Retry
Alarm registration
Occurrence of registration
Pressure start error
1.3 to 6.5 sec.
Mode Normal control Retry (Positioning) Start error condition
Current pressure
Indication
indication
4-4 Retry → Alarm (When the pressure switch function is used)

Alarm pressure switch
H: No alarm
Retry
Pressure Occurrence of
switch
registration Alarm registration
start error
setting
1.3 to 6.5 sec.
Pressure Start error condition
Mode Normal control Retry (Positioning)

Current pressure
Indication
indication
* When “E80” is output, it cannot be reset by any means other than power reset.
* Even if the power supply is turned OFF and then turned ON again, the unit may not normally operate.
(The controller or motor pump may be damaged.)
* “E80” is also indicated by the internal code (E10 or E31) when checked in the alarm mode. You can identify the alarm condition with this code.
* If retry and alarm indications consecutively appear with the same power supply number, occurrence of an error in the middle of operation can be
considered.
* If the start error alarm is activated without retry operation, occurrence of an error at the time of power-ON can be considered.
5-1 Command confirmation wait output (When the pressure switch function is not used)
Ｌ：Start Ｈ：Stop
Start/stop signal
command command
Ｌ：Alarm
Alarm H: No alarm condition
Judgment wait Reverse

time rotation
Revolution
speed （０）
Pressure
Normal Normal
Mode control Stop control
5-2 Command confirmation wait output (When the pressure switch function is used)
Ｌ：Start Ｈ：Stop
Start/stop signal command command
Ｌ：Alarm
Alarm pressure switch Ｈ： No alarm condition
Pressure switch Reverse
delay time rotation
Revolution speed
（０）
Pressure switch
setting
Pressure
Normal Normal
Mode control Stop control
* If a start command is issued immediately after a stop command with the start/stop signal, the unit remains in command confirmation wait status until
rotation stops, and outputs alarm during reverse rotation depending on load volume. (When the pressure switch function is used, the pressure switch is
activated.)

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6.Holding function of pressure switch indication.
1) It works only when choosing pressure switch indication holding with the pressure switch.
2) If the setup of the pressure switch is lower and passes beyond the delay time, pressure alarm
is outputted, and then pressure alarm indicates “E63”.
3) Though pressure alarm is canceled, if pressure reverts above the setup of the pressure switch,
“E63” is kept to indicate until “ENT KEY” is pushed. (It is also cleared with resetting power supply.)
Pressure switch
setup
Pressure switch
Pressure delay time
Pressure
Internal mode Normal control switch acts Normal control
Entry key input
Actual pressure
Indication Actual pressure indication indication
7.Warning output setting (P13)
By setting P13 (warning output setting), the operation will be as written below;
-Setting[0]: No warning detection [Initial setting]
-Setting[1]: Output of DOUT by warning signal and operation-ready signal.
-Setting[2]: Output of DOUT as warning signal. No output of operation-ready signal.
-Setting[3]: Output by alarm and warning signals.
Note) There is no DOUT contact point for EHU14-L04 and EHU25-L04. Please choose [3] when
using warning function.
Power On Operation ready Warning occur Alarm occur
Initializing, Charging Warning stop
0: Inactivated Alarm Lo:COM-ALMA open Lo:COM-ALMA close

(Operation by signal of
Operation-ready) DOUT Lo:Isolated Hi:Output
1: Open Alarm
when warning occur
(Using signal of
DOUT
Operation-ready and warning)
2: Close Alarm
When warning occur
(Not using signal of DOUT
3: Output by alarm and ※

Alarm
warning signal
(Using signal of DOUT
*Repeat On & Off for every 2 seconds, and stabled at Off after 30 minutes.
C a u t io n
・ I n c a s e o f a n a la r m o c c u r s , tr e a t it a s m e n tio n e d in th is in str u c tio n m a n u a l.
・ M a k e c o n ta c t to o u r S e r v ic e D iv is io n w h e n a n a la r m is n ’t d is s o lv e d e v e n if y o u ta k e m e a s u r e s.

SE-04430△
8.Delay time of pressure decline warning (P14 setting)

When the pressure switch setting (P04) is “0”, the pressure switch function and the pressure decline warning
function will not work.
When the pressure falls below the pressure switch setting longer than the pressure switch output delay time (P03)
and the delay time of pressure decline warning (P14), the pressure switch is activated, and the system judges it as
a warning condition.
(If each delay time is set to “0”, both pressure switch and pressure decline warning functions will not work.)
Control pressure Pressure switch reset dead zone (0.5 MPa)

Pressure switch setting
(P04)
“P03” = 0 Pressure switch output delay (P03)

Pressure switch function
“P03” is not used.
0–9.99 sec “P14” > 0
Pressure
圧力SＷ作動 switch
Pressure switch function
operation
is used.
“P14” = 0
Pressure decline warning
“P14” is not used.
0–600 sec “P14” > 0 Delay time of pressure
Pressure decline warning decline warning (P14) ワーニング
Warning
is used.

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2 [Attached document C] 【INSTRUCTION MANUAL】 Att.16
[Procedure for minimum revolution speed adjustment during pressure unstable error]
If the pressure becomes unstable, adjust the minimum revolution speed according to the procedure below.
[1] After turning ON the power supply, change the display mode to “Monitor Mode”.
[2] When “n05” appears, press the “ENT” key to select the actual revolution speed display mode.
[3] Loosen the lock nut (width across flats: 17 mm) of the minimum revolution speed adjustment throttle valve.
[4] Turn the adjustment screw counterclockwise by 180°, and leave it for approx. 10 seconds.
　　Note) If the adjustment screw is extremely loose, it will come off.
[5] Turn the adjustment screw clockwise by 180°, to return it to the original position.
[6] Make sure that the actual revolution speed indicated on the panel is 350 (min-1) or more.
If indication of revolution speed is less than 350 (min-1), turn the adjustment screw counterclockwise to increase revolution
speed to 350 (min-1) or more.
[7] Tighten the lock nut.
(For easy adjustment, it is recommended that you tighten the lock nut by hand first, and use a tool to finally lock it.)
[8] Return to the actual pressure display mode.
[9] This completes the adjustment procedure.
Selection method Key operation 3-digit LED Remarks
Change to Monitor Mode
Select an item number
n05: Revolutions / minute

Indication of actual revolution speed
×10 min-1
Turn adjustment screw
counterclockwise by 180°
Turn adjustment screw clockwise by 180°

(to original position)
Return to actual
pressure display mode
Adjustment screw & lock nut

Minimum revolution speed adjustment
throttle valve
19 mm max.
CAUTION
If the adjustment screw of the minimum revolution speed adjustment throttle valve is excessively loose, it will come off,
causing oil to spout from the valve.
The adjustment screw must not protrude by 19 mm or more from the screw mounting surface.

【MFG No. function table】
2
Model Initial sign of MFG No.

SE-04430△
EHU14-L04 ∼36 37∼3E 3F∼ 3G∼3M 3N 3Q
EHU25-L04 ∼36 37∼3E 3F∼ 3G∼3M 3N 3Q

[MFG No. function table]
EHU25-L07 ∼39 3A∼3F 3G∼ 3H∼3M 3N 3Q
EHU25-M07 ∼39 3A∼3F 3G∼ 3H∼3M 3N 3Q
EHU30-M07 ∼39 3A∼3F 3G∼ 3H∼3M 3N 3Q

【INSTRUCTION MANUAL】
○Addition of warning Monitor

○Addition of ○Addition of response gain ○Addition of alarm ○Motor thermo

output during retry output function Parameters
indication hold function setup function
○Addition of command ○Addition of dry ○Motor start time
Additions and ○Addition of operation ready confirmation wait operation alarm ○Start initial response gain
○Pressure sensor rating setup
changes output function function ○Addition of motor ○Alarm reset timing
○Addition of identification temperature error ○Dry operation error
Alarm criteria judgment pressure
function at control stop ○Dry operation error
changing function judgment time
P00∼P08 P00∼P09 P00∼P12 P00∼P12 P00∼P14 P00∼P20

Parameter
End
2. HYDRAULIC UNIT
NACHI-FUJIKOSHI CORP.
3. HYDRAULIC LINE FILTER
YAMASHIN-FILTER CORP.
㩷㪠㫅㫊㫋㫉㫌㪺㫋㫀㫆㫅㩷㪤㪸㫅㫌㪸㫃㩷䌎䌏䋮䌄䌔䋭䋰䋶
㪠㫅㫊㫋㫉㫌㪺㫋㫀㫆㫅㩷㪽㫆㫉㩷㫋㪿㪼㩷㪟㪸㫅㪻㫃㫀㫅㪾㩷㫆㪽㩷㪛㪫㸈㪇㪋㪄㪊㪇㪄㪈㪌䋨㪛㪫㪇㪋㪊㪇㪊㪘㪇㪇㪎㪘䋩
䂓㪫㪿㫀㫊㩷㪽㫀㫃㫋㪼㫉㩷㪸㫊㫊㪼㫄㪹㫃㫐㩷㫀㫊㩷㫃㫀㪾㪿㫋㩷㫀㫅㩷㫎㪼㫀㪾㪿㫋㪃㩷㫄㪸㪻㪼㩷㫆㪽㩷㪸㫃㫌㫄㫀㫅㫀㫌㫄㩷㪸㫃㫃㫆㫐㩷㪸㫇㫇㫃㫀㪺㪸㪹㫃㪼㩷㫋㫆㩷㪿㫐㪻㫉㪸㫌㫃㫀㪺㩷㫊㫐㫊㫋㪼㫄㫊㩷
with medium level pressures of lower than 7MPa. The port size of this filter is Rc 1/2.
䂓㩷㪙㫐㫇㪸㫊㫊㩷㪭㪸㫃㫍㪼㩷㫆㪽㩷㪇㪅㪈㪌㪤㪧㪸㩷㫎㫀㫋㪿㩷㪊㪇ȝ m (nominal 10ȝ m) of filtering accuracy is provided,
the maximum flow rate of which is 28L/min.
䋱䋮㪝㫀㫃㫋㪼㫉㩷㪤㫆㫌㫅㫋㫀㫅㪾
䋱䋭㪈㩷㪤㫆㫌㫅㫋㫀㫅㪾㩷㫋㫆㩷㪜㫈㫌㫀㫇㫄㪼㫅㫋㫊
Use the mounting hole provided at the head of the main body to mount the filter to equipments or devices.
䋨㪪㫇㪼㪺㫀㪸㫃㩷㪙㫆㫃㫋㩷㪽㫆㫉㩷㫄㫆㫌㫅㫋㫀㫅㪾㩷㫀㫊㩷㪸㫍㪸㫀㫃㪸㪹㫃㪼㩷㪸㫊㩷㪸㫅㩷㫆㫇㫋㫀㫆㫅㪅䋩
Pay sufficient attention to the directions of IN and OUT when mounting the filter.
䋨㪫㪿㪼㩷㪽㫃㫆㫎㩷㪻㫀㫉㪼㪺㫋㫀㫆㫅㩷㫀㫊㩷㫀㫅㪻㫀㪺㪸㫋㪼㪻㩷㫎㫀㫋㪿㩷㪘㫉㫉㫆㫎㩷㪤㪸㫉㫂㩷㫆㫅㩷㫋㪿㪼㩷㫌㫇㫇㪼㫉㩷㫇㫆㫉㫋㫀㫆㫅㩷㫆㪽㩷㫋㪿㪼㩷㪿㪼㪸㪻㪅䋩
䋱䋭䋲䇭䇭㪧㫀㫇㫀㫅㪾
Use a Rc 1/2 pipe and some sealing materials like a seal tape to avoid leaks during operations.
䋨㪫㪿㪼㩷㫋㫀㪾㪿㫋㪼㫅㫀㫅㪾㩷㫋㫆㫉㫈㫌㪼㩷㫊㪿㪸㫃㫃㩷㪹㪼㩷㪍㪋㩷㫌㫇㩷㫋㫆㩷㪏㪇㪥䊶㫄䋩
䋲䋮㪝㫀㫃㫋㪼㫉㩷㪜㫃㪼㫄㪼㫅㫋㩷㪩㪼㫇㫃㪸㪺㫀㫅㪾㩷㪧㫉㫆㪺㪼㪻㫌㫉㪼
Since the element of this filter is of a paper filter type, it can not be recycled.
When the element gets blinded, replace the element with a new one according to the following procedures.
䋲䋭䋱䇭䇭㪩㪼㫄㫆㫍㫀㫅㪾㩷㪸㫅㪻㩷㪤㫆㫌㫅㫋㫀㫅㪾㩷㫆㪽㩷㪝㫀㫃㫋㪼㫉㩷㪜㫃㪼㫄㪼㫅㫋
䋨䋱䋩㪫㫌㫉㫅㩷㪺㫆㫌㫅㫋㪼㫉㪺㫃㫆㪺㫂㫎㫀㫊㪼㩷㫋㪿㪼㩷㪿㪼㫏㪸㪾㫆㫅㩷㫇㫆㫉㫋㫀㫆㫅㩷㫆㪽㩷㫋㪿㪼㩷㪺㪸㫊㪼㩷㪲㪝㫀㪾㫌㫉㪼㽲㪴㩷㫎㫀㫋㪿㩷㫋㪿㪼㩷㫌㫊㪼㩷㫆㪽㩷㪸㩷㫋㫆㫆㫃㩷㫃㫀㫂㪼㩷㪸㩷㫊㫇㪸㫅㫅㪼㫉㩷㫋㫆㩷
䇭㫉㪼㫄㫆㫍㪼㩷㫋㪿㪼㩷㪺㪸㫊㪼㩷㪽㫉㫆㫄㩷㫋㪿㪼㩷㪿㪼㪸㪻㪅㩷㩿㪚㪸㫌㫋㫀㫆㫅㪑㩷㪬㫊㪼㩷㪸㫅㩷㫆㫀㫃㩷㫇㪸㫅㩷㫆㫉㩷㫋㪿㪼㩷㫃㫀㫂㪼㫊㩷㫋㫆㩷㫉㪼㪺㪼㫀㫍㪼㩷㫆㫀㫃㩷㪻㫉㫆㫇㫊㩷㪀
䋨䋲䋩㪪㫀㫅㪺㪼㩷㫋㪿㪼㩷㪼㫃㪼㫄㪼㫅㫋㩷㪲㪝㫀㪾㫌㫉㪼㩷㽳㪴㩷㫀㫊㩷㫊㪼㪺㫌㫉㪼㪻㩷㫆㫅㩷㫋㪿㪼㩷㪿㪼㪸㪻㩷㫊㫀㪻㪼㩷㪹㫐㩷㫋㪿㪼㩷㪦㪄㫉㫀㫅㪾㪃㩷㫇㫌㫃㫃㩷㫀㫋㩷㪻㫆㫎㫅㫎㪸㫉㪻
to remove.
䋨䋳䋩㪫㪿㪼㩷㫊㫇㫉㫀㫅㪾㩷㫄㫆㫌㫅㫋㪼㪻㩷㫆㫅㩷㫋㪿㪼㩷㪹㫆㫋㫋㫆㫄㩷㫇㫆㫉㫋㫀㫆㫅㩷㫆㪽㩷㫋㪿㪼㩷㪽㫀㫃㫋㪼㫉㩷㫀㫊㩷㫉㪼㫌㫊㪼㪻㩷㪽㫆㫉㩷㪸㩷㫅㪼㫎㩷㪼㫃㪼㫄㪼㫅㫋㪅㩷
䇭㪫㪿㪼㫉㪼㪽㫆㫉㪼㪃㩷㫉㪼㫄㫆㫍㪼㩷㫋㪿㪼㩷㫊㫇㫉㫀㫅㪾㩷㪽㫉㫆㫄㩷㫋㪿㪼㩷㪼㫃㪼㫄㪼㫅㫋㪃㩷㪸㫅㪻㩷㪻㫀㫊㫇㫆㫊㪼㩷㫋㪿㪼㩷㪼㫃㪼㫄㪼㫅㫋㩷㫆㫅㫃㫐㪅
䋨䋴䋩㪚㫃㪼㪸㫅㩷㫋㪿㪼㩷㫊㫇㫉㫀㫅㪾㩷㫉㪼㫄㫆㫍㪼㪻㩷㪽㫉㫆㫄㩷㫋㪿㪼㩷㫉㪼㫇㫃㪸㪺㪼㪻㩷㪼㫃㪼㫄㪼㫅㫋㩷㪹㪼㪽㫆㫉㪼㩷㫄㫆㫌㫅㫋㫀㫅㪾㩷㫀㫋㩷㫆㫅㩷㫋㪿㪼㩷㫅㪼㫎㩷㪼㫃㪼㫄㪼㫅㫋㪅
Structual Drawing for Assembly
Moreover, apply grease around the O-ring and mount it on the head side.
䋨䋵䋩㪩㪼㫇㫃㪸㪺㪼㩷㫋㪿㪼㩷㪦㪄㫉㫀㫅㪾㩷㪸㫋㫋㪸㪺㪿㪼㪻㩷㪸㫉㫆㫌㫅㪻㩷㫋㪿㪼㩷㪺㪸㫊㪼㩷㫎㫀㫋㪿㩷㪸㩷㫅㪼㫎㩷㫆㫅㪼㪅 Filter element for replacement is as follows.
䋨䋶䋩㪚㪿㪼㪺㫂㩷㫋㪿㪼㩷㪦㪄㫉㫀㫅㪾㩷㫋㫆㩷㫄㪸㫂㪼㩷㫊㫌㫉㪼㩷㫋㪿㪸㫋㩷㫋㪿㪼㫉㪼㩷㪸㫉㪼㩷㫅㫆㩷㪻㪼㪽㪼㪺㫋㫊㩷㫆㫉㩷㫊㪺㫉㪸㫋㪺㪿㪼㫊㪃㩷㪸㫅㪻㩷㪸㫇㫇㫃㫐㩷㪾㫉㪼㪸㫊㪼㩷㪸㫉㫆㫌㫅㪻㩷㫀㫋 Filtration Accuracy Element Item No.
before mounting on the case. Also, do not forget to mount the spring at the bottom portion of the element. JIS B8356 30ȝ m
䌙䋭㪉㪋㪎㪎㪇㪇
㩷㩷㪡㪘㪪㪦㩷㪉㪇㪌㪊㪄㪈㪙㩷㫀㫊㩷㫌㫊㪼㪻㩷㪽㫆㫉㩷㫋㪿㪼㩷㪽㫆㫉㪄㪺㪸㫊㪼㩷㪦㪄㫉㫀㫅㪾㩷㪲㪝㫀㪾㫌㫉㪼㩷㽴㪴㪅䋨㪥㫆㫄㫀㫅㪸㫃㩷㪈㪇ȝ 㫄䋩
䋨䋷䋩㪪㪺㫉㪼㫎㩷㫋㪿㪼㩷㪺㪸㫊㪼㩷㪺㫃㫆㪺㫂㫎㫀㫊㪼㩷㫋㫆㩷㫄㫆㫌㫅㫋㩷㫀㫅㫋㫆㩷㫋㪿㪼㩷㪿㪼㪸㪻㪅
㩷㩷㪪㪼㪺㫌㫉㪼㩷㫀㫋㩷㫎㫀㫋㪿㩷㪸㩷㫋㫀㪾㪿㫋㪼㫅㫀㫅㪾㩷㫋㫆㫉㫈㫌㪼㩷㫆㪽㩷㪉㪌㩷㫌㫇㩷㫋㫆㩷㪊㪇㪥䊶㫄㪅㪰㪘㪤㪘㪪㪟㪠㪥㪄㪝㪠㪣㪫㪜㪩㩷㪚㪦㪩㪧䋮
㶎㪮㪿㪼㫅㩷㫋㪿㪼㩷㪽㫀㫃㫋㪼㫉㩷㫀㫊㩷㫌㫊㪼㪻㩷㫌㫅㪻㪼㫉㩷㪿㫀㪾㪿㩷㫇㫉㪼㫊㫊㫌㫉㪼㫊㪃㩷㪼㫍㪼㫅㩷㪸㩷㫊㫃㫀㪾㪿㫋㩷㪻㪼㪽㪼㪺㫋㩷㫆㫉㩷㫊㪺㫉㪸㫋㪺㪿㩷㫆㪽㩷㫋㪿㪼㩷㪦㪄㫉㫀㫅㪾㩷㪺㪸㫅㩷㪺㪸㫌㫊㪼㩷㫆㫀㫃㪄㫃㪼㪸㫂㫊㪅䇾䋲䋳䋱㪄䋰䋰䋶䋲
15th Floor, Nisseki-Yokohama Bldg., 1-1-8 Sakuragicho, Naka-ku, Yokohama, Japan
䌔䌅䌌䋮䋰䋴䋵㪄䋶䋸䋰㪄䋱䋶䋷䋳䇭䇭䌆䌁䌘䋮䋰䋴䋵㪄䋶䋸䋰㪄䋱䋶䋸䋲
4. OIL COOLER (AKZ8)
PIM00116C_EN.fm -1 ページ２００８年９月２９日　月曜日　午前１１時５１分
PIM00116C
CONTENTS
Instruction Manual Safety Precautions 1
DAIKIN Oil Cooling Unit Installation
Installation
Procedure
Oil Cooling Unit and Accessories 4
(“OILCON”) Precautions for Installation

Reference for Pipe Selection
5
6
Electric Wiring 7
AKZ8 Series Circulating type Handling
Operation
Model Identification and Specifications 12
Before Operation 14
Before
Part Names and Functions 15
Names and Functions of the Control Panel Parts 16
Checking Initial Operating Conditions 18
Built-in heater Built-in tank Different-voltage
Operation Setting 19
model model model
Built-in breaker
model CE model
Procedure
Operating
Holding Constant Oil Temperature 20
Tuning Oil Temperature to Room Temperature
(or Machine Temperature) 21
Cooling Oil at Constant Capacity (%) 22
Monitor Items 23
Timer Operation 24
Models
Functions
Additional Setting Functions 25
Useful
Menu Setting Additional Function 27
Built-in Built-in Different- Built-in
Standard CE model For Temperature Control Improvement 30
breaker heater voltage tank model
model (–C) Alarm/Warning Output Logic 33
Series model (–B) model (–H) model (–E) (–T1, –T)
Alarm Settings for Optional Protection
AKZ148 Devices (Installed by User) 33
Optional Parts
Functions
AKZ328 Optional
Machine temperature tuning control 34

AKZ438
Returned oil temperature control 35
Communication with main machine 36
AKZ568
Maintenance
Maintenance
AKZ908
Maintenance/Inspection 37
• Daily maintenance/inspection
• Periodic maintenance/inspection
Thank you for purchasing DAIKIN Oil Cooling Unit (“OILCON”).
• To leave the unit unused for a long period
This instruction manual includes instructions for using the Oil
Cooling Unit.
Troubleshooting
Troubleshooting 38
To ensure proper use of this product, be sure to read through this
• When the unit operation seems abnormal
instruction manual before using it.
although no alarm is activated
After reading this manual, keep it handy for your future reference. • When an alarm is activated
Proper use results in power saving

If the air filter is clogged, the cooling performance deteriorates,
causing excess power consumption.
Clean the air filter periodically to reduce power consumption.
PIM00116C_EN.fm 0 ページ２００８年９月２９日　月曜日　午前１１時５１分
Safety Precautions Before using this product, read the following instructions carefully to ensure proper use.
n The instructions described below are intended to prevent injury or damage to you and other people.
Possible conditions that may result from improper handling are classified as follows:
DANGER WARNING CAUTION

This category indicates urgently This category indicates potentially This category indicates potentially
hazardous conditions that may hazardous conditions that may hazardous conditions that may result
result in death or serious injury. result in death or serious injury. in injury or property damage only.
n All these instructions include important information on safety. Be sure to observe the instructions.
n After reading this manual, be sure to keep it in place so that users can read it whenever required.
n If this product is transferred to another person, be sure to attach this manual to the product.
n To use this product safely, be sure to observe the following instructions, and safety laws and regulations for the
relevant standards listed below.
1. Industrial Safety and Health Law 2. Fire Service Law 3. JIS B8361 General Rules for Hydraulic Systems
Precautions for installation

DANGER
Only qualified people can handle the unit. Check the weight, and hang the unit by the
specified points.
Transportation, installation, piping, electric wiring, Check the weight of the unit with the nameplate
operation, maintenance and inspection of the to make sure that it does not exceed the rated
unit must be conducted by qualified people. load capacity of the carrier. Hang the unit by the
Mandatory Check the power supply (voltage, frequency and Mandatory points specified in the outline drawing. Failure to
current). observe this instruction may result in fall or
overturn of the unit, causing injury or property
damage.
Connect the power cable according to the Ground the unit securely.
procedure described in this instruction manual.
Connect the power cable according to the procedure If the unit is not grounded, you may get an
described in “Electric Wiring” on page 7 . electric shock.
Forbidden Ground cable

connection
WARNING
Conduct electric wiring according to the Fasten the unit during operation.
ratings.
Conduct electric wiring according to “Regulation Check the fastening points with the outline
on Electrical Facilities” and “Internal Wiring drawing, and fasten the unit securely with bolts
Regulations”. Improper wiring may result in or foundation bolts. Failure to observe this
Mandatory burnout or fire. Forbidden instruction may result in fall or overturn of the
For overseas use, conduct electric wiring unit, if this unit is installed at an elevated position.
according to the local wiring standard.
Keep away from the unit when it is being

carried with slings.
Never get close to the unit when it is being
carried with slings. Failure to observe this
instruction may result in fall or overturn of the
Forbidden unit, causing injury or property damage.
1
CAUTION
Prepare a circuit breaker at user’s site. Provide a flow switch for the main machine.
The Oil Cooling Unit is not equipped with a If the oil pump operation system has a fault, oil
circuit breaker. A circuit breaker exclusively for cannot be supplied to the main machine. Normally
the Oil Cooling Unit should be provided by user. in this case, the Oil Cooling Unit detects the fault
Mandatory To ensure safety, it is recommended to use an Mandatory and outputs an alarm signal. However, it may not
earth leakage breaker. To use an earth leakage be detected depending on the fault mode. If the
breaker, select an inverter-compatible type. main machine must be protected even in such a
(Recommended: 15 mA or 20 mA) case, provide a flow switch for the oil flow path of
the main machine to watch the oil flow.
Check the oil piping.
Before or immediately after connection of the Oil Cooling Unit, make sure that the oil piping of the main machine is not
blocked (fully closed). If the unit is operated with the oil piping blocked (fully closed), the oil hose may break due to an
oil temperature rise, causing oil to flow out of the Oil Cooling Unit. When the oil temperature abnormally rises, the FE or
Mandatory FH alarm is activated. In this case, stop operation of the main machine as soon as possible.
Precaution for using the CE model (optional) Do not tilt the unit.
The optional CE model (AKZ∗∗8–C) Oil Cooling Unit During transportation (including storage), do not
is classified as an auxiliary machine of the main tilt the Oil Cooling Unit more than 30˚.
machine (Overvoltage Category II). It has been If the unit is tilted more than 30˚, the compressor
Mandatory self-declared under the following conditions. Be sure Mandatory may have a fault.
to follow the specifications of the main machine.
(1) Provide a main power supply circuit breaker for
the main machine according to the EN60204-1
requirement.
(2) Connect the power supply via a transformer
with basic insulation rating∗.
∗ Basic insulation: Insulation provided for live parts
to ensure fundamental protection against electric
shock (under IEC Standard 60335-1)
Precautions for use

DANGER
Before handling this unit, turn OFF the power supply. Do not use the unit beyond specified operating conditions.
Before handling this unit, be sure to turn OFF the Do not use this unit in any condition other than
power supply. those specified in the catalog or delivery
Handling this unit in live conditions may result in specifications. Failure to observe this instruction
Mandatory electric shock. Mandatory may result in a serious accident, such as damage
to the main machine, injury, fire and electric shock.
Dot not handle the unit for 5 minutes after power supply is turned OFF. Do not use the unit in explosive atmosphere.
During this period, electric discharge from the Do not install this unit in a place where evolution,
internal high-voltage parts (capacitors) has not inflow, retention or leak of inflammable gas may be
been completed. Failure to observe this instruction expected, or where airborne carbon fiber is present.
Forbidden may result in electric shock. Forbidden Failure to observe this instruction causes fire.
Do not operate the unit with the covers opened. Do not disassemble or repair the unit.
Do not operate the Oil Cooling Unit with the unit Do not modify this unit.
casing or terminal covers of the motor or other Any person other than DAIKIN authorized service personnel must
electric parts removed. Failure to observe this not disassemble or repair this unit. Failure to observe this
Forbidden instruction may result in electric shock. Do not instruction causes fire, electric shock or injury.
disassemble If this unit is disassembled, repaired or modified by an
unauthorized person, it shall not be beyond the scope of warranty.
Keep your hand or body away from the unit during operation. Do not splash water.
During operation, the external panel may Do not immerse this unit in water, or splash
become extremely hot. Be careful that your hand water on the unit. Failure to observe this
or body does not directly touch it. Otherwise, you instruction may result in short-circuit or electric
Forbidden may get a burn. Forbidden shock.
2
WARNING
If refrigerant leaks, provide thorough ventilation. If an abnormal condition occurs, stop operation immediately.
If a large quantity of refrigerant is filled in the site, If an abnormal condition occurs, stop operation
people in the site may be anesthetized or of the unit, and leave it unused until the cause of
suffocated. With the CE model, MSDS (Material the trouble is securely removed. Failure to
Mandatory Safety Data Sheet) for the refrigerant is attached to Mandatory observe this instruction may result in damage to
the product. Take an action according to the MSDS. the unit, electric shock, fire or injury.
Do not put a finger or foreign object in an aperture of the unit. Turn OFF the circuit breaker.
To ensure safety, a cover or casing is mounted to After stopping operation, be sure to turn OFF the
rotary parts. Do not put a finger or foreign object circuit breaker.
in an aperture of the cover or casing. Failure to
Caution observe this instruction may result in injury. Mandatory
Use a commercial power supply. When cleaning the unit, wear gloves.
Be sure to use a commercial power supply. Otherwise, you may cut your hand with the
Using an inverter power supply may result in condenser fin edges. Furthermore, the internal
burnout. compressor or motor frames and the refrigerant
Mandatory Mandatory piping become extremely hot. If you touch these
parts with bare hands, you may get a burn.
CAUTION
Do not use the unit in special atmosphere. Ensure safety of the main machine before trial run.
Do not use this unit in a special atmosphere Before executing a trial run, make sure that the
including dust, oil mist or corrosive gas (H2S, SO2, main machine is set in safe conditions (the main
NO2, Cl2, etc.), or at a high temperature or high machine will not run, or no accident occurs even
Forbidden humidity. Mandatory if the main machine runs.)
Failure to observe this instruction may result in
injury or damage to the machine.
Do not put an obstacle near the air intake/exhaust port. Clean the air filter periodically.
Do not put an obstacle within 500 mm from the Clean the air filter at least every two weeks.
air intake/exhaust port. If the air filter is clogged, the cooling capacity
If air intake/exhaust flow is blocked, this unit may deteriorates, and power consumption increases.
Forbidden not provide the specified cooling capacity. Mandatory
Perform daily check for oil pollution. Cancel operation lock before running the main machine.
Oil pollution causes a fault or shortened service Before you start running the main machine,
life of the pump. Use thorough caution about oil cancel the operation lock status with the Oil
pollution to maintain the pollution degree at Cooling Unit operation panel. If you start the main
Mandatory NAS10 or lower level. Mandatory machine in the operation lock status, it cannot be
supplied with oil, causing damage to the machine.
Do not step on the unit. Do not run the pump without oil.
Do not sit or step on this unit. Failure to observe Before start of operation, make sure that the oil
this instruction may result in fall or overturn of pipe is properly connected, and the tank is filled
the unit, causing injury. with oil to an appropriate level.
Forbidden Forbidden Running the pump without oil results in damage
to the pump.
During transportation, fasten the unit securely. Check the unit before operation.
Fasten this unit securely so that it will not be moved Before start of operation, make sure that the oil
by vibration or external force during transportation. piping and electric wiring are properly conducted,
If storing vibration or external force is applied to the and connecting parts are securely tightened.
Mandatory unit, the internal equipment may be damaged. Check
3
Oil Cooling Unit and Accessories

Installation
Check the following items:
Oil Cooling Unit

1 Check the model name and serial No. (MFG. No.) on the nameplate attached to the right side of the Oil Cooling Unit.
Accessories
2
Installation
Procedure
An accessory package∗1 is attached to the top plate of the Oil Cooling Unit. Make sure that the following items are included
in the accessory package.
1. Instruction manual (This document): 1 volume

Keep this manual in place where users can read it whenever required.
2. Rubber bushing for electric wiring (Large size, with cross slit): 1 pc.
When connecting the power cable, remove the resin cable hole cap in the side plate of the unit, and attach the rubber
bushing. It is only for provisional use.∗2
3. Rubber bushing for electric wiring (Small size, with cross slit): 1 pc.
When connecting the signal cable, remove the resin cable hole cap in the side plate of the unit, and attach the rubber
bushing. It is only for provisional use.∗2
∗1: Before operation, be sure to remove the accessory package. Otherwise, the package blocks exhaust air flow, resulting in cooling
capacity deterioration.
∗2: When connecting each cable finally, place the cable in a conduit. If the rubber bushing is used, the dust-proof effect of the electrical
equipment box deteriorates, causing a fault. For details, refer to “Wiring procedure” on page 8 .
PIM00116A
DAIKIN Oil Cooling Unit

Instruction Manual Safety Precautions
Installation
CONTENTS
1
Model
Installation
Procedure

5
6
name
Electric Wiring 7

Operation

Before Operation 14
Before

model model model
Built-in breaker
model CE model
Procedure
Operating

Monitor Items 23
Timer Operation 24
Models
Functions

Useful

Optional Parts
Functions
AKZ328
Optional

AKZ438
AKZ568
Maintenance
Maintenance
AKZ908
Cooling Unit.
Troubleshooting
Troubleshooting 38

Accessory package Type of

refrigerant
Manufacture
Oil Cooling Unit
No.
PIM00116A
CONTENTS
Instruction Manual Safety Precautions 1
DAIKIN Oil Cooling Unit Installation

Installation
Procedure

5
6
Electric Wiring 7

Operation

Before Operation 14
Before

model model model
Built-in breaker
model CE model
Procedure
Operating

+
Monitor Items 23
Timer Operation 24
Models
Functions

Useful

Optional Parts
Functions
AKZ328
Optional

AKZ438
AKZ568
Maintenance
Maintenance
AKZ908
Cooling Unit.
Troubleshooting
Troubleshooting 38
Machine nameplate

Instruction manual Rubber bushing

(This document) (Large and small, 1 pc. each)
4
Precautions for Installation
Installation
Installation place and oil piping
To install this unit, select a place that meets the following conditions:
1. Level, rigid floor (Inclination: 5˚ max.) 5. A place that allows easy access to piping and wiring
2. A place where the unit is not exposed to direct sunlight or heat 6. A place with little contaminant, waste, dust particles or
3. A place with proper ventilation and little humidity oil mist
Installation
Procedure
4. A place where exhaust air does not circulate (exhaust air will 7. A place free from explosive atmosphere (evolution, inflow,
not be taken into the unit) retention or leak of inflammable gas)
Do not place an object that may block air flow within 500 mm from the air intake/exhaust port.
Oil piping: Locations of the oil inlet, oil outlet and oil drain are shown below.
Exhaust air
OIL OUTLET
OIL INLET
Intake air
OIL DRAIN
(No connection)
Right side view Rear view
1. Make sure that the pressure loss at the oil inlet/outlet is within the following range:
• Suction pressure (at oil inlet) .......................... –30.7 to 0 kPa
• Discharge pressure (at oil outlet) .................... 0.5 MPa or less
2. Avoid using a valve in the middle of the piping.
If a valve is used, it causes a large pressure loss even when it is fully opened.
3. If the oil viscosity is high, or if there is a large pressure loss in external piping (other than the piping for the Oil Cooling
Unit), use a pipe with a larger diameter to reduce the pressure loss. (To change the pipe size, refer to “Reference for
Pipe Selection” on page 6 .)
If the operating condition exceeds the specified range, it causes noise or fault of the unit. Use thorough caution about
the operating condition. Keep the oil viscosity at 1.4 to 200 mm2/s.
4. Wrap the pipe joints with sealing tape to prevent air entry or oil leak.
5. Make sure that the oil piping of the main machine is not blocked (fully closed).
Suction strainer (Line filter)

Attach a strainer (mesh size: 100 to 150) with a small pressure loss to the oil piping system.
• If the evaporator (cooler) in the Oil Cooling Unit is clogged with dust, it causes not only cooling capacity deterioration, but also
a fault of the compressor or oil pump.
• During adjustment at trial run, the strainer gathers much dust from the oil piping system. Clean the strainer before starting
actual operation. Check the strainer periodically.
Oil tank
• To receive oil from the main machine oil piping system, provide an oil tank that can accept an increase/decrease in oil
quantity.
• Consider the tank structure so that inside of the tank can be easily cleaned. (For example, the tank top plate is detachable.)
5

Installation
Connection pipe diameter (Standard model)

Model AKZ148 AKZ328/438 AKZ568/908
Connection pipe
Oil Inlet Rc3/4 Rc1 1/4
Oil Outlet Rc3/4 Rc1 1/4

Installation
Procedure
Oil Drain Rc1/4
∗ For menu models, refer to “Model Identification and Specifications” on page 12·13 .
Pipe size/maximum pipe length chart

Suction pipe (Hose inner diameter) Unit: m Discharge pipe Unit: m
Size (mm) φ19 φ25.4 φ31.8 φ38.1 Size (mm) φ12.7 φ19 φ25.4 φ31.8
Model Model
50 Hz 2.1 6.3 (15)∗1 – 50 Hz 4.2 21 ∗2 –
AKZ148 AKZ148
60 Hz 1.7 5.1 (12)∗1 – 60 Hz 3.4 17 ∗2 –
AKZ328 50 Hz – 2.8 6.7 – AKZ328 50 Hz 1.8 9 28 –

AKZ438 AKZ438
60 Hz – 2.3 5.5 – 60 Hz 1.4 7 23 –
AKZ568 50 Hz – – 5 10 AKZ568 50 Hz – – 20 48
AKZ908 60 Hz – – 4 8 AKZ908 60 Hz – – 16 40
Condition: ISO VG32, Viscosity: 200 mm2/s

∗1: The above pipe size may not be applied to the unit, depending on the pipe specifications. For details, contact DAIKIN.
∗2: Refer to the pipe resistance calculation formula.
Kinematic viscosity
Saybolt second
coefficient
Pipe resistance calculation method Temperature

To determine the oil pipe size, calculate it based on the following 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 ˚F
formula: SUS mm2/s –10 0 10 20 30 40 50 60

50,000 10,000
30,000
Pipe resistance: ∆P = 0.595 × V × Q × L/D4 20,000
5,000
3,000
(For general hydraulic oil/lubrication oil) 10,000 2,000
∆P: Pipe resistance (MPa)
ISO VG
5,000 1,000
V: Kinematic viscosity coefficient (mm2/s)
3,000
.....See “Viscosity vs.Temperature” chart. 2,000
500
400
Q: Flow rate (L/min) 300 68
1,000
(1)
200
L: Pipe length (m) 150
500 100
D: Pipe inner diameter (mm)
75
300 46
∗For flow rate (Q), refer to “Oil pump discharge rate” in 50
“Model Identification and Specifications” on page 12·13 .
200 40
150 30 (2)
100 20 32
Example of viscosity (Kinematic viscosity coefficient) 22
80 15
(1) In winter: 195 mm2/s (ISO VG32, Oil temperature: 5˚C) 10
2 60 10
(2) In summer: 29 mm /s (ISO VG32, Oil temperature: 40˚C) 9.0
8.0
50 5
7.0
45 6.0
5.0 2
40
4.0
3.0
35
2.0
–10 0 10 20 30 40 50 60 70˚C
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 ˚F

Temperature
6
Electric Wiring
n
Installation
Conduct electric wiring according to the local wiring standard.
n The Oil Cooling Unit (except for the “–B” model) is not equipped with a circuit breaker. A circuit breaker exclusively for the unit
should be mounted to the main machine.
n For electric wiring, refer to the electric wiring diagram on the nameplate attached to the rear of the electrical equipment box cover.
n Do not change the wiring in the Oil Cooling Unit. Do not touch the protection devices.
Installation
Procedure
Starting/stopping the Oil Cooling Unit
To turn ON the power supply for the Oil Cooling Unit, the following three methods are available:
Directly starting/stopping the Oil Cooling Unit with the main machine power supply
1 When the circuit breaker for the main machine is turned ON, the Oil Cooling Unit starts operation. To stop the unit, turn
OFF the circuit breaker for the main machine.
Circuit breaker
Power line
Main machine (Machining center)
Starting/stopping the Oil Cooling Unit with the remote control contact (see page 9 )
2 When the remote control switch is turned ON, the Oil Cooling Unit starts operation. To stop the unit, turn OFF the remote
control switch.
Circuit breaker
Power line
Signal

Remote control switch
Starting/stopping the Oil Cooling Unit with the control panel

3 If you keep pressing the and keys for at least 2 seconds in the “operation lock” mode, the Oil Cooling Unit starts
operation according to preset conditions. If you keep pressing the and keys for at least 2 seconds during
operation, “Loc” blinks on the data display, and the Oil Cooling Unit will be stopped (locked).
Control panel
Circuit breaker
Power line
7
Installation PIM00116C_EN.fm 8 ページ２００８年９月２９日　月曜日　午前１１時５１分
Mounting a circuit breaker

The Oil Cooling Unit is not equipped with a circuit breaker. Be sure to mount a 3-pole circuit breaker exclusively for the Oil
Cooling Unit to the main machine. For the breaker capacity, refer to the specifications of each model (see page 12·13 ).
To ensure safety, it is recommended to use an earth leakage breaker.
∗ Mount a circuit breaker exclusively for the Oil Cooling Unit.

Installation
Procedure
CAUTION
To use an earth leakage breaker, select an inverter-compatible type.
If the earth leakage breaker is not inverter-compatible, it may malfunction due to high-frequency noise of the
inverter. (Recommended product: 15 mA or 20 mA)
Wiring procedure
Remove the top plate mounting screws, and
1 remove the top plate.
1. Insert the power cable into the power cable

2 insertion hole (φ28) in the side plate of the unit.
Top plate mounting screw When using the different-voltage model (–E),
insert the power cable into the transformer box.
Top plate 2. Insert the remote control signal cable and
external output signal cable into the signal cable
For inside of the electrical insertion hole (φ22) in the side plate of the unit.
(1)(4) equipment box, refer to the top ∗ When inserting each cable from the left side of the unit (when viewed
view of the electrical equipment from the front of the unit), place the cable along the guide rail in the
box in “Outline of electrical electrical equipment box. Then, fasten the cable to the cable anchor
equipment box” (page 9 ). at the bottom of the electrical equipment box by using a tie band etc.
(3) Connect the power cable to the power supply

(2) Standard model,
3 terminal block. Connect the ground cable to the
–B, –C, –H, –T PE (ground) terminal.
The cable size should conform to those listed below, or a larger size.
Power cable
insertion hole (φ28) Cable type AKZ148/328/438/568
series AKZ908 series
Signal cable Model/Series name
insertion hole (φ22)
(φ28)
Heat-resistant vinyl, Heat-resistant vinyl,
JIS
2.0 mm 2 3.5 mm 2
UL1015 AWG#14 UL1015 AWG#12

(2) Different-voltage model (–E) UL cable
(equivalent to 2.0 mm 2) (equivalent to 3.3 mm 2)
Transformer box 2.5 mm 2 4.0 mm 2

For inside of the transformer IEC/CENELEC cable
245 IEC53/H05RR-F 245 IEC53/H05RR-F
box, refer to the transformer
power supply terminal block in To connect each cable, use M4 (AKZ908: M5) shielded round crimp
Different-voltage “Outline of electrical equipment terminal.
model (–E) box” (page 9 ). Place the power cable in a conduit.
For remote control input connecting procedure, refer to page 9 .
Power cable insertion For external output contact connecting procedure, refer to page 10 .
hole (φ28)
Re-mount the top plate, and fasten it with the
4 screws.
8
Installation
Outline of electrical equipment box (Typical)
Installation
Procedure
CN11
CN2
Power supply
Control terminal block
L1 L2 L3
board (Ground terminal)
PROTECT SW
Short-circuit bar (Erroneous operation prevention)
60 61 62 63 64 65 66 67 9 10 11 12 13 30 31
OFF ON
Conducted
by user
Alarm output
Operation setting and parameter
Signal cable terminal block No connection setting cannot be changed.
Temperature range
warning output Operation setting and parameter setting
No connection are enabled. (Standard factory setting)
Remote control input
For connection of optional protection
device (OP)
For connection of machine Transformer power supply terminal block
temperature tuning sensor
U V W
Top view
E1: 220V 230 220 230 220 230 (Ground)
E2: 380V 400 415 380 400 415 380 400 415
E3: 440V 460 480 440 460 480 440 460 480
Select a terminal according to the main power supply voltage.
For different-voltage model (–E) only
Connection of remote control input

To execute remote control, connect the cable according to the procedure below.
1 Local procurement items
Single-pole, single-throw remote control switch, or “a” contact that enables operation command output
Component Note) Select a switch whose minimum allowable load is 12 VDC and 5 mA.
Wiring material Single-core cable: φ1.2 (AWG16), or twisted cable: 1.25 mm 2 (AWG16), M3 crimp terminal
Remove the short-circuit bar (between terminals [10] and [11]) on the terminal block in
2 the electrical equipment box.
Connect the cable specified in 1 above between terminals [10] and [11].
3 ∗12 VDC is applied across these terminals (Terminal [10]: negative polarity, [11]: positive polarity).
9
Installation PIM00116C_EN.fm 10 ページ２００８年９月２９日　月曜日　午前１１時５１分
Connection of external output contact

To output the Oil Cooling Unit operation status signal to the main machine, connect the required signal cable to the signal
terminal block according to the procedure below. For details of alarms, refer to “Alarm list” (page 39·40 ).
To use an output contact, change the parameter setting, and make sure that the output contact normally operates.
(For parameter setting changing procedure, refer to page 26 .)
Installation
Procedure
1. Screw terminal and cable size 2. Connect each cable by using a round crimp terminal.
Cable size 3. Use a twisted cable.
Screw
terminal JIS cable IEC cable UL cable 4. When a 2-core IEC cable is used, the cable size should be
2 2 # #
0.5 to 1.5 mm2.
M3 0.25 mm2 – 1.25 mm 0.3 mm2 – 1.5 mm AWG 22 – 16
1 External output circuit

Inside of Oil Cooling Unit
CAUTION
RY30Y
RY30W
The contact capacity is as follows:

Resistance load: 30 VDC, 2 A
RY30X
RY52PAX
The minimum allowable load is as follows:

10 µA, 10 mV
(X2M)
60 61 62 63 64 65 66 67 9 10 11 12 13 30 31 To connect an inductive load, be sure to use a
surge absorber.
For connection of machine Temperature
Normal Pump run temperature tuning thermistor
range warning
Remote
control For connection of optional output
protection device (OP)
Alarm/Power failure
Not used (No connection) “–H” model: Oil lack prevention
Value of the first digit in alarm output logic parameter (n01)
Not used (No connection) flow switch is connected.
Alarm level output (OFF: Level 1, ON: Level 2) 0 (Factory setting) 1
[Positive action] [“b” contact]
(For alarm levels, refer to page 39 .)
60 60
Alarm output logic
2 The alarm output logic can be changed depending on the
61
63
61
63
parameter setting. (See page 33 .) Normal Normal or power failure
When the power supply is turned ON, 60 60
3 external output becomes unstable. 61

63
61
63
Set up the main machine sequence program so that the external Alarm or power failure Alarm
output signal is ignored for one second after power-ON.
External output timing chart

Power ON
Power OFF
Operation status (including power failure) Alarm Alarm
Run level 2 Run level 1 Run
Output logic parameter Output logic parameter Preset condition
ON
Power supply OFF Reset Reset
ON ON
Remote control Between terminals
OFF OFF
contact 10 and 11
ON ON ON
Operation panel [LOCK] key OFF
Between terminals
Mode and terminal symbol of external output contact
Normal (“a” contact) OFF ON

60 and 61
ON
Alarm/Stop (Power Between terminals
OFF
OFF) (“b” contact) 60 and 63
ON ON ON
Pump run Between terminals
setting: “0”
OFF OFF
(“a” contact) 61 and 62
ON
Between terminals
Alarm level OFF
60 and 64
ON ON
Between terminals
Alarm (“a” contact) OFF OFF
60 and 61
ON
Normal/Stop (Power Between terminals ON OFF
OFF) (“b” contact) 60 and 63 OFF
ON ON ON
Pump run Between terminals
setting: “1”
OFF OFF
(“a” contact) 61 and 62
ON
Between terminals
Alarm level OFF
60 and 64
10
PIM00116C_EN.fm
“–B” model only

11 ページ
Tr X1M NF MCCB Note) 1. To use the optional oil temperature control thermistor (Th-9), substitute it for the outlet oil temperature
L3 Blue 5 6 Blue thermistor (Th-2) on CN11.
W
L2 White 3 4 White L1 2. For details, refer to the electric wiring diagram for each model.
V
L1 Red 1 2 Red
U
1
Other than A1P
“–B” model “–B” model
HL1 HL2
R S T E1 E2
+ + + WC Blue
SA Surge absorber
(Power supply) VC Yellow
C1 C2
– – UC Red
Model Power supply X3M +
NC Brown
Standard, R S T FU5
–B, –C, –T1, –H 3- 200/200 · 220 V 50/60 Hz – –
–E1 3- 220 · 230 V 50/60 Hz H1M CN15 Blue

–E2 3- 380 · 400 · 415 V 50/60 Hz 250V 3.15A
CN16 250V 3.15A Power supply circuit TP White
–E3 3- 440 · 460 · 480 V 50/60 Hz SP Red
FU4 +
RP
Red
White
Black
– –
U2 V2 W2
250V 6.3A M
CN7 T1 T2 T3
FU1 Y1E
FU2 F1M
J1H Th–8
FU3 L1 L2 L3
CN100
Th–7
CPU normal indicator CN13 CN16
２００８年９月２９日　月曜日　午前１１時５１分
CN12 Th–6
A2P
CN19 CN17
LED1 LED2 LED3 SW1
LED4 LED1 LED2 LED3 CN20
Communication Control CPU Inverter CPU Erroneous operation Th–2
LED5 CN1 prevention SW CN11
Brown
Red
Yellow
Blue
CN14
Red
White
Black
LED6
N U V W
LED7 U1 V1 W1
RY30Y
SS1 SS2 SS3 SS4 TH01 Protection device input circuit M

Th–3 M M
3N-
RY30W
CN10 CE model only
3- DC θS2B
Th-Fin Th–4
Electric wiring diagram (Typical: AKZ328)
CN18 CN9 M1P CE model only M3F
RY30X
RY52PAX
X2M M2C
Th–10
A3P A4P 60 61 62 63 64 65 66 67 9 10 11 12 13 30 31 CN8 (Except for AKZ908)
CN2 CN3 CN4 CN5 CN6

Short-circuit bar Short-circuit bar
X4M
(Optional parts) (Optional parts) Th–5 CE model only

S5P 95 96 23 24
(Optional) H
“–H” model only F1M
S3PH
(Standard) S4B1 (Menu model)
A1P Main board Th–2 Outlet oil temperature thermistor Alarm and run signals X2M “–H” model only Model Additional part symbol
A2P Operation panel board Th–3 Air (room temperature) thermistor 60 61 62 63 64 66 67 10 11 12 13 30 31 –B (Built-in breaker model) MCCB No-fuse breaker
C1,C2 Capacitor Th–4 Inlet oil temperature thermistor S2B Compressor protection thermostat
Normal Pump run Temperature range Remote For connection For connection –C (CE model)
CN Connector Th–6 EV valve outlet temperature thermistor (Optional parts) S3PH High-pressure pressure switch
warning control of optional of machine
F1M Over-current relay Th–7 Condenser temperature thermistor Alarm/Power failure protection temperature Name Type Part symbol M1P ground
Exhaust gas temperature thermistor device (OP) tuning thermistor AKZ8 – OP – K5
FU1~5 Fuse Th–8 OFF: Level 1 –E1, E2, E3
Alarm level output Tr Transformer
ON: Level 2 AKZ8 – OP – K10 (Different-voltage model)
L1 Reactor Th–10 Pump outlet temperature thermistor Machine temperature
Th–5
tuning thermistor AKZ8 – OP – A5 H1M Magnetic contactor
M1P Motor (Pump) Th–Fin Fin temperature thermistor
M2C Motor (Compressor) TH01 Control box temperature thermistor AKZ8 – OP – A10 J1H Electric heater
–H (Built-in heater)
M3F Motor (Fan) X1M~X2M Terminal block Expansion board for communication AKZ8 – OP – CS A3P S4B1 Overheat preventive temperature switch
Noise filter with main machine AKZ8 – OP – CSP A4P S5P Oil lack preventive pressure switch
NF Y1E Electronic expansion valve
11
Installation
Procedure
Installation
Model Identification and Specifications

Specifications (AKZ148/328/438)
Oil Cooling Unit equivalent horsepower (HP) 0.5 1.2 1.5
AKZ148 AKZ328 AKZ438
Model Stand- –B –C
ard –H –T1 –E∗3 Stand- –B –C
ard –H –T1 –E∗3 Stand- –B –C
ard –H –T1 –E∗3
Cooling capacity (50/60 Hz)∗1 kW 1.3/1.4 2.8/3.2 3.8/4.3
Heater kW 1 1 1
Power supply∗2 3-phase 200/200 · 220 VAC 50/60 Hz ∗3 3-phase 200/200 · 220 VAC 50/60 Hz ∗3 3-phase 200/200 · 220 VAC 50/60 Hz ∗3
Main circuit 3-phase 200/200 · 220 VAC 50/60 Hz

Circuit voltage
Operation circuit 12/24 VDC
Handling
Max. power consumption 200 V 50 Hz 1.20 kVA/3.5 A 1.70 kVA/5.3 A 2.31 kVA/6.6 A
Max. current consumption 200 V 60 Hz 1.32 kVA/3.7 A 1.73 kVA/5.5 A 2.35 kVA/6.8 A
220 V 60 Hz 1.33 kVA/3.9 A 1.75 kVA/5.7 A 2.45 kVA/7.0 A
Transformer capacity 2.6 kVA 2.6 kVA 2.6 kVA
Exterior color White
Outer dimensions (H × W × D) mm 650 × 360 × 440 950 × 360 × 440 820 × 360 × 465 950 × 360 × 440 790 × 360 × 440 1090 × 360 × 440 1055 × 360 × 465 1090 × 360 × 440 990 × 360 × 440 1290 × 360 × 440 1225 × 360 × 465 1290 × 360 × 440
Compressor (Fully-enclosed DC swing type) Equivalent to 0.4 kW Equivalent to 0.75 kW Equivalent to 1.1 kW
Evaporator Shell & coil type
Operation
Condenser Cross fin coil type

Propeller fan Motor φ300, 75 W
Before
Motor 0.4 kW × 4P
Oil pump Discharge rate L/min 12/14.4 24/28.8
Clacking pressure MPa 0.5 0.6
Temperature Tuning Reference Room temperature or machine temperature∗4 (Factory setting: Room temperature: Mode 3)
control type
Control target Inlet oil temperature or outlet oil temperature (Factory setting: Inlet oil temperature)
(Selectable)
Tuning range K Within ±9.9 relative to reference temperature (Factory setting: 0.0)
Fixed Control target Inlet oil temperature or outlet oil temperature
type
Range ˚C 5–50
Refrigerant control Inverter compressor rotation speed + Electronic expansion valve opening
Refrigerant (New refrigerant: R410A)∗5 Loading weight kg 0.49 0.72 0.98
Over-current relay (Pump motor), Reverse-phase protector, Restart prevention timer, Low room temperature protection thermostat,
High oil temperature protection thermostat, Low oil temperature protection thermostat, Pump relief valve, Discharge pipe temperature
Protection device
thermostat, Condenser temperature thermostat, Refrigerant leak detector, Inverter protector, High-pressure pressure switch (“–C” only),
Compressor protection thermostat (“–C” only), Overheat prevention temperature thermostat (“–H” only), Oil lack prevention switch (“–H” only)
Operating range Room temperature ˚C 5–45
Inlet oil temperature ˚C 5–50
Oil viscosity mm2/s 1.4–200 (ISO VG2–32)
External Discharge 0.5 MPa or less

pressure loss Suction Within –30.7 kPa
Applicable oil Lubrication oil, Mineral hydraulic oil (Phosphoric ester hydraulic oil, water/water-soluble liquid, chemical, food, fuel, cutting/grinding fluid cannot be used.)
Connection pipe Oil inlet Rc3/4
Oil outlet Rc3/4 Rc1 1/4 Rc3/4 Rc1 1/4 Rc3/4 Rc1 1/4 Rc3/4
Oil drain Rc1/4 (Fastened with plug)
Sound level (Measured at 1 m from front of unit,

62 65
at 1 m height, in anechoic room) dB (A)
Transportation vibration resistance Vertical: 14.7 m/s (1.5 G) × 2.5 hr (10 to 100 Hz sweep/5 min)
2
Weight kg 52 62 67 110 58 68 73 116 67 77 82 125

Internal circuit breaker (Rated current) A 10 10 10
Oil tank (Volume) L 15 20 20
Local procurement item Circuit breaker (Rated current) A 10 (Required for the models other than “–B”)
Model identification
(Note 1) Menu symbol
• B : Circuit breaker (with built-in breaker)
• C : CE-conformable
AKZ 8 - • H : Built-in heater
• T : Built-in tank
• E : Different voltage (Built-in transformer)
Menu symbol (Note 1)
E1 : 220 VAC, 230 VAC 50/60 Hz
E2 : 380 VAC, 400 VAC, 415 VAC 50/60 Hz
Series symbol (8 series)
E3 : 440 VAC, 460 VAC, 480 VAC 50/60 Hz
Nominal cooling capacity (Note 2)

(Note 2) Nominal cooling capacity
Series name AKZ: Energy-saving high-precision Indicates cooling capacity at standard point with commercial
inverter oil cooling unit power supply frequency of 60 Hz. (Inlet oil temperature and
room temperature: 35˚C, VG32-equivalent oil is used.)
• 14 : 1.4 kW
• 32 : 3.2 kW
• 43 : 4.3 kW
• 56 : 5.6 kW
• 90 : 9.0 kW
12
Specifications (AKZ568/908)
Oil Cooling Unit equivalent horsepower (HP) 2.0 3.0
AKZ568 AKZ908
Model Stand-
ard –B –C –H –T –E∗3 Stand-
ard –B –C –H –T –E∗3
Cooling capacity (50/60 Hz)∗1 kW 5.0/5.6 8.0/9.0
Heater kW 2 3
Power supply∗2 3-phase 200/200 · 220 VAC 50/60 Hz ∗3 3-phase 200/200 · 220 VAC 50/60 Hz ∗3
Main circuit 3-phase 200/200 · 220 VAC 50/60 Hz

Circuit voltage
Operation circuit 12/24 VDC
Handling
Max. power consumption 200 V 50 Hz 3.21 kVA/9.4 A 5.02 kVA/15.2 A
Max. current consumption 200 V 60 Hz 3.30 kVA/9.5 A 5.14 kVA/15.6 A
220 V 60 Hz 3.34 kVA/9.2 A 5.20 kVA/14.5 A
Transformer capacity 5 kVA 6 kVA
Exterior color White
Outer dimensions (H × W × D) mm 1110 × 470 × 560 1410 × 470 × 560 1375 × 470 × 580 1360 × 470 × 590 1220 × 560 × 620 1520 × 560 × 680 1485 × 560 × 700 1470 × 560 × 695
Compressor (Fully-enclosed DC swing type) Equivalent to 1.5 kW Equivalent to 2.2 kW
Evaporator Shell & coil type
Operation
Condenser Cross fin coil type
Propeller fan Motor φ400, 90 W × 4P φ450, 150 W × 4P
Before
Motor 0.75 kW × 4P
Oil pump Discharge rate L/min 30/36
Clacking pressure MPa 0.6
Temperature Tuning Reference Room temperature or machine temperature∗4 (Factory setting: Room temperature: Mode 3)
control type
Control target Inlet oil temperature or outlet oil temperature (Factory setting: Inlet oil temperature)
(Selectable)
Tuning range K Within ±9.9 relative to reference temperature (Factory setting: 0.0)
Fixed Control target Inlet oil temperature or outlet oil temperature
type
Range ˚C 5–50
Refrigerant control Inverter compressor rotation speed + Electronic expansion valve opening
Refrigerant (New refrigerant: R410A)∗5 Loading weight kg 1.25 1.53
Over-current relay (Pump motor), Reverse-phase protector, Restart prevention timer, Low room temperature protection thermostat,
High oil temperature protection thermostat, Low oil temperature protection thermostat, Pump relief valve, Discharge pipe temperature
Protection device
thermostat, Condenser temperature thermostat, Refrigerant leak detector, Inverter protector, High-pressure pressure switch (“–C” only),
Compressor protection thermostat (“–C” only), Overheat prevention temperature thermostat (“–H” only), Oil lack prevention switch (“–H” only)
Operating range Room temperature ˚C 5–45
Inlet oil temperature ˚C 5–50
Oil viscosity mm2/s 1.4–200 (ISO VG2–32)
External Discharge 0.5 MPa or less

pressure loss Suction Within –30.7 kPa
Applicable oil Lubrication oil, Mineral hydraulic oil (Phosphoric ester hydraulic oil, water/water-soluble liquid, chemical, food, fuel, cutting/grinding fluid cannot be used.)
Connection pipe Oil inlet Rc 11/4 Rc 1 Rc 11/4 Rc 11/4 Rc 1 Rc 11/4
Oil outlet Rc 11/4
Oil drain Rc1/4 (Fastened with plug)
Sound level (Measured at 1 m from front of unit,

65 67
at 1 m height, in anechoic room) dB (A)
Transportation vibration resistance Vertical: 14.7 m/s (1.5 G) × 2.5 hr (10 to 100 Hz sweep/5 min)
2
Weight kg 97 115 130 182 125 150 160 210

Internal circuit breaker (Rated current) A 15 20
Oil tank (Volume) L 50 70
Local procurement item Circuit breaker (Rated current) A 15 (Required for the models other than “–B”) 20 (Required for the models other than “–B”)
Note) ∗1: Cooling capacity is the value at standard point (inlet oil temperature and room temperature: 35˚C, ISO VG32 oil). The product tolerance is
approx. ±5%.
∗2: Be sure to use a commercial power supply. Using an inverter power supply may result in burnout. Voltage fluctuation range should be
within ±10%.
If voltage fluctuation exceeds ±10%, consult DAIKIN.
∗3: For the different-voltage model, three types (–E1, –E2 and –E3) are available depending on the power supply voltage.
∗4: The optional machine temperature tuning thermistor is required. (For details, see page 34 .)
∗5: The “–C” model is supplied with MSDS (Material Safety Data Sheet) for refrigerant R410A.
∗6: This product is not equipped with a circuit breaker. The user must prepare a circuit breaker.
∗7: Conventional “1 HP”-equivalent models (AKS105AK/AKZ(S)257 class) have been integrated into AKZ328 (“1.2 HP”-equivalent).
13
Before Operation
Before operating the Oil Cooling Unit, check the following items:
Operating environment
1 • Check the atmosphere for any factor (dust, oil mist, high temperature, high humidity, etc.) that may adversely affect the unit.
• Check if the unit is not installed in explosive atmosphere (that may cause evolution, inflow, retention or leak of inflammable gas).
• The operating range is limited. Make sure that the operating conditions are within the following range.
(Note: If this unit is operated out of the specified range, the protection devices may be activated, or the service life may be shortened.)
50
Handling
45
40
ge
Room temperature
n
ra
30 g
tin
ra
ope
Operation
le
20 wab
llo
Before
A
(˚C) 10
5
5 10 20 30 40 50
Oil Cooling Unit inlet oil temperature (˚C)
Installation
2 • Check if the unit has been securely fastened with bolts or foundation bolts.
• Check for any obstacle that blocks air intake or exhaust flow.
(Do not put an obstacle within 500 mm from the air intake/exhaust port.)
Oil piping
3 • Check the oil piping for leak.
• Check if an appropriate quantity of oil is filled in the tank. (Never run the pump without oil. Otherwise, the oil pump may be damaged.)
• Check if the main machine oil piping is not blocked (fully closed). (If the unit is operated with the main machine oil piping
blocked (fully closed), the oil temperature rises, causing an alarm.)
• Check if the pressure loss is within the specified range. (Refer to “Precautions for Installation” on page 5 .)
• Check if the main machine oil piping is equipped with a flow switch.
(To protect the main machine, it is recommended to mount a flow switch.)
Applicable oil
4 • The Oil Cooling Unit is intended for lubrication oil and hydraulic oil (mineral oil). (Oils that belong to Class 3 petroleum and Class
4 petroleum among Class 4 dangerous substances prescribed by the Fire Service Law, and correspond to Discoloration No. 1
under “Petroleum Products–Corrosiveness to Copper–Copper Strip Test (JIS K2513)” and the pollution degree of NAS Class 10.)
The following oils (liquids) cannot be used for this unit.
1. Flame-resistant hydraulic oil (Phosphoric ester / chlorinated hydrocarbon / water + glycol / W/O, O/W emulsion type oils)
2. Water and water-soluble liquids
3. Chemical and food liquids CAUTION
4. Cutting oil (fluid) and grinding oil (fluid) Before operating the Oil Cooling Unit, be sure
5. Fuels (kerosene, gasoline, etc.) to read through this instruction manual and
understand the contents of this manual.
Electric wiring
5 • Check if the cable size is larger than the specified size. (Refer to “Wiring procedure” on page 8 .)
• Check if the ground cable is securely connected.
• Be sure to use a commercial power supply. Using an inverter power supply may result in burnout.
• Check if the power supply voltage is within the following range:
50 Hz...........200 V ±10%
60 Hz...........200/220 V ±10%
• Check if a circuit breaker is provided exclusively for each Oil Cooling Unit.
14
Part Names and Functions

Standard (–B, –C)
(4)
(12)
(2)
Handling
(3)
(5)
(9)
(13)
(10)
(11) (7)
(1)
(8)
Operation
(6)
Before
–H –E –T1, –T
(14) (16)
(15)
No. Name Function No. Name Function

Sucks and compresses the low-temperature, Located at the front of the condenser. It is intended
low-pressure gas refrigerant produced in the to prevent cooling capacity deterioration by
(1) Compressor evaporator, to produce high-temperature, (9) Air filter eliminating dust adhering to the condenser from the
high-pressure gas. air intake.
Conducts heat exchange between the high-temperature,
high-pressure gas refrigerant produced in the Drains oil from the evaporator when the Oil Cooling
(2) Condenser compressor and the air, to produce high-temperature, (10) Oil drain Unit is re-located.
high-pressure liquid refrigerant.
Fan Forcefully blows air to accelerate heat exchange Circuit breaker Tripped when over-current flows through the circuit.
(3) (for condenser) between the refrigerant in the condenser and the air. (11) (“–B” only) It is intended to protect the internal electric wiring.
The valve mechanism reduces pressure of the

Electronic High-pressure pressure Tripped when high-pressure alarm is activated. It is
high-temperature, high-pressure liquid refrigerant
(4) produced in the condenser, to produce low-temperature, (12) intended to protect the refrigerant system for the
expansion valve low-pressure liquid/gas mixed refrigerant.
switch (“–C” only) condenser etc.
Evaporates the low-temperature, low-pressure liquid

refrigerant produced in the electronic expansion valve by Compressor protection Tripped when compressor head high-temperature
(5) Evaporator conducting heat exchange between the refrigerant and oil, (13) thermostat (“–C” only) alarm is activated. It is intended to protect the
compressor.
to produce low-temperature, low-pressure gas refrigerant.
Sucks oil from outside of the unit, and discharges it During warm-up in winter, the electric heater heats
(6) Oil pump from the unit through the evaporator. (14) Heater (“–H” only) up the oil to a preset temperature.
Limits the oil pump discharge pressure within a Transformer

(7) Relief valve specified level. (15) (“–E” only) Intended for the different-voltage model.
A part of the oil piping for suction and discharge of Oil tank Receives oil from the main machine oil piping
(8) Rubber hose the oil pump. (16) (“–T1” and “–T” only) system. The oil tank can accept an
increase/decrease in oil quantity.
15
Names and Functions of the Control Panel Parts

Outline of control panel
(2) (1) (3) (10) (9)

Handling
(4)
Operation
Before
(5) (6) (7) (8)
No. Name Description Reference page
(1) Power lamp (Green) Lit while power supply is ON.
Indicates the control panel operation mode.

NORMAL : Normal mode
(2) Operation mode indicator SETTING : Operation setting mode page 17
MONITOR : Monitor mode
TIMER : Timer setting mode
Operation mode/data Display the current operation mode (NORMAL/SETTING), or the data number
(3) number display
currently displayed on the data display.
Displays various data.

(4) Data display
The displayed data vary depending on the operation mode and data number.
(5) [SELECT] (selection) key Used to select each mode.
Decrements the number of operation mode or data number/value by one.

(6) [DOWN] key
If you keep pressing this key, the number is decremented by ten.
Increments the number of operation mode or data number/value by one.

(7) [UP] key
If you keep pressing this key, the number is incremented by ten.
(8) [ENTER] (registration) key Registers an operation mode, data number or data changed.
(9) Timer mode lamp (Red) Blinks while the unit is halted in the timer mode. page 24
When an alarm is activated:

Blinks (Operation stops).........................Alarm level 1 39
(10) Alarm lamp (Red) page
Lit (Only the compressor stops).............Alarm level 2
16
Operation mode
The control panel provides the following seven operation modes.
Among these seven modes, only four modes are available for normal operations.
In other modes, the Oil Cooling Unit may malfunction depending on operation.
Before using each mode, please understand the description on each mode.
Mode Description Operation mode indicator Reference page
Handling
Disables operations of the Oil Cooling Unit regardless of 18
Operation lock mode page
preset conditions.
∗1
Normal mode Displays the current operation mode and control target value. “NORMAL” lamp is lit. 18
page
∗1
Operation setting mode Specifies an operation mode and control target value. “SETTING” lamp is lit. 19 -22
page
∗1
Monitor mode Displays the current value of each thermistor etc. “MONITOR” lamp is lit. 23
page
Operation
∗1 24
Before
Timer setting mode Used to set up time for the ON timer. “TIMER” lamp is lit. page
Parameter setting mode Used to set up basic parameters∗2 of the Oil Cooling Unit. “SETTING” lamp blinks. 25
page
Auto-tuning mode Used to set up the function for control response improvement. “NORMAL” lamp blinks. 30
page
∗1: The operation modes marked with a circle can be used for normal operation.
∗2: “Parameter” means a constant to be defined for each setting.
Mode changing operation

Normally, the key is used to shift between individual modes.
For special modes, you can change the mode by pressing several keys simultaneously for two seconds.
Power ON Keep pressing these

keys simultaneously
for two seconds.
Operation
Normal mode
lock mode
Keep pressing these

keys simultaneously
for two seconds.
Operation Timer setting Auto-tuning

setting mode mode mode
Keep pressing this key

for two seconds.
Monitor Parameter
mode setting mode
CAUTION
n The factory setting is the “Operation lock” mode.
To start operation, cancel the operation lock mode.
(See page 18 .)
n With the standard model, the initial operating conditions are as follows:
Operation mode: 3 (Room temperature tuning, Inlet oil temperature control)
Temperature difference: 0.0 (K)
17
Checking Initial Operating Conditions

∗1: You hear tick sound after power-ON, while the electronic
Turn ON the power supply for the Oil expansion valve is under initial setup. This does not mean a
Cooling Unit. fault.
∗2: For initial setup of the electronic expansion valve and the
Check the indication on the control panel. microprocessor, the Oil Cooling Unit takes 60 to 90 seconds.
After the initial setup, cooling operation starts (the compressor
runs).
It means reverse-phase connection.

Handling
Is “U1” displayed on the control panel? YES Exchange two phases out of three
phases (L1, L2 and L3).
NO
Operation
Is the “Operation lock” mode selected? Cancel the operation lock mode.
Before
YES
The DAIKIN factory setting is the “Operation lock” mode.
If you keep pressing the and keys
∗ The “Operation lock” simultaneously for two seconds, the Oil Cooling
mode locks the Oil Unit starts operation.
Cooling Unit, and disables
any key operation other Keep pressing
Operation lock mode Normal mode
than operation lock cancel. these keys
simultaneously for
two seconds.
NO
Check the initial operating conditions.

Check the current operation settings on the control panel display.
With the standard model, the factory setting of the operation mode is “3” (Room temperature tuning, Inlet oil
temperature control), and the temperature difference is “0.0 (K)”.
(With non-standard models, the factory settings may be different from the above.)
(1) (2)
(1) Operation mode display: Displays the operation mode.
(2) Data display: Displays the target temperature setting.
See page 19
Example) Room temperature: 35˚C
Changing operation settings
Holding constant oil temperature See page 20
Tuning oil temperature to room temperature (or machine temperature) See page 21
Cooling oil at constant capacity (%) See page 22
18
Operation Setting
The Oil Cooling Unit operation setting provides the following modes.
Reference Operation mode∗3

Control method Control target∗1 Setting range
temperature (Reference page)
Holding constant oil temperature Fixed temperature Inlet oil temperature 0 (p. 20) 5.0–50.0 (˚C)
control
(Keeping a control target at a
Outlet oil temperature 1 (p. 20) 5.0–50.0 (˚C)
constant temperature)
Returned oil
temperature∗2 1 (p. 20) 5.0–50.0 (˚C)
Handling
Tuning oil temperature to room Tuning temperature Room Inlet oil temperature 3 (p. 21) –9.9–9.9 (K)
temperature
temperature (or machine control
temperature) Outlet oil temperature 5 (p. 21) –9.9–9.9 (K)
Returned oil
(Keeping a constant temperature
temperature∗2
5 (p. 21) –9.9–9.9 (K)
difference between the control target ∗4
Machine
and the reference temperature)
temperature∗2 Inlet oil temperature 4 (p. 21) –9.9–9.9 (K)
Operation
Outlet oil temperature 6 (p. 21) –9.9–9.9 (K)
Returned oil
Before
temperature∗2 6 (p. 21) –9.9–9.9 (K)
Cooling oil at constant capacity (%) Capacity direct None None 9 (p. 22) 0–100 (%)
designation
(Executes cooling operation according to capacity (used for trial
command, but disables oil temperature control.) run etc.)
∗1: For control target measuring points, see the figure below.
∗2: Optional function using optional parts
∗3: Operation modes 2, 7 and 8 cannot be used.
∗4: K (Kelvin) is a symbol of the SI unit system that indicates a temperature difference (˚C).
System outline drawing

The oil cooling system of the Oil Cooling Unit is as shown below.
Room temperature thermistor

Control board
Inlet oil temperature thermistor (To “∗1” point) (To “∗4” point)
Outlet oil temperature thermistor (To “∗2” point)
Machine temperature tuning
Returned oil temperature thermistor (optional) thermistor (Th5) (optional)
(To “∗3” point) (To “∗5” point)
Pressure reducing Outlet oil temperature

Room temperature (Th3) mechanism (Refrigerant) (Th2)
B C D
(Oil) ∗2
Oil outlet
Evaporator (Cooler)
Condenser
Exhaust air
Intake air
∗4 Fan
M
Returned oil ∗5
(Oil) temperature
∗1 Machining center
Machine
Oil inlet
(Refrigerant) temperature
M
∗3 (Th5)
A Oil pump Inlet oil temperature
(Th4)
Compressor
(Refrigerant only)
Oil tank
Description on the refrigerating cycle

A: The compressor produces high-temperature, high-pressure compressed gas so that the refrigerant gas can be easily cooled and liquefied
in the condenser.
B: The condenser cools and condenses the high-temperature, high-pressure gas produced in the compressor, to transform it to high-temperature,
high-pressure liquid.
C: The pressure reducing mechanism throttles the high-temperature, high-pressure liquid to reduce pressure, and transform it to low-temperature,
low-pressure liquid/gas mixture so that it can be easily evaporated in the evaporator.
D: The evaporator evaporates the low-temperature, low-pressure liquid/gas mixture produced in the pressure reducing mechanism by absorbing
heat from the oil (by cooling the oil), and transforms it to low-temperature, low-pressure gas.
19
Holding Constant Oil Temperature

To hold a constant oil temperature, the following two types of operation settings are available.
Controlling the inlet oil temperature at a constant temperature Operation mode: 0
Controlling the outlet (returned) oil temperature at a constant temperature Operation mode: 1
Outlet oil temperature control

Operation mode: 1
Handling
Inlet oil temperature control Tank Returned oil temperature control∗

Operation mode: 0 Operation mode: 1
∗ Optional function using optional parts. See page 35 .

Procedure
Operating
Setting procedure
Operation mode Operation mode Data display 1. Select the operation setting mode.
indicator display • Go to the operation setting mode with the key.
See “Mode changing operation” on page 17 .
• The “SETTING” lamp on the operation mode indicator lights.
∗ The number on the operation mode display blinks.
2. Change the operation mode.

When the number on the operation mode display is blinking,
change the number to “0” or “1” with the or key.
3. After changing the number, press the key

Factory setting
(With non-standard models, the settings to register it.
may be different from the above.) After the number is registered, the number on the data display blinks.
∗ The number on the operation mode display remains lit.
4. Change the temperature setting.

When the number on the data display is blinking, change the set
value to a desired oil temperature with the or key.
5. After changing the set value, press the key

to register it.
After the temperature setting is registered, the number on the
operation mode display blinks.
∗ The number on the data display remains lit.
1·6 2·4 2·4 3·5 6. Return to the normal mode.

• Press the key three times, to return to the normal mode.
Example) Outlet oil temperature,
Fixed temperature control See “Mode changing operation” on page 17 .
(Temperature setting: 25˚C) • The “NORMAL” lamp on the operation mode indicator lights.
20
Tuning Oil Temperature to Room Temperature (or Machine Temperature)

To tune the oil temperature to the room temperature (or machine temperature), the following four types of operation settings are available.
Tuning the inlet oil temperature to the room temperature Operation mode: 3
Tuning the inlet oil temperature to the machine temperature∗ Operation mode: 4
Tuning the outlet (returned∗) oil temperature to the room temperature Operation mode: 5
Tuning the outlet (returned∗) oil temperature to the machine temperature∗ Operation mode: 6
∗ Optional function using optional parts. See page 34·35 .
With the above operation settings, the Oil Cooling Unit controls the oil temperature so as to keep the difference between the room
or machine temperature (reference temperature) and the oil temperature (control target) at a constant value as the user specified,
according to a change in the room or machine temperature. The temperature difference setting range is –9.9 to +9.9 (K).
Handling
Setting procedure
1. Select the operation setting mode.
Procedure
Operating
• Go to the operation setting mode with the key.
Operation mode Operation mode Data display See “Mode changing operation” on page 17 .
indicator display • The “SETTING” lamp on the operation mode indicator lights.

change the number to “3”, “4”, “5” or “6” with the or key.

to register it.
Factory setting After the number is registered, the number on the data display blinks.
(With non-standard models, the settings ∗ The number on the operation mode display remains lit.
may be different from the above.)
4. Change the set value.

value to a desired temperature difference relative to the room
(machine) temperature with the or key.

to register it.
∗ The number on the data display remains lit.
1·6 2·4 2·4 3·5
6. Return to the normal mode.
Example) Outlet oil temperature,
Room temperature tuning control • Press the key three times, to return to the normal mode.
(Temperature difference setting: 0.0˚C)
• The “NORMAL” lamp on the operation mode indicator lights.
21
Cooling Oil at Constant Capacity (%)

Cooling oil at a constant capacity (%) Operation mode: 9
With the above operation setting, the Oil Cooling Unit executes cooling operation according to the specified capacity
command (%). Oil temperature control is disabled.
The capacity setting range is 0 to 100%.

∗ The capacity (%) is an approximate index.
∗ When the capacity is set to “0”%, the compressor stops. (The pump and fan are running.)
∗ Even if the capacity command value is same, the actual cooling capacity varies depending on the room temperature and the inlet oil
temperature.
Setting procedure
1. Select the operation setting mode.

Handling
• Go to the operation setting mode with the key.

Operation mode Operation mode Data display
indicator display See “Mode changing operation” on page 17 .
Procedure
Operating

change the number to “9” with the or key.

Factory setting
(With non-standard models, the settings
to register it.
may be different from the above.) After the number is registered, the number on the data display blinks.
∗ “9” on the operation mode display remains lit.
4. Change the set value.

value to a desired capacity with the or key.

to register it.
1·6 2·4 2·4 3·5 ∗ The number on the data display remains lit.
Example) Capacity direct designation

(Capacity setting: 100%) 6. Return to the normal mode.
• Press the key three times, to return to the normal mode.
22
Monitor Items
When the “Monitor mode” is selected, the following items can be checked.
No. Description Note

∗1
0 Machine temperature [Th5]
1 Outlet oil temperature or returned oil temperature [Th2] ∗1
2 Room temperature [Th3] ∗1
3 Inlet oil temperature [Th4] ∗1
4 Pump outlet oil temperature [Th10] ∗1
∗1
5 T (Th4–Th2)
6 Capacity command value (%) –
7 Compressor inverter rotation speed (rps) –
8 Not used ∗2
9 Status of expansion DIN (third digit)/DOUT (first digit) ∗3
∗1: Nos. 0, 1, 2, and 3 indicate a temperature detected with each thermistor.

When the relevant thermistor is not connected or has a wire break, “99.9” is displayed.
∗2: “0” is displayed.
∗3: With the factory setting, “J” is displayed. However, it is for indication only. Actual communication is enabled when the optional expansion
communication board is mounted.
Handling
Operating procedure
1. Select the monitor mode.

• Go to the monitor mode with the key.
Functions
Useful
Operation mode Data number Data display • The “MONITOR” lamp on the operation mode indicator lights.
indicator display ∗ The value on the data number display blinks.
2. Monitor the current status.

Change the value on the data number display to a desired
value with the or key.
When the data number is changed, the temperature

currently detected with the thermistor and input/output
values simultaneously appear on the data display.
1·3 2 2
• Press the key two times, to return to the normal mode.
23
Timer Operation
With the “ON” timer, the Oil Cooling Unit can be started after elapse of a desired time.
This mode can be used to warm up the main machine.
The operation start time setting range is 0 to 99 hours (in one hour steps).
∗ While the timer mode is selected, keep the main power supply ON.
The value indicated on the control panel will be decremented from a preset value at one-hour intervals.
∗ To cancel the timer mode, set the timer at “0”.
∗ The timer setting is active only once. To use the timer again, you must set up the timer again.
Operating procedure
1. Select the timer mode.

• Go to the timer mode with the key.
• The “TIMER” lamp on the operation mode indicator lights.
Operation mode Data display ∗ “0” blinks on the data display.
indicator
2. Specify an operation start time.

Change the value on the data display to a desired value with the
or key.
Handling
The unit of set value is “h” (hour).
3. Set up the timer.

• Press the key to register the timer setting.
1 2 2 3 • When the timer is activated, the Oil Cooling Unit is halted.
Functions
∗ The value on the data display blinks.

Useful
∗ The “TIMER” lamp (red LED) blinks.

Keep the main power supply ON.
Main machine warm-up

With the built-in heater model (–H), the electric heater heats up oil to a preset temperature during main machine warm-up in
winter. Combining this function with timer operation enables more effective warm-up.
Heater ON: When inlet oil temperature is at least 0.5˚C lower than preset temperature
Heater OFF: When inlet oil temperature is equal to, or higher than preset temperature
Regardless of the operation mode, the Oil Cooling Unit turns ON/OFF the heater by detecting the inlet oil
temperature.
(∗ Only when the compressor is not in operation)
Note that the heater cannot perform high-precision oil temperature control.
24
Additional Setting Functions

You can additionally set up the following functions by setting the parameters of the Oil Cooling Unit.
1 Additional setting functions

o Auto-tuning: Automatically sets up the parameters appropriately for the system. page 30
o Temperature range warning: Activates warning output when oil temperature exceeds preset temperature range. page 27
o Alarm/warning output logic: Outputs signal from Oil Cooling Unit to main machine. page 33
o Communication with main machine: Enables communication with main machine when optional board is mounted
(see page 36 ). Refer to HM01568.
Parameter list
2 The parameters that must be specified for individual additional setting functions are listed below:
Additional setting function Initial

Necessity
Alarm Communication No. Minimum Maximum value
Item Unit of power Remarks
Auto-tuning Warning output with main value value (Factory
supply reset
logic machine setting)
n00 Not used 0 0 0 –
n01 Alarm output logic 0 11 0 –
– See page 33 .
Handling
n02 OP contact level 0 3 0
n03 OP2 contact level 0 2 0 –

Outlet oil temperature decrease
n04 0.0 10.0 8.0 ˚C For auto-tuning
(Auto-tuning end condition)
P/I gain calculation coefficient See page 30 .
n05 0.1 10.0 2.0 –
(Response coefficient)
Functions
n06 Control gain P (for low deviation) 1 999 40 –
Useful
• The initial value varies
n07 Control gain I (for low deviation) 1 999 40 – depending on the model.
n08 Control gain P (for high deviation) 1 999 40 – ( Automatically set up
by auto-tuning )
n09 Control gain I (for high deviation) 1 999 40 –
n10 Warning setting 1 0 465 0 –
n11 Warning setting data 1 0.0 60.9 0.0 –

See page 27 .
Use of parallel The optional board is required.

n20 0 1 0 –
communication See page 36 .
n21 Never attempt to change

to – – – – these settings. Otherwise,
n38 the unit may malfunction.
25
Parameter setting procedure

3 You can set the parameter that enables the additional setting functions of the Oil Cooling Unit.
For description of the additional setting functions and parameter list, refer to page 25 .
Setting procedure
Operation Data number Data display 1. Select the parameter setting mode.
mode indicator display • Go to the parameter setting mode by pressing the key for
two seconds.
∗ “P” blinks on the data number display.
2. Select a parameter number.

Change the parameter number to a desired number with
the or key.
1 • After the selected parameter number is displayed for approx.
0.5 seconds on the data display, the set value appears.
3. Register the parameter number.

Handling
• Press the key to register the parameter number.

• After the number is registered, the value on the data display
blinks.
∗ “P” on the data number display remains lit.
Functions
2 2 3 4. Change the set value.

Useful
When the value on the data display is blinking, change the set
value with the or key.
5. After changing the set value, press the

key to register it.
After the set value is registered, the value on the data display
remains lit.
∗ “P” blinks on the data number display.
4 4 5
• Press the key, to return to the normal mode.
26
Setting Additional Function—“Temperature range warning”

n Outline of the function
• As an additional function of the Oil Cooling Unit, you can set up the “Temperature range warning” function.
This function allows you to specify a desired temperature range within the Oil Cooling Unit operating range. When the control
temperature exceeds the preset range, the unit informs you of the “Temperature range warning” condition.
• The “Temperature range warning” function provides the following settings:

1) External output (30X relay output: ON): Turns ON/OFF the contact (66, 67) of the signal terminal block.
(See the output logic on page 33 .)
2) Compressor forced stop—Warning: Stops the compressor. (Indication: 1E to 5E)
Warning status will be automatically reset when preset warning reset temperature is
reached.
3) Alarm stop—“FH” alarm: Stops the compressor. (Indication: FH)
(See “Alarm output logic” on page 10 .)
The warning reset setting is inactive. (When the power supply is turned ON again, the
compressor restarts operation.)
∗ The above 1), 2) and 3) can be combined.
n Parameter setting
To enable this function, set the corresponding parameters. You can specify up to five warning conditions with the following five
groups of parameters.
Parameter Group A: “Temperature range warning condition setting”

Types of temperature range warning∗ “Temperature range warning operation setting”
Group A Group B
Group B: “Temperature range warning temperature setting”
(1) Low oil temperature (Fixed temperature) n10 n11
“Temperature range warning reset temperature
Handling
setting”
(2) High oil temperature (Fixed temperature) n12 n13
(3) Low oil temperature (Temperature difference) n14 n15
(4) High oil temperature (Temperature difference) n16 n17
(5) Reserve n18 n19
Functions
∗ For temperature range warning, the above (1) to (5) types are available. Actually, however, any combinations of these types are enabled.
Useful
The above (1) to (5) types can be simultaneously used.
Application of temperature range warning

(˚C)
50
(1) (2) (1) When the outlet oil temperature [Th2] (or inlet oil
Room temperature 45
temperature [Th4]) is 15˚C or lower, the compressor stops.
[Th3]
or 40 (Warning)
Machine temperature 35
[Th5] (2) When the outlet oil temperature [Th2] (or inlet oil
30 temperature [Th4]) is 35˚C or higher, the compressor stops
5˚C (FH alarm), and the 30X relay output turns ON.
25
5˚C
20 (3) When the outlet oil temperature [Th2] (or inlet oil
15 (3) temperature [Th4]) is at least 5˚C lower than the room
temperature [Th3] (or machine temperature [Th5]), the
10 (4) 30X relay output turns ON.
5
(4) When the outlet oil temperature [Th2] (or inlet oil
temperature [Th4]) is at least 5˚C higher than the room
5 10 20 25 30 40 45 50
(˚C) temperature [Th3] (or machine temperature [Th5]), the
15 35 30X relay output turns ON.
Outlet oil temperature [Th2] or Inlet oil temperature [Th4]
: Oil Cooling Unit operating range
: Temperature range warning setting
27
Description on parameter settings (Group A) ∗ Enter Group B (page 29 ) before Group A, so that the temperature range warning
is not activated during setup.
In this section, set the following parameters by using three digits (first, second and third digits) of each parameter on the control
panel data display.
• “Temperature range warning condition setting” (Use the second and third digits.)
• “Temperature range warning operation setting” (Use the first digit.)
Temperature range warning condition setting Temperature range warning operation setting
Third digit Second digit First digit
External output (“Rely 30” output: ON) 1

Outlet oil temperature [Th2] 2
(1) n10 Fixed value 6 Warning 2
Inlet oil temperature [Th4] 4
Warning + External output (“Rely 30” output: ON) 3

Outlet oil temperature [Th2] 2
(2) n12 Fixed value 5 FH alarm 4
Inlet oil temperature [Th4] 4
FH alarm + External output (“Rely 30” output: ON) 5

Room temperature [Th3] 3 – Outlet oil temperature [Th2] 2
(3) n14 Warning 2
Machine temperature [Th5] 1 – Inlet oil temperature [Th4] 4
Handling
Warning + External output (“Rely 30” output: ON) 3

Outlet oil temperature [Th2] 2 – Room temperature [Th3] 3
(4) n16 FH alarm 4
Inlet oil temperature [Th4] 4 – Machine temperature [Th5] 1
FH alarm + External output (“Rely 30” output: ON) 5
Functions
Useful
Example of parameter settings (for temperature range warning: See page 27 .)

262
(1) When the outlet oil temperature [Th2] (or inlet oil temperature [Th4]) is 15˚C or lower, the compressor stops. (Warning) n10
(462)
When the outlet oil temperature [Th2] (or inlet oil temperature [Th4]) is 35˚C or higher, the compressor stops (FH alarm), 255
(2) n12
and the 30X relay output turns ON. (455)
When the outlet oil temperature [Th2] (or inlet oil temperature [Th4]) is at least 5˚C lower than the room temperature 321
(3) n14
[Th3] (or machine temperature [Th5]), the 30X relay output turns ON. (141)
When the outlet oil temperature [Th2] (or inlet oil temperature [Th4]) is at least 5˚C higher than the room temperature 231
(4) n16
[Th3] (or machine temperature [Th5]), the 30X relay output turns ON. (411)
28
Description on parameter settings (Group B)

In this section, set the following parameters by using three digits (first and second digits, and first decimal place) of each parameter
on the control panel data display.
• “Temperature range warning temperature setting” (Use the first and second digits.)
• “Temperature range warning reset temperature setting” (Use the first decimal place. Active only when “Warning” has been set.)
Temperature range warning reset temperature

Temperature range warning temperature
(Temperature difference for automatic reset)∗1
Second digit First digit First decimal place
(1) n11
(2) n13
0 to 60 (˚C) 1 to 9 (˚C)
(3) n15
(4) n17
Handling
Functions
Useful
∗1: When the first digit of the “temperature range warning operation setting” parameter of Group A is “4” or “5”, this parameter is inactive because
the warning status will not be automatically reset. (Enter any number from 0 to 9.)
Example of parameter settings (for temperature range warning: See page 27 .)

When the outlet oil temperature [Th2] (or inlet oil temperature [Th4]) is 15˚C or lower, the compressor stops. (Warning)
(1) n11 15.2∗2
[When outlet oil temperature [Th2] becomes 17˚C, the warning status will be automatically reset.]
When the outlet oil temperature [Th2] (or inlet oil temperature [Th4]) is 35˚C or higher, the compressor stops
(2) n13 35.0
(FH alarm), and the 30X relay output turns ON.
When the outlet oil temperature [Th2] (or inlet oil temperature [Th4]) is at least 5˚C lower than the room temperature
[Th3] (or machine temperature [Th5]), the 30X relay output turns ON.
(3) n15 5.1∗3
When the difference between room temperature [Th3] and outlet oil temperature [Th2] becomes 4˚C or less, the warning
status will be automatically reset.
When the outlet oil temperature [Th2] (or inlet oil temperature [Th4]) is at least 5˚C higher than the room temperature
[Th3] (or machine temperature [Th5]), the 30X relay output turns ON.
(4) n17 5.2∗4
When the difference between room temperature [Th3] and outlet oil temperature [Th2] becomes 3˚C or less, the warning
status will be automatically reset.
∗2: 17 (Temperature range warning reset temperature) – 15 (Temperature range warning temperature) = 2
∗3: 5 (Temperature range warning temperature) – 4 (Temperature range warning reset temperature) = 1
∗4: 5 (Temperature range warning temperature) – 3 (Temperature range warning reset temperature) = 2
29
For Temperature Control Improvement—“Auto-tuning mode”

∗ To use the Oil Cooling Unit in normal conditions, this function is not required.
n Outline of the function

Depending on the system of the main machine, problems of “unstable temperature control” or “slow response in temperature
control” may be raised. In such cases, it is possible that the temperature control gain∗ P or I setting is not suitable for the system.
∗ Temperature control gain: Coefficient to determine a control value according to deviation (temperature difference)
P: Proportional gain
I: Integral gain
In such cases, you can improve the temperature control performance by using the “Auto-tuning mode” that provides more
suitable gain settings.
Auto-tuning (Conceptual drawing)
When temperature control is unstable

T: Deviation (˚C)
Auto-tuning
(P: Small, I: Large)
Improved temperature control
T: Deviation (˚C)
Target temperature
High deviation
0 T: Time
Target temperature Low deviation

When temperature control 0 T: Time
Auto-tuning
response is slow (P: Large, I: Small)
T: Deviation (˚C)
High deviation
Handling
Target temperature
0 T: Time
Functions
The auto-tuning mode automatically writes calculated values of

Parameter No. Item
Useful
temperature control gain (P and I) into specified parameters.
n05 P/I gain calculation coefficient (Response coefficient) Initial value: 2.0
n06 Temperature control gain P (for low deviation) Calculated temperature control gain P
n07 Temperature control gain I (for low deviation) Calculated temperature control gain I
n08 Temperature control gain P (for high deviation) n Factory settings of the standard model
P: 40
n09 Temperature control gain I (for high deviation) I: 40
n Outline of operation
The auto-tuning mode executes the following steps.
Check the Oil Cooling Unit status in each step.
Step Operation Unit status Remarks

Operation status Select a desired operation mode.
Before start – (Operation mode: Other than 9) ∗[Note] 1., 3.
Operation status
Step 0 Checking tuning conditions (Operation mode: Other than 9: Same as before start)
Step 1 Operation for stabilizing initial status Operation status

(Automatic operation for 2 minutes at 1% capacity)
Operation status
Step 2 Operation for collecting control target data
(Automatic operation for 10 minutes at 100% capacity) ∗[Note] 4.
Calculation of temperature control gain P

Step 3 and I from collected data, and writing gain Stop ∗[Note] 5.
into each parameter
After completion – Stop ∗[Note] 6.
30
Operation flow
Keep pressing these keys simultaneously for two seconds.

1. Starting auto-tuning
Cancel
Normal mode
(Original operation mode)
2. Step: 0 (Checking tuning conditions)

Cancel
Normal mode
Cancel
Error (Original operation mode)
(Original operation mode)
Normal
Handling
3. Step: 1 (Operation for stabilizing initial status)
Cancel
Normal mode
(Operation at 0% Cancel
Error capacity: Stop)
(Operation at 1% capacity)
Functions
Normal
Useful
4. Step: 2 (Operation for collecting control target data)
Cancel
Normal mode
(Operation at 100% capacity)
Normal
5. Step: 3 (Calculation of temperature control gain P and I from

collected data, and writing gain into each parameter)
Cancel
Normal mode
(Operation at 0%
capacity: Stop)
Normal
6. Completion of auto-tuning
(Operation at 0%
capacity: Stop) Normal
Normal mode
31
[Note]
1. When starting auto-tuning, make sure that the oil temperature is nearly equal to the room temperature (in stable condition).
Leave the main machine under no load (stopped).
2. If the remote signal turns OFF or an alarm is activated during execution of auto-tuning, an error occurs (auto-tuning cannot be
executed), and the corresponding error message appears.
To cancel the error, press the key. (The unit returns to the normal mode.)
Check the remote signal, or examine the cause of the alarm. After taking a corrective action, execute auto-tuning again.
3. Before starting auto-tuning, select an operation mode to determine the control target thermistor. (Select any operation mode other
than “9”.)
Operation mode 0, 3 or 4 Inlet oil temperature thermistor
Operation mode 1, 5 or 6 Outlet oil temperature thermistor
Then, set Parameter [n04] by referring to [Note] 4. below.
4. In Step 2, the machine may be over-cooled. To suppress machine over-cooling, specify an auto-tuning end condition in Parameter
[n04].
Parameter [n04] Outlet oil temperature decrease (Auto-tuning end condition)
Setting range: 0.0 to 10.0˚C, Initial value: 8.0˚C
When the outlet oil temperature decreases by the temperature specified in this parameter, auto-tuning (data collection) ends.
If the specified temperature range is too small, temperature control gain may not be correctly calculated. You should set this
parameter to the maximum value in the range where it does not cause damage to the machine.
5. To calculate more suitable temperature control gain based on the data collected in Step 3, you must specify a response coefficient
in Parameter [n05]. (Through response coefficient adjustment, you can select whether to place importance on stability or response
speed.)
Handling
Parameter [n05] P and I gain calculation coefficient (Response coefficient)

Setting range: 0.1 to 10.0, Initial value: 2.0
Setting a smaller value improves stability. Setting a larger value improves response speed.
If the set value is extremely large or small, the unit may not normally perform temperature control. First, you should execute
auto-tuning with the initial value of 2.0.
Functions
Useful
n05: Response coefficient

T: Deviation (˚C)
Small
Large
0 n05 = 2.0 T: Time
(Initial value)
6. Depending on the condition of the control target (machine), the unit may not calculate suitable temperature control gain in a single
auto-tuning operation. You should execute auto-tuning two or three times to average the calculated values, or use the value
that most frequently appears (except for an extreme value).
To calculate a more suitable temperature control gain, you may change Parameter [n05] (see [Note] 5. above).
7. In the following cases, temperature control is not stabilized because the compressor turns ON/OFF without being subjected to
inverter control.
(1) Operation under small load (Cooling capacity: 5% or less)
(2) Rapid load change (Transition period)
32
Alarm/Warning Output Logic

The Oil Cooling Unit can output an operation status signal to the main machine through wiring to the signal terminal block and
parameter setup.
1. Connect the required signal cable to the signal terminal block.
(For the connecting method, refer to “Connection of external output contact” on page 10 .)
2. Set Parameter [n01].
n01: Alarm/warning output logic (First digit).
Setting 0 1 (2 to 9: Same operation as with 1)
Contact Normal Power failure Alarm Normal Power failure Alarm
60–61 ON OFF OFF OFF OFF ON

Alarm output
60–63 OFF ON ON ON ON OFF
Temperature range
66–67 ON OFF OFF OFF OFF ON
warning output
First digit: Specifies alarm output logic (60, 61, 63) and warning output logic (66, 67) of the signal terminal block.
Second digit: Specifies DOUT signal output logic. (Optional communication expansion board is required.)
For details, refer to “Communication Expansion Board Instruction Manual” (HM01568).
Handling
Alarm Settings for Optional Protection Devices (Installed by User)
The Oil Cooling Unit can activate an alarm by receiving an output signal from optional protection devices (e.g. flow switch,
level switch).
Functions
When using OP terminals [12] and [13]:
Useful
1. Connect the signal cable of the optional protection device to terminals [12] and [13] on the Oil Cooling Unit signal terminal
block.
(See “Outline of electrical equipment box” on page 9 .)
“0”: OP terminal is not used. (Factory setting)
“1”: When OP contact turns OFF, Alarm Level 1 is activated.
“2”: When OP contact turns OFF, Alarm Level 2 is activated.
“3”: When OP contact is not ON after 30 seconds from pump operation start, Alarm Level 1 is activated.
(When flow switch is used)
[CAUTION] The protection function cannot be activated simply by connecting the protection device to the OP terminals.
Be sure to set this parameter.
When using OP 2 terminal [CN2]:

1. Connect the signal cable of the optional protection device to [CN2] on the Oil Cooling Unit control board.
“0”: OP2 terminal is not used. (Factory setting)
“1”: When OP2 contact turns OFF, Alarm Level 1 is activated.
“2”: When OP2 contact turns OFF, Alarm Level 2 is activated.
[CAUTION] The protection function cannot be activated simply by connecting the protection device to the OP terminals.
Be sure to set this parameter.
33
Optional Parts
Machine temperature tuning control See page 19 .
When the following optional parts are mounted to the main machine, the Oil Cooling Unit can perform control by detecting
the machine temperature.
Optional Parts
Lead wire
length Application
Name Type Dimensions Compatible model
L (m) (Installed by user)
Machine temperature tuning thermistor
AKZ8–OP–K5 (5 m)
Round terminal For machine
DB619-121 or equivalent 1 · 25-3
27.5 80 temperature tuning
(5)
control
(embedded in
(4.5)
R1/8 Lead wire

AKZ8–OP–K10 (10 m) machine body)
AKZ8 series
AKZJ8 series
Round terminal For machine
AKZ8–OP–A5 (5 m) DB619-122 or equivalent 1 · 25-3
80
temperature tuning
25
control
8
(attached to machine
(4.5)
Lead wire
AKZ8–OP–A10 (10 m) body surface)
Characteristics of thermistor: Resistance R25 (resistance at 25˚C) = 20 kΩ, Tolerance: ±2%

Mounting procedure
Oil Cooling Unit
Connect the round terminal (1.25–3) of the above part to terminals [30] and [31] of the X2M terminal block in the electrical
equipment box. (No polarity)
Optional Parts
Main machine
For AKZ8-OP-K Connection to terminals 30

and 31 of Oil Cooling Unit
Rc 1/8 (in machine body)
Prepared hole φ8, Depth: 20 min.
X2M terminal block
CAUTION
(Machine body)
If the sensor is directly exposed to wind,
Functions
detected temperature may fluctuate.

Optional
Be sure to take heat-insulation

Fill silicone grease into hollow. measures by applying putty.
Recommended grease: Shin-Etsu Chemical Co., Ltd.,
When using a sensor of screw-mounting
Heat-radiating grease,
Part No. KS609 type, screw the sensor all the way into
the body of the detection target.
For AKZ8-OP-A
(Machine body) Band and mounting screw shall be prepared by user.
Connection to terminals 30 and 31 of Oil Cooling Unit X2M terminal block
Place the thermistor in contact with the machine body, and cover it with putty.
34
Optional Parts
Returned oil temperature control See page 19 .
When the following optional parts are mounted to the oil piping (return oil piping) of the main machine, the Oil Cooling Unit can
perform control by detecting the returned oil temperature.
Optional parts
Lead wire
length Application
Name Type Dimensions Compatible model
L (m) (Installed by user)
control thermistor
Oil temperature
XHP-3 (Blue)
AKZ8–OP–Y5 (5 m) DB619-121 or equivalent SXH-001T-0.6
For returned oil
27.5
80 temperature control
(5)
(Mounted to main AKZ8 series

machine oil piping)
(4.5)
R1/8 Lead wire

AKZ8–OP–Y10 (10 m)
Characteristics of thermistor: Resistance R25 (resistance at 25˚C) = 20 kΩ, Tolerance: ±2%

Mounting procedure
Oil Cooling Unit
Substitute the blue connector (XHP-3) of the above part for the blue connector [CN11] of the outlet oil temperature thermistor in
the electrical equipment box. (See “Outline of electrical equipment box” on page 9 .)
Main machine
For AKZ8-OP-Y
Optional Parts
Rc 1/8 Screw seat
Oil piping
Connection to control board connector [CN11] of Oil Cooling Unit
Substitution for outlet oil temperature thermistor,
Operation in outlet oil temperature control mode No. 1, 5 or 6.
Functions
Optional
35
Optional Parts
Communication with main machine
When this optional board is mounted to the Oil Cooling Unit to connect this unit to the main machine:
1. You can change the operation mode and operation setting from the main machine.
2. You can read the Oil Cooling Unit alarm code and temperature data (machine temperature, room temperature, inlet
oil temperature, outlet oil temperature, temperature difference between inlet and outlet, and inverter frequency
data) from the main machine.
∗ To execute parallel communication, you must set the corresponding parameter. (See page 25 .) The Oil Cooling Unit cannot communicate
with the main machine simply by mounting this optional board. For serial communication, parameter setting is not required.
Optional parts
Communication
Type Mounting position Compatible model Specification No.
method
Upper surface of Oil Cooling Unit AKZ148, AKZ328, AKZ438, AKZJ188,
Serial control board AKZJ358, AKZJ458
communication AKZ8–OP–CS SS08303
only Back of Oil Cooling Unit electrical
AKZ568, AKZ908, AKZJ568, AKZJ908
equipment box front sheet metal
Serial or parallel Back of Oil Cooling Unit electrical

communication AKZ8–OP–CSP equipment box front sheet metal AKZ568, AKZ908, AKZJ568, AKZJ908 SS08370
Mounting procedure
AKZ8–OP–CS Control board AKZ148/328/438,
Locking support (×4), Mounted to control board AKZJ188/358/458
Connection to [CN12] on Oil Cooling Unit

CN1
To main machine or PC control board via supplied lead wire.

CN2
(Serial communication only)
AKZ8-OP-CS
Optional Parts
Prepared by user
CN12 Supplied lead wire

CN1
CN2
Supplied lead wire
Inverter
board
To main machine or PC
(Serial communication only)
Functions
AKZ8–OP–CS
Optional
Prepared by user
Control board Connection to RS232C port of main machine
AKZ8-OP-CS
or PC. (D-SUB, 9-pin female connector)

CN2
CN12
CN1
AKZ568/908, AKZJ568/908
Electrical equipment box front sheet metal Locking support (×4), Mounted to sheet metal inner surface
AKZ8–OP–CSP Connection to [CN14] on Oil Connection to RS232C port of

To main machine Cooling Unit control board via main machine or PC
(Parallel communication) supplied lead wire (D-SUB, 9-pin female connector)
Inverter
board CN1 CN2
Prepared by user
RS232C
AKZ8–OP–CSP
Control board
CN5 CN4 CN3
CN14
CN2 Pin No. 1 Pin No. 1
CN1
CN5 DOUT(CN4) DIN(CN3)

Prepared by user Supplied lead wire Locking support (×4), Mounted to sheet metal inner surface
Not used Connection to main machine
To main machine or PC Electrical equipment box front sheet metal (No connection) PLC output port
(Serial communication)
36
Maintenance/Inspection
Daily maintenance/inspection
• Oil pollution causes a fault or shortened service life of the pump. Use thorough caution about oil pollution to maintain the
pollution degree at NAS10 or lower level.
• Keep a normal oil level in the oil tank. Make sure that the oil does not contain air bubbles.
• Clean inside of the oil tank periodically.
• Make sure that the main machine oil piping is not blocked (fully closed).
• Make sure that the oil piping has no oil leak.
• Make sure that the power supply voltage is within the following range:
50 Hz...........200 V ±10%
60 Hz...........200/220 V ±10%
• Make sure that the compressor, fan and oil pump do not abnormally sound during operation.
• Make sure that the Oil Cooling Unit does not abnormally shake during operation.
Periodic maintenance/inspection
Suction strainer
• Clean the suction strainer every six months to prevent the pump flow rate from being reduced by dust clogging, and to
prevent abnormal sound caused by cavitation.
Air filter (See page 15 .)

• Be sure to wash the air filter with water at 40˚C or lower temperature every two weeks.
If the air filter is clogged with dust, the wind volume reduces, resulting in capacity deterioration. Also, the compressor’s
protection device is activated, hindering smooth operation. Furthermore, it causes power consumption increase.
• Operating the unit without the air filter causes a fault.
• To remove the air filter, hold the bottom of the filter with both hands, and push it up while warping it forward.
If the air filter is clogged, the cooling capacity deteriorates, resulting in excess power consumption. Clean the air filter
periodically to save power consumption.
Condenser (See page 15 .)

• If the condenser becomes extremely dirty, clean it with a brush, air blower, etc.
(When cleaning the condenser fins, wear gloves. Otherwise, you may be injured by the sharp edges.)
Exterior
• Wipe the exterior surface with a dry cloth.
Maintenance Maintenance
Never splash water over it.
• To clean the exterior, do not use a brush, polish powder, acid, solvent (benzine etc.) or hot water. Using such substances
causes the paint to peel off.
To leave the unit unused for a long period

• Mount a cover to the Oil Cooling Unit to prevent dust or water from entering inside of the unit.
• Be sure to turn OFF the main power supply.
• Be careful to keep oily dust off the condenser surface of the Oil Cooling Unit.
37
Troubleshooting
1 When the Oil Cooling Unit does not work well, first check the following points.
If the problem persists, contact DAIKIN Contact Center with information on the following 1), 2) and 3) items.
2 (For phone/fax number and address of DAIKIN Contact Center, see the back cover.)
1) Machine name (Full Model No.)
2) Manufacture No. (MFG. No.) See page 4 .
3) Condition of the Oil Cooling Unit (as closely as possible)
When the unit operation seems abnormal although no alarm is activated

Item Condition Cause Corrective action
The unit does not run at all. 1) The main power supply is OFF, or the power Check if the power cable is connected to the
1 (The POWER lamp on the control panel is unlit.) cable (L1, L2) is disconnected. power supply terminal.
1) The remote control input ([10]–[11]) is OFF. Check the connection of the remote control input.
2 The pump does not run.

2) The unit has been set to the operation lock mode. Cancel the LOCK mode on the control panel.
(With the factory setting, the operation lock mode is selected.) (See page 17 .)
1) The pump suction pipe connection is loose. Check the packing of the pipe, and re-tighten it securely.
Clean the suction strainer.

2) The suction strainer is clogged. If the oil in the oil tank is dirty, replace the oil.
(See page 37 .)
Oil does not flow, although the pump is running.
3 Because the oil circulation quantity is insufficient, 3) The oil level in the oil tank has decreased. Refill oil into the oil tank.
the pump sound level is large.
4) Because of a large pressure loss in the oil
discharge pipe, the pump relief valve is activated. Increase the oil pipe diameter, and shorten the
pipe length.
5) Because of a large pressure loss in the oil suction
pipe, cavitation has occurred with the pump.
1) The compressor is stopped under temperature control. –––
2) The compressor restart prevention timer has

Check if the compressor starts after elapse of the
been activated (for 30 seconds ∗).
timer preset time.
∗ -X model: 90 seconds
The compressor does not run, although the
4 pump is running. 3) The low oil temperature protection device has been Check if the compressor normally operates at
activated. (Inlet oil temperature is 2˚C or lower.) 5˚C or higher oil temperature.
4) The low ambient temperature protection device has Check if the compressor normally operates at
been activated. (Room temperature is –2˚C or lower.) 0˚C or higher room temperature.
5) The capacity setting is 0% (Mode 9). Change the operation mode to an appropriate setting.
1) There is an obstacle near the air intake/exhaust port. Remove the obstacle.
2) The air filter is clogged. Clean the air filter.
3) The unit is running under capacity suppressing

Check the capacity in the operating temperature
control, because the room temperature is high.
range with the catalog, and select a model with
Although both pump and compressor are appropriate capacity.
5 running, oil cannot be cooled. 4) Heat load is large.
5) The temperature setting is high. Change the temperature setting to an appropriate temperature.
Troubleshooting Maintenance
6) If the exhaust air temperature is almost equal to

the room temperature although the compressor is Re-fill refrigerant.
in operation, the refrigerant gas is running short.
1) If “---” appears on the data display, the

temperature sensor corresponding to the Connect the corresponding temperature sensor.
selected operation mode is not connected.
6 Operation setting cannot be performed.
2) If “---” instantaneously appears when the [ENT] key
Turn OFF the erroneous operation prevention
(at the right end of the control panel) is pressed, the
switch (SW1) on the control board.
erroneous operation prevention switch is set to ON.
The [60] to [63] outputs are compatible with

1) The alarm output signal connection has been conventional models (AKS5 and AKZ6 series).
Alarm output operation ([64] or [65]) is different
7 from that of conventional signal output. partially changed. With the AKZ8 series, however, signal operations
and connections of the [64] and [65] outputs have
been changed.
38
When an alarm is activated (To cancel the alarm, turn OFF the power supply, and then turn it ON again.)
Alarm list
Alarm Alarm∗
Description Cause Corrective action
code level
1) AKZ type: Check if the oil circuit is properly connected and the pump
Heater overheat (S4B1:CN4) No oil flow normally operates.
AA 2 (For built-in heater model only)
2) AKZJ type: Refill oil.
Insufficient oil level in tank
1) Fault of the DC fan motor Replace the DC fan motor.

A6 2 DC fan motor lock error
2) Fan motor-control board communication Check the connector insertion and wire break.
error Replace the control board.
E1 1 System error 1) Internal parameter setting is invalid. Replace the control board.
1) The oil temperature or room temperature

Use the unit within the specified operating range.
is higher than the specified range.
High pressure error
(High-pressure pressure 2) There is an obstacle near the air Do not place any object that blocks ventilation at 500 mm or
E3 2 switch (S3PH:CN6), intake/exhaust port. shorter distance from the air intake/exhaust port.
Activated at 4.1 MPa) 37
3) The air filter is clogged, or the condenser is dirty. Clean the air filter. (See “Maintenance/Inspection” on page .)
4) Any factor other than the above Contact DAIKIN Contact Center.
Compressor high temperature 1) The oil temperature or room temperature

Use the unit within the specified operating range.
error (Discharge pipe is higher than the specified range.
thermostat Th6, Activated at
approx. 120˚C) 2) There is an obstacle near the air intake/ Do not place any object that blocks ventilation at 500 mm or
E5 2 (Compressor head exhaust port. shorter distance from the air intake/exhaust port.
thermostat (S2B:CN5),
Activated at 115˚C) 3) The air filter is clogged, or the condenser is dirty. Clean the air filter. (See “Maintenance/Inspection” on page 37 .)
Compressor (M2C) lock 1) Fault of the compressor Replace the compressor.

E6 2 (Replace the compressor.)
1) The electromagnetic valve coil is burnt out. The electromagnetic valve coil needs to be replaced.
2) The electromagnetic valve coil is not con-

nected properly (not properly mounted to the Check that the electromagnetic valve coil is connected properly.
valve or inserted into the PCB connector)
Error in electromagnetic valve 3) The electromagnetic valve or coil fails to operate. The electromagnetic valve or coil needs to be replaced.
E9 2 for hot gas
4) The PCB of the electromagnetic valve
The PCB for electromagnetic valve needs to be replaced.
has a defect.
5) The hot gas circuit is clogged. The capillary piping needs to be replaced.
6) The minimum opening setting for the elec-

Consult DAIKIN Contact Center.
tronic expansion valve is improper.
1) The pump is overloaded with high-viscosity Use an operating fluid that provides 4 to 200 mm2/s viscosity in
oil. the specified oil temperature range.
Pump over-current relay 2) Because the power supply voltage falls Check if the power supply voltage is not lower than the
(S1B:CN3) is activated. below the operating range, the pump specified operating range. Check for an instantaneous power
EH 1 AKZ148, 328, 438: 2.5A current has increased. supply voltage drop at startup of peripheral equipment.
AKZ568, 908: 3.6A
3) The pump motor wiring has a break. (Open-phase) Replace the pump motor.
4) A foreign object is caught in the pump, or

Replace the pump motor.
the pump motor has a fault.
1) The optionally-connected protection device

Optional protection device is
EJ 1 or 2 (or factory-connected device, if it is Check the condition detected with the relevant protection device.
activated. (OP.)
incorporated in the unit) has been activated.
Air temperature thermistor error 1) The air temperature thermistor required Identify the thermistor that indicates the error in the monitor
H1 2 (Th5: Machine temperature tuning thermistor) for control is disconnected or short-circuit- mode on the operation panel (“99.9” is displayed), and check the
(Th3: Room temperature thermistor) ed. thermistor wiring.
FE 1 Pump outlet oil temperature error (Th10) 1) The pump outlet oil temperature is higher than 65˚C. Check if the oil piping system is not blocked (fully closed).
1) The heating value of the main machine has If the unit is properly installed and the compressor runs at
exceeded the cooling capacity of the Oil 100% capacity (capacity setting can be checked in the monitor
Inlet oil temperature is higher Cooling Unit. (Improper model selection) mode), select a model that provides larger cooling capacity.
FH 2 than 60˚C.
2) There is an obstacle near the air intake/exhaust Do not place any object that blocks ventilation at 500 mm or
port, resulting in cooling capacity deterioration. shorter distance from the air intake/exhaust port.
∗ Alarm level 1: Compressor, pump and fan stop.

Alarm level 2: Only compressor stops.
39
Alarm Alarm
Description Cause Corrective action
code level
If the standard temperature is exceeded, the cooling capacity

3) The unit is running under capacity becomes smaller than the nominal capacity, because the unit
suppressing control, because the standard runs under capacity suppressing control.
temperature (room temperature: 35˚C, oil Make sure that the cooling capacity of the Oil Cooling Unit is
Inlet oil temperature is higher temperature: 35˚C) has been exceeded. larger than the main machine heating value throughout the oper-
FH 2 than 60˚C. ating temperature range.
4) Temperature control is disabled because Select an appropriate operation mode.

the unit is operated in Mode 9 (capacity (The capacity direct designation mode does not execute temper-
direct designation mode). ature feedback control.)
If the exhaust air temperature is almost equal to the room

5) The refrigerant gas has leaked. temperature regardless of the compressor operation, it is possible
that the refrigerant gas has leaked. Contact DAIKIN Contact Center.
1) The pump outlet oil temperature thermistor

Check the wiring of the relevant thermistor.
is disconnected or short-circuited.
Pump outlet oil temperature
JE 1 thermistor error 2) For the models without pump outlet oil
temperature thermistor: Connect a dummy connector to CN8.
Dummy connector is not connected.
Oil temperature thermistor error 1) The oil temperature thermistor required Identify the thermistor that indicates the error in the monitor
JH 2 (Th2: Outlet oil temperature thermistor) for control is disconnected or short- mode on the operation panel (“99.9” is displayed), and check
(Th4: Inlet oil temperature thermistor) circuited. the sensor wiring.
Discharge pipe temperature 1) The discharge pipe temperature thermistor

J3 2 thermistor error is disconnected or short-circuited.
EV valve outlet temperature 1) The EV valve outlet temperature thermistor

J5 2 thermistor error is disconnected or short-circuited.
Condenser temperature 1) The condenser temperature thermistor is Check the wiring of the relevant thermistor.
J6 2 thermistor error disconnected or short-circuited.
L0 2 Inverter/compressor error 1) The compressor or inverter has a fault. Replace the control board or compressor.
1) Communication failure between the

INV-temperature control CPU Replace the control board, or improve the power supply
LC 2 communication error
temperature control microprocessor and
environment. (Take noise suppressing measures.)
the inverter microprocessor.
Electrical equipment box 1) The electrical equipment box temperature

P3 2 temperature thermistor error thermistor is disconnected or shortcircuited.
Radiator fin temperature 1) The radiator fin temperature thermistor is

P4 2 thermistor error disconnected or short-circuited.
1) The refrigerant piping is damaged by

U0 2 Gas shortage excess vibration during transportation, Repair the refrigerant pipe, and refill refrigerant.
resulting in refrigerant gas leak.
1) The power supply is connected in reverse

Exchange any phase of the power supply wiring.
phase.
Power supply reverse-phase Make sure that the L3 phase is properly connected to the
U1 1 connection
2) The L3 phase is open.
power supply terminal block.
3) The fuse in the control board has blown. Contact DAIKIN Contact Center.
Momentary power failure or 1) The power supply voltage is lower than Make sure that the power supply voltage conforms to the rating.
U2 2 voltage drop approx. 170 V. Check for instantaneous voltage drop at startup of peripheral equipment.
Make sure that the slave communication line is properly connected.

Other system communication error 1) An error occurred in communication with
U9 2 (Slave communication error) a slave.
(This error occurs only when the slave does not make response
in master-slave communication.)
System failure 1) The parameter stored in the control board

UH 2 (EEPROM error) is invalid.
Replace the control board.
1) The optionally-connected protection device

Optional protection device is
UJ 1 or 2 activated. (OP2)
(or factory-connected device, if it is Check the condition detected with the relevant protection device.
incorporated in the unit) has been activated.
1E – Temperature range warning 1

1) The monitor temperature has exceeded
3E – Temperature range warning 3 the preset temperature. (It does not mean Check the preset warning condition.
a fault of the Oil Cooling Unit.)
40
41
Oil Hydraulic Equipment

Osaka Office
DAIKIN Esaka Building, Tarumi-cho 3-21-3,
Suita, Osaka, Japan 564-0062
TEL : 81-6-6378-8764
FAX : 81-6-6378-8738
E-mail Address: hyd_eco@daikin.co.jp
Home Page: http://www.daikin.co.jp
PIM00116C (0809) HT
5. LINE FILTER
(MODEL UL)
Taisei Kogyo Co., Ltd.
6. INDICATOR
(MODEL IA・EA)
Taisei Kogyo Co., Ltd.
7. LUBRICATION UNIT
(LCB4-8744E) 4.2L
SHOWA CORPORATION
8. LUBRICATION UNIT
(LCB4-8296E) 2L
SHOWA CORPORATION
9. LUBRICATION UNIT
(LCB4-8297E) 2L
SHOWA CORPORATION
10. LUBRICATION UNIT
(LCB4-9874E) 4.2L 200V
SHOWA CORPORATION
(LCB4-8298E) 4.2L
SHOWA CORPORATION
(LCB4-8299E) 6L
SHOWA CORPORATION
13. COOLANT PUMP
(MTH2, MTH4)
GRUNDFOS
14. COOLANT PUMP
(SPK, CRK, MTR)
GRUNDFOS
15. AUTO-CENTERING STEADY REST
SMW AUTOBLOK
INSTRUCTION MANUAL
STEADY REST
Type SLU/SLUA/SPECIAL
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Content
Manufacturer’s declaration 4
General safety instructions 5
Description of function 6
Dimensions and technical data 7
Ordering review 9
Installation 10
Mounting/adjustment of the steady rest bracket 10
Connection of the hydraulic 11
Connection of the compressed air 11
Connection of the centralized lubrication 12
Connection of oil+air lubrication 13
Operation 15
General instructions 15
Adjustment of clamping pressure and speed 16
Exchanging of the rolles 17
Adjustment of the chip guard 16
Lubrication 18 INSTRUCTION MANUAL
Maintanance 19 STEADY REST
Disassembling / Repair 20 Type SLU/SLUA/SONDER
Spare part list 23
Trouble shooting 25
12 months warranty 26
Documentation of Maintenance 27

Thank you for purchasing an original-SMW-AUTOBLOK Please read this service manual carefully
steady rest. before installation and use and always
follow the regulations.
This instruction manual contains the installation, use, ser-
vice and maintenance instruction for the steady rests type
SLU/SLUA. Please note especially the sections which are mar-
ked with the following sign:
SMW-AUTOBLOK reserves the right to make changes at
SLU-SLUA-SPECIAL_E_02_2009
any time without notice.
i
Danger of injury or danger of life if
This service manual is a part of the steady rest and must instructions are not followed.
Danger of damage to the machine, the
be passed to the new owner in case of sale.
chuck or the components.
This service manual may not be - in whole or in part -
copied without our written agreement.
SMW-AUTOBLOK 3
MANUFACTURER’S DECLARATION
Manufacturer’s declaration
according to machine specification 98/37/EC appendix II paragraph B
SMW-AUTOBLOK Spannsysteme GmbH declares that the component described

as follows is designed for the use on a machine. It is prohibited to install the com-
ponent until it is certain that the machine in which the component will be instal-
led, is in accordance with the regulations of the EC-rule i.d.F. 98/37/EC.
Component: Steady rest
Application: Installation in machine tool
Type: SLU/SLUA/SPECIAL
Applied harmonized norms: DIN EN 292

DIN EN 414 A
DIN EN 1050
Serial No:
Signature of responsible person
4 SMW-AUTOBLOK
GENERAL SAFETY INSTRUCTIONS
General safety instructions
i i
1. Correct use 9. Maintenance
SMW-AUTOBLOK steady rests are designed to Give regular maintenance to the steady rest by
support thin long shafts on lathes or grinding trained personal only and always use original
machines. Any other use is dangerous and is pro- SMW-AUTOBLOK spare parts and original
hibited by the manufacturer, no other use of this SMW-AUTOBLOK rollers.
product is intended nor should any other use be Improper use or maintenance of this product
attempted. SMW-AUTOBLOK refuses any will make the warranty void. Neither SMW-
responsibility caused by misuse of the steady rest. AUTOBLOK GmbH nor its affiliates are liable for
injuries or damage resulting from improper use
i
or maintenance of this product.
i
2. Personnel
SMW-AUTOBLOK steady rests must be installed, In case of problems or questions please
operated and maintained by qualified and trai- contact SMW-AUTOBLOK directly or one of
nedpersonal only. our authorized offices.
i 3. Safety requirements on the machine

During machining the component and the stea-
dy rest must be protected by suitable covers
against ejection and touching. Service or actuati-
on of the steady rest must only be carried out
when machine is completely stopped.
i
4. Maximum spindle speed
Never exceed the max. RPM depending on roller
and component dia.
i
5. Required clamping force
Always insure that sufficient clamping force is
applied depending on component weight, spind-
le speed and cutting forces.
i 6. Residual risks
The type of component (shape, weight, imbalan-
ce, material etc.) has a big influence on the
system “machine tool - power chuck - steady rest
- component”. For that reason there is always a
residual risk.
These residual risks must be calculated by the
user and have to be eliminated by suitable
actions.
i
7. Safety valve
SLU und SLUA steady rests are equipped with a
safety valve as standard. In case of sudden loss of
pressure during internal or end machining the
component remains supported safely until the
spindle stops. The safety valve must not be remo-
ved or tampered with.
8. Actuation of the steady rest by the CNC
i
machining
The actuation of the steady rest by the machine
CNC must be according to the safety instructi-
ons.
SMW-AUTOBLOK 5
DESCRIPTION OF FUNCTION
SMW-AUTOBLOK steady rests are designed to be used on The compact and rigid design with a large clamping range
high performance CNC-lathes and CNC-multipurpose as well as with case hardened and ground internal parts
machines. Based on the cam lever design developed by guarantees high precision, rigidity and long service life.
SMW-AUTOBLOK a patented system is used, to open the
steady rest arms without using springs. It is used for precise The actuation is done via a built-in cylinder with stroke con-
centering of shafts independent of their diameter. trol and hydraulic or pneumatic non return valve.
Lubrication (optional)
• manual
• central lubrication
Compressed air s • oil+air lubrication
Upper arm
Centralized
lubrication c
Non return valve

under cover
Center arm
Lower arm
Drain d
Peparation for fine

adjustment kit Cover
disassembled
Label
Chip guard
Actuating cylinder Patented pull back Exchangeable seal

hydraulic or pneumatic mecanism strips
6 SMW-AUTOBLOK
TECHNICAL DATA
SLU Large clamping range

Self-centering steady rests
Standard Line
Centralized
lubrication G 1/8“ Compressed air
Cylinder port clamp G 1/4”

from size 4 = 3/8“
Monitoring of position
steady rest open
Compressed air
G 1/8” for SCU Switch
Drain
(optional)
Option:
Stroke control unit Cylinder port clamp G 1/4”
Drain and compressed air
to monitor the com- from size 4 = 3/8“ Lift thread
G 1/8” up to size 3.2
plete clamping
range SCU-A/SCU-V G 1/4” from size 4
Subject to technical changes
Type SLU SLU SLU SLU SLU SLU SLU SLU SLU
Size 1 2 3 3.1 3.2 4 5 5.1 6
Centering range without chip guard U1 4 8 12 20 50 30 45 85 125
U2 64 101 152 165 200 245 310 350 460
Centering range with chip guard 3-piece U1 11 16 16 20 50 30 45 85 125
U2 64 101 152 165 200 245 310 350 460
A 207 279.5 431 440 455 608 697.5 717.5 944.5
B 137 195 312 320 335 448 510 530 709
C 51 70 115 123 138 146 178 198 215
D 64 85 135 135 135 240 270 270 330
E 118 170 262 262 262 365 400 400 610/640
F 132 190 290 290 290 400 440 440 680
G 55 70 85 85 85 110 145 145 145
I 33 33 37 37 37 37 37 37 37
J 26 42 52 52 52 67 83 83 83
K 20 35 45 45 45 60 75 75 75
Roller width L 12 19 25 25 25 25 29 29 29
Roller diameter M 19 35 47 47 47 52 62 62 80
Collar diameter N 6 21 25 25 25 32 36 36 42
O 70 84.5 120 120 120 160 187.5 187.5 235.5
P1 84 102 137 137 137 165 165 165 190
P2 66 72 90 90 90 102 102 102 115
P3 66 75 100 100 100 110 110 110 130
R 50.5 74 119 124 139 172 209 229 290
S 11 14 18 18 18 23 23 23 27
T 70 70 100 100 100 144 144 144 158
V 37 52 85 93 103 128 160 180 175
Piston diameter* cm2 7 19.6 50 50 50 78 78 78 132
Operation pressure min./max. bar 6/50 8/70 8/60 8/60 8/60 8/60 8/80 8/80 8/70
Max. clamping force/roller daN 100 450 1000 1000 1000 1500 2000 2000 3000
Centering accuracy within the whole range mm 0.02 0.02 0.04 0.04 0.04 0.05 0.06 0.06 0.06
Repeatability accuracy mm 0.005 0.005 0.007 0.007 0.007 0.007 0.01 0.01 0.01
Max. roller surface speed m/min 800 800 725 725 725 715 700 700 700
Mass approx. kg 6 14 39 40 43 92 152 155 420
* On request cylinder differing from standard available
SMW-AUTOBLOK 7
TECHNICAL DATA
SLUA® Additional pivoting

upper arm for vertical loading
Self-centering steady rests
Standard Line
Centralized
lubrication G 1/8“ Compressed air
Cylinder port clamp G 1/4”

from size 4 = 3/8“
Monitoring of position
steady rest open
Compressed air
G 1/8” for SCU
Drain Switch
(optional)
Option: Cylinder port clamp G 1/4”

Stroke control unit from size 4 = 3/8“
to monitor the com- Lift thread
Drain and compressed air
plete clamping
G 1/8” up to size 3.2
range SCU-A/SCU-V
G 1/4” from size 4
Subject to technical changes
Type SLUA SLUA SLUA SLUA SLUA SLUA SLUA

Size 1 2 3 3.1 4 5 6
Centering range without chip guard U1 4 8 12 22 30 50 160
U2 52 80 130 150 220 268 460**
Centering range with chip guard 3-piece U1 11 16 22 22 30 50 160
U2 52 80 150 150 220 268 460**
Z 26.5 41 66 76 111 135 230**
Z1 24 34 62 72 106.5 130 225**
A 207 279.5 431 440 608 685.5 944.5
B 137 195 312 320 448 510 709
C 51 70 115 123 146 178 215
D 64 85 135 135 240 270 330
E 118 170 262 262 365 400 610/640
F 132 190 290 290 400 440 680
G 55 70 85 85 110 145 145
I 33 33 37 37 37 37 37
J 26 42 52 52 67 83 83
K 20 35 45 45 60 75 75
Roller width L 12 19 25 25 25 29 29
Roller diameter M 19 35 47 47 52 62 80
Collar diameter N 6 21 25 25 32 36 42
O 70 84.5 120 120 160 175.5 235.5
P1 84 102 137 137 165 165 190
P2 66 72 90 90 102 102 115
P3 66 75 100 100 110 110 130
R 50.5 74 119 124 172 209 290
S 11 14 18 18 23 23 27
T 70 70 100 100 144 144 158
V 37 52 85 93 128 160 175
Piston diameter* cm2 7 19,6 50 50 78 78 132
Operation pressure min./max. bar 6/50 8/70 8/60 8/60 8/60 8/80 8/70
Max. clamping force/roller daN 100 450 1000 1000 1500 2000 3000
Centering accuracy within the whole range mm 0.02 0.02 0.04 0.04 0.05 0.06 0.06
Repeatability accuracy mm 0.005 0.005 0.007 0.007 0.007 0.01 0.01
Max. roller surface speed m/min. 800 800 725 725 715 700 700
Mass approx. kg 6 14 39 40 92 152 420
* On request cylinder differing from standard available ** SLUA-6: Loading dia. U2=460 only under 19° installation
8 SMW-AUTOBLOK
ORDERING REVIEW
Steady rest size 1 2 3 3.1 3.2 4 5 5.1 6

SLU-M Id.-No.
manual lubrication 025804 025805 025806 025807 120689 122186 122416 122469 026586
SLU-Z Id.-No. 025457 025402 025401 025406 120690 122185 122415 122468 026492
central lubrication oil
SLU-Z-OLD Id.-No. 027649 027650 027651 027652 120691 122187 122417 122470 027655
central lubrication oil + air
SLUA-M
Id.-No. 024458 024459 024460 024461 - 122546 024463 – 026591
manual lubrication
SLUA-Z
Id.-No. 024482 024483 024673 024674 - 122545 024485 – 026593
central lubrication oil
SLUA-Z-OLD
Id.-No. 027656 027657 027658 027659 - 122547 027661 – 027662
central lubrication oil + air
Option: Linear diameter measuring system SCU-A/SCU-V
Type SLU, SLUA

I denotes features included in standard range without extra charge
Steady rest size 1 2 3 3.1 3.2 4 5 5.1 6

Safety valve I I I I I I I I I
Stroke control I I I I I I I I I
1 set swarf guard 3-piece I I I I I I I I I
1 set cylindrical rollers I I I I I I I I I
Connection for compressed air I I I I I I I I I
Type SLU, SLU-B, SLUA, SLUA-B

N denotes wearing parts, recommended stock items
Steady rest size 1 2 3 3.1 3.2 4 5 5.1 6

Compact lubrication system
for oil pressure lubrication 088707 088707 088707 088707 088707 088707 088707 088707 088707
Container 2.7 l, 110 or 220 V *
Compact lubrication system
for oil & air lubrication 088708 088708 088708 088708 088708 088708 088708 088708 088708
Container 2.7 l, 110 or 220 V *
Eccenter fine adjustment compl. not
at lever arm (2 pcs. per steady rest) available 026120 018437 018437 018437 018444 018450 018450 026595
manual/central lubrication
Inductive limit switch 087926 087926 087926 087926 087926 087926 087926 087926 087926
Swarf guard spring-loaded N 025781 025760 025759 025759 025759 025758 025757 025757 026596
Swarf guard 3-piece N 026115 026116 026117 026117 026117 026118 026119 026119 026597
Roller stripper (2-piece) for

middle piece
N 029795 029796 029797 029797 029797 029798 029799 029799 029800
Rollers
N 017869 016952 016951 016951 016951 016953 018345 018345 026594
cylindrical design
Rollers on
spherical design N 016900 017658 018433 018433 018433 018443 019545 019545 request
for travelling steady rest
Adjustment device
- - 200176 200176 200176 200177 200177 200177 200177
1 set = 3 pieces
* When placing an order please advise voltage
SMW-AUTOBLOK 9
INSTALLATION
Installation
Mounting of the steady rest bracket:

The precision of the steady rest is depending among other
things, on a properly manufactured steady rest bracket.
Sufficient rigidity, a flat exactly right-angled contact surface
to the machine center line are the most important conditi-
ons.
i
Danger of damage
Check if the mounting face is exactly flat.
The steady rest will be distorted otherwise.
i
Check mounting surface in 2 directions with dial Steady rest bracket for flat bed machine
indicator if steady rest bracket is exactly in rightan-
gled position to the center line. If necessary
readjust or remachine the steady rest bracket.
SMW-AUTOBLOK supplies the correct bracket for all appli-

cations.
Additionally for a fast and easy adjustment of the steady rest
to the center line we propose to use the SMW-AUTOBLOK
adjustment device which, on request, can be integrated in
the steady rest bracket.
Channels and adjustable coolant-nozzles to flush away the
chips can also be considered on request.
Mounting of the steady rest to the steady rest

bracket: Steady rest bracket for slant bed machine
On the top of the steady rest there is a lift thread for an eye
bolt.
The steady rest has to be mounted to the steady rest bracket

with the arrow showing upward.
i
Use 4 fixing bolts ( class 12.9 ) with attached spe-
cial washers.
EN
OB P
TO
SLU 1 2 3 4 5 6
Fixing bolts M10 M12 M16 M20 M20 M24
Torque. (Nm) 1 (front) 50 80 150 200 250 300
D
Torque. (Nm) 2 (rear) 50 120 200 400 550 600
correct
i Recommended torque of mounting bolts is ingra-

ved on steady rest housing and must not be exee-
ded!
i Adjustment of steady rest on steady rest bracket

refer to OPERATION on page 14.
OB P
TO
EN
not correct
10 SMW-AUTOBLOK
INSTALLATION
Connection of hydraulic system SLU(A) 1-3 SLU(A) 4-6
SMW-AUTOBLOK steady rests are actuated hydraulically (or Anschlüsse/Connections Anschlüsse/Connections

pneumatically as a special). The connection can be done to
a already existing hydraulic power unit supplied with the
machine according to the hydraulic plan. If there is no
hydraulic power unit on the machine we propose to use the A G 1/4” Schließen/Clamp A G 3/8” Schließen/Clamp
proven SMW-AUTOBLOK hydraulic power units. B G 1/4” Öffnen/Unclamp B G 3/8” Öffnen/Unclamp
C G 1/8” Z-Schm./Central lub. C G 1/8” Z-Schm./Central lub.
D G 1/8” Ablauf/Drain D G 1/4” Ablauf/Drain
For tandem applications with alternating actuation we can S G 1/8” Sperrluft/Compressed air S G 1/4” Sperrluft/Compressed air
supply the corresponding wiring diagram. Achtung: Ablauf D nur bei Einsatz Achtung: Ablauf D nur bei Einsatz
von Sperrluft verschließen! von Sperrluft verschließen!
Attention: Plug Drain D only if Attention: Plug drain D only if
i
compressed air is used! compressed air is used!
028843 121724
The actuation of the 4/2 solenoid-valve through the
machine CNC must be according to all safety
instructions. For the connection we recommend the
use of hydraulic pipes or alternatively metal-coated
high pressure hoses and our proven self-closing
quick release couplings. SLU 7 Special
Anschlüsse/Connections Anschlüsse/Connections
Steady rest
Quick release coupling A G 1/2” Schließen/Clamp A G 3/8” Schließen/Clamp
B G 1/2” Öffnen/Unclamp B G 3/8” Öffnen/Unclamp
C G 1/8” Z-Schm./Central lub. C G 1/8” Z-Schm./Central lub.
D G 1/4” Ablauf/Drain D G 1/8” Ablauf/Drain
Pressure switch S G 1/4” Sperrluft/Compressed air S G 1/8” Sperrluft/Compressed air
Solenoid 4/2 Achtung: Ablauf D nur bei Einsatz Achtung: Ablauf D nur bei Einsatz
von Sperrluft verschließen! von Sperrluft verschließen!
Pressure reducer Attention: Plug Drain D only if Attention: Plug Drain D only if
compressed air is used! compressed air is used!
Accumulator 121174 121173
Stop valve
Return-oil filter
Safety valve
Hydraulic power unit
Use with compressed air
i
Hydraulic diagram If compressed air is used, drain d must be plugged
with attached special plug in order to arrive to excess
pressure.
Open drain d every 3 month and check the special

plug if compressed air can pass through the 1 mm bore
and the silencer. Change the special plug if necessary.
i
All hydraulic lines must be 8 mm I.D. and suitable
for 100 bar pressure.
All connecting ports are on the rear side of the
steady rest.
Connect the lines according to the label on the
cylinder. Use without compressed air
i
Drain d must remain open, to allow entered coo-
lant, to escape.
SMW-AUTOBLOK 11
INSTALLATION
Central oil lubrication ( SLU-Z) Connection of the central oil lubrication

The steady rest is provided with a lubrication connection at Fill the oil reservoir with clean oil HLP 46 - 68 DIN 51502.
the rear side to supply the lubrication points and rollers with Actuate the lubrication intervals manually until oil comes out
lubrication oil via integral dosing elements. on the rollers as well as on the center arm.
Min./max. operating pressure of the lubrication pump 10 to
i
45 bar. If the centralized lubrication system of the machine Adjusting/correcting the intervals
meets this requirement the steady rest can be connected to When adjusting/corrrecting the intervals, first
it as well. switch off the power. Remove the cover and adjust
the timer on the control unit. Then reinstall the
However, a compromise over the lubricant and lubrication cover and switch on the power again.
intervals must be made which can affect the working life of Select time intervals according to application
the steady. 5 min. = 12 lubricaton impulses/hour
20 min. = 3 lubricaton impulses/hour
We therefore recommend the use of a separate compact
(The time interval is factory set to 1 min.)
lubrication system to enable the lubricant and the lubricating
intervals to be adjusted to suit the steady rest.
Cover of
Oil: HLP 46 - 68 DIN 51502 control unit
M2 R3 R2 M1 R1
R1
Control unit oil+air compact

R3 lubrication unit
220 V or 110 V
Id.-Nro 088708
R2
Connection of the central oil lubrication

The supply of lubrication oil to the steady rest is done via the
SMW-AUTOBLOK compact lubrication system with 220 V or SLU/SLUA 1 2 3 4 5 6
110 V. The connection of the power supply is done according
to the schematic that can be found underneath the cover of Lubricant volume 0,4 0,4 0,4 1,0 1,5 1,5
the built-in control unit. per interval (cm3)
The line power, shown on the label, must correspond with

the line power used. The steady rest can also be connected to the centralized
lubrication system of the machine as long as this is according
The following functions are built into the control unit: to the same specification as the SMW-AUTOBLOK lubricati-
on unit. It must be a pressure centralized lubrication unit.
- Monitoring of built-up pressure in the supply-line with pres- (Min. pressure 10 bar, max. 45 bar, lubrication via dosing
sure switch. elements).
- Monitoring of oil level in the oil reservoir. Disadvantage: The cycles of the oil shots must be adapted
to the requirement of the steady rest rollers.
- Eletronic timer to adjust the time interval between the lubri-
cation oil shots. Some of the Japanese manufactured machines are equipped
The time interval is factory set to 1 min. and can be changed with a so-called throttle centralized lubrication (no pressure,
according to the application. no dosing elements).
They are not suitable to be used for lubricating a steady rest,
Connect the compact lubrication unit with a hose 4 therefore we recommend to use the SMW-AUTOBLOK
mm/max. pressure 60 bar with the steady rest (port C, 1/8”) lubrication unit.
12 SMW-AUTOBLOK
INSTALLATION
Oil+air centralized lubrication (SR-OLD) Cover (1)

For extreme environments as high accumulation of dirt,
swarf, scale or coolant.
Adjusting screw (3)
Our oil+air lubrication unit supplies a permanent air flow to
the steady rest. Oil is injected into the air flow in regular
intervals and is transported via the air flow to the steady rest. oil+air
The oil is distributed to the different lubrication points via
built-in throttles. The air flow causes a precharging of the M2 R3 R2 M1 R1
rollers and thus avoids contamination.
Line air pressure: 5 - 8 bar
R1
Lubrication oil: HLP 46-68 DIN 51502.
R3
R2
M2 R3 R2 M1 R1
SLU-OLD
Steady with built-in throttles
R1
Remove cover (2)
R3
R2
Connect and adjust oil+air lubrication unit

1
i
The connection and installation of the oil+air
lubrication unit is done according to the separate
manual for oil+air lubrication units.
Cover of oil+air
lubrication unit
control unit
oil+air compact
lubrication unit
2
220 V or 110 V
Id.-No. 088708
G 1/8” Mixing valve
Adjustment (distribution) of the air flow to the lubrication
Observe symmetrical points R1-R3 and M1-M2:
length of lines 1. Remove the rollers.
2. Switch on the line pressure (line pressure 5 - 8 bar).
Adjust the air pressure at the oil+air lubrication unit to
0,5 - 3 bar.
3. Remove cover (2).
Important!
Install the lines with a syphon! 4. Screw in the adjusting screws (3) to a dead stop.
5. Open the adjusting screws step by step (approx. 1- 2 revo-
lutions so that there is the same air flow on all lubricati-
on points.
Schematic of oil+air lubrication 6. Put the rollers back.
SMW-AUTOBLOK 13
INSTALLATION
Connect and adjust the oil+air lubrication unit Connection of compressed air:
Fill the oil reservoir with clean oil HLP 46 - 68 DIN 51502. SMW-AUTOBLOK steady rests are equipped with a con-
Line air pressure: 6 - 8 bar nection for compressed air as a standard.
Adjust operating air pressure to approx. 3 - 4 bar The compressed air generates an excess pressure in the
Actuate the lubrication intervals manually until oil comes out steady rest body which escapes at the fine gap between
on the rollers as on the center arm. arm, housing and sealing strip.
This prevents the entering of coolant and swarf.
Tip: This process can be speeded up as follows: A pneumatic solenoid and a service unit are not included
Disconnect the lines to the steady rest right on the in the standard supply range.
oil+air lubrication unit and fill oil into the lines directly
with an oiler.
i
When using compressed air, plug drain d
with special plug.
(The special plug has a 1 mm bore and a
i
Adjusting/correcting the intervals
When adjusting/correcting the intervals, first silencer in order to bleed the condensation
switch off the power. Remove the cover and water).
adjust the timer on the control unit. Then reinstall
the cover and switch on the power again.
Select time intervals according to application

1 min. = 60 lubrication intervals/hour
4 min. = 15 lubrication intervals/hour
Oil volume per interval 0,03 cm3

Oil type: HLP 46 - 68 DIN 51502
Line air pressure: 6 - 8 bar
Operating air pressure: 3 - 4 bar
i
The connection and installation of the oil+air
lubrication unit is done according to the separa-
te manual for oil+air lubrication units.
Control of the function
After connecting all lines please check the function by actua-

ting the steady rest at stopped machine spindle.
i i
Please insure that all air is bled from the system, Be sure that oil escapes from the rollers when an
that no leakage is visible and that the pressure oil shot is given at centralized lubrication and oil-
remains constant. mist lubrication!
i Please check all functions step by step.

i When using compressed air, plug drain d with
special plug.
i
When no compressed air is used drain d must
be open (special plug not mounted).
14 SMW-AUTOBLOK
OPERATION
General instructions: Fine adjustment of the center line with eccenter

fine adjustment of the rollers
i
Never clamp the steady rest when the compo-
nent is rotating at high speed: The sudden acce-
leration of the rollers can cause damage and marking
of the outer surface.
0
i
Never move the clamped steady rest axially
when the component is not rotating. The outer 0-mark
surface of the rollers can be damaged.
0
For safety reasons I.D. or end machining of com-
ponents must only be carried out with steady
rest including a safety valve, to keep the compo-
nent clamped in case of sudden loss of pressure.
Adjusting the steady rest/adjusting of the center 4 1

line
1. Step
Clamp a test-bar/master work-piece in the chuck and sup-
port with the tailstock-center.
2. Step 1
Set 2 dial indicators 90° offset and check concentricity. Set Rollerpin with excentric
fine adjustment Endposition of excenter (3)
the dial-indicators to 0 and leave them in position.
3. Step 1. Step
Open the mounting screws of the steady rest on the steady Clamp a test-bar/master work-piece in the chuck and sup-
rest bracket, so that the steady rest can slide on the bracket port with the tailstock-center.
surface, without loosing contact. Clamp the steady rest on
the test-bar/master work-piece. Tighten the mounting bolts 2. Step
lightly. Retract the tailstock-center. Now correct the off set Set 2 dial indicators 90° offset and check concentricity. Set
shown by the dial-indicators by fine adjusting the steady rest the dialindicators to 0 and leave them in position.
(see picture on the left side - “adjusting of the steady rest”)
4. Step
3. Step
Tighten the mounting bolts and repeat the same procedure
Retract tailstock-center and check the offset of the work
until the requested accuracy is achieved. Please observe the
piece indicated by the dial indicators.
max. Torque for the screws shown on page 9.
4. Step
Engage tailstock-center and open the steady rest
5. Step
Open screw (4) and adjust the excenter fine-adjustment pin
with a wrench. Adjusting range from 0-mark 90° left
and right maximum.
Adjustment range at 90° rotation to left or right on
SLU 2 - 5 = ±0,1 mm, on SLU 6 = ±0,15.
6. Step
Tighten the screw (4) and clamp the steady rest.
7. Step
Fine adjustment Adjustment of the steady rest Retract the tailstock-center and ckeck if correction was suc-
device cessful.
i
When changing the clamping diameter, the positi- 8. Step
on of the steady rest or the clamping pressure it can If necessary repeat the procedure.
be necessary to re-adjust the center-line of the
steady rest.
i i
For easy and precise fine-adjustment we recommend In case the center line can not be reached within
to use brackets with our fineadjustment device. the range of the excenter fine adjustment, the
entire steady rest has to be readjusted on the
bracket.
SMW-AUTOBLOK 15
OPERATION
Adjustment of clamping pressure
According to the weight of the component, spindle speed,

length of component and cutting forces the clamping pres-
sure at the pressure regulating valve of the machine must be
adjusted.
F(daN)
9000
8000
F(daN)
1400 7000
1200 6000
²
1000 5000 cm
²
78
cm
e
ch 5.1
2
13
800 4000 flä 5+
en -4+
e
l b
A) läch
)
² Ko U(A
cm SL cm²
f
600 3000
SL lben
20
-6
0
he e 5 .2
ch
Ko
U(
c 3
flä n flä 3.1+
400 en 2 2000 lbe
² 3+
lb A)- 7 cm Ko (A)-
o
K U( ä che U
n f l SL
200 SL Kolbe -1 1000
L U (A)
S
0 10 20 30 40 50 60 P(bar) 0 10 20 30 40 50 60 70 80 P(bar)
Pressure/force diagram (total on 3 rollers) Pressure/force diagram (total on 3 rollers)
i Min./max. operation pressure see page 7.

Max. clamping force/roller see page 7.
Adjusting of spring-loaded chip guard (option):
The chip guard is 7
Spindle speed self-adjusting to the
The max. speed allowed for the steady rest is a function of workpiece dia. by
the surface speed of the steady rest rollers. means of a spring.
Surface speed at the clamping diameter = surface speed of Range of compo-
the roller. nent dia. can be
adjusted by means
of hexagonal nut
(7).
Retrofitting is possi-
SLU/SLUA 1 2 3 4 5 6 ble without pro-
Roller ø 19 35 47 52 62 80
blems because pre-
paration on the
Vmax m/min. 800 800 725 715 700 700 arms is standard.
Chip guard spring loaded
i
Exceeding the max. surface speed can cause acci-
dents and damage of the steady rest and the
component.
16 SMW-AUTOBLOK
BEDIENUNG
OPERATION
Change the rollers at the arms Change the roller at the center arm
1 Remove chip guard

1 Remove/mount roller protection plate
Open screws
Remove/mount roller pin
Exchange roller
Open screws
2 Remove/mount roller pin

Exchange roller
2 Wrong:
Rollerpin extendes
Correct:
Rollerpin flush
i Danger of damage
Tighten
screws

3 Adjust wiper without 0,1 mm clearance to
the workpiece 3 Adjust the roller stripper to the center roller
so that the center roller still can rotate easily
i i
Use original SMW-AUTOBLOK rollers accuracy class Check daily: Lubricant must flow out on the lubri-
P05 only! cation points i.e. at the 3 rollers and at the center
The warranty is void when using rollers from other arm.
manufacturers.
i
Rollers and roller protection plates are wear parts.
i
To aviod subsequent damage exchanged rollers and
Danger of damage! roller protection plates in time!
To remove the roller pin use the plastic pin.
Do not tilt the roller pin when reassembling.
SMW-AUTOBLOK 17
OPERATION/LUBRICATION
Manual lubrication Oil+air centralized lubrication
i
Adjust the air pressure to 0,5 - 3 bar at the lubri-
cation unit. Adjustment of the throttles in the stea-
dy rest body for the air flow to the lubrication
points see installation page 12.
i
SLU 1
When adjusting/correcting the intervals, first
4 high pressure grease nipples DIN 71412 can be found next
switch off the power. Remove the cover and adjust
to the label on the steady rest body.
the timer on the control unit. Then reinstall the
SLU/SLUA 2 - 3
cover and switch on the power again.
4 high pressure grease nipples DIN 71412 can be found next
to the label on the steady rest body.
SLU/SLUA 4 - 6 Select time intervals according to application
5 high pressure grease nipples DIN 71412 can be found next 1 min. = 60 lubrication intervals/hour
to the label on the steady rest body. 4 min. = 15 lubrication intervals/hour
i
Grease daily all lubrication-points with the
grease gun (4 or 5 points) so that grease lightly
escapes from the lubrication points.
Use grease KPE 2R-20 DIN 51 502 or equivalent
Cover of oil+air
high quality roller bearing grease. lubrication unit
Centralized lubrication (SLU-Z)
i When adjusting/correcting the intervals, first

switch off the power. Remove the cover and
adjust the timer on the control unit. Then reinstall
the cover and switch on the power again.
Select time intervals according to application
control unit
5 min. (= 12 lubrication intervals/hour) oil+air compact
20 min. (= 3 lubrication intervals/hour). Control unit
lubrication unit
220 V or 110 V
SLU 1 2 3 4 5 6 Id.-No. 088708
Mixing valve
Lubricant volume 0,4 0,4 0,4 1,0 1,5 1,5
per interval (cm3)
Observe symmetrical
length of lines
Cover of
control unit
Important!
Install the lines with a syphon!
i
Check daily: Lubricant must escape lightly on the
lubrication points, that means on the 3 rollers and
on the center arm.
Control unit oil+air compact Use lubrication oil HLP 46 - 68 DIN 51502.
lubrication unit
220 V or 110 V
Id.-Nro 088708
SLU-Z
i
Check daily: Lubricant must escape lightly on the
lubrication points, that means on the 3 rollers and
on the center arm.
Use lubrication oil HLP 46 - 68 DIN 51502.
18 SMW-AUTOBLOK
MAINTENANCE
WARTUNG
Maintenance
Frequent maintenance, lubrication and cleaning of the stea-
i
dy rest and replacement of damaged parts guarantees long Annually: Check the safety valve
service life of your original SMW steady rest. The built-in safety valve must hold the workpiece
clamped in case of a sudden loss of pressure due
i
Daily: Lubricant must escape lightly on the lubri- to power failure or breakage of hoses until the
cation points, that means on the 3 rollers and on machine is stopped.
the center arm. To check the function, pressure in line a “clam-
ping” must be reduced. It must not be possible to
i
Monthly: Open drain d (position can be found open the arms mechanically.
on the label on the steady rest) and check if air
i
can pass through. (Only necessary if compressed
air is used / special plug ist mounted). In case of problems replace the safety valve and
repeat the test.
i
Annually: According to working conditions we
recommend disassembly and cleaning of the
steady rest at least annually.
i
safety valve
Disassemble and reassemble according to assem-
bly drawing page 19-22.
Replacing all seals (Seal kit as spare part kit avai-
lable) after each disassembling is recommended.
i Be sure to clean all lubrication and air channels

and ensure they are not blocked.
i
plug
Check all internal parts and replace if necessary
with original-SMW-AUTOBLOK spare parts.
Exchange of safety valve
Remove plug and remove safety valve
i
When assembling do not damage / loose
components, seals, o-rings.
Use ballbaring grease with assembling.
Release rotation of the valve

SLU 1 - 2 = 2.6 : 1
SLU 3 - 6 = 4.3 : 1
SMW-AUTOBLOK 19
DISASSEMBLING / REPAIR
i
Removing the actuating cylinder
Do not damage the seal when mounting!
1) Remove the 4 screws (1) and the cylinder housing (2).
2) Remove screw (3) of piston (4) Mounting the actuating cylinder
3) Remove screw (5) and cylinder flange (7) 1) Grease piston rod and insert cylinder flange (7) on piston
rod (14) carefully and tighte with srews (5).
Exchange of seals
i
2) Mount piston (4) on piston rod (14) and tighte screw (3).
When changing seals replacing of all seals and o-
rings (Seal kit cylinder) is recommended. 3) Mount cylinder housing (2) with 4 screws (1) on cylinder
flange (7).
Seal kit cylinder consisting of:
Piece 8+9: piston seal
i
Piece 6: O-ring 2x cylinder flange When assembling do not damage / loose compo-
Piece 12: O-ring cylinder housing nents, seals, o-rings.
Piece 10+11: piston rod seal Use ballbaring grease with assembling.
Piece 13: O-ring stroke control rod
1 2 3 4 5 6 7
8,9 13 10,11 14
12
20 SMW-AUTOBLOK
Dismatling of steady rest
Remove actuating cylinder and seal

(see page 19).
1 Place the cover side on timber

and drive out the pins.
drift punch
pin
timber
pin
Flip the steady rest over

2 Remove threaded pin
Drive out the Pivot pins
Pivot pin
threaded pin
timber
SMW-AUTOBLOK 21
3 •
•
Remove seal strips screws (4 pieces)
Remove screws of cover
• Lift cover
• Remove pull back plate
• Remove arm + center arm
Save flat head screws

with “Loctite light 222”
pull back plate
center arm seal strips screws

arm
timber
i
Clean all parts with approved cleaning liquid. Dispose of Seal kit (Spare Part Package A, Page 24)
cleaning according to regulations. Replace damaged
parts by original SMW-AUTOBLOK spare parts. Piston rod seal (2 pieces) 1
Piston seal (2 pieces) 1
i
Replacing all seals (Seal kit housing) after each disas- O-ring cylinder housing 1
sembling is recommended. O-ring cylinder flange 2
O-ring Pivot pin 4
O-ring lubrication middlepiece 1
O-ring stroke control rod 1
i
Reassembling in reversed sequence. When assembling do not damage / loose
Save pull back plate screws with components, seals, o-rings.
“Loctite light 222”. Use ballbaring grease with assembling.
22 SMW-AUTOBLOK
M=Manual lubrication
N=Dosing element
Cylinder central lubrication Chip guard 3 pieces
complete with Seal kit Non return O=Dosing element complete Seal strip Upper Roller ⊗
piston rod complete valve oil+air lubrication complete arm Swarf guard
pin Roller spring-loaded
K A D M/N/O L P B ⊗
G E H C F Q ⊗
Center arm Pull back plate Flat head Roller rear Pivot pin Lower arm Center rolller
SMW-AUTOBLOK
with complete screw kit complete complete stripper
SPARE PARTS LIST
23
piston rod (2 piece)
24
SPARE PART PACKAGE A SPARE PART PACKAGE F SPARE PART PACKAGE M
Seal kit cylinder Pivot pin complete Grease nipple/convertion kit
consisting of: Qty. consisting of: Qty. to manual lubrication
Piston rod seal (2 pieces) 1 Pivot pin 2 consisting of: Qty.
Piston seal (2 pieces) 1 Threaded pin 2 Grease nipples 4/5
O-ring cylinder housing 1 O-ring 4 Pipe 4/5
O-ring cylinder flange 2 Locking screw with o-ring 1
O-ring Pivot pin 4 SPARE PART PACKAGE G
SMW-AUTOBLOK
O-ring lubrication middlepiece 1 Center arm complete SPARE PART PACKAGE N
O-ring Stroke control rod 1 consisting of: Qty. Dosing element / convertion kit
Middel piece 1 to central lubrication
SPARE PART PACKAGE B Cam 1 consisting of: Qty.
Roller pin set complete Screw 4 Dosing element 4/5
consisting of: Qty. Piston rod 1 Spacer 4/5
Roller pin middlepiece 1
Screw 2 SPARE PART PACKAGE H SPARE PART PACKAGE O
Roller pin arm 2 Flat head screw Throttle set/convertion kit
Cover 2 consisting of: Qty. to oil+air lubrication
Screw 2 Flat head screw 6 consisting of: Qty.
Bushing 4 Throttle 4/5
SPARE PART PACKAGE BZ (2 per steady rest) Locking screw 4/5
Eccentric roller pin set complete SPARE PART PACKAGE K
consisting of: Qty. Cylinder SPARE PART PACKAGE P
Eccentric roller pin 2 consisting of: Qty. Upper arm
Bushing 2 Cylinder housing 1 consisting of: Qty.
Cover 2 Cylinder flange 1 Upper arm 1
Screw 2 Piston rod 1
Piston 1 SPARE PART PACKAGE Q
SPARE PART PACKAGE C
Piston rod seal 1 Lower arm
Roller rear complete consisting of: Qty.
Piston seal 1
consisting of: Qty.
Pins 2 O-ring 1 Lower arm 1
Screw 1
Roller 2
Screw 4
Screw 2
Screw 4 Spare parts are supplied in these
Bearing 2
Stroke control rod 1 packages only.
SPARE PART PACKAGE D O-ring 1
O-ring 2
Safety valve denote use up items
Locking screw 1
consisting of: Qty. ⊗ denote wear parts
Seal ring 1
Locking screw 1 (recommended stock item)
Seal ring 1 Non return valve complete 1
Wear parts: rollers, chip guards,
Valve 1
SPARE PART PACKAGE L roller stripper
Seal strip complete see ordering review on page 8
SPARE PART PACKAGE E
Pull back plate complete consisting of: Qty.
consisting of: Qty. Seal strip 4
Pull back plate 2 Screw 8
SPARE PARTS LIST
Flat head screw 6

Bushing 4
TROUBLE SHOOTING
Trouble shooting
Problem possible reason What has to be done
Component conical Steady rest is not adjusted to center line Adjust steady rest to center line
Component is pulled out of the chuck Steady rest is not on center line or not in Adjust steady rest/steady rest bracket
proper angle position to the center line
Component is not round Hydraulic system is not bled Bleed hydraulic system
Piston seal is damaged Replace piston seal
Clamping dia. is not round Re-machine clamping dia.
Rollers overheat using Centralized lubrication system is damaged Check lubrication unit,
centralized lubrication version exchange dosing elements,
clean lubrication channels
Oil+air lubrication is damaged Check, clean and adjust throttle elements
Lubricant is missing Refill lubrication oil
Outer arm or center arm is damaged Crash with turret Send steady rest to SMW-AUTOBLOK
Roller wear at the outer dia. Steady rest has been moved axially Change process
Flat spots with no spindle rotation
Steady reset has been damaged Reduce spindle speed until rollers
at high spindle speed are accelerated
Clamping force ist not reached Piston seal damaged Replace piston seal
Problems at hydraulic power unit Check pressure and filters at hydraulic

or solenoids power unit
Hydraulic oil escapes from O-Ring at cylinder housing is damaged Replace O-ring
steady rest or cylinder flange Check if parts are damaged
Piston rod seal is damaged Replace piston rod seal

Check if parts are damaged
Steady rest does not open No pressure in supply line Check hydraulic power unit
Safety valve in the cylinder does not open Replace safety valve
SMW-AUTOBLOK 25
WARRANTY
12-months warranty
Product: Steady rest
SMW-AUTOBLOK provides a guarantee on purchased products for 12 months from the date of
purchase as specified in our General Terms and Conditions of Sale, subject to the following
conditions:
• The defect was not known to the customer at the time of purchase.
• The defect is not due to wear as a result of use.
• The customer has not been negligent by improperly operating or incorrectly maintaining
of our product. Refer to the enclosed instruction manual for operation and maintenance
information.
• Wear parts such as rollers, swarf guards, pads and roller pins are not covered.
• Part touching details are not covered by the warranty.
• Original SMW parts must be used, such as spare parts, rollers, swarf guards, pads, roller
pins and arms.
• There is evidence that the maintenance intervals in the operating instructions have
been followed. The customer must provide maintenance documentation for this
purpose. The maintenance performed must be documented in the maintenance section
of the operating instructions and signed by a properly authorized person.
Status as of Oct. 28, 2004
26 SMW-AUTOBLOK
DOCUMENTATION OF MAINTENANCE
i
Product : Documented regular maintenance
Serialno. : is the basis for warranty
and long service life!
Maintained accor- Maintained accor-

ding to instruction ding to instruction
manual Yes manual Yes
Operating hours Operating hours
Name Name
Date Date
Signature Signature
Remarks Remarks

Name Name
Date Date
Signature Signature
Remarks Remarks
SMW-AUTOBLOK 27
i

Name Name
Date Date
Signature Signature
Remarks Remarks

Name Name
Date Date
Signature Signature
Remarks Remarks
28 SMW-AUTOBLOK
i

Name Name
Date Date
Signature Signature
Remarks Remarks

Name Name
Date Date
Signature Signature
Remarks Remarks
SMW-AUTOBLOK 29
i

Name Name
Date Date
Signature Signature
Remarks Remarks

Name Name
Date Date
Signature Signature
Remarks Remarks
30 SMW-AUTOBLOK
i

Name Name
Date Date
Signature Signature
Remarks Remarks

Name Name
Date Date
Signature Signature
Remarks Remarks
SMW-AUTOBLOK 31
EMPFANGSBESTÄTIGUNG FÜR DIE BETRIEBSANLEITUNG
CONFIRMATION OF RECEIPT OF THE INSTRUCTION MANUAL
Hiermit bestätigt die vom Betreiber/Anwender beauftrag- This certifies the operator assigned by the operating com-
te Person pany
Herr/Frau Mr./Mrs.
den Erhalt der Betriebsanleitung sowie deren Inhalte, ins- hereby confirms to have received the instruction manual
besondere das Kapitel Sicherheit gelesen und verstanden and to have read and understood the content, especially
zu haben. the chapters concerning safety.
Bediener Datum Operator Date
Betreiber / Sachbeauftragter Datum Operating Company Date

Authorised person
Hier bitte Seriennummer des Spannmittels eintragen Please fill in the serial number of the product
Bitte ausgefüllt zurückschicken an: Please send the filled in back to:
SMW-AUTOBLOK SMW-AUTOBLOK
Spannsysteme GMBH Spannsysteme GMBH
Fax: 0049/7542/405 3886 Fax: 0049/7542/405 181
Mail: vertrieb@smw-autoblok.de Mail: sales@smw-autoblok.de
Wiesentalstraße 28 Wiesentalstraße 28
D-88074 Meckenbeuren D-88074 Meckenbeuren
SMW-AUTOBLOK Spannsysteme GmbH AUTOBLOK s.p.a.
Postfach 1151 • D-88070 Meckenbeuren I-10040 Caprie - Torino
Wiesentalstraße 28 • D-88074 Meckenbeuren Tel. +39 (0) 11 - 9632020 - 9632121
Telefon +49 (0) 7542 - 405 - 0 Fax +39 (0) 11 - 963856
E-mail ® autoblok@smwautoblok.it
Vertrieb Inland:
Fax +49 (0) 7542 - 3886
E-mail ® vertrieb@smw-autoblok.de
Sales International:
Fax +49 (0) 7542 - 405 - 181
E-mail ® sales@smw-autoblok.de
e i t
l t w
U.S.A.
SMW-AUTOBLOK Corporation
285 Egidi Drive - Wheeling, IL 60090
China
SMW AUTOBLOK s.p.a. Shanghai
e
Building 6, No.72, JinWen Road, KongGang
w
Tel. +1 888 - 224 - 8254 Industrial Zone, ZhuQiao Town, NanHui District
Tel. +1 847 - 215 - 0591 201323, Shanghai P.R. China
Fax +1 847 - 215 - 0594 Tel. +86 21 - 58106396
E-mail ® autoblok@smwautoblok.com Fax +86 21 - 58106395
E-mail ® china@smwautoblok.cn
Japan
SMW-AUTOBLOK Japan Inc. Mexiko
1- 5 Tamaike-Cho, Nishi-Ku
461- Nagoya
Tel. +81 (0) 52 - 504 - 0203
ldwide
SMW-AUTOBLOK Mexico
Avenida Pirineos No. 515 Nave 16
Parque Industrial Benito Juárez
Fax +81 (0) 52 - 504 - 0205 Santiago de Querétaro, Querétaro, México
E-mail ® japan@smwautoblok.co.jp C.P. 76120
Tel. +52 (0) 172 - 22548147
Großbritannien Fax +52 (0) 172 - 22327475
SMW-AUTOBLOK Workholding Ltd. E-mail ® clemente@smwautoblok.com
8, The Metro Centre
GB-Peterborough, PE2 7UH Indien
Tel. +44 (0) 1733 - 394394 SMW-AUTOBLOK India
Fax +44 (0) 1733 - 394395 “Manisha Blitz” 21 & 22, 2nd Floor
E-mail ® sales@smwautoblok.co.uk Pune Solapur Road
r
Frankreich Pune – 411 013

SMW-AUTOBLOK Tel. +91 20 - 26816211, 26816212
o
17, Avenue des Frères Montgolfier Fax +91 20 - 26816213

Z.I Mi. Plaine E-mail ® info@smwautoblok.in
w
F-69680 Chassieu
Tel. +33 (0) 4 - 72791818 Russland
Fax +33 (0) 4 - 72791819 SMW-AUTOBLOK Russia
E-mail ® autoblok@smwautoblok.fr Lomonosovskij Prospekt, 38/Off.93
119330

Österreich Moscow (Russia)

SMW-AUTOBLOK Tel. +7 499 - 1431962
Salzburger Straße 257/T.33 Fax +7 495 - 9379883
t
A-4030 Linz E-mail ® info@smwautoblok.ru

Tel. +43 (0) 732 - 371476
i
Fax +43 (0) 732 - 371501

Mob. +43 (0) 664 - 3081908
E-mail ® smwautoblok@aon.at
e
Brasilien
SYSTEC METALÚRGICA LTDA l t w
R. Luiz Brisque, 980
13280-000 - Vinhedo - SP
Tel. +55 (0) 193886 - 6900
we
Fax +55 (0) 193886 - 6970
E-mail ® systec@systecmetal.com.br www.smw-autoblok.de
Argentinien
SMW-AUTOBLOK Argentina
Rio Pilcomay 1121 - Bella Vista
RA - 1661 Bella Vista Buenos Aires
Tel. +54 (0) 1146 - 660603
Fax +54 (0) 1146 - 660603
E-mail ® autoblok@ciudad.com.ar
16. OIL TEMPERATURE REGULATOR
WAKAYAMA PRECISION CO., LTD.
17. OIL SKIMMER
NK WORKS CO., LTD.
18. FLOAT SWITCH
SKF
19. MIST COLLECTOR
AKAMATSU ELECTRIC MFG. CO., LTD.
TS-0270-02
重要
ＩＭＰＯＲＴＡＮＴ
ＯＮＩＫＡＺＥ
（ＯＩＬＭＩＳＴＣＯＬＬＥＣＴＯＲ）
取扱説明書
ＵＳＥＲＳ’ ＧＵＩＤＥ
参考図
株式会社赤松電機製作所
ＡＫＡＭＡＴＳＵＥＬＥＣＴＲＩＣＭｆｇ．Ｃｏ．，Ｌｔｄ. OSAKA JAPAN
目次
ＴＡＢＬＥＯＦＣＯＮＴＥＮＴＳ
項目ＣＨＡＰＴＥＲＰＡＧＥ
１：はじめに 1: INTRODUCTION ・・・・・・１
本書について About this guide.
安全について Safety information.
２：製品仕様 2: Specification ・・・・・２
各部の名称 Name of each part.
３：設置方法 3: Installation guide ・・・・・７
使用上の注意 Safe use ・・・・・１０
４：メンテナンス 4: Maintenance ・・・・・１１
５：不具合診断 5: Trouble-shooting ・・・・・１７
６：オプションパーツ 6: Accessories parts ・・・・・２１
７：最後に 7: Manufacturer guide ・・・・・２１

１：はじめに
INTRODUCTION
このたびは当社のオイルミストコレクター【ヘビースモーカー】をお買いあげいただき誠に

有り難うございました。
Thank you for purchasing the ONIKAZE Heavy Smoker.
１－１：本書について
About this guide
ヘビースモーカーの設置前にこの説明書を読むこと。又、必要なときはすぐに確認できる場所に
保管、管理すること。
この取扱説明書は重要ですので、製品の使用中は廃棄しないでください。
Please read and use these guidelines etc.

You are requested to read these guidelines before using the equipment.
Keep the guide available and in a safe place.
１－２：安全について
Safety information
以下に本書及びヘビースモーカー本体に使用されている記号とその意味について説明する。
The following signs appear on the equipment and in this guide.
注意安全のための注意事項を示す。必ず読むこと。
CAUTION This sign tells you to take care.
警告人身傷害や財物損壊を避けるための注意事項であることを示す。必ず読むこと。
WARNING This sign warns that your health and property are at risk if you do not heed it.
危険致命的な事故を避けるための注意事項であることを示す。必ず読むこと。
DANGER Your life is at risk if you do not heed it.
感電注意高電圧が印可される場合があります。危険なため接触しないこと。
ELECTRICAL This sign warns that electricity is present.
注意高温注意。
CAUTION Attention High temperature.
必ず手袋を着用すること。
Do not touch without gloves.
１－３：設置場所の制限について
Installation Guidance
爆発性、引火性、腐食性ガス、及び捕集対象以外の高温多湿等、本機（特に電動機）に
及び著しく安全が損なわれる可能性のある場所には設置しないこと。
Do not install the equipment where there is a high concentration of fine dust,
high humidity, corrosive and explosive gasses and extremes of temperature.
（１）
２：製品仕様
Specification
機種名ＨＶＳ－１００-EP/CE ＨＶＳ－１５０-EP/CE ＨＶＳ－２２０-EP/CE ＨＶＳ－３００-EP/CE

項目
オイルミスト捕集方式流体層流＋慣性衝突＋フィルター５段階捕集
最大処理風量 m 3/min 9.0/11 14.2/17 22/26 23.5/28
最大静圧 Pa 1030/1470 1520/2150 1570/2450 1680/2350
捕集効率０．３μ以上の粒子、ミストを９９．９３％捕集
概略騒音値 dB(A) １ｍ 58/62 62/68 68/71 61/64
外被構造全閉外扇横型足付き
電電圧、周波数２００／２００／２２０Ｖ５０／６０／６０Ｈｚ
出力（ｋＷ）０．７５１．５２．２
動極数２Ｐ
絶縁階級Ｂ種
機消費電力（ｋＷ）後報後報後報
負荷電流（Ａ） 3.0/2.9/2.7 5.5/5.5/5.0 8.0/7.9/7.2
諸起動電流（Ａ）後報後報後報
同期回転数３０００／３６００ｒ／ｍｉｎ５０／６０Ｈｚ
元軸受 6204ZZ/6203ZZ 6205ZZ/6205ZZ 6205ZZ/6205ZZ
端子箱貫通穴径２２
保護形式ＩＰ４３
適合規格米国エネルギー政策法（Ｅｐａｃｔ）及びＣＥマーキング対応ＥＮ規格準拠高効率電動機搭載
ご注意異電圧の場合は必ず電圧及び周波数をご指定ください。
Ｅｐａｃｔ対応電圧範囲は２３０／４６０Ｖ ±１０％６０Ｈｚの定格範囲内になります。
電動機メーカー富士電機製造株式会社
推奨モーターブレーカー４Ａ７．１Ａ１０Ａ
三菱電機株式会社ＭＢ３０－ＳＰ
使用電動機及び定格電圧にあったモーターブレーカーを選択してください。
推奨マグネットリレー 2.8～4.2 ５～８７～１１
富士電機株式会社ＳＷ－０３（ＳＣ－０３＋ＴＲ－０Ｎ）
トリップ電流値は電動機定格値×１～１．１程度に設定してください。
起動停止頻度が非常に多い場合は設定値の調整が必要な場合があります。
使用電動機及び定格電圧にあったマグネットリレーを選択してください。
推奨ケーブルサイズ１．２５２．０２．０
ｍｍ２ケーブル長さ３ｍ以内の場合の目安です。
寸外寸 WxDxH(mm) 470x776x655 520x866x735 600x936x830 600x1008x980
法吸入,吐出口径（外１２３１４８１９８１９８
寸）
概略重量Ｋｇ５５７２８５１０８
本体材質：ＳＰＣ表面処理：アクリル系焼付塗装コーキング処理剤：シリコンコーキング剤
構バフラーユニット材質：ＳＰＣ表面処理：アクリル系焼付塗装
ルーバーユニット材質：ＳＰＣ表面処理：アクリル系焼付塗装取っ手：ＳＵＳ３０４
成ルーバーフィルターポリエステル、ポリプロピレン不織布
前処理ﾎﾞｯｸｽ底マットポリエステル不織布
部ランナーアルミ鋳物
ドラムフィルター枠ＳＵＳ－３０４
品３層ドラムフィルターポリエステル、ポリプロピレン不織布フィルターホルダー：ポリプロピレン樹脂
セパレートデミスターポリエステル不織布
材ドレンパット前後ポリエステル不織布
ファイナルフィルターポリプロピレン不織布枠：ポリエステル不織布スペーサー：ポリエステルネット
質接着剤：エポキシ樹脂取っ手：ポリエステル織布
扉パッキン前後ＮＢＲ
ナットＳ２５Ｃユニクロメッキ
ナットパッキンＮＢＲ
扉、蓋取っ手ＡＢＳ
保護網ＳＵＳ－３０４
組立ボルト類Ｓ２５Ｃユニクロメッキ
塗装色：モリシルバー２平滑塗装ただし、電動機は電動機メーカーの標準色
以上すべての構成材質中には重金属及びダイオキシンの発生原因となる塩素（Ｃｌ）は含んでいません。
ただし、塗料及び電動機内部に微量の鉛を含んでいます。主要材料のＭＳＤＳが必要な場合はご請求ください。
起動条件直入れ起動問題なし但し、ＯＮ／ＯＦＦ頻度は３回／１時間以内のこと。起動時間３秒以内
許容吸入温度－１０～７５℃ 但し、電動機部雰囲気温度は４０℃以下のこと。
発生源ミスト濃度制限なし但し、メンテナンス周期に影響します。
水溶性ミスト捕集制限なし
油性ミスト捕集制限なし
粉塵捕集少量ならば使用可能
（２）
機種名ＨＶＳ－１００-EP/CE ＨＶＳ－１５０-EP/CE ＨＶＳ－２２０-EP/CE ＨＶＳ－３００-EP/CE
項目
メンテナンス方法ファイナルフィルターは新品に交換（再生できません。）
その他のフィルター類は洗浄の上再使用可能
メンテナンス頻度１～３回／年但し、使用条件、ミストの発生量、ミストの細かさ等により差異があります。
メ電動機全閉外扇横型足付きＥＮ規格準拠高効率電動機軸端センターにタップ加工のこと。
ン〃軸端ネジサイズＭ６
テ〃加工深さ(mm) １５
パルーバーフィルターＲＦ－１００ＲＦ－１５０ＲＦ－２２０ＲＦ－３００
ードラムフィルターＤＦ－１００ＤＦ－１５０ＤＦ－２２０ＤＦ－３００
ツセパレートデミスターＳＤ－１００ＳＤ－１５０ＳＤ－２２０ＳＤ－３００
ファイナルフィルターＦＵ－１００ＦＵ－１５０ＦＵ－２２０ＦＵ－３００
底マットフィルターＢＳ－１００ＢＳ－１５０ＢＳ－２２０ＢＳ－３００
注：上記電動機諸元は富士電機製造株式会社の技術資料です。別紙富士電機製造資料を参照ください。
定格電圧が４００Ｖ級の場合は電動機諸元のうち負荷電流、起動電流、ブレーカートリップ電流、サーマルトリップ電流の
各表記値の１／２を目安としてください。
指定色（電動機を除く）をご希望の場合は、日本塗料工業会の見本番号を指示するとともに、必ず色見本を送付ください。
ただし、継続的に受注いただく場合はユーザー色見本登録いたしますので初回受注時のみで結構です。
色誤差を避けるため、マンセル記号のみにての指示はご容赦願います。
（３）
ONIKAZE Heavy Smoker
Specification
Type ＨＶＳ－１００－ＥＰ／ＣＥＨＶＳ－１５０－ＥＰ／ＣＥＨＶＳ－２２０－ＥＰ／ＣＥＨＶＳ－３００－ＥＰ／ＣＥ
Item
Mist collection form Collecting by Layer-way air and filter with five step
W. capacity ( /min) max 9.0/11 14.2/17 22/26 23.5/28
W. pressure (Pa) max 1030/1470 1520/2150 1570/2450 1680/2350
Exclusion ratio 99.93 % for large than 0.3μmm size mist
Noise Level dB(A) １m 58/62 62/68 68/71 61/64
covering type Totally-enclosed fan-cooled type
Ｍｏｔｏｒ Power supply ２００／２００／２２０Ｖ５０／６０／６０Ｈｚ３φ
output (kw) ０．７５１．５２．２
number of pole ２Ｐ
ins. class Ｂ
Consumption power(kw)
Load current (A) 3.0/2.9/2.7 5.5/5.5/5.0 8.0/7.9/7.2
Locked Rotor current (A)）
Rotate (Syn.) ３０００／３６００ｒ/ｍｉｎ５０／６０Ｈｚ
Bearing 6204ZZ/6203ZZ 6205ZZ/6205ZZ 6205ZZ/6205ZZ
Outlet size of Termimal BOX ２２
Protection Class ＩＰ４３
International specificatin Epact and CE marking High efficiency motor
Caution Check power supply, rotation,and connection
Circuit breaker Trip current ４Ａ７．１Ａ１０Ａ
Type ＭＢ３０－ＳＰ (Mitsubishi electric corporation or other)
Magnet contact 2.8～4.2 ５～８７～１１
Type ＳＷ－０３（ＳＣ－０３＋ＴＲ－０Ｎ） Fuji electric co., Ltd. or other
Miniman cable size (ｍｍ２) １．２５２．０２．０
Dimensions Outer dimensions WxDxH(mm) 470x776x655 520x866x735 600x936x830 600x1008x98
Inlet and Outlet size １２３１４８１９８１９８
Mass Ｋｇ５５７２８５１０８
How to start Direct start (Start time: less than 3 sec)
Suction temperature Max 75 ℃
Part quality of Body Steel Coating color: Mori silver 2 (Flat type) Paint:acrylic temperature thermal
the material Louver filter Polyester and Polypropylene nonwovens
Cylindrical filter Polyester and Polypropylene nonwovens
Separate demister Polyester nonwovens
Final filter Polypropylene nonwovens
Caution：The above motor specificatin is extraction value than the technological report of Fuji Electric Mfg. Co.,Ltd.
When a rated voltage is the 400V class, the value of load current and trip current and start current is about half.
（４）
部品名称
Name of each part. (Exploded view)
オニカゼヘビースモーカー部品表
ＯＮＩＫＡＺＥＨｅａｖｙＳｍｏｋｅｒＰａｒｔｓＬｉｓｔ
部番品名注文型式所要量
P.№ Parts Name Parts Cord Num.
HVS-100 HVS-150 HVS-220 HVS-300
001 本体外装１
Main Body
002 前処理ボックス１
Pre-treatment Box
003 後ろ蓋１
Rear Cover
004 後ろ蓋埋め込み取手１
Handle of Rear Cover
005 前処理ボックスパッキング FCE00106700 FCE00106800 FCE00106900 FCE00136200 １
Pre-treatment Box Seal
006 後ろ蓋パッキング１
Seal of Rear Cover
007 長ナット FCE00152600 １０
Long Nuts
008 平座金１０
Plain Washers
009 ノブナットパッキング１０
Nuts Seal
010 前処理ボックス蓋１
Seal of Pre-treatment Cover
011 前処理ボックス蓋埋め込み取手１
Handle of Pre-treatment Cover
012 電動機 FCE01020211 FCE01020311 FCE01020411 １
Motor
013 電動機軸平行キー１
Key of Motor
014 六角ボルト４
Hexagon Head Bolts
015 六角ナット４
Hexagon Nuts
016 平座金８
Plain Washers
017 ばね座金４
Spring Washers
（５）
部番品名注文型式所要量
P.№ Parts Name Parts Cord Num.
HVS-100 HVS-150 HVS-220 HVS-300
018 モートルパッキング１
Seal of Motor
019 ターボランナー FCE00097800 FCE00097900 FCE00098100 １
Runner
020 キーセットねじ１
Set Screw
021 軸止め板１
Stoper Plate
022 六角ボルト１
Hexagon Head Bolts
023 内歯菊座金１
Toothed Lock Washers
024 セパレートデミスター FCE00105900 FCE00106000 FCE00106100 １
Separate Demister
025 ドラムフィルター枠 FCE18032811 FCE18032911 FCE18033011 FCE18044111 １
Holder of Cylindrical Filter
026 ドラムフィルターセット FCE00095200 FCE00095400 FCE00095600 １
Cylindrical Filter Unit
027 ドラムフィルター保持網１
Cylindrical Filter Net
028 底マット押さえ板（前）１
* Holder of Front Mat
029 底マット押さえ板（後ろ）１
* Holder of Rear Mat
030 底マット（前） FCE00106300 FCE00106400 FCE00106500 FCE00152300 １
Front Mat
031 底マット（後ろ）１
Rear Mat
032 バフラーユニット FCE00104700 FCE00104800 FCE00104900 FCE00136900 １
* Buffer Unit
033 前処理ボックス底マット１
Mat of Pre-treatment Box FCE00137100 FCE00137200 FCE00137300 FCE00137400
034 ルーバーユニット外箱 FCE00095100 FCE00095300 FCE00095500 FCE00133600 １
* Louver Case
035 ルーバー板Ａ１
* Louver Plate A
036 ルーバー板Ｂ１
* Louver Plate B
037 ルーバーユニット蓋１
* Louver Cover
038 ルーバーフィルターセット１
Louver Filter FCE00105500 FCE00105600 FCE00105700 FCE00137600
039 ファイナルフィルター FCE00096000 FCE00096100 FCE00096200 FCE00121500 １
Fainal Filter
040 ファイナルフィルタースポンジパッキング１
Seal of Final Filter
041 ファイナルフィルター押さえスポンジ２
Holder Rubber of Final Filter
＊は本体外装色と異なる場合があります。
＊ It may be different from the body color．
（６）
３：設置方法について
Installation guide
点検、整備およびメンテナンス作業が容易に実施できるように下図にしめす作業スペースを
注意最低限確保すること。
CAUTION To allow for proper maintenance and inspection the equipment should be installed
as shown below.
外的要因等による、ズレ、落下等の事故防止の為ボルトで確実に固定すること。
Fix with the bolt surely.
運転中の安全を確保する為に、安全柵を設置すること。
Set up the guard for safety.
３－１作業空間確保図
Use the dimensions. Dim(mm)
Ｈｅａｖｙ　Ｓｍｏｋｅｒ
ＯＮＩＫＡＺＥ
（ＭＩＳＴ　ＣＯＬＬＥＣＴＯＲ）
３－２捕集ドレンを容易に回収するため、３００ｍｍ以上の架台に本体を固定のこと。
Position the Heavy Smoker on to a base which is higher than 300mm to ensure drainage.
Secure the Heavy Smoker on the base with bolts.
（７）
３－３ダクト配管について
Duct piping
吸入ダクトの配管は下図を参考にして漏れ、溜まりなどなきよう施工のこと。
特に固定配管する場合は本体のメンテナンス時に脱着可能なように本体と固定ダクトの間の
１ｍ程度をフレキシブルダクトで中継すること。
When using a metal or fixed duct for the inlet, insert a flexible duct between the
Heavy Smoker and the metal or fixed duct and the Heavy Smoker.
Prevent drips and leakage from the duct by using sealing tapes or sealing bonds.
To reduce bends in the ducting, keep the duct short.
固定ダクトＣｏｒｒｅｃｔ
Ｍｅｔａｌｄｕｃｔ
フレキシブルダクト
Ｆｌｅｘｉｂｌｅｄｕｃｔ
分岐ダクトＡｉｒ　ｂｌｏｗ
Ｓｐｌｉｔ　ｄｕｃｔ
風量調整用ダンパー
ドレンパン
Ｃｏｎｔｒｏｌｖａｌｂｅ
Ｄｒａｉｎｐａｎ
ビニールカーテン
ＩｎｃｏｒｒｅｃｔＶｉｎｙｌｓｈｅｅｔｓ
Ｃｏｌｌｅｃｔｏｒｈｏｏｄ
分岐ダクト
Ｓｐｌｉｔ　ｄｕｃｔ
Ｄｒａｉｎ
しづく
Ｄｒｉｐ
３－４ドレン配管について
Drain piping
前処理ボックスのドレン配管はボックス内圧力が負圧のためトラップ機構を設けること。
本体のドレンは本体内が正圧のため自然に排出される。ただし飛散防止のカバーを設けること。
このカバーは全閉にしないこと。下図を参考に施工のこと。
When there is a vacuum in the drain hose fix the hose in the drain pot.
When there is a positive pressure the fluid will then release in to the drain pot.
Ensure the drain pot is covered so that spraying and spillage are avoided.
ループ式、Ｕ式トラップ構造とした場合、ドレン中の”のろ”のためドレンパイプが閉息する場合が
ある。
透明なホースを使用して内部が見えるようにすると共に定期的なドレンホースの掃除をおこなうこと。
Use transparent hose in order to view debris, this is especially important when using loops
or traps in the system.
Clean the hose regularly.
（８）
スラッジの微少な場合のみ可能
Ｃｏｒｒｅｃｔ
Ｕｓｅ　ｏｎｌｙ　ｓｌａｇ－ｌｅｓｓ　ｄｒａｉｎ　
浸け置き方式ループ方式Ｕ字管方式
Ｄｉｐｐｅｄ　ｔｒａｐ　ｔｙｐｅＬｏｏｐ　ｔｒａｐ　ｔｙｐｅＵ　ｆｏｒｍ　ｔｒａｐ　ｔｙｐｅ
Ｍｏｒｅ　ｔｈｅｎ　２００
Ｍｏｒｅ　ｔｈｅｎ　２００
２００ｍｍ　以上
φ２００ｍｍ　以上
前処理ボックスドレン
Ｆｒｏｎｔ　ｄｒａｉｎ
本体ドレン
ドレン受け又はクーラントタンクＭａｉｎ　ｄｒａｉｎドレン水位
Ｄｒａｉｎｌｅｖｅｌ
Ｄｒａｉｎ　ｐｏｔ　ｏｒ　Ｃｏｏｌａｎｔ　ｔａｎｋ
Ｉｎｃｏｒｒｅｃｔ
前処理ボックス、本体ドレンを合併配管してはならない。前処理ボックスドレンは必ず液中に浸けること。
Ｄｏ　ｎｏｔ　ｃｏｎｎｅｃｔ　ｆｒｏｎｔ　ａｎｄ　ｍａｉｎ　ｄｒａｉｎ－ｐｉｐｅＳｅｔ　ｆｒｏｎｔ　ｄｒａｉｎ－ｐｉｐｅ　ｉｎ　ｔｈｅ　ｄｒａｉｎ　ｐｏｔ
３－５電気配線について
Wiring
ヘビースモーカー電気接続図
ＨｅａｖｙＳｍｏｋｅｒＣｏｎｎｅｃｔｉｏｎ
　５０／６０Ｈｚ　２００Ｖ
ＭＣＣＢ
Ｌ１Ｕ
Ｉ ≧＊Ａ
Ｌ２ＶＭ
Ｉ ≧＊Ａ
Ｌ３Ｗ３～
Ｉ ≧＊Ａ
ＰＥ
ヘビースモーカー各機種とも本体については電気接続は貴社にて実施のこと。
当社出荷時においては配線はしておりません。
製品仕様及び電動機の取扱説明書に基づき配線願います。
Please read and use Users'Guide.
（９）
警告電動機故障による火災、破損等の防止のためノーヒューズブレーカー、電磁開閉器などを
WARNING 電源と電動機の間に設置のこと。
ヘビースモーカーが予期せず始動しないように安全措置をすること。
電気設備技術基準、内線規程および電力会社の規程に従って配線すること。
To prevent danger; Connect the circuit breaker or thermal switch contactor

between power and motor.
The Heavy Smoker must not anticipate and take measures safety so as not to start.
Installed by qualified person only.
電動機の接地工事を必ず施行のこと。
Connect the earth wire to the motor earth terminal.
注意
回転方向確認
CAUTION
Ｃｈｅｃｋ　ｔｈｅ　ｄｉｒｅｃｔｉｏｎ
電圧、回転方向を確認のこと。ｏｆ　ｒｏｔａｔｉｏｎ
ヘビースモーカーの正規回転方向は
電動機反負荷側からみて反時計方向です。
Ensure the nameplate rating
meets your requirements.
Check direction of rotation.
接地端子
Ｅａｒｔｈｉｎｇ　ｔｅｒｍｉｎａｌ
３－６安全に使用するために
Safe use
危険事故や故障の原因になります。次のものは絶対にすわせないこと。
DANGER Do not attempt to evacuate the following gasses or vapours.
火の粉 .引火物.高温度のものﾜﾆｽ.塗料.接着液等マグネシウムなど爆発性物質.有毒ｶﾞｽ

腐食性物質等
Flammable mist Varnish Explosive substance,
Paint Harmful or Corrosive gas,
Adhesive etc. Magnesium,etc.
本装置の設置によって環境の改善は図れますが、
注意あなたの健康を保証するものではありません。
CAUTION The use of the Heavy Smoker will improve the environment but we cannot
guarantee your safety unless you exercise proper caution.
注意本装置及び部品を廃棄する場合は一般産業廃棄物として処理すること。
CAUTION Disposal of this material should be strictly in accordance with environmental
regulations.
注意定期点検は必ず実施すること。
CAUTION 点検のインターバルは１ヶ月～１年の間で使用状況に応じて設定すること。
Execute the check regularly.
Set the interval of the check according to the usage condition every month or
three months or half a year.
注意高温吸入時、不用意に本装置に触れないこと。
CAUTION When inhaled high temperature gas, do not touch carelessly.
（１０）
４：メンテナンス
Maintenance
警告必ず電源を切りファンの回転が完全に停止したことを確認して作業を実施すること。
WARNING メンテナンス中であることを明示すること。
After turning off the power and wait five minutes and check that the motor has stopped.
注意メンテナンスは内規で定められた資格者により実施のこと。
CAUTION Execute maintenance by the qualified person.
ルーバーユニット、バフラーユニットのメンテナンス
Maintenance of Louver unit or buffer unit.
注意安全のためよく読んで作業すること。必ず手袋を着用すること。
CAUTION Read carefully for safe maintenance. Do not touch without gloves.
MAINTENANCE ASSEMBLY
フタを引き上げる。確実にフタをしめること。
Pull up the head cover. 注意すき間があると性能が低下します。
CAUTION Ensure the cover is in place.
警告セット方向を間違えるな。
WARNING Check the arrow mark.
ﾙｰﾊﾞｰﾕﾆｯﾄを上方へ引き抜く。
Pull up the Louver unit.
－＊
ＲＵ
ﾙｰﾊﾞｰﾕﾆｯﾄ
<Louver unit>
ﾊﾞﾌﾗｰﾕﾆｯﾄを上方へ引き抜く。
Pull up the Buffer unit.
ﾊﾞﾌﾗｰﾕﾆｯﾄ前処理ボックス底マット
<Buffer unit> <Pre-treatment Box Mat>
（１１）
〈セフティーガード〉注意中の掃除もおわすれなく。
<safety girdle> CAUTION Do not forget to clean inside.
手を入れても安心
Safety enclosure
protected by mesh.
再生方法ﾙｰﾊﾞｰﾕﾆｯﾄ<Louver unit> ﾊﾞﾌﾗｰﾕﾆｯﾄ<Buffer unit>

Reusable 前処理ボックス底マット払い落とし又は洗浄
<Pre-treatment Box Mat> Shake out the dust.
浸け置き洗浄
Soak in soapy water for 24 hours.
ドラムフィルターのメンテナンス
Maintenance of Circle filter unit.
CAUTION Read carefully for safe maintenance. Do not touch without gloves.
WARNING After turning off the power and wait five minuets and check that the motor has
stopped.
ノブナットを外す。警告油漏れの原因になります。
Remove fasteners. WARNING 均一にしっかりしめること。
Fasteners must be reliable.
手前に少し引き出してから左へ開ける。
（上に引き上げるとはずれる。）
Pull the front box towards you and
open it like a door.
フィルターを枠共手前へ引き抜く。
Pull out the filter and holder.
ドラムフィルターを引き抜く。フィルター枠の合いマークシール
Take off the Cylindrical filter. （上左）に合わせてセットする。
Ensure the label is on the upper left side.
ﾄﾞﾗﾑﾌｨﾙﾀｰ枠
<Filter holder>
フィルターの切り込みに合わせてセットする。
Remove the filter by unwinding carefully.
（１２）
ﾄﾞﾗﾑﾌｨﾙﾀｰ
< Cylindrical filter>
再生方法
Reusable
浸け置き洗浄（中性洗剤）
Clean the filter by soaking in soapy water
for approximately 24 hours.
セパレートデミスターのメンテナンス
Maintenance of Separate demister unit.
CAUTION Read carefully for safety maintenance. Do not touch without gloves.
WARNING After turning off the power and wait five minuets and check that the motor has
stopped.
端部から引き抜く
Pull out the Separate demister. 元のセット位置に挿入する。
Set before reliable.
セパレートデミスター
<Separate demister>
前部底マットを取り出す。
Pull out the Front mat.
前部底マット
<Front mat>
注意底マットをセットする。
CAUTION Set Front mat.
注意中の掃除もおわすれなく。
CAUTION Do not forget to clean inside.
再生方法
Reusable
浸け置き洗浄
Clean by soaking in soapy water for approximately 24 hours.
（１３）
ファイナルフィルターユニットのメンテナンス
Maintenance of final filter unit.
WARNING After turning off the power and wait five minutes and check that the motor has
stopped.
ノブナットを外す。警告油漏れの原因になります。
Remove fasteners. WARNING 均一にしっかりしめること。
Fasteners must be reliable.
－＊
ＦＵ
手前に引き出す。警告セット方向を間違えないこと。
Pull the filter towards you. WARNING Check the arrow mark.
－＊
ＦＵ
<Final filter>
新品に取り替える。
再生使用は出来ません。
Change new one.
注意後部底マットをセットする。
CAUTION Set Rear mat.
後部底マットを取り出す。注意中の掃除もおわすれなく。
Pull out the Rear mat. CAUTION Do not forget to clean inside.
<Rear mat>
底マット
Ｒｅａｒ　Ｍａｔ
（１４）
ターボランナー及び電動機のメンテナンス／組み付け順序
Maintenance of Runner or motor.
WARNING After turning off the power and wait five minutes and check that the motor has
stopped.
注意電動機の温度が下がったことを確認して作業を実施すること。
CAUTION Confirm the temperature of the electric motor fell without fail before it works.
フィルターを枠共手前へ引き抜く。フィルター枠の合いマークシール
Pull out the filter and holder. （上左）に合わせてセットする。
Ensure the label is on the upper left side.
電動機軸止めボルトを外し、警告ボルトは均一にしっかりしめること。
キーセットネジをゆるめて WARNING Refasten securely.
ターボランナーを抜き取る。
Remove the hexagon screw of
motor shaft end.
Loosen key set screw and
removed turbo runner.
キーセットネジ
Ｋｅｙ　ｓｅｔ　ｓｃｒｅｗ
軸止めボルト
Ｂｏｓｓ　ｓｅｔ　ｂｏｌｔ
電動機取付ボルト
Ｍｏｔｏｒ　ｓｅｔ　ｂｏｌｔｓ
注意ランナーの抜き取りには下図のような工具が便利です。
CAUTION Use the following tools for runner maintenance.
抜き工具
Ｒｕｎｎｅｒ
Ｐｕｌｌｅｒ
１２
３２
２－φ７　Ｈｏｌｅｓ
２－Ｍ６　ｂｏｌｔｓ
Ｍ１０　Ｂｏｌｔ
６０
３５
Ｍｏｔｏｒ
抜き工具
３０
Ｍ１０　ｓｃｒｅｗ１００Ｐｕｌｌｅｒ
１２
電動機軸端保護用ボルト
Ｍ６（ＨＶＳ－１００～ＨＶＳ－３００）
Ｍｏｔｏｒ　ｓｈａｆｔ　ｐｒｏｔｅｃｔ　ｂｏｌｔＭ５（ＨＶＳ－４０）
（１５）
ターボランナー
<Turbo runner>
吸入側電動機側
inlet side motor side
直角定規
Ｒｉｇｈｔ　ａｎｇｌｅｓ
電動機を取り外す。注意
Remove bolts and take out motor. CAUTION
電動機を本体貫通穴のセンター
に直角にセットすること。
Set motor at right angles
and center the main body.
スケール
Ｓｃａｌｌ
注意電動機の取扱説明書に基づき修理、取り替えのこと。
CAUTION 電動機はJISC4210(IEC72)に規定された前記仕様項にて定めた製品を使用のこと。
（メーカーは問わない。）尚、電動機軸端センターにＭ６ネジ（深さ１５ｍｍ）
を加工すること。
Carefully maintain or change motor.
Standard of motor is IEC72 or as specified.
Make female screw at the motor shaft end and center,
size M6 (HVS-100,150,220,300) ; depth is 15mm.
組立ネジサイズ表(Size of screw and bolt)

警告ボルトは均一にしっかりしめること。 TYPE HVS-100,150,220,300
WARNING Fasten securely. ｷｰｾｯﾄﾈｼﾞ M6
Key set screw
軸止めﾈｼﾞ M6
Boss set bolt
電動機取付ﾈｼﾞ M8
Motor set bolts
（１６）
５：不具合診断
Trouble-shooting
5-1:電動機に関する不具合 5-1:Motor Trouble
①回転せず ① Motor stalls
電源は供給さ NO Is switch NO
れているか closed
過負荷かどうか確認 Check overload
YES 供給電圧確認 YES Check power supply
電源を投入する Power Switch on
ﾋｭｰｽﾞ､ﾌﾞﾚｰｶｰ NO Is power switch NO
は正常か normal
溶断ヒューズを交換 Change
YES YES
ブレーカーを交換
NO Is wiring NO
配線は正常か
normal
正しく配線する Connect correctly
YES YES
電動機の導通チェツク Check motor
耐圧チェツク Dielectric withstand Test
絶縁抵抗チェック insulated resistance
断線、耐圧不良、絶縁不良 Resistance of motor coil
電動機交換 Change new motor
②電動機が異常に熱い ② Moter temperature abnomal
NO Is wiring NO
配線は正常か
normal
正しく配線する Connect correctly
YES YES
供給電圧は NO Is voltage NO
正常か normal
規定電圧を供給する Supply correct true
voltage
YES YES
部品は全て装着 NO All parts NO

されているか set correctly
部品の欠落無く Set all parts completly
YES 装着する YES Do not over load
過負荷運転
電動機は軽く NO Is motor running NO
まわるか smoothly
電動機軸受交換 Change motor bearing for

new one
YES YES
電動機巻線不良 Windings are wrong
電動機の欠相運転 Unbalanced power supply
電動機交換 Change for new motor
（１７）
③ 回転音が異常に大きい ③ Noise is abnomal
欠相運転して NO Balanced NO
いないか power supply
1:②項目をチェック Look at chapter 1:②
YES YES
供給電圧 NO Is voltage NO
は正常か normal
規定電圧を供給する Suppliy correct voltage
YES YES
ゴロゴロ音が NO Rolling noise NO

しないか
電動機軸受交換 Change motor bearing
for new one
YES YES
起動時に音が大きい Check end cover of motor.
ブラケット不良 Check dust into motor or
異物混入 bearing
電動機分解掃除 Maintenance motor

電動機軸受交換 Change bearing
ブラケット、電動機交換 Chainge cover of motor
5-2:振動、異常音に関する不具合 5-2:Abnomal vibration or noise
振動が大きい、異常音がする Abnomal vibration or noise
ボルトは締ま NO Fastened bolts NO

っているか securely
ボルトを締める Fasten bolts
YES YES
電動機は NO Is motor NO
正常か normal
1:の項目チェック Look at chapter 1
YES YES
回転部に何か NO Is everything NO
接触していないか working
接触箇所を無くする Maintain that point
YES YES
羽根に異物が NO Is the fan NO

付着していないか blocked
ランナーを清掃する Clean fan carefully
YES YES
ランナー堪合部不良 Is shaft between fan and

ランナー破損、変形 motor damaged
ランナー交換 Change new fan or motor
（１８）
5-3:吸引能力に関する不具合 5-3: Inlet volume Trouble
吸引能力が不足 Suction problems
電動機の回転 NO Dose motor turn NO

方向は正常か normally
回転方向を変更する Change motor connectoin
YES YES
Are
ダクトフード NO there suitable NO
設計は適正か ducts or hoods
設計変更する Change the design
YES YES
前処理BOXの蓋は NO Are there cover NO

締まっているか secure
蓋を閉める Fix
YES YES
ダクト､本体内に NO Is there NO
異物が詰まっていないか a dust problem
異物を除去する Clean
YES YES
フィルターの目詰まり Blocked filter
フィルター洗浄又は Cleaning or
フィルター交換 change new one
5-4:ドレン回収に関する不具合 5-4:Drainage problems
ドレンが回収されない Failure to drain
説明書の通り NO Is the piping NO

配管したか correct
配管をやり直す Reconstruct piping
YES YES
ドレン管は NO Is piping YES

詰まっていないか blocked with dust
ドレン管を掃除する Clean inner pipe
YES NO
ドレン管は NO broken piping YES

腰折れがないか
腰折れを無くする Change new one
YES NO
こまめに掃除することを心がける Sometimes there is mucus mist.

あまり粘度の高いミストを吸引 Do not suck
しないで下さい
（１９）
5-5:ドレン漏れに関する不具合 5-5:Problems of drain leakage
ドレンが漏れる Leake drain
パッキン部は NO Secure all NO

確実に締まっているか fasteners
ノブナットを確実にしめる Fasten reliably
YES YES
パッキンが劣化、 NO Is packing NO
破損していないか correct
パッキンを取り換える Change to new one
YES YES
ピンホール、 NO Is there YES

すき間がないか a gap or pinhole
コーキング補修を施す Caulk
YES NO
ノブナット部のパッキン忘れに注意 Do not forget any packing.

パッキン部の異物かみ込みに注意 Fasten bolts or nuts.
パッキンを傷つけ無いよう注意 Do not damage packing.
5-6:捕集効率に関する不具合 5-6:Efficiency
捕集度合いがよくない Poor efficiency
フィルターの装着 YES Set all parts NO

を忘れている
確実に装着する Set all parts
NO YES
フィルターが劣化、 YES Broken or YES

破損している blocked filter
フィルターを取り換える Change new one
NO フィルターを洗浄する NO Cleaning filter
ミスト粒子が YES Large or very YES

細かいか、多い small mist
大容量アフターフィルター Change special
（別注品）を取り付ける large filter unit
NO NO
ミスト内に多量の水蒸気が含まれている場合は When mist contains excess liquid or
２次空気を入れて温度を下げるか、チラーユニ heat, take reduction measures
ット（除湿機）にて除湿することが必要です。
（排出後再結露によって白煙が発生する。）
水蒸気は分子レベルの粒子径です。”ゆげ”は
捕捉可能ですが、乾燥水蒸気は捕捉できません。
（２０）
6:オプションパーツ
Accessories parts
オプションパーツを弊社で用意しております。部品番号及び所用数量を明記の上、
ご購入頂きました販売店を通じてご注文下さい。
You can get the folowing accessories parts through the agency.
Please inform us of the parts cord name and number.
オプションパーツ Accessories parts
塩ビダクトホースＨ－＊＊＊
Flexible duct
ホースバンドＨＢ－＊＊＊
Duct band
塩ビダクト用カフスＨＣ－＊＊＊
Duct sleeve
ドレンホースＨＶＳ－４０～３００ＤＨ－□
Drain hose
ＨＶＳ－２５００ＤＨ２５００－□
アダプターＦ－＊＊＊
Adapter ＊＊＊印は本体形式名の数字を記入下さい。
モートルブレーカーユニットＭＢ－＊＊＊＊＊＊ = TYPE No
Circuit breaker unit
目詰まりセンサーユニットＰＬＳ－＊＊＊ □は２：２ｍ , ４：４ｍ , ６：６ｍ
Blocking sencer unit □ = ２：２ｍ , ４：４ｍ , ６：６ｍ
架台ＮＫ－＊＊＊
Base stand unit
7:最後に
Manufactuer guide
技術的なご質問などございましたら、ご遠慮無く弊社にお問い合わせ下さい。
ご説明に時間がかかる場合がありますので、できるだけＦＡＸにて御願い致します。
別紙技術資料があれば送付申し上げます。
We would appreciate hearing four comments. thank you
メモ Note
ご購入日 Setting Date ．．

運転開始日 Start ．．
ﾌｧｲﾅﾙﾌｨﾙﾀｰ交換日 Chaige filter
累計運転時間 Running time
ﾒﾝﾃﾅﾝｽ結果 Maintenance check point
（２１）
Ｙ
Ｐ
Ｏ
Ｃ
MORI SEIKI CO., LTD. <EUROPE>
Nagoya Head Office MORI SEIKI GmbH
2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, Japan
Head Office
Phone: (81) -52-587-1811 Fax.: (81) -52-587-1818
Antoniusstrasse 14, 73249 Wernau, Germany
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18th floor, Shinagawa Intercity Tower A, 2-15-1 Konan Minato-ku, Tokyo,
Technical Centers
108-6018, Japan
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Phone: (81) -3-5460-3570 Fax.: (81) -3-5460-9610
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362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, Japan MORI SEIKI (U.K.) LTD.
Phone: (81) -743-53-1121 Fax.: (81) -743-52-8713 Head Office
Nara Campus No.2 Plant 202 Bedford Avenue, Slough SL1 4RY, England
106 Kita Koriyama-cho, Yamato-Koriyama City, Nara 639-1160, Japan Phone: (44)-844-800-7647 Fax.: (44)-844-800-7648
Phone: (81) -743-53-1125 Fax.: (81) -743-55-0489 Technical Centers
Iga Campus London, Birmingham
201 Midai, Iga City, Mie 519-1414, Japan
Phone: (81) -595-45-4151 Fax.: (81) -595-45-5417 MORI SEIKI FRANCE S.A.S.
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488-19 Suzumi-cho, Funabashi City, Chiba 274-0052, Japan Parc du Moulin, 1 Rue du Noyer BP 19326 Roissy en France 95705 Roissy
Phone: (81) -47-410-8800 Fax.: (81) -47-410-8834 CDG Cedex, France
Phone: (33)-1-39-94-68-00 Fax.: (33)-1-39-94-68-59
Technical Centers
Mori Seiki France Sud-Est S.A.S., Prague
<NORTH AMERICA / SOUTH AMERICA>

DMG / Mori Seiki USA (MORI SEIKI U.S.A., INC.) MORI SEIKI ITALIANA S.R.L.
Head Office & Technical Center
Head Office
Via Riccardo Lombardi N. 10, 20153 Milano, Italy
2400 Huntington Blvd. Hoffman Estates, Illinois 60192
Phone: (39)-02-4894921 Fax.: (39)-02-48914448
Phone: (1)-847-593-5400 Fax.: (1)-847-593-5433
Technical Centers
Chicago, Dallas, Los Angeles, San Francisco, Seattle, Detroit, Cincinnati,
MORI SEIKI ESPAÑA S.A.
Boston, New Jersey, Charlotte Head Office & Technical Center
Edificio Sant Cugat Trade Center III
Avda. de les Corts Catalanes, 9-11, Entidad 16D
MORI SEIKI CANADA, LTD. 08173 Sant Cugat del Valles (Barcelona), Spain
Head Office & Technical Center Phone: (34)-935-75-36-46 Fax.: (34)-935-75-08-47
6497 Edwards Blvd. Mississauga Ontario L5T 2V2, Canada
Phone: (1)-905-565-1331 Fax.: (1)-905-565-0234
MORI SEIKI Moscow LLC
MORI SEIKI MEXICO, S.A. DE C.V. Business Center "Salut", build. 1, 27, 5th floor, Sushchevskaya St., Moscow,
Head Office 127055, Russia
Calle 4 núm. 25, Local D, 2°.piso, Fraccionamiento Industrial Alce Blanco, Phone: (7)-495-969-2895 Fax.: (7)-495-969-2890
Naucalpan Estado de México 53370, Mexico
Phone: (52)-55-5359-8785 Fax.: (52)- 55-5359-4271
DMG / MORI SEIKI Turkey (DMG MORİ SEİKİ
Technical Center
Monterrey
İSTANBUL MAKİNE TİCARET VE SERVİS
LİMİTED ŞİRKETİ)
MORI SEIKI BRASIL LTDA.
Ferhatpaşa Mah. Gazipaşa Cad. No.11 34885 Ataşehir, İstanbul, Turkey
Head Office
Phone: (90)-216-471-66-36 Fax.: (90)-216-471-80-30
Av. dos Imarés, 437 Indianópolis, CEP 04085-000, São Paulo -SP, Brasil
Phone: (55)-11-5543-1762 Fax.: (55)-11-5543-1948
Technical Center
Curitiba
The export of this product is subject to an authorization from the government of the exporting country. Printed in Japan
Check with the government agency for authorization.
101101EN
<ASIA / OCEANIA> DMG / MORI SEIKI India (DMG Mori Seiki India
DMG / MORI SEIKI Singapore (DMG MORI SEIKI Machines and Services Pvt Ltd)
SOUTH EAST ASIA PTE. LTD) Head Office
Parimala Towers 64, Jalahalli Camp Cross,
Off MES Road, Yeshwanthpur Bangalore 560 022, India
3 Tuas Link 1, Singapore 638584 Phone: (91)-80-4089-6500 Fax.: (91)-80-4113-1285
Phone: (65)-6660-6688 Fax.: (65)-6660-6699
Technical Centers
New Delhi, Pune, Ahmedabad
DMG / MORI SEIKI Malaysia (DMG MORI SEIKI
(Malaysia) Sdn. Bhd.) DMG / MORI SEIKI Australia (DMG / MORI SEIKI
Head Office
Australia PTY LTD.)
No. 19, Jalan U1/31, Seksyen U1, Hicom-Glenmarie Industrial Park,
40150 Shah Alam, Selangor, Malaysia Head Office
Phone: (60)-3-5569-5282 Fax.: (60)-3-5569-5286 6/6 Garden Road Clayton VIC 3168, Australia
Phone: (61)-3-85-404-600 Fax.: (61)-3-85-404-601
Technical Centers
DMG / MORI SEIKI Vietnam (DMG MORI SEIKI
Melbourne, Sydney, Perth
(Vietnam) Co. Ltd.)
Technical Centers
Hanoi, Ho Chi Minh City
DMG / MORI SEIKI Thailand (MORI SEIKI Manufac-

turing (Thailand) CO., LTD.)
Head Office
40 Moo 4 Rojana Industrial Park 2, Rojana Road, Tambol U-Thai, Amphur U-
Thai, Ayutthaya 10230, Thailand
Phone: (66)-35-746720 Fax.: (66)-35-746731
Technical Center
Bangna
DMG / MORI SEIKI Taiwan (DMG MORI SEIKI (Tai-

wan) Co. Ltd.)
No.12-3, Industrial 33 Road, Industrial Park, Taichung City, 40768 Taiwan,
R.O.C.
Phone: (886)-4-2355-6490 Fax.: (886)-4-2355-6505
MORI SEIKI HONG KONG LIMITED

Unit 08, 23/F., The Metropolis Office Tower, 10 Metropolis Drive, Hung Hom,
Kowloon, Hong Kong
Phone: (852)-2757-8910 Fax.: (852)-2757-7839
MORI SEIKI (SHANGHAI) CO., LTD.

Head Office
Room 4301, 4307, Maxdo Center, No.8 Xing Yi Road, HongQiao
Development Zone, Shanghai 200336, China
Phone: (86)-21-5208-0270 Fax.: (86)-21-5208-0273
Technical Centers
Shanghai, Beijing, Tianjin, Dalian, Shenzhen, Chongqing, Guangzhou, Suzhou,
Wuhan, Qingdao
DMG / MORI SEIKI Korea (DMG MORI SEIKI Korea

Co., Ltd.)
#110, Kofomo Techno Center II, 3 Na 505-3 Ho Sihwa Industrial Complex,
1289-5 Jeongwang-dong KR-429-932 Siheung-si, Korea
Phone: (82)-31-488-0500 Fax.: (82)-31-488-0567
DMG / MORI SEIKI Indonesia (PT. MORI SEIKI Indo-

nesia)
Komplek Gading Bukit Indah Blok M/01, Jl. Bukit Gading Raya, Kalapa
Gading, Jakarta Utara, 14240 Indonesia
Phone: (62)-21-453-1199 Fax.: (62)-21-4585-7414
The export of this product is subject to an authorization from the government of the exporting country. Printed in Japan
Check with the government agency for authorization.
101101EN

Km-Nlx-A0en 1 L42165a01

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ACCESSORY DEVICE INSTRUCTION MANUAL (1/2)

3. HYDRAULIC LINE FILTER

4. OIL COOLER (AKZ8)

5. LINE FILTER (MODEL UL)

6. INDICATOR (MODEL IA・EA)

7. LUBRICATION UNIT (LCB4-8744E) 4.2L

8. LUBRICATION UNIT (LCB4-8296E) 2L

9. LUBRICATION UNIT (LCB4-8297E) 2L

10. LUBRICATION UNIT (LCB4-9874E) 4.2L 200V

11. LUBRICATION UNIT (LCB4-8298E) 4.2L

12. LUBRICATION UNIT (LCB4-8299E) 6L

13. COOLANT PUMP (MTH2, MTH4)

14. COOLANT PUMP (SPK, CRK, MTR)

16. OIL TEMPERATURE REGULATOR

17. OIL SKIMMER

18. FLOAT SWITCH

19. MIST COLLECTOR

20. MILLING HOLDER

21. MILLING HEAD

22. TOOL PRESETTER (HPRA HIGH PRECISION REMOVABLE ARM)

23. TOOL PRESETTER (HPPA HIGH PRECISION PULLDOWN ARM)

24. TOOL PRESETTER (HPMA HIGH PRECISION MOTORIZED ARM)

25. OPTICAL MACHINE PROBE (OMP60)

26. OPTICAL MACHINE PROBE (OMP40-2)

27. OPTICAL MACHINE INTERFACE (OMI-2)

28. OPTICAL MODULE MACHINE (OMM)

29. MI8 INTERFACE UNIT

30. PROBE SENSOR

32. TOOL PRESETTER (AUTOMATIC)

33. REFRIGERATED AIR DRYER (IDF)

34. REFRIGERATED AIR DRYER (IDFB)

35. REFRIGERATED AIR DRYER (IDFA)

36. MAIN LINE FILTER

Hybrid Hydraulic System

・This instruction manual is based on these following types Eco Rich.

DAIKIN INDUSTRIES, LTD.

Oil Hydraulics Division

DAIKIN INDUSTRIES, LTD.

■Symbols of safety precautions in this manual

DAIKIN INDUSTRIES, LTD.

《Additional function along with the software change》

《 unit name plate 》

DAIKIN INDUSTRIES, LTD.

【2.Nomenclature】 −−−−− 5

【3.Specifications and operating conditions】 −−−−− 6

【4. Attention to use 】 −−−−− 7

【5.Name of parts】 −−−−− 8

【6.Hydraulic circuit】 −−−−− 9

【7.Points for transporting, moving and installing】 −−−−− 10∼11

【8.Preparation for operation】 −−−−− 12∼16

【9.Test run】 −−−−− 17

【10.Operating manual of the control panel】 −−−−− 18∼24

■ General description

【11.Maintenance】 −−−−− 25∼29

DAIKIN INDUSTRIES, LTD.

（a）Series name （j）Design NO.

DAIKIN INDUSTRIES, LTD.

Power Motor of the pump 3φ 200/200/220 V、50/60/60 Hz

DAIKIN INDUSTRIES, LTD.

(4) This hydraulic unit is equipped with a safety valve.

DAIKIN INDUSTRIES, LTD.

【5. Parts name】

Drain port (DR 2)

3φ200V 50Hz ７．３Ａ７．９Ａ５．７Ａ９．１Ａ９．６Ａ

3φ200V 60Hz ７．３Ａ７．９Ａ５．７Ａ９．１Ａ９．６Ａ